ST500M/H Series Motor Controller

ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd.
ST500M/H Series Intelligent Type Electric Motor Controller
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Su Zhou Wan Long Group Co., Ltd.
Table of Contents

General Description of the Products -----------------------------------------------------------1 Products Characters-------------------------------------------------------------------------------2 Products Classification---------------------------------------------------------------------------6 Products Design & Type Selection ------------------------------------------------------------10 Perfect Motor Protection Functions------------------------------------------------------------11 Various Kinds of Motor Control Modes-------------------------------------------------------21 Rich Monitoring Functions of Motor Operation---------------------------------------------24 Operation, Maintenance And Management Functions of Motor---------------------------25 Communication Functions-----------------------------------------------------------------------26 Terminals Allocation & Its Application--------------------------------------------------------27 Installation & Outline Diagram-----------------------------------------------------------------31 Typical Wiring Diagram-------------------------------------------------------------------------34 Products Technical Parameters------------------------------------------------------------------38 ST500M/H Series Intelligent Type Motor Controller Ordering Specification Table----42
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General Descriptions of the Products

For more than 5 years in electric power, petrifaction, light industry, coal industry, paper industry, steel and other industries, more than 100 thousand ST500 intelligence type electric motor controllers have been put into AC motor protection and control operation, which have accumulated a great deal of practical experience in engineering. On this basis, the ST500M/H Series intelligence type AC motor controller, a new generation of enhanced high-performance with microprocessor technology have emerged as the time requires. Working with contactor, soft starter,plastic moulded case circuit-breaker, the production provides a complete set of special solution to the low voltage AC motor including control, protection, monitoring and bus communication, replacing thermal relay, thermal protector, leakage protector, under-voltage protector and other protectors, canceling time relay, auxiliary relay , CT , meter, control and selection switching, indicator lighting, programmable controller, transmitter and other added components, which make the product the ideal choice of intelligent MCC.
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Protection function
Motor Operation & Controlling Function
Measuring function Three Phase Currents Three Phase Voltages Power , Power Factor, Frequency Energy Thermal Capacity Current Unbalance Rate Leakage Current Value Thermal Resistance 4~20mA input
Maintenance&ManagementFunct Com. Function ion Modbus Double Modbus Present Running Time Profibus-DP Present Stopping Time Device-Net Accumulated Running Time Indusry Ether Net Accumulated Stopping Time Starting-up Current Starting-up Time Number of operating Times Input & Output status 8 Faults Record Fault Time Record Running Status Indication
Direct Start-up Starting overtime /starting over-current Reversible Start-up Over Load Inverse time Protection Y- Start-up Over Current Reactor voltage reducing Start-up TE Time Protection Autotransformer Start-up Under Current Protection Soft Start-up Current unbalance Protection Anti Fluctuanting Electricity Earthing Protection Digital value process Interlocking ProtectionShort time power off self Start-up Electrifying device Self Start-up Over/Under Voltage Protection Phase Sequence Fault Locking Under Power Protection Analog Value process Interlocking Protection Temperature Protection Leakage Current Protection
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Products Characters
Uses 16 bits high-performance industrial grade microprocessor special protocol chip, ASIC, directly sampling three-phase AC currents, three-phase AC voltages, thermal resistance, 4-20mA analog value, leakage current; computer Current Imbalance Rates, earthing current.
Protection function: The product is provided with many kinds of protection function, only needs a simple choice to realize the protection or on /off, alarm / trip;
Overload time-current characteristic meets the standard of GB/T14048.4 -2003, and increases more tripping rank, to satisfy the heavy load starting requirements.
The tE time protection meets the hot over-load protection standard of GB3636.3-2000 for the safety-enhanced explosion-proof motors.
Temperature protection monitors the situation of giving off heat of the motor directly, meets the standard of GB/T14048.X -200X " Low-voltage switchgear and control device---Control units for built-in thermal protection for rotating electrical machines ".
Leakage current protection: sampling through the special-purpose transformer, the measurement sensitivity is higher, meeting the standard of GB/T14048.4 -2001 appendix B;
process control and interlocking protection: through the inputs of digital value and the inputs 4-20mA analog value it can realize a part of the non-electrical control and protection of process interlocking
The reasonable starting protection: monitoring the starting process automatically, distinguishing the initial starting-up current and the fault current effectively, ensuring that the protection function does not have the misoperation, at the same time, uses many ways such as the starting overtime and the starting over-current protection to realize the starting-up protection.
Resolve the over-current blind area protection, diagnosis the fault current size automatically, monitor correctly the over-current fault appearing between the breaking current of the contact device and the short circuit tripping current of plastic casing circuit-breaker, and control the trip of plastic casing circuit-breaker, to make the protection more reliable.
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The PT broken line monitoring function, (may connect in the secondary contact of MCB), distinguishing function of the PT broken line or under-voltage protection;
Fluctuanting electricity function: Guarantees that the phenomenon of short-time fluctuanting of the electricity dose not affect the continuity of production for technological process.
Less Voltage /Lost Voltage Re-starting function: after the main circuit cutting out power in short-time or supply the power switching over , it can realize the time sharing sequential starting according to the preset parameters .
Measuring parameters are complete: including current, voltage, power and electrical energy parameters. The Precision of Current and voltage may reach 0.5 grade.
The transmitter function is stronger: For the internal setting of the 4-20mA analog value output.It may select many kinds of electric value (current, voltage, power or electrical energy), and the scope is adjustable;
The control mode is complete : internal setting of the control modes of direct, reversible, Y-, resistor and Autotransformer reducing voltage start, soft start and transducer starting co-ordination, it only needs the simple choice to realize the different control function logic transformation, their flexibility and the versatility are very strong;
It has the choice function of operation jurisdiction fortwo positions or four positions;
Testing function:It may perform testing operation before the Swicth is being closed
Remember the 8 faults relevant parameters and information: It can record the year, the month, the day, the hour, the minute, and the second when 8 breakdowns occur , and the relevant information and parameters .
The maintenance & management of the controller is convenient, it can display the breakdown parameters, the alarming information, the condition indication, the motor operating information, the contact device operation life etc, it is advantageous for the fault analysis, the productive efficiency statistics and the reasonable choice for repairing ;
Integrative design, with the optimization design of protection, monitoring control, and communication function,it may substitute the ampere meter, the current transformer, the thermal relay, the leakage protection relay, the transmitting instrument, the push-button, indicator light etc
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The display and indication is intuitionist, it uses Chinese liquid-crystal display, directly display and indicates each kind of parameter, information and condition;
The multiway relay output function, 7 relays output, 3 control relays (R3 is independent,can be used for tripping of plastic casing circuit-breaker), 4 signal relays, the control relays contact may directly control AC380 contact device load, also may directly control DC contact device load;
The multiway digital input function: 12 circuit of digital input with power supply, the external power supply for ST500M is AC220V, for ST500H is DC220V/DC110V;
The standard communication interface, it may choose several protocols, and it may choose double communication interfaces to realize redundancy of communication interface;
The modular structure, the main body, the mutual inductor module, the display module, the accessories combination etc. make it more convenient, more economical and more rationalized;
The external dimensions is more reasonable, it may be installed in 1/4 drawers.
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Product Classifications
Product composing
The ST500M/H series controller is composed of two parts :the main body and the specialpurpose current transformer module. The external dimensions of main body are unified, the special-purpose mutual inductor has three kind of frame sizes:100A, 250A, 820A. The ST522B display module, ZT30/100 special-purpose leakage CT, ST-9 power supply module etc.the TM surge arrester etc. are Optional accessories.
ST500M/H Category
Frame current
Current Range
Optional Accessories
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ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd. 100A
2A0.5 A -2 A 5A1 A -5 A 6.3A1.6 A -6.3 A 25A6.3A -25 A 100A25A -100 A
ST522B display module When connected with ST500M/H,it can realize measuring display, control and
operation, also can see about information and accomplish parameter setting
250A
250A63A-250A
ZT30/100.special leakage current transformer Available when leakage current protection function is selected The current Range
of ZT30 is 500mA 50-500 ; Tate of is ZT100 1000mA100-1000.
ST-9 Power supply Module

