Professional Documents
Culture Documents
Credit
Total
T 1 1 1 1 1
P -
No. Hrs. L 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3
T 1 1 1 1 1
P 4 4 4 4 4
3 3 3 3 3
Communication Skills Engg. Graphics Physics Lab Engg.Chemistry Lab Workshop Practice Total
M 101
PHY 141 CHM141
4 -
3 3
1 -
3 -
4 -
3 3
4 3 3
M141
15
3 9
15
3 9
3 33
II - Semester No. & Scheme of Studies Duration of Periods Per week Theory L
PHY151
Course No.
Credit Total L 3 3 3 3 T 1 1 1 1 P 4 4 4 4
Subject
T 1 1 1 1
P -
No. 1 1 1 1
Hrs. 3 3 3 3
3 3 3 3
CHM151
MTH151
E151
CS191
2 2
2 2
2 2
18
18
12
36
III- Semester Course No. Subject Scheme of No. & Studies Periods Duration of Per week Theory L M 201 Thermal Engineering - I 3 T 1 P No. 1 Hrs. 3 L 3 Credit Total
T 1
P 4
M 202
M 203
M 204
HUM
3 3
1 -
1 1
3 3
3 3
1 -
4 3
225
AM 226
Mechanics of Materials
AM 242
M 242
Total
18
10
18
10
32
IV - Semster Scheme of Studies Periods Per week L M 251 M 252 M 253 M 254 MTH 255 EE 276 Thermo Fluid Engg. Machine Design - I Manufacturing Process I Dynamics of Machine Mathematics III
Electrical Machines & Electronics
Course No.
Subject
Credit Total T 1 4 1 1 1 1 P 4 6 4 4 4 4
T 1 4 1 1 1 1
P -
3 2 3 3 3 3
M 292
Dynamics of Machine (Lab) Electrical Machines & Electronics (Lab) Thermo fluid Engg (lab) GP Total
EE 296
15
2 2 6
17
2 2 4 10
2 2 4 36
C241 M 299
Course No.
Subject
Credit Total T 1 P 4
T 1
P -
M 302
3 3 3 3 -
1 1 1 1 -
1 1 1 1 -
3 3 3 3 -
3 3 3 3 -
1 1 1 1 -
4 4 4 4 4
Engg. Economics & Business Organization Mathematics - IV Thermal Engg - II Manufacturing Techniques - & Mechatronics (Lab) Total
M 344
18
18
32
VI - Semester No. & Scheme of Studies Duration of Periods Per week Theory L M351 M352 Heat Transfer Machine Design - II Mechanical Behavior& Characterization of Materials Automobile Engg. Operation Research Thermal Engg. III & Heat Transfer Lab. Manufacturing Techniques Lab II Minor Project/Seminar GP Total 3 2 T 1 3 P No. 1 1 Hrs. 3 3 L 3 2
Course No.
Credit Total T 1 3 P 4 5
Subject
M353
3 3 -
1 1 -
1 1 -
3 3 -
3 3 -
1 1 -
4 4 3
14
1 8
3 6 12
14
1 8
3 6 4 16
3 7 4 38
Scheme of Studies No. & Duration Periods Per week of Theory L T 1 1 1 1 P No. 1 1 1 1 Hrs. 3 3 3 3 L 3 3 3 3
Credit T 1 1 1 1 P -
3 3 3 3
4 4 4
Elective II
Refrigeration & Air Conditioning Lab Production & Industrial Engineering Lab Major Project & Seminar
M 442 M 448
15
2 07
2 6 10
05
15
2 7
2 6 2 12
8 2 34
VIII Semester Course No. Subject Scheme of Studies Periods Per week L M 451 Maintenance Engg. & Mgt. Advanced Machine Design Elective III 3 T 1 P No. & Duration of Theory No. 1 Hrs. 3 L 3 Credit Total
T 1
P 4
M 452
Elective IV
10
2 8
12 12
10
2 8
12 4 16
14 4 34
List of Electives
List of Electives: Elective I : 1. 411 Materials Handling 2. 412 Computer Aided Machine Design 3. 413 Solar Energy - Theory And Applications 4. 414 Finite Element Method 5. 415 Safety Engineering Elective II : 1. 421 Energy Conservation 2. 422 Industrial Tribology 3. 423 Advanced Engineering Mathematics 4. 424 Industrial Measurement & Quality Control 5. 425 Advance Strength of materials Elective III : 1. 461 Instrumentation & Automatic Control 2. 462 Robotics, Practices & Principles 3. 463 Experimental Stress Analysis 4. 464 Technology Entrepreneurship Elective IV : 1. 471 Computer Aided Manufacturing 2. 472 Advanced Metallurgy 3. 473 Nuclear Power Engineering 4. 474 Materials Management
WORKSHOP PRACTICE M 141 (PRACTICE ONLY) : Students will do practice in following shop. 1. 2. 3. 4. 5. Carpentary Fitting Black smith Foundary Welding.
