Issue Date: 4/09

GESTRA Steam Systems

Steam Traps UNA 23h/v, PN 16, DN 15, 20, 25, 40, 50 UNA 25h/v, PN 40, DN 15, 20, 25, 40, 50 UNA 26h/v, PN 40, DN 15, 20, 25, 40, 50 UNA 26h Stainless Steel, PN 40, DN 15, 20, 25, 40, 50
Description
UNA 2.. are ball float traps with rolling ball closing mechanisms (control unit SIMPLEX / DUPLEX) or with bellows-type closing mechanism (control units SIMPLEX-MAX/DUPLEX-MAX). The steam traps work independently of back pressure, thus ensuring universal application. The steam trap UNA 2.. features a body with bolted cover and a regulating unit. The component parts can be exchanged after removing the cover but without having to take the equipment out of the pipe (easy in-line maintenance). Different types of regulating unit are available for the steam traps. The regulating unit SIMPLEX is a level-dependent float-actuated control unit and particularly well suited for cold condensate and superheated steam. The regulating unit DUPLEX is a float-actuated control unit for temperature-dependent and automatic deaeration of saturated steam systems. The regulating unit SIMPLEX-MAX is a level-dependent float-actuated control unit for large condensate flowrates and particularly well suited for cold condensate and superheated steam. The regulating unit DUPLEX-MAX is a float-actuated control unit for large condensate flowrates and suitable for the temperature-dependent and automatic deaeration of saturated steam systems. UNA 2...h for installation in horizontal lines UNA 2...v for installation in vertical lines The steam trap UNA 23 h/v is also available with an integrated sightglass cover for level indication.

Product Range A UNA 23h/v UNA 25h/v UNA 26h/v UNA 26h Stainless Steel

UNA 23h, UNA 25h, UNA 26h

Function
The ball valve of the control unit is operated by the float as a function of the condensate level in the trap. The crosssectional area (CSA) of the orifice dictates the max. flowrate when the valve is completely open. The max. admissible differential pressure of the control unit is a function of the CSA of the orifice and the density of the fluid to be discharged, and limited by the specified pressure / temperature ratings of the trap body. There are different closing units (orifices) available which can also be exchanged subsequently. Float traps equipped with control units DUPLEX, DUPLEX-MAX enable automatic temperature-dependent deaeration of saturated steam systems during start-up and continuous operation.

Pressure / Temperature Ratings & End Connections

UNA 23h/v, Flange PN 16, EN 1092-2, DN 15-50 PMA (max. pressure) TMA (max. temperature) PMX (max. differential pressure) [bar]g [C] [bar] 6.0 20.0 6.0 20.0 2.0 200.0 9.6 300.0 UNA 23v, UNA 25v, UNA 26v

see table differential pressure

UNA 25h/v, Flange PN 40, EN 1092-2, DN 15-50 PMA (max. pressure) TMA (max. temperature) PMX (max. differential pressure) UNA 26h/v, all end connections, DN 15-25 PMA (max. pressure) TMA (max. temperature) PMX (max. differential pressure) UNA 26h/v, all end connections, DN 40, 50 PMA (max. pressure) TMA (max. temperature) PMX (max. differential pressure) [bar]g [C] [bar] 40.0 20.0 37.3 00.0 28.4 250.0 2.0 400.0 [bar]g [C] [bar] 40.0 20.0 40.0 00.0 32.0 250.0 2.0 400.0 UNA 23h with sightglass cover [bar]g [C] [bar] 40.0 20.0 38.3 20.0 3.6 250.0 25.0 350.0

see table differential pressure

see table differential pressure

see table differential pressure

UNA 26h stainless steel, all end connections, DN 15-50 PMA (max. pressure) TMA (max. temperature) PMX (max. differential pressure) [bar]g [C] [bar] 40.0 20.0 35.0 00.0 29.3 200.0 25.8 300.0 28.0* 300.0*

see table differential pressure UNA 23v with sightglass cover

*) The indicated values are only applicable for flanges ASME Class 300.

