ORDER NO.

RRV2874
DV-270-S

DVD PLAYER

DV-275-S
Model
DV-270-S DV-275-S DV-275-S

DV-270-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXCN/CA KUXCN KCXCN AC120V AC120V AC120V

Power Requirement

Region No.
1 1 1

Serial No. Conrm 3rd & 4th alphabetical letters.

&&TE######$$ &&TE######$$ &&TE######$$

For details, refer to "Important symbols for good services".

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZE FEB. 2004 printed in Japan

SAFETY INFORMATION
A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT)
C

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que

les pices de remplacement doivent avoir la mme dsignation.

(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS

The following check should be perfor med for the continued protection of the customer and ser vice technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known ear th ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the ear th ground and all exposed metal par ts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety character istics are identified in this Service Manual. Electr ical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER.

Device under test Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test

2
1 2

DV-270-S
3 4

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A

1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
B

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C

DV-270-S
5 6 7 8

CONTENTS
A

SAFETY INFORMATION ..................................................................................................................................... 2 1. SPECIFICATIONS ............................................................................................................................................ 5 2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6 2.1 PACKING ................................................................................................................................................... 6 2.2 EXTERIOR SECTION................................................................................................................................ 8 2.3 FRONT PANEL SECTION ....................................................................................................................... 10 2.4 04 LOADER ASSY................................................................................................................................... 12 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .......................................................................................... 14 3.1 OVERALL BLOCK DIAGRAM.................................................................................................................. 14 3.2 POWER SUPPLY BLOCK DIAGRAM ...................................................................................................... 16 3.3 WAVEFORMS .......................................................................................................................................... 18 3.4 LOAB ASSY and OVERALL WIRING DIAGRAM..................................................................................... 20 3.5 DVDM ASSY 1/4 [RF IC BLOCK]............................................................................................................. 22 3.6 DVDM ASSY 2/4 [DVD IC BLOCK] .......................................................................................................... 24 3.7 DVDM ASSY 3/4 [AUDIO BLOCK]........................................................................................................... 26 3.8 DVDM ASSY 4/4 [VIDEO BLOCK]........................................................................................................... 28 3.9 FLKY and IRKY ASSYS........................................................................................................................... 30 3.10 POWER SUPPLY UNIT [VWR1376] ...................................................................................................... 32 4. PCB CONNECTION DIAGRAM ..................................................................................................................... 33 4.1 LOAB ASSY ............................................................................................................................................. 33 4.2 DVDM ASSY ............................................................................................................................................ 34 4.3 FLKY and IRKY ASSYS........................................................................................................................... 38 4.4 POWER SUPPLY UNIT [VWR1376] ........................................................................................................ 40 5. PCB PARTS LIST ........................................................................................................................................... 42 6. ADJUSTMENT ............................................................................................................................................... 44 6.1 ADJUSTMENT ITEMS AND LOCATION ................................................................................................. 44 6.2 JIGS AND MEASURING INSTRUMENTS............................................................................................... 44 6.3 NECESSARY ADJUSTMENT POINTS ................................................................................................... 45 6.4 TEST MODE ............................................................................................................................................ 46 6.5 MECHANISM ADJUSTMENT .................................................................................................................. 47 7. GENERAL INFORMATION ............................................................................................................................. 49 7.1 DIAGNOSIS ............................................................................................................................................. 49 7.1.1 TEST MODE ......................................................................................................................................... 49 7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE ............................................................................... 50 7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY................................................................ 51 7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY...................................................................... 52 7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE................................................................. 53 7.1.6 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY...................... 54 7.1.7 TROUBLE SHOOTING ......................................................................................................................... 55 7.1.8 ID NUMBER AND ID DATA SETTING................................................................................................... 58 7.1.9 SEQUENCE AFTER POWER ON ........................................................................................................ 61 7.1.10 DISASSEMBLY ................................................................................................................................... 62 7.2 IC ............................................................................................................................................................. 70 7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 86 7.4 CLEANING............................................................................................................................................... 88 8. PANEL FACILITIES ........................................................................................................................................ 89

4
1 2

DV-270-S
3 4

1. SPECIFICATIONS
A

DV-270-S
5 6 7 8

2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

6
B

5 DV-270-S/KUXCN/CA Only 9 2

7
C

10 3 10 8 DV-275-S/KCXCN Only 12 11 4

13

14

6
1 2

DV-270-S
3 4

PACKING parts List

Mark No. > 1 2 3 4 NSP 5 Description Power Cable Audio / Video Cable Remote Control Battery Cover Dry Cell Battery (AA, R6P) Part No. ADG7022 VDE1078 VXX2913 VNK4997 VEM1010 Mark No. NSP 9 10 11 12 13 14 Description Rental Guide Polyethylene Bag B5 Polyethylene Bag Pad L Pad R Packing Case Part No. See Contrast table (2) VHL1051 VHL1076 VHA1352 VHA1353 See Contrast table (2)
A

NSP 6 7 8

Warranty Card See Contrast table (2) Operating Instructions (English) VRB1328 Operating Instructions (French) See Contrast table (2)

(2) CONTRAST TABLE DV-270-S/KUXCN/CA, DV-275-S/KUXCN and KCXCN are constructed the same except for the following :
Mark No. NSP NSP 6 8 9 14 Symbol and Description Warranty Card Operating Instructions (French) Rental Guide Packing Case DV-270-S/ KUXCN/CA ARY7070 Not used VRY1130 VHG2515 DV-275-S/ KUXCN ARY7070 Not used Not used VHG2473 DV-275-S/ KCXCN ARY7045 VRC1194 Not used VHG2474

DV-270-S
5 6 7 8

2.2 EXTERIOR SECTION

A

17 10 Refer to "2.4 04 LOADER ASSY". 4 17 18 17

18
B

17 6

E B C D

17
C

18 5 12
F

E F D C

17

17

18
D

E
17

17 19
A

B
1

13

18

9
E

17

NON-CONTACT SIDE
4

14 15
F

11 Refer to "2.3 FRONT PANEL SECTION".

8
1 2

DV-270-S
3

CONTACT SIDE

EXTERIOR SECTION parts List

Mark No. > 1 2 3 NSP 4 5 6 7 8 9 10 Description DVDM Assy POWER SUPPLY Unit 04 LOADER Assy Connector Assy (13P) Connector Assy (5P) Rubber Foot Binder Bonnet Case Part No. VWS1571 VWR1376 VWT1210 VKP2320 VKP2324 VEB1349 VEC2414 VNA2685 Mark No. NSP 11 12 13 14 15 16 17 18 19 Description Base Chassis UL Cover Rear Sheet DVD V Plate Tray Panel Screw Screw Screw Part No. VNA2702 VNK5524 See Contrast table (2) See Contrast table (2) VNK5395
A

BBZ30P060FNI BBZ30P080FNI PPZ30P080FNI

(2) CONTRAST TABLE DV-270-S/KUXCN/CA, DV-275-S/KUXCN and KCXCN are constructed the same except for the following :
Mark No. Symbol and Description DV-270-S/ KUXCN/CA VRW2038 VAM1135 DV-275-S/ KUXCN VRW2045 VAM1120 DV-275-S/ KCXCN VRW2045 VAM1120

13 Rear Sheet 14 DVD V Plate

DV-270-S
5 6 7 8

2.3 FRONT PANEL SECTION

NON-CONTACT SIDE
A

17

17 11

17

6 (1/5)

D
15

17 17 17 17

5 9
B

CONTACT SIDE

6 (5/5)

6 (2/5) 6 (3/5)

C
6 (4/5) 3

17

10

7 12 16 13

14

10

10
1 2

DV-270-S
3 4

FRONT PANEL SECTION parts List

Mark No. 1 2 3 4 NSP 5 6 NSP 7 8 NSP 9 10 Description FLKY Assy IRKY Assy Flexible Cable (15P) Front Panel Assy-S Front Panel Main Key FL Lens Pioneer Name Plate Sensor Matic Seal Rubber Foot Part No. VWG2463 VWG2475 VDA1991 See Contrast table (2) See Contrast table (2) VNK5394 VNK5396 VAM1129 See Contrast table (2) VEB1349 Mark No. 11 12 13 14 15 16 17 Description FP Angle Menu Key Enter Key Cursol Cap IR Window Enter Cap Screw Part No. VNE2340 VNK5397 VNK5398 VNK5399 VNK5400 VNK5452 PPZ30P080FNI
A

(2) CONTRAST TABLE DV-270-S/KUXCN/CA, DV-275-S/KUXCN and KCXCN are constructed the same except for the following :
Mark No. Symbol and Description DV-270-S/ KUXCN/CA VXX2919 VNK5393 VAN1004 DV-275-S/ KUXCN VXX2920 VNK5447 Not used DV-275-S/ KCXCN VXX2920 VNK5447 Not used

NSP NSP

4 Front Panel Assy-S 5 Front Panel 9 Sensor Matic Seal

DV-270-S
5 6 7 8

11

2.4 04 LOADER ASSY

Note :
A

Refer to " Application of Lubricant".

25

6 8 8
To DVDM CN101 (Pickup) To DVDM CN104 (Stepping Motor) To DVDM CN102 (Spindle Motor)

Daifree GEM1036 8

18 12 Lubricating Oil GYA1001 13 23 17 16 4 5

A

24

20

22

22

19

21 15 22
To DVDM CN103

14
D

10 11 Lubricating Oil GYA1001

9 22

04 LOADER ASSY parts List

Mark No. NSP 1 2 3 4 NSP 5 6 7 8 9 10 11 12 13 14 15 Description LOAB Assy Traverse Mecha. Assy-S Loading Motor Assy Motor Pulley Motor Flexible Cable (24P) Connector Assy 2P Floating Rubber Belt Stabilizer Loading Base Float Base 04 Drive Cam Gear Pulley Loading Gear Part No. VWG2346 DXX2536 VXX2912 PNW1634 VXM1107 VDA1990 VKP2325 VEB1351 VEB1358 VNE2253 VNL1917 VNL1968 VNL1919 VNL1921 VNL1922 Mark No. 16 17 18 19 20 21 22 23 24 25 Description Drive Gear SW Lever Clamper Plate 04 Bridge 04 Clamper 04 Screw Screw Tray Clamp Magnet 03 SD Pickup Assy-S Part No. VNL1923 VNL1925 VNE2342 VNE2343 VNL1969 JGZ17P028FNI VBA1093 VNL1920 VMG1029 OXX8005

12
1 2

DV-270-S
3 4

Application of Lubricant
A

Lubricating Oil GYA1001 Around the shaft

No. 11 Loading Base

Lubricating Oil GYA1001

Lubricating Oil GYA1001

No. 13 Drive Cam

Lubricating Oil GYA1001 Inner side of a ditch

Lubricating Oil GYA1001 Inner side of a ditch

Lubricating Oil GYA1001

Lubricating Oil GYA1001

No. 13 Drive Cam Rear View

D

Front View

No. 23 Tray

Daifree GEM1036 Concave of unevenness

No. 23 Tray

Daifree GEM1036 Concave of unevenness

Inner side of a ditch Daifree GEM1036

Top View
Concave of unevenness Daifree GEM1036

Bottom View

Side of the rib Daifree GEM1036

F

DV-270-S
5 6 7 8

13

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 OVERALL BLOCK DIAGRAM
A
2/4 IC60 BR24L02FV-W EEPROM 6 2/4
SCL

B DVDM ASSY
CN1013
SPINDLE MOTOR
(24P)

5
SDA

65

67 153
ASPDIF ASDAT0 ACLK ALRCK ABCK

CN101
(24P) LD(650)

OEIC

Q7

1/4
LD1

154 151 59
SDATA

7 18 LD(780) 9 16 16 15 22 21 17 19
B1 B2 B3 B4 A C

126 LD2 125 Q8

B C D A F E

195 205 203 216 IC601 MT1379EE-L1-K DVD IC

149 148

9 10 3 4 8 6

99 100 97 98 115 116

IC301 MT1336E-L1-K RF IC

18 21 6 47 48
TROUT

FEO TEO RFOP

4 3 2 1

21 T RTN 22 F DRV 23 F RTN 24

TOFO+ FO-

31 30 34 35

1/4 1 2 24 IC101 M63018FP FTS DRIVER Focus Tracking Stepper Spindle Loading Drive FG Detection

TRIN

PICKUP ASSY-S

168 164 166 170

CVBS S_C S_Y

T DRV

TO+

PWMOUT1 FMSO FG DMSO FOSO TRSO TROPEN

15 19 21 18 12 13 14

CN102
(12P) WW+

7 6 5 4 3 2 9 10 11

HWHW+ HVHV+ HUHU+ U V W

16 17 18 19 20 21 14 13 12

26 27 28 40

VV+ UU+ U V W

System Control MPEG Video Decoder Video Encoder (with Picture Control) Video DAC (progressive:54MHz) Audio Decoder (DD, MPEG) JPEG Viewer WMA Playback RW Playback (VR mode with CPRM)

G/Y

172

B/Cb

173

R/Cr

17

IC603 VYW2183 FLASH ROM 2/4

IC602 K4S641632F-TC75-K 64M SDRAM 2/4

CN104
STEPPING MOTOR
ST2-

1 2 3 4

SL2SL2+ SL1+ SL1-

6 5 9 10

ST2+ ST1+ ST1-

CN602
2

CN601
1 2 S101 3 4 5
LOAD-

CN103
1 2 3 4 5
TROUT LO+ LOTRIN

36 37

LOAD+ SW2 GND SW1

LOADING MOTOR ASSY

A LOAB ASSY
E
CN2
(13P)

CN105
(15P)

CN401
(13P)

LIVE AC IN NEUTRAL

CN1
1

E
14
1

POWER SUPPLY UNIT

DV-270-S
2 3 4

1 $: Refer to "3.3 WAVEFORMS".

