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The Handbook

2009 EDITION

a Nexans company

Olex leads the way


with Pyrolex Ceramifiable Single & Multicore

Now available in both single and multicore


configurations, Pyrolex Ceramifiable offers
the complete package for superior performance
in emergency situations.

SAFETY
WARNING
Cables are insulated and sheathed with stable materials which may contain certain
toxic substances including lead. Insulation and sheathing materials should not be
chewed or ingested.
Should you require more detailed data regarding materials, please contact our Group
Safety Manager on 03 9281 4444 or refer to our web site, www.olex.com.au
Installation Cables must be installed in accordance with the requirements of
Section 3 Selection and Installation of Wiring Systems in the latest issue of
AS/NZS 3000 or the appropriate ruling standard in the country of installation.
Cables must also be connected by a licensed electrician, as ruled in the state or
country of installation. In particular your attention is drawn to Section 1.5 of the
Wiring Rules (AS/NZS 3000) Fundamental Principles.
Designers and installers can be assured the products provided by Olex meet the
requirements of the relevant cable standard, but must ensure appropriate selection
of cables for the electrical installation conditions.
Hazardous Areas Installation of wiring and fittings for hazardous areas, e.g.
flammable or explosive gas, liquid, dust or solids must comply with Section 7.7
Hazardous Areas, of AS/NZS 3000, and other relevant Australian Standards for
specific hazards and occupancies.
Technical Note
PVC 90C Thermal Rating The current carrying capacities for thermoplastic cables,
including flexible cords used as fixed wiring, insulated with V-90 and V-90HT PVC
compounds have been based on a conductor operating temperature of 75C
(refer AS/NZS 3008.1 Table 1 Note 2).

CONTENTS

The 2009 Handbook

Envirolex Cables

Low Voltage
1 Core
1 Core
1 Core
2 & 3 Core
2 & 3 Core+Earth
2 & 3 Core+Earth
2 & 3 Core+Earth
4 Core+Earth
4 Core+Earth
2 & 3 Core+Earth
2 & 3 Core+Earth
4 Core+Earth
4 Core+Earth
Multicore+Earth
Multicore+Earth
4 Core
2, 3 & 4 Core

PVC Insulated
PVC SDI
XLPE/PVC Single Core
PVC Flat
PVC Flat & XLPE Envirolex Flat
PVC Circular
XLPE/PVC Multicore
PVC Circular
XLPE/PVC Multicore
PVC SWA Circular
XLPE/PVC SWA Multicore
PVC SWA Circular
XLPE/PVC SWA Multicore
PVC Control
PVC SWA Control
XLPE URD Power
XLPE Aerial Bundled

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Industrial
2 Core, 2, 3 & 4 Core+Earth
2 Core, 2, 3 & 4 Core+Earth
1, 2 & 3 Core
1 Core
2, 3 & 4 Core
5 Core
4 & 5 Core
1 Core
2 Core, Multicore+Earth
2, 3 & 4 Core+Earth
3 & 4 Core+Earth
3 Core+3 Earths
Multicore+Earth
Multicore+Earth
1 Core
Multicore
Pairs
Pairs

Powerlex PVC OD Cords 27


Powerlex PVC HD Cords 28
Powerlex PVC Cords 29
Versolex HD Single Core 30
Versolex HD Unscreened 31
Versolex HD Unscreened 32
Versolex HD Braid Screened 33
NEW Titanex Single Core 34
NEW Titanex Multi Core 35
Flexolex HD Unscreened 36
Flexolex HD Screened 37
Varolex VSD/EMC 38
PVC Flexible Control 39-40
PVC/EMC Flexible Control 41
Silicone Single Core 42
Silicone Multicore 43
Instrolex Instrumentation 45
Instrolex Instrumentation SWA 46

CONTENTS
Fire Rated
1 Core
Multicore
1 Core

Pyrolex Ceramifiable
NEW Pyrolex Multicore Ceramifiable
NEW Pyroflex

48
49
50

Data/Comms
Security
Security/Audio
Coaxial
LAN
Optical Fibre
Telephone Internal
Telephone External
PVC Garden Lighting
Fire Alarm
Data

52
53
54-55
56
57
58
59
60
61
62

Accessories
Alco Metal Cable Glands
EMC, UW, HUW, AW, HAW
Alco Earth Tags Nickel Plated
Alco Gland Shrouds

