Date: 26-10-2011

OBSERVATIONS IN PIPING TO BE ATTENDED Drawing No. Sheet No. Rev. Line Description No. Observations

M/S Greenesol Power Services Pvt. Ltd. M/s Karpara Project Engineering Pvt. Ltd.

Sl. No.

Remarks

BOILER FEED WATER SYSTEM

BFPS 145-1 extra ISMC Box support was provided and welding incomplete. BFPS 325-1 extra ISMC Box support was provided and welding incomplete. Insufficient gap for insulation at 3.5mts elevation BFD fouling with the BFS line. 1" tapings (3 nos) at 3.5 mtrs elevation was not provided. 1/2" tapping for PP not provided at 3.5mts elevation. BFPS 90-1 balls for spring supports were not provided at 3.5 mtrs elevation. 1 1104-02-241F 01 of 12 1 Deaerator BFPS 100-1 erection not done. condensate outlet BFPS 60-1 ISMC Box welding incomplete & anchoring of base plate not done at 16.5 mtrs elevation BFPS 55-1& BFPS 50-1 ISMC Box welding incomplete & anchoring of base plate not done at 16.5 mtrs elevation & balls for the spring supports was not provided. BFPS 40-1 ISMC Box welding incomplete & anchoring of base plate not done at 16.5 mtrs elevation BFPS 20-1 ISMC Box welding incomplete & anchoring of base plate not done at 16.5 mtrs elevation & balls for review was not provided. Joints welding balance at deaerator connection LHS was not submitted for review. Directly elbow to elbow welding done & spool piece removed. ARCB 1045 -1 ISMC box welding incomplete & supporting structure was not as per drawing. ARCB 1050-1 balls not provided for spring support & ISMC 150 locking channel was not provided & ISMC Box welding incomplete. ARCB 1042 -1 MS rods below supports are provided parallel to the line but it should be perpendicular to the line. ARCB 1055-1 Balls for spring support not provided & supporting structure not as per drawing. 2 1104-02-241F 05 of 12 1 BFP -1 ARC Outlet ARCB 1092-1 balls for spring support was not provided & anchoring for base plate was not done. ARCB 1094 & 1096 - 1, MS rods welded to the top base plate & insert plate anchoring balance ARCB 1125-1 Pad plate on deaerator incomplete & ISMC box welding incomplete & balls for spring support was not provided. Joints welding balance from NRV to the deaerator connection ARCB 1110-1 anchoring of base plate balance & balls for spring support was not provided. LHS was not submitted for review. ARCB 1105-1 anchoring of base plate balance ARCB 1242-1 ISMC Box welding incomplete & Balls for spring supports was not provided. ARCB 1250-1 ISMC Box welding incomplete & trunion welding incomplete & 10 mm gap for guide support was not provided. ARCB 1255-1 ISMC Box welding not completed. ARCB 1270-1 balls for spring support was not provided & ISMC Box welding not completed. ARCB 1305-1Balls for spring supports was not provided & supporting structure was not as per drawing. 3 1104-02-241F 07 of 12 1 ARCB 1315-1 & 1317-1 rods welding done to top base plate & insert plate BFP - II ARC out let anchoring balance. unit -I ARCB 1312-1 Balls for spring support not provided & insert plate anchoring balance ARCB 1325-1 Base plate anchoring balance ARCB 1330 -1 Base plate anchoring balance & Balls for spring support was not provided. ARCB 1345-1 Pad plate on deaerator welding incomplete & ISMC box welding incomplete & Balls for spring support not provided. LHS was not submitted for review. Joints welding balance from NRV to deaerator connection Joints welding balance. Spray water from Supports was not provided BFP Discharge to HP By pass valve - I Temporary clits on line at 16.4 mtrs elevation to be removed. Erection of line was under progress.

1104-02-241F

10 of 12

Page 1 of 3

Date: 26-10-2011

OBSERVATIONS IN PIPING TO BE ATTENDED Drawing No. Sheet No. Rev. Line Description No. Observations

M/S Greenesol Power Services Pvt. Ltd. M/s Karpara Project Engineering Pvt. Ltd.

Sl. No.

Remarks

BOILER FEED WATER SYSTEM

5 1104-02-241F 06 of 12 1 BFP 1 Balance Leakoff

Joints welding balance from NRV to the deaerator connection PS-F6/04,05,06,07 & 08 supports base plate anchoring balance PS-F6/01 welding Balance for trunion & ISMC Box PS-F6/02 welding Balance for trunion & ISMC Box PS-F6/03 welding Balance for trunion & ISMC Box All the above supports trunion support with MS rods provided below the base plate of trunion. Supports Drawing not available. Joints welding balance from NRV to the deaerator connection PS-F8/01 support was not provided. PS-F8/05 support was not provided. PS-F8/02 welding Balance for trunion & ISMC Box Extra support provided at 2.7 mtrs elevation. Temporary clits on line at 2.7 mtrs elevation to be removed. PS-F8/03,04,06,07 & 08 supports base plate anchoring balance All the above supports trunion support with MS rods provided below the base plate of trunion. Supports Drawing not available.

