Professional Documents
Culture Documents
Model 66665
INSTRUCTION MANUAL AND PARTS LIST
Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.
Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
CONTENTS
BRIEF SPECIFCATION...................................................................................................................................... 1 GENERAL LAYOUT OF LATHE......................................................................................................................... 2 FOUNDATION PLAN.......................................................................................................................................... 3 INSTALLATION................................................................................................................................................... 4 LIFITING............................................................................................................................................................. 4 CLEANING......................................................................................................................................................... 4 INSTALLING....................................................................................................................................................... 5 LUBRICATION CHECKS.................................................................................................................................... 6 CHUCKS & CHUCK MOUNTING....................................................................................................................... 7 OPERATION....................................................................................................................................................... 8 LATHE CONTROLS............................................................................................................................................ 8 ELECTRICAL CONTROLS................................................................................................................................. 9 SPEED CONTROLS........................................................................................................................................... 10 THREADS & FEEDS...........................................................................................................................................12 THREADING DIAL INDICATOR.......................................................................................................................... 14 APRON CONTROLS.......................................................................................................................................... 15 CROSS-SLIDE & TOP SLIDE............................................................................................................................. 16 TAIL STOCK........................................................................................................................................................ 17 SERVICING & MAINTENANCE.......................................................................................................................... 18 LATHE ALIGNMENT........................................................................................................................................... 18 END GEAR TRAIN............................................................................................................................................. 20 DRIVING BELTS................................................................................................................................................. 20 SLIDE WAYS ATTENTION................................................................................................................................. 21 CROSS-SLIDE NUT........................................................................................................................................... 21 LUBRICATION.................................................................................................................................................... 22 LUBRICATION DIAGRAM.................................................................................................................................. 24 WIRING DIAGRAMS.......................................................................................................................................... 25 ELECTRIC ELEMENT LIST................................................................................................................................ 42 PARTS LIST / DIAGRAM.................................................................................................................................... 43 WARRANTY........................................................................................................................................................ 73
SKU 66665
Page 1
BRIEF SPECIFICATION
Figure 1
DESCRIPTION MODEL SWING OVER BED SWING OVER CROSS SLIDE DISTANCE BETWEEN CENTERS SWING OVER GAP WIDTH OF BED NUMBERED OF SPINDLE SPEEDS RANGE OF SPINDLE SPEEDS HOLE THROUGH SPINDLE SPINDLE NOSE TAPER OF SPINDLE BORE TAIL STOCK QUILL TAPER TAIL STOCK QUILL TRAVEL CROSS SLIDE TRAVEL COMPOUND REST TRAVEL NUMBER OF METRIC THREADS RANGE OF METRIC THREADS NUMBER OF INCH THREADS RANGE OF INCH THREADS LONGITUDINAL FEEDS CROSS FEEDS MACHINE NET WEIGHT CROSS WEIGHT
SPECIFICATIONS
INCH SYSTEM 1340 SKU #66665 13 14 7-5/8 8-5/8 40 40 19 20 8-1/9 8-1/9 8 or 16 (2 speed motor) 90 or 45 1800 RPM 1-1/2 D1-4 Camlock M.T. No.5 M.T. No.3 4-1/2 6-1/2 7 3-1/2 4 22 0.45-7.5 MM 40 4-112TPI (40) 0.0012-0.0294in/rev. (40) 0.0003-0.0100in/rev. 1540 lb. 1650 lb. 1810 lb. 1936 lb.
METRIC SYSTEM 1340 SKU #66665 330 356 195 220 1000 1000 480 506 206 206 8 or 16 (2 speed motor) 90 or 45 1800 RPM 38 D1-4 Camlock M.T. No.5 M.T. No.3 115 165 180 90 100 37 0.4-7.0 MM 28 4-56TPI (42) 0.043-0.653in/rev. (42) 0.015-0.220in/rev. 700 kg 750 kg 820 kg 880 kg
SKU 66665
Page 1
Figure 2
1. Headstock 2. Spindle 3. Top Slide 4. Saddle & Cross-slide 5. Splash Guard 6. Tailstock 7. Bed 8. Mounting Feet
SKU 66665
9. Tail-end Mounting Bolts 10. Lead Screw 11. Chip Pan 12. Apron 13. Foot Brake 14. Head-end Mounting Bolts 15. Gear Box 16. End Cover
Page 2
FOUNDATION PLAN
Figure 3
SKU 66665 For technical questions, please call 1-800-444-3353. Page 3
INSTALLATION
LIFTING
Use the sling-chain to sling Lathe, showed as in Figure 4. Position the Saddle and Tailstock along the Bed to obtain balance. IMPORTANT: DO NOT USE SLINGS AROUND BED AS LEADSCREW AND FEEDSHAFT MAY BE U BENT.