64-68
69
70

The 2009 Handbook

Current Ratings
Flexible Cord Core Colours
PVC Flexible Cords
HD Single Core
Versolex
Flexible Installation
Versolex & Flexolex
Fixed Installation
Versolex & Flexolex
Welding
Aluminium Aerial
Copper Aerial
Single Phase
2x1 Core PVC, XLPE
Single Phase
2x1 Core Ceramifiable
Single Phase
2 Core PVC, XLPE
Three Phase
3x1 Core PVC, XLPE
Three Phase
3x1 Core Ceramifiable
Three Phase
3 & 4 Core PVC, XLPE

71
72
73
74
75
76
77
78
79-80
81
82-83
84-85
86
87-88

General Data
Cable Selection
Cable Installation
Minimum Size of Copper Earthing Conductors
Maximum Operating Temperatures
DC Resistance
3 Phase Formulae
M.C.M. & A.W.G. Conductor Size Conversion
Bending Radii & Motor Current
Number of Cables in Conduit
Cables in Conduit Space Factors
Pulling Tension
Abbreviations

89-91
92
93
93
94
95
96
97
98-99
100
100
101

Locations
Locations

102

The Olex Cable Range


Handbook Subscription
The Olex Cable Range

107
108

ENVIROLEX
CABLES
Olex Envirolex cables are an extensive range of enhanced performance cables for
the construction industry engineered to dramatically reduce environmental impact,
particularly under fire conditions, while retaining the excellent mechanical and
electrical properties designed into Olex cables. Olex uses a variety of inorganically
filled polyolefin based materials to engineer the cables in the Envirolex range to
meet a wide variety of end uses and performance requirements.

Advantages of Olex Envirolex cables


Conductor range up to 630mm2
Cable types from building wires to SWA, to multicore control
90C rated for superior thermal performance
Improved performance under fire conditions:

Flame retardant/self-extinguishing
Reduced acid, gas and smoke generation
Non-corrosive in fire situations
Reduced toxicity of fumes during fire
Halogen free (i.e. no chlorine, bromine etc.)
Lead free
No special termination or installation requirements
Made in accordance with Australian Standards
Envirolex cables have been tested according to and comply with the requirements
of the single flame tests specified in AS 1660.
Envirolex products include readily strippable cables for general construction
purposes as well as the tougher products commonly found in cables with higher
fire performance capability.
Information on the Envirolex range of 2 & 3 core+earth flat cables can be found
on page 12 of this handbook. Envirolex materials can also be used as alternatives
to all other low voltage power and control cables (refer tables on pages 7 to 24).
Cables are available on request, subject to minimum production run.

TAGE

LOW VOLTAGE

RIAL

INDUSTRIAL

TAGE

HIGH VOLTAGE

ATED

FIRE RATED

MMS

NING

Powering where we live.


Olex has a proud history of cable manufacturing
expertise, with more than half a century of
experience in the industry. Offering a comprehensive
range of low voltage power and control cables,
Olex has the cable you need.

DATA/COMMS

MINING

PVC
INSULATED
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Single core, 0.6/1kV V-90 insulated, to AS/NZS 5000.1 (unsheathed),


copper conductors, 90C.

Nominal
Main
conductor conductor
area
type
mm 2

Nominal
insulation
thickness
mm

0.5
1.0
1.0
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

0.8
2.4
1.0
0.8
2.8
1.6
0.8
2.8
1.5
0.8
3.1
2.0
0.8
3.6
3.2
1.0
4.5
5.1
1.0
5.1
7.1
1.0
6.0
11.1
1.0
6.9
17
1.2
8.4
26
1.2
9.4
35
1.4
10.9
48
1.4
12.4
67
1.6
15.2
96
1.6
17.3
118
1.8
18.8
144
2.0
21.1
180
2.2
24.1
236
2.4
26.9
296
2.6
30.6
376
2.8
34.1
477
2.8
37.8
613
PVC Insulated Copper Earth Conductor
0.6
2.7
1.8
0.7
3.4
3.0

1.5
2.5

Solid Cu
Solid Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Single Core
Strand Cu
Strand Cu

Nominal
overall
diameter
mm

Approximate
mass

Product
code

kg/100m
BAAP01AA001
BAAP02AA001
BAAP03AA001
BAAP05AA001
BAAP07AA001
BAAP09AA001
BAAP11AA001
BAAP13AA001
BAAP15AA001
BAAC17AA001
BAAC18AA001
BAAC19AA001
BAAC20AA001
BAAC22AA001
BAAP23AA001
BAAP24AA001
BAAP25AA001
BAAP26AA001
BAAP27AA001
BAAP28AA001
BAAP30AA001
BAAP32AA001
AATP05AA001
AATP07AA001

Note: Other temperature grades subject to minimum production runs.

