Directional Control Valves Ng6 Ng32 Do3 d10

Directional Control Valves NG6NG25
Industrial Hydraulics
Bosch Rexroth Index
Directional Control Valves
DO3 (NG6)
Page 2 to 22 Page 23 to 42 Page 43 to 52 Page 53 to 64
D05 (NG10)
D05 (NG10)
D07 (NG16)
D08 (NG25) 3000 PSI
Page 65 to 75
D08 (NG25) 4600 PSI
Page 76 to 87
UCT ROD EP OLET ALL OBS NOT B LE AI LA S AV PART
D10 (NG32) 3000 PSI
Page 88 to 96 Page 97 to 100
Accessories
Directional Control Valves D03 (NG6)
Bosch Rexroth
Features and Benefits
s s s s s s
3 chamber design with additional spool guide for high performance Wet pin solenoid with increased solenoid forces Optimized flow passages result in lower pressure drop Manual override Solenoid identification per ANSI (energize A results in pressure to A)
Certified
Bosch Rexroth
Order Guide
This order code describes the desired model variances of the DO3 (NG 6) directional control valves. Standard models are assigned a 10-digit number. See pages 4, 5, & 6. 0 8 1 W V 0 6 P 1 V 1 0 0 1 WS** S 1 1 5 / 6 0 D 51
SIZE 06 D03 (NG 6, ISO - 4401)
SEALS V VITON STD.
ADDITIONAL INFORMATION 09 MANUAL PUSH PIN WITH RUBBER COVER 11 SPOOL WITH METERING NOTCHES
CONTROL TYPE 1 ELECTRICAL 2 HYDRAULIC PILOT 4 MECHANICAL (ROLLER) 6 PNEUMATIC PILOT 7 MANUAL LEVER 7 MANUAL LEVER (WITH DETENT G AT**) SPOOL CODE *** SEE SPOOL CHART (PAGES 4, 5 & 6) ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY. * QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 99) SOLENOID OPTIONS OMIT: If standard (manual override) C COVERED PUSH PIN SOLENOID IDENTIFICATION 51 U.S. STANDARD (U.S. ANSI B93.9 STD.)
DESIGN SERIES D - STD *E - 24 VDC LEAD WIRE COILS
SOLENOID VOLTAGES AC 115/60 230/60 Series D Dual Freq. DC 012/00 024/00 096/00
Bosch Rexroth
Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. 9 810 231 KA KD KE KG KL KM WS D11 KA SPOOL NO. SYMBOLS TRANSITION
110/115 220/230 024/00
WIRING BOX WIRING BOX + QUICK CONNECT ( 3 PIN SING. & 5 PIN DBL. SOL.) WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) WIRING BOX + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) PLUG CONNECTER (DIN 43650 / ISO 4400) SPOOL WITH METERING NOTCHES* KD
110/115 220/230
KE
110/115 220/230 024/00
KG
110/115 220/230
KL
110/115 220/230 024/00
KM
110/115 220/230 024/00
WS
110/115 220/230
WS
12 VDC. 24 VDC. 96 VDC.
000
P T
069 102 714 070 103 511 463
201 234 202 235
267 300 484 268 301 477
135 168 136 169 581 512
003 036 004 037
397 430** 398 431 769 521
001
001*
002
071 104 531 464 513
203 236
269 302 492
137 170 580
005 038
399 432 754
002*
004
072 105 497 465
204** 237
270 303 478
138 171 516
006 039
400 433 571
004*
005
P A T B
073 106 074 107 075 108 508

B
205 238 206 239 207 240 208 241 209 242 210 243 211 244
271 304 272 305 273 306 274 307 487 275 308 681 276 309 277 310 333 349 334 350 335 351 336 352 337 353
139 172 140 173 141 174 552 142 175 143 176 551 144 177 145 178 365 381 491 366 382 367 383 480 368 384 579 369 385
007 040 008 041 009 042 010 043 011 044 012 045 013 046
401 434 402 435 403 436 404 437 560 405 438 406 439 759 407 440
006
P A B T
010
P T A
011*
P A T B
076 109 077 110 767 078 111 649 079 112
012
P A T B
014
P A B T
016
P T
* Metering notches ** Consult factory
Bosch Rexroth
KA SPOOL NO. SYMBOLS TRANSITION

110/115 220/230 024/00
KD
110/115 220/230
KE
110/115 220/230 024/00
KG
110/115 220/230
KL
110/115 220/230 024/00
KM
110/115 220/230 024/00
WS
110/115 220/230
WS
12 VDC. 24 VDC. 96 VDC.
018
080 113 766 468
212 245
278 311 479
146 179 517
014 047 634
408 441
018*
689 684 081 114 213 246 214** 247** 215** 248** 216** 249** 279 312 481 280** 313** 525 281** 314** 282 315** 339** 355** 338** 354** 147 180 518 148 181 149 182 150 183** 475 652 085 118** 086 119** 217** 250** 218** 251** 219 252** 283 316** 284 317** 285 318** 488 678 340** 356** 341** 357** 342** 358** 151 184** 152 185** 153 186** 637 372** 388** 373** 389** 374 390** 019 052** 020 053** 021 054 534 493 413 446 414 447 415 448 371** 387** 370** 386** 015 048 016 049 017 050** 018 051 496 409 442 572 410 443 642 696 444 084 117** 412 445 656 677
020
A B
024
P A B T
082 115** 083 116
026
P T
027
A B
474
028
P A T B
031
P A T B
032
P T A B
033
P A T B
087 120 546
036
P A B T
040
P A T B
088 121** 089 122** 090 123** 091 124** 092 125** 093 126 094 127 095 128**
220** 253** 221 254** 222 255 223** 256** 224** 257** 225** 258** 226 259** 227** 260** 228** 261** 229** 262**
286** 319** 287** 320** 288** 321** 289 322** 667 290** 323** 291 324** 292** 325** 293 326** 294** 327** 295 328** 347** 363** 344** 360** 345** 361** 346** 362** 343 359**
154 187** 155 188 156** 189** 157 190** 158** 191** 159 192** 160 193** 161 194** 162** 195** 163** 196** 379** 395** 376** 392** 377** 393** 378 394** 375** 391**
022 055** 023 056** 024 057 025 058** 026** 059 027 060** 028 061** 029 062** 030** 063** 031 064**
695 449 417** 450 578 451 419 452 420 453 421 454 422** 455 423 456 424** 457 425** 458
041
P A T B
042
P A T B
045
P A T B
062
P A T B
068
P A T B
070
A P B T
074
P A T B
087
P A T B
096** 129** 097** 130**
088
P T
* Metering notches ** Consult factory
Bosch Rexroth
Part Numbers (continued)

KA SPOOL NO. SYMBOLS TRANSITION
110/115 220/230
KD
110/115 220/230
KE
110/115 220/230
KG
110/115 220/230
KL
110/115 220/230
KM
110/115 220/230
WS
110/115 220/230
WS
12 VDC. 24 VDC. 96 VDC.
472
473
519 489
089
P T A B
091
P T A B
Pressure port leakage bleeds to tank in the center position
098* 131* 099* 132*
230* 263 231* 264* 232* 265*
296* 329* 297* 330* 298 331 348* 364*
164* 197* 165* 198* 166* 199* 380 396*
032 065* 033 066 034 067*
426 459 427* 460 428* 461
095
P A T B
923
P T
100 133*
* Consult factory
0 810 091
2 4 6 7
SPOOL NO.
SYMBOLS
A B
TRANSITION 365 *372 366 373* 607 367 383 382 385 384 387 386 369 376* 370 389 388 381 380 526 379
000
P A T B
001
P A T B
002
P A T B
368 375* 541 544* 333 521** 334
004
P A B T
010
P T A B
358 361*
012
P A T B
014
P A B T
016
P A T B
335 390
018
P T
336
020
359 371 391
027 * With 7/16-20 Ports (SAE #4) ** With position indicator
Bosch Rexroth
Weights
DC AC Ex.
3.3 lbs 3.1 lbs 5.1 lbs
1.5 kg 1.4 kg 2.3 kg
3.3 lbs
1.5 kg
DC AC Ex.
4.2 lbs 3.8 lbs 8.8 lbs
1.9 kg 1.7 kg 4.0 kg
2.9 lbs
1.3 kg
2.9 lbs
1.3 kg
3.3 lbs
1.5 kg
3.3 lbs
1.5 kg
4.4 lbs
2.0 kg
Bosch Rexroth
Characteristics
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Spool valve (three chamber system) Subplate, DO3 (NG 6) ISO 4401 as desired (Horizontal preferred) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1
Hydraulic Fluid Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - Petroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request 601600 SUS (10 350 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75 As shown on symbol Port P, A, B: 4600 PSI (315 bar) Port T* : 3000 PSI (210 bar) See p/Q-curves Up to 23 GPM (90 L) see operating limits
EX 1500 PSI (100 bar)
Viscosity Fluid temperature Filtration Direction of flow Operating pressure Rated flow Maximum flow
* For control type 1
Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency 100% Meets ANSI B93.9 - 1969 (R 1988) Standards *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply U 10%
NOM
Voltage tolerance Power rating DC AC (115/60) Response time** DC AC Switching frequency Power supply
*Note: IP 65
33W In Rush: ~ 1.5 A Switch-on: 20 to 60 ms Switch-on: 10 to 25 ms max. 1800/h Plug connector to DIN 43 650 ISO 4400
Protected against low pressure water jets from all direction Dust tight
Holding: ~ 0.54 A Switch-off: 10 to 60 ms Switch-off: 50 to 65 ms
Wiring Box w/ Lead Wires
5 & 3 Pin QC per ANSI B93.55M
** Response time measured from the switching signal to opening of control edge.
Bosch Rexroth
Performance Characteristics
Valve Pressure vs. Flow Performances PRESSURE vs. FLOW CURVES Curve Reference Numbers Spool Number Curve Numbers
PRESSURE PSI(BAR) 360(25)
A B A B A B P T
PA 1 2 7 2 4 5 2 4 3 3 2 2 2 2 2 3 2 2 1 2 2 4 3 2 1 6 PB 1 2 7 2 4 3 3 4 2 2 3 2 3 1 3 2 2 1 2 2 1 5
4 3
Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 062 068 070 087 089 091
P T P T
AT 3 3 7 3 1 2 5 3 4 3 5 3 3 3 3 3 3 3 3 4 BT 1 3 7 1 1 3 4 3 5 4 3 3 4 3 3 1 1 3 1 3 4 2 PT 2 6 6 6 2
290(20)
1
215(15)
146(10)
70(5)
0(0) 0(0) 4(15) 8(30) 12(45) 16(60) 20(75) 24(90)
FLOW GPM(L/M) Viscosity = 164 SUS (35 Centistokes)
10
Bosch Rexroth
SERIES E
DC Solenoids
Curve Reference Numbers Spool Number 001 002 004 010 012 018 020 045 068 Curve Numbers (A) 1 2 3 1 1 1 1 1 4 (B) 1 2 1 1 1 1 1 1 3
MALFUNCTION CURVES
3600 (250) 2900 (200) 2200 (150) 1450 (100) 700 (50) 0 0
Switch-on 1
PRESSURE
PSI (BAR)
3 (10)
5 (20)
8 (30)
10 (40)
13 (50)
Flow GPM (L/min)
3600 (250) 2900 (200) 2200 (150) 1450 (100) 700 (50) 0 0
Switch-off 1
PRESSURE
PSI (BAR)
3 (10)
5 (20)
8 (30)
10 (40)
13 (50)
Flow GPM (L/min)
Operating limits The curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.
Bosch Rexroth
11
DC-Solenoids MALFUNCTION CURVES
Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 068 070 087 089 090 091 Curve Numbers (A) (B) 1 4 1 4 2 5 3 6 1 4 1 4 1 4 2 5 1 4 1 4 1 4 3 6 3 4 3 6 1 4 3 4 1 4
(A) Switch On PRESSURE PSI (BAR)
4300 (300)
2900 (200) 3 1450 (100) 2 0 (0) 0(0) 8(30) 16(60) FLOW GPM (L/M) 24(90)
(B) Switch Off PRESSURE PSI (BAR)
4300 (300)
4 6
2900 (200) 5 1450 (100)
0 (0) 0(0) 8(30) 16(60) FLOW GPM (L/M) 24(90)
12
Bosch Rexroth
AC-Solenoids MALFUNCTION CURVES
Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 028 032 033 040 042 045 062 068 070 087 089 090 091 Curve Numbers 1 1 4 3 2 2 2 4 1 2 1 2 3 5 1 1 5 6
PRESSURE PSI (BAR)
4300 (300)
2900 (200) 2 3 1450 (100) 4 5 6 0(0) 8(30) 16(60) FLOW GPM (L/M) 24(90)
0 (0)
Bosch Rexroth
13
Valve With DC Solenoid DIN
Seal Kit 9 810 231 529 Clearance needed to remove connector

.47 (12.0)
Inches (Millimeters)
MANUAL PUSH PIN 3.73 (94.7)
P
.94 .87 (24.0) (22.0) 2.93 (74.4) TORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.93 (74.4)
Solenoids can be rotated 90 1.46 (37.2)
With Rubber Cover
1 833 343 015
.1.18 (30) Covered 1 833 343 013
O RING (4) 9.25mm x 1.78mm 1 810 210 803
P A T B
1.81 (46.0)
1.22 (31.0) 4 x .21 (4 x 5.3) 1.59 (40.5) .53 (13.5)
1.28 (32.5)
5.93 Single Solenoid (150.6) 8.43 (214.1) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M - 1986 specifications.
14
Bosch Rexroth
Valve With AC Solenoid DIN
Seal Kit 9 810 231 529 Clearance needed to remove connector .47 (12.0)
MANUAL PUSH PIN 3.70 (94.0)
P
.94 (24.0) .87 (22.0) 2.63 (66.9) TORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.63 (66.9)
Solenoids can be rotated 90 1.46 (37.2)
With Rubber Cover
1 833 343 015
.1.18 (30) Covered 1 833 343 013
O RING (4) 9.25mm x 1.78mm 1 810 210 803
P A T B
1.81 (46.0)
1.22 (31.0) 4 x .21 (4 x 5.3) 1.59 (40.5) .53 (13.5)
1.28 (32.5)
Bosch Rexroth
15
Valve with AC/DC Solenoid and Wiring Box

