NEWAVE PowerWave 33 UPS GUIDE SPECIFICATIONS for a 60-80-100-120-160-200 KVA UPS module (400/230V, 415/240V or 380/220V) Three-Phase Uninterruptible

Power Supply System 1.0 GENERAL 1.1 SUMMARY This specification describes the PowerWave 33 UPS, an uninterruptible power supply system for data center, network, telecom and other critical equipment applications. It defines the electrical and mechanical characteristics and requirements for a continuousduty three-phase, solid-state, uninterruptible power supply system. The uninterruptible power supply system, hereafter referred to as the UPS, shall provide high-quality AC power. 1.2 STANDARDS The UPS shall be designed in accordance with the applicable sections of the current revision of the following documents. Where a conflict arises between these documents and statements made herein, the statements in this specification shall govern. Safety 1:2001/A11:2004 : IEC/EN62040-1-1:2003, IEC/EN 60950-

Electromagnetic Compatibility : IEC/EN 62040-2:2005, IEC/EN61000-3-2:2000, IEC/EN61000-6-2:2001, IEC/EN61000-6-4:2001 EMC Immunity : EMC Emission: Performance : IEC 61000-4-2 to 6 IEC 62040-2 Category C3 EN62040-3:2001

1.3

SYSTEM DESCRIPTION 1.3.1 General The PowerWave 33 UPS system shall consist of a stand alone UPS cabinet or the appropriate number of UPS cabinets for capacity and/or redundancy. All UPS cabinets in parallel configuration are to be operating simultaneously and sharing the load. In a non redundant system, all the UPS cabinets making up the UPS are required to supply the full rated load. If a power or control module should malfunction, the load is to be transferred automatically to the bypass line For redundant operation, the UPS will have one or more UPS cabinets than what is required to supply the full rated load. The malfunction of one of the UPS cabinet shall cause that UPS cabinet to be isolated from the system and the remaining UPS(s) shall continue to carry the load. Replacement or repair of a UPS cabinet shall be capable without disturbance to the connected load (i.e.: without transferring the load on by-pass)

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

1.3.2

Modes of Operation The UPS shall be designed to operate as a true on-line, double conversion, Voltage and Frequency Independent(VFI) system in the following modes: A. Normal - The critical AC load is continuously supplied by the UPS inverter. The input converter derives power from the utility AC source and supplies DC power to the inverter. The battery charger shall maintain a float-charge on the battery. Battery - Upon failure of utility AC power the critical AC load is supplied by the inverter, which obtains power from the battery. There shall be no interruption in power to the critical load upon failure or restoration of the utility AC source. Recharge - Upon restoration of utility AC power, after a utility AC power outage, the input converter shall automatically restart and resume supplying power to the inverter. Also the battery charger shall recharge the battery. In addition to the input conversion soft start of each UPS (250 ms where within this time the load is supplied 50% by the rectifier and 50% by the inverter), when a mains recovery occurs, all single input converter shall switch on in a sequential way with a delay of about 4 seconds. Automatic Restart - Upon restoration of utility AC power, after a utility AC power outage and complete battery discharge, the UPS shall automatically restart and resume supplying power to the critical load on inverter. Bypass - The bypass shall provide an alternate path for power to the critical load that shall be capable of operating in the following manner: Single UPS configuration 1. Automatic - In the event of an internal failure, over temperature, or should the inverter overload capacity be exceeded, the UPS shall perform an automatic transfer of the critical AC load from the inverter to the bypass source. Eco-Mode The UPS shall be able to operate in Eco-Mode when the power quality parameters of the by-pass source are within the permissible tolerances. The UPS system shall automatically transfer the load to normal mode if the by-pass source goes out of permissible tolerances. Transfer in both directions shall take place very rapidly (< 3ms) and shall not affect the supplied load . Manual If the UPS need to be taken out of service for limited maintenance or repair, manual by-pass is activated. If the UPS operate on normal condition and, due to wrong manipulation, the operator activate the manual by-pass, the UPS should be protected, in order to avoid damage, transferring the UPS on bypass mode automatically without affecting the critical load.

B.

C.

D.

E.

2.

3.

