STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES REV. 0 REV. DATE: 29 DEC 08 PAGE 1 OF 9

TYPICAL DESIGN CALCULATION OF FOUNDATIONS OF ELECTRICAL POLES FOR VOLKSWAGAN INDIA CAR PLANT AT CHAKAN PUNE , INDIA.

DOCUMENT NO.: 200833/ST/STR-REP-02

A
REV.

ISSUED FOR APPROVAL

DESCRIPTION

29.12.08
DATE

SAK
BY

SAK
CHECKED APPROV. CLIENT

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES REV. 0 REV. DATE: 29 DEC 08 PAGE 2 OF 9

TABLE OF CONTENTS

1.0 2.0 3.0 4.0 5.0 6.0 6.1 6.2 6.3

INTRODUCTION .3 REFERENCES ..............................................................................3 INPUT DRAWINGS / DOCUMENTS ...3 OUTPUT DRAWINGS / DOCUMENTS...3 LOADS. .. .3 DESIGN .. .4 DATA... .. . .4 DESIGN FOR 9M & 10M POLES.4 DESIGN FOR 16M POLES .7 ..

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES 1.0 INTRODUCTION This calculation report presents the design aspects of the Electrical Poles for Volkswagan India Car Plant at Chakan Pune. The Elecrical Poles are designed for the wind load is considered for the typical design for 9m, 10m & 16m Heights. 2.0 REFERENCES 1. IS 456 2000 Code of Practice General Construction in Concrete. 2. Steel Designers Manual. 3. IS 875 Code of Practice for Design Loads. INPUT DRAWINGS / DOCUMENTS 1. Drg. No. (0) G71770-AJ903-BOH3-102 Substation Eqpt. Layout 22Kv Subsation Paint Shop. 4.0 OUTPUT DRAWINGS / DOCUMENTS 1. 200833/ST/STR-002 Details of Foundations for Electrical Poles. 5.0 5.1 LOADS Dead Load Unit weight of different building components will be as per Table-I of the IS:875 (Part I) - 1987. 5.2 Live Load No Live Loads are considered. Wind Load Ref. IS:875 (Part 3) REV. 0 REV. DATE: 29 DEC 08 PAGE 3 OF 9

3.0

5.3

Vz = Vb K1 K2 K3
Where Vz = Design wind speed at any height Z in m / Sec. K1 = 1.00 (Probability factor) K2 = 1.0 for Terrain Category 2 Class A up to 10m height K2 = 1.07 for Terrain Category 2 Class A up to 20m height K3 = 1.0 considering less than 30 slope. Vb = Basic wind speed 39 m/sec as per Appendix A for Pune. Vz = 39.00 m / Sec. for poles up to 10m high Vz = 41.73 m / Sec. for poles up to 210m high

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES REV. 0 REV. DATE: 29 DEC 08 PAGE 4 OF 9

For Poles up to 10m height Design wind pressure : Pz = 0.6 Vz2 = 913 Kg/m2 say 0.95 kN/m2 For Poles up to 20m height Design wind pressure : Pz = 0.6 Vz2 = 1045 Kg/m2 say 1.05 kN/m2 The Electric Poles are manly subjected to the Wind load. Since wind load is a major load acting on the poles no increase in SBC or stresses are considered in design of foundation. 6.0 6.1 DESIGN : Data : Grade of Concrete (Conforming to IS 456-2000) Grade of Reinforcement SBC Assumed below 1.5m FGL Unit weight of soil 6.2 - M25. - Fe 415. - 120 kN/ m 2. - 16.00 kN/ m3.

DESIGN FOR 9M & 10M POLE : As the difference between 9m & 10m is less the poles designed for 10m height shall be used for 9m height. Calculation of Dead Load : The foundation is assumed to be at a depth of 1.50m & the pedestal is considered upto 0.30 m above FGL. Wt. of the Pole (Including Illuminaries) Self wt. of the Pedestal (0.325x0.325x1.5x25) Self wt. of the Footing (1.1x1.1x0.3) (1.1x1.1x0.3x25) Soil wt. on the Footing ((1.1x1.1)-(0.325x0.325))x1.20x16) Total Weight - 2.00kN - 3.96kN

6.2.1

- 9.075kN

- 21.20kN

- 36.24 kN

6.2.2

Calculation of Wind Load : As the section of the pole is varying from bottom to top Avrg width is considered at 2.5m heights. For 1.5m over hang 40 NB pipe at top on both sides supporting Light Fixture (0.05x0.95x1.5x2) - 0.1425 kN

a.