Seal Kit 9 810 231 529 OPTIONAL SENTINEL LIGHTS THREADED CONN. 1/2 NPT Inches (Millimeters)
OPTIONAL
* QUICK CONNECT
.62 (15.9)
* SEE ACCESSORY SECTION FOR DETAILS
MANUAL PUSH PIN
3.74 (95.0) 2.81 (71.5)
P
.94 (24.0) .87 (22.0) 2.63 (66.9) TORQUE 5.0 lbft (7.0 Nm) 1.46 (37.2) With Rubber Cover 1 833 343 015 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Brad Harrison connector installed on cylinder port B side on double solenoid valves and on solenoid side on single solenoid valves. Note: Clearance to remove coil 2.63 (66.9)
.1.18 (30) Covered 1 833 343 013
O RING (4) 9.25mm x 1.78mm 1 810 210 803
P A T B
1.81 (46.0)
1.22 (31.0) 4 x .21 (4 x 5.3) 1.59 (40.5) .53 (13.5)
1.28 (32.5)
16
Bosch Rexroth
Flame Proof Solenoid
Conversion from the standard solenoid to the flame-proof version is not possible. The solenoid is mounted on the valve body (optional version) with 4 socket-head cap screws.
Note: Not CSA Approved
Consult factory for application support and part numbers.
Specifications Type of enclosure Flame proof Ambient temperature Cyclic duration factor Power rating Voltage tolerance Fuses Response according to ISO 6403 Power supply Switching frequency Pressure in port T (Solenoid armature)
See Catalog #AKY 6/6 1 987 760 610 for more information
IP 65 to IEC and DIN VDE 0470 Type of protection (Ex) sG4 4 to 122F (20 to 50C) ED 100% 11 W 10% Switch on/off time 40/120 ms Power gland PG 16 DIN 22 419 for cabel 12.5 . . . 14 mm max. 18,000/h max. 1500 PSI (100 bar)
Inches (Millimeters) 8.78 (223) 14.13 (359)
P 2.28 (58) 1.22 (31) A T 1.59 (40.5) .53 (13.5) B 1.28 1.81 (32.5) (46)
4.33 (110) .94 (24) 1.93 (49)
3.50 (89)
2.56 (65)
9.25 x 1.78
Bosch Rexroth
17
Pneumatic Control
150 (10)
pSt = f (pT)
Pilot pressure PST is a function of tank line pressure P
120 (8)
90 (6)
pSt
60 (4) 40 (2) 0 (0) 0 (0) 600 (40) 1200 (80) PSI (BAR) 1800 (120) 2400 (160) 3000 (200)
pT
Specifications Control pressure Pilot volume per valve side Response according to ISO 6403 Switch on Switch off
30 PSI (2bar) min,, 150 PSI (10 bar) max. .12 in3 (2cm3) 20 to 200 ms 30 to 300 ms Dependent on pilot pressure and line length
Hydraulic Control
1500 (100)
pSt = f (pT)
Pilot pressure PST is a function of tank line pressure P
1300 (80)
900 (60)
pSt
600 (40) 300 (20) 0 (0) 0 (0) 600 (40) 1200 (80) PSI (BAR) 1800 (120) 2400 (160) 3000 (200)
pT
Specifications Control pressure Pilot volume per valve side Response according to ISO 6403 Switch on Switch off
290 PSI ( 20bar) min, + 0.4 p 3000 PSI (210 bar) max. .02 in3 (0.3cm3) p = 700 PSI p = 3000 PSI (50 bar) (200 bar) 50 to 100 ms 15 to 30 ms 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length. When p > 1500 PSI (100 bar), orifice 1mm is necessary.
T St St ST
18
Bosch Rexroth
2.01 (51.0)
P
.94 .87 (24.0) (22.0) 2.03 (53.1) TORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous.
G 1/4 Adaptor to #4 SAE 9 534 230 000
O RING (4) 9.25mm x 1.78mm
1.81 (46.0)
1.22 (31.0)
4 x .21 (4 x 5.3)
1.59 (40.5)
.53 (13.5)
1.28 (32.5) Note: Mounting surface should comply with NFPA T3.5 IM RI-1984 & ANSI B93.7M 1986 specifications.
5.09 Single Solenoid (143.1) 6.73 (170.9)
Kit Numbers for the conversion of solenoid control to hydraulic or pneumatic.

Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 Type of Control Hydraulic Pneumatic 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 064 1 817 002 061 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062
Spool Number 026 027 028 032 033 040 042 045 062 068 070 087 089 091
Type of Control Hydraulic Pneumatic 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 063 1 817 002 060 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 065 1 817 002 062 1 817 002 063 1 817 002 060 1 817 002 064 1 817 002 061 1 817 002 063 1 817 002 060
Bosch Rexroth
19
Directional Control Valve Mechanical Operated
F = lbs (N )
50 (200)
40 (160)
FORCE
30 (120)
20 (80)
10 (40)
0 (0) 0 300 (20) 900 (60) 1500 (100) PSI (BAR) 2100 (140) 2700 (180)
pT (tank pressure)
5.04 (128) P 1.77 .87 (45) (22) .39 (10) 1.22 (31) A B 1.28 (32.5) 1.81 (46)
T .43 (11)
2.46 (62.4) STROKE .35 (9) .79 (20)
1.59 (40.5)
.87 (22) 1.59 (40.5) .47 (12)
.94 (24)
1.93 (49)
.35 max.
.51 (13) 1.47 (37.4)
.21 (5.3)
2.56 (65)
9.25 x 1.78
20
Bosch Rexroth
Directional Control Valve Manual Operated
Specifications Actuating force Angular movement
7.8 lbs. (35 N) +23 _
5.80 (147.3) P A B
1.22 (31) 1.14 (29)
1.28 (32.5)
1.81 (46)
T .53 (13.5)
6.30 max. (160)
1.59 (40.5)
7.36 (187)
.23 max. b
.23 max. a
.87 (22)
.94 (24)
1.93 (49)
1.73 (43.9) 2.41 (61.2)
.21 (5.3) 2.56 (65) 9.25 x 1.78
Bosch Rexroth
21
Subplates, Bottom Ported

Bottom Ported A B in(mm) in(mm) 2.017 .829 (51.2) (21.0) 2.079 .766 (52.8) (19.5) 2.130 .710 (54.1) (18.0) 2.050 .797 (52.0) (20.2) 2.130 .710 (54.1) (18.0)
Port Size 1/4" NPTF 3/8" NPTF
Part Number 9 000 010 148 9 000 010 146 9 000 010 139 9 000 010 144 9 000 010 140
.343 Drill Thru 2 Places 3.716 (94.4)
.548 (13.9)
1/2" NPTF #6 SAE #8 SAE
2.814 (72.1)
2.130 (54)
Note: Max. pressure = 4600 psi (315 BAR)
4.62 (117.3)
.359 (9.1)
1.50 (38.1)
T
.50 (12.7) 3.490 (88.6) 2.410 (61.2) 1.320 (33.5)
B 1.423 (36.1) A
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M - 1986specifications.
22
Bosch Rexroth
Subplates, Side Ported

Side Ported A Part in(mm) Number .474 9 000 010 147 (12.0) .474 9 000 010 145 (12.0) .579 9 000 010 142 (14.7) .474 9 000 010 143 (12.0) .579 9 000 010 141 (14.7)
Port Size 1/4" NPTF 3/8" NPTF 1/2" NPTF
.850 (21.59) .343 Drill Thru 2 Places
3.716 (94.13)
2.84 (72.14)
2.174 (55.22)
B
4.62 (117.35)
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1- 1984 and ANSI B93.7M - 1986specifications.
A
A
1.609 (40.87)
.850 (21.59)
#6 SAE #8 SAE
Note: Max. pressure = 4600 psi (315 BAR)
.548 (13.92)
2.130 (54.10)
3.59 (9.12)
.850 (21.59)
1.50 (38.1)
T
.850 (21.59) .5 (12.7)
Bosch Rexroth
23
s s s s s s s
5 chamber design with additional spool guide lands for increased performance Retained guide tube design for easy interchange of coils Larger .710 in. (18mm) spool diameter provides lower pressure drop Soft shift feature can be retrofitted in the field Optional manual overrides available
Certified
Solenoid identification per ANSI standards (energize A results in pressure to A)
24
Bosch Rexroth
Order Guide
This order code describes the desired model variances of the DO5 (NG 10) directional control valves. Standard models are assigned a 10-digit number. See pages 25, 26, & 27. 0 8 1 W V 1 0 P 1 V 1 0 0 1 WS** S 1 1 5 / 6 0 D 51
SIZE 10 D05 (NG 10, ISO - 4401) ADDITIONAL INFORMATION 09 MANUAL PUSH PIN WITH RUBBER COVER 11 SPOOL WITH METERING NOTCHES
SEALS V VITON STD.
CONTROL TYPE 1 ELECTRICAL 2 HYDRAULIC PILOT 4 MECHANICAL (ROLLER) 6 PNEUMATIC PILOT 7 MANUAL LEVER 7 MANUAL LEVER (WITH DETENT G AT**) SPOOL CODE *** SEE SPOOL CHART (PAGES 25, 26, & 27) ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY. SOLENOID OPTIONS OMIT: If standard (manual override) C COVERED PUSH PIN SOLENOID IDENTIFICATION 51 U.S. STANDARD (ANSI B93.9-1969)
DESIGN SERIES (GENERATION) D - STD *E - 24VDC LEAD WIRE COILS
* QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 99)
SOLENOID VOLTAGES AC 115/60 230/60 Series D Dual Freq. DC 012/00 024/00 096/00
Bosch Rexroth
25
Part Numbers
Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 232 KA KD KE KG KL KM WS D11 KA SPOOL NO. SYMBOLS TRANSITION

110/115 220/230 024/00
WIRING BOX WIRING BOX + QUICK CONNECT (BRAD HARR. 3 PIN SING. & 5 PIN DBL. SOL.) WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) WIRING BOX + SENTINEL LIGHTS WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) PLUG CONNECTER (DIN 43650 / ISO 4401) SPOOL WITH METERING NOTCHES KD
110/115 220/230
KE
110/115 220/230 024/00
KG
110/115 220/230
KL
110/115 220/230 024/00
KM
110/115 220/230 024/00
WS
110/115 220/230
WS
12 VDC. 24 VDC. 96 VDC.
--D11
12 VDC. 24 VDC. 96 VDC.
000
P A T B
069 102*** 561 070 103 560 071 104 526* 072 105 529 073 106*** 074 107*** 075 108
201 234*** 202 235*** 203 236 204 237*** 205*** 238*** 206 239*** 207 240*** 208 241 209 242*** 210 243*** 211 244*** 212 245*** 213 246 214*** 247***
267 300*** 268 301 490 269 302 588 270 303*** 491 271 304*** 272 305*** 273 306 274 307 591 275 308*** 578 276 309*** 588 277 310*** 278 311*** 492 279 312*** 494 280 313*** 494 338*** 354*** 333 349*** 334 350*** 335 351*** 336*** 352*** 337 353***
135 168 136 169 551 137 170 552* 138 171 534 139 172*** 140 173*** 141 174 142 175 143 176 553 144 177 145 178*** 146 179*** 147 180 533 148 181*** 370 386*** 365 381*** 575 366 382 367 383*** 493 368*** 384*** 369 385*** 617
003 036 004 037 005 038 006 039 007 040 008 041 009 042 010 043*** 011 044 012 045 013 046 014 047*** 015 048 016 049
397 430 398 431 399 432 400 433 472 401 434 489 402*** 435 403 436 508 404 437 473 405 438 471 406 439
463 467 484** 464 468 485** 608 480** 498***
001
P A T B
002*
P A T B
004
P A T B
005
P A T B
006
P A B T
010
P A T B
011
P A T B
076 109 565 077 110 513 078 111*** 079 112 562
465 469 481** 580**
012
P A T B
014*
P A B T
482** 407 440 610 408 441 409 442 525** 410 443
016
P A T B
596** 466 470 483**
018
P T
080 113*** 567 081 114 564
020
A B
024
P T
082 115***
* Metering notches Std. ** Soft shift with 1 mm orifice *** Consult factory
26
Bosch Rexroth
KA SPOOL NO. SYMBOLS

A B
KD
110/115 220/230
KE
110/115 220/230
KG
110/115 220/230
KL
110/115 220/230
KM
110/115 220/230
WS
110/115 220/230
WS
12 VDC. 24 VDC. 96 VDC.
--D11
12 VDC. 24 VDC. 96 VDC.
TRANSITION
110/115 220/230 24/00
026
P T
083 116 615 084 117*
215 248* 216 249*
281 314* 282 315* 339 355*
149 182 150 183* 487 371 387*
017 050 018 051
411 444 412 445
027
A B
488
028
P A T B
031
P A T B
085* 118 086 119*

B
217* 250* 218* 251* 219* 252* 220* 253* 221* 254* 222* 255* 223* 256* 224* 257* 225* 258* 226* 259* 227* 260* 228* 261* 229* 262* 230* 263 231* 264* 232* 265* 233* 266*
283* 316* 284* 317* 285* 318* 286* 319* 287 320* 288 321* 289 322* 290* 323* 291* 324* 292* 325* 293* 326* 294* 327* 295* 328* 296* 329* 297* 330* 298* 331* 299 332*
340* 356* 341* 357* 342* 358*
151* 184* 152* 185* 153 186* 154* 187* 155* 188* 156 189
372* 388* 373* 389* 374* 390*
019 052* 020 053* 021 054 022 055* 023 056* 024 057*
413* 446 414* 447 415 448 416 449 535** 417* 450 418* 451 419 452 420* 453 421* 454 422* 455 423* 456* 424* 457 425* 458 426* 459 427* 460 428 461* 429* 462
032
P A T
033
P A T B
087 120* 088* 121* 089* 122* 090 123 091 124* 092* 125* 093 126 094* 127* 095 128*
040
P A T B
041
P A T B
042
P A T B
045
P A T B
343* 359*
157 190* 158* 191*
375 391*
025 058* 026 059*
062
P A T B
068
P A T B
344* 360* 345* 361* 346* 362*
159 192* 160* 193* 161* 194 162* 195*
376 392* 377* 393* 378* 394*
027 060 028 061* 029 062* 030* 063*
070
P A B T
074
P A T B
087
P A T B
096* 129* 097 130