Q791 AUDIO LPF IC702 (1/2) BA4560F 2 8 1 3 6 5 3/4 7 R

JA801
COAXIAL

DIGITAL AUDIO OUT

3
ASDAT0 ACLK ALRCK ABCK

IC701 PCM1742KE AUDIO DAC 3/4 2 16 3 1 8

VOUTR

VOUTL

AUDIO OUT (2CH)

5 6 4 7
CVBS S_C S_Y

IC801 MM1623BF VIDEO DRIVE AMP 4/4 V OUT V IN 4 23 2 6 10

C IN Y IN C OUT Y OUT

IC702 (2/2) BA4560F

7 14
C

VIDEO OUT (COMPOSITE) S VIDEO OUTPUT

26

13
21
Y

G/Y

CY IN

CY OUT

10
20 Y

B/Cb

12

Cb IN

Cb OUT

11
18 Cb

COMPONENT VIDEO OUT

R/Cr

14

Cr IN

Cr OUT

12
16 Cr

CN101
(15P) SEL IR KEY0 KEY1 - KEY3 IR KEY

E
17 IC101 PE5374A FL CONTROL MICROCOMPUTER 22 19-21 2 3 2 3 IC104 Remote Sensor Unit

CN103
(4P)

CN105
(4P)

V101 FL TUBE

D IRKY ASSY
F

C FLKY ASSY
DV-270-S
5 6 7 8

15

3.2 POWER SUPPLY BLOCK DIAGRAM

A

B DVDM ASSY
V+3_RF 2/4

2/4 V+3_BE IC60 BR24L02FV-W EEPROM

CN1013
SPINDLE MOTOR
(24P)

CN101
(24P)

1/4 V+5S IC301 MT1336E-L1-K RF IC

OEIC 2 VCC

2,5,14,22, 37,54,64,67, 69,109,114, 120

PICKUP ASSY-S

IC601 MT1379EE-L1-K DVD IC 1/4 36,55,66, V+3_BE 97,108,111, 130,150, 185,192

CN102
(12P)

V+5S 1

V+5S

IC101 M63018FP FTS DRIVER Focus, Tracking, Stepper, Spindle, Loading Drive and FG Detection

V+3_BEA 11, 212 17,42,72, 82,120, 140,182

V+2R5

187 X601 186

CN104
STEPPING MOTOR
ST2-

1 2 3 4 3,22, 32,39 V+6 V+3_BE V+3_BE IC603 VYW2183 FLASH ROM 12 37 2/4 IC602 K4S641632F-TC75-K 64M SDRAM 1,3,9,14, 2/4 27,43,49

ST2+ ST1+ ST1-

CN602
2

CN601
1 2 S101 3 4 5
LOAD-

CN103
1 2 3 4 5 V+5S

LOAD+ SW2 GND SW1

LOADING MOTOR ASSY

V+5S V+12 V+2R5

V+5V

A LOAB ASSY
V+3 V+6 V+12 IC401 PQ1M505M2SPQ 5V REG. V+6B 4 5 V+5 V+2R5

E
CN2
(13P)

IC402 PQ1M255M2SPQ 2.5V REG.

CN105
(15P)

CN401
(13P)

5 4 6 2 V+3E 5 8
-28V FL DC+ FL DC+3.3V RESET

13 LIVE AC IN NEUTRAL 2

-28V FL DC+ FL DCEV+4V SW+3.3V EV+6.8V(A) EV+6.8V(B) SW+12V

13 12 11 8 7 5 4 2 IC403 S-L2980A33MC-C6S 3V REG. 1,3 5 IC400 PST3228 RESET 2 1

CN1
1

12 11 8 7 5 4 2

E
16
1

POWER SUPPLY UNIT

DV-270-S
2 3 4

JA801
COAXIAL IC701 PCM1742KE AUDIO DAC V+3A 3/4 5 AUDIO LPF IC702 (1/2) BA4560F 2 8 1 3 6 V+5V 6 IC801 MM1623BF VIDEO DRIVE AMP 4/4 5 3/4 7 R

DIGITAL AUDIO OUT

V+12 L AUDIO OUT (2CH)

IC702 (2/2) BA4560F

VIDEO OUT (COMPOSITE) S VIDEO OUTPUT

V+5V

1,3, 5,28

Y COMPONENT VIDEO OUT

Cb

C
Cr

D
V+5V V+12

CN101
(15P) V+3E V+3E

V+3E

V+3E

E
1

1 24 25 59 IC101 PE5374A FL CONTROL 60 MICROCOMPUTER 6

RESET

3 4 X101 5MHz

-28V FL DC+ FL DC+3.3V RESET

12 10 14 11 8

-28V

1,2 V101 FL TUBE

31,32

D IRKY ASSY
F

C FLKY ASSY
DV-270-S
5 6 7 8

17

3.3 WAVEFORMS
Note : The encircled numbers denote measuring point in the schematic diagram.
A

Measurement condition : No. 1 to 2 and 9 to 14 : reference A1 (DVD), T2-chp 19, Color-bar No. 3 to 8 : reference A1 (DVD), T2-chp 1

DVDM ASSY

1
B

Foot of C626 [RFOP](IC301 - pin 6) V: 200mV/div. H: 0.1sec/div.

IC601 - pin 21 [FG] V: 1V/div. H: 5msec/div.

Foot of R707 (IC701 - pin 16) [AUDIO DAC -MCLK]

GND

Foot of R651 (IC701 - pin 1) [AUDIO DAC -BCK] V: 2V/div. H: 200nsec/div.

Foot of R656 (IC701 - pin 3) [AUDIO DAC -LRCK] V: 2V/div. H: 5sec/div.

6 7 8

Foot of R656 (IC701 - pin 3) [AUDIO DAC -LRCK] V: 2V/div. H: 500nsec/div. Foot of R651 (IC701 - pin 1) [AUDIO DAC -BCK] Foot of R652 (IC701 - pin 2) [AUDIO DAC -DATA] (Waveform of DATA is unsettled.)

9
6 7 8

Foot of C832 (IC801 - pin 23) [Composite Video out]

V: 1V/div. H: 10sec/div.

10 11 12

Foot of C842 (IC801 - pin 20) [Component Video out -Y] V: 1V/div. H: 10sec/div. Foot of C852 (IC801 - pin 18) [Component Video out -Pb] V: 2V/div. H: 10sec/div. Foot of C862 (IC801 - pin 16) [Component Video out -Pr] V: 2V/div. H: 10sec/div.

13
10

Foot of C822 (IC801 - pin 21) [S Video out -Y] V: 1V/div. H: 10sec/div. Foot of C812 (IC801 - pin 26) [S Video out -C] V: 1V/div. H: 10sec/div.

14

13 14

11 12

18
1 2

DV-270-S
3 4

B
15

DVDM ASSY

Foot of R614 (IC601 - pin 14) [TROPEN] [Tray stops] [Tray is opening] [Tray is closing]

V: 1V/div. H: 5sec/div.

V: 1V/div. H: 5sec/div.

V: 1V/div. H: 5sec/div.

16

Foot of R618 (IC601 - pin 18) [DMSO] [DMSO_OPEN] [DMSO_PLAY] [DMS~3]

Tray: opening

C
PLAY OPEN KEY ON: The condition which braking is worn in a turn of disc. OPEN KEY ON PLAY KEY ON: starting a turn of disc

Braking a turn of disc

V: 1V/div. H: 10sec/div.

V: 1V/div. H: 10sec/div.

V: 1V/div. H: 2sec/div.

17

CN102 - pin 9, 10, 11 (IC101 - pin 14, 13, 12) [SPDL(WVU)]

V: 2V/div. H: 2msec/div.

DV-270-S
5 6 7 8

19

3.4 LOAB ASSY and OVERALL WIRING DIAGRAM

A

NOTES: When ordering service parts, be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST. The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. : The power supply is shown with the marked box.

CN2
13 12 11

CN401
-28V FL DC+ FL DCGND POWER ON EV+4V SW+3.3V GND EV+6.8V(A) EV+6.8V(B) GND SW+12V GND
13 12 11 10 9 8 7 6 5 4 3 2 1

E
NEUTRAL
2

10 9 8 7 6 5 4 3 2 1

POWER SUPPLY UNIT (VWR1376)

CN1
LIVE

DVDM ASSY (VWS1571)

B 1/4 : RF IC BLOCK B 2/4 : DVD IC BLOCK B 3/4 : AUDIO BLOCK B 4/4 : VIDEO BLOCK

20
1 2

DV-270-S
3 4

RF

: RF SIGNAL ROUTE

F T S

: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE

CN103 CN101
GND FL DCGND -28V EV+3.3V FL DC+ ACK RESET CTS/KARAOKE SCK XRESET S(M TO F) POWER ON S(F TO M) XREADY
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4

CN105
EV+3.3V IR GND KEY
1 2 3 4

IRKY ASSY (VWG2475)

FLKY ASSY (VWG2463)

GND FL DCGND -28V EV+3.3V FL DC+ ACK RESET CTS/KARAOKE SCK XRESET S(M TO F) POWER ON S(F TO M) XREADY

10

12

14

CN1013
GND 1 VCC 2 B3 3 B4 4 780/650 5 C 6 OEICG 7 A 8 B1 9 B2 10 VREF(2.1V) 11 VR650 12 VRCOM 13 VR780 14 GND 15 LD(780) 16 PD 17 LD(650) 18 GND 19 VSHF 20 TRKG DRV 21 TRKG RTN 22 FOCS DRV 23 FOCS RTN 24
24 23 22 21 20 19 18 17 16 15 14 13 12 10 9 8 7.5K 7 6 5 4 3 2 1 7.5K 11

PICKUP ASSY-S (OXX8005)

8 14
0.1uF

11

13

15

CN105 CN101

RF RF RF

0.1uF

RF RF RF
(4.7K)VR

0.1uF

(4.7K)VR

650LD

0.1uF

MPD 780LD

OBJ

T T F F

FD

FR

ACTUATOR TR TD

CN102
2 4

1 3 5 6 7 8 9 10 11 12

V+5S U+ UV+ VW+ WHB U V W INSIDE

SPINDLE MOTOR
U V W

E
STEPPING MOTOR

CN104
2 4

1 3

ST2-(B) ST2+(B) ST1+(A) ST1-(A)

S S S S
M

CN103

5 4 3 2

SW1 GND SW2 LOAD+ LOAD-

5 4 3 2 1

CN601

S101

LOAB ASSY (VWG2346)

CN602
1 2

LOADING MOTOR ASSY : VXX2912

+ M

JA801
Coaxial Y Cb Lch

S Video

Cr Rch

A
DV-270-S
6 7

21
8

3.5 DVDM ASSY 1/4 [RF IC BLOCK]

A

B 1/4 DVDM ASSY (VWS1571)

F
LOAD+ LOADFF+

R36 10K TROPEN R38 10K FOSO R40 10K DMSO TRSO

T
T+ TR37 ***

R42 10K V1P4

***

C125 1

STEPPING MOTOR

R39 ***

R43 ***

C152

REAR

R41 10K

C136 0.01 YB

0.01

0.01

or VKN1180 ST2+(B) to STEPPING MOTOR ST2-(B) FRONT

2 1

S S

GND V+6

ST2+ ST2-

C139 1

CN601

LOAD-

1 2 3 4 TROUT TRIN

OSC MU1 LOIN+ VM3 MU2 LOLO+ FOFO+

5VCC TO+ TOGND

REF2

FOIN SPIN

GND

REF FG

B5B-PH-K-S to LOAB ASSY FRONT

CN103 LOAD+ SW2

GND

LOAD+

IC101
GND V+5S V+6

M63018FP-TBB

TOIN

VM1

42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22

REAR

LOAD-

C142 220P

from IC301

C132 1

51pin 50pin

ENDM STBY

*** FG

ST1+(A)

