UGT 2500C co-generating plant in Toronto (Canada), working on bio-fuel.

Gas turbine generating set UGT 2500C

Gas turbine power plant UGT 2500C in Brno (Czechia).

UGT 2500 power plant in Sokovka (Russia).

Cycle

Unit type

Power, MW electr. themp. 2,5 2,5 3,85 3,85 6,0 -

Simple Co-generation Steam-in-gas STIG Aquarius

UGT 2500 UGT 2500C UGT 2500S1 UGT 2500S1A

Efficiency (fuel efficiency) % BTU, kW.h 26,0 13130 26,0 (88,4) 13130 10340 33,0 10340 33,0

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

970 970 1170 1170

810 810 980 980

NEW GAS TURBINE POWER PLANTS

Project, manufacturing since 2012.

UGT-5000 is new development of 5 MW class project for electric power generation. Potential for UGT-5000 units is generation of power in cogeneration cycle, providing electric power and heat for middle-size manufacturing companies, small petrochemical plants, off-shore platforms, distributed power for utilities.

UGT-5000 when operating at full load is capable to deliver about 5 MW electric and 7,4 MW of steam power.

Cycle

Unit type

Power, MW electr. themp. 4,87 4,87 7,41

Simple Co-generation

UGT 5000 UGT 5000C

Efficiency (fuel efficiency) % BTU, kW.h 30,3 11260 30,3 (76,4) 11260

Fuel consumption gas (nm3 /h)

Hu=8555 kcal/nm3

1620 1620

Gas turbine generating set UGT 6000

UGT 6000C co-generating power plant at Yablunevka refinery , Poltava region (Ukraine).

Co-generating power plant in Zapolyarie (Russia) with four UGT 6000 gas turbines.

Cycle

Unit type

Power, MW electr. themp. 6,0 6,0 11,0

Simple Co-generation

UGT 6000 UGT 6000C

Efficiency (fuel efficiency) BTU, kW.h % 30,0 11380 11380 30,0 (85,0)

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

2010 2010

1690 1690

Power augmentation steam injection Nox emissions supressing steam ingection

UGT 10000 engine has different modifications including flow path modification for STIG cycle which increases the engine power and reduces NOx emissions level to less than 25 ppm. UGT 10000S2A engine of Aquarius power plant was tested as electric generator drive at ZoryaMashproekt test facilities. The power plant Aquarius-16K with UGT 10000S2A engine was set into experimental and commercial operation in 2003 at Stavishchenskaya compressor station (Kiev region, Ukraine).
The Aquarius-16K at Stavishchenskaya compressor station, (Ukraine).

UGT 10000S2A (DU70) gas turbine engine

Cycle

Unit type

Power, MW electr. themp. 9,5 9,5 15,3 15,3 12,7 25,5 15,0 -

Simple Co-generation Steam-in-gas STIG Aquarius Combined

UGT 10000 UGT 10000C UGT 10000S2 UGT 10000S2A UGT 10000CC1 UGT 10000CC2

Efficiency (fuel efficiency) BTU, kW.h % 33,5 10190 10190 33,5 (86,4) 41,6 8200 41,6 8200 44,8 7620 45,0 7580

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

2850 2850 3700 3700 2850 5700

2390 2390 3100 3100 2390 4780

Gas turbine engines of UGT 15000 type are in serial production since 1991. They are used at Navy ships, as gas supercharges drives and electric generators drives for power stations. The serial engine of DG90 modification with operation on natural gas reached NOx emissions level of 37.5 ppm and CO emissions level of 26 ppm.

While operating on diesel fuel the decrease of NOx and CO emissions to 25 ppm is achieved by means of steam injection into combustion zone. GTRPC Zorya-Mashproekt manufactures and supplies container power stations with UGT 15000 engine.manufactures and supplies container power stations with UGT 15000 engine.

UGT 15000 gas turbine engine assembling for Kostyukovichi (Belarus) cement works power plant

UGT 15000C power plant at Kostyukovichi (Belarus) cement works.

Aquarius-25 power plant with UGT 15000S2 gas turbine engine at Zorya-Mashproekt test facility

Cycle

Unit type

Power, MW electr. themp. 16,0 16,0 25,0 25,0 20,6 41,5 25,0 -

Simple Co-generation Steam-in-gas STIG Aquarius Combined

UGT 15000 UGT 15000C UGT 15000S2 UGT 15000S2A UGT 15000CC1 UGT 15000CC2

Efficiency (fuel efficiency) BTU, kW.h % 33,5 10190 10190 33,5 (85,5) 42,0 8130 42,0 8130 43,1 7920 7860 43,4

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

4800 4800 5980 5980 4800 9600

4030 4030 5020 5020 4030 8060

Power station at Salekhard (Russia) with one DC59 and two UGT 16000 gas turbines.

