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PRECISION CENTER LATHE

Model 66665
INSTRUCTION MANUAL AND PARTS LIST

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Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

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Revised Manual 09k

CONTENTS
BRIEF SPECIFCATION...................................................................................................................................... 1 GENERAL LAYOUT OF LATHE......................................................................................................................... 2 FOUNDATION PLAN.......................................................................................................................................... 3 INSTALLATION................................................................................................................................................... 4 LIFITING............................................................................................................................................................. 4 CLEANING......................................................................................................................................................... 4 INSTALLING....................................................................................................................................................... 5 LUBRICATION CHECKS.................................................................................................................................... 6 CHUCKS & CHUCK MOUNTING....................................................................................................................... 7 OPERATION....................................................................................................................................................... 8 LATHE CONTROLS............................................................................................................................................ 8 ELECTRICAL CONTROLS................................................................................................................................. 9 SPEED CONTROLS........................................................................................................................................... 10 THREADS & FEEDS...........................................................................................................................................12 THREADING DIAL INDICATOR.......................................................................................................................... 14 APRON CONTROLS.......................................................................................................................................... 15 CROSS-SLIDE & TOP SLIDE............................................................................................................................. 16 TAIL STOCK........................................................................................................................................................ 17 SERVICING & MAINTENANCE.......................................................................................................................... 18 LATHE ALIGNMENT........................................................................................................................................... 18 END GEAR TRAIN............................................................................................................................................. 20 DRIVING BELTS................................................................................................................................................. 20 SLIDE WAYS ATTENTION................................................................................................................................. 21 CROSS-SLIDE NUT........................................................................................................................................... 21 LUBRICATION.................................................................................................................................................... 22 LUBRICATION DIAGRAM.................................................................................................................................. 24 WIRING DIAGRAMS.......................................................................................................................................... 25 ELECTRIC ELEMENT LIST................................................................................................................................ 42 PARTS LIST / DIAGRAM.................................................................................................................................... 43 WARRANTY........................................................................................................................................................ 73

SKU 66665

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Page 1

BRIEF SPECIFICATION

Figure 1
DESCRIPTION MODEL SWING OVER BED SWING OVER CROSS SLIDE DISTANCE BETWEEN CENTERS SWING OVER GAP WIDTH OF BED NUMBERED OF SPINDLE SPEEDS RANGE OF SPINDLE SPEEDS HOLE THROUGH SPINDLE SPINDLE NOSE TAPER OF SPINDLE BORE TAIL STOCK QUILL TAPER TAIL STOCK QUILL TRAVEL CROSS SLIDE TRAVEL COMPOUND REST TRAVEL NUMBER OF METRIC THREADS RANGE OF METRIC THREADS NUMBER OF INCH THREADS RANGE OF INCH THREADS LONGITUDINAL FEEDS CROSS FEEDS MACHINE NET WEIGHT CROSS WEIGHT

SPECIFICATIONS

INCH SYSTEM 1340 SKU #66665 13 14 7-5/8 8-5/8 40 40 19 20 8-1/9 8-1/9 8 or 16 (2 speed motor) 90 or 45 1800 RPM 1-1/2 D1-4 Camlock M.T. No.5 M.T. No.3 4-1/2 6-1/2 7 3-1/2 4 22 0.45-7.5 MM 40 4-112TPI (40) 0.0012-0.0294in/rev. (40) 0.0003-0.0100in/rev. 1540 lb. 1650 lb. 1810 lb. 1936 lb.

METRIC SYSTEM 1340 SKU #66665 330 356 195 220 1000 1000 480 506 206 206 8 or 16 (2 speed motor) 90 or 45 1800 RPM 38 D1-4 Camlock M.T. No.5 M.T. No.3 115 165 180 90 100 37 0.4-7.0 MM 28 4-56TPI (42) 0.043-0.653in/rev. (42) 0.015-0.220in/rev. 700 kg 750 kg 820 kg 880 kg

SKU 66665

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Page 1

GENERAL LAYOUT OF LATHE

Figure 2

1. Headstock 2. Spindle 3. Top Slide 4. Saddle & Cross-slide 5. Splash Guard 6. Tailstock 7. Bed 8. Mounting Feet
SKU 66665

9. Tail-end Mounting Bolts 10. Lead Screw 11. Chip Pan 12. Apron 13. Foot Brake 14. Head-end Mounting Bolts 15. Gear Box 16. End Cover
Page 2

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FOUNDATION PLAN
Figure 3
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INSTALLATION
LIFTING
Use the sling-chain to sling Lathe, showed as in Figure 4. Position the Saddle and Tailstock along the Bed to obtain balance. IMPORTANT: DO NOT USE SLINGS AROUND BED AS LEADSCREW AND FEEDSHAFT MAY BE U BENT.
CLAMPING PLATE EYEBOLT

FIGURE 4

CLEANING
Before operating any controls, use white spirit or kerosene to remove the anti-corrosion coating from all slideways and the endgear train. DO NOT USE CELLULOSE SOLVENTS FOR CLEANING AS THEY WILL DAMAGE THE PAINT FINISH. Machine surface becomes bright immediately after cleaning using machine oil or slideway lubricant. Use heavy oil or grease on the end gears.

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Page 4

INSTALLING
Locate the machine on a solid foundation, allowing sufficient area all around for easy working and maintenance (see Foundation Plan). The Lathe may be used free-standing or bolted to the foundation. Free-standing: Position Lathe on foundation and adjust each of the six mounting feet to take equal share of the load. Then using an engineers precision level on the bedways (as in Figure 5), adjust the feet to level up machine. Periodically check bed level to ensure continued Lathe accuracy. Fixed installation: Position Lathe over six bolts (1/2 in. or 12 mm diam.) set into the foundation to correspond with holes in the mounting feet. Accurately level the machine as in Figure 5, then tighten hold-down bolts and recheck bed level.