ST1+

SL1IN SL2IN VM2 RSL2 SL2+ SL2GND

SW1 5

FTS DRIVER
RSL1 SL1+ SL1GND W V U RSP HWHW+ HVHV+ HUHU+

to IC301
1 1.8 R104 R103 R107 R106 C6 1 1

C
V+5S 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

SPINDLE MOTOR

UFRONT V+ VW+ WHB REAR U V W INSIDE

3 4 5 6 7 8 9 10 11 12 GND V+5S

HUHV+

1.8

U+

HU+

C102

GNDM

GNDM

ST2+ ST2-

ST1+ ST1-

CN102
VKN1243 or VKN1188 to SPINDLE MOTOR

HW+ HW-

HWHW+ HVHV+ HUHU+

HV-

(R103,104,106,107:2125 size)

W V U

4.7 4.7 4.7 4.7 4.7 R120 4.7 (R115120:2125 size)

R115 R116 R117 R118 R119

C12

C120 ***

***

R124

C134

C130

CN104 VKN1235

YB

YB

ST1-(A)

V+3_RF

ST1-

V+6

R35 C112 2200P YB C113 2200P YB C114 2200P YB C116 *** C118 *** R30 R28 R27

10K 10K

FMSO V1P4

B 2/4
to IC601 (page2/4)

17
U V W LIMIT 49pin

10K 10K

to IC301

PWMOUT1

D
FOCS RTN FOCS DRV TRKG RTN TRKG DRV VSHF 24 23 22 21 20

F F T T

FF+ TR25 4.7 R22 4.7 T+ Q7 HN1A01F(YGR)-T or IMT1A-T (1/2) Q7 HN1A01F(YGR)-T or IMT1A-T (1/2) V+3_LD

V+3_RF

C9 47/16

GND 19 LD(650) PD 18 17 16 V20 LD2 Q5 UM5K1N-TRB MDI1 C233 0.1

4

LDO2

LD1

L8 *** L9 ***

PICKUP ASSY-S

LD(780) FRONT

GND 15 VR780 14

CN101
VKN1464- -TFB to PICK UP REAR

V+5S Q5 UM5K1N-TRB
3

6 1 2

VRCOM 13 VR650 12

R18 100K

IOA

52pin R21 4.7 R26 4.7 C10 47/16

VREF(2.1V) B2 B1 A OEICG C 780/650 B4 B3 VCC GND

11 10 9 R239 8 7 6 5 4 3 2 1 GNDS C230 0.1 C231 *** C232 0.1 R234 R233 *** *** R16 *** *** R240 ***

R13 100K Q4

R14 10K GNDS R15 10K 52pin GNDS OEICG 53pin Q8 HN1A01F(YGR)-T or IMT1A-T (2/2) IOA

RF RF RF RF RF RF

C B F

LDO1

2SC4081(QR)-TLB GNDS

Q8 HN1A01F(YGR)-T or IMT1A-T (2/2)

E IOA A D 52pin

from IC301

B 1/4
22
1 2

DV-270-S
3 4

RF F T S

: RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE

$: Refer to "3.3 WAVEFORMS".

ENDM STBY

from CN105 (page2/4)

to IC101 to CN101
OEICG IOA PWMOUT2 URST SDATA SDEN

B 2/4

URST

from CN102
LIMIT TROUT TRIN

B 2/4

SCLK

to IC601 (page2/4)

from CN103

330P

10K 10K 10K

10K

C17 ***

R33 R32 R11 R12

C13 1000P

R17

C16 ***

C15 0.1

C14

V+3_RF

RF

68

V+3_RF

C19 ***

C8 *** C20 0.1

C
IO0 HDGATE UDGATE GND C18 0.1 38 37 36 35 34 33 C23 32 0.015 31 YB 30 29 28 C29 27 0.033 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 RF 7 6 5 4 3 2 1

AGNDX AGNDP DPDMUTE

SDATA SDEN GNDS SCLK XCK16M VDDS IOB IOA IO9 IO8 IO7 IO6

AVDDP

RST

IO5 IO4 IO3

C30 470P C32 0.1

C33 0.1

RF

MD

SA SB AGND IR AVDD SC SD CDFOP CDFON SVDD TPI TNI SGND WGAND AGC1 WAVDD AGC2 AGC3 MDI2 MDI1 LDO1 LDO2 RFSUBO WGND

D A B C

C43 C46 C45 C44

1 1 1 1

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

AVDDF AGNDX AVDDM COSPHI

IO2 IO1

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 AGNDX AGNDX DPFO DPFN GNDP HTRC TRLP TRLPA CRTPLP CRTP HRFRP LRFRP DEFECT VDDP

AGNDF VCON

VFO13 VDD AGNDX

to IC601 (page2/4)
HTRC

HALLCOS REFCOS AGNDM HALLSIN REFSIN SINPHI SW0 SW2 SW1 MOP MON AGNDX AGNDX CEON CEOP RFGCI RFGCU RFFGC OSP OSN CDD CDC CDB CDA DVDRFIN DVDRFIP DVDD DVDC DVDB DVDA MC MA MB AGNDX WVDD WOBSO

B 2/4

C25 82P

V+3_RF

RFRP C26 390P C27 0.1 R23 *** TEO CSO RFL FEO V1P4 V2P8 C37 0.1 C38 0.1 C34 0.1 C39 *** C36 0.1 C35 *** BDO V20

IC301 MT1336E-L1-K

TEO CSO LVL FEO V20 VREFO V2REFO AVDDT TM4 AGNDT TM3 TM2 TM1 AGNDO RFON RFOP AVDDO AGNDX

to CN101

R24 ***

RF IC

RF
C41 0.1 C47 0.1

RFON RFOP

R29 15K

C48 0.015

C50 ***

C49 0.1

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

C11 ***

GNDS

C51 0.1

LDO1 LDO2

MDI1

F E

RF

B 1/4
DV-270-S
5 6 7 8

23

3.6 DVDM ASSY 2/4 [DVD IC BLOCK]

A
IC603

FLASH ROM
(MBM29LV800TA-70PFTN) A16 A15 A14 A13 A12 A11 A10 A9 A20 PWR# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A15 A14 A13 A12 A11 A10 A9 A8 A19 NC WE RESET NC NC RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 A17 A16 BYTE VSS D15 D7 D14 D6 D13 D5 D12 D4 VCC D11 D3 D10 D2 D9 D1 D8 D0 OE VSS CE A0 A0 AD7 AD6 AD5 AD4

DV-270/KU/CA
V+3_BE

VWS1571 VWS1572 VWS1573 VWS1574 VWS1575 VYW2177 VWS1576 VWS1577 VYW2176 VYW2176 VYW2183

DV-2750/WY DV-370/WY DV-474/WY DV-474/J DV-270/R* DV-370/R* DV-373/LF DV-3700/RA DV-3701/RA

V+3_BE R633 ***

C63 1

R616 C616 *** ***

AD3 AD2 AD1 AD0 PRD# PCE#

PWMOUT2

B 1/4
from IC301 (page1/4)

A19 A18 A8 A7 A6 A5 A4 A3 A2

V1P4

2
FG 1000P C124

A1

B 1/4
to IC101 (page1/4)

16
GND R619 R618 R615 R614 R613 18K 10K 10K 10K ***

15
GND FMSO DMSO PWMOUT1 TROPEN TRSO FOSO C619 4700P

R612 18K C612 560P

V1P4 C613 560P C614 *** C615 4700P C618 0.015

AD0 AD1 AD2 AD3

AD4 AD5 AD6 AD7 A15 A14

A1 A0

A7 A6 A5 A4 A3 A2

V+3_BE R667 4.7K

A20 A19 A18 A17 A16

A13 A12 A11 A10 A9 A8

B 1/4
from IC301 (page1/4)
V+3_BEA

IC60 R600 ***

BR24L02FV-W-TBB

R665 4.7K

SCL SDA

8 7 6 5

VCC WP SCL SDA

1 NC 2 NC 3 NC 4 GND

C601 ***

47/16 1 1

EEPROM

V+3_BE

V+2R5

C609 1000P R609 750K

C607

C605 0.01 C604 0.01 C603 0.01

C699 ***

C610 C611 C633

0.01

B 1/4
R601 8.2K

from IC301 (page1/4)

RF

C60 ***

C635 1

GND C655 1 ALE PRD# PWR# PCE# R664 R663 FP_SCK FP_SO FP_ACK SCL SDA FP_SI FP_XREADY INT0# R668 RAB4C330J-T 33*4 10K 10K R662 RAB4C330J-T 33*4 FP_ACK1 C666 1 C670 1

C642 1

C617 1

APLLVSS 54 IOA20 53 IOA19 52 IOA18 51 A17 50 A16 49 IOA7 48 IOA6 47 IOA5 46 IOA4 45 IOA3 44 IOA2 43 DVDD2 42 IOA1 41 IOA0 40 AD0 39 AD1 38 AD2 37 AD3 36 DVDD3 35 AD4 34 AD5 33 AD6 32 AD7 31 HIGHA7 30 HIGHA6 29 DVSS 28 HIGHA5 27 HIGHA4 26 HIGHA3 25 HIGHA2 24 HIGHA1 23 HIGHA0 22 FG 21 DVSS 20 FMO 19 DMO 18 DVDD2 17 PWMOUT2 16 PWMOUT1 15 TROPENPWM 14 TRO 13 FOO 12 PLLVDD3 11 JITFN 10 JITFO 9 LPFOP 8 LPFIN 7 LPFIP 6 LPFON 5 LPION 4 LPIOP 3 PLLVSS 2 IREF 1

R657 10K R659 10K

D
UWR# URD# DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 DWE# DCAS# DRAS# DCS# DBA0

RXD TXD

C682 1

R688 RAB4C680J-T 68*4 R691 68

DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 R603 SDCLK SDCKE R604 MA11 MA9 MA8 33 68

C697 1

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162

C608 1

RWE# CAS# RAS# RCS# BA0 DVSS RD15 RD14 RD13 RD12 DVDD3 RD11 RD10 RD9 100 RD8 101 DVSS 102 CLK 103 CLE 104 RA11 105 RA9 106 107 108

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

IOWR# IOCS# DVSS UP1_2 UP1_3 UP1_4

55 APLLVDD3 56 ALE 57 IOOE#

RFIP 216 RFIN 215

RFDTSLVN RFDTSLVP ADCVDD3 PWM2VREF

UP1_5 UP1_6 DVDD3 UP1_7 UP3_0 UP3_1 INT0# IR DVDD2 UP3_4 UP3_5 UWR# URD# DVSS RD7 RD6 RD5 RD4 DVDD2 RD3 RD2 RD1 RD0

PWMVREF HRFZC RFRP_AC RFRP_DC RFLEVEL FEI CSO TEI TEZISLV RFSUBI ADIN ADCVSS BDO SLCK SDEN SDATA WOBSI UDGATE DVDD3 IDGATE

RF

IC601 MT1379EE-L1-K

VFO13 DVSS PRST XTALI XTALO DVDD3 SPBCK SPLRCK DVDD2 SPDATA SPMCLK HSYN DVSS YUV7 VSYN BLANK# ICE YUV6/R YUV5/B YUV2/Y 166 DACVDDB 165 YUV1/C 164 DACVSSC 163 DACVSSA YUV4/G DACVDDA YUV3/CVBS DACVSSB YUV0/CIN

C644 10P

R/Cr G/Y

B/Cb

R503 R502 150(F) ***

107 RA8 108 DMVDD3

ASDATA4 DACVDDC

DMVSS RA7 DVDD3

RA6 RA5 RA4 DVSS DQM1 DQM0 BA1 RA10 DVDD2 RA0 RA1 RA2 RA3 DVSS RD31 RD30 RD29 RD28 DVDD3 RD27 RD26 RD25 RD24 DVSS DQM3 DQM2 RD23 RD22 DVDD2 RD21 RD20 RD19 RD18 DVSS RD17 RD16 ABCK ALRCK DVDD3 ACLK MC_DATA SPDIF ASDATA0 ASDATA1 ASDATA2 ASDATA3

VREF FS

to IC801 4pin (page4/4)

B 4/4

***

GND

C630 1

C639 1

R651 1.5K

C650

C659 1

C623 1

C620

C661 ***

R644 33

C660 1

3.3V 2.5V

S-Y/Y
S_C

47

47 47

75 47

R660 0

R648 R649

R653 R654

R652

R642 47 SO SCK R643 47 DAC_XCS0

XAMUTE ABCK ALRCK

ASPDIF ASDAT0

R661 2.2K(F)