Orifices
Orifices (O)
(Seat design) O2 O4 O 4 MAX (DN 40, 50) O8 O 8 MAX (DN 40, 50) O 3 O 3 MAX (DN 40, 50) O 22 O 22 MAX (DN 40, 50) O 32 O 32 MAX (DN 40, 50) Max. admissible differential pressure DPMX [bar] 2 4 4 8 8 3 3 22 22 32 32 [psi] 29.0 58.0 58.0 6.0 6.0 88.5 88.5 39. 39. 464. 464.

UNA 23h/v

UNA 25h/v

UNA 26h/v

UNA 26h stainless steel

Materials
Type Designation Body / cover Screws, DN 5-25 Nuts & bolts, DN 40, 50 Type Designation Body / cover Nuts & bolts Type Designation Body UNA 26h, DN 5-25 Body UNA 26h, DN 40, 50 Body UNA 26v Body UNA 26h stainless steel Cover Cover UNA 26h stainless steel Nuts & bolts Nuts & bolts UNA 26h stainless steel Nuts & bolts UNA 26h stainless steel, DN 40, 50 Type Designation Body gasket Seat gasket Seat (except UNA 26h stainless steel) Seat UNA 26h stainless steel Valve ball Float Thermostat Other internals Type Designation Seat (orifice) Main valve Valve needle Valve seat Bellows Membrane DIN / EN .0460 .069 .069 .4408 .069 .4408 .7709 A 2-70 .4980 Internals of rolling ball regulator (control unit SIMPLEX / DUPLEX) DIN / EN graphite / CrNi graphite / CrNi .4305 .457 .440 .457 .454 .430 ASTM equivalent* graphite / CrNi graphite / CrNi AISI 303 AISI 36 Ti A 82 F36 AISI 36 Ti A 82 F32 A 82 F304 A 93-B8 / A 94-8 DIN / EN EN-JS 049 .7709 UNA 26h/v ASTM equivalent* A 05 A 26-WCB A 26-WCB A 35-CF8M A 26-WCB A 35-CF8M DIN / EN EN-JL 040 .7709 5.6 / 5-2 UNA 25h/v ASTM* UNA 23h/v ASTM* A 26 Cl. B

Orifices

continued

Orifices (O) DN 15-25 (" 1") O2 O4 O8 O 3 O 22 O 32 Orifices (O) DN 40, 50 (1", 2") O2 O4 O 4 MAX O8 O 8 MAX O 3 O 3 MAX O 22 O 32

KVS value [m3/h] .50 0.90 0.58 0.44 0.38 0.3 KVS value [m3/h] 6.0 4. 6.6 3.2 0.6 2. 7.7 .5 .

of bore [mm] 8.0 6.0 4.8 4. 3.5 3.0 of bore [mm] 5.0 2.5 27.5 0.0 9.4 8.5 5.3 7.0 6.5

The KV value is the measured flowrate of water (at 5 to 30 C) in [m/h] at a pressure drop of  bar and the associated opening degree of the closing unit (orifice). The KVS value is the KV value when the closing unit (orifice) is completely open. For more information refer to the Capacity Chart on page 0.

Internals of bellows thermostat (control unit SIMPLEX- / DUPLEX-MAX) DIN / EN .457 .422 .422 .4305 .454 austenitic steel / Hastelloy Hastelloy AISI 303 A 82 F32 austenitic steel / Hastelloy austenitic steel / Hastelloy ASTM equivalent* AISI 36 Ti

Other internals austenitic steel / *) Guide only, direct comparsion not possible.
Hastelloy is a registered trademark of Haynes International Inc., Kokomo IN, USA

End dimensions of flanges (extract)

DN [mm] [inch] D b k g l n L LX [kg] DN [mm] [inch] D b k g l n L LX [kg] 5 / 2 88.9 . 60.3 34.9 5.9 4 20 20 5 95 6 65 45 4 4 50 20 20 05 8 75 58 4 4 50 20 EN 092- (200), PN 40 25  5 8 85 68 4 4 60 230 40  50 8 0 88 8 4 230 320 50 2 65 20 25 02 8 4 230 320

