Professional Documents
Culture Documents
Purpose of DGA
To provide a non-intrusive means to determine if a transformer incipient fault condition exists or not Too conservative Too liberal To have a high probability that when entering an transformer a problem is apparent To prevent an unexpected outage To reduce risk to the unit and the system/company
Interpretation Techniques
Incipient Fault Types, Frank M. Clark, 1933/1962 Drnenburg Ratios, E. Drnenburg, 1967, 1970 Potthoffs Scheme, K. Potthoff, 1969 Absolute limits, various sources, early 1970s Shanks Visual Curve method, 1970s Trilinear Plot Method, 1970s Key Gas Method, David Pugh, 1974 Duval Triangle, Michel Duval, 1974
2006 IEEE Conference
Interpretation Techniques
Rogers Ratios, R.R. Rogers, 1975 Glass Criterion, R.M Glass, 1977 Trend Analysis, various sources, early 1980s
total volume per day ppm per day
Church Logarithmic Nomograph, J.O. Church, 1980s Expert System Analysis, Richard Lowe, 1985
Interpretation Techniques
Expert System Monitor Program, Karen Barrett, 1989 Transformer Fingerprinting IEEE C57.104, Limits, rates and TDCG, 1978/1991 Artificial Neural Networks (ANNs) and Fuzzy Logic
X. Ding, E. Yao, Y. Liu and Paul Griffin, 1996 Vladimiro Miranda and Adriana Garcez Castro, 2004 Donald Lamontagne, 2006
2006 IEEE Conference
Interpretation Techniques
IEC 60599 Ratios, Limits and gassing rates, 1999 Datamining and Log Transformation, Tony McGrail, 2000 Vector Algorithm, Nick Dominelli, Mike Lau & David Pugh, 2004
CO
CH4
120 121-400 401-1000 >1000 42.2
C2H6
65 66-100 101-150 >150 85.6
C2H4
50 51-100 101-200 >200 74.6
C2H2
35 36-50 51-80 >80 --
CO2
2500 2500-4000 4001-10000 >10000 3771
TCG
720 721-1920 1921-4630 >4630 520
350 100 101-700 351-570 701-1800 571-1400 >1400 >1800 28.6 289
60-150
540-900
40-110
50-90
60-280
3-50
5100-13000
200 (250)
500 (1000)
100 (200)
100 (200)
150 (300)
15 (35)
---
1065 1985
*IN THE PROCESS OF BEING REVISED **CORRECTED VALUES 1978 ( ) VALUE 6 7 YEARS
Drnenburg Ratio-Minimum
Gas Levels (Drnenburg & IEEE Levels)
Hydrogen Methane Carbon Monoxide Acetylene Ethylene Ethane 200 50 1000 15 60 15 100 120 350 35 50 65
Drnenburg Ratio
Criteria for application - a fault exists
One Gas > 2 x minimum level At lest one gas > minimum level
Compare ratios to Fault Diagnosis Table All fall within one condition-valid diagnosis
R2 R3 R4 C2H2/C2H4 C2H2/CH4 C2H6/C2H2 <0.75 Not Sig >0.75 <0.3 <0.3 >0.3 >0.4 >0.4 <0.4
Valid only if all the ratios for a particular fault type are met.
2006 IEEE Conference
Drnenburg Flowchart
Code
5 0 1 2 0 1 0 1 2 0 1 2
2006 IEEE Conference
No minimum levels
suggested when normal levels exceeded
0 1 2 3 4 5
Normal Low energy PD Arcing Low temp thermal Thermal <700C Thermal >700C
Uses a combination of ratios (based on Rogers Ratios), gas concentrations and rates of gas increase
2006 IEEE Conference
IEC 60599 Rates of gas increase >10% increase per month above typical levels = active fault >50% per week or evolving faults of higher energy = serious
CO
540-900
CH4
40-110
C2 H6
50-90
C2 H4
60-280
C2H2
3-50
CO2
5100-13000
75-150
400-850
35-130
50-70
110-250
80-270
5300-12000
Note in IEC 60599: Typical values are higher in sealed transformers than free breathing transformers
Disadvantages
dont always yield an analysis not always correct dependence of preservation system Dornenburg has fallen out of favor because it misses too many incipient faults
2006 IEEE Conference
Ratio Methods Solid insulation handled separately using carbon monoxide and carbon dioxide ratios
Trend Analysis
Did a bushing fail at some point? Did the transformer fail previously? If the unit has been repaired and was the oil filtered or degassed? Is the unit heavily loaded or overloaded? Previous dissolved gas-in-oil test?