R513 R512 150(F) ***

GND

S-C/C

to IC801 2pin (page4/4)

FP_ACK1 68

B 3/4

ACLK

B 4/4

GND

DQM1 DQM0 DBA1 MA10 R617

F
MA7 MA6 MA5 MA4

to IC701, CN702, JA701 (page3/4)

MA0 MA1 MA2 MA3

B 2/4
24
1 2

DV-270-S
3 4

C640 12P

DVD IC

C626 1000P RFOP 216 RFON 215 C663 *** C681 *** C625 1000P 214 213 C671 *** 212 C662 1 V2P8 211 V1P4 210 HTRC 209 R606 100K 208 R607 *** RFRP 207 C606 RFL 206 1000P FEO 205 CSO 204 TEO 203 R602 18K 202 V1P4 201 C602 0.1 200 199 BDO 198 SCLK 197 SDEN 196 SDATA 195 V+3_BE 194 GNDS 193 192 C692 1 191 URST URST 190 C688 189 R687 *** 188 1000P 187 186 R686 R640 185 100K 680 C685 184 1 183 182 C683 181 1 X601 180 VSS1168 GND 179 178 177 176 175 174 R_OUT 173 B_OUT 172 171 G_OUT 170 CVBS 169 C669 CV_OUT 168 1 167 Y_OUT 166 165 C665 C_OUT 164 1 V+3_BEDAC 163 C667

RF

A
V+6B IC401 PQ1M505M2SPQ-TRB 4 C410 2 3 1 5 YB 1 C431 C401 0.1 V+5V VIDEO DRIVER AUDIO DAC V+3 R422 *** C420 GND IC402 PQ1M255M2SPQ-TRB 4 2 3 R432 R423 *** SCART FLASH ROM V+3A AUDIO AMP AUDIO DAC AUDIO MUTE V+12 FTS DRIVER V+3_BEDAC DVD IC GND V+3_RF RF IC V+3_BE DVD IC SDRAM FLASH ROM DVD IC *** 1 5 1 C432 C402 YB 1 0.1 V+2R5 DVD IC SCART OPT/COAX OUT DOWNLOAD V+5S PU

B 2/4 DVDM ASSY (VWS1571)

R420

***

V+3_BEA

CN401
B13B-PH-K-S from POWER SUPPLY GND SW+12V GND EV+6.8V(B) 1 2 3 4 5

R413 *** GNDA

V+3E IC403 S-L2980A33MC-C6S-TRB 1 2 3 5 YB C403 4 V+3E IC400 PST3228-TLB 4 5 V+3E

C430 1

V+6

R400 10K

from/to IC601 (page2/4)

69pin 68pin 63pin C415 *** FP_XREADY FP_SI POWER_ON R411 100K FP_SO C421 FLDCFP_SCK

to FLKB

VKN1246 or VKN1191 33P 15 14 13 12 11 10

CN105
XREADY S(FtoM) POWER ON S(MtoF) XRESET SCK XNOR/KARAOKE RESET ACK FLDC+ 3.3V -28V GND FLDCGND

GND

E
CN2

EV+6.8V(A) GND SW+3.3V EV+4V POWER ON

6 R414 7 8 9 C408 1 *** Q402 2SC4081(QR)-TLB R443 100K Q401 2SA1602A(EF)-TLB R442 100K R444 Q403 680 R441 6.8K 62pin

33P

3 2 1 C414

from IC601 141pin FP_ACK 1-A1,1-B1 R666 10K

C409 33P

9 8 7 6 5 4 3 2

C
CN101
C

GND 10 FL DCFL DC+ -28V 11 12 13 2SA1602A(EF)-TLB

C407 33P

GND

FLDC+ -28V V+3_BE

R421 4.7K

GNDM GND

R412 ***

GND

URST

URST C416 ***

B 3/4
XNOR/KARAOKE Q412 DTC114YUA-TLB GND

V+3_BE

to IC601 188pin (page2/4)

from page3/4

R499 10K

V+3_BE C621 *** C600 1 C622 1 IC602 K4S641632F-TC75-K

C628 1 DQ0 DQ1 DQ2 C627 1 DQ3 DQ4 DQ5 DQ6 DQ7 C629 1

64M SDRAM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10/AP A0 A1 A2 A3 VCC VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 C632 1 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 C624 1

R/Cr
R533 R532 150(F) ***

R/CR

B 4/4

to IC801 16pin (page4/4)

B/Cb

GND B/CB R553 R552 150(F) ***

B 4/4

to IC801 14pin (page4/4)

DQM0 DWE# DCAS# DRAS# DCS# DBA0 DBA1 MA10 MA0 MA1 MA2 MA3

DQM1 SDCLK SDCKE MA11 MA9 MA8 MA7 MA6 MA5 MA4

G/Y

GND G/Y R543 R542 150(F) ***

B 4/4

E
RF

to IC801 12pin (page4/4)

GND

: RF SIGNAL ROUTE : V SIGNAL ROUTE : S-VIDEO OUT C/C SIGNAL ROUTE : S-VIDEO OUT Y/Y SIGNAL ROUTE : R/Cr SIGNAL ROUTE : G/Y SIGNAL ROUTE : B/Cb SIGNAL ROUTE : AUDIO SIGNAL ROUTE

V S-C/C S-Y/Y R/Cr

GND

S_Y R523 R522 150(F) ***

S-Y/Y

B 4/4

to IC801 6pin (page4/4)

G/Y B/Cb

GND

D
All resistors and capacitors are 1608 size unless otherwise specified. ***:parts not mounted

: AUDIO(DIGITAL) SIGNAL ROUTE

1, 2, @, #: Refer to "3.3 WAVEFORMS".

B 2/4
7

DV-270-S
5 6 8

25

3.7 DVDM ASSY 3/4 [AUDIO BLOCK]

A

V+12 IC703 *** 3 2 1

V+5V R701 ***

V+5A

V+3A

B 3/4 DVDM ASSY (VWS1571)

D700 R702 *** *** C701 1000/6.3 C702 C704 0.1 C703 *** 0.1

GNDA

GNDA

GND

B 2/4
from IC601 (page2/4)

V+3A

3
ACLK 151pin R700 ***

R707 47 L707 ***

R770 R777

***

***

IC701

147pin

XAMUTE R751 1K R750 10K Q751

2ch AUDIO DAC

PCM1742KE-TBB 1 2 3 4 5 6 7 8 BCKIN DATA LRCKIN GND Vdd Vcc VoutL VoutR C777 *** GND GNDA MCLK ML MC MD ZEROL ZEROR Vcom AGND 16 15 14 13 12 11 10 9 DAC_XCS0 SCK SO 144pin 143pin 142pin

4 7
148pin 154pin 149pin ABCK ASDAT0 ALRCK

GND

5 6 from IC601 (page2/4)

C706

C705 100/10

0.1

B 2/4

GNDA

C711 100/10

V+12 R720 22K R731 *** Q730 ***

R730 ***

100/10

D731 ***

C730

*** C731

R724

GNDA C721 100/10

B 3/4
26
1 2

DV-270-S
3 4

22K

V+5V

V+12 (2125 size) Q753 2SA1576A(QR)-TLB or 2SA1602A(EF)-TLB C790 R753 1.8K

VTL1089- -T

L790

Q752 DTC114YUA-TLB R752 R754 4.7K ***

R792 1.8K

GNDA

GNDA

GNDA

ASPDIF

GND R795 R794 220 75 C792 1/50 R796 100K R797 C793 *** L797 ***

B 4/4
to JA801 (page4/4)
D
*** COAXIAL

R791 2.2K

from IC601 153pin B 2/4 (page2/4)

R793 3.9K GND

GND Q791 2SC4081(QR)-TLB

GND

V+12

(axial resistor) R713 18K(D)

C732

R7130 *** R711 (axial resistor) 10K(D) R7110 *** R712 10K

C713 100P 2 3 + 8 1 C715 47/16

GNDA Q746 2SD2114K(VW)-TLB R716 220 R717 220 C717 330P

47/16

C733

0.1

B 4/4
to JA801 (page4/4)
AUDIO_L

C712 680P

4 IC702 BA4560F-TBB

C714 0.1

R715

C724 0.1

R725

C727

C722 680P

330P

GNDA

22K

22K

R746 470

R7210 *** R721 10K(D) (axial resistor)

R756 470 R726 220 Q756 2SD2114K(VW)-TLB R727 220

B 4/4
AUDIO_R

5 + 6 -

IC702 BA4560F-TBB 7 C725 47/16

to JA801 (page4/4)

R722 10K R7230

8 C723 100P

***

R723 18K(D) (axial resistor)

: AUDIO SIGNAL ROUTE

D

: AUDIO(DIGITAL) SIGNAL ROUTE

3 8: Refer to "3.3 WAVEFORMS".

All resistors and capacitors are 1608 size unless otherwise specified. ***:parts not mounted

B 3/4
DV-270-S
5 6 7 8

27

3.8 DVDM ASSY 4/4 [VIDEO BLOCK]

A

B 4/4 DVDM ASSY (VWS1571)

V+5V

R810

10K

C
V+5V

B 2/4
from IC601 (page2/4)

C803

***

VIDEO AMP DRIVER

MM1623BF-TBB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Vcc1 C in MUTE1 V in YC MIX Y in GND1 BIAS I/P CY in CLP Cb in MUTE2 Cr in Vcc2 28 DC out 27 C out 26 S1 25 S2 24 V out 23 22 GND2 Y out 21 CY out 20 GND2 19 Cb out 18 17 GND2 16 Cr out 15 GND2

B 2/4
from Q501521 (page2/4)
D

S_C CVBS S_Y

S-C/C V S-Y/Y

C811 C821 C831

0.1 1 1 C804 *** C805 0.1

C802 0.1

C801 ***

IC801

S-C/C
SQUEEZE LETTER 138pin 134pin

S-Y/Y V G/Y B/Cb R/Cr

B 2/4
from Q531551 (page2/4)

G/Y B/CB R/CR

G/Y B/Cb

C841

C851

0.1 0.1 GND

R/Cr
C861

GND

V S-C/C

: V SIGNAL ROUTE : S-VIDEO OUT C/C SIGNAL ROUTE : S-VIDEO OUT Y/Y SIGNAL ROUTE : R/Cr SIGNAL ROUTE : G/Y SIGNAL ROUTE : B/Cb SIGNAL ROUTE : AUDIO SIGNAL ROUTE

S-Y/Y R/Cr G/Y B/Cb

: AUDIO(DIGITAL) SIGNAL ROUTE

I/XP

from IC601 139pin (page2/4)

F

B 2/4

B 4/4
28
1 2

DV-270-S
3 4

9 !: Refer to "3.3 WAVEFORMS".

B 3/4
from page3/4
COAXIAL

JA801
VKB1179 (JALCO) or VKB1196 (SMK)

B 3/4
from page3/4
AUDIO_L GND

DIGITAL AUDIO OUT (COAXIAL) L AUDIO OUT (2CH)

GNDA

B 3/4
from page3/4
AUDIO_R

R
C
C813 ***

14

C812 R812

0.1 S-C/C 10K

R811 75(F) (2125 size)

13 9
S-C/C

C822 470/6.3

R821 75(F) (2125 size)

C832 470/6.3

C823 ***

S-Y/Y

S-VIDEO OUTPUT

V
C833 *** R831 75(F)

VIDEO OUT (COMPOSITE)

S-Y/Y V G/Y B/Cb R/Cr

10 11 12

C842 1000/6.3 C852 470/6.3 C862 470/6.3

G/Y

R841 C843 *** 75(F)

Y Cb Cr COMPONENT VIDEO OUT

B/Cb

L851 VTL1089- -T

R851 C853 *** C863 *** 75(F) R861 75(F)

R/Cr

L861 VTL1089- -T

F
All resistors and capacitors are 1608 size unless otherwise specified. ***:parts not mounted

B 4/4
DV-270-S
6 7

29
8

3.9 FLKY and IRKY ASSYS

A

FLKY ASSY
DV-270/KU/CA DV-2750/WY DV-370/WY DV-270/R* DV-270/RT DV-3701/RA DV-270/LF DV-270/J VWG2463 VWG2464 VWG2465 VWG2466 VWG2467 VWG2468 VWG2470 VWG2472

Note1 R115 R116 R113 R114 R111 R112 R109 R110 R103 R104 R105 R106 R107 R108

KEY1 S125,126,127,128 S122,123,124

KEY3 S110 116 R162 167

KEY2 S117,118 R168,169 S108

V+3E R172 10K

Note1
R115

V+3E

R200 ***

KEY1
R113 R111 R109 R103 R105 R107 C151 ***

R147 1.2K S128

R146 2.2k S127

[EJECT-270]

