SCHEME OF TEACHING AND EXAMINATION M.TECH.

COMPUTER INTEGRATED MANUFACTURING (MCM) I SEMESTER Teaching hours / week Marks for Duration of Practical/ Field Sub Code Name of the Subject Lecture Exa Exam in work/Assignme IA s m hours nt 10 MCM 11 Applied Mathematics 04 02 03 50 100 10 MCM 12 Finite Elements 04 02 03 50 100 Method 10 MCM 13 Computer Aided 04 02 03 50 100 Design 10 MCM 14 Computer Control of Manufacturing 04 02 03 50 100 System 8 MCM Elective - I 04 02 03 50 100 15X 10 MCM 16 Seminar 03 50 Total 20 13 15 300 500 ELECTIVE I

Total Marks 150 150 150 150 150 50 800

10 MCM 153

Rapid Prototyping

I SEMESTER APPLIED MATHEMATICS Sub Code No. of Lecture Hrs/week Total Lecture Hrs : 10MCM11 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100

1. Approximations and round off errors: Significant figures, accuracy and precision, error definitions, round off errors and truncation errors. Mathematical modeling and Engineering problem solving: Simple mathematical model, Conservation Laws of Engineering. 10 Hrs 2. Roots of Equations: Bracketing methods-Graphical method,Bisection method,False position method, Newton- Raphson method, Secant Method. Multiple roots, Simple fixed point iteration. 06 Hrs 3. Roots of polynomial-Polynomials in Engineering and Science, Mullers method, Bairstows Method Graeffes Roots Squaring Method. 06 Hrs

4. Numerical Differentiation and Numerical Integration: Newton Cotes and Guass Quadrature Integration formulae, ntegration of Equations, Romberg integration, Numerical Differentiation Applied to Engineering problems, High Accuracy differentiation formulae 06 Hrs 5. System of Linear Algebraic Equations And EigenValue Problems: Introduction, Direct methods, Cramers Rule, Gauss Elimination Method, Gauss-Jordan Elimination Method, Triangularization method, Cholesky Method, Partition method, error Analysis for direct methods, teration Methods. 06 Hrs 6. Eigen values and Eigen Vectors: Bounds on Eigen Values, Jacobi method for symmetric matrices, Givens method for symmetric matrices, Householders method for symmetric matrices, Rutishauser method for arbitrary matrices, Power method, Inverse power method . 06 Hrs 7. Linear Transformation: Introduction to Linear Transformation, The matrix of Linear Transformation, Linear Models in Science and Engg 07 Hrs 8. Orthogonality and Least Squares: Inner product, length and orthogonality, orthogonal sets, Orthogonal projections, The Gram-schmidt process, Least Square problems, Inner product spaces. 07 Hrs TEXT BOOKS: S.S.Sastry Numerical Analysis for Engineers- Tata Mcgraw Hill Edition. Steven C.Chapra, Raymond P.Canale Numerical Methods for Engineers- fourth Edition, Tata Mcgraw Hill. 3. M K.Jain, S.R.K Iyengar, R K. Jain Numerical methods for Scientific and engg computation- NEW AGE INTERNATIONAL Publishers.
1. 2.

REFERENCE BOOKS: 1. Pervez Moin Application of Numerical methods to Engineering. rd 2. David. C. Lay, Linear Algebra and its applications- 3 edition, Pearson Education. FINITE ELEMENT METHOD Sub Code No. of Lecture Hrs/week Total Lecture Hrs : 10 MCM 12 : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100

1. Introduction to Finite Element Method : Engineering Analysis, History, Advantages, Classification, Basic steps, Convergence criteria, Role of finite element analysis in computer-aided design., Mathematical Preliminaries, Differential equations formulations, Variational formulations, weighted residual methods. 06 Hrs 2. One-Dimensional Elements-Analysis of Bars and Trusses, Basic Equations and Potential Energy Functional, 1-0 Bar Element, Admissible displacement function, Strain matrix, Stress recovery, Element equations, Stiffness matrix, Consistent nodal force vector: Body force, Initial strain, Assembly Procedure, Boundary and Constraint Conditions, Single point constraint, Multi-point constraint, 2-D Bar Element, Shape functions for Higher Order Elements 10 Hrs