HEADSTOCK

ENGINEERS

PRECISION LEVEL

TAIL STOCK

BEDWAYS SADDLE & CROSS-SLIDE

MOUNTING FEET MOUNTING FEET

FIGURE 5
MOUNTING FEET

SKU 66665

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Page 5

LUBRICATION CHECKS
Before operating the machine, make the following important checks: 1. 2. 3. 4. The Headstock is filled to level marked on oil sight window with Shell Tellus Oil 27. The Gearbox is filled to level marked on oil sight window with Shell Tellus Oil 27. The Carriage Apron is filled to level marked on oil sight window with Shell Tonna 33. In addition, apply light machine oil or way lubricant to the points shown on lubrication diagram which require daily oiling.

1 HEADSTOCK

2 GEARBOX
SKU 66665

3 APRON

FIGURE 6
Page 6

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CHUCKS AND CHUCK MOUNTING


WARNING: GREY-IRON CHUCKS MUST NOT BE FITTED ON THIS HIGH-SPEED LATHE. USE ONLY DUCTILE IRON CHUCKS. When fitting chucks or faceplate, first ensure that spindle and chuck tapers are scrupulously clean and that all cams lock in the correct positions. See Figure 7, it may be necessary when mounting a new chuck to re-set the Camlock Studs (A) to do this. Remove the Cap-head Locking Screws (B) and set each stud so that the Scribed Ring (C) is flush with the rear face of the chuck-with the slit lining up with the locking screw hole (See Figure 7). Now mount the chuck or faceplate on the spindle nose and tighten the three cams in turn. It must be fully tightened. If any of the cams do not tighten fully remove the chuck or faceplate and re-adjust the stud. Fit and tighten the Locking Screw (B) at each stud before remounting the chuck for work. This will assist subsequent remounting. DO NOT INTERCHANGE CHUCKS OR FACE PLATES IF LATHE WITHOUT CHECKING UP CORRECT CAMLOCKING. IMPORTANT: Take note of speed limitations when using faceplate. 10 inch faceplates should not be run at speeds greater than 770 rev/min.

FIGURE 7

SKU 66665

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Page 7

LATHE CONTROLS

OPERATION

1 Spindle Speed Selector 2 Apron, surfacing or sliding feeds 3 Gearbox, threads & feeds 4 Footbrake 5 Main motor rotation (forward & reverse)

3
SKU 66665

Figure 8
Page 8

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ELECTRIC CONTROLS
The power switches are fitted on the face of electrical box in back of the bed and below the headstock. Except the main switch, all electrical controls are fitted in the front of the headstock. 1. 2. 3. 4. Move the power switch set at ON position then the indicator lamp glows. Press the GREEN button. The main drive motor can be running with a moment. (While the main motor rotation lever is set in the neutral position.) Coolant pump ON/OFF push button. Press the RED button to stop the main motor and coolant pump.

HEADSTOCK

1 2 3 4
SKU 66665

INDICATOR LAMP JOG BUTTON COOLANT LAMP SWITCH EMERGENCY STOP SWITCH
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Figure 9
Page 9

SPEED CONTROLS

(2 SPEED MOTOR)

Spindle Speeds: Selected by the two lever controls and a electrical switch, on the headstock and stand. The sixteen available speeds are shown directly on the data plate. While the electrical switch set at (1) position, the small lever rotated right-hand side, it provides speeds from 1800-510 RPM and rotated to left-hand side, it provides speeds from 330-90 RPM. Then move the large lever to the appropriately colored arrow aligned with the required speed on the data plate. While the electrical switch set at (2) position, it provides speeds from 900-255 RPM and 165-45 RPM. When the small lever set at upper or bottom position, the spindle is free for hand rotation.

Figure 10

SKU 66665

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Page 10

SPEED CONTROLS
Spindle Speeds: Selected by the two lever controls on the head-stock. The eight available speeds are shown directly on the data plate. Rotate the small lever to righthand side, speeds can run from 1800-510 RPM and rotate to left-hand side, provided speeds can be from 330-90 RPM. Then move the large lever until the appropriately colored arrow is aligned with the required speed on the data plate. When the small lever set at upper or bottom position the spindle is free for hand rotation.

HIGH SPEED

LOW SPEED

1800 RPM

330 RPM

510 RPM

90 RPM

Figure 11

SKU 66665

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Page 11

THREADS AND FEEDS

(METRIC GEARBOX)

All the threads and feeds directly available from the gear box are shown in the data plate fitted on the front of the gear-box. The setting of control levers is shown in below. The B position of Lever (Y) can provide a range of fine threads: the A position a coarse thread range. Do not delect the range (A position) at a spindle speeds higher than 770 rev min. THREADS AVAILABLE 37 Metric threads 0.4 to 7.0 mm. pitch 28 Whitworth threads 4 to 56 T.P.I. The endgrear train should be arranged as in the diagram shown on the date plate to suit threading requirements. Feeds: longtudinal feeds per spindle revolution range from 0.043 to 0.653mm. cross feeds per spindle revolution range from 0.015 to 0.220mm.

FIGURE 12

SKU 66665

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Page 12

THREADS AND FEEDS

(INCH GEARBOX)

All the threads and feeds directly available from the gear box are shown on the data plate fitted on the front of the Gear-Box. The setting of control levers is shown in Figure 13. The B position of lever (Y) can provide a range of fine threads: the A position a coarse thread range. Do not delect the range (A position) at spindle speeds higher than 770 rev/min. THREADS AVAILABLE 40 whitworth threads 4.0 to 112 T.P.I. 22 Metric threads 0.45 to 7.5 mm. Pitch The endgear train should be arranged as in the diagrams shown on the date plate to suit threading requirements. Feeds: longitudinal feeds per spindle revolution range from .0012 to .0294 in (0/0030 to 0.746 mm.) Cross feeds per spindle revolution range from .0004 to .0108 in. (0.010 to 0.271 mm.)

