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DISCLAIMER
The information provided in the presentation is based on preliminary analysis and further refinement may be required The reference to KPMG Analysis; indicates only that we have (where specified) undertaken certain analytical activities on the underlying data to arrive at the information presented; we do not accept responsibility for the underlying data.
Collection of data for assessment has been limited to such information as can be collected from resources on the published public domain and meetings with market participants Wherever information was not available in the public domain, suitable assumptions were made to extrapolate values for the same
Confidential This report contains analysis and intellectual property of KPMG. Circulation is restricted and only with prior consent of KPMG.
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Agenda
Implementation Roadmap
Possible steps by Governments to support market creation
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Cost Reduction potential What aspects of solar power lead to cost reduction possibilities?
1. Technology innovation
Ongoing R&D cost reduction/ efficiency improvement India suited technology leveraging of India advantages
5. Other Enablers
Banker education/ incentivization for fair cost financing Sustained momentum accelerates Indian industry; aligns international markets to Indian landscape
2. Localization
Localization of multiple components possible Indigenous manpower for engineering design
3. Govt Incentives
Aggregation initiatives (Solar Parks) for scale economies Reduction of location sensitive charges wheeling/ Tx to encourage Sun based siting
4. Competitive Intensity
Tariff competition - percolation to suppliers leading to margin reductions on key high value imports Cost reduction of EPC wraps through innovative contracting models
We believe multiple levers for cost reduction exist the pace of cost reduction would largely depend on the pace of capacity addition
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Cost Structure
Improvement of cell efficiency Increasing light absorption layers, Usage of better absorption material etc Cell efficiencies expected to increase from 16-17% to 18-19% and then later on towards 22-23% Cost reduction potential per kWh by 15-20%
Inverters
Majority of inverters are imported currently Key Considerations Players are looking at assembly of inverters in India which could contribute towards cost reduction
Market and technology already established Driven by prices of commodities like Copper and CRGP coil
Driven by low cost innovative financing options Exim route Tax free solar bonds
LOW
LOW
HIGH
HIGH
HIGH
Balance of System costs are likely to come down due to local sourcing and lower labor costs
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Units
$ per W $ per W $ per W $ per W Rs per Unit Rs per Unit
2010-11
1.07 1.03 2.10 2.73 9.69 12.30
2015-16
0.80 0.70 1.51 1.88 7.20 8.77
2021-22
0.59 0.60 1.19 1.48 5.90 7.10
Note: *Interest rate 11%; A 1% decrease in interest rate can result in tariff reduction by about 3% Polysilicon prices to drop from $ 45 per Kg to $ 35 per Kg by 2021-22 Polysilicon usage: - reduce from around 6.5 g/W to 3.5 g/W by 2021-22 Processing costs - 5% reduction year on year; BOS ( Other than invertors) 10% year on year reduction for next 5 years;
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Solar CSP Localization Potential Key high value CSP components lend themselves to high localization potential
Power Block
Most fabrication requirements welding, casting etc available Localization possible with design transfer and hand-holding
High value item Most raw materials available locally Manufacturers with required competence present in India
Requires fabrication of pipes, tanks Manufacturers with required competence present in India Pumps may still be imported
Turbines are specialized but global suppliers have Indian presence can localize Heat exchangers Local designs available
Limited capabilities with Indian vendors however, required CAD/ CAM facilities available Local manpower available
11-15%
9-12%
5-7%
12-15%
7-9%
Most components can be localized readily or with limited assistance pace would depend on industry willingness based on market size visibility Certain complex items (e.g. Absorber tubes, Heat transfer fluid, C&I components, Specialized pumps) may take time due to limited suppliers and concentration of technology
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Solar CSP Solar Thermal Cost Reduction Potential translates into a saving of about USD 1Mn/ MW
Key components for solar thermal components (shown
below) lend themselves to savings through localization and competitive intensity data based on KPMG local market survey
Component SOLAR FIELD (Mirror structure, Hydraulic equipment, Swivel joints, Foundations for Mirror Structures) SOLAR FIELD ASSEMBLY SOLAR FIELD (Pipes and valves, Pipe Supports, Insulation, Civil works) POWER BLOCK (Civil Works) Absorber Tubes Parabolic Mirrors EPCM Fees Savings possible 30% - 40% Reason
Others 12%
Project Cost Break-up for a Solar Thermal Plant With Thermal storage
IDC 8%
Power Block 12%
Localization
Localization Localization
Salt Storage 15% Solar Block 44%
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Drivers for cost reduction in the next 15 years Economies of Scale: Scaling up plants beyond 50 MW have a potential for cost
10.49
2500
11 10
$ Mn per KW
8.37 7.29
150 368 1,308
9 8
1500
1,690
5.9
122 300 1,065 110 269 824
7 6 5 4 3 2 1
Rs./ kWh
1000
500
FY 2011
FY 2016
FY 2020
FY 2025
Solar Field Cost (Mirrors/Receivers/BoS of Solar field) Power Block/ BoP Others LCOE
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Competitive Intensity
Stiff tariffs are evident in NSM bidding: State Tariff Orders lend economic viability at capital costs of ~ USD 2.5 3 Mn/ MW (for CSP) much lower than the global benchmarks of ~ USD 3.5 - 4 Mn Similarly, for Solar PV the capital costs discovered in the competitive bidding process of ~ USD 2.4-2.8 Mn/MW - much lower than global benchmarks of ~ 3-3.2 Mn/MW CSP - With India being seen as a strong candidate for solar power, global suppliers are keen on entering the market; ongoing discussions with suppliers have sensitized them to Indian price requirements and we are seeing margin alignment in certain items
Post NSM Bidding: Absorber tubes quotes have seen reduction of around 20% Parabolic trough mirror quotes have also witnessed >10% reduction
With Phase II of NSM mandatorily requiring indigenized cell to be used by players, the existing cell manufacturers are looking at ramping up the capacity and module manufacturers integrating backward to cell manufacturing which can lead to further reduction in cost.