Books and References: 1. Engg. Drawing with Auto CAD 2. Engg. Graphics including Autocad 3. Machine Drawing 4. Engineering Graphics by by by T. Jayapoovam Lakshminarayan and Vaishwanar by Lakshminarayan and Vaishwanar
K.R. Mohan
Mechanical Engg Lab. M 191 1. Study of Power plant layout in general. 2. Study of Fire Tube of Boiler. 3. Study of Water Tube of Boiler. 4. Study of Boiler Mountings & Accessories . 5. Study of Steam Engines. 6. Study of 4 Stroke Spark Ignition Engine. 7. Study of 4 Stroke Compression Ignition Engine. 8. Study of 2 Stroke Spark Ignition Engine. 9. Load Test on any one Internal Combustion Engine.
steam through convergent and divergent nozzles. Critical pressure, condition for maximum discharge, choking of nozzles, effect of back pressure. Super saturated flow through nozzles, flow with friction, nozzle efficiency. UNIT IV Steam Turbines: Principle and working of impulse and reactions turbines, pressure and velocity
compounding ,Velocity triangles for various types, efficiencies, steam speed to blade speed ratio for optimum performance, losses in steam turbines, performance at part loads and governing of turbines. Steam Condensers: Classification and working; effect of air leakage ;calculation of wet and dry air pump capacities Cooling water requirements, vacuum and condenser efficiency, various components of condensing plant, requirements of a good condenser, important design parameters. UNIT - V Gas Turbines & Jet Propulsion: Cycle Analysis, intercooling, reheating and heat exchangers, turbine efficiencies. Introduction to Gas Turbine Combustion Chambers. Jet propulsion: Calculation for thrust power, speed and efficiency turbojet and turbo propulsion system. Books and References: 1. Thermal Engineering 2. Thermal Engineering 3. Thermodynamics 4. Gas Turbines 5. Introduction of Gas Dynamic by by by S. Domkundwar R.K. Rajput by E.J. Lay Cohen & Rogers by R. Rotty
UNIT I : Computer Graphics: Introduction to general purpose graphics software, plotting techniques, coordinate system transformations, line drawing, polygon an circle generation. Drawing entity commands of Computer drafting. Sectional and dimensional drawing using computer. UNIT II : Isometric projections and interpenetration of surfaces. UNIT- III to V: Orthographic projections of machine parts and assembly drawings of couplings bearings, brackets, hangers, connecting rods, pistons, eccentric etc. Books and References: 1. Engg. Drawing with Auto CAD 2. Engg. Graphics including Autocad 3. Machine Drawing 4. Engineering Graphics by by by T. Jayapoovam Lakshminarayan and Vaishwanar by Lakshminarayan and Vaishwanar
K.R. Mohan
KINEMATICS OF MACHINES
M 204
UNIT -I Kinematics :Types of plane motion, kinematic concept of links, types of pair, types of chains, kinematics of chains ,mechanism and machines, equivalent linkages, constraints and degree of freedom, Grublers equation, inversion of four bar, slider crank and double-slider crank chain, Movability Criterion. UNIT -II Motion synthesis: Application to four link mechanisms, Transmission angle, chebyshev spacing of precision points, coupler curve, cognate linkages, pole method, relative pole method, overlay method, freudensteins method, blochs method, function generation, computer aided synthesis of mechanisms. UNIT -III Motion analysis: Absolute and relative motion, kinematics quantities and their relationship: vector diagrams ,instantaneous centers and kennedys theorem, velocity analysis, relative and absolute velocity methods, method of instantaneous centers, acceleration analysis, acceleration polygon, coriolis acceleration, slider crank mechanisms, mathematical analysis, special graphical method, motion graphics in determination of displacement ,velocity and acceleration of reciprocating parts. Computer aided analysis of mechanisms. UNIT -IV Toothed Gears: Fundamental law of gearing, classification and terminology, geometry and kinematic considerations of various tooth profiles. The involute and cycloid profiles, spur gears and other types, standard in tooth forms, interference, path , arc of contact & Contact ratio. UNIT -V Cams: Classification, types of motion curve and analytical construction of cam, profile for different followers, pressure angle and cam size, cam with specified contours, cam synthesis, Gyroscope,elements of Gyroscopic Motion,Gyroscopic Torque equation. Books and References: 1. Theory of machines 2. Mechanism & machine theory 3 Theory of mechanism & machines 4 Theory of machines 5. Theory of mechanism & machines 6. Mechanics of Machines 7. Design of Machinery by by by by by Rattan Rao & Dukkipati Ghosh and Mallik Thomas Bevan by Shigley and Uicker V.Ramamurti by Norton
S. No. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Name of Experiment Study of Nestlers Boilers. Study of surface condenser. Study of Rovers Gas Turbine. Study of Steam Turbine. Study of Gas Turbine Combustion Chamber. Study of cut of cut model of 4 cylinder 4 stroke petrol engine. Study of Ignition System of S.I. Engine. Study of Fuel Injection System of Diesel Engine. Load Test on Ruston Diesel Engine
Books and References: 1. Experiments in Engineering Materials 2. Experimental Physical Metallurgy by Higgerson by Kehl
