Professional Documents
Culture Documents
May 2001
Table of Contents
What is the MasterLink System?...........................................1 The MasterLink System Difference ........................................1 System Components ............................................................2 MasterLink 2.4-GHz Mobile Computer System .......................2 MasterLink 2.4-GHz Repeater System.................................5 Deploying the MasterLink System .........................................7 MasterLink System Advantages............................................8 Advantages of DSSS over FHSS ...........................................9 Why Modulars Design is Superior ......................................10 Specifications ..................................................................10 Radio Channels & Regulations..............................................11 Future Applications............................................................11 Glossary .........................................................................12
Table of Figures
Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 MasterLink 2.4-GHz Wireless Network Overview ........2 Haul Truck Showing Installation of MasterLink 2.4-GHz Radios...................................................4 MasterLink Hub Installed Inside Haul Truck Cab.........4 MasterLink Hub Installed Inside NEMA Box on Mobile Repeater..............................................6 MasterLink Mobile Repeater.................................6
Abbreviations and acronyms appearing in this document are defined in the Glossary.
May 2001
System Components
Figure 1
MasterLink 2.4-GHz Wireless Network Overview
The MasterLink system consists of two major subsystems: a 2.4-GHz mobile computer system and a 2.4-GHz repeater system. The primary hardware includes MasterLink Hubs, radio-antenna modules, and mobile repeater stations. MasterLink uses several small repeaters that are each a fraction of the cost and size of conventional repeater units. Figure 1 shows the typical system architecture.
A unique arrangement using two radio-antennas with patented antenna design provides full 360-degree coverage around mobile equipment. This system design overcomes the practical mounting limitations associated with single-antenna deployment because each radio-antenna provides 190-degree horizontal beam widths that combine to provide comprehensive coverage. Dual radios combat multipath effects in areas where one radio-antenna alone would be unable to receive the signal. Dual radios also enable reception when line-of-sight (LOS) coverage is not possible. On a typical truck installation, for example, the radios are mounted one each on the front left and right corners of the truck (Figure 2). In the dual antenna system utilized by MasterLink, both radios receive network messages, thereby increasing system reliability through an effective level of redundancy. Intelligent signal detection allows the system to transmit only on the radio-antenna that has optimum transmission to the repeater, ensuring reliable and complete coverage. The MasterLink system is compliant with IEEE 802.11 standards. The mobile computer systems rugged design provides environmental protection against the harsh environments common to mine sites. Both the Hub and radios are watertight and sealed to NEMA standards to protect against such environmental hazards as dust, moisture, and extremes of heat and cold. Shock mounts provide vibration protection.
May 2001
System Components
Figure 2
Haul Truck Showing Installation of MasterLink 2.4-GHz Radios The Hub and radio-antenna units are small and lightweight, enabling easy install a ti on on any veh i cl e . Ad d i ti on a lly, the Hub (Figure 3) is s i gn i f i c a n t ly faster than the conven ti onal radio-equipped Hub, providing smoother tra n s i ti on of data, less network con ge s ti on , and increased productivity.