CLAMPING PLATE EYEBOLT
FIGURE 4
CLEANING
Before operating any controls, use white spirit or kerosene to remove the anti-corrosion coating from all slideways and the endgear train. DO NOT USE CELLULOSE SOLVENTS FOR CLEANING AS THEY WILL DAMAGE THE PAINT FINISH. Machine surface becomes bright immediately after cleaning using machine oil or slideway lubricant. Use heavy oil or grease on the end gears.
SKU 66665
Page 4
INSTALLING
Locate the machine on a solid foundation, allowing sufficient area all around for easy working and maintenance (see Foundation Plan). The Lathe may be used free-standing or bolted to the foundation. Free-standing: Position Lathe on foundation and adjust each of the six mounting feet to take equal share of the load. Then using an engineers precision level on the bedways (as in Figure 5), adjust the feet to level up machine. Periodically check bed level to ensure continued Lathe accuracy. Fixed installation: Position Lathe over six bolts (1/2 in. or 12 mm diam.) set into the foundation to correspond with holes in the mounting feet. Accurately level the machine as in Figure 5, then tighten hold-down bolts and recheck bed level.
HEADSTOCK
ENGINEERS
PRECISION LEVEL
TAIL STOCK
FIGURE 5
MOUNTING FEET
SKU 66665
Page 5
LUBRICATION CHECKS
Before operating the machine, make the following important checks: 1. 2. 3. 4. The Headstock is filled to level marked on oil sight window with Shell Tellus Oil 27. The Gearbox is filled to level marked on oil sight window with Shell Tellus Oil 27. The Carriage Apron is filled to level marked on oil sight window with Shell Tonna 33. In addition, apply light machine oil or way lubricant to the points shown on lubrication diagram which require daily oiling.
1 HEADSTOCK
2 GEARBOX
SKU 66665
3 APRON
FIGURE 6
Page 6
FIGURE 7
SKU 66665
Page 7
LATHE CONTROLS
OPERATION
1 Spindle Speed Selector 2 Apron, surfacing or sliding feeds 3 Gearbox, threads & feeds 4 Footbrake 5 Main motor rotation (forward & reverse)
3
SKU 66665
Figure 8
Page 8
ELECTRIC CONTROLS
The power switches are fitted on the face of electrical box in back of the bed and below the headstock. Except the main switch, all electrical controls are fitted in the front of the headstock. 1. 2. 3. 4. Move the power switch set at ON position then the indicator lamp glows. Press the GREEN button. The main drive motor can be running with a moment. (While the main motor rotation lever is set in the neutral position.) Coolant pump ON/OFF push button. Press the RED button to stop the main motor and coolant pump.
HEADSTOCK
1 2 3 4
SKU 66665
INDICATOR LAMP JOG BUTTON COOLANT LAMP SWITCH EMERGENCY STOP SWITCH
For technical questions, please call 1-800-444-3353.
Figure 9
Page 9
SPEED CONTROLS
(2 SPEED MOTOR)
Spindle Speeds: Selected by the two lever controls and a electrical switch, on the headstock and stand. The sixteen available speeds are shown directly on the data plate. While the electrical switch set at (1) position, the small lever rotated right-hand side, it provides speeds from 1800-510 RPM and rotated to left-hand side, it provides speeds from 330-90 RPM. Then move the large lever to the appropriately colored arrow aligned with the required speed on the data plate. While the electrical switch set at (2) position, it provides speeds from 900-255 RPM and 165-45 RPM. When the small lever set at upper or bottom position, the spindle is free for hand rotation.
Figure 10
SKU 66665
Page 10
SPEED CONTROLS
Spindle Speeds: Selected by the two lever controls on the head-stock. The eight available speeds are shown directly on the data plate. Rotate the small lever to righthand side, speeds can run from 1800-510 RPM and rotate to left-hand side, provided speeds can be from 330-90 RPM. Then move the large lever until the appropriately colored arrow is aligned with the required speed on the data plate. When the small lever set at upper or bottom position the spindle is free for hand rotation.
