Professional Documents
Culture Documents
Statement
Who:Mr. Harendra, Welder What:Found unconscious inside a 24 stainless steel pipe. Attempts to revive were unsuccessful. Where:Train 7 53-XH0603 When:09:30 August 23, 2009
Sequence of Events
Welding crew conducted Toolbox Talk and Task Instruction Meetings. Two welders assigned to Joint #29 Two welders & one helper prepared equipment Argon dam installed during fit up on Aug. 20 Welders decided one work on Joint #29 24 and other work on Joint#98 16 Welder began Root & Hot pass welds on Joint #29 Completed welds and called down to helper on lower level You come up, I go In check and repair weld. Helper went up to work level, took approx. 2-3 minutes Welder was inside 24 pipe. Helper called to him with no response Helper called for help from welders in adjacent area. They attempted to call with no response Helper went to Foreman on ground level to make notification Emergency services notified and responded Victim retrieved from pipe unconscious/unresponsive CPR attempted but unsuccessful
Re-Creation
Re-Creation
Findings
No evidence that the victim intended harm to himself No evidence that the victim fell into the pipe Evidence indicates the victim entered pipe on his own to inspect and repair his weld Tools in possession are TIG torch, filler wire and cell phone (light) Re-creation indicated person of similar size can move relatively easily inside 24 (ID 22) pipe Two welders assigned to the task but separated without direction from supervision
Re-Creation
Findings (cont.)
No Confined Space Entry was required to complete this job. (External welding only) 10.2% Oxygen measured approx. 20 minutes after entry by the victim Awareness on hexavalent chromium and around inert gases needs improvement Other welders interviewed indicated they might go into a pipe to check and repair weld Similar incidents have occurred at other locations within the industry The victim had excellent history as a welder and employee
Findings (cont.)
ISO indicated line 100% radiography Weld passed Radiography No Method Statement/JSA that would apply to this task. No record of confined space, hexavalent chromium or argon/inert gas training for the victim HSE Training Matrix inconsistencies between contractors 9 Welders & 5 helpers assigned to one Charge Hand Only Helper had Confined Space Training
Supervision during work needs improvement Administrative Control not used Not following Resource Control Guidance
Corrective Actions
Provide awareness training on confined spaces for all field workers Provide confined space entrant, attendant, and supervisor training for all welders and pipefitters Revise current Safety Induction training to improve C.S. and hexavalent chromium and inert gases hazard awareness Provide training to all welders on hexavalent chromium, inert/argon gas hazards
Abrasive Blasting
Pigments for paints, inks, and plastics
Activities
Regulatory Information
OSHA History
1943: First exposure standard set at 52 g/m3 1971: OSHA adopts 52 g/m3 standard 1993: OSHA petitioned to reduce PEL 2003: OSHA ordered to lower PEL standard Feb. 28, 2006: Final revised standard issued May 30, 2006: Implementation begins November 26, 2006: Required to be in full compliance with OSHA Standard (except engineering controls)
Exposure Limit (PEL) 5 g/m3 as an 8-hour Time Weighted Average (TWA) OSHA Action Level (AL) 2.5 g/m3 as an 8-hour TWA OSHAs target is to stay below the 2.5 g/m3 Action Level when feasible
Medical Surveillance
Provided at no cost to employee; For employees who are or may be exposed to Cr(VI) at or above 2.5 g/m3 for 30 or more days in a 12-month time period; Annually For employees experiencing signs or symptoms of health effects associated with Cr(VI) exposure; Within 30 days after initial assignment or if exposed during an uncontrolled release; and At the termination of employment.
Medical Surveillance Contents of Exam Medical & work history with emphasis on past, present, and future exposure to Cr(VI); History of respiratory dysfunction, asthma, dermatitis, skin ulceration, nasal septum perforation, and smoking status; and Physical exam of the skin and respiratory tract.
Medical Surveillance Physician or other licensed health care professional (PLHCP) Statement
Will provide a written medical opinion within 30 days of the exam and will state:
Any detected medical conditions that would place the employee at risk if further exposed to Cr(VI); Limitations to employees exposure to Cr(VI) or use of PPE; and A statement that the results of the medical exam have been explained to the employee.
needed:
When engineering and work practice controls do not reduce worker exposures below the PEL of 5.0; During installation of engineering and work practice controls; During maintenance and repair activities; During emergencies
If protective clothing is determined to be needed, the protective clothing must be removed at the end of shift or at the completion of the task involving Cr(VI); Do not allow items contaminated with hexavalent chromium to be removed from the workplace until properly cleaned or processed.
Decontamination of outer garments and equipment is necessary whenever reusable protective clothing is required; Decontamination of outer garments and equipment is necessary whenever an Exclusion Zone has been established; Outer garments and protective clothing shall be either HEPA vacuumed or wetwiped; Dry sweeping and compressed air are not acceptable ways to clean or remove Cr(VI) debris and contamination.
Change Rooms
When PPE is required due to a Cr(VI) skin hazard, change rooms will be provided with separate storage facilities for PPE and street clothes to prevent cross-contamination.
Washing Facilities
When skin contact with Cr(VI) occurs, employees must wash their hands and faces at the end of the shift and prior to eating, drinking, smoking, chewing tobacco or gum, applying cosmetics, and using the toilet.
Administrative Controls
The following are examples of Administrative Controls that will be implemented on Construction Sites: Surface Coating Removal Prior to Welding or Torch Cutting Remove all surface coating to no less than 4 inches on either side of the proposed weld. Prohibit use of power grinders as a tool to remove surface coatings. Use a containment system to collect paint chips. Employee Training and Written Safety Plans Demarcated and Posted Exclusion Zones
Exclusion Zones
Area where an employees exposure to airborne concentrations of Cr(VI) exceeds, or may exceed the OSHA PEL of 5 g/m3. Area boundaries must be clearly demarcated using signs and barricades. Access in the area is restricted to authorized personnel only.
DANGER HEXAVALENT CHROMIUM CANCER HAZARD AUTHORIZED PERSONNEL ONLY RESPIRATORS REQUIRED IN THIS AREA
Disposal
This applies to base and filler metals that have 5% or greater chromium content.
Start work with a half facepiece respirator and local exhaust ventilation. If ventilation is not feasible, start work with a PAPR welding hood
Chromium Awareness Training. Conduct initial air monitoring and make adjustments based on the results.
Ducts
Hoods