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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Financing charges
Nascence of sector makes banks apprehensive; potential viability boosting measures (e.g. thermal storage) adds to apprehension Financing plays a key role in viability determination due to capital intensive nature of projects (Table below) Govt initiatives to create solar funds through agencies such as PFC can provide funding avenues at reasonable costs as well as boost confidence of private banks
Impact of financing on project financials (Illustrative for 25 MW CSP plant with storage) Increase in interest rate by 1% Increase in tenure by 1 year Levelized tariff higher by19 P/KWh Equity IRR higher by 0.4%
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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The landed cost of power to consumers in certain key states is expected to reach closer to solar power cots within the coming decade.
14.0 12.0 10.0 9.69 12.30
Solar Power Costs (With & W/o Margin Estimates) Vs. Cost of Supply
Gujarat
TN
8.77
Rajasthan (7.18)
Karnataka
Rs. / kWh
Punjab
5.15 3.68
2011-12
2012-13
2013-14
2014-15
2015-16
2016-17
2017-18
2018-19
2019-20
2020-21
2021-22
Rajasthan 8.40
TN 6.62
Gujarat 6.50
Punjab 6.46
WB 6.25
Karnataka 6.24
AP 5.57
UP 5.46
MP 5.13
Maharashtra 4.85
Cost of Supply (On Energy Input) assumed to grow @ 4.0% (y-o-y) vis--vis CAGR of 4.7% (for 2001-02 to 2008-09) Landed Cost of Power projected at 4.0% (historical India growth) for states having loss levels less than Indias; at 2.0% for states with limits greater than Indias but less than 50%; and at 1.0% for states with loss levels greater than 50%. Indias AT & C loss trajectory assumed to reduce at 4.5% y-o-y from actuals of ~ 30% in 2008-09 to 16.50% in 2021-22
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
IMPLEMENTATION ROADMAP
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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Implementation roadmap How can the capacity addition measures being taken by Govt be improved in subsequent phases?
Market Stability
Program to be designed to provide long term market stability signals - Accelerate grid parity and ecosystem development
Can be done by enunciating the quantum of budgetary support for the sector and
Financing - Credible financing plan; Current system puts cost burden entirely on states! Double whammy of coal cess & solar RPO!
Centralized financing methods federal guarantee/ solar bonds/ energy security cess Support through DFI credit enhancement mechanisms, backstop facility, takeout financing for banks. World bank can play a role here State potential to absorb solar power - Ability to absorb costlier solar power depends on the additional impact on utilitys power purchase cost and consumer tariff
Budgetary Support for solar power Rs 1750 Cr Rs 5/ KWH 1000 MW
Marginal Power Price Conventional Solar installed capacity that can be supported at a price of Rs 15/ KWh*
reduction achieved on the solar installed capacity (at a marginal conventional power price of Rs 5/ KWh)
* At an average (PV + CSP) net PLF of around 20%
At Rs 11/ KWh
At Rs 9/ KWh
1665 MW
2500 MW
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2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
Implementation roadmap How can the capacity addition measures being taken by Govt be improved in subsequent phases?
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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The scale of off-grid sector can be larger than the utility scale sector in medium term
High Potential Applications Telecom Towers, Solar Water Heaters, Remote Area Lighting While capital subsidy programs exist, its administration is seen to be inefficient e.g. solar water heaters Consumer financing models would be required to give a fillip to the retail segment to offset the high initial cost
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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AP Distribution Utility
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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Multiple Players
2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.
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2011 KPMG Advisory Services Private Limited, the KPMG India member firm of KPMG International, a Swiss cooperative. All rights reserved. KPMG and the KPMG logo are registered trademarks of KPMG International, a Swiss cooperative.