Mozyr refinery (Belarus) power plant with two UGT 16000C units work with heavy fuel.

UGT 16000 (DR59) gas turbine engine for power generation

Cycle

Unit type

Power, MW electr. themp. 15,0 15,0 18,5 26,0 -

Simple Co-generation Combined

UGT 16000 UGT 16000C UGT 160001

Efficiency (fuel efficiency) BTU, kW.h % 30,0 11380 30,0 (82,0) 11380 9220 37,0

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

5030 5030 5030

4220 4220 4220

UGT 25000 is the most powerful from the unified series of engines. It belongs to the forth generation of engines and is in serial production since 1995. It successfully combines the newest attainments of modern design ideas, advanced technologies

and many years of experience in operation, which allows produce the high maneuverability and efficiency.

UGT 25000 (DG80) gas turbine engine

UGT 25000C power unit during assembling at Beryozovskaya power station (Belarus).

UGT 25000C power unit at Beryozovskaya power station (Belarus).

Cycle

Unit type

Power, MW electr. themp. 25,0 25,0 33,3 67,0 37,0 -

Simple Co-generation Combined

UGT 25000 UGT 25000C UGT 15000CC1 UGT 15000CC2

Efficiency (fuel efficiency) BTU, kW.h % 35,0 9750 35,0 (86,8) 9750 46,6 7320 46,9 7280

Fuel consumption gas (nm3 /h) liquid, (kg/h)

Hu=8555 kcal/nm3 Hu=10200 kcal/kg

7180 7180 7180 14360

6020 6020 6020 12040

NEW GAS TURBINE POWER PLANTS

Project, manufacturing since 2010.

New gas turbines UGT 45000 and UGT 60000 developed for power generations. GTE-45 (rated power 45 MW) and GTE-60 (rated power 60 MW) intended for new and retrofitted cogeneration power plants. On the base of the UGT-60, waste heat recovery boiler (WHRB) KUP75/25-5,0/0,6-480-240, steam turbines (ST) K-25-5,0 and K-50-5,0 developed combined cycle power plants PGU-85 and PGU-170. Cycle Unit type Power, MW electr. 45,0 66,1 132,2 60,0 83,8 167,6

GTE-60 purposed for gas turbine upgrade for existing boilers with steam capacity 500-600 t/h of TP-90 type with steam turbine of K150-130 of discharging type for combined cycle power plants PGU-220 (rated power 220 MW).

Efficiency BTU, kW.h 9920 6720 6720 9220 6550 6550

Fuel consumption gas (nm3 /h)

Hu=8555 kcal/nm3

Simple Combined Simple Combined

UGT 45000 UGT 45000CC1 UGT 45000CC2 UGT 60000 UGT 60000CC1 UGT 60000CC2

34,4 50,8 50,8 37,0 52,1 52,1

13150 13080 26160 16300 16150 32300

EXPANDER GENERATING SETS

DGA-2500SD1 at Novgorod (Russia) Cogenerating power plant.

Gas pressure in the ramified network makes 7,5-2,5 Pa. For producing of such pressure energy gas turbocompressor, compressing gas on gas-compressor stations is used. To household and industrial consumers is required natural gas considerably smaller pressure: 0,11-0,25 Pa. For reception of such pressure are used stations and gas control points in which occurs throttling the main gas up to necessary parameters. Thus potential energy of the compressed gas is irrevocably lost. For use of this energy and its transformation in electric in "Zorya" "Mashproekt" are generated and are produced energy-efficient complexes on basis turbo-expanders. High-pressure units - DGA-2500VD and medium pressure - DGA-2500SD1 allow to receive non-polluting electric energy without firing. Use turbo-expander for a drive of electric generators enables to carry out partial return of the energy supplied for gas compression at compressor stations. Expander generator plants are delivered by uniform power block in complete production.

EXPANDER
G

Gas heater High pressure gas pipeline

Fufl gas

Exhaust gas

Gas distribution station

Gas to consumers

GAS TURBINE
Expander generating set schematic diagram

MAIN DATA
Installation Power at generator terminal, kW Gas consumption, nm3/h Inlet gas pressure, MPa (abs.) Outlet gas pressure, MPa (abs.) Inlet gas temperature, 0C Outlet gas temperature, 0C Dimensions (L x W x H), m Weight with generator & etc, kg Service life, h DGA-2500SD1 2200 50000 2,3 0,25 130 15 12,0 2,9 3,2 31000-33000 120000 DGA-2500SD2 2500 50000 2,3 0,19 180 60 12,0 2,9 3,2 31000-33000 120000 -2500VD 2500 79000 4,0 1,02 90 10 12,0 2,9 3,2 31000-33000 120000 -3000SD 3400 50000 2,5 0,22 +180 +25 12,0 2,9 3,2 31000-33000 120000