UNIT I Flywheel and Governors: Fluctuation of energy and speed, design of flywheel ,force analysis of governors, controlling force curves,sensitivity,stability,effort,power of governor. UNIT - II Friction devices: power screw, plate, cone and centrifugal clutches, band and block brakes.Dynamometer Absorption and transmission types. Transmission of power by belts, ropes and chains.Gear trains. UNIT- III Force Analysis of Machines: Concept of free body and its equilibrium.DAlembert principle dynamic force analysis. Dynamics of Reciprocating Machines: Equivalent dynamical systems, inertia forces, bearing loads, crank shaft torque delivered, forces on connecting rod, forces on crank shaft. Cam dynamics: Force Analysis of Cam follower systems, follower response, jumps and cross over shock, zonson numerical analysis, unbalance spring surge and wind up. UNIT- IV Vibration ( longitudinal & transverse ): Free, damped and forced vibrations of single degree of freedom for a mechanical system, transverse vibration of loaded and unloaded shafts, transverse vibration of shafts having several loads , critical speed for whirling of shafts. Vibration (torsional): Torsional Vibrations of geared system ,torsional vibrations of two and three rotor systems, vibration transmission and isolation ,vibrations in two degrees of freedom for a mechanical system. UNIT-V Balancing: Balancing of rotating masses in one plane and in different parallel planes, balancing of four bar linkages including slider crank mechanism, balancing of radial engines, including V, In line and locomotive engines, principal of balancing machines. Books & References 1. Theory of mechanism & Machines 2. Mechanical Vibration 3. Theory of machines 4. Mechanics of Machines 5. Design of Machinery 6. Mechanical Vibrations J.E. Shigley and Uicker W.T. Thomson Rattan V.Ramamurti Norton G.K.Grover
S.No. 1. 2. 3. 4. 5.
Name of Experiment Balancing of Rotor on the Dynamic Balancing Machine. To find the Speed at which jump Phenomenon occurs in the CAM follower Systems. To verify the Formula for Gyroscopic Couple. To obtain the controlling force curves in watt, Porter, Proell and Hartnell Governors. Plot of Longitudinal and Transverse oil Pressure Developments in the Mitchell Tilting Pad Apparatus.
6.
Plot of Radial Pressure Distribution and evaluation of load carrying capacity of the Journal Bearing.
7.
To find the Torsional frequency of Vibrations (Undamped and Damped) of single and two rotor systems.
8. 9.
To find Frequency of vibrations of a damped force Vibrating Systems. To find Natural Frequency of Vibration of Compound and Torsional Pendulums (Biflar and Trifilar Suspensions).
10. 11.
To obtain the Static and Dynamic Balancing on the Experimental Apparatus. To Determine whirling speed of the shaft on the whirling apparatus & to verify the Dunkerleys formula on it.
12.
Study of Dynamic Vibration Absorber and Determination of spring stiffness and mass of the absorber.
13.
carburation, simple problems on carburetion, SI Engine Fuel Injection. Fuel injection, simple problems on fuel injection. UNIT II Combustion in SI Engines: Stages of combustion, effect of engine parameters on combustion, Abnormal Combustion in SI Engines, octane combustion chambers. UNIT III Combustion in C.I. Engines: Stages of combustion in C.I. Engines, effect of engine parameters on combustion, cetane number, CI Engine knock. Salient features of various types of combustion chambers; heat release diagrams for different combustion chambers. UNIT IV Alternate Fuels : for I.C. Engines: Hydrogen, bio-gas, alcohols, vegetable oil etc. Alternate Engines : Rotary combustion I.C. Engine, Stratified charge engine, Principle of working and salient features.Fuel Engines. Pollutants Formation & Control : Mechanism of formation or pollutants CO, HC, NOx & Particulates. Measurement of Pollutants & their control techniques. UNIT V Air compressors: Classification, working & Performance Characteristics: Reciprocating Type & Centrifugal Compressors, Surging and Choking of Compressors. Classification, working of other types of pumps and compressors. Supercharging in IC engines: Types and classification. Books and References: 1. A Course in I.C. Engines 2. Internal Combustion Engines 3. Introduction to I.C. Engines. 4. Fundamentals of I.C. Engines M.L. Mathur & R.P. Sharma V. Ganesan Richard Stone. J.B. Heywood. number. Salient features of various types of
MANUFACTURING PROCESSES - II
M 302
UNIT I Mass Production Lathes: Turret lathes, ram type and saddle type, vertical turret lathe, turret lathe tooling, screw machines, single and multi spindle screw machines, automatic lathes, single and
multispindle automatic lathe, cycle time. UNIT II Milling: Types of milling operations, milling machines, cutter-types, geometry, materials, size specifications, milling machine accessories, dividing heads, simple, compound, differential and angular indexing and calculations for cutting of different types of gears. UNIT III Thread and gear manufacturing and machines used for cutting threads and gears. Broaching, geometry of the broaching tool, broaching machines. Grinding and other abrasive processes, types of abrasives and their properties, selection of grinding wheels, grinding machines, cylindrical and surface grinders, centreless grinding, grinding fluids. UNIT IV Modern foundries: Planning and layout of modern mechanised foundries, machine moulding, core moulding, shell moulding, investment moulding, plaster moulding, permanent mould casting,die casting and centrifugal casting, moulding machines. Forging : Drop, horizontal, press and upset forging, forging hammer and presses, extrusion, piercing, drawing, coining composing, coupling. UNIT V Superfinishing Operations: Buffing, polishing, lapping and honing, study of surface finish and their measurement, acceptance test of machine tools. Hot working of Materials: Hot machine processes, hot rolling, pipe and tube production and extrusion process. Books and References: 1. Production Technology 2. Manufacturing Sciences by by R.K.Jain. Ghosh & Mallick.