Transformer Fingerprints
GAS (PPM)
Hydrogen Methane Carbon Monoxide Ethane Carbon Dioxide Ethylene Acetylene
Initial
350 44 670 26 3000 9 --
3
260 61 650 25 1900 5 --
Initial
110 11 520 3 5000 8 --
3
210 13 630 4 3900 10 --
Transformer Fingerprints
GAS (PPM)
Hydrogen Methane Carbon Monoxide Ethane Carbon Dioxide Ethylene Acetylene
Initial
0 92 370 2300 6000 180 0
3
1 69 400 2300 6800 180 0
Initial
0 15 33 560 1800 9 0
3
0 18 57 520 2200 6 0
Pitfalls
Galvanic reactions (steel + water + O2 = hydrogen production) lower voltage transformers having higher CO and CO2 values as a result of non-vacuum treatment, oxygen + heat Welding producing acetylene and other gases Out-gassing of paints, gaskets & polymers, usually CO and CO2
Pitfalls
Stray gassing characteristics (highly refined oils H2) Contaminants produce gases Decomposition of additives such as passivators can produce gases as well (H2 and CO2)
In Reality - Expert Systems are Used History Key gases Ratios Fingerprints - similar populations Trend analysis Internal databases Total combustible gas Use the tools in Rate of gas generation the toolbox, not just one!!! A human expert
2006 IEEE Conference
by Michel Duval
-DGA is for Dissolved Gas Analysis. -DGA is probably the most powerful tool for detecting faults in electrical equipment in service. -Over one million DGA analyses are performed each year by more than 400 laboratories worldwide.
-Gases in oil always result from the decomposition of electrical insulation materials (oil or paper), as a result of faults or chemical reactions in the equipment. -for example, oil is a molecule of hydrocarbons, i.e., containing hydrogen and carbon atoms, linked by chemical bonds (C-H, C-C).
-some of these bonds may break and form H*, CH3*, CH2* and CH* radicals.
All these radicals then recombine to form the fault gases observed in oil:
-in addition to these gases, the decomposition of paper produces CO2, CO and H2O, because of the presence of oxygen atoms in the molecule of cellulose:
Carbon monoxide CO
-some of these gases will be formed in larger or smaller quantities depending on the energy content of the fault. -for example, low energy faults such as corona partial discharges in gas bubbles, or low temperature hot spots, will form mainly H2 and CH4.
-faults of higher temperatures are necessary to form large quantities of C2H4. -and finally, it takes faults with a very high energy content, such as in electrical arcs, to form large amounts of C2H2. -by looking at the relative proportion of gases in the DGA results it is possible to identify the type of fault occurring in a transformer in service.
Gas formation patterns -are related only to the materials used and faults involved. -are the same in all equipment where these materials are used (e.g., sealed or air-breathing power transformers, reactors, instrument transformers, LTCs, etc).
Standards/ Guides for the interpretation of DGA: -IEC Publication 60599 (1999). -IEEE Guide C57.104 (1991) (under revision).
Other useful information in: -IEEE EI.Mag., Apr. 2001, June 2002, Aug. 2005. -CIGRE Brochure # 296 (2006).
6 basic types of faults detectable by DGA have been defined by the IEC: 1.Partial discharges of the corona-type (PD). -typical examples: discharges in gas bubbles or voids trapped in paper, as a result of poor drying or poor oil-impregnation.
2.Discharges of low energy (D1) -typical examples: partial discharges of the sparking-type, inducing carbonized punctures in paper. -or low-energy arcing, inducing surface tracking of paper and carbon particles in oil.
3.Discharges of high energy (D2) -typical examples: high energy arcing, flashovers and short circuits with power followthrough, resulting in extensive damage to paper, large formation of carbon particles in oil, metal fusion, tripping of the equipment or gas alarms .
4.Thermal faults of temperatures < 300 C (T1) Faults T1 are evidenced by paper turning: -brown (> 200 C). -black or carbonized (> 300 C). Typical examples: overloading, blocked oil ducts
5.Thermal faults of temperatures between 300 and 700C (T2) Faults T2 are evidenced by : -carbonization of paper. -formation of carbon particles in oil. Typical examples: defective contacts, defective welds, circulating currents.
6.Thermal faults of temperatures > 700C (T3) Faults T3 are evidenced by : -extensive formation of carbon particles in oil. -metal coloration (800 C) or metal fusion (> 1000 C). Typical examples: large circulating currents in tank and core, short circuits in laminations.
