Owner: KPIC

Costumer: Namvaran

Stack-4201
namvaran Consulting Engineers
Managers

Location: Kermanshah- Iran

Document No.: SEC-PJ045-ST-IFP-0008-2

K.P.I.C.

SEC-Project No.: PJ045

Ultra Sonic Test Procedure

Owner: Purchaser: Unit No.:

Purchaser review and comment shall not be assumed to indicate either responsibility or liability for accuracy and completenes of this document or to alter any contractual terms and conditions. Item Numbers: S-4201 Purchasers Disposition No Comments Comments as Noted Rejected

Date

Name

Initial

SDRL Code A60

Purchase Order No. I-41D1-B213-01

Document No.

Rev.

SEC-PJ045-ST-IFP-0008-2 02

02 01 Rev.

02.08.2004 20.06.2004 Issue Date

COMMENT AS NOTE ISSUED FOR COMMENT

DESCRIPTION

M.Z H.H
PRD. BY

M.Z M.Z
CHKD. BY

M.S.KH M.S.KH
APPR. BY

DISCIPLINE

Quality Assurance System U.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 2 of 10

Contents 123456789Purpose Scope Responsibility Reference Standard Description Acceptance Standard Documentation Sound Beam Propagton Reporting

10- Appendix 11- Personal Qualification

Quality Assurance System U.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 3 of 10

Ultrasonic Test Procedure

1- Purpose: This procedure describe the performance of the ultra sonic test for welds. 2- Scope The following procedure covers the general requirement for ultrasonic test of all corner weld type. 3- Responsibility All nondestructive examinations shall be performed by personnel certified in accordance with level II of American society for non-destructive testing (SNT-TC-1A) 4a) b) c) d) Reference Standard project specification ASME V Article 4 & 5 the latest version ASME SEC. VIII Div. 1 Appendix 2 the latest version . API 661

5- Description Type of equipment: sitescan 130 Messers. SONA TEST Test probe: Variable Frequency: 1MHZ-5MHZ SA5-10x8 ANGLE 60 SA-10x8 ANGLE 45 CDF5-15 (T/R)

(see appendix-3)

Coupling agent: sonagel W1 or grease or oil, Method Contact: Yes Immersion: No Shoes: No Wedge: No 5.1- Test Object Longitudinal corner weld connection corner welds. 5.2- Method of calibration Calibration block refer to appendix 2. standard reference block in ultrasonic testing all discountinuty indication are compared to a reference standard.

Quality Assurance System U.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 4 of 10

Ultrasonic standard reference blocks, often called test block, are used in ultrasonic testing not only to calibrate the ultrasonic equipment but principally to evaluate the discontinuity indication. Standardization means two things it verifies that the instrument/ probe combination is performing as required calibration it establishes a sensitivity (or grain) level. Evaluation of discontinuities within a piece is accomplished by comparing the indications from them with the indication from an artificial discontinuity of known size, at the same depth in a standard reference block of the same material to be tested. DAC calibration curve shall be draw as follow. 1. To make calibration block as per appendix 2. 2. Find the hole that give the highest amplitude & set in 80% of the full screen height. 3. Mark the peak of indication from 1/4, 1/2, 3/4 & connect all point to each other for drawing of distance amplitude corrective on curve. 5.3- Test Scope According to welding & NDT plan (100%) UT. See drawings No. AC01-118-09-00 6- Acceptance Standard As per ASME code SEC. VIII Div.1 appendix 12 and project specification. 7- Documentation Original certificates remain in quality department. One copy to Namvaran Co. 8- Sound Beam Propagation For sound beam propagation see appendix 4. 9- Reporting Operator/ inspector shall provide a test report (appendix 1) after performing each test and send to client authorized inspector for approval. 10- Appendix See appendix 1, 2, 3, 4, 5, 6 Personal Qualification The qualification of NDE personnel shall be in accordance with their employers written practice which must be in accordance with one of SNT-TC-1A , ANSI/ASNT CP-189 , national or international central certification progress.

Quality Assurance System U.T. Procedure

Plant Examination acc to: Drawing no.: Testing requirement TASK TO: Examination after H.T. Test Equipment: CALIBRATION RECORD (DAC DATA) Sound path (mm) Amplitude (dB) Ref. Block No. W ithout: Befor H.T.

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 5 of

Plant dentification: Material: Heat No.: Order No.: Dimention: Condition of Exam. Surface:

10

Joint No.

Probe

Dimension Sound Position

Echo Haight

Remark

Judgement Acc. Test Specification

Acceptable Reflectors No Recordable Reflectors

Not Accept. Reflectors

REMARKS:

Inspector Signature Date

OPERATOR

API

CLIENT (A.I)

Quality Assurance System U.T. Procedure Appendix (f2)

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 6 of 10

Weld Thickness t
1 in. or less over 1 in. through 2 in. over 1 in. through 4 in. Over 1 in. through 6 in. Over 1 in. through 8 in. Over 1 in. through 10 in. Over 10 in.

Basic Calibration Block Thickness T

3/4 in. or t 1-1/2 in. or t 3 in. or t 5 in. or t 7 in. or t 9 in. or t t=1 in.

Hol Diameter
3/32 in. 1/8 in. 3/16 in. 1/4 in. 5/16 in. 3/8 in. Note (1)

Notch Size
Width= 1/8 in. to 1/4 in. Depth = 2% T or 0.04 in. Diameter is greater into the Based mate

Length=2 in. min.

Quality Assurance System U.T. Procedure Appendix 3 (Sample)

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 7 of 10

Quality Assurance System U.T. Procedure

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 8 of 10

Appendix 4 Sound Beam Propagation (Sample)

Type SA5-60 SA-45 CDF5-15

MHZ 4.3 4.3 5

Element Dimension (mm) 10x8 10x8 2x13x5

Quality Assurance System U.T. Procedure Appendix 5 Sound Beam Propagation (Sample)

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 9 of 10

Quality Assurance System U.T. Procedure Appendix (6) Sound Beam Propagation

Project No. PJ.045

Rev. 02

Date: 02.08.2004 Sheet 10 of 10