radiography, acoustic emission. Books & Reference: 1. 2. 3. 4. 5. 6. 7. Mechatronics Instrumentation,Measurement & Analysis Mechanical Measurements Mechanical Measurements Non Destructive Examination Non-Destmetine Testing Mechatronics HMT W. Bolton Nakra and Choudhary Beckwith & Beck Sirohi & Radhekrishnan K.G. Boving Hand Book R. Halmshaw
Name of Experiment
To find IP of Newage 4 cylinder Petrol Engine by Morse test To find IP of Suzuki 3 cylinder Petrol Engine by Morse test To estimate and draw the heat balance sheet for a horizontal Ruston Diesel Engines To find the effect of Ignition Timing on Newage petrol engine To perform variable speed load test on Newage petrol engine To perform variable speed load test on Single Cylinder 4 Stroke petrol engine To find the effect of Air/Fuel ratio on variable compression petrol engine [TD43] performance at constant throttle. To find the effect of compression ratio on variable compression petrol engine [TD43] performance To study a 2 wheeler chassis dynamometer & perform a test on it. Load Test on Rovers Gas Turbine Load Test on Steam Turbine
8. 9. 10. 11.
MANUFACTURING TECHNIQUES LAB. S. No. 1. 2. 3. 4. 5. Name of Experiment Manufacture of a Screw jack for a Car. Special Bolt for holding Stepney of a Car. Oil Chamber Bolt of a Car. Manufacturing of different Items Moulding through Plastic Injection. Manufacturing of Different Bushes of various Materials.
MECHATRATRONICS AND INSTURMENTATION LAB. S. No 1. 2. 3. Name of Experiment Study of Mechatronics training package along with the accessories available with the Lab. Study of Mechatronics Products Floppy Disk Drive, Dot Matrix Printer & CD Player. Control of AC Non Servo synchronous motor clockwise & Anticlockwise in manual mode and through programming. 4. Control of single acting cylinder and double acting cylinder by checking the retract position of the piston and extend position of the piston. 5. 6. 7. 8. 9. Control of carriage manually and through programming. Control of Conveyor manually and through programming. Control of X-Y position table manually and through programming. Control of Rotary table using digital inputs. Determination of temperature of 1000W heating element with the help of disappearing element type optical pyrometer. 10. 11. 12. Measure the viscosity of a given fluid with the help of digital viscometer. Measurement of table fan speed by stroboscope. Study of cathode ray oscilloscope (C.R.O.)
MACHINE DESIGN II
M 352
UNIT- I Fatigue - Importance in Engineering design, concept of fatigue, fatigue strength and endurance limit, stress concentration, Goodman and modified Goodman diagram, Soderberg and Gerber hypotheses, effect of loading type, size, surface finish, notch, surface treatment, and corrosion, cumulative fatigue damage, applied problems. UNIT -II Gears - design consideration, Hertzian stresses, design load, beam strength, surface strength, design procedure for helical and spur gears, design calculation for bevel and worm gears. UNIT - III Creep- temperature considerations in design, creep, designing for creep, thermal stresses, applied problems. Bearing- Classification, design of hydrodynamic bearings, selection of ball and roller bearings. UNIT - IV Design of the following: 1. Rotating Machines e.g. Centrifugal Pump, Compressor. 2. Gear Box Introduction to various CAD softwares. Not: Unit I, II, & III shall carry a weightage of 20% each. Unit IV shall have 40% weightage in theory paper. Books and References: 1. Mechanical Analysis and Design 2. Centrifugal Pumps and Blowers 3. Mechanical Engineering Design 4. Machine Tool Design 5. Design of Machine Elements Burr and Chetan Church & Jagdish Lal J.E. Shigley & Charles R.Mischke,TMH N.K. Mehta V.B. Bhandari, TMH
M 353
UNIT - I Mechanical behaviour of Metals, Stress strain curve, yield criteria and constitutive relationship, theory of dislocations, yield point phenomenon and strain ageing, strengthing mechanisms. UNIT - II Types of failure, ductile and brittle failure, Griffiths theory and its modification, creep, fatigue failures factors affecting, prevention and correlation of properties with microstructure. UNIT - III Structure and Mechanical behaviour of polymers, deformation mechanisms, time dependent deformation, deformation models. UNIT - IV Testing of material, creep and fatigue testing , testing of polymers, NDT. Books and References: 1. Mechanical behaviour of materials2. Testing of materials . Dietor ABK Suryanarayan
geometry and system, power assisted steering. UNIT V : Brakes: Principle of braking system, braking mechanism, mechanical and hydraulic brakes, power brakes, vacuum and air brakes. Wheels and Tyres: Wheel drum, tyre, materials and manufacturing of tyres, trouble shooting and maintenance. Books and References: 1. 2. 3. Automotive Mechanics Automobile Engg. Automobile Engg. Heitner GBS Narang TR Banga & Nathu Singh
sensitivity analysis, degeneracy. UNIT-II Transportation and assignment model: Transportation and assignment problems as special cases of linear programming, balanced and unbalanced transportation problem, assignment problem, trans shipment problem. UNIT-III Inventory System: Definition, structure of inventory system, deterministic models and their
relation, multi item inventory problem, introduction to stochastic inventory control. Sequencing : Johnsons rule, Graphical and analytical method. UNIT-IV Replacement analysis: Replacement of capital anticipation of failure, group replacement. Game theory: Pay off matrix, competitive games with pure strategy, minimax criteria, equipment, discounting cost, replacement in Markovs chain analysis.