3. Two-Dimensional Elements-Analysis of Plane Elasticity Problems: Three-Noded Triangular Element (TRIA 3), Four-Noded Quadrilateral Element (QUAD 4), Shape functions for Higher Order Elements (TRIA 6, QUAD 8) 07 Hrs 4. Axi-symmetric Solid Elements-Analysis of Bodies of Revolution under axi-symmetric loading: Axisymmetric Triangular and Quadrilateral Ring Elements. Shape functions for Higher Order Elements 06 Hrs 5. Three-Dimensional Elements-Applications to Solid Mechanics Problems: Basic Equations and Potential Energy Functional, Four-Noded Tetrahedral Element (TET 4), Eight-Noded Hexahedral Element (HEXA 8), Tetrahedral elements, Hexahedral elements: Serendipity family, Hexahedral elements: Lagrange family. Shape functions for Higher Order Elements 10 Hrs 6. Beam Elements-Analysis of Beams and Frames: 1D Beam Element, 2D Beam Element, Problems. 05 Hrs 7. Heat Transfer I Fluid Flow: Steady state heat transfer, 1 D heat conduction governing equation, boundary conditions, One dimensional element, Functional approach for heat conduction, Galerkin approach for heat conduction, heat flux boundary condition, 1 D heat transfer in thin fins. Basic differential equation for fluid flow in pipes, around solid bodies, porous media. 06 Hrs 8. Dynamic Considerations: Formulation for point mass and distributed masses, Consistent element mass matrix of one dimensional bar element, truss element, axisymmetric triangular element, quadrilatateral element, beam element. Lumped mass matrix, Evaluation of eigen values and eigen vectors, Applications to bars, stepped bars, and beams. 06 Hrs TEXT BOOKS: 1. Chandrupatla T. R.,Finite Elements in engineering- 2nd Edition, PHI, 2007. 2. Lakshminarayana H. V.,Finite Elements Analysis Procedures in Engineering, Universities Press, 2004 REFERENCE BOOKS: 1. 2. 3. 4. 5. Rao S. S. Finite Elements Method in Engineering- 4 Edition, Elsevier, 2006. P.Seshu, Textbook of Finite Element Analysis -PHI, 2004. J.N.Reddy, Finite Element Method- McGraw -Hill International Edition. Bathe K. J. Finite Elements Procedures- PHI. th Cook R. D., et al., Concepts and Application of Finite Elements Analysis- 4 Edition, Wiley & Sons, 2003.
th

COMPUTER AIDED DESIGN Sub Code No. of Hrs/week : 10 MCM 13 Lecture : 04 : 52 IA Marks Exam Hours Exam Marks : 50 : 03 : 100

Total Lecture Hrs

1. Introduction to Computer graphics and Database: Definition, Product cycle & CAD/CAM, Automation & CAD/CAM Introduction, Software configuration of a Graphic system, Functions of a Graphics package, Constructing the Geometry, Transformations, Data Base Structure and Content, WireFrame Features & CAD/CAM Integration. 06 Hrs 2. Computer Aided Design System Hardware: Introduction, Graphics Input Devices, Light Pens, Analogue devices, Keyboard devices, Graphic display devices, CRT displays, Plasma panel displays, Graphic output devices, Pen Plotters, Electrostatic plotters, Other graphic output devices, Modes of operation. CAD System Configuration 07 Hrs 3. Computer Aided Design System Software: Introduction- Operating System, Graphics system, The overlay system. Graphics Database structure & handling, Operating features, Symbols, Macros. Editing Facility, Data Selection, Graphic transformation, Plotting. Graphic standards- GKS and CORE, GKS-3D and PHIGS, IGES, Other Graphic Standards. 07 Hrs 4. Transformation System: Display, Windowing and Clipping, Two-dimensional transformations, Three-dimensional transformations, Linear transformations. 06 Hrs 5. Geometric Modeling: Introduction - Dimensions of models, Types of models, Construction of solid models. Wire frame Models, Wire frame Entities, Curve Representation. Parametric Representation of Analytic Curves - Review of Vector Algebra, Lines, Circles, Ellipses, Parabolas, Hyperbolas, Conics. Parametric Representation of Synthetic Curves - Hermite Cubic Splines, Bezier Curves, B-Spline Curves, Rational Curves. Curve Manipulations. 10 Hrs 6. Surface Models : Introduction - Surface Models, Surface Entities, Surface Reprsentation. Parametric Representation of Analytic Surfaces - Plane Surface, Ruled Surface, Surface of Revolution, Tabulated Cylinder. Parametric Representation of Synthetic Surfaces - Hermit Bicubic Surface, Bezier Surface, B-Spline Surface, Coons Surface, Blending Surface, Offset Surface, Triangular Patches, Sculptured Surface, Rational Parametric Surface. 06 Hrs 7. Mechanical Assembly: Introduction, Assembly Modeling - Parts Modeling & Representation, Hierarchical Relationships, Mating Conditions. Inference of position from mating conditions. 06 Hrs 8. Representation schemes - Graph structure, Location graph, Virtual Link. Generation of Assembling Sequences - Precedence Diagram, Liaison-Sequence analysis, Precedence Graph. Assembly Analysis. 06 Hrs TEXT BOOKS:
1. 2.

