Profibus BTL Bus Coupler BNI PBS-551-000-Z001 BNI PBS-552-000-Z001

Condensed Guide

English

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

User Instructions 1.1 1.2 1.3 1.4 1.5 About this guide Structure of the guide Typographical conventions Symbols Abbreviations

4 4 4 4 5 5 6 6 6 6 7 7 8 8 10 11 11 12 12 12 12 12 13 15 15

2 3

Safety 2.1 Intended use 2.2 General safety notes 2.3 Meaning of the warnings Getting Started 3.1 3.2 3.3 3.4 3.5 3.6 Connection overview Mechanical connection Electrical connection Bus connection Sensor connection Replacing BNI PBS modules

Technical Data 4.1 4.2 4.3 4.4 4.5 Dimensions Mechanical data Electrical data Operating conditions Function indicators

Appendix Ordering codes

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

User Instructions

1.1 About this guide

This Guide describes the Balluff Network Interface BNI PBS-55x-... for use as a decentral in- and output module for connecting to a Profibus-DP network. In addition to interfaces for digital and analog input signals, these modules include P-111 interfaces for connecting Balluff BTL linear displacement transducers.

Note A detailed operating manual for the BNI PBS-... can be found on the Internet at www.balluff.com.

1.2 Structure of the guide

The Guide is organized so that the sections build on one another. Section 2: Basic safety information. Section 3: The main steps for installing the device. Section 4: Technical data for the device. The following typographical conventions are used in this Guide: Enumerations are shown as a list with em-dashes. Entry 1, entry 2. Action instructions are indicated by a preceding triangle. The result of an action is shown by an arrow. Action instruction 1. Action result. Action instruction 2. Numbers: Decimal numbers are shown without additional indicators (e.g. 123), Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex). Directory paths: References to paths in which data are stored or are to be saved to are shown in small caps (e.g. Project:\Data tyPes\User DefineD).

1.3 Typographical conventions Enumerations

Actions

Syntax

Cross-references

Cross-references indicate where additional information on the topic can be found (see Section 4 "Technical Data).

Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

User Instructions

1.4 Symbols

Attention! This symbol indicates a safety instruction that must be followed.

Note This symbol indicates general notes.

1.5 Abbreviations

BCD BNI BTL EMC FE P111 n.c.

Binary coded switch Balluff Network Interface Balluff Micropulse transducer Electromagnetic Compatibility Function ground Interface for Balluff BTL linear displacement transducer Electronic plugs, e.g.: Stands for 'not connected'

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Safety

2.1 Intended use

The BNI PBS-... serves as a decentral input module for connecting to a Profibus-DP network. It may be used only for this purpose in an industrial environment corresponding to Class A of the EMC Law. Installation and startup Installation and startup are to be performed only by trained specialists. Any damage resulting from unauthorized manipulation or improper use voids the manufacturer's guarantee and warranty. The device is an equipment in accordance with EMC Class A. Such equipment may generate RF noise. The operator must take precautionary measures accordingly. The device must be powered only using an approved power supply (see Section 4 "Technical Data). Only approved cables may be used. Operation and testing The operator is responsible for observing local prevailing safety regulations. When defects and non-clearable faults in the device occur, take it out of service and secure against unauthorized use. Approved use is ensured only when the housing is fully installed.

2.2 General safety notes

2.3 Meaning of the warnings

Attention! The pictogram used with the word "Caution" warns of a possible hazardous situation affecting the health of persons or equipment damage. Ignoring these warnings may result in personal injury or equipment damage. Always observe the described measures for preventing this danger.

Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Getting Started

3.1 Connection overview

Fig. 1: Connection overview for BNI PBS-551/552-

1 2 3 4 5 6 7 8 9

Mounting hole M12 Profibus IN Address switches Supply voltage POWER IN Status LEDs Input Port 1 Input Port 3 Displacement Port 5 Displacement Port 7

10 11 12 13 14 15 16 17 18

Displacement Port 6 Displacement Port 4 Symbol P interface Input Port 2 Input Port 0 Label Continuing supply voltage POWER OUT M12 Profibus OUT Ground connection

Note For BNI PBS-551-: Port 0 3: Digital input ports Port 4 7: Displacement ports For BNI PBS-552-: Port 0 - 3: Analog input ports Port 4 7: Displacement ports

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Getting Started

3.2 Mechanical connection 3.3 Electrical connection Supply voltage

The BNI PBS-... is attached using two max. M6 screws and two washers.

Profibus modules require a DC voltage of 24 V DC (SELF/PELF) for power. The power can be provided by regulated and unregulated power supplies. Regulated power supplies allow the output voltage to be increased above the nominal voltage to compensate for line losses. Power OUT (7/8" Mini Change, female) PIN 1 2 3 4 5 Function 0V 0V FE P-111 and bus power Sensor supply Power IN (7/8" Mini Change, male) PIN 1 2 3 4 5 Function 0V 0V FE P-111 and bus power Sensor supply

24 V DC. Use different power sources for the P111/the bus and for the sensor if possible to minimize noise susceptibility. Total current < 9 A. The total current of all modules may not exceed 9 A even when daisy chaining the actuator supply.

Note The conductor cross-section is limited by the 7/8" connector to max. 1.5 mm.

Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Getting Started

Function ground

Note The ground connection for the BNI PBS-... modules is located at upper left next to the mounting hole.

Ground straps are preferred for the ground connection. Alternately a fine-strand PE wire with large cross-section may be used.

Fig. 2: Ground connection

Note The FE connection from the housing to the machine must be low-impedance and as short as possible.