Figure 3
MasterLink Hub Installed Inside Haul Truck Cab Two digital I/O ports (contact closures) available on the Hub accept discrete inputs from devices such as foot switches or tray-up switches. Status LEDs on the top of the Hub convey important information, such as power, status of both radio-antenna links, GPS availability, and radio communications network status. Additionally, the GPS LED flashes the
4 MasterLink 2. 4-GHz S pread Spectrum W ireless Netw ork
number of satellites currently being tracked. The LED signal is a convenient visual indicator that provides immediate notice of proper operation and change of status, and allows maintenance personnel to take the appropriate action. This saves time and money by providing a quick diagnostic indication of system performance. The Hub electronics and associated connectors support the following functions:
Connector/Ports Quantity
2.4-GHz Radio SLIP Power CAN Reserved GSP Digital I/O GPS RF Input 2 1 1 2 1 1 1 1
Notes
Connectors for 11-Mb/s data link to the radio-antennas Serial port for configuration and update Hub source power (includes accessory switch input) CAN device connections with 24-V power For future Modular Ready interface applications Generic Serial Processor Expansion with 15-V isolated power 2 digital inputs with 24-V wetting voltage for contactclosure-type devices such as foot switches TNC female connector for the GPSantenna
May 2001
System Components
Figure 4
MasterLink Hub Installed Inside NEMA Box on Mobile Repeater
Figure 5
MasterLink Mobile Repeater
The omnidirectional antenna greatly reduces the need for realignment with changing mine topography. Other options for the repeater system include: Steel mounting base, including three stabilizing outriggers with adjustable jack stands and a support for the antenna mast, designed to fit the mobile trailer or as a stand-alone fixed unit Wheel option consisting of a steel frame with two 15-inch wheels and standard trailer hitch that converts the fixed configuration to a mobile configuration The following power options are available for the repeater system: ac-to-dc power system with surge protector to support 50 and 60 Hz in the 100- to 200-V ac and 200- to 240-V ac ranges Solar panels, with a 24-V battery backup and surge protection, available in 150- and 300-W power ratings
May 2001
May 2001
Specifications
REPEATER SYSTEM
Power Inputs (from solar array or ac/dc converter) Solar Panel Power Rating Power Requirement Mast Height Options
TYPICAL
24 (nominal) 150 or 300 24 12, 18, or 24
UNITS
volts dc watts volts dc feet
TYPICAL
12 or 24 (nominal) 20 to 50 8.7 X 6.5 X 13.5 3.5 14.0 X 10.3 X 3.7 9.5 -30 to +70
UNITS
volts dc watts inches pounds inches pounds Celsius
TYPICAL
2-30 8.0 1 X 10 -6 -92.87 122.87 2 1 11 Enabled 6
UNITS
dBm miles bits dBm dB Mb/s Mb/s bits dB
10
JAPAN:
X'10' FCC
U.S.A.
X'20' IC
Canada
X'30' ETSI
Europe
X'31'
Spain
X'32'
France
X'40' MKK
Japan
ID The radio system operates on any legal channel on a mineby-mine basis (completely at the customers discretion). With this multichannel capability, a mine could operate a separate and independent system using another channel. The transmit spectrum bandwidth of a channel is 17 MHz centered on the channel frequency.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
X X X X X X X X X X X -
X X X X X X X X X X X -
X X X X X X X X X X X X X -
X X -
X X X X -
X X X X X X X X X X X X X X
As of April 2001. Please contact your local regulatory domain agency for the most up-to-date information.
Future Applications
With the MasterLink system, the future is wide open. Consider the possibilities for additional service applications to improve mine-site productivity, such as IP addressing, improved routing, and Object Messaging (OMS), all of which will greatly improve how data moves through the site and potentially provide an integral link to outside networks and the Internet. Imagine e-mail and messaging services built in to the system, intranet and Internet connectivity that enables access to account information from your vendor and OEM sites, or access to corporate enterprise data. Would you like to be able to predict when a part will fail, enabling repairs to be scheduled well in advance of a complete breakdown, thereby, saving time and reducing costly replacements that may not be necessary? Envision your mine site running on Autonomous Haulage, or obtaining data from the site on your handheld computer or PDA (Personal Digital Assistant) without plugging in. These are only some of the future applications that may become commonplace over the next decade. What does the future hold? No one knows for certain, but Modular will be there continuing to offer innovative solutions and cutting-edge technology that provide mine sites across the world with increased cost savings and a maximized return on investment. We find the prospects exciting! Want to come with us? What will the future be like at your mine site?
May 2001
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Glossary
Autonomous Haulage The navi ga ti on of an unmanned vehicle using position-based path tracking. Modulars Autonomous Haulage project utilizes the IntelliMine mine management system, including DISPATCH, to act as the real-time supervisory system for unmanned haul trucks. Barker Sequence The 11-bit chipping code required for compliance with the IEEE 802.11 standard for wireless LANs. Baud BER CAN CGC A measure of the number of times per second a signal in a communications channel varies. Bit Error Rate. Controller Area Network. Color Graphics Console.
Chipping Code A particular bit pattern in which each transmitted bit is multiplied. This bit pattern (or binary sequ en ce) spreads the transmitted signal over a wide frequency range. The receiver uses the same chipping code to reconstruct the original signal. This reconstruction provides the 10.4-dB processing gain. DAC Digital-to-Analog Converter.
dB Decibel; a logarithmic unit used to express the relative difference in power usually between acoustics or electric signals. DISPATCH The only truly proven dispatching system. Created by Modular, it integrates the complete mining process by providing automatic, optimized haul truck assignments. DBPSK DQPSK Differential Binary Phase Shift Keying, supports 1-Mb/s data ra te . Differential Quadrature Phase Shift Keying, supports 2-Mb/s data rate.
