ECOmicron-fit

APPLICATIONS
HYDAC ECOmicron-fit elements are environmentally compatible BETAFIT elements that provide an excellent replacement for competitors fully synthetic inserts including conventional filter elements and coreless elements. These elements are designed for hydraulic or lubrication applications where crushable or incinerable elements are necessary. These filters can be used in recirculation systems and/or lubrication systems for extraction of solid particles from fluids used in industrial processes. They are suitable for most hydraulic and lubrication oils.

Environmentally Compatible Betafit Filter Elements

Reusable bypass valve sold separately (see product implementation below)

PRODUCT FEATURES

All Plastic Construction Filtration Ratings Available:

3, 6, 12 or 25 micron

Absolute Filtration Rating:

Bx 200

Element Collapse Rating:

145 psi (10 bar)

Reusable Bypass Valve Options:

- 50 psi (3.5 bar) - Non-bypass (KB)

All plastic core shown

Element Construction:
Media seam ultrasonically welded with a patented HYDAC process which is temperature resistant over 200F

PRODUCT BENEFITS

PRODUCT IMPLEMENTATION
During initial conversion to ECOmicron fit element, a separate bypass valve is required with new element. The same bypass valve will be reused for all future element change-outs. Please see page 2 for bypass valve options and ordering information and page 4 for installation instructions.

Element Change-Out
HYDAC: The HYDAC special plastic core technolgy prevents the media pack from becoming axially compressed or extruded into the core. This makes for quicker element changeout, less dowtime, and reduced service labor. COMPETITION: The HYDAC ECOmicronfit maintains all the benefits of competitive products that contain no inner core, while preventing media collapse and element degredation associated with these products. This insures superior performance throughout the service life of the element.

High Contamination Retention

Capacity

Lightweight Design:
for ease of handling during shipment and maintenance

Fluid Compatibility:
Compatible with most hydraulic and lubrication fluids. Please consult factory for synthetic fluid use.

Interchange:
ECOmicron-fit elements are interchangeable with PALL, and Schroeder, coreless style elements. See next page for specific element models. In some cases, One ECOmicron-fit Model will replace multiple models of the competition. This saves the customer money and simplifies inventory.

Bypass Valve
HYDAC: Bypass valve mounts in the top of the element which prevents contamination present in the bottom of the filter from passing downstream when the valve opens. COMPETITION: Bypass valve attached to bottom of the support tube which allows contamination migration when the valve opens.

HYDRAULIC DATA

Temperature Range:
-22F to 212F (-30C to 100C) For high temperature applications, please contact factory.

ECOmicron-fit Element, Bypass Valve Descriptions

Item # 1 2 Description Bypass Valve 1.14/-B3.5 Non-Bypass Valve 1.14/-KB

Flow fatigue stability to ISO 3724/76

High fatigue resistance due to solid filter material supports on both sides and high inherent stability of filter materials.

Filtration Efficiency
The data in this brochure has been developed in accordance with ISO 16889 through results of a multi-pass test (multi-pass test procedure for determination and proof of the filtration performance, extended to finest filtration.) Filtration Rating 3 m 6 m 12 m 25 m Specification 3 200 6 200 12 200 25 200

Cracking Pressure of Bypass Valve

P = 50 psi 7 psi (3.5 bar 0.5 bar)

ECOmicron-fit Cross-over Chart

Item # 1 HYDAC Model Code 1.14.39D03ECO/N/V PALL HC8300FKP39H HC8300FKP39Z HC8304FKP39H HC8304FKP39Z HC8310FKP39H HC8310FKP39Z HC8314FKP39H HC8314FKP39Z