Figure 13

SKU 66665

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Page 13

THREADING DIAL INDICATOR


A. Whitworth Threads Located on right-hand side of the Apron on lathes having an English leadscrew. Engage the indicator pinion with the leadscrew and tighten the handnut to retain indicator in engagement. To cut threads of an even number per inch, close the leadscrew nut as ANY line on the dial passes the datum mark. To cut threads of odd number per inch, close the leadscrew nut at any NUMBERED line. Fractional threads of 1/2 or 1/4 T.P.I. may be cut by closing the nut at the SAME numbered line on each pass of the tool. This dial cannot be used with an English leadscrew to cut metric threads, or fractional threads. For these the leadscrew nut must be kept closed and the machine revered by use of the Change-over switch, after each cutting pass and tool with drawal. B. Metric Threads

The thread dial used for cutting metric screw threads on lathes equipped with metric leadscrew. To provide for the various lathes equipped with metric leadscrew. To provide for the various pitches of metric threads, several gears have different numbers of teeth are mounted on the lower end of the shaft. The vertical position of the thread dial indicator is changed as required so that the correct gear for the pitch of the thread to be cut will mesh with the leadscrew. Each graduation on the dial is marked with a letter which indicates the points at which the halfnuts may be engaged for certain threads. A diagram is supplied with the thread dial to show which gear and which graduations must be used for each pitch of metric screw thread.

THREADING DIAL INDICATOR SADDLE

APRON

Figure 14
SKU 66665

LEADSCREW For technical questions, please call 1-800-444-3353.

Figure 15
Page 14

APRON CONTROLS
In addition to handwheel traverse, the carriage can be power-operated through controls on the front of the Apron, see FIGURE 16 Knob (A). If move Handle (A) upwards, carriage would do longitudinal-feed operation. If more Handle (A) in middle position, it would do manual Operation. If move Handle (A) downwards, it would do cross-feed operation. Lever (B) is pressed downward to engage the leadscrew nut for screwcutting. To avoid -undue wear, release the nut except when screwcutting.

B
FIGURE 16

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Page 15

CROSS-SLIDE AND TOP-SLIDE


A Top-slide is fitted as standard to the Cross-slide. Carried on a rotatable base, the Cross-slide is marked 45-0-45 deg. for accurate indexing. Hand wheel dials are graduated in inch or metric divisions to suit the operating screw and nut fitted. The Cross-slide can be power operated by pulling out the hand knob (A), at one-third sliding feed per spindle revolution, or it can be hand-operated using the large-diameter dial graduated in either inch or metric division to suit the operating screw and nut fitted.

TOP-SLIDE

CROSS-SLIDE

RELEASE

A
KNOB TYPE

LEVER TYPE
Figure 17

SKU 66665

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Page 16

TAIL STOCK
Can be free movement along the bed by unlocking the clamp Lever (A). The tailstock barrel is locked by Lever (B). The tailstock can be set-over for production of shallow tapers or for re-aligment. Release the clamping lever and adjust Screws (S) at each side of the base to move Tailstock laterally across the base. An indication of the setover is given by the Datum Mark (C) at the Tailstock end face, as shown in Figure 18. Apply clamp lever after adjustment of set-over.

FIGURE 18
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SERVICE & MAINTENANCE


LATHE ALIGNMENT
(PART 1) With the Lathe installed and running, we recommend a check on machine alignment before commencing work. Check leveling and machine alignment at regular periods to ensure continued Lathe accuracy. Headstock check: Take a light cut-with a keen tool over a 6 in. (150mm) length of 2 in. dia. (50mm) steel bar gripped in the chuck but not supported at the free end. Micrometer readings at each end of the turned length (at A and B of Figure 19) should be the same. To correct a difference in readings, slacken and release the four headstock hold-down screws (J) shown in Figure 19 and adjust the set-over pad (K) beneath the headstock. Then tighten all screws. After adjustment, repeat the test -cut/micrometer-reading until micrometer readings are identical so that machine cutting will be absolutely parallel.

HEADSTOCK

J
SKU 66665

FIGURE 19
Page 18

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LATHE ALIGNMENT

(PART 2)

Tailstock check: Using a 12 in. (305mm) ground steel bar fitted between centers of Headstock and Tailstock. Check the alignment by fitting a dial-test indicator to the topslide and traversing the center line of the bar. To correct error, release the Tailstock Clamp Lever and adjust the two set-over screws provided. Continuously check and correct until the alignment is perfect.

TAILSTOCK

HEADSTOCK

TOPSLIDE TAILSTOCK CLAMP LEVER

SET-OVER SCREWS SKU 66665 For technical questions, please call 1-800-444-3353.

Figure 20
Page 19

END GEAR TRAIN


Drive from Headstock to Gear-box is transmitted through a gear train enclosed by the Headstock end-guard. Intermediate gears are carried on an Adjustable Swing Frame (M). Gears must be thoroughly cleaned before fitting and backlash maintained at .005 in. (.127mm). Lubricate gears regularly with thick oil or grease.

