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Content
Overview of DuPont The Global Mega Trends
Respond to the mega trends by DuPont Packaging mega trends
DuPont Solutions for Sustainable Packaging DuPont Packaging and Industrial Polymers
Business/markets and innovative products
About DuPont
A Science Company 207 Years of Innovation (Founded in 1802) 13 Distinct Businesses Global revenues of $30.5 Billion (2008) Packaging sales ~$2.5 Billion (2008) 57,000 employees operating in over 70 countries More than 75 R&D / customer support labs worldwide 8500 scientists & engineers in DuPont with 1800 in emerging regions
Electronics & Communications Electronics & Communications Protection Technologies Protection Technologies Building Innovations Building Innovations Sustainable Solutions Sustainable Solutions Titanium Technologies Titanium Technologies Chemicals & Fluoroproducts Chemicals & Fluoroproducts
Pioneer Hi-Bred Pioneer Hi-Bred Crop Protection Crop Protection Applied BioSciences Applied BioSciences Nutrition & Health Nutrition & Health Performance Polymers Performance Polymers Packaging & Industrial Polymers Packaging & Industrial Polymers Performance Coatings Performance Coatings
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ELECTRONICS 9%
2008
$30.5 B
Developed Asia 8%
Unprecedented growth in developing countries Need for increased food production Drive for renewable energy and materials Demand for greater safety and security Desire for increased connectivity
DuPont Focus
The company will focus its innovation engines on emerging trends to: meet the increasing demand for food protect people and the protect people and the environment environment decrease dependence on decrease dependence on fossil fuels fossil fuels capitalize on the growth capitalize on the growth of emerging markets of emerging markets
Reducing Environmental Footprint Greenhouse Gas Emissions Water Conservation Fleet Fuel Efficiency Air Carcinogens Independent Verification of Site Programs Serving the Marketplace Environmentally Smart Market Opportunities from R&D Efforts Products that Reduce Greenhouse Gas Emissions Revenues from Non-Depletable Resources Products that Protect People
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Packaging Implications
Market Drivers: Driving Technology in:
Renewably Sourced Materials Compostable Materials Increased Recycling Easy Open / Easy Reclose
Portioned / Single Serve Packages Custom preparation (food, cosmetic, supplement) Custom printing Strong & Tough packaging but with easy to open seals Strong & Tough to enable down gauging Tamper Eviden
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popularity of social media, increasingly relying on recommendations from peers. Looking to packaging to create a sense of brand worth and trust Increased environmental awareness and social consciousness
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Growing
Increasing sophistication and value share of private labels Emphasis on product safety, desire for longer shelf life Intelligent packaging for security, inventory control Drive in store merchandising solutions to engage shoppers
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Seek added value while minimize total package cost with same functionality and shelf appeal Globalization to drive contract packaging to cope with outsourcing, regionalization and tightening economy Require longer shelf life Sustainability recycled materials, renewable resource, light weighting to reduce cost, footprint and minimize resource Automated and efficient process to drive fast turnaround, short-runs, innovation and quality packaging
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Converter consolidation with increased global/regional reach Compete outside of national markets, across countries/regions especially from those who are based on lower cost countries High impact from environmental regulation affect them on how they build packaging laminates/films at both the material and process level Extend to niche higher value markets to maximize returns for their technology strengths eg. Pharmaceutical and medical packaging, industrial laminates, PV, electronics Evolving technologies for differentiation RFID, interactive packaging, holography
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Legislations
Government regulations to influence packaging material sustainability Global policy on reduce energy use and greenhouse gas emissions to reduce environmental impact
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Renewable Materials
Biomax PTT polyester resins Selar VP breathable resin Pro-Cote soy polymer Biomax Thermal PLA Modifier Biomax Strong Modifier *
Alternative End-of-Life
Elvanol PVA (Dissolvable) Fusabond Compatabilizers (Recyclable)
Material Reduction
Elvanol PVA Surlyn Skin & Stretch Surlyn Super Stiff Mylar ECO Film Ethylene Copolymers
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Vinyls Enterprise
Butacite , Sentryglas , Elvanol , Vinyl Acetate
Olefins
Revenue % Broad range of specialty, high-value polymers for films, molding, lamination, and compounding
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Transportation
Consumer Goods
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Product Categories
Sealants