Pressure port leakage bleeds to tank in the center position
088
P A T B
347* 363*
163* 196* 164* 197* 165* 198*
379* 395*
031 064* 032 065 033* 066*
091
P A T B
098* 131* 099 132* 100* 133* 101* 134*
095
P A T B
923
P A T B
348* 364*
166* 199* 167* 200*
380* 396*
034 067 035* 068*
930
P T
* **
Consult factory Soft shift with 1 mm orifice
Bosch Rexroth
27
0 810 001
2 4 6 7
SPOOL NO.
SYMBOLS
A B
TRANSITION
000
P A T B
860
001
P A T B
857
905 880 906 881 907 882
002
P A T B
853
004
P A B T
010
P A T B
861
011
P A T B
876
855 883 908
012
P A T B
859
877
856
014
P T
854
020
858
027
863
Weights
DC AC Ex. DC AC Ex. 13.4 lbs 12.3 lbs 15.8 lbs 17.0 lbs 14.8 lbs 25.7 lbs 8.8 lbs 6.1 kg 5.6 kg 7.2 kg 7.7 kg 6.7 kg 11.7 kg 4.0 kg
11.7 lbs
5.3 kg
6.6 lbs
3.0 kg
7.5 lbs
3.4 kg
28
Bosch Rexroth
Function
Five chamber spool type valve with wet pin solenoid The coil is rotateable and can be mounted in 3 different positions (3 x 90 offset). Caution: Exchange of DC coil for AC coil not possible. Soft Shift Adjustment Data Torque = 3.5 ft./lbs. When retrofitting, the screw plug is replaced by a throttle screw. Make sure that the internal cavity of the valve is completely filled with oil, since this is a prerequisite for the proper operation of the soft shift adjustment. All air must be removed from this cavity by bleeding. To do this remove throttle screw and apply a max of 100 PSI to valve tank port. **Caution: For use with DC solenoids only. Not to be used with AC solenoids. If AC applications are required, please use valves with 96 VDC solenoids and rectifier package 1 834 484 134. For best performance use spools with open cross over or throttled spool.
Typical Code: 0 8 1 W V 1 0 P 1 V 1 0 0 1 W S 0 9 6** / 0 0 D 5 1
11 THROTTLE SPOOL
Soft Shift Adjustment*
* Note: Throttle screw must be ordered separately. See PG 98 for details.
Bosch Rexroth
29
Characteristics
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Spool valve (five chamber system) Subplate, DO5 (NG 10) ISO 4401 as desired (Horizontal preferred) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1
Hydraulic Fluid Premium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - Petroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request 601600 SUS (10 350 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75 As shown on symbol Port P, A, B: 4600 PSI (315 bar) Port T* : 2300 PSI (160 bar) See p/Q-curves Up to 34 GPM (130 L) see operating limits 2 6
Viscosity Fluid temperature Filtration Direction of flow Operating pressure Rated flow Maximum flow
* For control type 1
Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency 100% Meets ANSI B93.9-1969 (R 1988) Standards *IP 65 to IEC and DIN 40 050 C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply U 10%
NOM
Voltage tolerance Power rating DC AC Response time DC AC Switching frequency Power supply
*Note: IP 65
42W In Rush: ~3.5 A Switch-on:** 65 to 100 ms Switch-on:** 10 to 25 ms max. 1800/h Plug connector to DIN 43 650 ISO 4400
Holding: ~1.14 A Switch-off:** 30 to 80 ms Switch-off:** 50 to 65 ms
Wiring box w/lead wires
5 & 3 pin Q.C. per ANSI B93.55M
** Valves without soft shift adjustment, measured from the switching signal to opening of control edge.
30
Bosch Rexroth
Valve Pressure vs. Flow Performances PRESSURE vs. FLOW CURVES

PRESSURE PSI(BAR) 290(20)
Curve Reference Numbers Spool Number Curve Numbers
B T
PA 2 3 3 3 2 2 3 5 3 3 3 3 3 3 3 1 2 2 3 4 3 3 2 3 1 1 PB 2 3 2 3 2 2 3 3 3 3 3 3 3 3 4 2 5 4 3 3 2 3 7 2 1
A B A B P T
AT 1 3 1 1 3 3 7 3 4 3 7 1 1 3 1 3 1 3 3 6 1 1
8 Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 087 088 091 095 923 930
P T
BT 3 3 4 7 4 3 6 4 8 4 3 4 6 7 3 6 2 7 3 3 4 6 PT 8 6 8 8
260(18)
7
230(16)
200(14)
6 5 4 3
175(12)
145(10)
116(8)
2 1
87(6)
58(4)
29(2)
0(0) 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100) 32.0(120) 34.0(130)
FLOW GPM(L/M)
Note: Viscosity = 164 SUS (35 Centistokes)
Bosch Rexroth
31
DC-Solenoids MALFUNCTION CURVES

PRESSURE PSI(BAR) 4600(315) 4300(300)
Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 087 088 091 095 923 933 Curve Numbers 3 1 5 1 8 3 8 4 8 5 1 3 8 1 1 2 1 7 3 1 1 1 1 1 7 1 3 1 1 3 7 7 1
2900(200)
1 2
3 1450(100) 4
5 7 0(0) 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100) 8 32.0(120) 34.0(130)
FLOW GPM(L/M)
32
Bosch Rexroth
AC-Solenoids MALFUNCTION CURVES

PRESSURE PSI(BAR) 4600(315) 4300(300)
Curve Reference Numbers Spool Number 000 001 002 004 005 006 010 011 012 014 016 018 020 024 026 027 031 032 033 040 041 042 045 062 068 070 074 088 095 923 Curve Numbers 3 3 5 3 5 5 1 4 1 5 3 3 6 3 3 5 5 5 3 3 2 3 3 3 5 3 3 3 2 2
2900(200)
1450(100)
1 2 3 4 5
0(0) 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100)
6 32.0(120) 34.0(130)
FLOW GPM(L/M)
Bosch Rexroth
33
Valve With DC Solenoid DIN
Seal Kit 9 810 232 520
Inches (Millimeters) Clearance needed to remove connector
.47 (12) B A
Manual Push Pin 4.65 (118)
1.53 (38.9)
1.18 * (30)
8.43 Single Solenoid (214) 12.32 (313) .47 (12) 5.12 (130)
Torque Bolts (4) 100 in. lbs. (11+3 Nm) T
1.37 (35) B 2.75 (70)
A P
O Ring (5) 12 mm x 2 mm 1 520 210 115 Torque 70 in. lbs. (8 Nm)
Optional manual push pins .31 (8)
*Bolt length change from series B. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous.
Covered 1 833 343 002 Note: Clearance to remove coil 3.66 (93) 1.10 (28)
With rubber cover 1 833 343 003
Note: Mounting surface should comply with NFPA T3.51M R1-1984 ANSI B93.7M-1986 specifications.
34
Bosch Rexroth
Valve With AC Solenoid DIN

Seal Kit 9 810 232 520 Inches (Millimeters) Clearance needed to remove connector
.47 (12)
Manual Push Pin 4.60 (117)
1.53 (38.9)
1.18 * (30)
7.36 Single Solenoid (187) 10.20 (259) .47 (12) 4.06 (103) Torque Bolts (4) 100 in. lbs. (11+3 Nm)
1.37 (35) B 2.75 (70)
A P
Torque 70 in. lbs. (8 Nm) Optional manual push pins .31 (8)
O Ring (5) 12 mm x 2 mm 1 520 210 115 *Bolt length change from series B. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous.
Covered 1 833 343 002 1.10 (28)
Note: Clearance to remove coil 2.75 (70)
Bosch Rexroth
35
Valve With AC/DC Solenoid And Wiring Box

Seal Kit 9 810 232 520 Optional sentinel lites Threaded conn. 1/2 NPT 2.53 (64.2) Inches (Millimeters)
Manual Push Pin 4.37 (111.0) Solenoid 1.53 (38.9) 1.18 * (30) Solenoid
5.41 (137.5)
7.33 Single Solenoid (186.3) 10.25 (260.42) .47 (12.0) 4.06 (103.21) Torque Bolts (4) 100 in. lbs. (11+3 Nm)
1.37 (35.0) 2.75 (70)
Torque 70 in. lbs. (8 Nm) Optional manual push pins .31 (8) Covered 1 833 343 002 1.10 (28)
O Ring (5) 12 mm x 2 mm 1 520 210 115 *Bolt length change from series B. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Note: Brad Harrison connector installed on cylinder port B side on double solenoid valves and on solenoid side on single solenoid valves. (See Page 79 for details.) Note: Clearance to remove coil 2.75 (70)
36
Bosch Rexroth
Flame Proof Solenoid
Not CSA Approved.
Consult factory for application support and part numbers.
A.C. Solenoid 110/50 220/50
D.C. Solenoid 024/00 110/00 190/00
Specifications Type of enclosure Ambient temperature Cyclic duration factor Power rating Insulation clas Voltage tolerance Switch on/off time Power supply Switching frequency Pressure in port T
See Catalog #AKY 6/7 1 987 760 611 for more info
IP 65 to IEC and DIN 40 050 Type of protection (Ex) sG4 4 to 110F (20 to 40C) ED 100% 20 W C VDE 100 5 10% 100/40 ms Power gland PG 16 DIN 22 419 max. 8000/h max. 1000 PSI (70 bar)
7.00 (178) 3.66 (93) .83 (21)

.57 (14,5) _ .69 + 0 ,2 (17,6)
.39 (10 )
+ 0 ,15 _
2.76 (70)
Groundterminal
.99 (25,2) 0 ,1
3.98 (101) 3.13 (79.4)
2.76 (70)
M5
4.92 (125)
.24 (6)
2.31 (58,7) 2.76 (70)
Emergency manual control
1.30 (32.5) 2.69 (68,2)
1.26 (32)
1.52 (38,1)
Bosch Rexroth
37
Hydraulic Control
Pilot pressure Pst is a function of tank line Pressure Pt Pst PSI (Bar)
580(40) 430(30) 280(20) 145(10) 0(0) 0(0) 580(40) 1160(80) 1750(120) 2300(160)
hy
P T PSI (Bar)
Adapter to #4 SAE 9 534 230 000 Seal Kit 1 817 010 306 2.13 (54)
T
2.76 (70)
1.61 (41)
1.81 (46)
A P
.95 (24) Torque 100 in. lbs.
.47 (12)
G 1/4 Piston .47 in (12 mm) Dia. Torque 450 in. lbs. Torque 310 in. lbs.
3.19 (81)
1.18 (30)
1.53 (38.9)
Adapter to #4 SAE (.928) 9534230000
.26 (6.6)
2.32 (59)
(12)x(2) 4.02 (102) 8.62 (219)
Type of control 2 hydraulic Pilot pressure (Pst) Pilot volume per valve side Response times Switch-on Switch-off
200 PSI (14 bar) min.+ .014 x tank pressure 3600 PSI (250 bar) max. .03 in3 (0.4 cm3) pc = 725 PSI (50 bar) pc = 2900 PSI (200 bar) 50 to 100 ms 15 to 30 ms 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length
38
Bosch Rexroth
Pneumatic Control
Pilot pressure Pst is a function of tank line Pressure Pt Pst PSI (Bar)
145(10) 131(9) 116(8) 102(7) 87(6) 73(5) 58(4) 44(3) 28(2) 15(1) 0(0) 0(0) 580(40) 1160(80) 1750(120) 2300(160)
P T PSI (Bar)
Adapter to #4 SAE 9 534 230 000 Seal Kit 1 817 010 306 2.13 (54)
T
2.76 (70)
1.61 (41)
1.81 (46)
A P
.95 (24) Torque 100 in. lbs.
G 1/4 Piston 1.2 in (30 mm) Dia. Torque 450 in. lbs. Torque 310 in. lbs.
3.19 (81)
.47 (12)
1.18 (30)
1.53 (38.9)
Adapter to #4 SAE (.928) 9534230000
.26 (6.6)
2.32 (59)
(12)x(2) 4.02 (102) 8.62 (219)
Type of control 6 pneumatic Pilot pressure (Pst) Pilot volume per valve side Response time Switch-on Switch-off
35 PSI (2,5 bar) min.+ 0.023 x tank pressure 145 PSI (10 bar) max. .125 in3 (2 cm3) 20 to 200 ms 80 to 300 ms Dependent on pilot pressure and line length
Conversion Kit #1 817 002 058 Except 020 Spool
Bosch Rexroth
39
Lever Operated
2.13 (54) 2.00 (50.8) 1.47 (37.3) .47 (12) .53 (13.5) 1.06 (16.7) .13 (3.2)
.95 (24)
T
1.81 (46) 2.75 (70) 1.36 (39.7)
AB
T
.96 (24.5) 2.31 (58.7)
28
28
6.77 (172)
24 x 2.5
2.68 (65.2) 3.15 (80) 3.23 (82)
3.38 (86)
1.53 (38.9)
1.18 (30)
2.40 (61) 3.01 (76.5) 8.50 (216)
4.02 (102) 4.80 (122) 12 x 2
40
Bosch Rexroth
Cam Operated
CAM ANGLE max. 35
4x
M5x20 DIN 912 8.8 = 710.5 Nm
2.13 (54) 2.00 (50.8) 1.47 (37.3) 1.06 (27) .66 (16.7) .95 (24)
.96 (24.5)
.53 (13.5) .47 (12)
.13 (3.2)
35
T
2.75 (70) 1.81 (46) 1.56 (39.7) 2.31 (58.7)
A B
2.68 (68.2)
3.38 (86)
3.23 (82)
3.19 (81)
1.53 (38.9)
12x2 X 1.46 (37) .26 (6.6) 4.02 (102) 6.25 (159)
Normal X .421 (10.7)
Actuated .263 (6.7)
1.18 (30)
Bosch Rexroth
41

Bolt Kit Kit
2.125 (53.98) 1.470 (37.34) 1.063 (27.0) .660 (16.76) .130 (3.3) 2.043 (51.89) .413 (10.5) Dia. 4 Holes 1.125 (28.58) .250 (6.35)
Part Number 953 675
B-180 valve only Subplate Port Size 1/2" NPT 3/4" NPT 8 SAE 12 SAE
Part Number 9 000 010 172 9 000 010 181 9 000 010 174 9 000 010 183
.625 (15.88)
NOTE: Max. Pressure = 4600 PSI (315 Bar)
2.812 3.44 (71.42) (87.38)
.840 (21.34) 1.280 (32.51) 1.812 (46.02)
Subplate mounting holes (2) .344 (87.4) Dia. Thru .438 (11.12)
Valve Mounting Holes (4) 1/4" 20 unc, .69 (17.5) deep 4.34 (110.24) 5.344 (135.74)
.50 (12.7) 6.210 (157.73)
1.81 (45.97)
2.875 (73.03) 2.030 (51.56)
4.06 (103.12)
1.186 (30.12)
1.625 (41.28)
3.125 (79.38) 4.625 (117.48)
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.
42
Bosch Rexroth
Subplates, Side Ported