HIGH SPEED
LOW SPEED
1800 RPM
330 RPM
510 RPM
90 RPM
Figure 11
SKU 66665
Page 11
(METRIC GEARBOX)
All the threads and feeds directly available from the gear box are shown in the data plate fitted on the front of the gear-box. The setting of control levers is shown in below. The B position of Lever (Y) can provide a range of fine threads: the A position a coarse thread range. Do not delect the range (A position) at a spindle speeds higher than 770 rev min. THREADS AVAILABLE 37 Metric threads 0.4 to 7.0 mm. pitch 28 Whitworth threads 4 to 56 T.P.I. The endgrear train should be arranged as in the diagram shown on the date plate to suit threading requirements. Feeds: longtudinal feeds per spindle revolution range from 0.043 to 0.653mm. cross feeds per spindle revolution range from 0.015 to 0.220mm.
FIGURE 12
SKU 66665
Page 12
(INCH GEARBOX)
All the threads and feeds directly available from the gear box are shown on the data plate fitted on the front of the Gear-Box. The setting of control levers is shown in Figure 13. The B position of lever (Y) can provide a range of fine threads: the A position a coarse thread range. Do not delect the range (A position) at spindle speeds higher than 770 rev/min. THREADS AVAILABLE 40 whitworth threads 4.0 to 112 T.P.I. 22 Metric threads 0.45 to 7.5 mm. Pitch The endgear train should be arranged as in the diagrams shown on the date plate to suit threading requirements. Feeds: longitudinal feeds per spindle revolution range from .0012 to .0294 in (0/0030 to 0.746 mm.) Cross feeds per spindle revolution range from .0004 to .0108 in. (0.010 to 0.271 mm.)
Figure 13
SKU 66665
Page 13
The thread dial used for cutting metric screw threads on lathes equipped with metric leadscrew. To provide for the various lathes equipped with metric leadscrew. To provide for the various pitches of metric threads, several gears have different numbers of teeth are mounted on the lower end of the shaft. The vertical position of the thread dial indicator is changed as required so that the correct gear for the pitch of the thread to be cut will mesh with the leadscrew. Each graduation on the dial is marked with a letter which indicates the points at which the halfnuts may be engaged for certain threads. A diagram is supplied with the thread dial to show which gear and which graduations must be used for each pitch of metric screw thread.
APRON
Figure 14
SKU 66665
Figure 15
Page 14
APRON CONTROLS
In addition to handwheel traverse, the carriage can be power-operated through controls on the front of the Apron, see FIGURE 16 Knob (A). If move Handle (A) upwards, carriage would do longitudinal-feed operation. If more Handle (A) in middle position, it would do manual Operation. If move Handle (A) downwards, it would do cross-feed operation. Lever (B) is pressed downward to engage the leadscrew nut for screwcutting. To avoid -undue wear, release the nut except when screwcutting.
B
FIGURE 16
SKU 66665
Page 15
TOP-SLIDE
CROSS-SLIDE
RELEASE
A
KNOB TYPE
LEVER TYPE
Figure 17
SKU 66665
Page 16
TAIL STOCK
Can be free movement along the bed by unlocking the clamp Lever (A). The tailstock barrel is locked by Lever (B). The tailstock can be set-over for production of shallow tapers or for re-aligment. Release the clamping lever and adjust Screws (S) at each side of the base to move Tailstock laterally across the base. An indication of the setover is given by the Datum Mark (C) at the Tailstock end face, as shown in Figure 18. Apply clamp lever after adjustment of set-over.
FIGURE 18
SKU 66665 For technical questions, please call 1-800-444-3353. Page 17
HEADSTOCK
J
SKU 66665
FIGURE 19
Page 18
LATHE ALIGNMENT
(PART 2)
Tailstock check: Using a 12 in. (305mm) ground steel bar fitted between centers of Headstock and Tailstock. Check the alignment by fitting a dial-test indicator to the topslide and traversing the center line of the bar. To correct error, release the Tailstock Clamp Lever and adjust the two set-over screws provided. Continuously check and correct until the alignment is perfect.
TAILSTOCK
HEADSTOCK
SET-OVER SCREWS SKU 66665 For technical questions, please call 1-800-444-3353.
Figure 20
Page 19
HEADSTOCK
Figure 21
PULLEY
DRIVING BELTS
To alter belt tension, remove the coverplate in back of the Headstock Block and adjust the two Screws (X) on the hinged motor platform. Ensure that the motor is correctly aligned with the Lathe Axis. Light finger pressure at a point midway between Motor and Headstock Pulleys should produce about 3/4 in. (19mm) movement of each belt when under correct tension. X
BELT
MOTOR PULLEY
Figure 22
SKU 66665 For technical questions, please call 1-800-444-3353. Page 20
Figure 23
CAP-HEAD SCREW
CROSS-SLIDE NUT
This is adjustable for elimination of slackness which may develop in service. Reduce back-lash by the cap-head screw in the rear of the nut. Then make only small adjustment by the cap-head screw. Before operating the cross-slide, check several times by hand to be sure of smooth operation throughout travel.