Several diagnosis methods have been proposed to identify these faults in service. The first one was the Dornenburg method in Switzerland in the late 1960s, then the Rogers method in UK in the mid 1970s. Variations on these methods have later been proposed by the IEC (60599) and IEEE.
All these methods use 3 basic gas ratios: (CH4/H2, C2H2/C2H4 and C2H6/C2H4). Depending on the values of these gas ratios, codes or zones are defined for each type of fault. One drawback of these methods is that no diagnosis can be given in a significant number of cases, because they fall outside the defined zones.
Another method used by IEEE is the so-called keygas method, which looks at the main gas formed for each fault, e.g, C2H2 for arcing. One drawback of this method is that it often provides wrong diagnoses.
Finally, there is the Triangle method, which was developed empirically in the early 1970s, and which is used by the IEC. It is based on the use of 3 gases (CH4, C2H4 and C2H2) corresponding to the increasing energy levels of gas formation. One advantage of this method is that it always provides a diagnosis, with a low percentage of wrong diagnoses.
The triangle representation also allows to easily follow graphically and visually the evolution of faults with time. However, many people are not quite familiar with the use of triangular coordinates, so I will try to explain that in more detail today.
The triangle method plots the relative % of CH4, C2H4 and C2H2 on each side of the triangle, from 0% to 100%. The 6 main zones of faults are indicated in the triangle, plus a DT zone (mixture of thermal and electrical faults).
Answer: Fault zones are based on a large number of cases of faulty transformers in service which have been inspected visually.
tracking;
sparking;
small arcing.
Cases of faults D2
FAQ: how corona PDs, which form a lot of H2, can be identified in the Triangle without using this gas ?
Answer: in such faults, CH4 is indeed formed in smaller amounts than H2 (typically 10 to 20 times less), but can still be measured easily by DGA.
FAQ: in the Triangle, why not use H2 rather than CH4 to represent low energy faults ? Answer: because CH4 provides better overall diagnoses for all types of faults. A possible explanation (?): H2 diffuses much more rapidly than hydrocarbon gases from transformer oil. This will affect gas ratios using H2 but not those using hydrocarbon gases.
FAQ: So, how to use the triangle ? If for example the DGA lab results are: CH4 = 100 ppm C2H4 = 100 ppm C2H2 = 100 ppm First calculate: CH4 + C2H4 + C2H2 = 300 ppm.
Then calculate the relative % of each gas: relative % of CH4 = 100 / 300 = 33,3 % relative % of C2H4 = 100 / 300 = 33,3 % relative % of C2H2 = 100 / 300 = 33,3 % These values are the triangular coordinates to be used on each side of the triangle. To verify that the calculation was done correctly, the sum of these 3 values should always give 100%, and should correspond to only one point in the triangle.
Each DGA analysis received from the lab will always give only one point in the triangle.
The zone in which the point falls in the Triangle will identify the fault responsible for the DGA results.
The calculation of triangular coordinates can easily be done manually, or with the help of a small algorithm or software. Errors are often made when developing such an algorithm, so check it first with the free algorithm available from me (duvalm@ireq.ca).
For those familiar with computer graphics, it is also possible to develop a software displaying the point and the fault zones graphically in the triangle. Several software packages are available for DGA interpretation using the triangle method
The Triangle, being a graphical method, allows to easily follow the evolution of faults with time, for instance from a thermal fault to a potentially much more severe fault such as D2.
The most severe faults: -faults D2 in paper and in oil (high-energy arcing) -faults T2-T3 in paper (>300 C) -faults D1 in paper (tracking, arcing) -faults T3 in oil (>700 C)
The less severe faults: -faults PD/ D1 in oil (sparking) -faults T1 in paper (<300 C) -faults T2 in oil (<700 C) -are difficult to find by inspection
A fault in paper is generally considered as more serious than a fault in oil only, because paper is often placed in a HV area (windings, barriers). A popular ratio used to detect paper involvement is the CO2 / CO ratio. If the CO2 / CO ratio is < 3, this is a strong indication of a fault in paper, either a hot spot or electrical arcing.
The CO2 / CO ratio, however, is not very accurate, because it is also affected by the background of CO2 and CO coming from oil oxidation.
The amounts of furans in oil may also be used in some cases to confirm paper involvement, however, the interpretation of results is often difficult.
-C2H2/ H2 : a ratio > 3 in the main tank indicates contamination by the LTC compartment
of H2 only. -Stray gassing of oil: the unexpected gassing of oil at relatively low temperatures (80 to 200 C): gassing of the T1 or T2 type.