ASME B6.5, Cl 50 20 25 40 3/   /2 4 98.4 07.9 27.0 2.7 4.3 7.5 69.8 79.4 98.4 42.9 50.8 73.0 5.9 5.9 5.9 4 4 4 20 230 320 20 230 320

50 2 52.4 9.0 20.6 92. 9.0 4 320 320

5 / 2 95.2 4.3 66.7 34.9 5.9 4 20 20

ASME B6.5, Cl 300 20 25 40 3/   /2 4 7.5 23.8 55.6 5.9 7.5 20.6 82.5 88.9 4.3 42.9 50.8 73.0 9.0 9.0 22.2 4 4 4 20 230 320 20 230 320

50 2 65. 22.2 27.0 92. 9.0 8 320 320

Length of installation L to ISO = 6554. LX = length of installation for UNA 26h stainless steel. Other designs, special dimensions and other materials of end connections available on request. For weight specifications see table Weights.

End dimensions of screwed sockets (extract)

L / LX

G
b

DN [mm] [inch] b L LX [kg] DN [mm] [inch] b L LX [kg]

5 5 200 50

20 6.3 200 50

EN ISO 228- 25  9. 200 60 ASME B .20. 25  6.8 200 60

40  2.4 255 255

50 2 25.7 255 255

L / LX

NPT
b

5 3.6 200 50

20 4 200 50

40  7.3 255 255

50 2 7.7 255 255

LX = length of installation for UNA 26h stainless steel. For weight specifications see table Weights. Other designs, special dimensions and other materials of end connections available on request.

End dimensions of butt-weld ends (extract)

L

30

DN [mm] [inch] d2 d for pipe b L [kg]

5 22 7.3 2.3 x 2.0 200

DIN 3239-, DIN 2559-2 20 25 40   28 34 49 22.3 28.5 43 26.9 x 2.3 33.7 x 2.6 48.3 x 2.6 200 200 230

50 2 6 54 60.3 x 3.2 230

d1 1.5

For weight specifications see table Weights. Other designs, special dimensions and other materials of end connections available on request.

End dimensions of socket-weld ends (extract)

L / LX

d2

DN [mm] [inch] D2 D for pipe b L LX [kg]

D1

D2

5 32.0 22 0 200 40

DIN EN 2760, ASME B 6. Cl 3000 20 25 40   37.5 46.0 62.0 27.5 34.3 49 3 200 40 3 200 50 3 230 230

50 2 75.5 6.5 6 230 230

LX = length of installation for UNA 26h stainless steel. For weight specifications see table Weights. Other designs, special dimensions and other materials of end connections available on request.

Dimensions

Dimensions

continued

L/LX 38

B UNA 23h, UNA 25h, UNA 26h, UNA 26h stainless steel with control unit DUPLEX

S S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200

L UNA 23h, UNA 25h, UNA 26h, UNA 26h stainless steel LX = length of installation for UNA 26h stainless steel.

L / LX

b
Screwed socket (UNA 26h) LX = length of installation for UNA 26h stainless steel.

d1

UNA 23h, UNA 25h, UNA 26h, UNA 26h stainless steel with control unit DUPLEX-MAX

S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200

Butt-weld end (UNA 26h)

30

L / LX

38

D1

b
Socket-weld end (UNA 26h) LX = length of installation for UNA 26h stainless steel.

B UNA 23h with control unit DUPLEX and sightglass cover Note that the sightglass cover is only available for UNA 23h/v.

S S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200

D2

1.5

d2

H

H2

Dimensions

continued

Dimensions

continued

L L

38

B UNA 23v, UNA 25v, UNA 26v with control unit DUPLEX

S S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200

G UNA 23v, UNA 25v, UNA 26v

Dimensions DN
UNA 23h, UNA 25h, UNA 26h, UNA 26h stainless steel UNA 23v, UNA 25v, UNA 26v

continued

[mm] [inch] L B B H H H2 L B B G

5 94 99 232 84 26 58 84 267 30 94

20 94 204 237 84 26 58 84 272 35 94

25  94 209 242 84 26 58 84 282 320 94

40  54 30 34 38 29 99 38 4 45 54

50 2 54 308 349 38 29 99 38 48 459 54

L L

For lengths of installation L/LX see table End dimensions. LX = length of installation for UNA 26h stainless steel.