1.14.39D06ECO/N/V

HC8300FKN39H HC8300FKN39Z HC8304FKN39H HC8304FKN39Z HC8310FKN39H HC8310FKN39Z HC8314FKN39H HC8314FKN39Z

1.14.39D12ECO/N/V

HC8300FKS39H HC8300FKS39Z HC8304FKS39H HC8304FKS39Z HC8310FKS39H HC8310FKS39Z HC8314FKS39H HC8314FKS39Z

1.14.39D25ECO/N/V

HC8300FKT39H HC8300FKT39Z HC8304FKT39H HC8304FKT39Z HC8310FKT39H HC8310FKT39Z HC8314FKT39H HC8314FKT39Z

Schroeder 39QS1B 39QS1V 39QZ3B 39QZ3V SBF-8300-39S1B SBF-8300-39S1V SBF-8300-39Z3B SBF-8300-39Z3V 39QPML-S1B 39QPML-S1V 39QPML-Z3B 39QPML-Z3V 39QCLS1B 39QCLS1V 39QCLZ3B 39QCLZ3V 39QS3B 39QS3V 39QZ5B 39QZ5V SBF-8300-39S3B SBF-8300-39S3V SBF-8300-39Z5B SBF-8300-39Z5V 39QPML-S3B 39QPML-S3V 39QPML-S5B 39QPML-Z5V 39QCLS3V 39QCLZ5V 39QS7B 39QS7V 39QZ10B 39QZ10V SBF-8300-39S7B SBF-8300-39S7V SBF-8300-39Z10B SBF-8300-39Z10V 39QCLS10B 39QCLS10V 39QCLZ10B 39QCLZ10V 39QPML-S7B 39QPML-S7V 39QPML-S10B 39QPML-Z10V 39QZ25V 39QCLZ25V 39QPML-Z25V 39QCLZ25V

Separation Technology 3830DGCB39 3830DGCV39FKP8H 3830ZGCB39 3830ZGCV39 3831DGCB39 3831DGCV39 3831ZGCB39 3831ZGCV39

3830DGEB39 3830DGEV39 3830ZGEB39 3830ZGEV39 3831DGEB39 3831DGEV39 3831ZGEB39 3831ZGEV39

3830DGHB39 3830DGHV39 3830ZGHB39 3830ZGHV39 3831DGHB39 3831DGHV39 3831ZGHB39 3831ZGHV39

3830DGBB39 3830ZGMB39 3831DGMB39 3831DGMB39

Note: Viton Seals are standard on ECOmicron-fit elements

2

Installing an ECOmicron-fit Element into a coreless element housing

Step 1: Remove lid by turning the wing handles in a counter-clockwise direction until lid lifts off of housing. Step 5: Using a strap wrench or large pipe wrench, loosen core so that it spins freely.

Step 2: Remove coreless element. This step may require a twisting action to break loose the media which tends to extrude through and bind with the core.

Step 6: Once the core is loose, use two pairs of pliers to pull the core up and off of the outlet shroud at the bottom of the housing.

Step 3: Remove the snap-ring that holds the core down.

Step 7: Lift core up and out of the housing. Dispose of core in a manner that is consistent with local environmental regulations.

Step 4: Place cloth on filter housing to protect it while removing core.

Step 8: Lubricate the O-ring at the bottom of the new ECOmicron-fit element, and insert the new element into the housing until it rests on the bottom.

Step 9: Install core O-ring around core stem making sure that it rests completely in the machined channel. Lubricate the new core o-ring.

Step 12: Insert the provided dowel-pin into the hole through the notch on the bypass valve tab. Use a ball-peen hammer to tap the pin in until completely seated. This will lock the bypass valve in place. Step 13: Place lid back on filter housing being sure that the bypass valve seats properly into the top of the element. Use a twisting motion to avoid damaging the O-ring.

Step 11: Attach bypass valve to lid by rotating the bypass valves three tabs into the lids three slots. Be sure to match the notched tab with the drilled slot.

Step 14: Tighten wing handles on lid by turning them in a clockwise direction. Tighten to the torque specified in the manufacturers instructions.

Step 15:

Pall is a registered trademark of the Pall Corporation in Port Washington, New York. Schroeder is a registered trademark of Schroeder in McKees Rocks, Pennsylvania. Separation Technology is a registered trademark of Separation Technology in Nobelsville, Indiana.

HYDAC TECHNOLOGY CORPORATION 2260 City Line Road Bethlehem, PA 18017 Phone (610) 266-0100 Fax (610) 266-3540 www.hydacusa.com powerup@hydacusa.com

Copyright 2002 HYDAC TECHNOLOGY CORPORATION - Brochure - ECOmicron-fit #02072841 / 2.03

Step 10: Using a twisting motion, push down on the element until it seats properly upon the outlet shroud at the bottom of the housing.