Minimum gas formation to attempt a diagnosis: -first limit is related to lab accuracy. -second limit to economic reasons.
First limit: lab accuracy The accuracy of the average CIGRE /IEC lab is ~ 15% at medium (routine) gas concentrations (> 10 ppm for hydrocarbons).
Its accuracy decreases to ~ 30% at 6 ppm, and 100% near the lab detection limit (2 ppm).
Effect of lab accuracies of 15 and 30% on DGA diagnosis uncertainty (in red and blue).
When an area of uncertainty crosses several fault zones in the triangle, a reliable diagnosis cannot be given. This is particularly true for lab accuracies > 30%.
This applies not only to the triangle but to all diagnosis methods.
Minimum gas concentrations to attempt a diagnosis. If for example lab accuracy is 15% at medium gas levels (>10 ppm): If some gases are < 6 ppm, diagnoses will be uncertain, and a calculation of diagnosis uncertainty should be done. Commercial software is available for that purpose.
If lab accuracy is between 15% and 30%, diagnoses will be uncertain at all gas concentrations, and a calculation of diagnosis uncertainty necessary. Above 30% or 50%, diagnoses become too uncertain. Lab and gas monitor accuracies can be obtained by using gas-in-oil standards. Such standards are available commercially.
Second limit: typical values A recommendation of CIGRE and the IEC is that DGA diagnosis should be attempted only if gas concentrations or rates of gas increase in oil are high enough to be considered significant. Low gas levels may be due to contamination or aging of insulation, not necessarily to an actual fault.
Also, there is always a small level of gases in service, and it would not be economically viable to suspect all pieces of equipment. So, it is better to concentrate on the upper percentile of the transformer population with the highest gas levels.
This is the philosophy behind the use of 90% typical concentrations and 90% typical rates of increase, in order to concentrate maintenance efforts on the 10% of the population most at risk. A consensus has been reached at CIGRE on typical values observed in service worldwide (CIGRE Brochure # 296, 2006).
90% typical values are within the same range on all networks, with some differences related to individual loading conditions, equipment used, manufacturers, climate, etc. Each individual network therefore should preferably calculate its own specific typical values.
Influence of some parameters on typical values: -Typical values are significantly higher in young equipment (suggesting there are some unstable chemical bonds in new oil and paper ?). -A bit higher in very old equipment. -Significantly lower in instrument transformers. -Higher in shell-type and shunt reactors (operating at higher temperatures ?).
-Typical values are not affected by oil volume (suggesting that larger faults are formed in larger transformers ?). -Typical values are very similar in air-breathing and in sealed or nitrogen blanketed equipment, contrary to a common belief in the US.
California
When DGA results in service reach typical values: -a diagnosis may be attempted to identify the fault (if lab accuracy is good enough). -the equipment should not be considered at risk. -however, it should be monitored more frequently by DGA.
To evaluate how much at risk a transformer may become above typical values, the probability of failure in service (PFS) has to be examined. PFS has been defined as the number of DGA analyses followed by a failure-related event (e.g., tripping, fault gas alarm, fire, etc), divided by the total number of analyses, at a given gas concentration.
Probability of having a failure-related event ( PFS, % ) vs. the concentration of C2H2 in ppm at HQ
90
PFS, in %
98
99 Norm, in %
100
300
400
ppm
The PFS remains almost constant below and above the 90% typical value, until it reaches an inflexion point on the curve (pre-failure value).
DGA monitoring should be done more and more frequently as gas concentrations increase from typical to pre-failure value.
Pre-failure concentration values were found by CIGRE to be surprisingly close on different networks:
H2 2401320 CH4 C2H4 C2H6 C2H2 CO 270- 700460 990 7501800 310600 9843000
(in ppm)
This suggests that failure occurs when a critical amount of insulation is destroyed.
In-between typical and pre-failure values, specific alarm values can be defined, depending on the tolerance to risk of the maintenance personnel, and on the maintenance budget available. For example, higher alarm values may be used when the maintenance budget is low, and lower alarm values in the case of strategic equipment.
Time
On-line gas monitors -are best suited for measuring rates of gas increase (trends). -will detect faults between regular oil samplings. -may now also provide on-line diagnosis.
: Normal operation; :Severe coking; : Light coking; : strong arcing D2; : Arcing D1
: Heating;
An Artificial Neural Networks Approach to Transformer Dissolved Gas Analysis and Problem Notification
Donald Lamontagne Section Leader T&D Reliability Analysis and Management Arizona Public Service EPRI Substation Equipment Diagnostic Conference XIV Marriott Hotel and Marina San Diego, CA July 17, 2006
Agenda
Events On-Line DGA Monitoring Neural Networks APS TOAN System Conclusions Questions?