PVC
SDI
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Single core, V-90 insulated, PVC sheathed to AS/NZS 5000, copper conductors, 90C.
1.0 to 16mm2 450/750V to AS/NZS 5000.2 25 to 630mm2 0.6/1kV to AS/NZS 5000.1

Nominal Main
conductor conductor
area
type
mm 2

Nominal
insulation
thickness
mm

Nominal
sheath
thickness
mm

Nominal
overall
diameter
mm

Approx. Product
mass
code

1.0
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

0.6
0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
2.2
2.4
2.6
2.8
2.8

0.8
0.8
0.8
0.9
0.9
0.9
1.0
1.4
1.4
1.4
1.4
1.5
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2

4.0
4.4
5.1
6.0
6.6
7.8
8.9
11.1
12.1
13.7
15.3
18.2
20.4
22.1
24.5
27.8
30.8
34.7
38.4
42.2

2.7
3.2
4.8
7.1
9.4
14.3
20.8
32.3
43
56
77
107
130
158
197
257
320
406
510
653

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

kg/100m
AABP02AA001
AABP05AA001
AABP07AA001
AABP09AA001
AABP11AA001
AABP13AA001
AABP15AA001
BABC17AA001
BABC18AA001
BABC19AA001
BABC20AA001
BABC22AA001
BABP23AA001
BABP24AA001
BABP25AA001
BABP26AA001
BABP27AA001
BABP28AA001
BABP30AA001
BABP32AA001

XLPE/PVC
SINGLE CORE
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Single core, 0.6/1kV X-90 insulated, PVC sheathed to AS/NZS 5000.1,


copper or aluminium conductors, 90C.

Nom. Main
cond. conductor
area type
mm 2

Nominal
insulation
thickness
mm

16
25
35
50
70
95
120
150
185
240
300
400
500
630

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compressed Cu
Compressed Cu
Compressed Cu
Compressed Cu
Compressed Cu
Compressed Cu
Strand Cu
Strand Cu
Strand Cu

0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
2.2
2.4

25
35
50
70
95
120
150
185
240
300
400
500
630

Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact
Compact

0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8
2.0
2.2
2.4

10

Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al
Al

Nominal
sheath
thickness
mm

Nominal
overall
diameter
mm

Copper Conductor
1.4
9.3
1.4
10.5
1.4
11.5
1.4
12.9
1.4
14.7
1.5
17.2
1.5
19.6
1.6
21.3
1.6
23.5
1.7
26.6
1.8
29.4
1.9
33.3
2.0
37.0
2.2
41.4
Aluminium Conductor
1.4
10.7
1.4
11.8
1.4
13.1
1.4
14.9
1.5
16.8
1.5
18.4
1.6
20.5
1.6
22.4
1.7
25.1
1.8
27.6
1.9
31.1
2.0
35.3
2.2
39.5

Approximate Product
mass
code
kg/100m
21
30
40
52
73
101
123
152
189
246
306
386
491
635

BDBP15AA001
BDBC17AA001
BDBC18AA001
BDBC19AA001
BDBC20AA001
BDBC22AA001
BDBP23AA001
BDBP24AA001
BDBP25AA001
BDBP26AA001
BDBP27AA001
BDBP28AA001
BDBP30AA001
BDBP32AA001

15
18
23
31
40
49
60
72
91
112
142
185
233

BDBA17AA001
BDBA18AA001
BDBA19AA001
BDBA20AA001
BDBA22AA001
BDBA23AA001
BDBA24AA001
BDBA25AA001
BDBA26AA001
BDBA27AA001
BDBA28AA001
BDBA30AA001
BDBA32AA001

PVC
FLAT
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2 & 3 core flat, 450/750V V-90 insulated, PVC sheathed to AS/NZS 5000.2,
copper conductors, 90C.

Nom. Main
cond. conductor
area type
mm 2

Nominal
insulation
thickness
mm

Nominal
sheath
thickness
mm

Nominal
overall
diameter
mm

Approximate Product
mass
code
kg/100m

2C
1.0
1.5
2.5
4
6
10
16

Solid Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

0.6
0.6
0.7
0.8
0.8
1.0
1.0

0.9
0.9
1.0
1.1
1.1
1.2
1.3

1.5
2.5

Strand Cu
Strand Cu

0.6
0.7

0.9
1.0

6.54.2
7.24.5
8.95.4
10.56.3
11.66.9
14.28.3
16.39.5
3C
9.94.5
12.35.4

5.04
6.17
9.68
14.19
18.59
29.42
42.48

CACP02AA002
CACP05AA002*
CACP07AA002
CACP09AA002
CACP11AA002
CACP13AA002
CACP15AA002

8.84
14.03

EACP05AA003
EACP07AA003

Note: *Red sheath 450/750V version available for fire alarm wiring systems.
A 0.6/1kV red sheath version is also available: DACP05AA002.