Weight
UNA23h/v, UNA 25h/v, UNA 26h/v with control unit SIMPLEX / DUPLEX B UNA 23v, UNA 25v, UNA 26v with control unit SIMPLEX-MAX S S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200 Connection / Flanges UNA 23h UNA 23h with sightglass cover UNA 23v UNA 23v with sightglass cover UNA 25h UNA 25v UNA 26h UNA 26h stainless steel UNA 26v [mm] 5 [inch] [kg] 9 20 9.5 DN 25 40   0 29 50 2 30

[kg]  .5 2 34.5 35.5 [kg] 8.5 9 0 30 3

38

[kg] 0.5 

2 35.5 36.5 3 32 3 32 32

[kg] 9.5 0 0.5 30 [kg] 9 9.5 0.5 3 [kg] 9.5 0 0.5 30 [kg] 0 0.5  [kg] 9 3

L

9.5 0.5 3

Weight of all traps fitted with a SIMPLEX-MAX or DUPLEX-MAX control unit: add  kg. UNA26h with control unit SIMPLEX / DUPLEX B UNA 23v with control unit DUPLEX and sightglass cover Note that the sightglass cover is only available for UNA 23h/v. S S = space required for servicing DN 5 25 (" ") 30 DN 40, 50 (", 2") 200 Connection / Screwed Butt-weld Socket-weld UNA 26h UNA 26h stainless steel DN [mm] 5 [inch] [kg] 8 20 25  40  50 2

7.9 7.8 25.4 25.3

[kg] 8.5 8.4 8.3 26.4 26.3

Weight of all traps fitted with a SIMPLEX-MAX or DUPLEX-MAX control unit: add  kg.

Component parts of UNA 23h, UNA 25h, UNA 26h with control unit SIMPLEX / DUPLEX

Key

2 3 4 5 6 7 e d cb a 0 6 8

8 6 6 9

1 2 3 4 5 6 7 8 9 0 a b c d e f g h i j k l

Hexagon-socket screw Name plate Control unit SIMPLEX Body gasket (graphite/CrNi) Hand vent valve Gasket Control unit Duplex Plug Float lifting lever with separate lever extension Cover Hexagon-socket screw Orifice Seat gasket for control unit SIMPLEX / DUPLEX Protective sleeve against wear Body Hexagon nut Fixing stud Hexagon-socket screw Flange for sightglass cover Gasket (graphite/CrNi) Water-level gauge glass Sightglass cover

Component parts of UNA 23v, UNA 25v, UNA 26v with control unit SIMPLEX / DUPLEX

f 2e

Spare parts list see pages 8 and 9

h l j
6

k j i
Sightglass cover (optional) UNA 23h/v

Component parts of UNA 23h, UNA 25h, UNA 26h with contol unit SIMPLEX-MAX / DUPLEX-MAX

Key

e2 4 6p q o 8 g d rs

8 6

f cb

1 2 3 4 5 6 7 8 9 0 a b c

Hexagon-socket screw Name plate Control unit SIMPLEX Body gasket (graphite/CrNi) Hand vent valve Gasket Control unit Duplex Plug Float lifting lever with separate lever extension Cover Hexagon-socket screw Orifice Seat gasket for control unit SIMPLEX / DUPLEX Protective sleeve against wear Body Hexagon nut Fixing stud Hexagon-socket screw Flange for sightglass cover Gasket (graphite/CrNi) Water-level gauge glass Sightglass cover Control unit SIMPLEX-MAX / DUPLEX-MAX Deflector Support Bracket Thermostatic capsule 5N2 (deaeration) Venting pipe Hexagon-socket screw

m s 0 6 8

Component parts of UNA 23v, UNA 25v, UNA 26v with contol unit SIMPLEX-MAX / DUPLEX-MAX

