DYAN Briquette Machine Series Introduction File

GONGYI DYAN TRADING CO.
,LTD
196 : 451200 No.196, Longhai Road, Gognyi City, Henan, China 451200 Tel () : 86 371 60328000 Fax () : 86 371 60266199 E-mail: sales@dyan.cc dyan.cc@hotmail.com
Introduction of Biomass charcoal Machines Series

Due to the increase on cost of conventional fuel (such as coal and natural gas) and the need for new energy resources, more people start to focus on Biomass fuel business. Biomass briquette is renewable, clean, eco-friendly energy, especially for agricultural countries. This plant can make stick shape wood briquette of different diameter and different shape from biomass and agro-forest waste. Gongyi Dyan Trading Co., Ltd, founded in 2006, is committed to manufacturing biomass briquette/charcoal machines. Since its establishment, we focus in providing high-quality, high-efficiency and high-capacity productions according to the principle of Customer Oriented which brings us the strong trust and high appraisal of domestic and overseas clients. Moreover based on the manufacture background, we have accumulated very sufficient and professional experience and knowledge in producing machines and excellent service which will be our secrets of success to make sure present and more potential customers satisfied. For biomass briquettes or charcoals, the raw materials are mainly crop waste for the object of turning waste to wealth. Any type of Agro-Forestry waste can be used. But the Moisture Content Should be about 8-12%, grain size is below 5*5mm. Saw dust Wood Chips Wood logs Tree branch Wheat Straw Peanut-shell Rice husk Sugar Cane bagasse Coffee Husk Paddy Straw Sunflower Seed Husk Sunflower Stalk Reeds Cotton plant Stem Tobacco waste Mustard Stalk Jute waste Bamboo Dust Tea waste Palm husk Soybeans husk and many other agro and forest wastes.
GONGYI DYAN TRADING CO.,LTD

Flowchart of the Biomass Briquette Technology:
Raw materials Raw materials
Crusher
Dryer
Briquette machine
Final products
Packing machine
Carbonization furnace
1. Briquette Crusher
For proper working of biomass briquette press and drying machine in the biomass briquetting plant, size of biomass waste is important. There are two types of crushing machine available for making suitable size sawdust or biomass grain for following drying machine and biomass briquette machine in biomass briquetting plant. The choose of proper model depend on the types and size of your raw material (1) FSJI Wood Crusher In the biomass briquetting plant, FSJI Wood Crusher is suitable for preparing sawdust or biomass small grains for briquette machine and dryer. It can crush raw wood of size less than 200mm (diameter) into size of 3-5mm (diameter). The wood crusher supplied by our company is a kind of newly-developed wood crushing equipment for raw wood, which is an innovation on the basis of all the traditional crusher-making theories both home and abroad. It is composed of machine body, knife chipping part, chips re-crushing part and sieving part, etc. It combines both chipping and crushing in one machine, can make sawdust in one passage, no need to use wood chipper for pre-processing of wood logs.

(2) SJII Hammer mill In the biomass briquetting plant, FSJII Hammer mill is suitable for preparing suitable size raw material for briquette machine and dryer. It can mill raw material like tree branch, tree trimmings, wood chips, wood cuttings, cotton stalk, corn stalk, wheat straw etc of size max. 50mm (diameter). After milled, the output size can reach diameter 3-5mm, which is good for working of following dryer and briquette machine. Our hammer mill is a machine whose purpose is to shred material into fine particles. A hammer mill is essentially a steel drum containing a vertical or horizontal cross-shaped rotor on which pivoting hammers are mounted. The hammers are free to swing on the ends of the cross. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammers on the ends of the rotating cross and thereby is shredded and expelled through screens in the drum.
Model Wood Crusher Hammer mill
PowerKW 15KW 15 KW
Capacity 300-500 kg/h 700-900 kg/h
2. Sawdust Drying Machine

In the biomass briquette plant, this type of dryer is suitable for drying heat sensitive material which is light and small like sawdust, rice shell, milled stalks etc. Generally wet material can be dried in a few minutes. Comparing with rotary dryer, it has the advantages of low energy consumption, low cost. In spite of simple design, it has good effect and high efficiency. The whole system consists of fan blower, motor engine, fuel boiler, steel pipe, cyclone and air lock. In this system, wet material is put into the hopper by screw feeder and at the same time fuel furnace produces large volume of hot air, which is driven into steel pipes, mixed with wet sawdust and attracted through curving pipes and drying chamber by the power of fan blower. Fast moving hot air sustains and is mixed with raw material sent by spiral feeder in the suspending state through the steel pipe, moisture evaporates as the material traverses along the steel pipe and is rendered dry at the discharge end. Humid air is continuously exhausted, thus the material is dried. (1) Single boiler dryer model HGJ-I for lower moisture content 20%-30% In the biomass briquette plant, the moisture reducing rate of the dryer HGJ-I is 8-12%. This series of dryer is equipped with one hot air boiler, suitable for drying raw material with moisture content less than 20-30% for biomass briquetting. If the moisture content of the raw material for biomass briquetting is higher than that, it will need two or three times to dry to achieve the moisture content requested for biomass briquetting plant.

Model Single Furnace Drying Machine
PowerKW
Capacity
Moisture rate of powdery raw materials under 30%
4 KW
300-500 kg/h
(2) Single boiler dryer model HGJ-II for moisture content 30%-50% Compared with the above single boiler drying machine, the HGJ-II has one more wave of drying pipeline. Such design can make the materials have a long drying process, so that the moisture can be solved even less. The kind of machine is quite suitable for moisture content 30%-50%.
Model Single Furnace Drying Machine
PowerKW
Capacity
Moisture rate of powdery raw materials 30%-50%
5.5 KW
500-700 kg/h
(3) Twin boiler dryer model HGJ-III for higher moisture content 50% Twin boiler dryer is a newly developed dryer with two hot air boilers, it is suitable for drying raw material with moisture content of 50%, and it can reduce moisture from 50% to 8-12% only one passage or one time.