It is for ST500M Only it is used for realizing Anti electricity fluctuantionless voltage and lost voltage functions.It can maintain 9s power
820A
500A125A-500A 820A200A-820A
TM surge arrester
to improve the life span ti is connected to the two sides of contactor
Product type
The product is divided into two kinds: ST500M, ST500H. Their main functions are shown in
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the next table:

Classification ST500M Function description Standard Protection Applicable scope AC Power supply is AC functions to be selected and matched Voltage FunctionNote Leakage current Protecting
Measuring and controlling FunctionsNote AC controlling Relay
FunctionNote Temperature Protection function tE time Protection function Note
Output Note AC ST500H Auxiliary Power Control Power
4-20mA Input Protection Function 4-20mA analog value Output Com. FunctionNote
supplyNote Standard Protection Measuring and controlling Functions DC controlling Relay
supply is DC
OutputNote AC, DC Double circuit Auxiliary supplyNote Power
Note : The standard protection and Monitoring , And controling functions includes mainly: Protection function:overload protection,under load protection, over-current protection(stalled), starting-up over-current protection(jammed), the starting acceleration overtime protection, current imbalance phase protection(lacking), earthing protection, external fault alarming, and external fault triping; Monitoring content: three-phase current, three-phase current imbalance rates, the earth current, the motor running status, fault information, the alarming information, thermal capacity; Note : After selecting thevoltage function, the protection function will be increased:with Under voltage protection, over voltage protection, under power protection, phase sequence fault locking function. Monitoring content will be increased: Three-phase voltage, frequency, power factor, active power, kilowatt-hour; Note : The earthing protection function with the sum of internal three-phase current vectors and the leakage electricity protection function which is realized by the additional specialpurpose leakage current transformer must be selected alternatively, when selects and matches the leakage protection function, the earthing protection will be function automaticly withdrawn.
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Note : It can be used in continuous running working, including easy to start-up or the starts not frequently start-up process, which it cannot appear obvious additional temperature rise, and which can be used in over load inverse protection motor with safety enhanced explosion. Note : For the ST500H product its relay output uses 3 DC control relays (DC220V, 3A, DC110V, 5A) + 4 signal relays (resistant AC250V, 3A), it is applicable in control the make-andbreak of DC220V/DC110V control circuit. For the ST500M, relay outputs: 3 AC control relays (resistant type AC250V, 8A) + 4 signal relays (resistant type AC250V, 3A). Note : The ST500H product uses the double-circuit power supply: From Ua, Un to input the AC220 auxiliary working power fromUa.Un And input the DC220V/DC110V auxiliary working power supply from A1(+)A2(-).The ST500M product uses the input of AC220 auxiliary working power supply, from A1(+) and A2(-). Note : ST500M/H all may select and match the communication interfaces,to realize communication functions of several protocols, the last digital of ST500 denotes the communication mode: the ST502 indicating provided with the Profibus-DP interface, ST503 indicating provided with the MODBUS interface, ST504 indicating provided with the DeviceNet interface, ST505 indicating provided with the double MODBUS interface, ST506 indicating provided with the industry Ethernet interface.
ST
M /H
1 2 3 4 5 6 2A 5A 6. 3A 25A 100A 250A 500A 820A
Product design &Type Selection
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For example, ST503MA-5A-VM2,indicate Direct start-up mode motor controller, The provided with control power supply and auxiliary working power supply all of AC220V, rated current is 5A,and with has MODBUS communication interface, voltage function and analog value Output.
The Installation manner is flexible

The product satisfies with the commonly used of installation GCS, GCK, GHK168, MNS, GZT etc. including 1/4 drawer set counters and various kinds of control box, the product is of modular structure, fixed manner and flexible.
Perfect motor protection function