HEADSTOCK

Figure 21

PULLEY

DRIVING BELTS
To alter belt tension, remove the coverplate in back of the Headstock Block and adjust the two Screws (X) on the hinged motor platform. Ensure that the motor is correctly aligned with the Lathe Axis. Light finger pressure at a point midway between Motor and Headstock Pulleys should produce about 3/4 in. (19mm) movement of each belt when under correct tension. X

BELT

MOTOR PULLEY

Figure 22
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SLIDE WAYS ATTENTION


Tapered gib strips are fitted to slideways of saddle cross-slide and top (compound) slides so that any slackness which may develop can be rectified. Ensure that slideways are thoughly cleaned and lubricated before attempting adjustment. Then reset the gibs by slackening the rear gib screw and tightening the front screw. Check constantly for smooth action throughout full slide travel. Avoid over-adjustment which can result in increased wear-rate and stiff or jerky action. GIB ADJUSTERS

Figure 23

CAP-HEAD SCREW

CROSS-SLIDE NUT
This is adjustable for elimination of slackness which may develop in service. Reduce back-lash by the cap-head screw in the rear of the nut. Then make only small adjustment by the cap-head screw. Before operating the cross-slide, check several times by hand to be sure of smooth operation throughout travel.

NUT

Figure 24

SKU 66665

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Page 21

LUBRICATION

(PART 1)

The headstock and gearbox are splash-lubricated from an internal reservoir of oil (Shell Tellus 27). Check the oil level constantly to the mark on the oil sight window in the front end face of the headstock and gearbox. A weekly check is recommended. The oil needs to be changed every year. Oil through a filler cap in the top of the headstock and gearbox is covered by the end-guard. Drain from a drain plug in the bottom of the headstock and gearbox. The Apron is lubricated from an internal reservior of oil. The oil sight window is in the front of the Apron. A filler cap is in the top of the Saddle. Refill the reservoir to the level of the oilsight with Shell Tonna oil 33. The Apron can be drained by unscrewing a hexheaded drain plug in the bottom.

FILLER CAP

HEADSTOCK

APRON FILLER CAP

DRAIN PLUG

GEARBOX

DRAIN PLUG

Figure 25

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Page 22

LUBRICATION

(PART 2)

In addition, oil gun is provided for the Saddle, Cross-slide, Cross-slide Nut and TopSlide (compound slide) to oil. Leadscrew using a oil gun can be oiled with light machine oil or way lubricant. On the Tailstock, oil points are provided for daily attention from a standard oil can. It is recommended that all slideways, leadscrew and feed shaft are cleaned off (a bristle paint brush is useful for this) and lightly oiled after each period of work. NOTE: Using incorrect grades of oil can cause damage.

OILER POINTS OILER POINTS

OILER POINTS OILER POINTS

Figure 26
SKU 66665 For technical questions, please call 1-800-444-3353. Page 23

LUBRICATION DIAGRAM

Figure 27

A - TOP-OFF EVERY WEEK B - OIL EVERY DAY

SKU 66665

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Page 24

WIRING DIAGRAMS
380V/50HZ/3P 400V/50HZ/3P 420V/50HZ/3P 220V/50HZ/3P 220V/60HZ/3P

SKU 66665

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Page 25

SKU 66665

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Page 26

220V/50HZ/3P 220V/60HZ/3P

380V/50HZ/3P 400V/50HZ/3P 420V/50HZ/3P

SKU 66665

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Page 27

220V/50HZ/3P 220V/60HZ/3P

SKU 66665

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Page 28

220V/50HZ/3P 220V/60HZ/3P

SKU 66665

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380V/50HZ/3P 400V/50HZ/3P 420V/50HZ/3P

Page 29

ELECTRIC PANEL CONNECTION

SKU 66665

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Page 30

220V/50HZ/3P 220V/60HZ/3P

ELECTRIC PANEL CONNECTION

SKU 66665

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Page 31

220V/50HZ/3P 220V/60HZ/3P

THE CONNECTION BETWEEN ELECTRIC PANEL AND OUTISDE ELECTRIC COMPONENTS.

SKU 66665

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380V/50HZ/3P 400V/50HZ/3P 420V/50HZ/3P

Page 32

THE CONNECTION BETWEEN ELECTRIC PANEL AND OUTISDE ELECTRIC COMPONENTS.

SKU 66665
220V/50HZ/3P 220V/60HZ/3P

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Page 33

THE CONNECTION BETWEEN ELECTRIC PANEL AND OUTISDE ELECTRIC COMPONENTS.

SKU 66665
220V/50HZ/3P 220V/60HZ/3P

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Page 34

ELECTRIC PANEL

SKU 66665

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Page 35

SKU 66665

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Page 36

INPUT CABLE BOX

SKU 66665

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Page 37

SKU 66665

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Page 38

SKU 66665

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Page 39

SKU 66665

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Page 40

SKU 66665

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Page 41

ELECTRIC ELEMENT LIST


SYMBOL M1 M2 KM1 KM2 KM3 KM4 TC FU1 FU2 FR1 FR2 SA1 SA2 SA3 SB1 SB2 HL SQ1 SQ2 SQ3 SQ4 EL TYPE QTY NOTE YD112M-8/4 AB-12TH CJX5-9 AC24V 50/60HZ 3PH CJX5-22 AC24V 50/60HZ 1PH AC CONTRACTOR CJX5-12 AC24V 50/60HZ 380V/400V/420V CJX5-22 AC24V 50/60HZ 220V AC CONTRACTOR CJX5-12 AC24V 50/60HZ 380V/400V/420V CJX5-22 AC24V 50/60HZ 220V AC CONTRACTOR CJX5-12 AC24V 50/60HZ TRANSFORMER JBK3-100 PRIMARY: 0~220V~390V~400V~420V SECONDARY: 0~24V, 0~24V~29V FUSE BLF-1 2A FUSE BLF-1 2A HEATING DEVICE RELAY JRS5-20/F HEATING DEVICE RELAY JRS5-12/Z SELECTOR SWITCH HZ5-20/4 L02 SELECTOR SWITCH HZ5-20/4 M08 COOLANT LAY3-10X/2 RESET LAY3-01ZS/1 JOGGING LAY3-10 INDICATOR LAMP AD11-25 AC24V JIGGLE SWITCH LXW5-11N1 JIGGLE SWITCH LXW5-11Q2 JIGGLE SWITCH LXW5-11D1 JIGGLE SWITCH LXW5-11D1 MACHINE LIGHT AC24V 40W NAME MOTOR MOTOR AC CONTRACTOR