1104-02-241F

08 of 12

BFP II Balance Leakoff

RE-HEATER STEAM PIPING

Stub in connection provided instead of 2" half coupling at 5.5 mtrs el. 1" half coupling welding with header insufficient. 1/2"half coupling welding with header insufficient. 1/2" tapping orientation changed at TG floor elevation 20" x 6" weldolet welding with header insufficient No support provided for 1" motorised valve at 5.5 mtrs elevation HRH 134-1 ISMC box welding incomplete HRH 115-1 balls for spring support was not provided and base plate anchoring not done. MSL-20 ISMC box welding incomplete GVM 1046 Motorised valve not provided FE 906 flow element not provided Rehetaer ESV inlet HRH 85-1 balls for spring support was not provided and base plate (left) anchoring not done. HRH-83-1balls for spring support was not provided & ISMC box welding incomplete HRH - 75-1 & HRH 73-1 ISMC box welding incomplete LHS to be submitted for RT & SR. HRH 1040-1 balls for spring support was not provided & ISMC box welding incomplete Temporary clits on pipe & supports to be removed. HRH-30-1balls for spring support was not provided & ISMC box welding incomplete HRH-10-1balls for spring support was not provided & ISMC box welding incomplete HRH 1020-1 & HRH 1025-1balls for spring support was not provided. Stub in connection provided instead of 2" half coupling at 5.5 mtrs el. 1" half coupling welding with header insufficient. 1/2"half coupling welding with header insufficient. 1/2" tapping orientation changed at TG floor elevation 20" x 6" weldolet welding with header insufficient No support provided for 1" motorised valve at 5.5 mtrs elevation HRH-540-1 support ISMC Box incomplete welding HRH 510-1 balls for spring support was not provided and base plate anchoring not done. GLM 1049 motorised valve not provided at 16.4 mtrs elevation. FE 908 flow element not provided HRH 460-1& HRH 435-1balls for spring support was not provided & ISMC Rehetaer ESV inlet box welding incomplete (Right) HRH 410-1& HRH 1160-1balls for spring support was not provided & ISMC box welding incomplete HRH 380-1 ISMC Box supporting was taken from bracing instead of coal bunker beam. 1/2" drains 2 nos provided instead of 1no. Temporary cleats on pipe to be removed. HRH 1135 & HRH 1130-1balls for spring support was not provided & ISMC box welding incomplete & ISMC Box not provided LHS to be submitted for RT & SR. HRH 350-1balls for spring support was not provided & temporary supports to be removed HRH 370-1 balls for spring support was not provided

1104-02-241S

14 of 33

1104-02-241S

17 of 33

Page 2 of 3

Date: 26-10-2011

OBSERVATIONS IN PIPING TO BE ATTENDED Drawing No. Sheet No. Rev. Line Description No. Observations
CRH 201-1 support was observed in inclined condition

M/S Greenesol Power Services Pvt. Ltd. M/s Karpara Project Engineering Pvt. Ltd.

Sl. No.

Remarks

BOILER FEED WATER SYSTEM

At steam taping connection 1" half coupling connection welding not completed at 5.5 mtrs elevation. 1" Drain connection orientation changed Flange connection of LS 917/919 is not properly aligned. No gap for LS 919 (motorised fouling) No gap between floor & drain lines at 5.5 mtrs elevation. CRH 110-1 base plate anchoring balance at 16.4 mtrs elevation CRH 226 - 1hanger support was in inclined position. Temporary cleats on pipe to be removed. CRH 245 -1 ISMC box welding incomplete. CRH 1005 -1 not resting on MS rods. CRH 130-1balls for spring support was not provided & SMC box welding incomplete. 8" stub in connection observed at 5.5 mtrs elevation on header. CRH 195-1balls for spring support was not provided & Base plate anchoring not done. Drain lines at 16.4 mtrs elevation was not completed. CRH 205-1 trunion support not resting & guide support was not provided & extra MS rods provided. LHS to be submitted for RT & welding CRH 215-1 supports bolts not tightened CRH 70-1 spring support was not provided. 3 No. of joints welding was not completed at NRV 16.4mts CRH 355-1 support was not provided. 1" drain at 16.4mts was not completed.

1104-02-241S

07 of 33

Cold Reheat

1104-02-241S

08 of 33

Cold Reheat

CRH 345-1 trunion support not resting on MS rods & ISMC box welding not completed. CRH 1070 -1 location changed & observed in loose condition CRH 385-1 ISMC box welding not completed. LHS to be submitted for RT & welding. CRH 365-1 & CRH 355 -1 ISMC box welding not completed. Temporary cleats on pipe to be removed.

1104-02-241S

10 of 33

HP bypass -I outlet 1" screwed coupling was not provided. (Dump steam) LHS to be submitted for RT & SR. 1" screwed coupling was not provided. HP bypass -II outlet LHS to be submitted for RT & SR. (Dump steam) 1" half coupling & 1/2" half coupling orientation changed.

1104-02-241S

12 of 33

Page 3 of 3