Appeel Lidding Resins DuPont 20s Polyethylene Resins Elvaloy AC Acrylate Copolymer Resins Elvax Ethylene Vinyl Acetate Resins Nucrel Acid Copolymer Resins Surlyn Ionomer Resins
Adhesives
Bynel Adhesive Resins Elvaloy AC Acrylate Copolymer Resins Elvax Ethylene Vinyl Acetate Resins Nucrel Acid Copolymer Resins
Barrier Technology
Selar PA Amorphous Nylon Resins
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Typical Applications
Multi-pack bundling
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Reduced Brittleness Enhance Impact Strength Enhance Flexibility Enhance Viscosity Good Contact Clarity
CRYSTALLINE AMORPHOUS
Typical Applications
Cast Sheet, Thermoforming Blow molding Injection molding Films
PLA Tray
2% Biomax Strong
5% Biomax Strong
Available for sampling: Biomax Strong 100 non-food, Biomax Strong 120 food
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Reduce
What
Replace clamshells & blisters with Skin and/or Stretch Packaging
Typical Applications
Bottles Parts & Profiles
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Reduction from 118 Grams to 112 Grams total 5% reduction (includes Tuner so not absolute Pkg. Reduction)
Reduction from 662 Grams to 585 Grams total 12% reduction (includes Hooks so not absolute Pkg. Reduction)
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Reduce
Reduced Weight
(% Weight Reduction)
What
Re-engineer flexible structure to reduce multi layer film thickness with super-tough Surlyn resins
35 30 25 20 15
Reduced Cost
(% Cost Sav ings compare d to standard structure s)
Typical Applications
Food & Beverage Cosmetics and Personal Care Industrial
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Reduce
<Conventional>
Outer Layer
<Trial>
Ink
AC
OPP(20)
Ink
Bynel or Nucrel
VM/PET(12) Sealant
AC
Inner Layer
Saving
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Appeel Lidding
Reduce
What
Lidding material that provides peelable seals to most materials (including PLA)
Typical Applications
Lidding for PLA and other cups & bowls
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Fusabond Compatibilizers
Recycle(able)
What
Compatibilizers (Fusabond) for recycling of production waste streams
Typical Applications
Recycling of Converter Polymer Multilayer waste streams
NO COMPATIBILISER NO COMPATIBILISER 10% PE -- LLD -- g -- MAH 10% PE LLD g MAH (FUSABOND MB 110 D) (FUSABOND MB 110 D)
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pleasing packages
Complies with food contact regulations in the U.S. and EU Some grades have excellent seal performance in multi-layer film constructions where renewable source content is desirable (EU food contact only) Selar VP is a developmental grade. Please discuss your oxygen transmission needs with your DuPont representative.
Renewable
Renewable Selar VP is 30% renewably Renewable Selar VP is 30% renewably sourced by weight sourced by weight
Seafood Packaging
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Reduce Packaging
Biomax Strong Modifier Surlyn Skin & Stretch Packaging Super Tough Surlyn Cyrel FAST platemaking process Appeel Lidding material Material Value, GHG Product/Package Ratio, Cube Utilization, Transportation, GHG Material Value, Transportation, GHG GHG GHG Emissions
Renew(able) Packaging
Sorona (3GT) Selar VP breathable material Biomax Compostable polymer Solae Pro-Cote protein binders GHG, Recovery GHG, Material Value Recovery, GHG? GHG
Recycle(able) Packaging
Fusabond Compatabilizers Recycled Content, Recovery
Enablers
Mylar ECO Films GHG
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Back up charts
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Products by Market
Meat, Cheese and Dairy
Appeel lidding resins Bynel adhesive resins Elvax resins Selar PA nylon Surlyn ionomer resins Appeel lidding resins Bynel adhesive resins DuPont 20s LDPE Surlyn ionomer resins Biomax Strong & Biomax Thermal Bynel adhesive resins Elvaloy AC resins Elvaloy resins Fusabond resins Selar PA nylon Surlyn ionomer resins
Snacks
Bynel adhesive resins Elvax resins Surlyn ionomer resins
Liquid Packaging
Bynel adhesive resins Nucrel acid copolymers Selar PA nylon
Pharma/Medical Packaging
Retort
Appeel lidding resins Bynel adhesive resins
Rigid Packaging
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Products by Process
Blown and Cast Film
Appeel lidding resins Surlyn ionomer resins Nucrel acid copolymers Bynel adhesive resins Biomax Strong & Biomax Thermal Elvax resins Selar PA nylon Elvaloy AC resins Booster
Extrusion Coating/lamination
Nucrel acid copolymers Surlyn ionomer resins Bynel adhesive resins Appeel lidding resins Elvax resins
Sheet/thermoforming
Bynel adhesive resins Elvaloy AC resins Elvaloy resins Selar PA nylon Biomax Strong Biomax Thermal Fusabond compatabilizers
Blow Molding/Tubes
Bynel adhesive resins Selar PA nylon Selar RB barrier technology Surlyn ionomer resins Entira AS Fusabond compatibilizers DuPont 20s LDPE
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Introduce 1,000 New Products and Services to make people safer and more secure
Progress: Introduced 371
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US Recycle Rate
236
198.4
83.9
35%
54.5
236
22.7
9.6
37%
63%
6.0
Aluminum Can
236
Flexible Stand Up Pouch
11.3
4.7
49%
51%
2.4
199
5.7
2.8
0%
100%
2.8
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