[PLAY-270]

GND R140 ***

V+3E R171 10K

KEY3
R116 R114 R112 R110 R104 R106 R108 C152 ***

R167 1.2K S116

R166 2.2K S115

R165 2.7K S114

[LEFT-270]

[ENTER-270]

[DOWN-270]

GND GND V+3E

KEY0
C186 *** GND R169 2.2K S118 R102 0 V+3E

C101 *** R117 R118 10K R135 10k *** LED1 LED0 TEST1 TEST0 NC NC P16 P15 NC P14 P13 P12 P11 P10 C102 0.1 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21

KEY2
C195 ***

R141 ***

R191 10K

R168 1.2K

[HOMEMENU-270]

[TOPMENU-270]

NOR/KARAOKE OEM TES MS1_0 MS1_1 MS1_2 MS0_0 MS0_1 MS0_2 VDD VDD GND KEY0 KEY1

LED6 TEST2 FL SET1 FL SET2 ON POWER TEST3

GND 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 R124 ***

X101 VSS1142(5MHz)

V+3E

V+3E

61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

C104 0.1/50V

C103 ***

C105 0.1

GND GND

C183 1000P

P9 P8 P7 P6 P5 P4 P3 P2 P1 NC NC NC G8 G7 G6 G5 G4 G3 G2 G1

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

20 KEY2 19 KEY3 18 GND

SEL IR ACK

41 LED5 42 LED4 43 LED3 44 LED2

IC101 PE5374A

FL CONTROL MICROCOMPUTER
59 VDD 60 -28V

HALT LED8 CTS RESET OUT POWER ON XREADY SO SI SCK RESET IN IC X2 X1 1 VDD GND

R123 R122

0 ***

ACK CTS XRESET POWERON XREADY SO SI SCK RESET

R127 R128 R129 R130

47 47 0 0

-28V

R195 3.3 32 31
FL+ FL+

R196 3.3

R199 3.3 C106 ***

R197 ***

R198 ***

FLDC+ FLDC-

29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4
P16 P15 P14 P13 P12 P11 P10 NP NP NP NP G8 G7 G6 G5 G4 G3 G2 G1 P9 P8 P7 P6 P5 P4 P3 P2 P1

2 1
FLFL-

V101

FL TUBE

VAW1077-

C
30
1 2

DV-270-S
3 4

S117

FLKY ASSY (VWG2463)

ALL TACT SWITCHES = VSG1024

R145 2.7k S126 S125

D
V+3E B4B-PH-K-S 1 V+3E

IRKY ASSY (VWG2475)

V+3E

VWG2475 S129 S130 S131 S101 S103 S104

V+3E
[POWER-270] [<<-270]

VWG2476

[PAUSE-270]

[STOP-270]

VKP2321

CN103

R164 3.9K S113

R163 6.8K S112

R162 12K S111 S110

CN105

1 2 3

R192 10K

2 3 4

IR KEY GND

R153 1.2K

R152 2.2K

S101

S103

[>>-270]

4 GND

[UP-270]

[RIGHT-270]

[MENU-270]

[RETURN-270]

GND V+3E D106

GND

S104

L101 ***

R181 ***

*** D103 ***

IC104 RPM7240-H4 1 2 3

D107

***

C182 0.1

C181 ***

R182 ***

GND

REMOTE RECEIVER
D

CN101
VKN1275XREADY SO POWERON SI XRESET SCK CTS RESET ACK FLDC+ -28V 13 FLDC15 V+3E GND 14 1 2 3 4 5 6 7 8 9 10 11 12 (VKN1219-) XREADY S(FtoM) POWER ON S(MtoF) XRESET SCK CTS RESET ACK FLDC+ V+3E(+3.3V) -28V GND FLDCGND

B 2/4
CN105

FLKY ASSY S110 : RETURN S111 : MENU S112 : \ (cursor button) S113 : (cursor button) S114 : (cursor button) S115 : ENTER S116 : | (cursor button) S117 : TOP MENU S118 : HOME MENU S125 : S126 : S127 : OPEN/CLOSE S128 :

IRKY ASSY S101 : STANDBY/ON S103 : S104 :

C197 ***

C198 ***

GND

C199 ***

***: parts not mounted

C D
DV-270-S
5 6 7 8

31

32
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.800 MFD, BY LITTELFUSE INC. FOR CP1 (AEK7008).

E
CP1
AEK7008 800mA

POWER SUPPLY UNIT (VWR1376)

NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) UNIT

3.10 POWER SUPPLY UNIT [VWR1376]

AC IN

B 2/4

DV-270-S

CN1

CN401

In case of repairing, use the described parts only to prevent an accident. Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Unit is repaired. Please take care to keep the space, not touching other parts when replacing the parts.

CN2
4

NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

4. PCB CONNECTION DIAGRAM

4.1 LOAB ASSY
A

NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Connector
Transistor

Capacitor

B C E B B C E D D G S G S D G S C E B C E

SIDE A
Transistor with resistor

Field effect transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

SIDE A

SIDE B

A
LOAB VNP1879-B
S101 1 CN602 5

LOAB ASSY
(VNP1879-B)
GB-04
V+3D (V+5D) GND 5 C102 C101 SW2 1

D
LOAD+ LOAD-

1 2

VWG2346- -CN VWG

CN601

1 CN602 CN601

CN602

CN601

CN601

CN602

M
LOADING MOTOR ASSY

B CN103
E

A
DV-270-S
5 6 7 8

A
33

4.2 DVDM ASSY

A

SIDE A

IC703 IC400 IC403 Q403 Q402 IC60 IC603 IC602 Q7 Q8 IC101 IC601 Q5 Q4 IC402 IC404 IC401 IC301 Q72 Q751 Q71

Q401 Q412

M M
SPINDLE MOTOR CN102

STEPPING MOTOR CN101

CN104 CN401

PICKUP ASSY-S

CN2
Q72

D P
B
12

R234 R233

23 L9 R26

1 C233 R25 L8 C230 R240

R16

R432

1 C6

CN102

13
R422 R420

10
R423 3 2 1 C432

C705
R750 Q751 R770 R702 C30

REFLOW KF 8

C231

CN601

C401

R115 R116 R117 R118 R119 R120 C120

C440

IC401 5
C410 4 5

IC703 3 2 1 R701

Q5

Q7

Q8

R239

C420 4 R13 5

C118 C116

R107

R106

C12

C404 R104 R103 C114 C10

1 4 IC404

C431

R22 C113 C112

R21 Q4 R14

R18 R15

C402

VNP1957-B DVDM

C33 C32 102

C20

C102

R27 R28 R30

C11

C43 C46 C45 C44

C8

CN103

IC301

C9

CN103

103 R29

2.5V GND

R35 R36 R37

IC403

C142

R41

R40

IC101 CN60
C619

C50 C51 C48 R600

C125

C403 4 5 R441 R411 R444 Q403 Q402 R442

C132 C134 C136

C139

R39 3 C430 R43 C152 R42 R124 R633 R38

C49 C614 C613 C612 128 C616 1 C47 C41 38 C23 39

C130

25

R499 C63

R663

C610

CN101

Q401

IC603

24

C618

29

C615

30

C26 C25 C29

C699 C601

15

C414 C409 C421 C416

R69 9 R664

48

R619 R618 R615 R614 R613 R612 R616

IC60

C633 R609 C617

C607

C603 C625 R601 C626

CN105

CN105

C655

C635

C642

R666

R412

C60

C124

R66 R657

R607

54

C609 C611 1

C605

R659

R667

HEAT RESISTANCE PREFLUX

R668

C628

C415

C666 C670

C681 C692 C688

IC400

C632

R688 IC601
C682 C624

C627

C629

R400

C685 R67 C669

C683

R691 R603

R2

C697

R640

C608 108

R686

C644

R1

C622

R604

163 109 R661 R660 162 C639

C665

R552 R542 R502 R522

C630

C600

C621

R617

R642

R651

C620

C650 C659

CN602

C623

C660 R512 R643 R644 R648 R649 R652 R654 R653 C667

C661

C606 R687 C640 R602 C602 R532 R53 R

Q412

CN61

B
34
1 2

DV-270-S
3 4

55

C407 R665 R421

C662

C671

R606

216

R24

10

R68

C663

3.3V

C604

R23

R443

C36 C37 C38 C34 C27

C39

C35

L707

IC402

R751

C408 R414

1 R413

C703

65

Q71

42

22

21

PC
CN101
24 2 C232

FC DC
CN104 1
R72

C7 R

CN401

R662

54

1 27

IC602 28

IC703 01 IC301 IC701 IC81 IC801 IC702 Q752 Q753 Q756 Q748 Q746 Q791 Q758

SIDE A

Q72 Q751 Q71 Q70 Q73 Q76 Q75 Q801

Q730 Q805

N2
R70 R77

2003.11.28 MT OUT
R731 C730 R730 D731 R74

Q72

C72 C77 R71

Q76

C76

1
R748 R716

B DVDM ASSY
(VNP1957-B)

Q73

1
Q71 Q70

C75

8
R76

CN702
R746 R718 R752 R754

R73

R724 R720

C705
1 R413
R751 IC703 3 2 1 R701 R750

C731

Q752 Q730

R7110 R713 R7130 C713 1 C732

R753

C401

C706 IC701 16

Q751 R770

C715

Q756

C714 R712

R727 R725 R726

L707

C711

R700 1 8

R711

C431

C712

C703

C733

D700 C721

C722 C724

R728

R702 C30

C704 R707 R777 C777

C702

L851

R851

C8
C20

R758

C853

C727 C717 R756

Q753

R715

R75 R7210

IC702

IC301

65 64

R722

C723 R7230

C80

C701

R721

R723

C725 C81

CN801

1 20
39 C16 C13 R17 C87 C86 1 C83

C23

C18

C38 C34 C27

C88

C35
R23

C26 C25 C29

C842

R83 R894

C85

R821

R82

C39

C663

C625

C84

R24

R812

0 1 2 3 4 5 6 7 8 9

R601 C626

C801

R808

R607

C862

R606

216

C811

C803

C802

C822 C832
R807 R871

C662

C671

L891 L881

C681 C692 C688 C685 R67 C669 C665 3 R660

C606 R687 C640 R602 C602

C831 C821

C841 0 1 2 3 1 1

C872

R881

R891

CN802

R811

C603

C813

C604

C15 R33 R32 R11 R12 C14 C17 C19 A B C

IC81

C82

C823

38

R81 R892 R893

C852

C851 0 C861

R640

C793

C791

X601

C892

C683

C805 C804
R810 Q801

C644

R686

C792 R806
L790 C790 R795

R532 R533 R553 R543 R503 R523 R512 R513

R552 R542 R502 R522

C661

VWS1571 VWS1572 VWS1573 VWS1574 VWS1575 VWS15

R792

R796

R791

Q791 R793

C667

R794

L797 JA701

Q805

R797

C882

Q758

Q748 Q75 28 1 IC801 14 15

R72

2/2
JA801

R717 Q746

C863 R861 L861 C843 R841 C833 R831

C812

T
F

B
DV-270-S
7 8

35

SIDE B

B
36
1 2

DV-270-S
3 4

20

CN80

B
CN702

1
1

B DVDM ASSY
(VNP1957-B)

SIDE B

CN104 CN401 CN101 CN102

CN103

CN103

CN105

CN105

DV-270-S
5 6 7 8

CN102

12 4 CN602 4

CN101 15 1

CN104 1 1

CN401

B
37

4.3 FLKY and IRKY ASSYS

A

SIDE A

D
B
D105

IRKY ASSY
(VNP1955-C)
L101 C181

W151

LED(TAI)

FLKY ASSY VNZ1765-C

STOP270 S125

PAU S1

CN103 CN102

S122 STOP370 PAUSE370

CN103
C

SIDE B
CN103
ASSY
CN103 CN102 V+3E IR KEY GND LED

1
C186

0 0 0 -A

VWM2 1 1 1

C182 D107 D106 R190

1.V+3E 2.IR 3.KEY 4.GND

2 3 4 5 6 7 8 9

5.LED

LF

GB-04

IRKY ASSY

D
F

IRKY ASSY
(VNP1955-C)

1/4

C D
38
1 2

DV-270-S
3 4

R181

CN104

D103

2 3 4 5 6 7 8 9

R153

R182

R152

R192

2 3 4 5 6 7 8 9

CN104
R145 R146

S104 >>270

>>370 S131

S103 <<270

<<370 S130

LED(THAI)

W152

IC104

1/4

1/4
W154 W136 W135 W134

VNZ1766-C

PC
GND

IRKY ASSY

VWG2477+3.3V(270)

VWG2475VWG2476-

POWERON270 S129 POWERON370 S101

W169

IR(270)