The controller carries out the judgment and operation for each kind of operating condition and the gathering of electric quantity data in the process of motor operation, and
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can realize the overload, under load, the starting-up over-current(stalled), the over-current (jammed), current imbalance (lacks phase) protection, the earthing/Leakage, starting-up overtime etc various kinds of reliable and precise protections, so as to guarantee the production security and operating continuity.
Engineering data of the controller

function Mutual Inductor Rated Value Leakage eletricity Mutual Inductor Rated Value Motor setting Current Range Start-up overtime protection Underload protection item In Inm contents 2A5A, 25A100A250A500A820A 0.5A ,1A
Ie Start-up time Setting value range Acting time Executing mode
2A(0.5A-2A)5A(1A-5A) ,25A(5A-25A)100A(25A100A)250A(50A-250A),500A(125A500A)800A(200A-820A) 0.5-60s 20%Ie-100%Ie+OFF,OFF means the under load protection is closed 0.5s-50s Tripping/Alarming <1.05Ie no action in 2h >1.2Ieload acting in 1h 10 16 24 40 60 80 100 130 180 280 400 600 800 1000 1200 1300 20%-100% 5 min-1080 minstep length 1 min Way one/way two automatic/man act 100Ie-contact device allowable breaking current OFFcontinuous setting OFF is the close of Starting-up over-current protection 0.5 s -50s Tripping/ alarming 100Iecontact device allowable breaking currentOFFcontinuous setting OFF is the close of over-current protection function 0.5-50s
Overload protection
non-acting characteristic acting characteristic Curve speed K Cold and hot curve ratio Cooling time permitted start-up thermal capacity Fault restoration mode Setting value range
Start-up overcurrent protection
over-current protection
Acting time over-current protection mode Setting value range Acting time
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ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd. over-current protection mode tE tripping time under the multiples of starting-up time Protection mode Setting value range Acting time imbalance protection mode Setting value range delay time in start-up delay time in running cutting modulus C executing mode Setting value range delay time in start-up delay time in running executing mode Acting voltage Acting time Acting mode over voltage protection Acting voltage Acting time Acting mode Setting value range Acting time executing mode executing mode Thermistor type Acting resistance setting value return resistance setting value Acting time Acting value setting executing mode Acting time executing mode Setting value range Tripping, alarming 1-15s
tE time protection
Stopping (560)OFFOFF is the close of imbalance protection 0.5-50s Tripping/ alarming 30% Ie100% Ie +OFF OFF is the close of the function 0s60.00sstep length 0.02s 0s60.00sstep length 0.02s 1.56+OFFstep length 0.5 tripping/alarming 10% Inm 100% Inm +OFFOFF is the close of the function 0s60.00s0.02s step length 0s60.00s0.02s step length tripping/alarming 7595Ue+off OFF is the close of the under voltage function 0.1S-60sstep length 0.1s Tripping/alarming 105150Ue+off OFF is the close of the over voltage function 0.1S-50sstep length 0.1s Tripping/alarming 20%95%Pn+off 1s60sstep length 1s tripping/alarming tripping/alarming Type Monitor/PT100/PTC/NTC 0.1k30k(when PTC > return resistance setting value) 0.1k30k(when NTC > Action resistance setting value) Fixed on 1s enable/disable locking 0.1s60.0s tripping/alarming 4-20mA
current imbalance protection
Earthing protection
leakage current protection
Under voltage protection
Under power protection(2)
temperature protection(3)
Phase sequence locking External faulprocess interlocking protection analog value input protection
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ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd. Acting time executing mode Contact device separating current Under voltage/lost voltage restarting function Self restarting function of electrifying delay time Setting value range Restarting comeback voltage 0.1s60.0s tripping/alarming 600%1000% I e +OFF, off denotes not limited 7595UsOFF
Self restarting time of electrifying
0.1S-60s
Overload protection
Management of frequently 100% starting-up motor Indicate start-up command Indicate stop command Note:in the special circumstance in order to make motor continuous running, it may first eliminate the thermal capacity of the memory forcefully,and 0 immediately start-up the motor. The hot memory function is of vital significance to the situation of needing to start-up the motor frequently. The controller simulates the thermal capacity of the motor under various kind of running status, and monitors the situation of motor giving off heat in realtime, protected the motor re-starting-up effectively under the superheat condition, which can both use the motor under the maximum limit, and guarantee the security of the motor, so that can guarantee the continuous operation of the motor. The chart shows the thermal capacity schematic diagram for the frequently starting-up operation, only when the thermal capacity cools below the prohibition line of the chart then the signal of being ready can be sent out for starting-up, permit to start the motor once more. "The prohibition" thermal capacity is divided into two kinds, one kind with solid thermal capacity decided as 15% (mode1); Another kind with thermal capacity of satisfying only one condition (mode) of the two kinds:(thermal capacity equaling to 100%- thermal capacity produced during last starting-up -2%) or 15%(mode2) .
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For motor provided with the imbedded thermal resistance, it may select the controller provided with the hot protection function, which will monitor the motors real-time temperature to see whether it has already dropped under the limiting value which was allowed for restarting, if it is YES then the motor is allowed to be restarted, otherwise the motor cannot be restarted.
ts
X In
Overload current-time characteristics The overload protection provides 16 kinds of inverse-time protection characteristic curve, including 10A, 10, 20, 30 etc many kinds of tripping classes, which may be chosen and may realize the heavy load starting-up function. The user may choose their needing inverse-time protection tripping curve according to the actual engineering situation , the protection characteristic curves will be kept in EEPROM of the controller after the computing the analog value. The action value, the restoration mode, the permitted restart-up thermal capacity, the protection acting curve, the cooling time, the cold and hot curve ratio all may be completely adjusted through the protection setting.
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Overload protection current-time characteristic table