C.B. Besant and e.w.k. Lui Computer Aided design and manufacture- Affiliated East West, India 1988. Ibrahim Zeid, CAD/CAM Theory & Practice-Tata McGraw Hill 1998.

REFERENCE BOOKS:
1.

M.P Groover and 3 E W Zimmers,CAD/CAM Computer aided Design and Manufactue- prentice hall 1984.

COMPUTER CONTROL OF MANUFACTURING SYSTEMS

Subject Code : 10 MCM 14 No. of Lecture : 04 Hrs/week Total Lecture Hrs : 52

IA Marks Exam Hours Exam Marks

: 50 : 03 : 100

1. Introduction: Fundamentals of numerical control, advantages limitations of N.C systems-

classification of N.C systems, design consideration of N.C machine tools increasing productivity with N.C machines-marching center tooling for CNC machine. 10 Hrs 2. System device: device, feedback devices-counting devices digital analog converters. 06 Hrs 3. Interpolations: DDA integrators, simple and symmetrical DD reference word CNC interpolators. 06 Hrs 4. N.C part programming: Introduction-punched tape-manual part programming computer aided programming, APT programming. 06Hrs 5. Control loops for N C Systems: Introduction-control loops for point and counting systems. 06 Hrs 6. Computerized numerical control: CNC concepts-advantage of CNC references pale techniquessampled data techniques microcomputers in CNC. 06 Hrs 7. Adaptive control systems: adaptive control with optimization Adaptive control with constraintsvariable gains AC systems. 06 Hrs 8. Practical Exercises on NC part programming. 10 Hrs TEXT BOOKS:
1. 2.

Martin J. Numerical control of machine tools. M.Koren Computer Controls of Manufacturing Systems

REFERENCE BOOKS: Y.koren & J.Benuri Numerical control of machine tools-Khanna Wilson F.M Numerical control in manufacturing- Mc Graw Hill Newyork
1. 2.

RAPID PROTOTYPING Sub Code No. of Lecture Hrs/week Total Lecture Hrs
1.

: 10 MCM IA Marks 153 : 04 Exam Hours : 52 Exam Marks

: 50 : 03 : 100

Introduction: Definition of Prototype, Types of prototype, Need for the compression in product development, History of RP systems, Survey of applications, Growth of RP industry, classification of RP systems. 06 Hrs 2. Stereolithography Systems: Principle, Process parameter, process details, Data preparation, data files and machine details, Application. 06 Hrs 3. Selective Laser Sintering: Type of machine, Principle of operation, process parameters, Data preparation for SLS, Applications, FUSION DEPOSITION MODELLING: Principle, Process parameter, Path generation, Applications. 06 Hrs 4. Solid Ground Curing: Principle of operation, Machine details, Applications, Laminated Object Manufacturing: Principle, of operation, LOM materials, process details, application. 06 Hrs 5. Concepts Modelers: Principle, Thermal jet printer, Sanders model market, 3-D printer, Genisys Xs printer HP system 5, object Quadra systems, Laser Engineering Net Shaping (LENS) 06 Hrs Rapid Tooling : Indirect Rapid tooling -Silicon rubber tooling Aluminum filled epoxy tooling Spray metal tooling ,Cast kirksite ,3D keltool ,etc >Direct Rapid Tooling Direct, AIM, Quick cast process, Copper polyamide, Rapid Tool ,DMILS, ProMetal ,Sand casting tooling ,Laminate tooling soft Tooling vs. hard tooling. 10 Hrs 7. Software For Rp: Stl files, Overview of Solid view, magics, imics, magic communicator, etc. Internet based software, Collaboration tools, RAPID Manufacturing Process Optimization: factors influencing accuracy, data preparation errors, Part building errors, Error in finishing, influence of build orientation. 10Hrs 8. Allied Processes: vacuum, casting, surface digitizing, surface generation from point cloud, surface modification data transfer to solid models. 06 Hrs TEXT BOOKS:
6. 1. 2.

Paul F. Jacobs: Stereo 1ithography and other RP & M Technologies-SME NY, 1996. Flham D.T & Dinjoy S.S Rapid Manufacturing- Verlog London 2001.

REFERENCE BOOKS:

1.

Terry Wohlers Wohlers Report 2000- Wohlers Association 2000