Bolt Kit Kit B-180 valve only
.938 (23.82)
Part Number 953 675
.750 (19.05)
1.281 (32.54) 2.125 (53.98) 1.470 (37.34) 1.063 (27.0) .413 (10.5) Dia. 4 Holes
.660 (16.76) .130 (3.3) .625 (15.88) 2.043 (51.89)
4.06 (103.12)
2.812 3.44 (71.42) (87.38)
Subplate mounting holes (2) .344 (87.4) Dia. Thru
.438 (11.12)
.792 (20.12)
.50 (12.7)
When a subplate is not used a machined pad must be provided. The mounting surface should comply with NFPA T3.5.1M R1-1984 ANSI B93.7M-1986 specification.
P
Subplate Port Size 1/2" NPT 3/4" NPT 8 SAE 12 SAE Part Number 9 000 010 164 9 000 010 166 9 000 010 165 9 000 010 175 NOTE: Max. Pressure = 4600 PSI (315 Bar)
1.125 (28.58) .250 (6.35) .840 (21.34) 1.280 (32.51) 1.812 (46.02) Valve Mounting Holes (4) 1/4" 20 unc, .69 (17.5) deep 4.34 (110.24) 5.344 (135.74) 2.063 (52.4) .938 (23.82) 1.81 (45.97)
A
6.21 (157.73)
Bosch Rexroth
43
s s s s s s s
Retained guide tube for easy replacement of coils Solenoid identification per U.S. standard. PA when solenoid A is energized Optional manual overrides available
Certified
Dual frequency solenoids (50 or 60 Hertz) Throttling spools are standard Pilot pressure valve in P port is optional
44
Bosch Rexroth
Order Code
This order code describes the desired model variances of the DO5 (NG 10) directional control valves. Standard models are assigned a 10-digit number. See page 45. 0 8 1 W V 1 0 P 1 V 3 D 5 1 /
SIZE 10 D05 (NG 10) 09 MANUAL PUSH PIN WITH RUBBER COVER* 51 SOLENOID IDENTIFICATION PER U.S. STANDARD PA WHEN SOLENOID A IS ENERGIZED (ANSI B93.9) D DESIGN SERIES D - STD **E - 24VDC LEAD WIRE COILS SOLENOID OPTIONS* C COVERED PUSH PIN
SEALS V VITON STD. CONTROL TYPE 2 HYDRAULIC 3 ELECTRICAL
SPOOL CODE REFER TO SPOOL CHART ON PAGE 45 PILOT CHOKES* F FIXED T ADJUSTABLE R PILOT PRESSURE VALVE IN P* H ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY EXTERNAL PILOT EXTERNAL DRAIN PT INTERNAL PILOT INTERNAL DRAIN PY INTERNAL PILOT EXTERNAL DRAIN XT EXTERNAL PILOT INTERNAL DRAIN ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer
If these options are not needed, omit them from the code
** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 99)
SOLENOID VOLTAGES AC 115/60 230/60 Series D Dual Frequency DC 012/00 024/00
SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
Bosch Rexroth
45
Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code.
9 810 233 P INT. KA WIRING BOX PILOT KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) X EXT. PILOT KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KL WIRING BOX + SENTINEL LIGHTS T INT. KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS DRAIN (SINGLE SOL. 5 PIN) Y EXT. WS PLUG CONNECTER (DIN 43650 / ISO 4400) DRAIN KA SPOOL NO. 001 SYMBOLS
A P A B T B T B T A B
KD
KE
KE
24/00
KL
KM
WS
WS
TRANSITION
PILOT 110/115 110/115 110/115 & DRAIN
110/115 110/115 110/115 24 VDC.
002
P A
004
010
A
P T B T
018
A
P B T
XY PT TPT FPY XY FXY PT TPT TXY XY PT TPY PY FXHPT PT XT
026 022 110 106 046 005 109 070
029 112 102
113
049
114 104 003 004 103
042
46
Bosch Rexroth
Characteristics
General Design Mounting type Mounting Position Direction of flow Hydraulic Ambient temperature Fluid Viscosity Fluid temperature Filtration Operating pressure Pilot Pressure 8 to 120F (25 to 50C) Mineral-oil based hydraulic fluids DIN 51 52451 535 other fluids on request 602300 SUS (10 500 cSt) 8 to 175F (25 to 80C) Contamination class 10, according to NAS 1638 to be realized with filter 10=75 Port P, A, B: Port T : 5075 PSI (350 bar) max. 4060 PSI (280 bar) max. (at Control oil external) Spool valve Subplate, pattern NG 10, 16 or 25 as desired1) As shown on symbol
Pilot port X or P3) 116 PSI (8 bar) min. 3045 PSI (210 bar) max. at Control 3 Return port X or T 3625 PSI (250 bar) max. at Control 2 1450 PSI (100 bar) max. at Ex-Execution 2320 PSI (160 bar) max. at alternating voltage p = 14.5 PSI (1 bar) >43 GPM (160 L/min) 0.06 in3 (1 cm3) Switch-on Switch-off Switch-on Switch-off Switch-on Switch-off Switch-on Switch-off Pilot Pressure Pilot Pressure Pilot Pressure Pilot Pressure = = = = = = = = 700 psi (50 bar) 2900 psi (200 bar) 700 psi (50 bar) 2900 psi (200 bar) 4060ms 3555ms 3555ms 3045ms 3040ms 3555ms 2535ms 3045ms 5.413.4 GPM (2050 l/min)
Rated flow2) Maximum flow2) Control volumes (4/3, 4/2) Total response time
Electric Duty factor Enclosure type Voltage and frequency 100% *IP 65 to IEC 529 and DIN 40 050 (DIN Connectors) See table on page 98 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Plug connector to DIN 43 650 ISO 4400 In Rush: 33W In Rush: ~1.5 A 272F (150C) Holding: 33W Holding: ~0.54 A
Power supply Power rating DC AC Max. coil temperaure4)

1)
Symbol diagrams 008 and 20 horizontal 2) According to symbol diagram 3) At increased control pressure, reduction of pressure in conjunction with an orifice in th P port of the pilot valve is required 4) As a result of the surface temperatures of the solenoid coils, European standards EN 563 and EN 982 must be observed *Note: IP 65 Protected against low pressure water jets from all direction Dust tight
Silting Effect (Sticking of the Spool) In spool-type valves, dirt particles in the gaps between the valve spool and body may generally lead to the spool becoming jammed. This is particularly the case when the large drops in pressure occur over these gaps and when the valve has remained in the same position for a long period. Important on electromagnetic compatibility (EMC) The circuit must be set up in such a way as to avoid voltage peaks occurring when the solenoids are switched off which may cause interference and impair EMC.
Bosch Rexroth
47
Performance Data
Curve A B A B A B
Symbol 000 001 002 004 005 008 009 010 011 012 014 018 020 026 040 041 042 045 070 Bar psi
P T PA PB 2 3 3 3 2 3 3 3 5 3 3 3 3 3 2 2 3 3 2 3 2 3 2 3 5 3 3 3 3 3 3 5 4 3 3
AT 1 3 1 1 3 7 3 7 3 4 3 7 1 3 1 3 3
P T BT 3 3 4 7 4 6 4 6 4 8 4 4 6 3 2 3
P T PT 8 8
Viscosity = 165 SUS (35 cSt)
20 18
300
250 16 14 12 10 8 100 6 4 50 2 0 0 0 0 20 100 40 200 60 80 300 Flow 100 400 120 500 140 150
5 200 4 3
Pressure Drop
2 1
160GPM L/min 600
48
Bosch Rexroth
Function
The directional control valves NG 10, 16 and 25 are pilot operated valves in spool design. The main stage of the NG 16 and NG 25 as well as the 002 symbol of the NG 10 directional control valves are fitted as standard with fine-control notches. The pilot stage, which is connected directly to the main stage by means of a flange, consists of an electrically actuated directional control valve NG 6 with pressure-tight solenoids and replaceable coil. Its power ports A and B are connected to the spring chambers of the main stage. Spool-valve deflection takes place hydraulically via the pilot stage.
B
Pilot stage NG6
B P
A T
Control (Type 3)
Main stage
Control (Type 2)
Bosch Rexroth
49
Pilot & Drain Options
Max. Pressure in P or X: 3625 psi (250 bar) Max. Pressure in T or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) at Ex-Execution The retrofitting affects an alternation of the order code and the EDP-number.
Control oil supply and return is either external via the ports X and Y or internal via the ports P and T. Modification is possible by removing or inserting plugs which are accessible after removing the pilot valve.
Control oil system Supply Return external external X Y Internal external P Y external internal X T internal internal P T
Plug
1 2 2 1
A B a,X
a 0 b
b,Y
Plug
a P
1
b
2
#1 813 400 017 M6 DIN 906 3
X Y
PV
TV Y
50
Bosch Rexroth
Control (Type 2) Hydraulic Pilot
1.77 (45)
.26 (6.6) 1.54 1.18 (39) (30)
4.06 (103) 3.19 (81)
T A P B T
10x2 5x 4 (102) 6.57 (167)
2x
12x2
Rmax.4
0.01/100
2.76 (70) Inches (Millimeters)
4x
M6x40 DIN 912-10.9 = 11+3 Nm
Control (Type 3) Solenoid Pilot
8.46 (215) 5.96 (151.5)
5.96 (151.5)
Connector not included in scope of delivery .47 1.81 (12) (46)
Plate pilot valve 3.74 (95)
.26 (6.6) 1.54 1.18 (39) (30)
Plate complete valve 3.19 (81)
T A P B T
10x2 5x 4 (102) 6.57 (167)
2x
12x2
Rmax.4
0.01/100
2.76 (70)
.98 (25)
4x
.90 (23) M6x40 DIN 912-10.9 = 11+3 Nm
Mounting holes, see next page. Inches (Millimeters)
Bosch Rexroth
51
Adjustable Spool Stops
Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions.
Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice.
If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain the same speed in both directions.
0.16 (4) Adjustment range
2.28 (58) 7.56 (192)
5.28 (134)
For Conversion Description Complete end cap assembly including mounting bolts
Part number 1 817 002 087
52
Bosch Rexroth
Mounting holes
0 0 F1 X Y T A
X P B R F2
F4
F3
P .01 X (27) 2.48 Y (63) .411) (10.51))
A .66 (16.7) .84 (21.4) .411) (10.51))
T .13 (3.2) 1.27 (32.5) .411) (10.51))
B F1 1.47 0 (37.3) (0) .84 0 (21.4) (0) .411) (10.51)) M 62)
F2 2.13 (54) 0 (0) M 62)
F3 2.13 (54) 1.81 (46) M 62)
F4 0 (0) 1.81 (46) M 62)
X -.31 (-8) .43 (11) .25 (6.3)
Y R 2.44 2 (62) (50.8) .43 1.27 (11) (32.5) .25 .411) (6.3) (10.51))
Bosch Rexroth
53
s s s s s s s
Certified
54
Bosch Rexroth
Order Code
SIZE 16 D07 (NG 16) 09 MANUAL PUSH PIN WITH RUBBER COVER* 51 SOLENOID IDENTIFICATION PER U.S. STANDARD PA WHEN SOLENOID A IS ENERGIZED (ANSI B93.9) D DESIGN SERIES D - STD **E - 24VDC LEAD WIRE COILS SOLENOID OPTIONS* C COVERED PUSH PIN
SEALS V VITON STD. CONTROL TYPE 2 HYDRAULIC 3 ELECTRICAL
SPOOL CODE REFER TO SPOOL CHART ON PAGE 55 PILOT CHOKES* F FIXED T ADJUSTABLE R PILOT PRESSURE VALVE IN P* H ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY EXTERNAL PILOT EXTERNAL DRAIN PT INTERNAL PILOT INTERNAL DRAIN PY INTERNAL PILOT EXTERNAL DRAIN XT EXTERNAL PILOT INTERNAL DRAIN ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer
** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 99)
Bosch Rexroth
55
Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. 9 810 234 KA WIRING BOX P INT. KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE & PILOT 5 PIN DOUBLE SOLENOID) X EXT. KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS PILOT KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 T INT. PIN) DRAIN KL WIRING BOX + SENTINEL LIGHTS KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS Y EXT. (SINGLE SOL. 5 PIN) DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO. 000 SYMBOLS
A P B T
KD
KE
KG
KL
KM
WS
WS
TRANSITION
PILOT 110/115 110/115 110/115 110/115 & DRAIN
110/115 110/115 110/115 24 VDC.
B T
001
P
B T
002
P
B T
004
XY RPT PY XY PT HXY FXT FPT FRHPT TPT HPT TPY RPT XY TRPT XY XT PT FPT FXY FPY PY TPT TPY XY THPT XY PT PY XT FPY TPT TPY TPY XY PT FPT XY FPY PT PY TPY PT PY XY FPY XY PT FPT PY FXT FPY PT FPT
033
047 104 048 049
059
005
034 035 036
060 061
006 007 008* 076 009
020 160 099 021 022 023 103 093 106 113 172 161 024 025 026 091 125 144 173 027 028 029 085 092 090 148 170 030 089 147 031 097 032 171 098 081 083
130 037 038 039 040 050 051 052 062 063 064 010 111 011 071 012 013 077
578 156 041* 042 043 053 054 055 065 066 067 164 014 114 015 016
A B
009
P T
082
A B
010
P T
162 044* 056* 068 017*
B T
018
P
B T
045* 046
057 058 157
069 070
018 019
020
B T
131 079
026
042
A P
A
B T
B T
129 072 075 087 142 146 073 074
045
*Consult factory
56
Bosch Rexroth
Characteristics
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Response time adjustment Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot Pressure Petroleum hydraulic fluids and most fire resistant fluids 602300 SUS (10 500 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75 As shown on symbol Port P, A, B: Port T* : 5075 PSI (350 bar) max. 4060 PSI (280 bar) max. w/flame proof solenoids 17.6 lbs (8 kg) 19.8 lbs (9 kg) 20.9 lbs (9.5 kg) 2.4 lbs (1.1 kg) Spool valve Subplate, DO7 (NG 16) as desired (Horizontal only for detented valves) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1 (Ecept flame proof solenoids)
Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port X or T 3045 psi (210 bar) max. for solenoid operated 3625 PSI (250 BAR) max. for hydraulic piloted 1450 PSI (100 BAR) max. for flame proof solenoid 80 GPM (300 L/min) see P/Q curve page 57 0.37 in3 (6 cm3) for 3 position valves 0.61 in3 (10cm3) for 2 position valves3 Switch-on Switch-off Switch-on Switch-off Switch-on Switch-off Switch-on Switch-off Pilot Pressure Pilot Pressure Pilot Pressure Pilot Pressure = = = = = = = = 700 psi (50 bar) 2900 psi (200 bar) 700 psi (50 bar) 2900 psi (200 bar) 5575ms 5070ms 5070ms 4060ms 3050ms 5070ms 2540ms 4060ms
Maximum flow Control volume Total response time
Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency 100% Meets ANSI B93.9-1969 (R 1988) Standards* P Awhen Sol. A is energized *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage 10% In Rush: 33W In Rush: ~1.5 A
Voltage tolerance Power rating DC AC