KEY0

SIDE A

W129 CN104
-28V

CN105

FL102 S127 EJECT270 W126

FLDC+

W110

IC102

-28V W111

W122 W120 W119

LED(TAI)

W108
GND

W112
GND

W117

KEY3(270) KEY2

W149

W139 W113 W114 W115 PLAY270 S128 W148 +3.3V W116

GND

W150

C101

W153

+v3.3V

KEY1

KEY3(270)

IR(370)

VWG2470VWG2472VWG2465W107
IR(270)

S118 15 1

L102

STOP270 S125

PAUSE270 S126 W130

CN101

W155

X101

+3.3V

KEY2

S124 EJECT370 PAUSE370 S123 W106 +3.3V

CONTACT SIDE UP

CN101

CN101
1.XREADY 2. S(F TO M) 3.POWER ON 4.S(M TO F) 5.XRESET 6.SCK 10.FLDC+ 11.V+3E 7.CTS 8.RESET 9.ACK 13.GND 14.FLDC15.GND 12.VFDP CN101(15P)

80

R152

R153

CN104

CN105

R192

61

CN105

DV-270-S
5 6 7 8

GB-04

5.LED

C106

R195

1.V+3E 2.IR 3.KEY 4.GND

FLKY ASSY
(VNP1955-C)

LF

R140

15

R123

CN101

R197

R129

R130

R141

R199

R122

R128 R127

C152

C104

C103

IC 10 1

28

C102

32

CN105
S104 >>270

C
V101
GND GND IR(370) +3.3V

FLKY ASSY
(VNP1955-C)
UP S113 RIGHT S112 ENTER S115 MENU S111

TOPMENU S117

R200

R114

R112 R115

R109 R103

R147

FLKY ASSY

R145

>>370 S131
R146

W140
+3.3V(370)

HOMEMENU

LEFT S116

C188 DOWN S114 S110 RETURN

VWG2463VWG2464VWG2466VWG2468-

PLAY370 S108

1/4

B CN105

SIDE B

R102

R124 C195 C151

21

R171

R191

R166

R172 R118

R117 R105 R110 R107 R104 R106 R108

R164

R162

R168 R194

40
C105

C183

R198

R193 R169 D104

R165 R167

R163

R113 R111

41 60

R116 R135 R196

C199 C198 C197

C187

C D
39

4.4 POWER SUPPLY UNIT [VWR1376]

A

POWER SUPPLY UNIT (VWR1376)

AC IN

E
40
1 2

SIDE A
DV-270-S
3

(VWR1376-B)

CN2
4

B CN401

POWER SUPPLY UNIT (VWR1376)

SIDE B
DV-270-S
5 6 7

(VWR1376-B)

E
41
8

5. PCB PARTS LIST

A

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 56 x 10 1 RD1/4PU 5 6 1 J 561 47k RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 RN2H R 5 0 K R50 1 RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

Mark No.
NSP NSP

Description

Part No.
VWT1210 VWG2346 VWS1571 VWM2231 VWG2463 VWG2475 VWR1376

LIST OF ASSEMBLIES
1..04 LOADER ASSY 2..LOAB ASSY 1..DVDM ASSY NSP 1..FLKB ASSY 2..FLKY ASSY 2..IRKY ASSY 1..POWER SUPPLY UNIT

Mark No. Description COILS AND FILTERS

L790,L851,L861 CHIP BEAD

Part No.
VTL1089

CAPACITORS
C644 C713,C723 C640 C142 C407,C409,C414,C421 C14,C717,C727 C26 C30 C612,C613 C25 C705,C711,C721,C731 C701,C842 C792 C10,C610,C715,C725,C733 C9 C822,C832,C852,C862 C124,C13,C606,C609 C625,C626,C688 C130,C134,C136,C603-C605 C607 C401-C403 C23,C48,C618 C112-C114 C615,C619 C712,C722 C15,C18,C20,C230 C232,C233,C27,C32-C34 C36-C38,C41,C431,C432 C47,C49,C51,C602,C702 C704,C706,C714,C724,C732 C802,C805,C811,C812,C851 C861 C102,C125,C132,C139,C408 C410,C420,C43,C430 C44-C46,C6,C600,C608 C611,C617,C620,C622-C624 C627-C629,C63,C630 C632,C633,C635,C639,C642 C650,C655,C659,C660,C662 C665,C666,C669,C670 C682,C683,C685,C692,C697 C790,C821,C831,C841 C29 CCSRCH100D50 CCSRCH101J50 CCSRCH120J50 CCSRCH221J50 CCSRCH330J50 CCSRCH331J50 CCSRCH391J50 CCSRCH471J50 CCSRCH561J50 CCSRCH820J50 CEAT101M10 CEAT102M6R3 CEAT1R0M50 CEAT470M16 CEAT470M16 CEAT471M6R3 CKSRYB102K50 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB105K10 CKSRYB153K50 CKSRYB222K50 CKSRYB472K50 CKSRYB681K50 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF104Z25 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF105Z10 CKSRYF333Z25
4

>
C

Mark No. SWITCH

S101

Description

Part No.

A LOAB ASSY
VSK1011

OTHERS
CN602 CN601
D

PC BOARD LOAB

S2B-PH-K S5B-PH-K VNP1836

B DVDM ASSY
SEMICONDUCTORS
IC702 IC60 IC602 IC101 IC801 IC301 IC601 IC701 > IC402 > IC401 IC400 BA4560F BR24L02FV-W K4S641632F-TC75 M63018FP MM1623BF MT1336E-L1 MT1379EE-L1 PCM1742KE PQ1M255M2SPQ PQ1M505M2SPQ PST3228 S-L2980A33MC-C6S VYW2183 2SA1576A 2SA1602A 2SC4081 2SD2114K DTC114YUA HN1A01F UM5K1N

> IC403
IC603 Q753 Q401,Q403 Q4,Q402,Q791 Q746,Q756 Q412,Q751,Q752 Q7,Q8 Q5

42
1 2

DV-270-S
3

Mark No. RESISTORS

R662,R668 R688 R711,R721 R713,R723 R753

Description

Part No.
RAB4C330J RAB4C680J RD1/4PU103J RD1/4PU183J RS1/10S182J RS1/10S1R0J RS1/10S1R8J RS1/10S4R7J RS1/10S75R0F RS1/16S1500F RS1/16S1500F RS1/16S2201F RS1/16S75R0F RS1/16S###J

Mark No.

Description

Part No.

E POWER SUPPLY UNIT

SEMICONDUCTORS
> CP1 (800mA)
AEK7008
A

R103,R106 R104,R107 R115-R120 R811,R821 R502,R512,R522,R532,R542 R552 R661 R831,R841,R851,R861 Other Resistors

OTHERS
CN401 CN103 JA801 CN104 CN102 KR CONNECTOR KR CONNECTOR 8P PIN JACK 4P FFC CONNECTOR 12P FFC CONNECTOR B13B-PH-K B5B-PH-K VKB1179 VKN1235 VKN1243 VKN1246 VKN1464 VSS1168
C

CN105 15P FFC CONNECTOR CN101 24P FFC CONNECTOR X601 CRYSTAL RESONATOR (27MHz)

C FLKY ASSY
SEMICONDUCTORS
IC101 PE5374A

SWITCHES AND RELAYS

S110-S118,S125-S128 VSG1024

CAPACITORS
C183 C102,C105 C104 CKSRYB102K50 CKSRYF104Z25 CKSRYF104Z50
D

RESISTORS
All Resistors RS1/16S###J

OTHERS
CN103 KR CONNECTOR V101 FL TUBE CN101 15P FFC CONNECTOR X101 CERAMIC RESONATOR (5MHz) B4B-PH-K VAW1077 VKN1275 VSS1142
E

D IRKY ASSY
SWITCHES AND RELAYS
S101,S103,S104 VSG1024

CAPACITORS
C182 CKSRYF104Z25

RESISTORS
All Resistors RS1/16S###J
F

OTHERS
IC104 REMOTE RECEIVER UNIT 0 CONNECTOR ASSY (04P) RPM7240-H4 VKP2321

DV-270-S
5 6 7 8

43

6. ADJUSTMENT
6.1 ADJUSTMENT ITEMS AND LOCATION
A

Adjustment Items
[Mechanism Part]
1 Tangential and Radial Height Coarse Adjustment 2 DVD Error Rate Adjustment

Adjustment Points (Mechanism Part)

Cautions: After adjustment, adjustment screw locks with the Screw tight.

[Electrical Part]
Electrical adjustments are not required.
B

1 2 Tangential adjustment screw

1 2 Radial adjustment screw

6.2 JIGS AND MEASURING INSTRUMENTS

Screwdriver (large)

Screwdriver (medium)

TV monitor

Test mode remote control unit (GGF1381)

Screw tight (GYL1001)

Precise screwdriver
F

DVD test disc (GGV1025)

Soldering iron

44
1 2

DV-270-S
3 4

6.3 NECESSARY ADJUSTMENT POINTS When

Exchange Parts of Mechanism Assy
Exchange the Pickup

Adjustment Points
A

Mechanical ~, point Electric point

After adjustment, screw locks with the Screw tight.

Exchange the Traverse Mechanism

Mechanical point
B

Electric point

Exchange PCB Assy

Exchange PC Board

Mechanical point Electric point

D

LOAB and DVDM ASSYS

DV-270-S
5 6 7 8

45

6.4 TEST MODE

A

POWER ON

POWER

ON

DISC SET
<TRAY OPEN>
OPEN/CLOSE
(Player)

<TRAY CLOSE>
DVD disc OPEN/CLOSE
(Player)

TEST MODE: PLAY

CHECK

<PLAY>
D

DVD, CD

An address is displayed

Press the play key ( ) of the normal remote control unit. GGF1381 Test mode remote control unit

ESC

TEST

DSC - &&&

Notes: After going into test mode, if you play back the disc, "DISC-NON" is displayed. The video signal and the audio signal are outputted during the test mode. The SKIP key and the SCAN key are effective during the test mode.
E

TEST MODE: OFF

ESC

POWER OR
GGF1381 Test mode remote control unit

OFF

46
1 2

DV-270-S
3 4

6.5 MECHANISM ADJUSTMENT

A

1 Tangential and Radial Height Coarse Adjustment START

Remove the pickup Assy from the Traverse Mecha. Assy. Remove the joint and the joint spring of the pickup Assy.

Pickup Assy

Note: Before removing the flexible cable for the pickup, soldering of the pickup circuit is necessary. For details, see "7.1.10 DISASSEMBLY".

Joint Joint Spring

Pass through the guide shaft to a new pickup Assy-S. Attach it to the Traverse Mecha. Assy.

Pickup Assy-S
C

Guide Shaft

Put the joint between the Tangential (or Radial) adjustment screw and the Mechanism Base and turn each screw to adjust the height. (Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".)

Joint

7.5mm Mechanism Base

E

Attach the Traverse Mecha. Assy to the Loader Assy. Turn it over and attach the joint and the joint spring. Arrange the flexible cables. (Refer to "7.1.10 DISASSEMBLY".)

DV-270-S
5 6 7 8

47

2 DVD Error Rate Adjustment

A

Notes: Use disc: GGV1025 BER:Block Error Rate

Play the DVD test disc at inner track (around #30000)

START
Play the DVD test disc at inner track Display BER on the monitor Mechanism Assy Adjust the radial adjustment screw so that BER becomes under "5E-5". Mechanism Assy Fasten the radial adjustment screw so that BER becomes over "1E-3". BER : over "1E-3"

ESC CHP/TIM

BER : under "5E-5"

B

Unfasten the radial adjustment screw by 90 degrees step till BER becomes over "1E-3" again . Record the number of rotation (N1). Fasten the radial adjustment screw till the number of rotation becomes harf of N1.
C
ESC

BER : - - - -

Player Monitor

Service mode end

Play the DVD test disc at outer track (around #200000) \ Service mode
ESC CHP/TIM

Turn the POWER OFF in case of NG once, and perform the adjustment once again.

If error rate is OK, locks a root of tangential and radial adjustment screws with the Screw tight. Screw tight: GYL1001

OK

CHECK
Confirm that the error rate is under "5E-5".

Mechanism Assy Fasten the tangential adjustment screw so that BER becomes over "1E-3". BER : over "1E-3"

Disc playback normally. The measurement of block error rate

ESC CHP/TIM ESC

Unfasten the tangential screw by 90 degrees step till BER becomes over "1E-3" again . Record the number of rotation (N1). Fasten the tangential adjustment screw till the number of rotation becomes harf of N1.