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

Parallel redundant UPS configuration 1. Automatic - In the event of an internal single UPS failure the UPS should be excluded automatically from the parallel chain without affecting the other UPSs functionality. In case of over temperature, or should the inverter overload capacity be exceeded, all UPSs shall perform an automatic transfer of the critical AC load from the inverter to the bypass source. Eco-Mode The UPS module(s) shall be able to operate in EcoMode when the power quality parameters of the by-pass source are within the permissible tolerances. The UPSs system shall automatically transfer the load to normal mode if the by-pass source goes out of permissible tolerances. Transfer in both directions shall take place very rapidly (< 3ms) and shall not affect the supplied load . Manual - If the UPS need to be taken out of service for limited maintenance or repair, manual by-pass should not have to be activated. If the UPS operate on normal condition and, due to wrong manipulation, the operator activate the manual by-pass, the UPSs should be protected, in order to avoid damage, transferring the UPS on by-pass mode automatically without affecting the critical load.

2.

3.

1.3.3

Performance Requirements A. The UPS shall be a true on-line double conversion, voltage and frequency independent (VFI) technology in accordance with standards IEC/EN-62040-3, Class VFI-SS-111. The UPS shall have a front access only for better service purpose. 1.3.3.1 AC Input to UPS A. Voltage Configuration available: 400/230, 415/240 or 380/220 VAC nominal, three-phase, 4-wire-plus-ground. The operating voltage range for 400/230V shall be: -25/+15% at full load -30/+15% at 80% load -40/+15% at 60% load Input Frequency: 35 to 70 Hz. Input Current Distortion (THDI) should not exceed the following values: <3.5% @ 100%load, <4.5% @ 75% load, <6% @ 50% load, < 9% @ 25% load

B. C.

D.

Input Power Factor: 3

> 0.99 leading @ 100% load

Guide Specification Revision 3-22.07.08

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

> > > > E.

0.99 leading @ 0.98 leading @ 0.96 leading @ 0.89 leading @

75% load 50% load 30% load 15% load

Inrush Current: limited by softstart

1.3.3.2 AC Output A. Voltage Configuration: 3x400/230 VAC, three-phase, 4-wireplus-ground. The output voltage shall be selectable trough display service set-up in steps of 1 Volts Voltage Tolerance - static: +/- 1% - dynamic (0-100-0 load steps) +/- 4% Frequency Regulation: 50/60 Hz, +/- 0.1% (free running) Frequency Slew Rate:, 1.0 Hertz per second maximum. Bypass Frequency Synchr. Range (Programmable): +/- 2% or +/-4% Voltage Distortion: +/- 2% total harmonic distortion (THD) maximum into a 100% linear load, +/- 3% THD maximum into a 100% non-linear load with crest factor ratio of 3:1. Load Power Factor Range: 0.9 lagging to 0.9 leading without derating (constant KW power) Maximum Output Power Rating: Rated kVA at: 0.9 lagging power factor. Overload Capability: 125% Load: 10 min. 150% Load: 60 sec. If the above conditions are exceeded the UPS (s) will transfer the load to by-pass source. Transient Recovery Time: according to IEC/EN 62040-3

B.

C. D. E. F.

G. H. I.

J.

1.3.3.3 UPS Efficiency

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

A.

The typical overall efficiency (AC-DC-AC, on-line mode) shell be according to the tables below:
Linear load at cos phi= 1 lag

UPS rating /Load % 60 to 200 kVA

Linear load at cos phi= 0.9

100% 95.5

75% 95.5

50% 95

25% 94.5

Module rating /Load % 60 to 200 kVA

100% 95

75% 95

50% 95 50% 94

25% 94 25% 93

Non-linear load according to IEC/EN 62040-3 Module rating /Load % 100% 75% 60 to 200 kVA 94 94 1.3.3.4 Batteries A. B.

The battery shall consist of gas recombination, valve regulated, lead acid cells. The number of batter blocks is 40 to 50 (from 60 to 160kVA) The number of batter blocks is 50 (for 200kVA) Battery charger ( 60 to 100kVA): 25A Battery charger (120 to 200kVA): 50A Common battery: In case of parallel UPS configuration the system shall be able to connect all UPSs to the same battery.

C.

D.