K 10 16 24 40 60 80 100 130 180 280 400 600 800 1000 1200 1300
I/ Ie 1.2 13.93 22.30 33.44 55.74 83.61 111.4 139.3 181.1 250.8 390.1 557.4 8 5 5 3 8 0 1.3 9.92 15.87 23.81 39.68 59.53 79.37 99.21 128.9 178.5 277.7 396.8 7 8 9 4 1.4 7.68 12.29 18.44 30.74 46.10 61.47 76.84 99.89 138.3 215.1 307.3 1 5 6 1.5 6.22 9.96 14.93 24.89 37.34 49.78 62.23 80.90 112.0 174.2 248.9 1 4 1 2 2.95 4.72 7.07 11.79 17.69 23.58 29.48 38.32 53.06 82.53 117.9 coefficient tripping class Modulate 1.0 1.2 0 2.5 1.77 2.83 satisfying the 4.24 7.07 10.61 14.15d 17.68 22.99 31.83 49.51 70.73 3 1.19 836.1 0 595.2 6 461.0 4 373.3 7 176.8 6 106.0 9 current multiples 9.51 11.89 15.45 21.40 33.29 47.55 71.33 6.86 8.57 time 5.19 4.07 3.28 2.70 2.26 1.92 1.65 1.56 1.44 1.26 6.49 5.08 4.09 3.37 2.82 2.40 2.07 1.95 1.80 1.58 1393. 5 992.1 0 768.4 0 622.2 8 294.7 6 176.8 2 118.8 8 not acting in 2min 11.14 15.43 24.00 34.29 51.43 68.58 85.72 acting in 1h 4min 1672. 1950. 2 9 1190. 1388. 5 9 922.0 1075. 9 8 746.7 871.1 3 9 353.7 412.6 7.2 7 1 212.1 247.5 8 5 142.6 166.4 6 3 2s<Tp10s 102.8 120.0 4s<Tp10s 7 1 2h 8min 6s<Tp20s 8.43 11.67 18.16 25.94 38.92 51.89 64.86 77.83 90.80 1114. 8 793.6 8 614.7 2 497.8 2 235.8 1.5 1 141.4 5 95.10
130, 180 3.5 280 0.86 400, 600 4 0.65 800, 1000
4.5 5 5.5 6 6.5 7 7.2 7.5 8 0.51 0.41 0.34 0.28 0.24 0.21 0.20 0.18 0.1 6
stipulation of standard 2.85 4.76 7.13 10A 1.37 2.06 10 3.43 5.14 20 1.04 1.56 2.59 3.89 30
1.90 0.81 0.66 0.54 0.45 0.38 0.33 0.31 0.29 0.25 1.22 0.98 0.81 0.68 0.58 0.50 0.47 0.43 0.38 2.03 1.64 1.35 1.13 0.96 0.83 0.78 0.72 0.63 3.05 2.46 2.02 1.69 1.44 1.24 1.17 1.08 0.95
Tripping
12min
9s<Tp30s
6.61 5.32 4.38 3.67 3.12 2.68 2.54 2.34 2.05
9.15 7.37 6.07 5.08 4.32 3.72 3.51 3.23 2.84
14.24 20.34 30.50 40.67 50.84 61.01 71.18 11.47 16.38 24.57 32.76 40.95 49.14 57.33 9.44 7.90 6.72 5.78 5.46 5.03 4.41 13.48 20.22 26.96 33.70 40.44 47.18 11.29 16.94 22.58 28.23 33.88 39.52 9.60 8.26 7.80 7.18 6.31 14.40 19.20 24.00 28.80 33.60 12.39 16.52 20.65 24.78 28.91 11.70 15.61 19.51 23.41 27.31 10.78 14.37 17.96 21.55 25.15 9.46 12.61 15.77 18.92 22.07
The table is corresponding to different K coefficient, show us the action time under different multiples of overload current, unit: S
Overload fault restoration After the tripping by overload fault, it there are two restoration modes provided: automatic and manual, which is easy for users to choose. ForThe automatic restoration mode, after the motor is tripping by overload fault, and the thermal capacity drops to below the permission starting thermal capacity, motor can be reseted automatically , it can start again without needding the restoration operation; ForThe manual reset mode, after the motor is tripping by overload fault,and the thermal capacity drops to below the permission starting thermal capacity, the fault cannot be cleared automatically, which needs to be reset manually, otherwise it will not allow the motor to start.
Under load protection

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When the transmission belt breaks or the water pump running without any load, the motor can appear the phenomenon of under load, which will bring the equipment damage. It can be judged whether the load protection it shall be started or not according to the mean value of the motors three-phase currents.
The over current protection (jammed)

It can be judged whether the motor has over current fault or not according to the ratio of the biggest line current observed value and the motor rate current value. If the observed value of current is bigger than the set value then starts the over current protection.
Contactors breaking ability protection
ts
The permited breaking ability of the common contactor is 6~8 times of the rated current. If the contactor is operated when the circuit current is surpassing the scope, it will bring the damage to the contactor, and will cause the accident further spreaded. When short current fault occurs, controller will decide whether to separate the contactor or not by judging the fault current of the motor circuit whether it is bigger than the contactors greatest breaking current. If the fault current is smaller than the contactors greatest breaking current, the protection is carrying out by separating contactor. If the fault current is bigger than the contactors greatest breaking current, the controller will not separate the contactor, but separate the MCCB through a special relay output to cut off the motor circuit, thus it can realize a more reliable protection. (note: the MCCB shall be provided with the shunt release,)
X Ie
Starting-up over-current (to stop running protection)

In the starting-up process, it can be judged whether to start the over current protection or not according to the ratio of the biggest line current observed value and the motor rate current . This function only works in the starting-up process, it will be locked automatically and changed in to running after the starting-up is ended .
Starting-up acceleration overtime protection

After reaching the starting-up acceleration time, controller will decide whether to start the starting-up acceleration overtime protection or not by the judging the current of the motor circuit whether it is dropped to 110%the rate current. In view of the safety-enhanced motor, the starting-up time is not to surpass 1.7 time of the tE time. The chart shows when the starting-up time is T1, because the current hasnt fallen to below 110%Ir1, it is judged as the starting-up
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acceleration overtime, the controller will send out the protection signal. When the starting-up acceleration time is T2, it may enter into the normal operation.
I r1:
800% r1 I 600% r1 I
110% r1 I 0 T1 T2
tE time protection
It is suitable to be used protecting in two kinds of safety-enhanced motors: easy to started , not frequently started and cannot appear the obvious additional temperature rise. tE time protection has the inverse time characteristic. When the motor reaches the stable temperature under the highest ambient temperature, and the rotor-stalled current appears, the controller will trip and separate the power supply in time tE to assur the motor winding not surpassing the limiting temperature.
The current imbalance protection