2 e

f g

d e f g h i j k l m n o p q r s

Spare parts list see pages 8 and 9

Spare Parts List for UNA 23h/v, UNA 25h/v, UNA 26h/v Item
Designation Body gasket Gasket ) Sightglass gasket
2) )

Stock code # DN 15 25 (graphite/CrNi) (graphite/CrNi) 560 49 560 486 560 487 560 48 560 489 Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 560 075 560 076 560 077 560 078 560 067 560 068 560 069 560 070 560 07 560 072 560 073 560 074

Stock code # DN 40 + 50 560 492 560 486 560 488 560 480 560 490 560 547 560 088 560 089 560 575 560 090 560 576 560 09 560 577 560 092 560 578 560 093 560 579 560 082 560 083 560 580 560 084 560 58 560 085 560 582 560 086 560 583 560 087 560 584

4 6 j jk c 47a bc 46b cmo pqr s

Sightglass (level-indicating gauge) with gasket Seat gasket ) (graphite/CrNi) Seat gasket
2)

(graphite/CrNi) control unit MAX

Control unit DUPLEX, complete

Control unit DUPLEX-MAX, complete

Orifice 8 MAX Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 Orifice 8 MAX

34a bc

Control unit SIMPLEX, complete

4bc ms

Control unit SIMPLEX-MAX, complete

Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX

34a c 47a c 47a c abc

Control unit SIMPLEX, complete without orifice Control unit DUPLEX up to 3 bar, complete without orifice Control unit DUPLEX above 3 bar, complete without orifice Orifice, complete without control unit Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 Orifice 8 MAX Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX

560 079

560 094

560 080

560 095

560 08 560 040 560 04 560 042 560 043 560 044 560 045 560 058

560 096 560 046 560 047 560 570 560 048 560 57 560 049 560 572 560 050 560 573 560 05 560 574

56 6op qr
) 2)

Hand vent valve with gasket Air-venting unit, complete, for control unit DUPLEX-MAX

560 548

Minimum order quantity 20 items. Minimum order quantity 0 items. Contact your local dealer for smaller quantities.

Spare Parts List for UNA 26h stainless steel Item

Designation Body gasket ) (graphite/CrNi) Gasket 2) Seat gasket
)

Stock code # DN 15 25 560 49 560 54 (graphite/CrNi) Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 560 396 560 397 560 398 560 399 560 097 560 098 560 099 560 00 560 0 560 02 560 489 560 394 560 395

Stock code # DN 40 + 50 560 492 560 54 560 490 560 547 560 388 560 389 560 575 560 390 560 576 560 39 560 577 560 392 560 578 560 393 560 579 560 04 560 05 560 580 560 06 560 58 560 07 560 582 560 08 560 583 560 09 560 584

4 6 c 47a bc 46b cmo pqr s

Seat gasket 2) (graphite/CrNi) control unit MAX Control unit DUPLEX, complete

Control unit DUPLEX-MAX, complete

Orifice 8 MAX Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 Orifice 8 MAX

34a bc

Control unit Simplex , complete

4bc ms

Control unit SIMPLEX-MAX, complete

Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX

34a c 47a c 47a c abc

Control unit SIMPLEX, complete without orifice Control unit DUPLEX up to 3 bar, complete without orifice Control unit DUPLEX above 3 bar, complete without orifice Orifice, complete without control unit Orifice 2 Orifice 4 Orifice 4 MAX Orifice 8 Orifice 8 MAX Orifice 3 Orifice 3 MAX Orifice 22 Orifice 22 MAX Orifice 32 Orifice 32 MAX

560 03

560 0

560 40

560 403

560 400 560  560 2 560 3 560 4 560 5 560 6 560 25

560 402 560 7 560 8 560 570 560 9 560 57 560 20 560 572 560 2 560 573 560 22 560 574

56 6op qr
) 2)

Hand vent valve with gasket Air-venting unit, complete, for control unit DUPLEX-MAX

560 548

Minimum order quantity 20 items. Minimum order quantity 0 items. Contact your local dealer for smaller quantities.