NUT
Figure 24
SKU 66665
Page 21
LUBRICATION
(PART 1)
The headstock and gearbox are splash-lubricated from an internal reservoir of oil (Shell Tellus 27). Check the oil level constantly to the mark on the oil sight window in the front end face of the headstock and gearbox. A weekly check is recommended. The oil needs to be changed every year. Oil through a filler cap in the top of the headstock and gearbox is covered by the end-guard. Drain from a drain plug in the bottom of the headstock and gearbox. The Apron is lubricated from an internal reservior of oil. The oil sight window is in the front of the Apron. A filler cap is in the top of the Saddle. Refill the reservoir to the level of the oilsight with Shell Tonna oil 33. The Apron can be drained by unscrewing a hexheaded drain plug in the bottom.
FILLER CAP
HEADSTOCK
DRAIN PLUG
GEARBOX
DRAIN PLUG
Figure 25
SKU 66665
Page 22
LUBRICATION
(PART 2)
In addition, oil gun is provided for the Saddle, Cross-slide, Cross-slide Nut and TopSlide (compound slide) to oil. Leadscrew using a oil gun can be oiled with light machine oil or way lubricant. On the Tailstock, oil points are provided for daily attention from a standard oil can. It is recommended that all slideways, leadscrew and feed shaft are cleaned off (a bristle paint brush is useful for this) and lightly oiled after each period of work. NOTE: Using incorrect grades of oil can cause damage.
Figure 26
SKU 66665 For technical questions, please call 1-800-444-3353. Page 23
LUBRICATION DIAGRAM
Figure 27
SKU 66665
Page 24
WIRING DIAGRAMS
380V/50HZ/3P 400V/50HZ/3P 420V/50HZ/3P 220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 25
SKU 66665
Page 26
220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 27
220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 28
220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 29
SKU 66665
Page 30
220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 31
220V/50HZ/3P 220V/60HZ/3P
SKU 66665
Page 32
SKU 66665
220V/50HZ/3P 220V/60HZ/3P
Page 33
SKU 66665
220V/50HZ/3P 220V/60HZ/3P
Page 34
ELECTRIC PANEL
SKU 66665
Page 35
SKU 66665
Page 36
SKU 66665
Page 37
SKU 66665
Page 38
SKU 66665
Page 39
SKU 66665
Page 40
SKU 66665
Page 41
SKU 66665
Page 42
GB77 M812 GB2089 1522 GB308 6 GB77 M6 X 6 GB894.2 25 GB276 E104 GB894.2 20 GB70 M635
1031 1032 1033 1034 1050 1052 1055 1055 1056 1056 1057 1058 1059 1061 1062 1063 1064 1065
1084 1085
GB70 M6 x 12
1086
1091 1091
O Seal GB1235.1 12.52.65 Gear Shaft O Seal GB1235.1 26.52.65 Shifter Shaft Key GB1096 410 Handle Handle Sleeve Hex Screw GB70 M1235 Hex Screw GB70 M612 O Seal GB1235.1 152.65 Handle Sleeve Handle Handle Screw Ball GB308 9 Shifter Shifter Shifter Arm Screw GB78 M66 Pin GB879 530 Gear Pin GB879 530 Positioning Block Screw GB78 M515 Pin GB879 530 IV Shaft Bearing GB276 105 Collar GB894.2 25 Collar GB894.2 25 Handle Block Handle Block
GB77 M1212
SKU 66665
Page 43
DIAGRAM - HEADSTOCK
SKU 66665
Page 44
1005 1007
1013 1016
1017
Description Hex Screw Bush Pulley Brake Wheel Brake Shaft Collar Seal Hex Screw Collar Cover Seal Collar Bearing Key Key Gear Gear Cover Gear Gear Bearing Collar I Shaft Gear Key Bearing Collar Cover O Seal Hex Screw Shaft Gear Spindle Key Cover Hex Screw Key Seal Cover Bearing Gear Gear Cover O Seal Hex Screw