Calculates the three-phase imbalance rates separately, according to threephase most imbalance rate and the set value of the imbalance protection, we can compare and judge whether to start the imbalance protection or not. PhaseLack is the limiting condition of the imbalance. When in phase lack, the imbalance rate is 100%, and the product will be in protection immediately. The imbalance rate computing formula is |I-Iav|/Iav. Iav is the mean value of the three-phase current. when Iav is smaller than the motors full load current, the denominator may be indicated by Ie.
Earthing protection
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The earthing protection has the characteristics of definite time-limit and inverse time-limit protection, its current signal depends on the internal mutual inductor current vector sum, it is used to protect the short circuit between the phase line and the motor metal enclosure.
Earthing operation current
characteristics: If the theoretics value 0.5Iq, dont act; If 1.0Iq, time-lag act. Earthing delay time characteristic: T = Ie/I *C * Tq. Among which: T---- fault delay time; Ie --- motor rated current; I--- earthing fault current; C---- cutting coefficient Tq----- setting delay time of earthing protection. When C is setting OFF, the
3 0 1 0 0 % %
characteristic will be definite- time delay.(start-up delay time)

Cr o p p i n g Mu l t i p l e 1. 6 5 0.1S60S I/G I
ts
When C is setting between 1.5 and 6 ,the earthing protection characteristic will be divided into two kinds:.I/Iq C.the actuating characteristic is definite-time delay.. I/Iq <C. the actuating characteristic is inverse time delay. The error of the time-delay of the earthing protection :action time-delay error is within 10%; the Inherent error of action time is 40ms.
Leakage electricity protection

Whether to start the earthing protection or not is determined by the result of comparing the vector sum secondary current of the three-phase transformer and the setting value of earthing protection. The leakage electricity protection needs a special-purpose leakage current
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transformer. Whether to start-up the leakage electricity protection function is determined by the result of comparing the residual current of sampling and the setting value of leakage protection. The monitoring current sensitivity is higher when using leakage electricity protection of sampling mode (it should be selected alternatively, standard allocation is earthing protection). Leakage electricity protection characteristics: When 0.5In, it doesnt act, when 1.0In , it will acts time-delay. The current-time characteristic is shown in the following table.
time Delay type
2 tim e limiting nondriving time s Residua l current Non-delay time type 0
0.06
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Large cutoff time
In 2In 5In 10In
0.36 0.18 0.07 2
0.6 0.3 0.12
1.2 0.6 0.2 4
1.8 0.9 0.36
2.4 1.2 0.4 8
3 1.5 0.6
3.6 1.8 0.7 2
4.2 2.1 0.8 4
4.8 2.4 0.96
5.4 2.7 1.0 8
6 3 1. 2
0.04 0.04 0.04
Temperature protection
The temperature protection is mainly realized by measuring the actual temperature of the motor. It is through the change of PTC/NTC thermal value of resistance buried in the motor to reflect the temperature change. The controllers implement the temperature protection to the motor through monitoring the thermal resistance which is buried in advance in the motor. The protection is an instantaneous protection.
External fault alarming

External fault alarming is mainly realized through the digital input connected to the corresponding Alarm DI of the controller. When the controller receives the DI input, it starts-up the alarming function.
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External fault trip

External fault trip is mainly realized through the digital input connected to the corresponding Trip DI of the controller. When the controller receives the DI input, it starts-up the trip function by delay action.
Under voltage protection

When the main circuit voltage is lower than the setting value, it will start the under voltage protection, the under voltage protection can simultaneously monitor the three-phase voltage signal, and The PT breakdown,which makes the protection function more reasonable.
Over voltage protection

When the main circuit voltage is higher than the setting value, it will startup the over voltage protection; over voltage protection may monitor the three phase voltage signal simultaneously.
Under power protection

When the motor is running with low load, sometimes it may be due to the power factor is lower, and the motor current may not be very small. The controller may implement the protection through measuring the motors power of the motor and make the motor protection more perfect.
Phase sequence locking

When the controller detects the phase sequence fault of the motor, it will lock the starting-up function, and protects the security of the motor equipment.
4-20mA analog value input protection

The external 4-20mA analog value is connected to the corresponding terminal of the controller; the controller decides whether to start this protection or not. by comparing the examined current value with the setting value. The function of the 4-20mA analog value input protection is mainly used in the interlocking protection of a part of non-electrical values etc.
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Various kinds of motor control modes

Under the control of the program, the controller may realize various different motor starting-up mode, and through the feedback of the contactors auxiliary contact, it can monitor the running status of the contactor, in order to guarantee the reliability of electric interlocking. The various required control way of motor has been integrated in the controller. For choosing of the control mode it needs to carry out the ST522B display module only. The control mode is optional: It may be the direct start-up, the reversible start-up, the two speed start-up, the resistance voltage reducing star-upt, the Y/ start-up,the autotransformer Start, the soft starter control, or the transducer control. Part of control modes may be divided into the open circuit/closed circuit , two relays/three relays etc. (see the following table):
Start-up control mode
Y/ start-up-up Autotransformer Start-up soft starter control the transducer control
open circuit
Closed circuit
Two relays
Three relays
Anti-fluctuating electricity function

After the voltage falling suddenly and the AC contactor is released, the control contact of the controller does not open, when the power supply is restored, the motor may go on running, does not need to carry on the starting-up process. When ST500M is selected, it must select the ST-9 power supply module simultaneously.
Self-restarting-up function
The controller has the self-restarting-up function after under voltage/lost voltage. When it is in use, it will realize self-restarting-up. by different ways according to the time length of the power supply cutting. When the voltage restores before immediately restarting-up time, the
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automatic restarting function will be carried out immediately, by using the inertia of the motor running it, will continue to maintain the motor in the normal operation. When the voltage restores after immediately restarting-up time, but still before the time-delay restarting-up setting time, the controller will make the motor starting-up by grouping sequentially, according to the preset delay time. so that it can prevent the monitor from creating the load to be overweight by simultaneously starting-up. When the voltage supply restores after time-delay restarting-up setting time, the controller will not be able to carry out restarting-up function, if it is required that the motor be operated,it needs the manual operation.
T1 T2 T1- T2 T3- T4 T4- T5 T6- T7
T3
T4 T5T6
T7
Auto restart-up
After the function is in use, in the process of electrifying the controller, the controller will realize the time sharing restarting-up according to the system of establishing after the power supply restoring. If the Auto restart-up function is established as permission, and the restarting mode is established as restoration, the controller will judge whether the system will restart-up or not according to the condition before power cutting off. If the motor is in running condition before power cutting off, controller will automatically start-up the motor according to the delay time set when
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electrifying. If the Auto restart-up function is established as permission, and the restarting-up mode is established as starting-up, the controller will startup the motor automatically according to the delay time set when electrifying directly. If the Auto restart-up function is established as prohibition, then the function will be exited.
Motor control purview