Events
Westwing
6/14/2004 and 7/4/2004 Events
6/14/2004
Sustained fault on 230kV Westwing Liberty line One breaker failed to open Initial fault split between three banks Communication error on breaker status Last fault through one bank only Post event DGA and thermography
Damaged Transformers
Five 500MVA, Single Phase, 525/230/13.8kV Autotransformers w/ LTC Westinghouse 1973 vintage 14,500 gals of oil in the main tank
Damaged Phases
7/5/2004
Deer Valley
7/20/2004 T928 Type U bushing failure
167MVA, three phase, 230/69kV FPE 1978 vintage Bushing was Doble tested in 2002 with no issues
Replacement T873
167MVA, three phase, 230/69kV Westinghouse 1979 vintage Removed from service 5/2004 for upgrade to 188MVA Returned to service 7/25/2004 to replace failed T928
All gases from the 8/18/2004 sample were below the IEEE C57.104 Condition 1 levels indicating the transformer was behaving normally. The 3/28/2004 sample has H2, C2H4, C2H2 and TDCG at Condition 4 and CH4 at Condition 3.
Source: www.serveron.com
Neural Networks
i1
i2
in Input Layer
Hidden Layer 1
x x
x x x
x x
xx
x x
x x x
x x
xx
x x
x x x
x x
xx
Underfitting
Correct Fit
Overfitting
APS TOAN
Traditional Analysis
Testing accuracy of traditional methods
Diagnosis Methods Dornenberg Ratio Rogers Ratio IEC 599 Success 22.9% 24.8% 42.9% Error 65.2% 12.4% 24.8% Not Identifiable 11.9% 62.9% 32.4%
APS TOAN
~ 114,000 DGA samples/year Utilizes VTs ANNEPS engine (w/ modifications)
ANN combined with Expert System
Tested at ~ 93% accuracy in predicting fault type Exception based processing system
APS TOAN
Some Modifications to VTs System:
Gassing rates Nine vs. eight gases Minimum gas levels Added a Polling Engine Added a Notification Engine
Days 0.167
What
Gas in Oil
Current Sample Hydrogen Methane Acetylene Ethylene Ethane CO CO2 O2 N2 THG TDCG TCG% 35.2 ++ 543.8 ++ 15.7 ++ 1875.4 ++ 341.5 ++ 503.8 ++ 6695.4 10613.4 59346.8 ++ 2776.4 ++ 3315.4 1.0 Previous Sample 34.7 542.1 24.6 1888.4 342.7 503.2 6681.3 10671.6 58284.8 2797.8 3335.7 1.0 Delta 0.5 1.7 -8.9 -13.0 -1.2 0.6 14.1 -58.2 1062.0 -21.4 -20.3 0.0 Rate (ppm/day) -13.806 -21.259 0.063 -21.445 -0.896 -9.113 0.260 -3.017 37.924 -36.221 -52.800 -0.093
Fault Analysis
Normal - NR High Energy Discharge - HEDA Low Energy Discharge - LED Overheating - OH Overheating of Oil - OHO Cellulose Degradation - CD
What
ANN 0.000 0.000 0.000 1.000 1.000 0.833 EPS 0.010 0.010 0.010 0.990 0.990 0.990 Combined 0.000 0.000 0.000 1.000 1.000 0.833
Duval Analysis
% CH4 22.3 % C2H2 0.6 % C2H4 77.0 Total Gas 2434.9
Duval Diagnosis
What
Diagnosis
Final Recommendation Previous Result Recommended Condition Recommended Action Simple Criteria OH Temperature HEDA Severity HEDA Diagnosis LED Diagnosis OH Diagnosis OHO Diagnosis CD Diagnosis Possible overheating of oil or cellulose. Overheating of oil involved. Degradation of cellulose involved. 1 1 Overall condition needs IMMEDIATE ATTENTION. Sample oil daily. Consider removal of unit from service. Advise manufacturer. Unit is ABNORMAL Est. temp is above 700 c degrees.
Where
Location
Fault Location Confidence LTC 0.001 Core/Tank 1.000 Bushings/Leads 0.000 Windings 0.000 Other 0.000
Conclusions
Met our goal to build an exception based system Although accuracy is good (93%) APS is researching and training improved ANNs ANNs are capable of detecting the underlying, complex patterns of DGA and are a good partner with on-line monitoring
Questions?