Service mode end

F

48
1 2

DV-270-S
3 4

7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 TEST MODE Test Mode Functional Specification
1 Test mode entry
In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Test mode remote control unit. Light the all FL and LEDs. OSD displays test mode. Note: * When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears.
B A

2 Release the Test mode

Turn off the power. Press the [ESC] (A8-5F) key of the remote control unit and reset it.

3 LD ON
DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n).

DV-270-S
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49

7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE

A

Character in bold : Item name : Information display 1 5 6 12

2 3 7 8 9 13 14 15

10 11

1 Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [ ] CD : ID indication [ ] 2 Code indication of remote control unit [R ] In case of double code, display a 2nd code. 3 Main unit keycode indication [K ] 5 Tracking status [TRKG ] Tracking on : [ON] Tracking off : [OFF] 6 Spindle status [SPDL ] [OFF], [CLV] 7 Mechanism (loading) position value [M ] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22] 8 Slider position [S ] In Side Switch ON : [01] In Side Switch OFF : [00]

0 Disc sensing [DSC ] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] - Jitter value [J ]

Note:Don't use it.

= Version of the FL controller [FL: ] ~ Region setting of the player [REG: ] Setting value : [1] to [6] ! Destination setting of the FL controller [MDL: / ] Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY @ Version of the flash ROM [V: . ] Flash ROM size [FLASH = ]

9 Output video system [V ] NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK ] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01] RGB : [02]
F

50
1 2

DV-270-S
3 4

7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY

Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Command Contents
Memory clear and region / revision indication Average value measurement of DVD error rate CD error rate measurement Scart terminal output : VIDEO Scart terminal output : S-VIDEO Scart terminal output : RGB Progressive OFF Progressive ON FL indication of ID number ZOOM ON (X2 -> X4 -> x1) Service mode indication (error rate indication, etc.) Model information indication Title search Input mode IN Title No. input Search execution Region confimation mode Only for progressive models WY, models equipped with Scart terminal
A

Conditions

Remote Control Remote Key Name Control Code

CLEAR (1) 5 (1) 5 (1) AUDIO SUBTITLE ANGLE R_SKIP F_SKIP STEREO (1) ZOOM CHP/TIM (1) CHAP (1) SIDE A (1) Numbers (1) PLAY (1) AUDIO (1) Numbers (1) A8-45 A8-05 A8-05 AF-BE AF-36 AF-B5 A3-9D A3-9C A8-4A AF-37 A8-13 A8-40 A8-4D A8-00 to A8-09 A8-17 A8-1E A8-01 to A8-08

1 : Test mode remote control unit

C

Service mode indication (ESC + CHP/TIM keys)

ID Address The error rate is always displayed in exponential notation, e.g., . e - , for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors)

Calculation of the average error rate (ESC + "5" [Test mode remote control unit] keys)
The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less

Indication of model information (ESC + CHAP keys)

The items from 12 to 15 of the TEST MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to RF VERSION. For details, see 7.1.4.
D

Region confirmation mode (ESC + AUDIO [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys)
After you press the AUDIO key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens.

DV-270-S
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51

7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY

To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key.
A

Display contents

1 10 9
B

Don't care.
3 4 5 6 7 8

Character in bold : Item name : Information display

C

1 Destination indication Display it according to model information set from the FL controller. 2 Region No. 3 Part number 4 ROM version 5 Flash size 6 FL controller version 7 CHIP VERSION 8 RF VERSION 9 Remote control code 0 Key code of Main unit

52
1 2

DV-270-S
3 4

7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE

Display during Service Mode
To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : () Number of error
Calculation of the average error rate For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less
B A

ex) For DVDs Step 1 Step 2

%%e -& %%e -6 %%e -5 %%e -4 %%e -3 %%e -2 : OK : OK : Refer to Step 2 : NG : NG

%%e -4 3.0e -4 4.0e -4 5.0e -4 6.0e -4 7.0e -4 : OK : OK : OK : NG : NG

C

3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors) Note: Error of AV1 is not supported in this player.

Indication plan contents

3 1 2
D

Character in bold : Item name : Information display

E

DV-270-S
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53

7.1.6 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY
A

Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed

How to diagnose
In the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected. Measure the voltage between the two ends of one of the resistors mentioned below.

No playback of a DVD :
B

Measure the voltage between the two ends of R22 or R25 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded.

No playback of a CD :
Measure the voltage between the two ends of R21 or R26 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded.

If the measurements show degradation of an LD, replace the PICKUP Assy.

PICKUP ASSY CN101

B
FC
2

DVDM ASSY

D P
12

24

CN104 1

23

R26

REFLOW KF 8

C231 R18 R15 C10

R115 R116 R117 R118 R119 R120 C118 C116 C120

R240

R25
L8

Q5
Q7 Q8 R239

C420 4 R13 5

R107

C113

C112

R106

Q4

R22

R21

R14 R104

R420

C230

R16

L9

1 C6

CN102

R234 R233

C12

C102

R27 R28

C11

54
1 2

21

PC
CN101
C232

C233

13
R422

IC402
C402

R103 C114

Front side

SIDE A

DV-270-S
3 4

7.1.7 TROUBLE SHOOTING

No.
1

Symptoms
The power is not turned on.

Diagnosis Contents
Check the voltage of EV+4V, 28V and FLDC on the POWER SUPPLY Unit. Are wires of output connector (POWER SUPPLY Unit) and CN401 (DVDM Assy) disconnected or damaged ? Check that the following voltage is output : IC403-pin 5 : 3.3V on the DVDM Assy Check that the voltage at IC101-pin 22 (KEY0) on the FLKY Assy becomes 0 V when the POWER key is pressed and 3.3 V when it is released.

Possible Defective Points

POWER SUPPLY Unit Connector / cable 3.3V Regulator IC (IC403) FLKY Assy Tact SW (when operation of only the POWER key on the main unit is not accepted)
A

FLKY Assy Check that the voltage at IC101-pin 17 (SEL IR) on the FLKY Assy is in Remote receiver section the range between 0 and 3.3 V while receiving signals from the remote (when operation of only the POWER key on the remote control unit when any key on it is pressed. control unit is not accepted) 2 Is the level at both IC101-pin 12 (XRESET) and pin 11 (POWER ON) FLKY Assy An opening screen is not on the FLKY Assy "H" ? FL Control IC (IC101) displayed on the monitor (The FL display lights. The Check the voltage of E+6.8V and SW+3.3V on the POWER SUPPLY mechanism does not work.) Unit. POWER SUPPLY Unit Check the voltage of P-CONT is about 3V on the POWER SUPPLY Unit. DVDM Assy Check that the following voltage are output : 5V Regulator IC (IC401) IC401-pin 5 : 5V, IC402-pin 5 : 2.5V on the DVDM Assy. 2.5V Regulator IC (IC402)

Is a resonator (X601 : 27MHz) on the DVDM Assy oscillating ? Is a signal input into IC603-pin26 (PCE#) on the DVDM Assy ? (Is a signal "H" for 80 mS and then "L" after the power is turned on ?) Communication with flash ROM. Are the signals input into IC602-pin 16 (DWE#), pin 19 (DCS#) and pin 38 (SDCLK) on the DVDM Assy ? (Is a signal fluctuating ?) Communication with SDRAM

DVDM Assy Crystal resonator (X601)

DVDM Assy DVD IC (IC601) Flash ROM (IC603) SDRAM (IC602)

Is a signal output from IC603-pin 28 (PRD#) on the DVDM Assy? DVDM Assy (Is a signal fluctuating for several hundred mS after the power is turned Flash ROM (IC603) on ?) DVDM Assy Is a signal input into IC101-pin 16 (ACK) on the FLKY Assy ? DVD IC (IC601) (Is a signal fluctuating ?) FLKY Assy Communication with FL Control IC FL Control IC (IC101) Is a signal output from IC101-pin 10 (XREADY) on the FLKY Assy ? FLKY Assy (Is a signal fluctuating in the range of 0-3V ?) FL Control IC (IC101) DVDM Assy Are the signals output from IC101-pin 9, pin 8 and pin 7 on the FLKY DVD IC (IC601) Assy ? FLKY Assy (in the range of 0-3V) FL Control IC (IC101) communication line Are the signals of IC60-pin 5(SDA) and pin 6(SCL) on the DVDM Assy DVDM Assy fluctuating for one or two seconds after the power is turned ? EEPROM (IC60) 3 An opening screen is not DVDM Assy Check the video signal path between DVD IC (DVDM Assy IC601) and displayed on the monitor Video circuit after DVD IC (The FL display lights. The video-out terminal (see the block diagram) (IC601) mechanism does not work.)

DV-270-S
5 6 7 8

55

No.
4
A

Symptoms
A tray cannot be opened. (An opening screen is displayed on the monitor)

Diagnosis Contents

Possible Defective Points

Does the voltage of CN103-pin 3 and pin 5 on the DVDM Assy change Tray SW normally ? Pin 3 (SW2(TRIN)): Tray is fully closed: "L" Pin 5 (SW1(TROUT)): Tray is fully opened: "L" DVDM Assy Is a LOAD-DRV signal reaching ? DVD IC (IC601) Are the signals output from IC101-pin 36 and pin 37 (CN103-pin 1 and pin 2) on the DVDM Assy ? DVDM Assy Pin 36: Approx. 6V during opening tray approx. 0V during closing tray. FTS Driver IC (IC101) Pin 37: Approx. 0V during opening tray approx. 6V during closing tray. Are wires of CN104 and CN103 on the DVDM Assy disconnected or damaged ? Does the voltage of CN102-pin 12 change by pressing the Inside switch. Are the signals output from IC101-pin 34 (FOCS_DRV) and pin 35 (FOCS_RTN) on the DVDM Assy ? Does 650-nm LD emit light ? Does a pickup lens move up / down ? Does an actuator spring bend ? Are plastic parts damaged ? Or is a shaft detached ? Is the turntable detached or tilted ? Is flexible cable of CN101 on the DVDM Assy disconnected or damaged ? Is signal output from IC601-pin 12 (FOSO) on the DVDM Assy ? (Device control of about 1.4 V is output usually. It is fluctuated by about 250 mV with focus up / down.) Are the signals output from IC101-pin 12 (W), pin 13 (V) and pin 14 (U) on the DVDM Assy ? Is pin 41 (STBY) fixed LOW and is pin 38 (ENDM) fixed LOW ? Is there any part detached from the spindle motor ? Or Is there any foreign object lodged in it ? Are wires of CN102 on the DVDM Assy disconnected or damaged ? Connector / cable Inside switch DVDM Assy FTS Driver IC (IC101) Pickup Mechanism section (motor) Flexible cable / connector DVDM Assy DVD IC (IC601) DVDM Assy FTS Driver IC (IC101)

Playback impossible (no focusing)

Playback impossible (Spindle does not turn)

Playback impossible (Playback stops)

Mechanism section (Spindle motor) Flexible cable / connector DVDM Assy Is signal output from IC601-pin 18 (DMSO) on the DVDM Assy ? DVD IC (IC601) Does 650-nm LD deteriorate ? 650-nm LD deteriorated. If the voltage at each both ends of R22 and R25 on the DVDM Assy is (When playback of a DVD is 0.4 V or more, the 650-nm LD is definitely deteriorated. impossible) Does 780-nm LD deteriorate ? 780-nm LD deteriorated. If the voltage at each both ends of R21 and R26 on the DVDM Assy is (When playback of a CD is 0.4 V or more, the 780-nm LD is definitely deteriorated. impossible) DVDM Assy Is there abnormality in FG waveform ? FG output : FTS Driver IC (IC101) Disc Disc DVDM Assy DVD IC (IC601) DVDM Assy Audio Dac IC (IC701)

Are there scratches or dirt on the disc ? 8 Picture disturbance during playback (block noise, freeze, other) No sound (Picture is normal) Are there scratches or dirt on the disc ? Is there a problem with the format of the disc ? Check the waveform (ABCK, ALRCK, ACLK, ASDATA). Is signal output from IC701-pin 7 and pin 8 on the DVDM Assy ?

56
1 2

DV-270-S
3 4

Symptoms That May Occur When Any Of The Following ICs Is In Failure
IC
EEP ROM (DVDM Assy : IC60) 8M Flash ROM (DVDM Assy : IC603) DVD IC (DVDM Assy : IC601) RF IC (IC301) 64M SDRAM (DVDM Assy : IC602) User's data cannot be stored in memory. The ID number is lost. The power cannot be turned on. Downloading of the firmware cannot be performed. Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be generated, because the DVD processing is performed by a single chip. Failure in the servo system. (no disc-type distinction, no disc playback, etc.) No power. Block noise is generated during playback.

