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Chapter 15 Homework
222523 Manufacturing Management
Pornpunsa Wuttisanwattana
15.2 Develop the form code ( first five digits) in the Opitz System for the part illustrated in Figure P15.2
L:D = 58/36 = 1.61 External Cone Internal to both and no sahpe No plane surface machining No auxiliary holes
1 7 4 0 0
15.8 The following table lists the weekly quantities and routings of ten parts that are being considered for cellular maunfacturing in a machine shop. Parts are identified by letters, and machines are indentified numerically. For the data given a.) Develop the part-machine incidence matrix b.) apply the rank order clustering technique to the part-machine incidence matrix to identify logical part families and mchaine group
6 64 D
5 32 E 1 1 1
4 16 F
3 8 G 1 1
2 4 H 1 1 1
1 2 I 1 1
0 1 J Decimal Equivalent 558 556 550 449 337 209 46 Binary Value 64 32 16 1 8 4 2 6 Decimal Equivalent 992 960 928 864 30 29 27
1 1 1 1 G 1 1 1 I 1 1 1
1 1 1 D J 1 B 1 C
1 1 1
1 1 1 97 81 14
1 1 1 14
1 1
1 1 1 1
12
10
2 3 4 From Sum If a minimum To sum is equal to a minimum From sum, then both 2 145 145 machines are selected and placed at the beginning and end of the 3 167 167 sequence, respectively. 4 0 167 0 145 To Sum so machine 3 is chosen to be placed at the beginning and Machine 4 is chosen to be placed at the last so get 3,__, 7, 4 and machine 2 is chosen for the beginning.Then the line should be ordered as 2,3,7,4
12
4
12+50 = 62
62/526% 12/526%
= =
452/526% =
85 85
6 From Sum 15 15 85
If a minimum To sum is equal to a minimum From sum, then both machines are selected and placed at the beginning and end of the sequence, respectively.
Machine # 6 is chosen to be palced at the beginning and machine # 5 is chosen to be for the last position. Then the line should be ordered as 6 1 5 respectively
15
5
15+20
15.14 A GT machine cell contains three machines. Machine 1 feeds machine 2, which is the key machine in the cell. Machine 2 feeds machine 3. The Cell is set up to produce a family of five parts ( A,B,C,D, and E). The Operation times for each part at each machine are given in the table below. The produces are to be produced in the the ratioss 4:3:2:2:1, respectively. a.) If 35hrs/wk are worked, deermine how many of each product will be made by the cell b.) What is the Utilization of each machine in the cell A 16 B 12 C 8 = = = = <= D 8 4 3 2 2 2100 E 4
**Solved by Solver
A 4 15 10