Sridevi Tool Engineers Pvt Ltd.

Mould makers since 1972

ISO 9001-2008

Mould makers since 1972

Summary of Presentation

Introduction of our Company Facility In-house Moulds Achievements

Mould makers since 1972

Profile
Started in 1972 with one Drilling Machine. From 1972 to 1986 we have been manufacturing Moulds using conventional equipments like Milling, Lathe and Copy Milling. In 1986, we were the first private owned commercial tool room in INDIA to start manufacturing Moulds using CNC Technology.

Today, we are equipped with 11 numbers of state-of-the-art high speed 3 and 5-axis CNC Machining Centers supported by high end manufacturing software.

Mould makers since 1972

 Total Manpower= 150 + Mould making capacity up to 3000 Ton Molding Machine

Ability to handle moulds up to 40 Ton weight.

In house mould try out up to 850 Ton molding machine.

Mould makers since 1972

Mould wise distribution

99% Automobile

1% Other

Mould Wise distribution for the year 20102011

Mould makers since 1972

Export to Italy (Fiat) Turkey ( Fiat) France(Faurecia) Germany (G 12) Mauritius Gulf Countries U.S.A. Israel

South Africa
Denmark

Mould makers since 1972

Our Prestigious Clients

Mould makers since 1972

Present Facility
11 CNC machining centers from highly reputed European machine tool builders. A small & big size 5- axis Gantry CNC machining center. 2 nos. Dedicated CNC milling machines for Graphite electrodes. 5 CNC EDMs. CMM. In-house mould try out up to 850 Ton molding machine.
Mould makers since 1972

FPT- DINO MAX

DMC 75 VL

DMC 105 VL

First 5 axis high dynamic Gantry type CNC milling machine in Asia from FPT for finishing medium & big size moulds.

A 5 axis champion an award wining CNC milling machine with linear technology from DMG.

3 axis high speed CNC milling machine for finishing medium size moulds. ( RPM-28,000 )

Mould makers since 1972

Design

Mould makers since 1972

 16 Design Stations with latest software and hardware. Ability to design as per customers standards In house mould flow. Can read cad data in .prt .model .Iges .step .cad .catpart

Mould makers since 1972

EDM

5 CNC EDMs of reputed makes with 3R tool holder in all machines

Mould makers since 1972

Polishing and Assembly

Mould makers since 1972

CMM

Mould makers since 1972

Continuous Power Supply

DG to run the entire set up.

Mould makers since 1972

Injection Moulding Machine

850 T molding machine equipped with Low pressure drier

Mould makers since 1972

Outsourcing Try out Facility

Mould makers since 1972

Case Studies 4 wheelers

TRIM C PILLAR - VW POLO

Mold Size: 570 x 450 x 503 mm Part Size: 230 x 109 x 49 mm Mould Weight: 750 kg

Time up to T1 : 8 WEEKS Material: ASA Cavity: 1 + 1

Mould makers since 1972

GUIDE PART - VW POLO

Mold Size: 930 X 850 X 1030 mm Part Size: 153 X 687 X 152 mm Mould Weight: 5.5 ton

Time up to T1 : 13 WEEKS Material: PP GF 30 Cavity: 1 + 1

Mould makers since 1972

Total No. of parts in the project - 23

CONSOLE ASSEMBLY - MARUTI SX4

Mould makers since 1972

Case Studies 4 wheelers

RADIATOR GRILL

MESH GRILL

LOWER CENTRAL GRILL

Mahindra XUV 500

Side Sill Cladding

NUMBER PLATE CARRIER

LATERAL LOWER GRILL

LATERAL UPPER GRILL

Mould makers since 1972

D-INSERT RR DOOR TRIM

RR WAIST RAIL TC1

B PILLAR LOWER R/L

Mould makers since 1972

RADIATOR GRILL

COVER RADIATOR GRILL

Mahindra Xylo

Mould makers since 1972

Total Parts in Project 16 REAR QUARTER TRIM - TATA ARIA Mold Size: 2040X1390X1250 mm Part Size: 1430 X 732 X 383 mm Mould Weight: 20 ton Time up to T1 : 15 WEEKS Material: PP TF 20 Cavity: 1 ( GATE 5 DROP HRS) Mould makers since 1972

TAIL GATE TRIM LOWER TATA ARIA

Mold Size: 1700X1150X995 mm Part Size: 1230X570X115 mm Mould Weight: 10 ton

Time up to T1 : 18 WEEKS Material: PP Cavity: 1 N0S

Mould makers since 1972

Ford Figo- Air Filter

Mold Size: 1170 X 820 X 793 Part Size: 434 X 231 X 104 mm 285 X 187 X 101 mm Mould Weight: 5.3 ton
Time up to T1 : 13 weeks Material: PP Cavity: 1+1 (PIN POINT GATE 4 DROP PIN POINT

Fiat Linea- Exhaust Assembly

Mold Size: 800X700X925

Part Size: 250X190X270 Mould Weight: 3.2 ton

Time up to T1 : 13 weeks Material: PP Cavity: 1+1

Toyota Corolla Altis

Mould makers since 1972

Ford Fusion

Mold Size: 1640 x 1250 x 890

Part Size: 950 x 620 x 105 Mould Weight: 11 ton

Time up to T1 : 12 Week
Material: PP TF Cavity: 1 Nos(4 drop sequential)
Mould makers since 1972

Case Studies 4 Wheelers

TATA Motors - Ace

Mold Size: 2000x900x970 Part Size: 1446x586x262 Mould Weight: 20 Ton

Time up to T1 : 10 weeks Material: PC+PBT (Xenoy) Cavity: 1 (Seq. valve gate)

Mould makers since 1972

DOOR TRIM - FAURECIA Mold Size:1590X1475X1215 mm Part Size: 903X625X165 mm Mould Weight: 14.0 ton Time up to T1 : 17 weeks Material: PP Cavity: 1 + 1( GATE 6 DROPS HRS) Mould makers since 1972

Mould makers since 1972

Project : Eicher Motor- India

Part: Total 7 mould Time up to T1: 16 - 20 Week

DASH BOARD

Mould makers since 1972

HEADLIGHT HOUSING

Mold Size: 940X820X715 mm Part Size: 335X272X150 mm Mould Weight: 3 ton

Time up to T1 : 12 weeks Material: PP Cavity: 1+1

Mould makers since 1972

Yamaha

Case Studies- Two wheelers

2008 Yamaha R15 Mould makers since 1972

2011 Yamaha R15 V 2.0

Honda Motorcycle

Mould makers since 1972

2011 Honda CBR250R

Mould makers since 1972

Suzuki

Checking Fixtures

Mould makers since 1972

Distribution
Molding Machine size vs. % of Molds Molds 180 to 600 ton machine - 30% (50 Moulds)

Molds 600 to 1000 ton machine - 55% ( 90 Moulds) Molds 1000 to 2000 ton machine - 10% (16 Moulds) Molds up to 2700 ton machine - 5% (10 Moulds)

(Installed capacity 160 ~ 180 Moulds / Year)

Mould makers since 1972

Best Supplier Award for Tooling

Denso 2002-03 2003-04 2005-06 2006-07

2007-08

2008-09

2010-11

2010-11

Mould makers since 1972

Mould makers since 1972