Model Double Furnaces Drying Machine
Power( KW
Capacity
Moisture rate of powdery raw materials under 50%
11KW +1.5 KW
700-900 kg/h
3. Biomass Briquette Machine

Our Briquetting Presses are in screw type, it produces hollow hexagonal or quadrangular cylinder with a 15-20mm hole through the body. The briquettes produced by a screw press is easily handled and stacked, and they have some advantages over those produced using the ram and die press, such as better efficient combustion due to the central hole and carbonized outer layer. Our biomass briquette machine have automatic temperature control system, it is designed to produce high density wood or biomass briquette as biofuel. Briquetting is a process that biomass is compressed under high pressure and high temperature. The machine uses a large screw to grind, compress and extrude the biomass into briquettes. The self bonding of biomass to form a briquette involves the thermo-plastic flow of the biomass. The natural lignin content in biomass is liberated under high pressure and temperature. Lignin serves as the glue in the briquetting process, binds the particles of wood together, thus binding, compressing the biomass to form into high density briquettes. During this process, no binder needs to be used. So the output briquette is a type of clean and green fuel that is ideal for use in furnaces, boilers and open fires.

1.Forming cylinder 2. Screw propeller 3.Inner wear sleeve 4. Hopper 5.11 KW motor 6. Cover 7. Machine body (charge unit) 8. Machine body 9. Electric control cabinet 10. Gear box
Model Model 50 Model 70 Model 80 Model 70-2
PowerKW 15 KW 15 KW 22 KW 22 KW
Capacity 150-180 kg/h 250-280 kg/h 300-350 kg/h 450-500 kg/h

4. Carbonization Furnace
Carbonization furnace is a stove used to change biomass briquette into charcoal briquette. The quality and efficiency of kiln affect final forming of charcoal briquette greatly. This furnace is ideal equipment for wood briquettes to have anoxic distillation carbonization. Due to its rational structure, the furnace only needs small quality of heat consumption. It adopted Superheated Stream cooling system, thus can speed up the cooling process, improve the quality of charcoal, and reduce the production cycling time. Its horizontal condenser can retrieve much wood tar.
Model Mechanism furnace 4m Mechanism furnace 6m
Capacity 1000 kg/24h per furnace 1500 kg/24h per furnace

Laboratory test report of finished charcoal made from sawdust

No. 1 2 3 4 5 6 7 8 9 Name of test Moisture content (%wt) Ash content (%wt) Fixed carbon (%wt) Calorific value Kcal/kg Volatile matter (%) Smell Smoke hardness Sulphur (%) Sawdust charcoal 7.11 11 73 7000 8.6 Acceptable wood smell Burning without smoke Normal 0.061
5. Thermal shrink wrapping machine

Thermal shrink wrapping machine is an advanced packing machine in the market now. It adopts infrared quartz pipe to heat the packing material. So it can efficiently save the electric power. The contraction temperature and transmission speed are adjustable. This machine uses PE contracting pellicle to pack the wood briquettes, you have to send it by hand into the packing machine, and then the packing-material will be heated and contracted to enswathe the briquettes. In this way, the briquettes can be airproof, damp proof, and pollution proof. It also can prevent the wood briquette from the exterior concussion in some extent. Capacity for packing wood briquettes:300-400kg/h

6. Auxiliary equipment (Optional)

(1) Batching Warehouse The warehouse, also called proportioning bin, is a link between drying machine and briquette machines as a temporary warehouse for dried powders. And the batching warehouse can support several briquette machines at the same time to improve the capacity in a large scale. (2) Conveyer The use of Conveyors can help to save labor cost efficiently. Screw conveyor is used to transfer the powder like raw materials like sawdust, rice hull, pulverized straw from crushing machine to drying machine, or from drying machine to briquette machine etc. Belt conveyor is used to (1) convey bulk materials like wood pieces, corn cob to hammer mill and wood crusher; (2) convey final briquettes to storage place.


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GONGYI DYAN TRADING CO.

Introduction of Biomass charcoal Machines Series

GONGYI DYAN TRADING CO.,LTD

Flowchart of the Biomass Briquette Technology:

Raw materials Raw materials

GONGYI DYAN TRADING CO.,LTD

Model Wood Crusher Hammer mill

Capacity 300-500 kg/h 700-900 kg/h

2. Sawdust Drying Machine

GONGYI DYAN TRADING CO.,LTD

GONGYI DYAN TRADING CO.,LTD

Model Single Furnace Drying Machine

Moisture rate of powdery raw materials under 30%

Model Single Furnace Drying Machine

Moisture rate of powdery raw materials 30%-50%

GONGYI DYAN TRADING CO.,LTD

Model Double Furnaces Drying Machine

Moisture rate of powdery raw materials under 50%

3. Biomass Briquette Machine

GONGYI DYAN TRADING CO.,LTD

Model Model 50 Model 70 Model 80 Model 70-2

Capacity 150-180 kg/h 250-280 kg/h 300-350 kg/h 450-500 kg/h

GONGYI DYAN TRADING CO.,LTD

Model Mechanism furnace 4m Mechanism furnace 6m

Capacity 1000 kg/24h per furnace 1500 kg/24h per furnace

GONGYI DYAN TRADING CO.,LTD

Laboratory test report of finished charcoal made from sawdust

5. Thermal shrink wrapping machine

GONGYI DYAN TRADING CO.,LTD

6. Auxiliary equipment (Optional)

GONGYI DYAN TRADING CO.,LTD

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