Approval:PNO

Generator systems

Service Training

PPT_1306_001_03

Released: 2007-07-31

Generator systems
Basic power generation Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 2

Rotor / stator
Basic power generation

Generator-direct current (DC)

Generator-alternating current (AC) PPT_1306_001_03 Released: 2007-07-31 3

Electromagnetism
Basic power generation

Coil 1

PPT_1306_001_03

Released: 2007-07-31

AC induction
Basic power generation

Coil 1

Coil 2

PPT_1306_001_03

Released: 2007-07-31

3 phases electricity
Basic power generation Alternating current Delta connection L1

L3

L2

3 phase alternating current

Star connection

L1

L3

L2

PPT_1306_001_03

Released: 2007-07-31

2 pole stator
Basic power generation Stator coils Rotational speed

U1

W1

V1

rpm =

60 x frequency number of pole pairs

V2

W2

U2
PPT_1306_001_03 Released: 2007-07-31 7

4 pole stator
Basic power generation Stator coils Rotational speed

U1 W2 V1
60 x frequency number of pole pairs

V2

W1
N

rpm =

U2

S S

PPT_1306_001_03

Released: 2007-07-31

Synchronisation to grid
Generator principles Voltage L1 Grid Generator

L1 Frequency

Phase position

L2 Phase sequence

L3

L1

L2

L3

L2

L3
Released: 2007-07-31 9

PPT_1306_001_03

Slip
Generator principles

Synchronous

Slip %

Slip %

Motor

Generator

RPM

RPM

Current flow

PPT_1306_001_03

Released: 2007-07-31

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Generator systems
Suppliers & types Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 11

Generator suppliers
Suppliers & types

PPT_1306_001_03

Released: 2007-07-31

12

Generator systems
V80 Generator layout Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 13

Generator - V80
V80 Generator layout

Suppliers

PPT_1306_001_03

Released: 2007-07-31

14

Generator systems
V80 Electrical design Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 15

Electrical design - V80

V80 Electrical design Technical data

Three phase asynchronous generator Voltage: 690 V Frequency: 50 / 60 Hz Number of poles: 4 Double feed Air to air cooler

Stator U2 V2 W2

Rotor

K1

K2

L1

L2

U1

V1

W1

M1

M2

PPT_1306_001_03

Released: 2007-07-31

16

Terminal box V80 VRCC, stator

V80 Electrical design

W2

U2

V2

U1

V1

W1

PPT_1306_001_03

Released: 2007-07-31

17

Terminal box V80 VCS, stator

V80 Electrical design

W2

U2

V2

U1

V1

W1

PPT_1306_001_03

Released: 2007-07-31

18

Terminals V80, slip rings

V80 Electrical design

L1

L2

L3

PE

VCS / VRCC

PPT_1306_001_03

Released: 2007-07-31

19

Slip rings components - V80

V80 Electrical design

PPT_1306_001_03

Released: 2007-07-31

20

Slip rings adjustment - V80

V80 Electrical design

PPT_1306_001_03

Released: 2007-07-31

21

Temperature measuring V80 generator

V80 Electrical design
U2 V2 W2

U1

V1

W1

D-end
PPT_1306_001_03 Released: 2007-07-31

ND-end
22

Temperature measuring V80 generator

V80 Electrical design Menu 6. temperatures

6. 7. 8. 9.

Gen1 Bear Gen Ph1 Gen Ph2 Gen Ph3

5 7 7 6

94 87 89 87

112 122 123 121

PPT_1306_001_03

Released: 2007-07-31

23

Generator systems
V80 Mechanical design Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 24

Mechanical design - V80

V80 Mechanical design 9.

1.

6. 5. 1. 2. 3. 4. 5. 6. 7. 8. 9.

4.

3.

2.

3. 4. 5. Bearings

6.

7.

8.

Wound stator + frame Wound rotor Internal cover Ball bearing End shield External cover Slip ring arrangement Slip ring chamber Air to air cooler
Released: 2007-07-31

PPT_1306_001_03

25

Slip ring fans - V80 VCS

V80 Mechanical design 1. 2. 3. 4. 3. 1. 5. 6. Air filter Internal fan Air manifold Heating element External fan Outlet filter

2. 4.