Symptoms
A

DV-270-S
5 6 7 8

57

7.1.8 ID NUMBER AND ID DATA SETTING

A

Caution: For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM), it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed. The ID number is written on the yellow label at the rear panel of the player. If there is no yellow label, before downloading FLASH ROM, take note of the ID number set following the procedures outlined in "ID Number Confirmation Mode" on the next page. Note: Enter ID numbers while the unit is in Stop mode so that the values set will be immediately written to the flash ROM. Setting an ID number or ID data is required in the following case: If "No ID Number!" or "NO ID DATA!" is displayed on the TV screen and on the FL display for a few seconds immediately after the power to the player is turned on or during Stop mode.
5 After entering all 9 digits, if you press the SEARCH key, the unit unconditionally sets the input number as the ID number. Then the unit automatically enters Player's Data Input Mode. (The SEARCH key is not accepted after all 9 digits have been entered.)

JIGS AND MEASURING INSTRUMENTS

4 5

[Player's ID Number Setting] ID Number ? 000000001 <PLAY> Compare Mode <SEARCH> Enter Input ID Number !

Service Remote Control Unit (GGF1381)

C

DVD Data Disc (GGV1171) 6 This display appears when the PLAY key is pressed in Step 4. Enter a 9-digit number to compare. The number is also displayed on the FL display. 7 By pressing the CLEAR key without having input a number, the unit returns to Step 2 without doing anything else. Each press of this key after a number has been input deletes one digit.

ID Number Input Mode

1 To enter ID Number Input Mode, with no ID number set, such as in a case of immediately after upgrading the firmware, press the ESC key then the STEREO key. Note: If a previous ID number and ID data, such as a factorypreset ID number and ID data, are maintained, the unit enters ID Number Confirmation Mode when the above keys are pressed. However, if only an ID number is maintained, the unit enters ID Data Input Mode. 2 Enter a 9-digit ID number. The ID number is also displayed on the FL display.

[Player's ID Number Setting] ID Number ? 000000001 Compare

3 By pressing the CLEAR key without having input a number, you can exit this mode. Each press of this key after a number has been input deletes one digit.

Input ID Number !

2 3

[Player's ID Number Setting] ID Number ? --------<CLEAR> Exit

8 After entering all 9 digits, if you press the PLAY key, the unit compares the numbers input in Steps 2 and 6, and only if the numbers match, that number is set as the ID. Then the unit automatically enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Input Mode. Note: If you press the PLAY button before inputting a 9-digit ID number, the unit returns to Step 6 without doing anything else.

Input ID Number !

4 After entering all 9 digits, if you press the PLAY key, the unit enters Compare mode. Enter the same ID number again. Only if your two input numbers match, the ID number is set. Compare mode helps eliminate mistyping of the ID number. Note: If you press the PLAY button before inputting a 9-digit ID number, the unit returns to Step 2 without doing anything else.
F

[Player's ID Number Setting] ID Number ? 000000001 Compare 000000001

8

<PLAY> Enter Input ID Number !

58
1 2

DV-270-S
3 4

ID Number Confirmation Mode

1 To enter ID Number Confirmation Mode after the ID number and the ID data are set, press the ESC key then the STEREO key. 2 The ID number already set is displayed. (It is also displayed on the FL display.) 3 Enter a 9-digit number for comparison. This is not required when you only wish to check the ID number visually. (The number is also displayed on the FL display.) 4 By pressing the CLEAR key without having input a number, you can exit this mode. Each press of this key after a number has been input deletes one digit.

Indication of an ID number already set

An ID number already set is displayed in the following cases: 1) When the ESC key then the CLEAR key are pressed, user settings are cleared, then the ID number set is displayed on the screen. In this case, the ID number is not displayed on the FL display. 2) When the unit enters ID Number Confirmation Mode by your pressing the ESC key then the CLEAR key, the ID number set is displayed. In this case, the ID number is also displayed on the FL display. If you only need to confirm the ID number, you can exit this mode by pressing the CLEAR key or turning off the power.
A

2 3 4

[Player's ID Number Setting] ID Number ? 000000001 Compare <CLEAR> Exit Input ID Number !

Indication when no ID number is set

If no ID number is set, the message "No ID Number!" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode.
B

5 After entering all 9 digits, if you press the PLAY key, the unit compares the number entered in Step 2 with the ID number set, and only if the numbers match, the unit automatically exits ID Number Confirmation Mode. If an ID data has not been entered, the unit enters ID DATA Input Mode. If the numbers do not match, the disc tray is opened, and the unit exits ID Number Confirmation Mode. Note: If you press the PLAY button before inputting a 9-digit ID number, the unit returns to Step 4 without doing anything else. 6 After entering all 9 digits, if you press the STOP key, the unit compares the number entered in Step 3 with the ID number set, and only if the numbers match, the unit automatically deletes the ID number and exits this mode. If the numbers do not match, the disc tray is opened, and the unit exits this mode. (The STOP key is not accepted after all 9 digits have been entered.)

[Player's ID Number Setting] ID Number ? 000000001 Compare 000000001

5 6

<PLAY> Enter <STOP> Memory Clear Input ID Number !

DV-270-S
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59

ID DATA Input Mode

A

1 To enter ID DATA Input Mode, with the ID number set, press the ESC key then the STEREO key. 2 When the STEREO key is pressed, the unit enters ID DATA Input Mode.

5 When writing of the data read from the disc to flash ROM is completed, "Rom Write OK!" is displayed. After seeing this message, you can exit this mode by pressing the CLEAR key. Note: Whether or not the data have been written to flash ROM can be confirmed by watching for the message "Rom Write OK!" being displayed after the disc is read.

[Player's ID Number Setting] ID Number ? [000000001] Compare >

B

[Player's Data Input Mode]

Rom Write OK! <CLEAR> Exit

<CLEAR> Exit <STEREO> ID Data Setting Mode Input ID Number !

3 If the DVD DATA DISC is loaded in this mode, the unit automatically starts reading the data. (If the DVD DATA DISC has already been loaded, the unit does not start reading the data. In this case, open then close the tray.)
C

6 If the data cannot be read from the disc, "Disc Error!" is displayed on the screen, and the disc is ejected.

4 To exit this mode, press the CLEAR key. While data are being read from the DVD DATA DISC, you cannot exit this mode.

[Player's Data Input Mode]

[Player's Data Input Mode]

Disc Error! <CLEAR> Exit

4
D

<CLEAR> Exit Insert The ID Data Disc ! Indication when the data have not been set
If no ID data are set after the ID number is changed, the message "NO ID DATA" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode.

60
1 2

DV-270-S
3 4

7.1.9 SEQUENCE AFTER POWER ON Flow chart from power on to the picture output
A

STANDBY

Power on operation by a user (remote controller key or product key)

[DVD IC] Accesses 64M SDRAM (Remaining part) (Display of VFD : LOADING) Disc detection (Focus control)

FL controller receives a message

[FL controller] FL lighting / outputs a power on signal (POWER ON: "L""H")

Spindle turn

[FL controller] Release the reset for DVD IC (XRESET: "L""H")

Read DISC information code

Disc Identification [DVD IC] Accesses flash ROM

C

The picture appears

[DVD IC] Accesses RF IC

[FL controller] Request communication to DVD IC (FP_XRDY)

D

[DVD IC] Outputs the communicable signal to FL controller (FP_ACK)

DVD IC FL controller communication

[DVD IC] Accesses 64M SDRAM (part)

The opening picture appears (Pioneer Logo)

DV-270-S
5 6 7 8

61

7.1.10 DISASSEMBLY
A

Note: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.

Diagnosis of the DVDM Assy

1 Bonnet and Tray panel

1 2 3 4 5 6

Remove the bonnet by removing the five screws. Press the power. STANDBY/ON button to turn on the

2 6

Press the 0 button to open the tray. Remove the tray panel. Press the 0 button to close the tray. Press the power. STANDBY/ON button to turn off the

4 3 5

3
C

5
Tray panel

Tray

How to open the Tray when the power cannot be on

Insert a screwdriver (small) into the slit located at the bottom of the unit, and slide the projection of the drive cam in the 04 LOADER Assy in the direction of the arrow, as indicated in the photo. If the tray pops out a little, fully pull it out by a hand.

Screwdriver (small) Projection Slit

Drive cam
E

Tray open 04 LOADER Assy

Screwdriver (small)

62
1 2

DV-270-S
3 4

2 Front panel section

1 2

Remove the six hooks. Remove the front panel section.

Front panel section

1 1

2 1 1 1 1

3 DVDM Assy

1 2

Remove the three screws. Remove the three screws.

1 1 1

DVDM Assy

DVDM Assy

Remove the DVDM Assy and stand it against the other parts.

Diagnosis
E

DV-270-S
5 6 7 8

63

4 04 LOADER Assy
A

Short-circuit two points of C and D by soldering.

Rear view

Note: After replacement, connect the flexible cable, then remove the soldered joint (open).

2 3 4

Disconnect the four connectors. Remove the four screws. Remove the 04 LOADER Assy. CD

2 2 2 2

3 4
C

04 LOADER Assy

64
1 2

DV-270-S
3 4

Removing the Traverse Mecha. Assy-S and Pickup Assy-S

A

1 Bridge and Tray

1 2

Remove the bridge by removing the one screw. Pull out the tray, then remove it by pressing the hook.

Hook

-1

1
Bridge

-1

-2

Tray

-2
D

Note when reinserting the Tray

When reinserting the tray, first align the triangle printed on the loading base and the pin of the drive cam, then insert the tray.

Drive cam

Pin

Front Side Loading base Triangle

DV-270-S
5 6 7 8

65

2 Traverse Mecha. Assy-S

A

Dislodge the flexible cables from their packaged placement.

Flexible cable for the spindle motor

Front Side

1
B

Flexible cable for the pickup Bottom View

2 3

Traverse Mecha. Assy-S Remove the four hooks. Remove the Traverse Mecha. Assy-S.

2
F

66
1 2

DV-270-S
3 4

3 Pickup Assy-S
Note: The Pickup Assy-S can be removed without removing the Traverse Mecha. Assy-S. (shown as Step .) Front Side
A

Remove the flexible cable for the pickup.

Flexible cable for the pickup Bottom View

Adjustment screw (Skew screw)

Adjustment screw (Skew screw)

2 3

Remove the two adjustment screws. Remove the Pickup Assy-S.

Pickup Assy-S
D

Note: Be careful not to lose the spring for the skew screw.

Skew screw

Spring

DV-270-S
5 6 7 8

67

4
A

Remove the one screw. Note: The screw is secured with the silicone adhesive. Make sure to apply the silicone adhesive after reattaching the screw. Pickup Assy-S

4
Silicone Adhesive GEM1037

Arrangement of the flexible cable for the spindle motor

: Conductive surface
Front Side Hook

Hook

Bottom View

68
1 2

DV-270-S
3 4

Arrangement of the flexible cable for the pickup

: Conductive surface Note: Be sure to move the Pickup Assy-S to the innermost perimeter.
A

Fold the flexible cable of pickup with the backing outward in the illustration below.

4 5

Hook the part folded in Step 1 to the hook. Pass the flexible cable through the hook.

Reference line

1
Backing 76 mm

Reference line Hook

Hook

Attach the flexible cable of the pickup to the connector.

6 7

Fold the flexible cable along the hook. Pass the flexible cable through the hook.

Hook

2 7
Backing

6
Front Side Bottom View Hook

Pass the flexible cable through the hook.

Hook

Hook

Make sure that the cable is loose

F

DV-270-S
5 6 7 8

69

7.2 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
A

List of IC
MT1336E-L1, MT1379EE-L1

7 MT1336E-L1 (DVDM ASSY : IC301)

RF IC Block Diagram

70
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

71

Pin Function

72
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

73

Pin Function

74
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

75

7 MT1379EE-L1 (DVDM ASSY : IC601)

A

DVD IC Block Diagram

Pin Function

76
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

77

Pin Function

78
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

79

Pin Function

80
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

81

Pin Function

82
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

83

Pin Function

84
1 2

DV-270-S
3 4

Pin Function

DV-270-S
5 6 7 8

85

7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY

A

86
1 2

DV-270-S
3 4

DV-270-S
5 6 7 8

87

7.4 CLEANING
A

Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup lenses Cleaning tools Cleaning liquid : GEM1004 Cleaning paper : GED-008

88
1 2

DV-270-S
3 4

8. PANEL FACILITIES
A

DV-270-S
5 6 7 8

89

90
1 2

DV-270-S
3 4

DV-270-S
5 6 7 8

91

7 Jigs list
A

Name Service Remote Control Unit DVD Data Disc DVD Test Disc (DVD-Video) CD Test Disc

Jig No. GGF1381 GGV1171 GGV1025 STD-905

Remarks diagnosis diagnosis (ID data setting) Check of DVD-Video Check of CD

92
1 2

DV-270-S
3 4