*Note: IP 65
Holding: 33W Holding: ~0.54 A
Bosch Rexroth
57
Performance Data
Curve A B A B A B Viscosity = 142 SUS (30.2 cSt)
Symbol 000 001 002 004 010 018 020 042 045
P T PA PB 3 1 4 3 3 3 3 3 3 1 6 3 3 3 3 3 3
AT 4 2 6 4 3 4 3 3 3
P T BT 5 7 8 4 4 5 4 2
P T PT 9
Bar
psi
10 9
150
5 4
125 8 7 6 5 4 50 3 2 25 1 0 0 0 0 10 50 20 100 30 40 150 Flow 50 200 60 250 70 75
100 2 1
Pressure Drop
80 GPM L/min 300
58
Bosch Rexroth
Max. Pressure in P or X: 3625 psi (250 bar) Max. Pressure in T or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid
PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY HYDRAULIC PILOT; PLUG PORTS 1 & 2
Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. Conversion is possible by removing or installing plugs which are accessible after removing the pilot valve. When using internal pilot and drain, the X and Y ports in the subplate must be plugged. With NG 16, the plug 1 is accessable only from below, via port P.
Old Style
Pv 1 x T P Tv Y .51 (13)+0.5 2
New Style
2 Tv Y Pv X 1 P
Sol A
Sol B
1 3
X Y
2 4
.24 (6)+1
2.83 (72)+1
Plug Part No. 1 2 1 813 400 017 M6 DIN 908 3 P
2.05 (52)
Fixed Pilot Chokes

A fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the P port. The flange machined on the choke holds it captive in the counter-bore for the O-ring. The chokes can be inserted in any of the ports of the pilot valve depending on the desired result. Then a valve is ordered with a fixed pilot choke the 0.030 (Imm) diameter orifice is installed in the P port. Chokes with other size orifice are available and are listed below.
Pilot valve Orifice Sismeter 0.030 (0.8mm) 0.040 (1mm) 0.050 (1.2mm) 0.060 (2mm) Part Number 9 533 230 385 9 533 230 382 9 533 230 383 9 533 230 384 Fixed pilot choke
Main valve
Bosch Rexroth
59
Adjustable Pilot Chokes

Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both directions. Because the port pattern is symmet-rical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control. Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudi-nal axis. The locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).
METER-OUT (STANDARD)
A B
METER-IN (TURN MODULAR VALVE 180)

A B
SOL A
SOL B
SOL A
SOL B
X Y
X Y
B T A
PILOT CHOKE DJUSTING SCREW (BOTH ENDS) 6mm
1.57 180 (40.0)
883 RACINE, WI U.S.A. Pmax. 5000 psi
For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x M5 x 70, DIN 912 10.9 (Part number is for one bolt)
Part number 9 810 161 089 1 811 037 800 2 910 151 180
60
Bosch Rexroth
Pilot Pressure Valve
A B
Sol A DP
Sol B
P X Y
Bar 16 14 12 Pressure Drop 10 8 6 4 2 0
225 200 175 150 125 100 75 50 25 0 0 20 100 Flow 40 200 60 80 GPM
psi
Pv
300 L/min
The pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). Pilot pressure is fed internally to the pilot valve. The pressure drop
across the pilot pressure valve is additive to the pressure drop across the main valve. The machined cavity, to accept the pilot pressure cartridge, is standard on all valves.
For Conversion Description Pilot pressure valve cartidge Part Number 1 817 419 037
Bosch Rexroth
61
Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions.
Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice.
Germany
4.02 (102) 11.97 (304)
7.95 (202)
62
Bosch Rexroth

2.63 (66.9) Name Tag describes complete valve. 7.82 (198.7) 5.63 (143.1)
Name Tag describes pilot valve.
B T A
Name Tag describes main valve.
7.44 (189) 6.56 (166.5)
1.34 (34)
A B
3.74 (95)
0.79 (20)
5.51 (140) 9.33 (237)
Spool 11 & 12 9.33 (237)
8.43 (214)
Spool 9 & 10
2.75 3.50 (69.9) (89) 2x 4x 9x2 23 x 2.5
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
= 40 lb/ft (54Nm)
Valve With AC Solenoid (DIN)

2.63 (66.9) .47(12.0) Name Tag describes complete valve. Name Tag describes pilot valve. 7.82 (198.7) 5.63 (143.1)
B T A
7.44 (189)
1.34 (34)
A B
3.74 (95)
0.79 (20)
5.51 (140) 9.33 (237)
Spool 11 & 12 9.33 (237)
8.43 (214)
Spool 9 & 10
2.75 3.50 (69.9) (89) 2x 4x 9x2 23 x 2.5
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
= 40 lb/ft (54Nm)
Bosch Rexroth
63
Valve With DC Solenoid (DIN)

2.63 (66.9) .47(12.0) 7.82 (198.7) 5.63 (143.1) Name Tag describes complete valve.
Name Tag describes pilot valve.
B T A
7.47 (189.7)
1.34 (34)
A B
3.74 (95)
0.79 (20)
5.51 (140) 9.33 (237)
Spool 11 & 12 9.33 (237)
8.43 (214)
Spool 9 & 10
2.75 3.50 (69.9) (89) 2x 4x 9x2 23 x 2.5
2x 1/4 - 20 x 1.75" long
= 10 lb/ft (13Nm)
4x 3/8 - 16 x 2.00" long
= 40 lb/ft (54Nm)
Hydraulic Controlled (Type 2)
Inches (Millimeters) Name Tag describes complete valve.
4.61 (117) 1.34 (34)

A B
3.74 (95)
0.79 (20)
5.51 (140) 9.33 (237)
8.43 (214)
Spool 12
2.75 3.50 (69.9) (89) 2x 4x 9x2 23 x 2.5
2x 1/4 - 20 x 1.75" long 4x 3/8 - 16 x 2.00" long
= 10 lb/ft (13Nm) = 40 lb/ft (54Nm)
64
Bosch Rexroth

C port is used for load sensing when using proportional valves. When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS.
5.938 (150.8) 4.0 (101.6) 1.5 (38.1) .5 (12.7)
2.815 (71.5)
2.19 (55.6) 1.37 (34.8) .56 (14.2) .063 (1.6) .72 (18.3) 1.342 (34.0) 1.97 (50.0) 2.6 (66.0) 3.016 (76.6) 3.47 (88.1)
3.625 (92.1) 2.75 (69.8)
2.25 (57.1)
.62 (15.7)
.50 (12.7) .938 (23.8)
.75 (19.0)
2.62 (64.0)
1.310 (33.3)
6.94 (176.3)
1.558 (39.6) 3.063 (77.8) 3.315 (84.2)
P X B Y A
2.308 (58.6)
4.62 (117.3)
1.843 (46.8) 2.468 (62.7) 3.843 (97.6) 4.468 (113.5) 6.055 (153.8)
SAE NPT .750 .812 (19.0) (20.6)
P,T,A,B, X,Y,C, 3/4 NPTF 1/4 NPTF 1 NPTF #12 SAE #6 SAE #16 SAE Bolt kit B-231 (Valve only) 4x
*Obsolete, consult factory
Maximum pressure 5000 psi (350 bar)
Weight 15 lbs. (6.8 kg)
3/8-16 x 2 long
2x
1/4-20 x 1-3/4 long
Part Number 9 000 010 201* 9 000 010 202* 9 000 010 203* 9 000 010 204* 953 726
Bosch Rexroth
Directional Control Valves D08 (NG25) 3000 PSI
65
s s s s s s s
Certified Pilot Valve Main section certification pending
Dual frequency solenoids (50 or 60 Hertz) Throttling notches in body are standard Optional load check
66
Bosch Rexroth
Order Guide
This order code describes the desired model variances of the DO8 (NG25) directional control valves. Standard models are assigned a 10-digit number. See page 67.
0 8 1WV 2 5 P 1 V 3
D5 1 / 5 5 /
SIZE 06 D08 (NG 25) SEALS V VITON STD. CONTROL TYPE 2 HYDRAULIC 3 ELECTRICAL SPOOL CODE SEE SPOOL CHART ON PAGE 67 PILOT CHOKES* F FIXED T ADJUSTABLE R LOAD CHECK IN P PORT* H ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY EXTERNAL PILOT EXTERNAL DRAIN PT INTERNAL PILOT INTERNAL DRAIN PY INTERNAL PILOT EXTERNAL DRAIN XT EXTERNAL PILOT INTERNAL DRAIN ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY. SOLENOID OPTIONS* C COVERED PUSH PIN 09 MANUAL PUSH PIN WITH RUBBER COVER
55 LOW PRESSURE VERSION
51 SOLENOID IDENTIFICATION PER U.S. STANDARD P>A WHEN SOLENOID A IS ENERGIZED (ANSI B93.9)
DESIGN SERIES (GENERATION) D - STD *E - 24VDC LEAD WIRE COILS
* QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (PG 99)
SOLENOID VOLTAGES AC 115/60 230/60 Series D Dual Freq. DC 012/00 024/00
Bosch Rexroth
67
Part Numbers
9 810 235 P INT. PILOT X EXT. PILOT T INT. DRAIN Y EXT. DRAIN KA WIRING BOX KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) KL WIRING BOX + SENTINEL LIGHTS KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) WS PLUG CONNECTER (DIN 43650 / ISO 4400)
KA SPOOL NO. SYMBOLS TRANSITION PILOT & DRAIN FXY PY XY XT RPY HPY HPT PT PY XY FPT TPY RPT TXY XT TPT THPY RHPT FHPT THPT FPY FRPT FHXY FXY RPY TXY PY XY XT FXY TPY RPY TPY PT PY XY FPY FPT XT TPT RPY FHPT HPT RPT FXY FPT PT PY XY PT PY XY HPT PT PY XY XT FPT FPY TPY HPY FHPT FXY RPT TPT RPY FXHY TPY PT PY FPT HPT TPT RPY RPT PT XY PY FPT RPY XT TPT TPY FRPT XT PT PY TPT XY PT XY FPT TPY RPT PY FPT FPY 110/115 533 506 583 578 815 524 505 553 629 750 526 534 566 687 610 623 644 655 658 661 706 KD 110/115 KE 110/115 KG 110/115 KL 110/115 KM 110/115 WS 110/115 WS 24 VDC.
A B
000
529 763 773 751 517 576 705 519 760 766 703 754 769
P T
628 729 626 704
547 631 722
580 536 588 622
767 771 839 651 584
A
001
B T
779 725 724 731 726 785
680 823
800 590 507 562 563 672 816 527 508 555 621 523 557 609 656 698 727 784 539 572 564 532 577 570 525 512 558 560 659 516 567 640 657 685 689 782 817 520 511 633 718 756 535 513 561 546 615 688 755 746 510 565 509 654 707 598 595 514 730 597 660 596 794 797 548 738 719 674 612 614 587 681 765 752 840 643 620 521 550 813 781 700 549 891 836 528 642 675 542 538 827 639 712 819 692 798 791 841 789 518 582 783 617 625 627 624 702 635 543 551 709 571 537 668 826 711 723 764 753 696 679 608 790 530 568 733 669 649 573 666 522 531 697 744 545 611 820 795 747 616 780 648 541 544 581 745 539 589 575 594 667 742 665 715 776 613
A B
002
P T
A
004
B T
005
A P
B T
A P
B T
A B
009
P T
A B P T
010
A B
018
P T
A B
020
P T
A B
026
772
732
P T
A B
042
P T
D4
A P
B T
68
Bosch Rexroth
Characteristics
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Adjustable Pilot Chokes Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot pressure Maximum flow Control volume Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency 100% Meets ANSI/B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized. *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage 10% In Rush: 33W In Rush: ~ 1.5A Holding: 33W Holding: ~ 0.54A Petroleum hydraulic fluids and most fire resistant fluids 60 2300 SUS (10 500 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75 As shown on symbol Port P, A, B,T: 3000 PSI (210 bar) max. Port T: 1500 PSI (100 bar) max. w/flame proof solenoids 65 PSI (4.5 bar)min. 3000 PSI (210 bar) max. 75 GPM (284 L/min) see P/Q curve page 59 0.5 in3 (8 cm3) for 3 position valves 25.0 (11.3) 26.6 (12.1) 27.3 ( 12.4) 2.4 lbs (1.1kg) Spool valve Subplate, DO8 (NG 25) as desired (Horizontal only for detented valves) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1 (Except flame proof solenoids)
Voltage tolerance Power rating DC AC Response time Switching frequency

*Note: IP 65
25 90ms Dependent on control pressure and spool max. 1800/h
Bosch Rexroth
69
Performance Data
ALL SPOOLS EXCEPT 002 BAR 70 60 50 3 2 1 0 10 0 30 20 30 40 50 60 70 GPM 40 30 20 10 PSI All Flow Paths
PRESSURE DROP
60 90 120 150 180 210 240 L/min. FLOW
002 SPOOL BAR 6 5 4 3 2 1 0 0 20 60 P to T 40 PSI 100 80 P to A A to T
PRESSURE DROP
10 30 60
20 90 FLOW
30 120
40 150
50 GPM 180 L/min.
Viscosity = 142 SUS (30.2 cSt)
70
Bosch Rexroth
Pressure Port Check

The pressure port check is a load check which prevents the load from dropping when several valves are connected in parallel. It will not create pilot pressure for internal pilot when using open center spools. The standard valve body is not machined for the check valve cartridge.
A B
SOL A
SOL B
Pressure Port Check Cartridge
X Y

Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. There are four threaded ports and only two plugs (1/16 NPT). The installations of the plugs determines the source of the pilot oil and where it drains. Valves can be converted in the field. When installing plugs in port 1 and 2, care must be taken that the plug is screwed in all the way or both passages will be blocked.
PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY HYDRAULIC PILOT; PLUG PORTS 1 & 2
2 1
TOP VIEW WITH PILOT SECTION REMOVED
3 A T P B 4
BOTTOM VIEW
EXT. PILOT (X)
EXT. DRAIN (Y)
Bosch Rexroth
71
Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both directions. Because the port pattern is symmet-rical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control.
Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudi-nal axis. The locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).
A B