principles of dominance and mixed strategies. UNIT-V Network analysis: Project planning, difference between PERT and CPM, crashing of network , resource leveling, probability calculations in PERT analysis. Queuing theory: Introduction to probability theory, queuing problem, case of poison arrivals and exponential service time for single channel system. Books and References: 1. 2. 3. 4. 5. Quantitative Techniques in Management Operation Research Operation Research Principles of Operation Research Operation Research N. D. Vohra P.K. Gupta & D.S. Hira Sesiani, Arkoff & Arkoff Wagner A.P.Verma
compression, their relative merits and demerits, purpose of sub cooling of the high pressure liquid and superheating the low pressure vapour. Effect of suction and delivery pressures, volumetric efficiency, calculation of COP, power etc. COP as heat pump, Components their types and relative merits. Advanced vapour comparison systems. Principle of working and relative merits. Single evaporator advanced cycle of vapour compression refrigeration systems with simple numerical examples. UNIT III : Absorption Refrigeration System: Simple absorption systems, practical system-its main points of difference and applications. Steam Ejector Refrigeration: Principles of working, simple cycle of operation, description and working of simple system. Relative merits and demerits, limitations, applications. Refrigerants: Requisites of an ideal refrigerant, properties of commonly used refrigerants ammonia, Freon-12, Freon-22 etc. Alternate eco friendly refrigerant. Production of low Temperature(Cryogenics): Limitations of vapour compression system for the improvements. Principle of working and relative merits. Electrolux refrigerator
production of low temperature. Multi stage system, cascade system. Production of solid CO2. Joule Thomson effect and liquification of gases. Application of low temperature. Vortex Tube and Thermoelectric System: Principles of working vortex tube refrigeration, stage of development, limitations and
UNIT IV : AIR CONDITIONING Introduction: Definition, need for air conditioning, modes of heat rejection
from human body and their relative importance on human comfort under different weather conditions. Main duties of a good air conditioning system, relative importance of each comfort and health. Psychometry: Definition, properties of air, vapour mixtures, definitions of psychometric properties, representation of psychometric properties on chart, psychometric processes and their representation on psychometric chart for calculations. Various types of air conditioning systems, main features of each type of system, their field of applications and relative merits and demerits. Description and principle of working of each of these systems. of these on human
UNIT V : Load calculations (comfort air conditioning): Sources of heat and moisture gains as applied to summer air conditioning. Their relative importance in various weather conditions and applications, consideration in designing a building to be air conditioned for minimizing the heat and moisture loss. Sensible heat factor. By pass factor, room apparatus & coil apparatus, dew point, sources of heat and moisture loss in winter air conditioning, their relative importance. Methods of reducing winter air conditioning load. Industrial air conditioning: Purpose of industrial air conditioning, justification of industrial air
conditioning, components of cooling loads for typical applications e.g. cold storage, considerations in designing of industrial air conditioning system, discussions of typical applications. Special features of air conditioning systems for commercial and other similar buildings supermarkets, cinema halls, hospitals, offices, schools etc. Books and References: 1. Refrigeration and Air-conditioning 2. Refrigeration and Air-conditioning 3. Refrigeration and Air-conditioning
Books & Reference: 1. Motion and time study 2. Work Study 3. Industrial Engineering and Management 4. Statistical Quality Control 5. Industrial Engineering and Management 6. Industrial Engineering and Management
PRODUCTION ENGINEERING M 403 UNIT-I : Metal cutting theory, geometry of cutting tools, metal machining, chip formation, types of chips, force analysis, velocity relationship, stress and strain analysis, power and energy relationships, thermal
aspects, dynamometers for turning and drilling. UNIT-II : Machinability: Evaluation of machinability, tool life, flank wear, crater wear, cutting forces, surfaces finish, economics of metal machining, functions of cutting fluids, requirements of good cutting fluid, cutting tool materials. UNIT-III : Machine Tools System : Design analysis of machine tools, elements, structure, slideways and guides, spindle unit drives in machine tools, layout of gear box, stepped regulators, stepless regulators, hydraulic regulators. Tooling principles and tool layouts for turrets, automates, operation planning considerations, designing of cams. UNIT-IV : Tool Design: Design of single point cutting tools, rigidity, design of chip breakers, dynamic chip breaking, design of press dies, component of die, cutting action in a die, clearance, cutting forces, shear, center of pressure. Jigs and Fixtures: Usefulness of jigs and fixtures, principles of design, locating and clamping, diamond pin locator, jig bushes, drill jigs, milling, turning, boring and broaching fixtures, assembly fixtures, welding fixtures, indexing devices, materials for jigs and fixtures, economics of jigs and fixtures. UNIT-V : Standardisation, interchangeability, limits, fits, BIS, BSS and naval system, selection of fits as per Indian standards, metrology, various types of comparators, design of limit gauges, tolerance, wear allowances and quality control. Basic concepts. Unconventional machining processes, need for unconventional machining method, ultrasonic, electrochemical, electrospark and abrasive jet machining, NC & CNC machines. Books and References: 1. A Text Book of Production Engg. 2. Tool Design 3. Production Technology 4. Production Technology 5. Metal Cutting Principles Pandey, Singh Donaldson H.M.T. R.K. Jain Bhattacharya
6.