1.4

ENVIRONMENTAL CONDITIONS A. Ambient Temperature Operating UPS 0 deg C to +40 deg C; battery 20 deg C to 25 deg C for optimum performance. Storage: UPS -5 deg C to +50 deg C; battery -20 deg C to 25 deg C for maximum 6 months. B. Relative Humidity Operating: 5 to 95% non-condensing. Storage: 5 to 95% non-condensing. C. Altitude 5
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Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Operating: To 1000 meters. Derating or reduced operating temperature range required for higher altitudes. D. Audible Noise Noise generated by the UPS during normal operation shall not exceed 69 dBA measured at 1 meter from the surface of the UPS. 2.0 PRODUCT 2.1 FABRICATION All materials and components making up the UPS shall be new, of current manufacture, and shall not have been in prior service except as required during factory testing. The UPS shall be constructed of replaceable subassemblies. 2.1.2 Wiring Mains and battery wiring terminal shall be located in the bottom front of the UPS and the high from the bottom to the terminal has to be enough to easily connect hard cables. The UPS shall be provided for separate and common input mains. 2.1.3 UPS Cabinet The UPS system enclosure shall and meets the requirements of IP20. 60-100kVA without battery The UPS cabinet shall be cleaned, primed, and painted in graffito grey + black inlets (for display). UPS cabinet shall not exceed the following dimensions: UPS system( 60-100kVA): 550mm wide, 750mm deep, and 1820mm high (without battery) 120-200kVA without battery The UPS cabinet shall be cleaned, primed, and painted in graffito grey + black inlets (for display). UPS cabinet shall not exceed the following dimensions: UPS system( 120-200kVA): 850mm wide, 750mm deep, and 1820mm high 60-100kVA with battery The UPS cabinet shall be cleaned, primed, and painted in graffito grey + black inlets (for display) and the two front panel where are located the battery. UPS cabinet shall not exceed the following dimensions: 970mm wide, 750mm deep, and 1820mm high (with max 80 blocks of 28Ah battery) 1180mm wide, 750mm deep, and 1820mm high (with max 120 blocks of 28Ah battery)

2.1.4

Cooling

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

The UPS shall be forced air cooled by internally mounted fans. The air should be taken from front and bottom (when using false floor) and evacuate to the back. 2.1.5 A. Display and Controls General The front panel will consist of multiple status LEDs, buttons, and a two line by twenty character multilingual (standard languages E/D/F/S) backlit LCD display for additional alarm/configuration information. During normal operation (on-line), all mimic display LEDs shall be green in color and indicate the following: Line 1 (AC Input rectifier present) Line 2 (AC Input by-pass present) Battery (Load supplied from the battery) On Inverter (Load supplied from the inverter) On Bypass (Load supplied from the by-pass) The UPS fault indicator is used with additional indicators and audible alarms to notify the user that a UPS fault condition has occurred. During mains failure the color of the indicator LED shall be as follows: Line 1 (AC Input rectifier) Line 2 (AC Input by-pass) Battery (Load supplied from the battery) On Inverter (Load supplied from the inverter) On Bypass (Load supplied from the by-pass) red color red color green color green color off (no color)

If there is a fault condition, the UPS shall attempt to maintain conditioned power to the load, or at minimum transfer to bypass. In addition to a visual fault signal (alarm), the UPS shall also record fault occurrences in a rolling event log. The event log on the standard unit shall record up to 256 occurrences, with the oldest events discarded first, etc. The user shall have access to the event log through the LCD display. Every alarm and/or event recorded in the event log will contain a time and date stamp.

B.

Audible Alarms The volume of all audible alarms shall be at least 69dBA at a distance of one meter. An audible alarm shall be used in conjunction with the LED/LCD indication to indicate a change in UPS status.

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

The audible alarms shall warn for utility line loss, low battery (while on battery), and all other alarm conditions. For all alarm conditions, the user must look at the display to determine the cause of error/alarm. All alarm tones shall be a continual tone until the condition rectifies itself or the alarm is silenced. Once silenced, the audible alarm shall not sound until a new alarm condition is present, but the LED indication still warning the alarm condition. C. Alarm Silence Button In addition to the double load on/off switch, the user interface shall include an audible Reset switch. If the alarm silence (Reset) switch is pressed for one second, all current audible alarms shall be disabled. If a new alarm occurs, or a cancelled alarm condition disappears and then re-appears, the audible alarm is re-enabled. D. LCD Display The LCD display shall be used to provide information to the user. The display shall be able to provide the following measurements information: Voltages: Input converter (Phase 1-2-3/Neutral) Input by-pass (Phase 1-2-3/Neutral) UPS output (Phase 1-2-3/Neutral) Battery Current: UPS output (PH1-2-3) Battery charging/discharging

Frequency:UPS Input UPS output Battery: Others: Remaining back-up time (minutes) Capacity (%) UPS output active power (kW), (Phase 1-2-3/Neutral) UPS output reactive power (KVar), (Phase 1-2-3/Neutral) UPS output apparent power (kVA), (Phase 1-2-3/Neutral) UPS load (%), (Phase 1-2-3)

2.1.6

Automatic Battery Test The UPS shall initiate an automatic battery testing sequence periodically (weekly programmable), at a programmed day and time of day, selectable by the end user. The user will be able to able and disable the automatic battery test. Should a failure of the battery occur, the UPS will immediately return to normal mode and fault signals (visual, audible, and remote via serial) shall be communicated. No audible or remote (via serial/contact closures) indication of the battery test shall be communicated during the duration of the automatic battery test.