A B
SOL A
SOL B
SOL A
SOL B
X Y
X Y
PILOT CHOKE ADJUSTING SCREW (BOTH ENDS) 6mm
1.57 180 (40.0)
9.20 (233.7) 8.33 (211.6) 6.46 (164.1) 4.78 (123.9) 3.94 (100.0)
PILOT
CYL A
CYL B
SEAL PLATE 1 811 037 089
For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x 10 24 x 2 3/4 Long (Bolt kit B-215)
Part number 9 810 161 089 1 811 037 800 953 710
72
Bosch Rexroth

Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice. If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain equal speed in both directions. Complete end cap assemblies are available to convert standard valves. (778160 is the number for one end cap)
T ADJUSTABLE SPOOL STOPS Limit stroke at either end. Add 5" (127mm) to valve length. EXT. PILOT
T EXT. DRAIN
Fixed Pilot Chokes

Fixed pilot chokes consist of two orifices, 1/16 NPT pipe plug with a .040 (1.0) hole (405420), installed in the pilot lines going to each end cap. The orifices restrict the pilot oil and will increase the spool shift time. Metering notches in the body are standard and by slowly shifting the spool, the flow paths are opened and closed more gradually which reduces system shock. Chokes can be added to a standard valve at any time but an 1/8 NPT plug on each end of the main valve must be removed to gain access to the threaded pilot line.
CHOKE 1/16" NPT
PLUG 1/8" NPT
Bosch Rexroth
73
Valve With AC/DC Solenoid & Wiring Box
1.67 (42.4)
required to remove coil Name Tag describes complete valve
9.35 (237.5) 5.63 (143.0)
1.52 (38.6)
Name Tag describes pilot valve
1/2" NPT ELECTRICAL CONNECTION (both ends)
Name Tag describes main valve
7.62 (193.5) 6.75 (171.4) 4.88 (123.9) 3.94 (100.0)
MANUAL OVERRIDE (both ends) (standard)
2.87 (72.9)
PILOT CYL A CYL B
1.04 (26.4) 3.31 (84.1) .16 (4.1) .44 2.25 (11.2) (57.2) 4.50 (114.3) 6x 1/2 - 13 x 1.75" long = 70 lb/ft (95Nm)
10.86 (275.8) 2x 4x 1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.
1.74 (44.2)
required to remove coil
.47 (11.9)
required to remove connector
9.35 (237.5) 5.63 (143.0)

Name Tag describes complete valve
1.52 (38.6)
1.81 (45.9)
.91 (23.1)
P
7.61 (193.3) 4.88 (123.9) 3.94 (100.0)
2.87 (72.9)
PILOT CYL A CYL B
1.04 (26.4) 3.31 (84.1) .16 (4.1) 2.25 (57.1) 4.50 (114.3) 1/2 - 13 x 1.75" long = 70 lb/ft (95Nm) .44 (11.2)
10.86 (275.8) 2x 4x 1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.
6x
74
Bosch Rexroth
1.97 (50.0) .47 (11.9) 9.65 (245.1) 5.93 (150.6)
Name Tag describes complete valve
1.22 (30.9)
1.81 (45.9) .91 (23.1)
P
7.64 (194.1) 4.88 (123.9) 3.94 (100.0)
2.87 (72.9)
PILOT CYL A CYL B
1.04 (26.4) 3.31 (84.1) .16 (4.1) .44 (11.2) 2.25 (57.2)
10.86 (275.8) 2x 4x 1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D.
4.50 (114.3)
6x
1/2 - 13 x 1.75" long
= 70 lb/ft (95Nm)
Hydraulically Controlled (Type 2)

7.36 (193.8)
3
EXT. PILOT 4.43 (112.5) 1.75 (44.5)
EXT. DRAIN
5.12 (130.0) 3.94 (100.1)
PILOT
CYL A
CYL B
10.86 (270.8) 2x 4x 1/8" C.S. x 13/16" I.D. 1/8" C.S. x 1" I.D. 6x
4.50 (114.3) 1/2 - 13 x 1.75" long = 70 lb/ft (95Nm)
Bosch Rexroth
75
6 HOLES 1/2-13 UNC-2B THD .94 .03 DEEP
3.719 (94.5)
3.969 (100.8)
5.125 (130.2)
1.183 (30.0) .688 (17.5)
3.031 (76.9) 2.094 (53.2)
1.156 (29.4)
.75 (19.0) .188 (4.8)
1.815 (46.1) 3.625 (92.1)
6.0 2.938 (74.6) (152.4) 4.5 (114.3)
1.805 (45.8) .530 (13.5)
0.224 (5.7)
4.902 (124.5) 7.680 (195.1)
4 HOLES .5625 DRILL THRU
.75 (19.0)
3.0 (76.2)
8.74 (22.2)
A
X
4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2)
1.371 (34.8) 2.558 (64.9) 3.496 (88.8) 5.240 (133.1) 6.178 (156.9) 7.368 (187.1)
P,T,A,B X,Y,C 1 NPTF 1/4NPTF 1 1/4NPTF 1 1/2NPTF #16 SAE #6 SAE #20 SAE #24 SAE Bolt kit B 114 (valve only) 6x
Pmax PSI (bar) 5000 (350) (Subplate only)
1/2 13 x 1.75 Long
1.628 (41.3)
When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.0003 in./in. and has a surface finish of 63 RMS. C port is used for load sensing when using proportional valves.
Weight Lbs. (kg) 25(11.3)
Part Number 9 000 010 216* 9 000 010 217* 9 000 010 218* 9 000 010 219* 9 000 010 220* 9 000 010 221* 953594
76
Bosch Rexroth
s s s s s s s
Certified
Bosch Rexroth
77
Order Code
SIZE 25 D08 (NG 25) SEALS V VITON STD. 09 MANUAL PUSH PIN WITH RUBBER COVER* 51 SOLENOID IDENTIFICATION PER U.S. STANDARD PA WHEN SOLENOID A IS ENERGIZED (ANSI B93.9) D DESIGN SERIES D STD **E 24VDC LEAD WIRE COIL SOLENOID OPTIONS* C COVERED PUSH PIN
CONTROL TYPE 2 HYDRAULIC 3 ELECTRICAL
SPOOL CODE REFER TO SPOOL CHART ON PAGE 78 ADJUSTABLE PILOT CHOKES* F FIXED [0.0039 (1mm) dia. orifice] T ADJUSTABLE R BACK PRESSURE VALVE IN P* H ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY EXTERNAL PILOT EXTERNAL DRAIN PT INTERNAL PILOT INTERNAL DRAIN PY INTERNAL PILOT EXTERNAL DRAIN XT EXTERNAL PILOT INTERNAL DRAIN ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF Product Literature Disclaimer
** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (See PG 99)
SOLENOID VOLTAGES AC 115/60 All solenoids 230/60 are dual frequency (50 or 60hz) DC 012/00 024/00
78
Bosch Rexroth
Part Numbers
9 810 235 KA WIRING BOX P INT. KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE & PILOT 5 PIN DOUBLE SOLENOID) X EXT. KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS PILOT KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 T INT. PIN) DRAIN KL WIRING BOX + SENTINEL LIGHTS KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS Y EXT. (SINGLE SOL. 5 PIN) DRAIN WS PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO. SYMBOLS TRANSITION KD KE KG KL KM WS WS
PILOT 110/115 110/115 110/115 110/115 & DRAIN
110/115 110/115 110/115 24 VDC.
A B
000
P T
B b T
001
a P
A B
002
P T
B T
004
A B
009
P T
RPY RPT TPY XY PY XY PT PY HXY FXT FPT TPT XT XY PY RPT TRXT XY PT FPT TPT THXY THPY THPT PY HPT FXY THXY PT XY XT XY XT PT PY HPT TPT TPY TXY XY PY TPY HPT PY XY FPY PT TPT
149 154 033 034 035 047 048 049 079 059 060 061 110 005 077 006 007 008 076 009 087 010 121 156 011 012 013 132 080 094 020 085 021 022 023
036* 073 037 082 100 038 039 040* 072 050 062 150 051 052 063 064
024
025 026
107 129 157 111 041 081 042 081 043 053 065 014
102 138 151
027
054 055 105
066 067 114 117
015 016 078
028 029
A B
010
P T
A B
018
P T
044 099
056 137 106 057 058
068
017 142
112 030 144
A B
045 046
069 070
020
P T
018 019 093
031 032*
* Consult factory
Bosch Rexroth
79
Specifications
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Response time adjustment Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot pressure
Spool valve Subplate, DO8 (NG 25) as desired (Horizontal only for detented valves) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1 (Except flame proof solenoids) 35.3 lbs (16 kg) 37.5 lbs (17 kg) 38.5 lbs (17.5) 2.4 lbs (1.1 kg) Petroleum hydraulic fluids and most fire resistant fluids 60 2300 SUS (10 500 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25 = 75 As shown on symbol Port P, A, B, T: 5075 PSI (350 bar) max. Port T: 4060 PSI (280 bar) max. w/flame proof solenoids Pilot port X or P 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port Y or T 3045 psi (210 bar) max. for solenoid operated 3625 psi (250 bar) max. for hydraulic piloted 1450 psi (100 bar) max. for flame proof solenoid 185 GPM (700 L/min) see P/Q curve page 70 0.92 in3 (15 cm3) for 3 position valves 1.34 in3 (22 cm3) for 2 position valves Switch-on Pilot = 700 psi 55...75ms = DC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 50...70ms Switch-off Pressure (200 bar) 40...60ms Switch-on Pilot = 700 psi 30...50ms AC Switch-off Pressure (50 bar) 50...70ms Switch-on Pilot = 2900 psi 25...40ms Switch-off Pressure (200 bar) 40...60ms 100% Meets ANSI B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized. *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage 10% In Rush: 33W In Rush: ~ 1.5A Holding: 33W Holding: ~ 0.54A
Maximum flow Control volume Total response time
Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency Voltage tolerance Power rating DC AC
*Note: IP 65
80
Bosch Rexroth
Performance Data
Curve A B A B A B
Symbol 000 001 002 004 010 018 020
P T PA PB 7 2 6 5 7 4 7 7 2 5 5 7 4 7
AT 5 1 4 5 1 7 1
P T BT 7 5 7 7 3 8 3
P T PT 9
Bar
psi
9 200 13 12 11 10 9 125 Pressure Drop 8 7 6 5 4 50 3 2 1 0 0 0 25 50 75 100 `125 150 25 75 100 150
6 5 4 3
2 1
175
200 GPM L/min
100
200
300
400 Flow
500
600
700
Bosch Rexroth
81

Max. Pressure in P or X: 3625 psi (250 bar) Max. Pressure in T or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid Pilot oil supply and drain is either external via the x and y ports or internal via the P and T ports. Conversion is possible by removing or installing plugs. Plug no. 1 is accessible from the bottom of the main valve. The pilot valve must be removed to gain access to plug No. 2. When using internal pilot and drain, the X and Y ports in the subplate must be plugged.
A B
PY INT. PILOT, EXT. DRAIN; PLUG PORTS 2 & 3 PT INT. PILOT, INT. DRAIN; PLUG PORTS 3 & 4 XY EXT. PILOT, EXT. DRAIN; PLUG PORTS 1 & 2 XT EXT. PILOT, INT. DRAIN; PLUG PORTS 1 & 4 XY HYDRAULIC PILOT; PLUG PORTS 1 & 2 Sol A 1 2 P 1 3 Plug Part No. 1 9 534 230 002 1/4 BSPP 2 1 813 400 017 M6 DIN 906 7 3 2 4 T Sol B
X Y
3 AND 4 ARE EXTERNAL OF THE VALVE
Fixed Pilot Chokes

A fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the P port. The flange machined on the choke holds it captive in the counterbore for the O-ring. The chokes can be inserted in any of the ports of the pilot valve depending on the desired result. Then a valve is ordered with a fixed pilot choke the 0.040 (lmm) diameter orifice is installed in the P port. Chokes with other size orifice are available and are listed below.
Orifice Diameter 0.030 (0.8mm) 0.040 (1mm) 0.050 (1.2mm) 0.060 (2mm)
Part Number 9 533 230 385 9 533 230 382 9 533 230 383 9 533 230 384
Pilot valve
Fixed pilot choke
Main valve
82
Bosch Rexroth
Adjustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both directions. Because the port pattern is symmetrical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control.
Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudinal axis. The locating pin in the bottom mounting surface of the flow control module must be removed and installed on the opposite side before reassembly. The seal plate always remains on top of the main valve body. Torque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm).
A B

A B
SOL A
SOL B
SOL A
SOL B
X Y
X Y
B T A
PILOT CHOKE ADJUSTING SCREW (BOTH ENDS) 6mm

X A B
1.57 180 (40.0)
883
RACINE, WI U.S.A. Pmax. 5000 psi
SEAL PLATE 1 811 037 800 For Conversion Description NG6 Flow control module w/seal plate (meter out) Seal plate 4x M 5 x 70, DIN 912 10.9 (Part number is for one bolt)
Part number 9 810 161 089 1 811 037 089 2 910 151 180
Bosch Rexroth
83
Pilot Pressure Valve
A B
Sol A DP
Sol B
P X Y
16 14 12 Pressure Drop 10 8 6
225 200 175 150 125 100 75
4 2 0
50 25 0 20 100 Flow 40 200 60 80 GPM
psi 0
Pv
Bar
300 L/min
The pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). Pilot pressure is fed internally to
the pilot valve. The pressure drop across the pilot pressure valve is additive to the pressure drop across the main valve. The machined cavity, to accept the pilot pressure cartridge, is standard on all valves.
For Conversion Description Pilot pressure valve cartidge Part Number 1 817 419 038
84
Bosch Rexroth
Adjustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. They provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between
the body and spool in either flow path and turning the screw is will reduce the size of the orifice.
883
4.53 (115) 15.12 (384)
10.59 (269)
Bosch Rexroth
85

2.63 (66.9) 7.82 (198.7) 5.63 (143.1) Name Tag describes pilot valve. Name Tag describes complete valve.
8.66 (220)
B T A
7.74 (196.5) 4.92 (125) 3.46 (88)
883
1.69 (43) 0.71 (18) 12.00 (305) 6x
7.48 (190) 2x 4x
3.63 (92.1) 4.58 (116.4) = 70 lb/ft (95Nm) 15 x 2.5 28 x 3
1/2 - 13 x 2.5" long

2.63 (66.9) 7.82 (198.7) 5.63 (143.1) .47 (12.0) Name Tag describes pilot valve. Name Tag describes complete valve.
8.62 (219)
B T A
883
1.69 (43) 0.71 (18) 12.00 (305) 6x
4.92 (125) 3.46 (88)
7.48 (190) 2x 4x
3.63 (92.1) 4.58 (116.4) = 70 lb/ft (95Nm) 15 x 2.5 28 x 3
1/2 - 13 x 2.5" long
86
Bosch Rexroth

2.93 (74.4) .47 (12.0) Name Tag describes pilot valve. 8.43 (214.1) 5.93 (150.6)
Name Tag describes complete valve.
8.65 (219.7)
B T A
4.92 (125)
883
3.46 (88)
A B
1.69 (43) 0.71 (18) 12.00 (305) 6x
7.48 (190) 2x 4x
3.63 (92.1) 4.58 (116.4) = 70 lb/ft (95Nm) 15 x 2.5 28 x 3
1/2 - 13 x 2.5" long
Hydraulic Controlled (Type 2)
Name Tag describes complete valve.