DSSS Direct Sequ en ce Spread Spectrum. A form of spread spectrum technology that uses a very fast binary bit stream (chipping code) to multiply (or mix) against a modulated RF data signal. The process splits each bit of transmitted data into many fra gm en t s , which results in the signal being spread over a much wider frequency band. This results in a much more robust and interference-resistant signal than the original, unspre ad ,m odulated, RF data signal. EMI/RFI Electromagnetic Interference / Radio Frequency Interference.
FHSS Frequency Hopping Spread Spectrum.A form of spread spectrum technology that relies on hopping between channels, using different carrier frequencies at different times. The data signal is modulated with a narrowband c a rrier signal that hops in a random but known sequence from frequency to frequency as a function of time. GHz Giga-hertz; one billion cycles per second.
GPS Global Positioning System. Developed by the United States Department of Defense to simplify accurate navi ga ti on . It uses satellites and computers to calculate precise positions on Earth. GSP Generic Serial Processor. A built-in component of Modulars IntelliMine and DISPATCH systems that provide the serial communications interface to third-party health-monitoring devices.
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IEEE
Institute of Electrical and Electronics Engineers. Founded in 1884, the IEEE is an organization composed of en gi n eers, scientists, and students. Best known for developing standards for the computer and electronics industry, in particular, the IEEE 802 standards for local area and wireless networks.
IntelliMine Modulars innovative mine management system that optimizes the performance of a mines critical assets. IntelliMine incorporates Modulars world-renowned DISPATCH system and is the only ful ly integrated system available for both open pit and underground operations. ISM Industrial, Scientific, and Medical bands. An FCC modification of part 15 of the radio code that authorized license-free operation in the following ISM bands: 902 - 928 MHz, 2.4 - 2.4835 GHz, and 5.725 - 5.850 GHz. Light-Emitting Diode. Line-of-Sight.
LED LOS
Mb/s Megabits per second; a data rate. One million bits per second. MHz Multipath Mega-hertz; one million cycles per second. Interference caused by reflected GPS signals arriving at the receiver, typically as a result of nearby structures or other reflective surfaces. Signals traveling longer paths produce higher (erroneous) pseudorange estimates and, consequently, positioning errors.
PDA Personal Digital Assistant. PN PWR Pseudo Noise. A digital signal with noise-like properties. Also a wideband modulation, which imparts noise-like characteristics to an RF signal. Power.
Real time Real-time communications in which information sent is received instantly by the other party in a continuous stream. For example, telephone calls are real time; e-mails are not. RF RX Radio Frequency. Generally a frequency from 50 kHz to 3 GHz. RF is normally referenced whenever a signal is r adiated through the air. Receive.
SLIP Serial Line Interface Protocol. Serial port on the Hub for configuration and update. SNR Signal-to-Noise Ratio.
Spread Spectrum An RF modulation technique. Spreads a signal bandwidth over a wide range of frequencies for transmission, and then de-spreads it to the original data bandwidth at the receiver. Synchronization time TNC TX The time it takes to lo ck on to and begin receiving a signal. Threaded Normalized Connector. Transmission or transmit.
May 2001
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Modular Mining Systems, Inc. 3289 E. Hemisphere Loop Tucson, AZ 85706-5028 U.S.A. tel: +1 (520) 746-9127 fax: +1 (520) 889-5790 www.modularmining.com
Every effort has been made to provide reliable results regarding information comparing Modulars technology and/or products with competitive offering(s). In addition, wherever possible, the latest available specification sheets and other material have been used, with the full understanding that these are subject to change without notice. This document may contain forward-looking statements. This document is the sole property of Modular Mining Systems, Inc. Any reproduction of this release (or other copyrighted material) without the foregoing explanation and express permission of Modular Mining Systems, Inc. is prohibited. 2001 Modular Mining Systems, Inc. All other trademarks are the property of their respective owners.
TB-MLSU-US-01-r1
May 2001
Printed in U.S.A.