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

The automatic battery test shall be able to operate only if no alarms conditions affect the UPS and if the battery is at least 90% of its full capacity.

2.1.7

Gen-on contact A diesel-genset contact shall be provided in order to: - reduce the battery charging (programmable) - lock the by-pass transfer (programmable)

2.1.8

Bypass A. General A bypass circuit shall be provided as an integral part of the UPS. The bypass control logic shall contain an automatic transfer control circuit that senses the status of the inverter logic signals, and operating and alarm conditions. This control circuit shall provide a transfer of the load to the bypass source, without exceeding the transient limits specified herein, when an overload or malfunction occurs within the UPS.

B.

Automatic Transfers The transfer control logic shall automatically activate the bypass, transferring the critical AC load to the bypass source, after the transfer logic senses one of the following conditions: Inverter overload capacity exceeded Inverter over temperature UPS fault condition (non redundant configuration) For inverter overload conditions, the transfer control logic shall inhibit an automatic transfer of the critical load to the bypass source if one of the following conditions exists: Bypass voltage within preset limits (-20/+15 % of nominal voltage) Bypass frequency out of preset limits (+/-2% or 4 % of nominal frequency)

C.

Automatic Retransfer Retransfer of the critical AC load from the bypass source to the inverter output shall be automatically initiated unless inhibited by manual control. The transfer control logic shall inhibit an automatic retransfer of the critical load to the inverter if one of the following conditions exists: Bypass out-of-synchronization range with inverter output Overload condition exists in excess of inverter full load rating UPS fault condition present (non redundant configuration)

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Guide Specification Revision 3-22.07.08

D.

Manual Transfer In addition to the internal bypass function, the UPS shall have a manual bypass function. The manual bypass function shall be provided via a switch mounted on the bottom-front of the UPS. In case of wrong manual by-pass manipulation (transferring the load on manual by-pass when the load is supplied by the inverter (Normalmode)), the UPS module(s) shall be auto protected avoiding any UPS damage. The UPS shall initiate an audible alarm upon transfer to manual bypass. The audible alarm shall be capable of being silenced by the user. The alarm shall continue to sound (unless silenced) while in bypass mode. This shall provide a reminder to the user that the load continues to be powered from utility supply alone.

2.2

COMMUNICATIONS The UPS shall allow for flexibility in communications. The UPS shall be able to communicate through communications port; the media of either communications port may change without affecting the operation of the UPS. The use of relay contacts shall not affect the operation of the communications port.

2.2.1

Relay Contacts The relay contacts shall be available through multiple communication connector. The UPS shall communicate via free programmable relay contact closure the following information: 1 2 3 4 5 6 7 8 9 10 11 12 Mains Failure (normally open) Mains Failure (normally closed) Load on inverter (normally closed) Load on inverter (normally open) Battery low (normally open) Battery low (normally closed) Load on mains (normally open) Load on mains (normally closed) Common alarm (normally open) Common alarm (normally closed) +3.3VDC (max. 500mA) GND

2.2.2 Serial Communications The UPS shall be able to communicate through 2x RS232 on Sub-D9 (one for PC and one for Multidrop). The pin-out configuration for RS232 port shall be as follows: Pin 2 Transmit Data 10
Guide Specification Revision 3-22.07.08

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

Pin 3 Pin 5

Receive Data Common

2.2.3 Input contacts The UPS should provide the following input contacts: 1. Remote shut down 2. Gen-on 3. Customized input 1 4. Temperature battery

2.2.4

Network Communications (Optional) The UPS shall be ready to accept the following connectivity items: 1. Modem/Ethernet card or Modem/GSM card for Newavewatch Management software 2. SNMP card for slot CS121 3. SNMP card budget for slot CS121 4. MODBUS card for slot (RS485 interface) CS121 5. Multidrop kit

2.3

ADDITIONAL OPTIONS The UPS must be ready to be provide with the following options: 1. 2. 3. 4. 5. 6. Input/Output transformers for special voltages Temperature sensor for battery temperature control External battery cabinet(s) Parallel kit Synchrony Kit capability Back-feed protection

Newave PowerWave 33 UPS 60-200 kVA (400/230, 415/240 or 380/220 V)

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Guide Specification Revision 3-22.07.08