UNIT-I: Materials handling : General introduction, definition of terms i.e. batched goods, charged pallet ratio, general cargo, handling, integrated transport, line load etc. Material handling: Engineering and economic factors, relationship to plant layout. Selection of material handling equipment. Types of equipments and their maintenance. UNIT-II: Unrestricted Equipment: General information, counterbalancing of trucks, powered stokers, order
pickers, side loader and forwarding trucks, straddle carriers and mobile lifting frame, hand pallet trucks and stokers, air cushion handling frames, carts and trolleys. UNIT-III: Area restricted: General information on line restricted material handling equipment. Different type of conveyers like roller, wheel, belt, slat, chain, overhead rail etc. UNIT-IV: Railmounted trolleys, trolley and tractors, automatically guided vehicles, lift, elevators, other equipment, sorting installations. UNIT-V: Position restricted: Jib cranes and other fixed industrial robots. Auxiliary equipment: Load carriers (Pallets, Stillage etc.) warehouse layouts, goods reception and dispatch equipment, equipment for assembling and securing loads. Books and References: 1. Material Handling System Design 2. 3. 4. Hand Book of Industrial Engg. Facilities Planning Industrial Engg.
computer aided optimum machine elements such as springs, shafts, bearings gears, etc. Books and References: 1. 2. 3. Computer Aided Design Computer Aided Design Computer Aided Design Taylor Sadhu Singh Zoomer
ELECTIVE I
UNIT I : Solar energy perspectives and prospects. Solar system - solar radiation - solar constant - isolation on the surface of earth measurement data and estimation. UNIT II : Utilization of solar energy, potential uses of solar energy, technical and economic viability, low and high temperature solar energy devices. UNIT III : Solar Collectors: Flat plate type: Flat plate collectors-characteristics of flat plate collectors, loss coefficient and heat transfer to the flowing medium. Flat plate collectors: design and performance of solar water heatersUNIT IV : Solar Collectors: Focussing type: Various type of focusing collectors, materials and performance characteristics. optimization of tilt.
Design of focussing collectors, Energystorage-need for storage - thermal and physico chemical storage solar ponds. UNIT V : Applications: A. Solar air heaters-design, analysis and performance B. Solar refrigeration - Ammonia water and ammonia sodium thiocynate systems food preservation. C. Space heating/cooling, solar heating systems-solar cooling systems. D. Solar drying-agriculture and industrial drying, cabinet type dryer-general considerations. E. Solar stills-portable and large units, theoretical consideration performance. F. Use of solar energy in bio-gas production G. Photovoltaic conversion H. Solar power generation - system analysis, design and economic considerations. Books and References: 1. Solar Engg. Thermal Procession Buffa & Buckman 2. Solar Energy G.D. Rai 3. Engg. Technology S. Rao & D.B Parulkar 4. Solar Energy Sukhatme
ELECTIVE - I
UNIT-I Training for Safety: Industrial training, training in workshop and laboratories, schools, colleges and universities, communicating the safety message. UNIT-II Safe Practices in Industry and Chemical Handling: Commercial vehicles, compressed air, entry into confined spaces, fire control manual, automatic, static electricity, grinding operations, ionizing, radiation, mechanical safety and electrical control, gear manual handling, mechanical handling, running pipes, steam boilers and pressure vessels welding operations. UNIT-III Provisions for safe working: Commercial occupations, construction industry, port transport industry, getting standards for safe equipment, working with machinery. Creating a safe environment, ergonomics as an aid to safety. Lighting for safety. Noise control. Safety colors, signs and codes. UNIT-IV Personal Protection and welfare: Medical services, first aid and causality treatment, eye protection, personal equipment and protection, respiratory equipment, skin care. UNIT-V Some view on Safety: The role of factory inspectorate, safety organization in the works, trade unions and safety, legal aspects of industrial safety, the cost of industrial injuries. Books and References: 1. Safety Management John V. Grimaldi & Rollin H. 2. Industrial Safety Hand Book William Hand ley (Mc. Graw Hill) 3. Safety Security & Risk Management V.K. Singh (AIPH)
ELECTIVE - II
UNIT I : Introduction: Energy and development role of energy in industrial activity. Contemporary energy crisis, conventional and non conventional energy sources, energy demand and availability. Energy audit need for energy conservation. Energy conservation techniques in domestic, transport and in industrial sector, energy conservation in buildings. Energy Conservation in production of heat: Fuel consumption economy, firing arrangement and selection of burners. Fluidised bed combustion. UNIT II : Energy conservation in use of heat. Economical design of furnace, water treatment, drying, conditioning and industrial space heating, boiler accessories etc. Heat recovery in waste heat boilers: Conservation, integrated energy systems for industries. UNIT III : Selection of cycles: Combined cycle, power generation for better energy