5. Option 6.

PPT_1306_001_03

Released: 2007-07-31

26

Generator lubrication
V80 Mechanical design

Supply

Pump start > 18.5 Hour Stop Lubrication sequence Temperature > -5

PPT_1306_001_03

Released: 2007-07-31

27

Generator systems
V82 Generator layout Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 28

Generator - V82
V82 Generator layout

Suppliers

PPT_1306_001_03

Released: 2007-07-31

29

Generator systems
V82 Electrical design Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 30

Electrical design - V82

V82 Electrical design Technical data

Three phase asynchronous generator Voltage: 690 V Frequency: 50 / 60 Hz Number of poles: 4 / 6 Water cooled

Stator 2U1 2V1 2W1

Rotor

2U2 G1

2 V2

2W2

U2

V2

W2

g2
PPT_1306_001_03

U1

V1

W1
31

Released: 2007-07-31

Terminal box V82, stator

V82 Electrical design

PPT_1306_001_03

Released: 2007-07-31

32

Temperature measuring V82 generator

V82 Electrical design
U2 V2 W2

U1

V1

W1

D-end
PPT_1306_001_03 Released: 2007-07-31

ND-end
33

Temperature measuring V82 generator

V82 Electrical design

Generator G temperature Generator G temperature Generator bearing front, temperature Generator bearing rear, temperature

83 67 72 72

PPT_1306_001_03

Released: 2007-07-31

34

Generator systems
V82 Mechanical design Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 35

Mechanical design - V82

V82 Mechanical design

1.

6. 5.

4.

3.

2.

3. 4. 5.

6.

7.

Bearings 1. 2. 3. 4. 5. 6. 7. Wound stator + frame Wound rotor Internal cover Ball bearing End shield External cover Cooling fan
Released: 2007-07-31 36

PPT_1306_001_03

Generator lubrication
V82 Mechanical design

TOI-II

Pump start > 18.7hour

Temperature > -10 Lubrication Sequence OK time > 5 sec. Lubrication sequence >10 min Lubrication Sequence OK time < 5 sec. Lubrication sequence

Stop

PPT_1306_001_03

Released: 2007-07-31

37

Generator systems
V90 Generator Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 38

Generator V90
V90 Generator

Three phase asynchronous generator Voltage: 1000 V Frequency: 50 / 60 Hz Number of poles: 4 Double feed Water cooled

PPT_1306_001_03

Released: 2007-07-31

39

Generator systems
Generator troubleshooting Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 40

Stator
Generator troubleshooting

W2

U2

V2

U1

V1

W1

PPT_1306_001_03

Released: 2007-07-31

41

Troubleshooting stator
Generator troubleshooting

W2

U2

V2

Motor tester

U1

V1

W1

Megger

PPT_1306_001_03

Released: 2007-07-31

42

Troubleshooting rotor
Generator troubleshooting

VRCC / VCS Rotor

Motor tester

Megger

PPT_1306_001_03

Released: 2007-07-31

43

Damage report
Generator troubleshooting

PPT_1306_001_03

Released: 2007-07-31

44

Generator systems
Safety Basic power generation Suppliers & types Generator layout - V80 Electrical design and connections - V80 Mechanical design - V80 Generator layout - V82 Electrical design and connections - V82 Mechanical design - V82 Generator - V90 Generator troubleshooting Safety

Vestas Turbine - 360 view

PPT_1306_001_03 Released: 2007-07-31 45

Safety - V80
Safety

Q7 Slip rings

Q8 Stator

Safety warning
PPT_1306_001_03

Rotor Lock
Released: 2007-07-31 46

Wrong adjustment of Q8 breaker

Safety

Q8 breaker

Safety warning
PPT_1306_001_03 Released: 2007-07-31 47

Safety - V80
Safety

Safety warning
PPT_1306_001_03 Released: 2007-07-31 48

Safety - V82
Safety

F1 Stator

Safety warning
PPT_1306_001_03

Rotor Lock
Released: 2007-07-31 49

The End

PPT_1306_001_03

Released: 2007-07-31

50