X A B
883
5.79 (147) 4.92 (125) 3.46 (88)

A B
1.69 (43) 0.71 (18) 12.00 (305) 6x
7.48 (190) 2x 4x
3.63 (92.1) 4.58 (116.4) = 70 lb/ft (95Nm) 15 x 2.5 28 x 3
1/2 - 13 x 2.5" long
Bosch Rexroth
87

C port is used for load sensing when using proportional valves.
6 HOLES 1/2-13 UNC-2B THD .94 .03 DEEP 3.719 (94.5) 3.969 (100.8)
5.125 (130.2)
1.183 (30.0) .688 (17.5)
3.031 (76.9) 2.094 (53.2)
1.156 (29.4)
.75 (19.0) .188 (4.8)
1.815 (46.1) 3.625 (92.1)
6.0 2.938 (74.6) (152.4) 4.5 (114.3)
1.805 (45.8) .530 (13.5)
0.224 (5.7)
4.902 (124.5) 7.680 (195.1)
4 HOLES .5625 DRILL THRU
.75 (19.0)
3.0 (76.2)
8.74 (22.2)
A
X
4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2)
1.371 (34.8) 2.558 (64.9) 3.496 (88.8)
When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS.
5.240 (133.1) 6.178 (156.9) 7.368 (187.1)
P,T,A,B, X,Y,C, Maximum Pressure 1 NPTF 1/4 NPTF 5000 psi 1 1/4 NPTF (350 bar) 1 1/2 NPTF #16 SAE #6 SAE #20 SAE #24 SAE Bolt kit B-228 (Valve only) 6 x 1/2 13 x 2.5 Long
1.628 (41.3)
Weight 25 lbs. (11.3 kg)
Part Number 9 000 010 216* 9 000 010 217* 9 000 010 218* 9 000 010 219* 9 000 010 220* 9 000 010 221* 953 723
88
Bosch Rexroth
UCT ROD EP OLET ALL OBS NOT B LE AI LA S AV PART
s s s s s s s
Certified Pilot Valve Main section certification pending
Dual frequency solenoids (50 or 60 Hertz) Throttling spools are available Optional load check
Bosch Rexroth
89
Order Code
This order code describes the desired model variances of the D10 (NG 32) directional control valves. Standard models are assigned a 10-digit number. See page 90. 0 8 1 W V 3 2 P 1 V 3 D 5 1 / 5 5 /
SIZE 32 - D10 (NG32) SEALS V VITON STD. CONTROL TYPE 2 HYDRAULIC 3 ELECTRICAL
09 MANUAL PUSH PIN WITH RUBBER COVER* 55 LOW PRESSURE VERSION
SPOOL CODE REFER TO SPOOL CHART ON PAGE 80. PILOT CHOKES* F FIXED T ADJUSTABLE R LOAD CHECK IN P PORT* H ADJUSTABLE SPOOL STOPS* PILOT AND DRAIN XY EXTERNAL PILOT EXTERNAL DRAIN PT INTERNAL PILOT INTERNAL DRAIN PY INTERNAL PILOT EXTERNAL DRAIN XT EXTERNAL PILOT INTERNAL DRAIN ELECTRICAL CONNECTIONS WSDIN 43650/ISO4400 KL WIRING BOX + SENTINAL LIGHTS KA WIRING BOX ONLY KD WIRING BOX + QUICK CONNECTOR, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KE WIRING BOX + QUICK CONNECTOR + SENTINEL LIGHTS, 4 PIN, 12 MM FOR DC SOLENOIDS, 3 PIN CONNECTOR (ANSI B93.55M-1981) FOR SINGLE AC SOLENOIDS, 5 PIN ANSI CONNECTOR FOR DUAL AC SOLENOIDS) KG WIRING BOX + QUICK CONNECTOR (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) KM WIRING BOX + QUICK CONNECTOR + SENTINAL LIGHTS (SINGLE AC SOLENOID ONLY, 5 PIN ANSI) G DETENT CONTROL TYPE 7 ONLY EX FLAME PROOF
51 SOLENOID IDENTIFICATION PER U.S. STANDARD PA WHEN SOLENOID A IS ENERGIZED (ANSI B93.9)
D DESIGN SERIES D STD **E 24VDC LEAD WIRE COIL SOLENOID OPTIONS* C COVERED PUSH PIN * If these options are not needed, omit them from the code
** QUICK CONNECT FOR E SERIES IS MINI CONNECTOR (See PG 99)
Product Literature Disclaimer SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.
90
Bosch Rexroth
Part Numbers
Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. 9 810 234
P INT. PILOT X EXT. PILOT T INT. DRAIN Y EXT. DRAIN KA WIRING BOX KD WIRING BOX + QUICK CONNECT (3 PIN SINGLE & 5 PIN DOUBLE SOLENOID) KE WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS KG WIRING BOX + QUICK CONNECT (SINGLE SOLENOID 5 PIN) KL WIRING BOX + SENTINEL LIGHTS KM WIRING BOX + QUICK CONNECT + SENTINEL LIGHTS (SINGLE SOL. 5 PIN) WS PLUG CONNECTER (DIN 43650 / ISO 4400) KA SPOOL NO. 000 SYMBOLS
A B P T
KD
KE
KG
KL
KM
WS
WS
TRANSITION
PILOT 110/115 110/115 110/115 110/115 & DRAIN XY TXY PT XY XT TXY TPY PY TPT THXY THPY TXT HPT TXY PY XY XT XT TPY PT PY HPT XY TXY TPT PT XY PY FPY PT TPY TXY PT PY XT PT XY PT XT 550 517 518 505 508 509 539 507 551 554 563 567 570 579 510 513 512 514 516 515 526 527 538
110/115 110/115 110/115 24 VDC. 529 543 530 536 585 581 544
001
A P
B T
584 582 557 560
A B
002
P T A B T
A B P T
555
531 568
004
P
009
528 577 569 532 562 547 549 520 565 542 523 522 548 524 575 525 574 Old Bosch Rexroth Description # 566 4WEH32H6X/6EG12N9TDAL 567 4WEH32E6X/6EW110N9ES2DA/10 568 4WEH32J6X/6EW110N9ETK4/10 569 4WEH32D6X/6EW110N9ES2DK23L 570 4WEH32E6X/6EW110N9TS2DA 571 4WH32G6X/ 572 Consult Factory 573 Consult Factory 574 4WEH32U6X/6EW110N9TDK25 575 4WEH32L6X/6EW110N9DA 576 Consult Factory 577 4WEH32C6X/6EW110N9S2DAL 579 4WEH32E6X/6EW110N9ETDA/10 580 4WEH32E6X/6EG24N9TS2DA 581 4WEH32E6X/6EW110N9EK4 582 4WEH32G6X/6EW110N9DA 583 4WEH32H6X/6EG24N9S2DA 584 4WEH32G6X/6EW110N9S2K4 585 4WEH32E6X/6EW110N9TK4
A B
010
P T
018
A B P T
A B
020 026
P T
A B P T
A B
042
P T
Alternative Model Codes forNG32 (D08)(Old numbers are 9 810 234 ) Old Old Old Model Code Bosch Rexroth Description Bosch Rexroth Description # # # 505 4WEH32E6X/6EW110N9ETDA 525 4WEH32U6X/6EW110N9ETDA 546 Consult Factory 506 4WEH32E6X/6EW220N9ETDAL 526 4WEH32J6X/6EW110N9ES2DK25L 547 4WEH32D6X/6EW110N9EDAL 507 4WEH32E6X/6EW110N9ES2DA 527 4WEH32J6X/6EW110N9ETDK25L 548 4WEH32D6X/OF6EW110N9TDA 508 4WEH32E6X/6EW110N9DA 528 4WEH32C6X/6EW110N9DK23L 549 4WEH32D6X/6EW110N9ES2DAL 509 4WEH32E6X/6EW110N9TDA 529 4WEH32H6X/6EW110N9DAL 550 4WEH32D6X/6EW110N9ETS2DA 510 4WEH32G6X/6EW110N9EDA/P4.5 530 4WEH32E6X/6EW110N9ETDAL 551 4WEH32E6X/6EW110N9EDA 511 Consult Factory 531 4WEH32J6X/6EW110N9ETK4 552 4WPH32J6X/6NE/A 512 4WEH32G6X/6EW110N9TDA 532 4WEH32D6X/6EW110N9ETDAL 553 4WEH32D6X/OF6EW110N9ETK4 513 4WEH32G6X/6EW110N9DA 533 Consult Factory 554 4WEH32E6X/6EW110N9ETS2DAL 514 4WEH32G6X/6EW110N9S2DA 534 4WH32E6X/V 555 4WEH32J6X/6EW110N9ETDAL 515 4WEH32J6X/6EW110N9EDA 536 4WEH32E6X/6EG24N9K4 556 4WEH32F6X/6EW110N9EDA 516 4WEH32J6X/6EW110N9ETDAL 537 Consult Factory 557 4WEH32G6X/6EW110N9TK4 517 4WEH32D6X/6EW110N9ETDA 538 4WEH32E6X/6EW110N9ETDK25L 559 4WEH32M6X/6EW110N9ES2DA 518 4WEH32D6X/6EW110N9DA 539 4WEH32E6X/6EW110N9S2DAL 560 4WEH32G6X/6EG24N9K4 519 4WEH32D6X/6EG24N9EDA 540 4WEH32E6X/6EG24N9ETDA 561 Consult Factory 520 4WEH32W6X/6EW110N9ETDA 541 4WEH32E6X/6EW220N9ETDAL 562 4WEH32D6X/6EW110N9K4 521 Consult Factory 542 4WEH32D6X/OF6EW110N9S2DA 563 4WEH32E6X/6EW110N9S2DA/10 522 4WEH32D6X/OF6EW110N9EDA 543 4WEH32H6X/6EW110N9S2DAL 564 4WEH32F6X/6EW110N9DAL 523 4WEH32D6X/OF6EW110N9ETDA 544 4WEH32E6X/6EG24N9EK4 565 4WEH32W6X/6EW110N9ES2DA 524 4WEH32L6X/6EW110N9ETDA 545 4WEH32E6X/6EG24N9EK4
Bosch Rexroth
91
Characteristics
General Design Mounting type Mounting Position Ambient temperature Seals CSA Certified Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid Adjustable Pilot Chokes Hydraulic Fluid Viscosity Fluid temperature Filtration Direction of flow Operating pressure Pilot pressure Maximum flow Control volume Electric Duty factor Solenoid identification Enclosure type Insulation class Voltage and frequency 100% Meets ANSI/B93.9 - 1969 (R 1988) Standards* P A when Sol. A is energized. *IP 65 to IEC and DIN 40 050 (DIN Connectors) C VDE 5 See table on page 88 AC-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Nominal Voltage 10% In Rush: 42W In Rush: ~ 3.5A Petroleum hydraulic fluids and most fire resistant fluids 60 2300 SUS (10 500 cSt) 4 to 175F (20 to 80C) Contamination class 19/16, according to ISO 4406 to be realized with filter 25=75 As shown on symbol Port P, A, B,T: 3000 PSI (210 bar) max. Port T: 1500 PSI (100 bar) max. w/flame proof solenoids 75 PSI (5.2 bar)min. 3000 PSI (210 bar) max. 175 GPM (660 L/min) see P/Q curve page 82 3.04 in3 (50 cm3) for 3 position valves 83.2 lbs. (37.8 kg) 98 lbs. (44.5 kg) 99 lbs. (44.9 kg) 4.4 lbs. (2 kg) Spool valve Subplate, D10 (NG 32) as desired (Horizontal only for detented valves) 4 to 120F (-20 to 50C) Viton File Number LR 93267-1 (Except flame proof solenoids)
Voltage tolerance Power rating DC AC Response time Switching frequency

*Note: IP 65
Holding: ~ 1.14A
50 110ms Dependent on control pressure and spool max. 1800/h
92
Bosch Rexroth
Performance Data
ALL SPOOLS EXCEPT 002 90 (6) 80 (5.5) 70 (4.8) PSI (bar) 60 (4) 50 (3.4) 40 (2.7) 30 (2) 20 (1.4) 10 (.7) 0 50 (190) 75 (215) 100 (380) 125 (475) 150 (570) 175 (665) Per Path
GPM (L/min.)
002 SPOOL 200 (13.8) 180 (12) 160 (11) 140 (36) PSI (bar) 120 (8) P-T
100 (6.9) 80 (5.5) 60 (4)
40 (2.7) 20 (1.4) 0 50 (190) 75 (215) 100 (380) 125 (475) 150 (570) 175 (665)
GPM (L/min.)
Bosch Rexroth
93

Pilot oil supply and drain are either external via the X and Y ports or internal via the P and T ports. The P1 and D2 ports are 1/8" NPT). The installations of the plugs determines the source of the pilot oil and where it drains. Valves can be converted in the field.
PY INT. PILOT, EXT. DRAIN; PLUG PORTS P2 & D2 PT INT. PILOT, INT. DRAIN; PLUG PORTS P2 & D1 XY EXT. PILOT, EXT. DRAIN; PLUG PORTS P1 & D2 XT EXT. PILOT, INT. DRAIN; PLUG PORTS P1 & D1
D 2 (PLUG FOR EXTERNAL DRIAN) A-ORIFICE PLUG (OPTIONAL)
P 1 (PLUG FOR EXTERNAL PILOT) ORIFICE PLUG (OPTIONAL)
P 2 PILOT PORT (PLUG FOR INTERNAL PILOT) TANK CYLINDER A
D 1 DRAIN PORT (PLUG FOR INTERNAL DRAIN) CYLINDER B PRESSURE
Adjustable Choke Option
1.58 (40.3)
5.54 (140.7)
94
Bosch Rexroth
Valve With AC/DC Solenoid & Wiring Box