efficiency management. Arrangement of combined cycle. Different systems for combined cycle power generation. Advantages of combined cycle power plant. Energy conservation furnish better management techniques, improved production design, improved production powers, substituted mateials, waste recovery and recycling. UNIT IV : New and renewable energy technologies: New coal techniques justification and liquification of coal, diesel - energy conversion systems-magneto hydro dynamics, electro gas dynamic, thermoionic, thermoelectric generators, fuel cells, hydrogen economy, renewable energy sources, solar, wind, hydro, biomass, tidal, geothermal, animal and human energy. Appropriate energy technology for rural development. Energy conservation in production, agriculture sector. UNIT V : Instrumentation and control in energy conservation. Economics of conventional and new and renewable energy technologies. Environmental aspects and case studies : Environmental control, health and safety on the plant, energy conservation in Indian industries - case study. Books and References: 1. Power plant Engineering Domkundwar 2. Power plant Engineering G.D. Rai 3. Power plant Engineering R.L. Agrawal 4. Energy Technology S. Rao & B.B. Parulka
ELECTIVE II
UNIT I : Fourier Series: The orthogonal set of function, orthogonality of Bessel's function and Legender's polynomials, sturm and Liouvilles problem. Fourier integral, solution of boundary value problem by the use of Fourier series and Fourier integral. UNIT II : Integral Transform: Laplace Transform. Transform of Fourier, Hankel and Mellin inversion and convolution theorem, Application of Hankel and mallintransforms in solving ordinary differential equations and that of Fourier transform in solving partial differential equations including the equations of steady flow. UNIT III : Tensors: Definition of covarient, contravarient and mixed tensor, tensor algebra, matrix tensors, christoffels symbol, covarient differentiation gradient, divergence, Curl and Laplace operation in tensor notation. UNIT IV : Complex Variable: Applications of analytic function in two dimensional problems, conformal transformations with application in electrostatic and electrodynamics. UNIT V : Matrices: Inverse, Linear transformations, linear quadrat-forms, Cayley-Hamilton theorem, minimal equations, eigenvalues, rank, triangulerisation and diagonalisation of matrices. Books and References: 1. Higher Engg. Mathematics 2. A Text Book of Engg. Mathematics 3. Engg. Mathematics
E.J. Hearn
2.
Strength of Materials
Vol II
Timoshenko
M 448
EDUCATION TOUR & TRAINING M 449 6 week training to be undertake in relevant industry suggested by the DEPARTMENT of MECHANICAL ENGINEERING.
MAINTENANCE
M 451 UNIT - I Introduction -Fundamentals of Maintenance Engineering. Maintenance Engineering its importance in material & energy conservation, inventory control, productivity, safety, pollution control etc. Safety Regulations, pollution problems, human reliability, total quality management (TQM), total productivity maintenance (TPM), environmental issues in maintenance, ISO 9000. UNIT - II Maintenance Management - types of maintenance strategies, Planned and unplanned maintenance, breakdown, preventive & predictive maintenance.Their comparison, advantages & disadvantages. Limitations , computer aided maintenance, maintenance scheduling, spare part management, inventory control, organisation of maintenance department. UNIT - III Tribology in Maintenance, friction wear and lubrication, friction & wear mechanisms, prevention of wear, types of lubrication mechanisms, lubrication processes. Lubricants - types, general and special purpose, additives, testing of lubricants, degradation of lubricants, seal & packings. UNIT- IV Machine Health Monitoring - Condition based maintenance, signature analysis, oil analysis, vibration, noise and thermal signatures, on line & off line techniques, Instrumentation & equipment used in machine health monitoring. Instrumentation in maintenance, signal processing, data acquisition and analysis, application of intelligent systems, data base design. UNIT - V Reliability, availability & maintainability (RAM) Analysis - Introduction to RAM failure mechanism, failure data analysis, failure distribution, reliability of repairable and non repairable systems, Improvement in reliability , reliability testing, reliability prediction, utilisation factor, system reliability by Monte Carlo Simulation Technique. Books and References: 1. Maintenance Engineering Hand Book Higgins 2. Maintenance & Spare parts Management Gopal Krishnan 3. Industrial Maintenance Management S.K. Shrivastava 4. Hand book of Condition Monitoring CNR Rao
G.E. Deiter G.M.Maitra and L.V. Prasad N.K. Mehta Robert L. Norton J.A.Williams Richard Stone J.E. Shigley Chitale & Gupta
ELECTIVE III
-EXPERIMENTAL M 463
STRESS ANALYSIS