ST500M/H operation control purview has two modes. mode one is the "two positions", mode two is the "four positions" The"two positions" control purview includes two kinds of controls: local control and remote control, by the controlling of terminal "9DI" it can realize the transformation of control purview, ST522B display module may also carry out the purview choice. when theST522B display modules operation purview is "local control" (key may be locked); the DIs purview is optional for"local" or "remote"; the purview of communication interface is "remote control". The"four positions" control purview includes: key-press operation of control of ST522B display module, remote"automatic control" of DI terminal (PLC, DCS etc), "local control of DI terminal at site(control box at site), "remote control" of the communication interface. The terminal "9DI and 10DI" shall be combined to realize "four positions" purview transformation. In the following table "0" means that the digital input is not put through, "1" means that it is put through. ST522B display module also may also carry out the purview choice. operation purview position transformation condition of the DI input terminal 9DI
ST522B display module automatic control local control remote control 0 0 1 1
10DI
0 1 0 1
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Rich Monitoring FunctionsFor Motor Operation

The controller provides the rich information for motor operation, including many kinds of parameters and conditions, the monitoring data can be transmited to PC for centralized management through the field bus, and also can be directly displayed through the ST522B display module installed on the panel of the switch cabinet. These information include electric parameter, running status etc. monitoring item for motor operation Standard allocation Standard allocation +voltage function

Standard allocation +temperature function

Standard allocation +leakage electricity function
motor running status faulting information Alarming information Three-phase current Three-phase voltage Power factor Active power kilowatt-hour frequency leakage current Earthing current thermal resistance value Current imbalance rate thermal capacity
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Operation Maintenance and Management Function of Motor

The scopes and precision degrees of various kinds of measuring parameter
item
current leakage current voltage frequency Power factor power kilowatt-hour thermal resistance thermal capacity Current imbalance rate Analog value out put Analog value in put
range
Accuracy degree 120% Ie800%Ie 0.1Inm1Inm accuracy degree 45Hz65Hz -11 01100kW 065535kWh PT100/A type monitor machine 0-100% 0-200% 4-20mA 4-20mA
precision
0.5 step 2.5% 2% 0.5 step 0.05Hz 1.5% 4.5% 4.5% 5% 5% 5% 1% 0.1mA
Measure way
True virtual value measure True virtual value measure True virtual value measure
The controller may provide the real-time condition information, the fault analysis parameter, which will richen the motor routine maintenance management information it, is advantageous for understanding the motor operation situation, the making of statistics of production efficiency, and understanding the operation life of the contactor. It can assists the administrative person to realize the more economical and reasonable maintenance management.
Management information Operation number of times Tripping times overall running time overall stopping time The latest running time The latest stopping time Alarming information the parameter and information of the latest 8 times of fault fault time mark type, parameters of faults the residual action delay time running/fault/alarming indications monitoring of input/output status
Fault time mark function

In order to facilitate the fault analysis, the controller is provided with the clock
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function, which may record the time after the fault occuring, and facilitated the user's supervisory work enormously.
Communication Functions
The motor controller can realizes the data transmission and communication with the PC management system through communication interface. Basic parameters of different field buses are shown in the following table, the concrete content of the communication transmission is shown in the Communication Protocol of ST500M/H Intelligent type motor Controller ".
item Communication Protocol Communication speed Bus capability Communication interface
ST503 Modbus 4.8/9.6/19.2/ 38.4kbps 255 RS 485
ST502 Profibus-DP 0.5/1.5/3 /6 /12Mbps 127 RS 485
ST504 DeviceNet 125/250 /500kbps 64 CAN interface
ST505 Modbus 4.8/9.6/19.2/38. 4kbps 255 RS 485Double net redundancy
Product Terminals

Allocation and
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ItsApplication
Controller principle and logical diagram
The controller can realize the intellectualized protection monitoring and control function of the motor application through the collection of the three phase AC current, the three phase AC voltage, the zero phase current, the thermal resistance, the 4-20mA analog value, multiway switch digital value etc. carries out the operation, and processing by CPU after the process of signal processing electric circuit, according to requirement of each kind of protection characteristic, measuring data, control logic, data transmission etc, through the indicating lamp, the display port, communication port, the control and the protection output connection, the signal alarming output connection, the 4-20mA analog quantity output etc many kinds of mode. The controller logic functional block diagram is as follows:
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Controller Face Plate Terminals Allocation Scheme

DI DI
1 2
12DI DI DI 9DI 8DI7DI 6DI 5DI 4DI 3DI 2DI 1DI DICA2-A1+ 11 10
A1 B1 S A2 B2
ST522B
A1 B1 S A2 B2
Profibus-DP
AI+AI-AO+AO- R1 R2 E1E2
AI+AI-AO+AO- R1 R2 E1 E2
1COM 1DO 2DO3DO1 O22COM 4DO 5DO 6DO 3D
7DO Uc Ub Ua Un PE
AI AO
DO
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Analog value input and output terminals

E1E2 Leakage electricity signal input AO+AO420mA output AI+AI420mA input R1R2 Motor Buried thermal resistance input L1T1 A phase current signal inputL1 InT1 out going line L2T2 B phase current signal inputL2 InT2 out going line L3T3 C phase current signal inputL3 InT3 out going line UaUbUc Three phase voltage signal input
Controller working power supply terminals allocation