11

PVC FLAT & XLPE


ENVIROLEX FLAT
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

PVC: 2 & 3 core+earth flat, 450/750V V-90 insulated, PVC sheathed to


AS/NZS 5000.2, copper conductors, 90C.
XLPE ENVIROLEX: 2 & 3 core+earth flat, 450/750V X-90 (XLPE) insulated,
HFS-90-TP sheathed to AS/NZS 5000.2, copper conductors, 90C.
Nom. Main
cond. conductor
area
type
mm 2

Nom.
insul.
thick.
mm

Nom.
sheath
thick.
mm

1.0
1.5
2.5
2.5
4.0
6.0
10.0
16.0

Solid Cu
Strand Cu
Solid Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

0.6
0.6
0.7
0.7
0.8
0.8
1.0
1.0

0.9
0.9
1.0
1.0
1.1
1.1
1.2
1.3

1.5
2.5

Strand Cu
Strand Cu

0.6
0.7

0.9
1.0

1.0
1.5
2.5
2.5
4.0
6.0
10.0
16.0

Solid Cu
Strand Cu
Solid Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

0.6
0.6
0.6
0.6
0.7
0.7
0.7
0.7

0.9
0.9
1.0
1.0
1.1
1.1
1.2
1.3

1.5
2.5

Strand Cu
Strand Cu

0.6
0.6

0.9
1.0

12

Earth
cond.
area
mm 2

Nominal
overall
diameter
mm

PVC 2C+E
1.0
8.94.2
1.5
9.94.5
2.5
11.85.4
2.5
12.25.4
2.5
13.96.3
2.5
15.06.9
4.0
18.38.3
6.0
21.09.5
PVC 3C+E
1.5
12.64.5
2.5
15.75.4
XLPE 2C+E
1.0
9.04.2
1.5
10.04.6
2.5
11.25.0
2.5
11.75.3
2.5
13.46.2
2.5
14.56.8
4.0
17.07.8
6.0
19.78.9
XLPE 3C+E
1.5
12.74.6
2.5
14.95.3

Approx.
mass

Product
code

kg/100m
7.74
8.86
13.68
14.03
18.65
23.04
36.05
51.46

CNCP02AA002
CNCP05AA002
CNCP06AA002
CNCP07AA002
CNCP09AA002
CNCP11AA002
CNCP13AA002
CNCP15AA002

11.54
18.31

ENCP05AA003
ENCP07AA003

5.7
7.2
11.0
11.1
15.2
19.2
29.8
43.7

CTCP02JA002
CTCP05JA002
CTCP06JA002
CTCP07JA002
CTCP09JA002
CTCP11JA002
CTCP13JA002
CTCP15JA002

9.4
14.6

ETCP05JA003
ETCP07JA003

Note: XLPE Envirolex cables are lead and halogen free and are suitable
for green building installations.

PVC
CIRCULAR
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2 & 3 core+earth, circular, V-90 insulated, PVC sheathed to AS/NZS 5000,


copper conductors, 90C.
1.5 to 6mm2 450/750V to AS/NZS 5000.2 10 to 300mm2 0.6/1kV to AS/NZS 5000.1
Nom.
Main
cond.
conductor
area
type
mm 2

Nom.
insul.
thick.
mm

1.5
2.5
4
6
10
16
25
35
50

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu

0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4

1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
ote: Earth
N

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
2.2
2.4

Nom. Earth
sheath cond.
thick. area
mm mm 2
2C+E
1.2*
1.5
1.2*
2.5
1.3*
2.5
1.3*
2.5
1.8
4
1.8
6
1.8
6
1.8
10
1.8
16
3C+E
1.2*
1.5
1.3*
2.5
1.3*
2.5
1.3*
2.5
1.8
4
1.8
6
1.8
6
1.8
10
1.8
16
1.9
25
2.1
25
2.2
35
2.3
50
2.5
70
2.7
95
2.9 120