UNIT I : Photo-elasticity: Theories of light, polarized light, methods of getting polarized, double refraction, quarter wave plate, plane and circular polariscope, dark and bright fields arrangement. UNIT II : Stress-optic law, expression for light emergent from plane and circular polariscopes containing, loaded model, isoclinios and ischromaischromatics. Fringo constant and its determination by tension, disc compression and beam methods. Determination of fractional fringe orders, Babinet-Soleil compensator, tension specimen as compensator, tension specimen as compensator, use of analyser for franctional fringe order determination. UNIT III : Requirements of good photoelastic material, properties of commonly used materials such as Bakelite, CR-39, Araldits, Gelatin etc. Separation of principle stresses by lateral strain measurement,by shear difference method and by electrical analogy. Principle of three dimensional photo elastic analysis techniques of casting, stress freezing, slicing and stress pattern analysis. UNIT IV : Strain gauges:Mechanical, optical, acoustical, electrical inductance and electrical capacitance type strain gauges, electrical resistance type strain gauges, details of construction, method of fixing, gauges factor, gauge length, circuits for measurement of strain, temperature compensation. Strain rosettes of rectangular, delta and T-delta types, evaluation of stress from strain readings obtained from rosettes. UNIT V : Miscellaneous topics: Moire fringes technique, brittle lacquro,met- hod, membrances analogy, methods for non destructive testing of materials, model analysis. Books and References: 1. Experimental Stresses Analysis 2. Experimental Stresses Analysis
ELECTIVE IV
UNIT-I Hardware and software description of computer aided design and manufacturing (CAD/CAM). UNIT-II Details of modules of computerized numerical control (CNC) which are used in machine tools. UNIT-III Robot axes and configurations. UNIT-IV Flexible Manufacturing System (FMS) technology and its building blocks. UNIT-V Computer Integrated Manufacturing Systems (CIMS) Books and References: 1. Numerically Controlled M/C. Tools 2. 3. Numerically Controlled & CNC Machines. CAD/CAM
ELECTIVE IV
UNIT I : Atomic structure, properties of sub-atomic particles, isotopes, radiation quanta, mass-energy equivalence, radio-active decay, nuclear reactions, artificial radioactivity, nuclear equations, nuclear fission, the mononuclear fission, particle acceleration. UNIT II : Neutron Physics: Fission process and reactor behavior, reactor classification, fast and breder reactors, thermal reactors, critical size, effect of delayed neutrons, reactor control. UNIT III : Construction and design of nuclear reactors, materials fuels, moderator, coolant, stainless steels and special metals. UNIT IV : Generation and transfer of heat. Comparison of cooling methods, electromagnetic pumps, liquid metal techniques, radiation detectors, shielding. UNIT V : Handling of fuel elements and fission products, disposal of radioactive wastes, radiation hazard and health physics, useful by products their separation and use of nuclear power economics, comparison with conventional methods. Books and References: 1. Power plant Engineering Domkundwar 2. Power plant Engineering G.D. Rai
ELECTIVE IV
UNIT I : Forecasting & Purchasing: Forecasting in purchase and sales, methods of purchasing, Functions, organization of purchase department, mass production purchasing and its procedure, Functions and organisation of purchase department source selection, negotiation, make or buy decision how much to buy. UNIT II : Inventory planning (MRP) and Spare parts Management : Types of Inventory, Computer control in materials planning, factors affecting ordering quantity, in process inventories, raw materials supplies, The problem of spare parts, pattern of failure, Reliability and variety, reduction, classification of spares replenishment, service level, work-in-process. UNIT III : Inventory Controls and its Various Models: Ordering procedures, re-ordering, reorder point and quantity, economic lot size, economic ordering quantity, quantity discount, influence of uncertainity, continuous supply. UNIT IV : Selection Control, ABC, XYZ, HML, VED, FSN, SDE, and SOS analysis. Spare parts management of spares Reliability and Quality of spares. Spare parts procurement , spare parts marketing and pricing. Management of absolete spares. UNIT V : Store keeping and Management Codification: Objectives of storekeeping, function of store organization, store organization, location of storekeeping deptt., factor affecting location, centralised and decentralised storing. Store Planning: Methods of store-keeping, moving materials into and out of stock, protection of stores, codification, materials requisition. Preservation of stores, disposal of surplus & scrap. Books and References: 1. Materials Management S.C. Sharma 2. An Integrated Concept of Materials Management N.M. Shah 3. Maintenance & Spare parts Management P. GopalKrishnan, K. Bannergee.
MAJOR PROJECT
495
Each student shall work on an approved project on an y machine or machine component/accessory or an y other project involving sufficient work. He shall have to complete the work of literature surgery, preliminary design estimation, costing and submit a report on the work completed.
GENERAL PROFICIENCY M 499 Each student will be educated about his interest in extra curricular activities such as NCC, NSS, Sports, Cultural & literacy activities during his stay in the institute apart from academic performance. The involvement of student in any undesirable activities will be taken into account. The marks will be awarded by the committee, consisting of one external member based on thorough discussion with the student.