8.11 (206.0) 2.72 (69.1)
4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS
2.11 (53.6)
1.35 (34.3)
10.98 (278.9) 5.54 (140.7) 9.91 (251.7)
.18 (4.6)
2.48 (63.0)
5.29 (134.4)
7.07 (179.6)
1.54 (39.1) .42 (10.7) .75 (19.1) 1.69 (42.9) 4.25 (108.0) 9.00 (228.6) CYLINDER GAGES CONNECTIONS 1/4 NPTF .79 (20.1) A (A) B (B) .16 (4.1) 3.87 (98.3) 7.75 (196.8) SEAL PLATE & SEALS SUPPLIED 2 LOCATING PINS, 0.25 (6.3) SEE SUB-PLATE DETAIL FOR LOCATION
4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS .47 (11.9) 8.11 (206.0) 2.11 (53.6)
10.15 (257.8)
5.29 (134.4) 5.54 (140.7)
.75 (19.1) A (A) B (B)
6.25 (158.8) 7.75 (196.8)
9.00 (228.6)
Bosch Rexroth
95
4.25 (108.0) REQ'D. TO REMOVE SOLENOID TYP. BOTH ENDS 9.20 (233.7) 3.19 (81.0)
10.18 (258.6)
5.29 (134.4) 5.54 (140.7)
.75 (19.1) A (A) B (B)
6.25 (158.8) 7.75 (196.8)
9.00 (228.6)
Hydraulically Controlled (Type 2)
1/4" NPTF PILOT PORT 'Y' 3.47 (88.1)
1/4" NPTF PILOT PORT 'X' 3.20 (81.3)
7.55 (191.8) 6.83 (173.5) 6.08 (154.4)
96
Bosch Rexroth
10.50 (266.7) A TANK - N B 3.000 (76.20) C 5.812 (147.62) 2 HOLES FOR LOCATING PINS PRESSURE - N 6 VALVE MTG. HOLES 3/4-10 THD., 1.312 (33.34) DEEP 0.687 (17.46)
PILOT DRAIN - M 7.75 (196.8) 6.250 (158.75) D CYLINDER B-N CYLINDER A-N 1.125 (28.57) E F 4.500 (114.30) K TOP BOTTOM
0.750 (19.05) 1.500 (38.10)
1.625 (41.27) G 4.500 (114.30) H 7.500 (190.50) 12.00 (304.8)
4 HOLES 0.656 (16.67) DIA. THRU
PILOT PRESSURE - M
MODEL NO. 950917 Bottom
A 6.625 (168.27) 6.625 (168.27) 6.625 (168.27) 7.000 (177.80)
B 4.500 (114.30) 4.500 (114.30) 4.5 (114.30) 5.125 (130.17)
C 1.625 (41.27) 1.625 (41.27) 1.625 (41.27) 1.062 (26.99)
D 4.875 (123.82) 4.875 (123.82) 4.875 (123.82) 4.500 (114.3)
E 1.375 (34.92) 1.375 (34.92) 1.375 (34.92) 0.937 (23.81)
F 1.625 (41.27) 1.625 (41.27) 1.625 (41.27) 0.625 (15.87)
G 3.250 (82.55) 3.250 (82.55) 3.250 (82.55) 2.687 (68.26)
H 5.812 (147.64) 5.812 (147.64) 5.182 (147.64) 6.312 (160.34)
J 1.375 (34.92) 1.375 (34.92) 1.375 (34.92) 1.562 (39.69)
K 4.875 (123.82) 4.875 (123.82) 4.875 (123.82) 5.125 (130.17)
L 1.750 (44.45) 1.750 (44.45) 2.125 (53.97) 2.125 (53.97)
1/4" NPTF
1-14" NPT
950919
Bottom
1/4" NPTF
1-1/2" NPT
950920
Top
Bottom
3/8" NPT
2" NPT
Bosch Rexroth
Directional Control Valve Accessories
97
Accessories
Sentinel light assembly Port A Port B Double Port A Port B Double Wiring Box Kit Quick connect Quick Connect female plug w/3 ft. pigtail for flexible conduit Quick Connect male plug for wiring box Quick Connect male plug for wiring box Plug connector, Standard Black (B) Plug connector with LED indicator lamp 12 - 28 VDC Grey (A) Black (B) Single Sol. AC Double Sol. AC Single Sol. AC Double Sol. AC Single Sol. DC Double Sol. DC Grey (A) 9 536 230 040 1 834 484 058 1 834 484 057 1 834 484 136 1 834 484 137 951 901 951 902 778 345 778 346 AC AC AC DC DC DC D03 (NG6) 9 537 230 017 9 537 230 018 9 537 230 016 9 537 230 070 9 537 230 071 9 537 230 069 9 810 231 490 D05 (NG10) 9 537 230 003 9 537 230 004 9 537 230 002 9 537 230 076 9 537 230 077 9 537 230 075 9 810 232 499
Rectifier Plug
1 834 484 134
Subplates 1.4 NPT 3/8 NPT NFPA T3.51M 1/2 NPT 3/4 NPTF 1 NPTF 1 1/4 NPTF Bottom Ported 1 1/2 NPTF 2" NPTF #6 SAE #8 SAE #12 SAE #16 SAE #20 SAE #24 SAE 1/4 NPT 3/8 NPT Side Ported 1/2 NPT 3/4 NPT #6 SAE #8 SAE #12 SAE
D03 (NG6) 9 000 010 148 9 000 010 146 9 000 010 139 9 000 010 144 9 000 010 140 9 000 010 147 9 000 010 145 9 000 010 142 9 000 010 143 9 000 010 141
D05 (NG10) 9 000 010 172 9 000 010 181 9 000 010 174 9 000 010 183 -
D07 (NG16) 9 000 010 201* 9 000 101 202* 9 000 010 203* 9 000 010 204* -
D08 (NG25) 9 000 010 216* 9 000 010 217* 9 000 010 218* 9 000 010 219* 9 000 010 220* 9 000 010 221*
D10 (NG32)
950 917* 950 919* 950 920*
9 000 010 164 9 000 010 166 9 000 010 165 9 000 010 175
98
Bosch Rexroth
SEAL KITS
Set of Seals (Viton)
D03 (NG6) 9 810 231 529 953 611
D05 (NG10) 9 810 232 520 953 675
D07 (NG16) 9 810 234 100 953 726
D08 (NG25/55) 9 810 235 600 953 594
D08 (NG25) 9 810 235 601 953 723
D10 (NG32) 9 810 234 535 953 523
BOLT KITS
Kit (valve only)
Throttle Screw For Soft Shift Adjustment

Throttle Screw for soft shift adjustment Adjustable .024 (0.6mm) .040 (1mm) *A Adjustable *A B 1 817 001 086 B Wt. Lbs (kg) .001 (0.005) Part Number 1 817 001 005 1 817 011 094 1 817 001 095 1 817 001 085
Fixed
* For speed adjustment when spool is moving in reference to cylinder parts
Solenoid Nut Standard With Rubber Cover Covered Inches (Milimeters) .1.18 (30)
0.94 (24)
1.46 (37.2)
D03 (NG6) 9 535 230 082 D05 (NG10) 1 833 343 001
D03 (NG6)
1 833 343 015
D03 (NG6) 1 833 343 013 D05 (NG10) 1 833 343 002
D05 (NG10) 1 833 343 003
Solenoid Coil Voltage/Frequency 115/60 230/60 12VDC 24VDC 96VDC 125VDC (Dual Frequency) (Dual Frequency) D03 (NG6)
Flying Leads D05 (NG10) 9 536 230 004 9 536 230 005 1 837 001 296 1 837 001 297 N/A 9 536 230 056 D03 (NG6) 1 837 001 255 1 837 001 256 1 837 001 226 1 837 001 227 1 837 001 232 N/A
Din 43650 D05 (NG10) 1 837 001 212 1 837 001 213 1 837 001 139 1 837 001 140 1 837 001 159 N/A
9 536 230 015 9 536 230 016 1 837 001 292 1 837 001 293 N/A N/A
Bosch Rexroth
99
Quick Connect Male Plug
AC Solenoids
The quick connect male plug is a standard three or five pole electrical connector with 3.25 leads except the ground lead which is 4. All valves ordered with a quick connect are wired to an industry standard (NFPA Standard 13.5.29M) which is shown below. The wiring box has a 1/2 NPT electrical connection on each end in which the quick connect can be installed. On single solenoid valves, the quick connect will be located above the solenoid. On double solenoid valves, it is located on the B port end of the valve. The five pin connector for a single solenoid valve is offered for consumers that use both single and double solenoid valves but want to standardize on one female quick connect plug.
Inches (Milimeters)
1 Green Lead (Ground) .47 (11.9) .38 (9.6) 2 Lead (To Solenoid) 1/2 NPT 1 Lead (To Sol. B) 5 Lead (To Sol. B)
1 2 3 4 5
CONNECTOR FOR SINGLE SOLENOID

1 2 3
3 Lead (To Solenoid)
1.00 (25.4) Hex.
1 Lead (To Solenoid) 2 Lead (Capped) 5 Lead (To Solenoid)

1 2 3 4 5
4 Lead (Capped)
2 Lead (To Sol. A)
4 Lead (To Sol. A) 3 Green Lead (Ground)
3 Green Lead (Ground)
FIVE PIN CONNECTOR FOR DOUBLE SOLENOID
FIVE PIN CONNECTOR FOR SINGLE SOLENOID
Inches (Milimeters)
DC Solenoids
1/2" - 14 NPT Receptacle .673 .469" .313"
2 1 3 4 1
2 3
3" pigtails 1/2" NPT
FACE OF MALE CONNECTOR MOUNTED ON VALVE PIN #1 PIN #2 PIN #3 PIN #4 NOTE: + SOLENOID A VALVE GROUND COMMON + SOLENOID B
FACE VIEW OF FEMALE CONNECTOR
SINGLE SOLENOID VALVES WIRED ON SOLENOID A PIN.
100
Bosch Rexroth
Standard Plug & Plug With Lite
2.09 (53)
1.08 (27.5)
1.35 (34.2)
PG 11
M3
.22 (5.5)
40
UA [V=]
Rectifier Plug
20 200 80
~
UE 220/50 110/50
VDR
60 40 20 100
= UA 190/00 96/00
80 60 40 20 0 20 40 60 80 100 20 40 60 80 200 20 40 UE [V~]
Sentinel Lite D03 (NG6)

3 (76.2)
Double
2-7/8 (70.6)
Single
.35 (9)
Sentinel Lite D08 (NG10)

5 (127)
Double
4 -1/2 (114.3)
Single
1/2 (12.7)
Female Plug AC Wire lead length 3 ft. 3 in. (.9m 7cm)
Quick Connect AC
.62 (15.9)
Quick Connect DC
.54 (13.7)
Bosch Rexroth Corporation Industrial Hydraulics Division 2315 City Line Road Bethlehem, PA 18017 Phone (610) 694-8300 Fax (610) 694-8467 www.boschrexroth-us.com Bosch Rexroth Corporation*# Pneumatics P.O. Box 13597 1953 Mercer Road Lexington, KY 40511-1021 Phone (859) 254-8032 Fax (859) 254-4188 (800) 489-4188 Email: customer.pneumatics @boschrexroth-us.com www.boschrexroth-us.com Bosch Rexroth Corporation Electric Drives and Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Phone (847) 645-3600 Fax (847) 645-6201 Email: info@indramat.com www.boschrexroth-us.com Bosch Rexroth Corporation Linear Motion and Assembly Technologies 816 East Third Street Buchanan, MI 49107 Phone (616) 695-0151 Fax (616) 695-5363 www.boschrexroth-us.com Bosch Rexroth Corporation* Mobile Hydraulics Division P.O. Box 395 1700 Old Mansfield Road Wooster, OH 44691-0394 Phone (330) 263-3300 Fax (330) 263-3333 Email: info@rexroth.com www.boschrexroth-us.com Bosch Rexroth AG Zum Eisengiesser 1 D-97816 Lohram Main Telefon +49 (0) 93 52/18-11 Fax +49 (0) 93 52/18-11 90 Email: pr@rexroth.de www.boschrexroth.de *ISO9001 Certified Quality System #QS9000 Certified Quality System
For more information, you may contact your nearest Bosch Rexroth distributor:
9 535 233 717 4/02

Directional Control Valves Ng6 Ng32 Do3 d10

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Directional Control Valves NG6NG25

Bosch Rexroth Index

Directional Control Valves

Page 2 to 22 Page 23 to 42 Page 43 to 52 Page 53 to 64

D08 (NG25) 3000 PSI

D08 (NG25) 4600 PSI

UCT ROD EP OLET ALL OBS NOT B LE AI LA S AV PART

D10 (NG32) 3000 PSI

Page 88 to 96 Page 97 to 100

Directional Control Valves D03 (NG6)

Features and Benefits

Directional Control Valves D03 (NG6)

SIZE 06 D03 (NG 6, ISO - 4401)

SEALS V VITON STD.

DESIGN SERIES D - STD *E - 24 VDC LEAD WIRE COILS

Directional Control Valves D03 (NG6)

069 102 714 070 103 511 463

201 234 202 235

267 300 484 268 301 477

135 168 136 169 581 512

003 036 004 037

397 430** 398 431 769 521

071 104 531 464 513

269 302 492

137 170 580

399 432 754

072 105 497 465

270 303 478

138 171 516

400 433 571

073 106 074 107 075 108 508

* Metering notches ** Consult factory

Directional Control Valves D03 (NG6)

KA SPOOL NO. SYMBOLS TRANSITION

080 113 766 468

278 311 479

146 179 517

014 047 634

082 115** 083 116

087 120 546

096** 129** 097** 130**

* Metering notches ** Consult factory

Directional Control Valves D03 (NG6)

Part Numbers (continued)

Pressure port leakage bleeds to tank in the center position

098* 131* 099* 132*

230* 263 231* 264* 232* 265*

296* 329* 297* 330* 298 331 348* 364*

164* 197* 165* 198* 166* 199* 380 396*

032 065* 033 066 034 067*

426 459 427* 460 428* 461

368 375* 541 544* 333 521** 334

359 371 391

027 * With 7/16-20 Ports (SAE #4) ** With position indicator

Directional Control Valves D03 (NG6)

3.3 lbs 3.1 lbs 5.1 lbs

1.5 kg 1.4 kg 2.3 kg

4.2 lbs 3.8 lbs 8.8 lbs

1.9 kg 1.7 kg 4.0 kg

Directional Control Valves D03 (NG6)

Holding: ~ 0.54 A Switch-off: 10 to 60 ms Switch-off: 50 to 65 ms

Wiring Box w/ Lead Wires

5 & 3 Pin QC per ANSI B93.55M

096 129 097 130