EJMA 9th Edition Calculation Report

Bellows Part Number: AX1S.0250.01.XXX - 2 Client: BoilerMaster DN250 Client Reference: Project: Special Note:
MCAU - EJMA-9 - 009

Single bellows

Page 1 of 1 12/29/2011

Engineer Enquiry No: Item No: Quantity:

Tian Ai DN250 1

Formcode: 319.5 ; 21.9 ; 1 ; 1.2 ; 20.4 ; 5 ; 0 ND = P= Tmax = -X = +X = -Y = +Y = -Q = +Q = Nc = 250 11 280 Gas 9 9 0 0 0

mm BarG
o

Design Conditions Nominal diameter Design Pressure Design Temperature Media Axial Compression Axial Extension Lateral Deflection one side of centerline Lateral Deflection opposite side of centerline Angular Deflection one side of centerline Angular Deflection opposite side of centerline Minimum Cycle Life Required Materials of Bellows Material Type Material data according to Allowable Membrane Stress (@ design temp.) Young's Modulus of Elasticity (@ amb. temp.) Young's Modulus of Elasticity (@ design temp.) Bellows Description Inside Diameter Outside Diameter Number of plies Thickness per ply Weight, bellows Bellows Spring Rates Bellows theo. initial axial elastic spring rate pr. convolution ( @ design temp.) Axial Working Spring Rate for Bellows ( @ design temp.) Lateral Working Spring Rate for Bellows ( @ design temp.) Angular Working Spring Rate for Bellows ( @ design temp.) Calculated Bellows Stresses Circumferential Membarane Stress in Bellows Tangent due to Pressure

mm mm mm mm
o

0o 1,000 Cycles

EN 2.4856 - Alloy 625 EN 10095:1999 Sab = 202.7 Mpa Eb = Eb = 206,908 MPa 192,915 MPa

Db = Dr = n= t= =

273.3 mm 319.5 mm 1 pcs 1.2 mm 2.77 kg

Number of Convolutions Convolution Height Convolution Pitch (Neu/Pre)

Conv. Length (Neutral/preset)

N= w= q= Lb = Ae =

5 21.9 mm 20.4 / 20.4 mm 102 / 102 mm 690.0 cm2

Effective Area

fiu = Ksr = KY = Kfi =

8708.3 N/mm/conv 1166.9 N/mm 14,780.4 N/mm 223.7 Nm/deg

S1 = S2 = S3 = S4 = S5 = S6 = St = Nc =

90.8 MPa

Bellows Circumferential Membrane Stress Due to Pressure

55.6 MPa

Bellows Meridional Membrane Stress Due to Pressure Bellows Meridional Bending Stress Due to Pressure Note: S(3)+S(4) = 141.3 MPa Cm * Sab = 605.7 MPa Bellows Meridional Membrane Stress Due to Deflection Bellows Meridional Bending Stress Due to Deflection Total Stress Calculated Number of Cycles Available based upon St Bellows Pressure Limits Maximum Design Pressure Based Upon Column Instability Maximum Design Pressure Based Upon Inplane Instability

10.3 MPa 131.0 MPa 29.0 Mpa 1771.6 MPa 1899.4 MPa 1,387 Cycles

Psc = Psi = Lb/Db =

186.0 barg 42.5 barg 0.4

Forces and Moments Axial compression force at 9 mm compression Axial extension force at 9 mm extension Lateral force at 0 mm deflection and 9 mm compression Lateral force at 0 mm deflection and 9 mm extension Moment due to 0 mm lateral deflection Moment due to 0 degrees angular rotation -Fa = +Fa = -Vl = +Vl = Ml = M = 10,502 N 10,502 N 0N 0N 0 Nm 0 Nm