Part No. Description 1035 Shaft Key 1036 Gear Combination 1037 Cover 1037 Cover 1038 Cover 1038 Cover Hex Screw 1039 Gear Collar 1040 Seal Bearing 1040 Seal 1041 1042
QTY 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 3 3 3 1 1
Bearing Gear Combination Shaft Screw Key 1043 Gear Collar 1044 Nut Bearing Collar 1045 Cover 1047(1046) Gear 1047 Seal Hex Screw 1048 Gear 1049 Gear 1051 Gear Key 1053 Cover Collar 1053 Collar Bearing Collar Collar 1054 Shaft 1087 Eccantric Shaft O Seal 1088 Pin Spring 7060 Hex Screw Shaft Pin
GB70 M514
SKU 66665
Page 45
DIAGRAM - HEADSTOCK
SKU 66665
Page 46
DIAGRAM - HEADSTOCK
SKU 66665
Page 47
GB78 M68
3056 3057
GB70 M610
3066 3067
SKU 66665
Page 48
SKU 66665
Page 49
GB70 M620 GB276 7000102 GB276 104 GB70 M616 GB1096 514 GB276 103 GB894.2 20
GB1096 575 GB1235.1 152.65 GB70 M616 GB301 8104 GB1096 514 GB1096 614 GB894.2 15 GB276 202
3035 3064
GB893.1 32
SKU 66665
Page 50
SKU 66665
Page 51
GB70 M620 GB1096 575 GB276 104 GB70 M616 GB1096 514 GB276 7000102 GB276 103 GB1096 58
3006 3007
GB894.2 20 GB1235.1 152.65 GB70 M616 GB301 8104 GB1096 514 GB1096 614
3017
GB893.1 32
SKU 66665
Page 52
SKU 66665
Page 53
4025
GB308 6
Gear Shaft Gear Gear Shaft Washer Pin 4012 Washer Collar O Seal 4013 Brass Cover Double 4014 Shaft 4015 Wheel Hex Screw 4016a 4016 Half Nut 4017 Half Nut Block Hex Screw 4018 Pin 4019 Pressing Plate Screw Screw 4020 Half Nut Shaft 4021 Cam 4022 Handle Sleeve 4022 Handle Sleeve 4023 Handle Pin Screw
4048 4049
GB70 M610
GB70 M616
SKU 66665
Page 54
SKU 66665
Page 55
SKU 66665
Page 56
GB1155 6 GB827 28
GB818 M510
SKU 66665
Page 57
SKU 66665
Page 58
GB70 M620
5028 Shaft 5029 Todpost 5030 Washer 5031 Handle Block 5032 Handle 5033 Handle Sleeve 5036 T Plate 5037a 5037 Screw 5038a 5038 Nut Key 5039 Support Hex Screw Bearing 5040a 5040 Dial Ball 5041 Handle Wheel 5048 Handle 5048 Handle Hex Screw 5049 Handle 5050 Spring 5057 Adjust Artide Oil Cup
GB70 M540
GB1155 8
SKU 66665
Page 59
SKU 66665
Page 60
Part No. 8001 8002 8003 8004 8005 8006 8007 8008 8009 8011a 8011 8013
Description Tailstock Oil Cup Tailstock Base Screw Gib Hex Screw Handle Shaft Wheel Handle Sleeve Handle Shaft Screw Screw Dial Hex Screw Cover Bushing Key Nut Hex Screw Quill Screw Pin Locking Shaft Pin Hanging Block Clamping Block Washer Screw Locking Shaft Pin Screw Nut Handle Sleeve
Specification GB1155 10
GB70 M845
QTY 1 2 1 2 1 2 2 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1
GB78 M625 GB70 M620 GB301 8103 GB1096 420 GB70 M616
GB879 512
8023
8024
SKU 66665
Page 61
SKU 66665
Page 62
GB70 M825
GB818 M410 GB79 M616 GB70 M616 GB78 M620 GB41 M6 GB1155 10 GB70 M855 GB117 560
GB301 8104
GB79 M810
SKU 66665
Page 63
SKU 66665
Page 64
7011
GB923 M610
7025 7026
10007
SKU 66665
Page 65
SKU 66665
Page 66
2004 2005 2006 60T 2007 65T 2008 66T 2009 70T 2010 2011 2012
GB1096 514
GB70 M616
2013
2014 2015 24T 2016 30T 2017 32T 2018 40T 2019
2020 2021
SKU 66665
Page 67
SKU 66665
Page 68
GB1096 514
2013
2014 2015 24T 2015a 45T 2016 30T 2016 30T 2017 32T 2018 40T 2018 40T 2019
2020
SKU 66665
Page 69
SKU 66665
Page 70
GB70 M515
SKU 66665
Page 71
SKU 66665
Page 72
SKU 66665
Page 73