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES b. REV. 0 REV. DATE: 29 DEC 08 - 0.04 kN PAGE 5 OF 9

For Light Fixture on both sides (size assumed) (0.1x0.2x0.95x2) For top 2.5m of Pole -Avrg (70+96.25/2)) (0.083x 0.95x2.5) For next 2.5m of Pole from top-Avrg (96.25+122.5/2)) (0.1094x 0.95x2.5) For next 2.5m of Pole from top-Avrg (122.5+148.75/2)) (0.1356x 0.95x2.5) For bottom 2.5m of Pole from top-Avrg (175+148.75/2)) (0.162x 0.95x2.5) Design of Foundation : Load at foundation Lvl (Ref 6.2.1) (P) Moment at foundation Lvl due to Wind Load (Ref 6.2.2) ((a+b) x (10+1.8)) + (c x (8.75+1.8)) + (d x (6.25+1.8)) + (e x ( 3.75 +1.8)) + (f x (1.25+1.8)) Check For Over Turning : Factor of Safty against Over Turning (19.83 / 9.30)

c.

- 0.20 kN

d.

- 0.26 kN

e.

- 0.32 kN

f.

- 0.385 kN

6.2.3

- 36.24 kN - 9.30 kN-m

- 2.14 > 1.55 Safe

Check for SBC : Eccenticity (e) - (M/P) As e > l / 6 Max Pressure ( 2P / (3b ( 0.5l e))) . Design of footing : Footing size of 1.1m X 1.1m with Depth of 300mm. Design footing for max Pessure of 120 kN/ m2 Assume 12 mm dia bars with 50mm clear cover d = 50 + 12/2 Max. B.M. at the face of the column (120 X 1.5 X (((1.1 0.325)/2) 2 /2) Mu/ bd2 (13.51e06/ (1000X2402) Refer SP-16 design tables for M-25 & Fe 415
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- 0.256 m - 74.71kN/ m 2<120 kN/ m2 Safe

- 56mm say 60mm - 13.51 kN-m

- 0.25

STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES pt Area of reinforcement reqd. (Min for shear) ( 0.2 X 240 X 1000)/100 REV. 0 REV. DATE: 29 DEC 08 - 0.084 - 480mm2 PAGE 6 OF 9

Provide 12mm dia bars @ 200 c/c ( Area = 565 mm2 ) at top & bottom O.K. c. Design for One way Shear : Max. Shear at a distance d from column face (120 X (0.39 0.24) Factored Shear Stress (18.0 X1.5 e03)/ (1000X240) Allowable Shear stress for 0.2% reinf. d. Design for Two Way Shear : Max. factored Shear 120 X(1.1X1.1-((0.325+0.24)X(0.325+0.24) ) Factored Shear Stress (106.9 X 1.5e03)/ ((2X(565+565))X 240) Allowable Shear stress for M-25 Conc. 6.2.4 Design of Pedestal : Max load on the Pedestal (P) Max. Moment on pedestal (M) Refer SP-16 Chart 45 for Pu / fck bd Mu / fck bd 2 p / fck Provide min Reinf. - 0.0034 - 0.016 < 0.02 - 845 mm2 - 6.00kN - 9.30kN-m - 106.90 kN - 0.30 N/ mm2 -1.25 N/mm2>0.3N/ mm2 O.K. - 18.0 Kn - 0.12 N/ mm2 -0.33N/mm2>0.12N/ mm2

Provide 8 Nos12mm dia bars ( Area = 904 mm2 ) without lap.