ST500M:AC220V,inputs from A1(+)A2(-) ST500H:AC220V,inputs from UaUn; DC auxiliary working power supply inputs from A1(+)A2(-)
Communication interface terminals allocation

A1B1 RS485 Communication Interface 1The function is the same as the nine holes D-type connector in the controller face plate (only Profibus-DP equipped with D-type connector) A2B2 RS485 Communication Interface 2 S RS485 Communication shielding Line Note:The position of 5 terminals of Device Net protocol is allocated according to the stipulation of standard.
DI input terminals allocation

DIC DI input common end 1DI A contactor state input normally closed / level 2DI B contactor state input normally closed / level 3DI breaker state input normally closed / level 4DI remote control starting-up A command inputnormally opened / pulse 5DI remote control starting-up B command inputnormally opened / pulse 6DI remote control stopping command inputnormally opened / pulse 7DI remote control Reset signal input push buttonnormally opened / pulse 8DI emergency stop push button Programmable DI options are as follows: Local control starting-up A command input (Pulse) Local control starting-up B command input (Pulse) Local control stopping command input (Pulse) Local control reset input push button (Pulse) Local control starting-up /stopA command inputlevel Local control starting-up /stopB command inputlevel Remote control starting-up /stopA command inputlevel Remote control starting-up /stopB command inputlevel Interlocking stopping APulse Interlocking stopping BPulse Protection of digital process interlocking Pulse with "9DI" to realize "four positions " purview conversion level Common DI inputlevel External fault alarming/ External fault tripping External fault trip
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ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd. normally opened / pulse 9DI Local / remote switching inputnormally opened / pulse 10DI Programmable input normally opened 11DI Programmable input normally opened 12DI Programmable input normally opened Note : The pulse input time can not be less than 300mS. When start mode is Y/ start-up, Autotransformer Start-up or soft starter-up control,10DI is fixed contactor input state; Programmable DO options are as follows: Ready for starting-up output DO relay output terminals allocation Operation Output 1COM 1DO2DO common ends Stopping output 1DO start-up A output (normally opened) Fault output Alarming output 2DO start-up B output (normally opened) Under load fault output 3DO1 3DO2 overflow fault output normally Overload fault output opened Starting-up over-current fault output Over-current fault output 2COM 4DO5DO6DO7DO common ends tE fault output 4DO fault signalnormally opened Earthing/leakage fault output 5DO device faultnormally closedand is opened temperature fault output Imbalance fault output in normal working time Starting acceleration overtime output 6DO Programmable outputnormally opened Under power fault output Over voltage fault output 7DO Programmable outputnormally opened Note1: Controller state input may be used to realize Under voltage fault output Phase sequence fault output the test function with the input of circuit-breaker Common DO output state, if the circuit-breaker is not closed, the Remote control purview signal output protection will be automatically withdrawn; Note2: When the short-circuit current exceeding the breaking current of the contactor, the output of overflow fault relay may be used to shut off the circuit-breaker;
Installation Diagram
and
Outline
ST500M/Hcontroller main body
100A Shell frame special-purpose transformer outline dimensions2A5A25A100A
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250A Shell frame special-purpose transformer outline dimensions
ZT40 Outside disposed transformer outline dimensions
note ST500M/H-250A product may be divided into independent main body: and special transformer two independent parts, also may be grouped as a
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complete installment: The main body is fixed on the special-purpose transformer according to the diagram.
ST522 display module
RO t o 1. 5
54. 5 +0. 5 0
ZT100 Special leakage ZT30 Leakage current transformer current transformer
+ 91. 50. 5 0
Dimensions for Openings
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ST-9 power module
ST- 9 Pow Suppl y M er odul e
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ST500M Typical application wiring principle Diagram

L1 L2 L3 N L N PE
QF
QF Ua Ub Uc CJ1 CJ1 QF DIC 1DI 2DI 3DI 4DI 5DI 6DI 7DI 8DI 9DI 10DI 11DI 12DI E1 E2 R1 R2 AI+ AIA1(+) A2(-) PE 1COM 1DO 2DO 3DO1 3DO2 2COM 4DO 5DO 6DO 7DO AO+ AOA1 B2 S A2 B2
ST522B
TM CJ1
L1 L2 L3
T1 T2 T3
#N ST500M
#3 ST500M
ST500M-A
ST500M direct-starting-up wiring connection principle diagram
L1 L2 L3 N
L N PE
QF Ua Ub Uc CJ1 CJ1 CJ2 QF DIC 1DI 2DI 3DI 4DI 5DI 6DI 7DI 8DI 9DI 10DI 11DI 12DI E1 E2 R1 R2 AI+ AIA1(+) A2(-) PE 1COM 1DO 2DO 3DO1 3DO2 2COM 4DO 5DO 6DO 7DO AO+ AOA1 B2 S A2 B2
ST522
TM
TM
QF
F CJ1 CJ2
CJ2
L1 L2 L3
T1 T2 T3
#N ST500M
#3 ST500M
ST500M-B
ST500M reversible-starting-up wiring principle diagram
ST500H Typical application wiring principle Diagram

L1 L2 L3 N
PE
QF
QF Ua Ub Uc CJ1 CJ1 QF DIC 1DI 2DI 3DI 4DI 5DI 6DI 7DI 8DI 9DI 10DI 11DI 12DI E1 E2 R1 R2 AI+ AIA1(+) A2(-) PE 1COM 1DO 2DO 3DO1 3DO2 2COM 4DO 5DO 6DO 7DO AO+ AOA1 B2 S A2 B2
ST522B
TM CJ1
L1 L2 L3
T1 T2 T3
#N ST500M
#3 ST500M
ST500 -A
L2 ST500H direct-starting-up wiring principle diagram L3 N
L1
PE
QF Ua Ub Uc CJ1 CJ1 CJ2 QF DIC 1DI 2DI 3DI 4DI 5DI 6DI 7DI 8DI 9DI 10DI 11DI 12DI E1 E2 R1 R2 AI+ AIA1(+) A2(-) PE 1COM 1DO 2DO 3DO1 3DO2 2COM 4DO 5DO 6DO 7DO AO+ AOA1 B2 S A2 B2
ST522
TM
TM
QF
F CJ1 CJ2
CJ2
L1 L2 L3
T1 T2 T3
#N ST500M
#3 ST500M
ST500 -B
ST500H reversible starting-up wiring principle diagram
Products Technical Parameter