Steam Traps UNA 23h/v UNA 25h/v UNA 26h/v UNA 26h Stainless Steel
Capacity Chart
The chart shows the maximum capacities of hot condensate for the range of orifices. The capacities are dependent on the differential pressure (working pressure). The differential pressure is the difference between inlet and outlet pressures and depends among other things on the run of the pipe. If the condensate downstream of the trap is lifted, the differential pressure is reduced by approximately  bar for 7 m in lift. The max. admissible differential pressure is a function of the cross-sectional area of the orifice and the density of the fluid to be discharged. Solid line curves show the max. flowrate of hot condensate that the steam traps UNA 23, UNA 25 and UNA 26 can discharge with virtually no banking-up. The cold water capacities are: Capacity of hot condensate multiplied by factor F. Cold water capacity UNA 2..-MAX The cold water capacity of steam traps with SIMPLEXMAX / DUPLEX-MAX control unit is: Flowrate multiplied by factor F. For differential pressure PMX >  bar the following factors are applicable: AO 4 MAX, AO 8 MAX: factor F = .65 AO 3 MAX, AO 22 MAX, AO 32 MAX: factor F = .45

Capacity Chart
[lb/h] [kg/h] 7000 6000 5000 4000 3000 2000

10000 8000 6000 4000 3000 2000

ce 2 Ori 50 0DN 4 4 ice - Or -50 0 8 DN 4 ice - Or 50 40DN

1000 800 600 500 400 300 200

DN

15-

c Ori 5-

e2

13 ice 5 22 40ce DN Ori 32 50 40ce DN Ori 00-5 N4 D Or 03 e1 ric -O 5 22 5-2 ce N 1 5 - Ori D 32 2 15ice DN - Or 25 15DN

1000 800 600 500 400

Capacity

DN DN

1515-

c Ori 5-

e4

c Ori 5-

e8

300 200 100 0.1 1.5 2

PMX

[bar] 0.2 0.3 0.4 0.6 0.8 1 3 4 6 8 10 20 2 3 4 6 8 10 200 20 32 [psi] 30 40 60 80 100 465

When ordering please indicate

Body material, material of screws/bolts, steam pressure & temperature, back pressure, condensate flowrate, trap model, end connection, size, orifice number, details of application or type of steam user. The following test certificates can be issued on request, at extra cost: In accordance with EN 0204-2., -2.2, -3. and 3.2. All inspection requirements have to be stated with the order. After supply of the equipment certification cannot be established. For other test certificates, tests and inspection charges please consult us.

Factor F = 

.

.8

.2

.3

.4

.48

.53

UNA 23h/v, UNA 25h/v, UNA 26h/v, UNA 26h stainless steel with control unit SIMPLEX / DUPLEX

PED (Pressure Equipment Directive)

The equipment fulfills the requirements of the Pressure Equipment Directive PED 97/23/EC. UNA 23 and UNA 25 for applications with fluids of group 2; UNA 26, UNA 26h stainless steel and UNA 27h for applications with fluids of group  and 2. With CE marking (apart from equipment according to section 3.3).

ATEX (Atmosphre Explosible)

The equipment does not have its own potential source of ignition and is therefore not subject to the ATEX Directive 94/9/EC. The equipment can be used in potentially explosive areas 0, , 2, 20, 2, 22 (999/92/EC). The equipment is not Ex marked. Supply in accordance with our general terms of business.

UNA 23, UNA 25, UNA 26, UNA 26h stainless steel, DN 40, 50, with control unit SIMPLEX-MAX / DUPLEX-MAX

GESTRA AG
P. O. Box 0 54 60, D-28054 Bremen Mnchener Str. 77 D-2825 Bremen , Telephone +49 (0) 42 35 03 - 0, Fax +49 (0) 42 35 03-393 E-Mail gestra.ag@flowserve.com, Internet www.gestra.de
80486-06/409cm 2007 GESTRA AG Bremen Printed in Germany

0

Capacity