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES 6.3 6.3.1 DESIGN FOR 16M POLE : Calculation of Dead Load : The foundation is assumed to be at a depth of 1.50m & the pedestal is considered upto 0.30 m above FGL. Wt. of the Pole (Including Illuminaries) Self wt. of the Pedestal (0.410x0.410x1.5x25) Self wt. of the Footing (1.5x1.5x0.3) (1.5x1.5x0.3x25) Soil wt. on the Footing ((1.5x1.5)-(0.41x0.41))x1.20x16) Total Weight 6.3.2 - 5.00kN - 6.30kN REV. 0 REV. DATE: 29 DEC 08 PAGE 7 OF 9

- 16.90kN

- 40.00kN

- 68.20 kN

Calculation of Wind Load : As the section of the pole is varying from bottom to top Avrg width is considered at 4.0m heights. For 2.0m over hang 40 NB pipe at top on both sides supporting Light Fixture (0.05x1.05x2.0x2) For Light Fixture on both sides (size assumed) (0.1x0.2x1.05x2) + (0.1x0.1x1.05x2) For top 4.0m of Pole -Avrg (100+140/2)) (0.12x 1.05x4.0) For next 4.0m of Pole from top-Avrg (96.25+122.5/2)) (0.16x 1.05x4.0) For next 4.0m of Pole from top-Avrg (122.5+148.75/2)) (0.20x 1.05x4.0) For bottom 4.0m of Pole from top-Avrg (175+148.75/2)) (0.24x 1.05x4.0) Design of Foundation : Load at foundation Lvl (Ref 6.3.1) (P) Moment at foundation Lvl due to Wind Load (Ref 6.2.2) ((a+b) x (16+1.8)) + (c x (14+1.8)) + (d x (10+1.8)) + (e x ( 6.0 +1.8)) + (f x (2.0+1.8)) - 68.20 kN - 31.18 kN-m - 0.21 kN

a.

b.

- 0.063kN

c.

- 0.504 kN

d.

- 0.672 kN

e.

- 0.84 kN

f.

- 1.01 kN

6.3.3

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STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES Check For Over Turning : Factor of Safty against Over Turning (51.15 / 31.18) Check for SBC : Eccenticity (e) - (M/P) As e > l / 6 Max Pressure ( 2P / (3b ( 0.5l e))) . Design of footing : Footing size of 1.5m X 1.5m with Depth of 300mm. Design footing for max Pessure of 120 kN/ m2 Assume 12 mm dia bars with 50mm clear cover d = 50 + 12/2 Max. B.M. at the face of the column (120 X 1.5 X (((1.5 0.41)/2) 2 /2) Mu/ bd2 (26.73e06/ (1000X2402) Refer SP-16 design tables for M-25 & Fe 415 pu Area of reinforcement reqd. (Min for shear) ( 0.2 X 240 X 1000)/100 Provide 12mm dia bars @ 200 c/c ( Area = 565 mm2 ) c. Design for One way Shear : Max. Shear at a distance d from column face (120 X (0.55 0.24) Factored Shear Stress (37.20 X1.5 e03)/ (1000X240) Allowable Shear stress for 0.2% reinf. d. Design for Two Way Shear : Max. factored Shear 120 X(1.5X1.5-((0.41+0.24)X(0.41+0.24) ) Factored Shear Stress (219.3 X 1.5e03)/ ((2X(650+650))X 240) Allowable Shear stress for M-25 Conc.
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REV. 0

REV. DATE: 29 DEC 08

PAGE 8 OF 9

- 1.64 > 1.55 Safe

- 0.46 m - 104.52kN/m2<120kN/ m2 Safe

- 56mm say 60mm - 26.73 kN-m

- 0.50

- 0.142 - 480mm2

O.K.

- 37.20 Kn - 0.23 N/ mm2 -0.33N/mm2>0.23N/ mm2

- 219.30 kN - 0.53 N/ mm2 -1.25 N/mm2>0.53N/ mm2

STRUCTURAL TYPICAL DESIGN CALCULATION FOR ELECTRICAL POLES

ELECTRICAL POLES 6.3.4 Design of Pedestal : Max load on the Pedestal (P) Max. Moment on pedestal (M) Refer SP-16 Chart 45 for Pu / fck bd Mu / fck bd 2 p / fck Provide min Reinf. - 0.004 - 0.027 - 0.02 - 1345 mm2 - 11.30kN - 31.18kN-m REV. 0 REV. DATE: 29 DEC 08 PAGE 9 OF 9

Provide 12 Nos12mm dia bars ( Area = 1356 mm2 ) without lap. ****

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