ProductS standard
GB/T 14048.1 Low Voltage Switch gear and Control Equipment General rules GB/T 14048.4 Low Voltage Switch gear and Control Equipment Low-voltage electric mechanical type contacts and motor starters Electromechanical devices GB/T 14048. Rotary electric machine built up thermal protection (PTC) Control Unit GB 3836.3-2000 Electrical Apparatus for Explosive Gas Environment Part 3 Safety-enhanced type:e JB /T-200 AC motor Protection device JB /T-200 Universal technology condition for digital AC motor protection & monitoring device
Electrical parameters Main circuit

Rate operating voltageUe
Rated Insulation voltage Ui Controller Rated Current In Rated operating frequency Insulation Resistance Medium Strength Insulation Test Test Impulse voltage test Auxiliary Power Supply
400V/690V 690V 2A5A6.3A25A100A250A500A820A 50Hz 100M/500V 2kv(r.m.s.)50Hz1min 5kv(Peak)1.2/50uS0.5J 3+3-Interval 5s
Rated Operating voltage
US
ST500MAC220V50Hz
Power Consumption
Operating environment Ambient temperature Storage temperature Installation altitude Installation category Degree of protection
ST500HAC220V+ DC110V/220V 15VA/15W
-10 , 55 -25 , 70 2000m III Body proper IP20,ST522B display module IP45
Control Relay Output ST500M Control Relay output capacity
AC250V 8AResistant AC250V 5AAC15
Maximum breaking voltage AC Maximum breaking capability ST500H Control Relay output capacity
Maximum breaking voltage AC Maximum breaking capability AC signal Relay output Output capacity Maximum breaking voltage Maximum breaking cut ability AC
400Vac 2000VA AC250V 16AResistant AC250V5A AC15 DC110V 5A DC13 DC220V 3A DC13 400Vac 4000VA
AC250V 3AResistance DC30V 3AResistance 300Vac 1500VA

for serious grade
-3 Magnetic field strength 10V/m.scanning velocity 1.5x10
EMC
Immunity test for fast transient impulsing currents Immunity magnetic field test for radiated high frequency Immunity to electrostatic discharge Immunity test for surge current shock waves Immunity test for operating frequency of Magnetic Field Magnetic radiation test Immunity test for Voltage instantaneous Decreasing, Changing ST500M/H Series Intelligent Type Electric Motor Controller Ordering Specification Table Order form number Users name Contact Telephone Requested delivery time ordering date Contact person No. 1 2 3 4 specification and type number ST501M/ST502M/ST503M/ST505M ST501H/ST502H/ST503H/ST505H Rated current 2A5A25A100A250A 500A820A Control Protection mode Breaking, and Voltage
ten times frequency/s degree Power supply for Input and Output 2 kvfor Com. 1kv
Class 4 for serious grade

Radiation limiting value at a distance 10 m: 40dB(V/m)
50 ms
Mode(se lecting one kind only)
Direct start-up
Reversible start-up
Y- starting-up
Starting-up Reactor
reducing voltage
autotransformer Starting-up
reducing
voltage
soft starter startingup transducer starting-up Additio nal functio n (reelec tion availab le) Leakage electricity Protection Voltage Protection Temperature Protection Analog Value Input Analog Value Output
quantity
Additional Electing Annex
ST522B Display Module 9ZT30/ZT100TM Other explainations
ST-

ST500M/H Series Motor Controller

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ST500M/H Series Motor Controller

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ST500M/H Series Intelligent Type Electric Motor Controller Su Zhou Wan Long Group Co., Ltd.

ST500M/H Series Intelligent Type Electric Motor Controller

Su Zhou Wan Long Group Co., Ltd.

General Descriptions of the Products

Motor Operation & Controlling Function

The external dimensions is more reasonable, it may be installed in 1/4 drawers.

ST-9 Power supply Module

the next table:

Measuring and controlling FunctionsNote AC controlling Relay

FunctionNote Temperature Protection function tE time Protection function Note

Output Note AC ST500H Auxiliary Power Control Power

supplyNote Standard Protection Measuring and controlling Functions DC controlling Relay

OutputNote AC, DC Double circuit Auxiliary supplyNote Power

1 2 3 4 5 6 2A 5A 6. 3A 25A 100A 250A 500A 820A

Product design &Type Selection

The Installation manner is flexible

Perfect motor protection function

Engineering data of the controller

Ie Start-up time Setting value range Acting time Executing mode

Start-up overcurrent protection

current imbalance protection

leakage current protection

Under voltage protection

Under power protection(2)

Self restarting time of electrifying

Overload protection current-time characteristic table

6.61 5.32 4.38 3.67 3.12 2.68 2.54 2.34 2.05

9.15 7.37 6.07 5.08 4.32 3.72 3.51 3.23 2.84

Under load protection

The over current protection (jammed)

Contactors breaking ability protection

Starting-up over-current (to stop running protection)

Starting-up acceleration overtime protection

The current imbalance protection

characteristic will be definite- time delay.(start-up delay time)

Leakage electricity protection

Large cutoff time

In 2In 5In 10In

0.36 0.18 0.07 2

0.6 0.3 0.12

1.2 0.6 0.2 4

1.8 0.9 0.36

2.4 1.2 0.4 8

3.6 1.8 0.7 2

4.2 2.1 0.8 4

4.8 2.4 0.96

5.4 2.7 1.0 8

0.04 0.04 0.04

External fault alarming

External fault trip

Under voltage protection

Over voltage protection

Under power protection

Phase sequence locking

4-20mA analog value input protection

Various kinds of motor control modes

Y/ start-up-up Autotransformer Start-up soft starter control the transducer control

Anti-fluctuating electricity function

T1 T2 T1- T2 T3- T4 T4- T5 T6- T7

Motor control purview

Rich Monitoring FunctionsFor Motor Operation

Standard allocation +temperature function

Standard allocation +leakage electricity function