SKU 66665

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Page 42

PARTS LIST - HEADSTOCK


Part No. Description 1006 Head Stock 1014 Shifter Shaft Screw Spring Ball 1014 Shifter Shaft Screw 1027 Gear Collar Bearing Collar Hex Screw 1028 1029 1030 Seal Cover Gear Collar Bearing Collar Seal Hex Screw Gear Cover Gear Cover Handle Block Seal Screw Cover Hex Screw Cover Hex Screw Washer Washer Hex Screw Handle Block Handle Spring Shifter Arm Pin Shifter Arm Key Shifter Shaft Screw Shifter Specification QTY 1 1 2 2 2 1 2 1 1 1 1 10 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 1 2 1 Part No. Description 1067 Screw 1068 Block Screw Hex Screw 1069 Shifter Shaft 1070 Cover 1071 Shifter Arm Pin 1072 Shaft O Seal 1073 Shifter Arm Pin 1076 1077 1078 1079 QTY 2 1 GB5781 M1040 2 GB70 M1230 2 1 1 1 GB879 530 1 1 GB1235.1 152.65 2 1 GB119 1020 1 1 1 1 1 1 1 1 2 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Specifications

GB77 M812 GB2089 1522 GB308 6 GB77 M6 X 6 GB894.2 25 GB276 E104 GB894.2 20 GB70 M635

GB894.2 25 GB276 104 GB894.2 20 SD254010 GB70 M612

1031 1032 1033 1034 1050 1052 1055 1055 1056 1056 1057 1058 1059 1061 1062 1063 1064 1065

1079 1080 1080 1081 1082 1082 1083

GB78 M56 GB70 M612 GB70 M6 x 12

1084 1085

GB70 M6 x 12

1086

GB879 530 GB1096 518

1091 1091

O Seal GB1235.1 12.52.65 Gear Shaft O Seal GB1235.1 26.52.65 Shifter Shaft Key GB1096 410 Handle Handle Sleeve Hex Screw GB70 M1235 Hex Screw GB70 M612 O Seal GB1235.1 152.65 Handle Sleeve Handle Handle Screw Ball GB308 9 Shifter Shifter Shifter Arm Screw GB78 M66 Pin GB879 530 Gear Pin GB879 530 Positioning Block Screw GB78 M515 Pin GB879 530 IV Shaft Bearing GB276 105 Collar GB894.2 25 Collar GB894.2 25 Handle Block Handle Block

GB77 M1212

SKU 66665

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Page 43

DIAGRAM - HEADSTOCK

SKU 66665

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Page 44

Part No. 1001 1002 1003 1004

1005 1007

1008 1009 1010 1011 1012

1013 1016

1017

1018 1019 1020 1021

1022 1023 1024 1025 1026

Description Hex Screw Bush Pulley Brake Wheel Brake Shaft Collar Seal Hex Screw Collar Cover Seal Collar Bearing Key Key Gear Gear Cover Gear Gear Bearing Collar I Shaft Gear Key Bearing Collar Cover O Seal Hex Screw Shaft Gear Spindle Key Cover Hex Screw Key Seal Cover Bearing Gear Gear Cover O Seal Hex Screw

PARTS LIST - HEADSTOCK


QTY 1 1 1 1 1 GB894.2 12 1 SD25x45x10 1 GB70 M620 3 GB894.2 12 1 1 1 GB894.2 25 1 GB276 E205 1 GB1096 820 1 GB1096 850 1 1 1 1 1 1 GB276 E204 2 GB894.2 20 1 1 1 GB1096 828 1 GB276 105 1 GB893.1 47 1 1 GB1235 403.55 1 GB70 M616 3 1 1 1 GB1096 856 1 1 GB70 M625 3 GB1096 832 1 1 1 GB297 D7511 1 1 1 1 GB1235.1 192.65 1 GB70 M620 3 Specification GB70 M820

Part No. Description 1035 Shaft Key 1036 Gear Combination 1037 Cover 1037 Cover 1038 Cover 1038 Cover Hex Screw 1039 Gear Collar 1040 Seal Bearing 1040 Seal 1041 1042

Specifications GB1096 690

GB70 M616 GB894.2 38 GB276 E204 GB276 204

QTY 1 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 3 3 3 1 1

Bearing Gear Combination Shaft Screw Key 1043 Gear Collar 1044 Nut Bearing Collar 1045 Cover 1047(1046) Gear 1047 Seal Hex Screw 1048 Gear 1049 Gear 1051 Gear Key 1053 Cover Collar 1053 Collar Bearing Collar Collar 1054 Shaft 1087 Eccantric Shaft O Seal 1088 Pin Spring 7060 Hex Screw Shaft Pin