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Getting Started

3.4 Bus connection

The bus connection is made using the M12 sockets Profibus IN and Profibus OUT. The address is set on the address switch.

Profibus OUT (M12, B-coded, female) PIN 1 2 3 4 5 Function VP RxD/TxD-N A-line (green) DGND RxD/TxD-P B-line (red) n.c. Thread: Shield

Profibus IN (M12, B-coded, male) PIN 1 2 3 4 5 Function VP RxD/TxD-N A-line (green) DGND RxD/TxD-P B-line (red) n.c. Thread: Shield

Connecting the Profibus

Connect protection ground to FE. Connect the incoming Profibus line to Profibus IN. Connect continuing Profibus line to Profibus OUT or screw termination resistor to the continuing bus terminal.

Note Each Profibus segment must be terminated with a bus terminator. The termination resistor requires no external voltage. Unused sockets must be fitted with cover caps to ensure IP 67 protection rating.

Addressing

Assigning and setting the Profibus address: The Profibus address is set directly on the BNI PBS-... using two BCD switches. Permissible address range 0...99. Each Profibus node must have a unique and one-time address assigned to it. The address is read once after power is turned on. If the address is changed, this change becomes effective after a power reset on the module.

Fig. 3: Address switches

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Getting Started

3.5 Sensor connection

4 analog inputs and 4 displacement ports or 8 digital inputs and 4 displacement ports are provided for connecting the sensors: Standard input: Analog input port (M12, A-coded, female) PIN 1 2 3 4 5 Function +24 V, 1.0 A Analog input/voltage 0V Analog input/current FE PIN 1 2 3 4 5 Digital input port (M12, A-coded, female) Function +24 V, 1.0 A Digital input 0V Digital input FE

Displacement port (BTL-P-111 interface): P-111-Port (M12, 8-pole, A-coded, female) PIN 1 2 3 4 5 6 7 8 Function +INIT + START / STOP INIT START / STOP 0V +24 V

Note Unused input port sockets must be fitted with cover caps to ensure IP67 protection rating.

Module BNI PBS-551-000-Z001 BNI PBS-552-000-Z001

Analog input 4

Digital input 8

Displacement port 4 4

3.6 Replacing BNI PBS modules

Turn off power to the Profibus module, remove the mounting screws, replace the unit.

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Technical Data

4.1 Dimensions

Fig. 4: Dimensions in mm

4.2 Mechanical data

Housing material Field bus Supply voltage Input ports P-111 ports Enclosure rating Weight

Zinc die cast, nickel plated matte finish Profibus: M12, B-coded (male and female) 5-pin 7/8 (male and female) M12, 5-pole, A-coded (4 females) M12, 8-pole, A-coded (4 females) IP67 (only when plugged-in and threaded-in) approx. 735 g

4.3 Electrical data

Operating voltage Ripple Current draw without load Service port

1830 V DC < 1% 200 mA Balluff 0 C70 C Severity level 3B/3A/4B/2B/3A Gr. 1, Cl. A

4.4 Operating conditions

Operating temperature EMC EN 61000-4-2/3/4/5/6/8 EN 55011 Vibration/shock

EN 60068 Part 2-6/27

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Technical Data

4.5 Function indicators

LED indicators Profibus

Fig. 5: LED indicators for Profibus and I/O ports

Status LEDs LED LED 1 green LED 2 green LED 3 red LED 4 red LED 5 Continuous green Flashing green Display Function UD Supply voltage for bus electronics and P-111 present US Supply voltage for sensors present UD Undervoltage for bus electronics and P-111 US Undervoltage for sensors BUS data transmission with Master active BUS data transmission with Master inactive

LED indicators Ports

Each M12 port (I interface) is assigned two 2-color LEDs which indicate the configuration or operating states. LED indicator for digital port Display off yellow red off yellow red Output = 0 Output = 1 I Output > Imax Output = 0 Output = 1 I Output > Imax Request / Signal LED 1 (PIN 4) Input = 0 Input = 1 Input: SC* LED 2 (PIN 2) Input = 0 Input = 1 Input: SC*

*SC= Short circuit detection on Pin 1. In this case both LEDs are red.

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Technical Data

LED indicators Ports Continued

LED indicator for analog port Display off yellow red Request / Signal LED 1 (PIN 2 and PIN 4) Input = 0 Input = 0V/0C* Input: SC**

* 0V/0C = Input voltage or input current greater than or equal to maximum voltage/maximum current ** SC = Short circuit detection on Pin 1.

LED indicator for P111 port Display yellow yellow flashing red Characteristic LED 1 (PIN 4) BTL transducer connected and functioning BTL error Overcurrent Normal operation Too many or too few Stop pulses, DPI/ IP error Short circuit Requirement

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Profibus BTL Bus Coupler BNI PBS-551- / BNI PBS-552-

Appendix

Type designation code

BNI PBS 55_ 000 Z001 Balluff Network Interface Profibus Functions 551 = 8 digital inputs + 4 P-111 interfaces 552 = 4 analog inputs + 4 P-111 interfaces Variants 000 = Standard version Mechanical configuration Z001 = Zinc die-cast housing

Ordering codes

Description BNI PBS-551-000-Z001 BNI PBS-552-000-Z001

Ordering code BNI001A BNI002H

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Balluff GmbH Schurwaldstrae 9 73765 Neuhausen a.d.F. Germany Tel. +49 7158 173-0 Fax +49 7158 5010 balluff@balluff.de www.balluff.com

No. 859321 E | 00.000000 | Edition 0903 | Replaces edition 0811 | Subjects to modification.