GB78 M516 GB1096 516 GB894.2 55 GB297 D7210 GB894.2 50

GB70 M514

GB1096 850 GB894.2 50 GB276 204 GB894.2 20 GB894.2 37

GB1235.1 23.62.65 GB2089 0.61622 GB70 M816 GB879 525

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Page 45

DIAGRAM - HEADSTOCK

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Page 46

DIAGRAM - HEADSTOCK

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Page 47

PARTS LIST - GEARBOX


Part No. Description 3004 Gear Box Pin Pin Hex Screw Pin Hex Screw Oil Indicator 3005 Cover Screw 3009 Cover 3036 Shifter 3037 3038 3039 3040 Gear Rack Gear Hex Screw Shaft Pressing Plate Key Pin Handle Wheel Washer Hex Screw Sign Screw Positioning Rod Screw Key Cover Positioning Block Specification GB879 528 GB879 528 GB70 M825 GB879 520 GB70 M840 GB71160 20 GB819 M410 QTY 1 2 2 2 2 2 1 1 8 1 1 1 1 2 1 1 1 2 2 2 2 2 6 1 1 3 1 1 Part No. 3049 3050 3051 3052 3053 3054 3055 Description Seal Pressing Plate Swivel Arm Shaft Screw Shifter Swivel Arm Shaft Pin Screw Handle Sign Screw Spring Ball Handle Block Pressing Plate Key Pressing Plate Screw Shifter Shaft Key Gear Shaft Collar Bearins Handle Sleeve Screw Specification QTY 2 1 1 1 2 1 1 1 2 1 1 1 4 4 4 1 1 3 1 2 1 1 1 1 1 1 1 2

GB78 M68

GB879 520 GB79 M68

3056 3057

GB70 M610

GB77 M88 GB2089 0.8525 GB308 6.5

GB1096 410 GB879 520

3058 3060 3061 3062 3063 3065

GB1096 410 GB819 M510 GB1096 410

3041 3042 3043 3044 3046 3047 3048

GB70 M616 GB818 M36 GB78 M68

GB893.1 19 GB276 1000098 ZG3/8

3066 3067

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Page 48

DIAGRAM - GEAR BOX

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Page 49

PARTS LIST - GEAR BOX - FOR SAE THREADS


Part No. Description 2004 Washer Change Gear Hex Screw 3001a Shaft Bearing 3002 Seal Bearing Hex Screw Key 3006a-1 Shaft Cover Bearing Collar 3006a-2 Shaft Cover 3008 Gear 3010 Shaft Cover 3011 Gear 3012 Nut Bearing 3013 Cover Hex Screw Bearing Key 3014 Shaft 3015a I Shaft Key 3016 Shifter Cover O Seal Hex Screw Shaft Cover 3017 Shaft Key Key Collar Bearing 2006 Specification QTY 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 2 1 1 1 1 1 3 1 1 1 1 1 1 Part No. Description 3018 Double Gear Collar Bearing 3019 Gear 3020 Seal 3020 Seal 3021 Gear Collar 3022 Gear Bearing Bearing 3023a 3024 3025 3026 3027 3028 3029 3030 3031 3032 3032 3033a 3034 3034 Gear Bearing Gear Gear Gear Gear Gear Gear Gear Gear Seal Seal IV Shaft Collar Bearing Cover Hex Screw Bearing Cover Hex Screw Bearing Cover Gear Collar Specification GB894.2 20 GB276 202 QTY 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2

GB70 M620 GB276 7000102 GB276 104 GB70 M616 GB1096 514 GB276 103 GB894.2 20

GB894.2 15 GB276 202 GB276 1000804 GB276 202

GB301 8104 GB70 M616 GB301 8104 GB1096 514

GB1096 575 GB1235.1 152.65 GB70 M616 GB301 8104 GB1096 514 GB1096 614 GB894.2 15 GB276 202

GB894.1 20 GB70 M616 GB70 M616 GB276 103

3035 3064

GB893.1 32

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Page 50

DIAGRAM - GEAR BOX - FOR SAE THREADS

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Page 51

PARTS LIST - GEAR BOX - FOR METRIC THREADS


Part No Description Collar Bearing Washer Change Gear Hex Screw Shaft Key Seal Bearing Hex Screw Key Shaft Cover Bearing Gear Bearing Key Shifter Cover Gear Nut Bearing Cover Hex Screw Bearing Key Shaft I Shaft Collar Shaft Cover O Seal Hex Screw Bearing Shaft Key Key Specifications GB894.2 13 GB276 202 QTY 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 2 1 1 1 1 1 3 1 1 1 1 Part No. Description 3018 Doulole Gear Collar Bearing 3019 Gear 3020 Seal 3020 Seal 3021 Gear Collar 3022 Gear Bearing 3023 Gear Collar 3024 3025 3026 3027 3028 3029 3030 3031 3032 3032 3033 3034 Bearing Gear Gear Gear Gear Gear Gear Gear Gear Seal Seal IV Shaft Bearing Bearing Cover Hex Screw Bearing Bearing Cover Hex Screw Bearing Cover Gear Collar Specifications GB894.2 20 GB276 202 QTY 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 2

2004 2006 3001 3002

GB70 M620 GB1096 575 GB276 104 GB70 M616 GB1096 514 GB276 7000102 GB276 103 GB1096 58

GB894.2 15 GB276 202 GB894.2 20 GB276 1000804

3006 3007

3010 3011 3012 3013

GB301 8104 GB70 M616 GB301 8104 GB1096 514

3014 3015 3016

GB276 202 GB70 M616 GB276 103 GB70 M616

GB894.2 20 GB1235.1 152.65 GB70 M616 GB301 8104 GB1096 514 GB1096 614

3034 3035 3064

3017

GB893.1 32

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Page 52

DIAGRAM - GEAR BOX FOR METRIC THREADS

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Page 53

PARTS LIST - APRON - LEFT HAND, LEVER TYPE


Part No. 4001 4002 4003 4004 4005 4006 4007 4008 4009 4010 4011 4012 Description Screw Handle Sleeve Handle Shaft Handle Wheel Nut Ball Spring Scale Plate Hex Screw Shaft Cover Key Apron Specification GB78 M625 QTY 1 1 1 2 1 2 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 3 1 1 1 1 1 1 1 1 Part No. 4024 Description Handle Blook Pin Oil Sign Stop Hex Screw Hex Screw Handle Gear Shaft Gear Shaft Screw Shifter Block Gear Shaft Oil Cover Collar Cover Hex Screw Spring Ball Hex Screw Spring Ball Shaft Key Pin Gear Screw Shaft Cover Gear Collar Worm Shaft Pin Bushing Key Bushing Hex Screw Screw Specifications QTY 1 GB879 550 1 GB1160 12 1 1 GB70 M612 2 GB70 M616 2 1 1 1 GB80 M68 2 1 1 GB894.2 16 GB70 M646 GB308 6 GB70 M840 GB308 6 GB1096 415 GB879 535 GB80 M66 1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1

4025

GB308 6

GB70 M616 GB1096 515

4026 4027 4030 4031 4032 4033 4035 4036

Gear Shaft Gear Gear Shaft Washer Pin 4012 Washer Collar O Seal 4013 Brass Cover Double 4014 Shaft 4015 Wheel Hex Screw 4016a 4016 Half Nut 4017 Half Nut Block Hex Screw 4018 Pin 4019 Pressing Plate Screw Screw 4020 Half Nut Shaft 4021 Cam 4022 Handle Sleeve 4022 Handle Sleeve 4023 Handle Pin Screw

GB879 530 GB894.2 16 GB1235 171.8

4048 4049

GB70 M610

4050 4051 4052 4053 4054 4054 4055

GB70 M616

GB894.2 16 GB879 35 GB1096 556 GB70 M616 ZG3/8

GB78 M610 GB80 M88

GB879 535 GB80 M68

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Page 54

DIAGRAM - APRON - LEFT HAND, LEVER TYPE

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Page 55

DIAGRAM - APRON - LEFT HAND, LEVER TYPE

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Page 56

PARTS LIST - SADDLE CROSS SLIDE, TELESCOPIC TYPE


Part No. Description 5001 Cover Bearing Hex Screw 5002 Cover Screw Bearing 5003 Collar 5003 Collar Oil Cup Rivet 5004 Pressing Plate 5005 Gib 5007a 5007Screw Hex Screw 5008a 5008 Nut Screw Key 5009 Bush Oil Cup 5010 Pressing Plate Screw 5011 Shaft 5012 Gear Shaft Key 5013 Support Hex Screw Bearing 5014 Collar Screw 5015a 5015Dial Ball Specification GB301 8101 GB70 M630 GB78 M88 GB301 8101 QTY 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 1 2 1 3 1 3 Part No. Description Specification 5016 Nut 5017 Handle Shaft 5018 Handle Sleeve Screw GB78 M625 5019 Handle Sleeve 5020 Cross Slide 5021 Screw 5021 Screw Hex Screw GB70 M620 5024 Screw 5024 5034 5042 5043 5044 5045 Screw Screw Nut Gib Oil Cover Screw Handle Block Rod Handle Nut Screw Spring Gign Block Block Baffle Baffle Oil Cup Hex Screw GB818 M58 GB6172 M6 QTY 2 1 1 1 1 1 1 1 1 1 6 1 2 1 1 8 1 1 1 3 3 3 1 1 1 1 1 4 1

GB1155 6 GB827 28

GB70 M612 GB819 M35 GB1096 420 GB1155 8 GB70 M820

GB818 M510

GB6170 M6 GB78 M620

GB1096 420 GB70 M620 GB301 8102 GB818 M510 GB308 6

5051 5052 5053 5054 5055 5056

GB1155 8 GB70 M620

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Page 57

DIAGRAM - SADDLE CROSS SLIDE TELESCROPIC TYPE

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Page 58

PARTS LIST - TOP SLIDE, TOOL POST


Part No. 5016 5022 5023 Description Screw Nut Screw Topslide Block Gib Screw Screw Screw Top Slide Hex Screw Spring Pin Specification GB83 M1050 GB78 M625 QTY 8 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 2 1 1 1 1 1 2 1 1

GB70 M816 GB80 M616

5024 5025 5026 5027

GB70 M620

5028 Shaft 5029 Todpost 5030 Washer 5031 Handle Block 5032 Handle 5033 Handle Sleeve 5036 T Plate 5037a 5037 Screw 5038a 5038 Nut Key 5039 Support Hex Screw Bearing 5040a 5040 Dial Ball 5041 Handle Wheel 5048 Handle 5048 Handle Hex Screw 5049 Handle 5050 Spring 5057 Adjust Artide Oil Cup

GB1096 414 GB70 M620 GB301 8103 GB308 6

GB70 M540

GB1155 8

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Page 59

DIAGRAM - TOP SLIDE, TOOL POST

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Page 60

PARTS LIST - TAIL STOCK

Part No. 8001 8002 8003 8004 8005 8006 8007 8008 8009 8011a 8011 8013

Description Tailstock Oil Cup Tailstock Base Screw Gib Hex Screw Handle Shaft Wheel Handle Sleeve Handle Shaft Screw Screw Dial Hex Screw Cover Bushing Key Nut Hex Screw Quill Screw Pin Locking Shaft Pin Hanging Block Clamping Block Washer Screw Locking Shaft Pin Screw Nut Handle Sleeve

Specification GB1155 10

GB70 M845

QTY 1 2 1 2 1 2 2 1 1 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1

GB78 M625 GB70 M620 GB301 8103 GB1096 420 GB70 M616

8014a 8014 8015 8016a 8016 8018 8020 8021 8022

GB879 512

GB95 12 GB5782 M1275 GB879 512 GB77 M616 GB41 M6

8023

8024

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Page 61

DIAGRAM - TAIL STOCK

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Page 62

PARTS LIST - BED & SHAFTS


Description Screw 7001 Bedway Screw Pin 7002 Sign 7003 Collar Screw 7004 Gap Screw Nut Pin 7005 Rack Gear Pin 7006a 7006Screw 7007 Feeding Red 7008 Operating Red Screw Screw 7010 Support Screw Screw Nut 7013 Support Oil Cup Screw Pin 7032 Cover Part No. Specification GB5781 M1250 GB70 M625 GB879 635 QTY 6 1 6 4 1 1 1 1 4 2 2 1 2 1 1 1 4 1 1 2 1 2 1 1 2 2 1 Part No. Description 7033 Switch Box 7037 Switch Box Screw 7038 Handle 7042 Cover Screw Screw 7043 Spring Ball 7044 Collar Ball 7045 Pin 7046 7047 7048 7049 7050 7056 7057 7058 7059 Shifter Pin Key Pin Collar Screw Cover Collar Bearing Handle Sleeve Spring Screw Spring Spring Specification QTY 1 1 2 1 1 2 2 1 1 1 2 1 1 1 1 2 1 4 1 1 2 1 2 2 2 2

GB70 M825

GB79 M610 GB70 M1040 GB6172 M8 GB881 860 GB879 535

GB73 M612 GB818 M620 GB308 6 GB308 6

GB879 320 GB879 36 GB70 M88

GB818 M410 GB79 M616 GB70 M616 GB78 M620 GB41 M6 GB1155 10 GB70 M855 GB117 560

GB301 8104

GB79 M810

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Page 63

DIAGRAM - BED & SHAFTS

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Page 64

PARTS LIST - CABINETS & PANELS


Part No. 1092 7009 Description Screw Cover Splash Guard Screw Screw Ioil Pan Nut Washer Washer Chip Pan Lisht Stand Back Cover Pin Footbrake Front Pannl Angle Iron Screw Angle Iron Pin Pin Screw Left Stand Shaft Screw Screw Shaft Rod Screw Pulley Collar Motor Base Spring Rod Shaft Collar Screw Collar Screw Cover Side Cover Screw Screw Electric Box Screw Nut Cover Specification GB818 M56 QTY 5 1 1 3 3 1 2 1 1 1 1 1 1 1 1 1 6 1 1 5 4 1 1 1 4 1 1 6 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 4 4 1

GB818 M610 GB823 M610 GB6170 M12 GB93 12 GB97.2 12

7011

7012 7017 7019 7020 7021 7022 7023 7023 7024

GB923 M610

GB879 515 GB818 M610

7025 7026

GB80 M820 GB823 M610

7027 7028 7029 7030 7031 7034 7035

GB5781 M1250 GB896 6

GB894.2 6 GB818 M610

7039 7041 7051 7053 7054 7055 10006

GB818 M620 GB6170 M6

10007

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Page 65

DIAGRAM - CABINETS & PANELS

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Page 66

PARTS LIST - SWING FRAME, END GEARS & COVER - METRIC


Part No. 2001 2003 Description Screw Daugc Gear guard Nut Washer Nut Washer Daugc Screw Change gear Key Change gear Change gear Change gear Screw Collar Shaft Washer Bushing Collar Double gear Collar Bushing Washer Change gear Change gear Change gear Change gear Hex Screw Change gear rack Key Nut Nut Screw Nut Hex Screw Nut Specifications QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

GB41 M12 GB97.2 12-140Hv GB41 M12

2004 2005 2006 60T 2007 65T 2008 66T 2009 70T 2010 2011 2012

GB1096 514

GB70 M616

GB276 103 GB893.1 35 GB893.1 35 GB276 103

2013

2014 2015 24T 2016 30T 2017 32T 2018 40T 2019

GB70 M516 GB1096 514 GB6175 M10

2020 2021

GB6172 M10 GB70 M625 GB6172 M6

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Page 67

DIAGRAM - SWING FRAME, END GEARS & COVER - METRIC

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Page 68

PARTS LIST - SWING FRAME, END GEARS & COVER - INCH


Part No. 2003 Description Change Gear Rack Hex Screw Nut Nut Washer Nut Washer Screw Change Gear Key Change Gear Change Gear GB70 M5 16 2010 2011 2012 Collar Shaft Washer Bushing Collar Double Gear Collar Bushing Washer Change Gear Change Gear Change Gear Change Gear Change Gear Change Gear Change Gear Change Gear Rack Key Nut Nut Screw Nut Specifications GB70 M6 x 25 GB6172 M6 GB41 M12 GB97.2 12 GB41 M12 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

2004 2005 2007 60T 2007a 50T 2007a 50T

GB1096 514

GB276 103 GB893.1 35 GB893.1 35 GB276 103

2013

2014 2015 24T 2015a 45T 2016 30T 2016 30T 2017 32T 2018 40T 2018 40T 2019

GB1096 5 x 14 GB6175 M10 GB897 M10 x 80 GB6172 M10

2020

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Page 69

DIAGRAM - SWING FRAME, END GEARS & COVER - INCH

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Page 70

PARTS LIST - THREADING DIALS - INCH/MM


Part No 4038a 4038 4039 4039a-1 4039a-2 4040 4040 4041 32T 4041 21T 4042 22T 4043 26T 4044 27T 4045 4046 20T 4047 Description Sigh Sigh Shaft Shaft Pin Shaft Pin dial base Screw dial base Hex Screw Gear Gear Gear Gear Gear Cover Gear Washer Hex Screw Specification QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GB879 312 GB879 520 GB70 M645 GB70 M660

GB70 M515

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Page 71

DIAGRAM - THREADING DIALS - INCH/MM

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Page 72

LIMITED 1 YEAR / 90 DAY WARRANTY


Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. PO Box 6009 Camarillo, CA 93011 (800) 444-3353

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Page 73

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