Nom. Approx.
overall mass
dia.
mm
kg/100m

Product
code

8.4* 10.6*
9.8* 15.9*
11.4* 20.8*
12.4* 25.7*
16.1
43.5
18.0
59.7
20.5
80.3
22.5
103
25.6
138

CNHP05AA002
CNHP07AA002
CNHP09AA002
CNHP11AA002
DNHP13AA002
DNHP15AA002
DNHC17AA002
DNHC18AA002
DNHC19AA002

9.2*
11.1*
12.5*
13.5*
17.5
19.6
22.2
24.6
28.0
32.0
37.6
42.4
46.3
51.7
59.4
66.2

ENHP05AA003
ENHP07AA003
ENHP09AA003
ENHP11AA003
FNHP13AA003
FNHP15AA003
FNHC17AA003
FNHC18AA003
FNHC19AA003
FNHC20AA003
FNHC22AA003
FNHP23AA003
FNHP24AA003
FNHP25AA003
FNHP26AA003
FNHP27AA003

12.7*
19.7*
26.3*
33.2*
56.1
78.2
107
141
188
264
360
442
542
686
902
1124

cores smaller than 25mm 2 are not compacted. 2C+E, 35mm 2 and
above, subject to minimum production run.
*D ue to a change in standard AS/NZS 5000.2, the minimum calculated
value of the sheath thickness for circular multicore cables has reduced,
therefore also reducing the OD and mass for 1.5mm 26mm 2 cables.

13

XLPE/PVC
MULTICORE
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2 & 3 core+earth, circular, 0.6/1kV X-90 insulated, PVC sheathed to AS/NZS 5000.1,
copper conductors, 90C.

Nominal Main
conductor conductor
area
type
mm 2

Nom.
insul.
thick.
mm

Nom.
sheath
thick.
mm

16
25
35
50
70
95
120

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu

0.8
0.9
0.9
1.0
1.1
1.1
1.2

1.8
1.8
1.8
1.8
1.8
1.9
2.0

16
25
35
50
70
95
120
150
185
240
300

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

1.8
1.8
1.8
1.8
1.9
2.0
2.1
2.3
2.4
2.6
2.8

Earth
cond.
area
mm 2

Nom. Approx. Product


overall mass
code
dia.
mm
kg/100m

2C+E

14

6
6
10
16
25
25
35
3C+E
6
6
10
16
25
25
35
50
70
95
120

17.1
19.3
21.3
24.0
27.6
32.5
37.3

54
74
96
128
180
240
298

DTHP15AA002
DTHC17AA002
DTHC18AA002
DTHC19AA002
DTHC20AA002
DTHC22AA002
DTHP23AA002

18.6
20.8
23.2
26.3
30.5
35.2
40.3
44.3
49.7
56.8
63.3

71
98
132
175
249
337
417
516
655
856
1066

FTHP15AA003
FTHC17AA003
FTHC18AA003
FTHC19AA003
FTHC20AA003
FTHC22AA003
FTHP23AA003
FTHP24AA003
FTHP25AA003
FTHP26AA003
FTHP27AA003

Note: Earth cores smaller than 25mm 2 are not compacted. For insulation
thickness refer to page 8. 3 core (3 core+reduced neutral with or without
earth) available on request subject to minimum production runs.

PVC
CIRCULAR
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

4 core+earth, circular, V-90 insulated, PVC sheathed to AS/NZS 5000,


copper conductors, 90C.
1.5 to 6mm2 450/750V to AS/NZS 5000.2 10 to 300mm2 0.6/1kV to AS/NZS 5000.1
Nominal Main
conductor conductor
area
type
mm 2

Nom.
insul.
thick.
mm

Nom.
sheath
thick.
mm

1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

0.6
0.7
0.8
0.8
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
2.2
2.4

1.2*
1.3*
1.4*
1.4*
1.8
1.8
1.8
1.8
1.9
2.1
2.2
2.4
2.5
2.7
2.9
3.1

Earth
cond.
area
mm 2

Nom. Approx. Product


overall mass
code
dia.
mm
kg/100m

4C+E
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu

1.5
2.5
2.5
2.5
4
6
6
10
16
25
25
35
50
70
95
120

10.0*
15.1*
12.0*
23.6*
13.8*
33.0*
15.0*
42.1*
19.2
70
21.5
98
24.5
136
27.2
180
31.2
242
35.8
339
42.0
465
47.5
573
51.8
700
57.9
885
66.9 1166
74.5 1446

GNHP05AA004
GNHP07AA004
GNHP09AA004
GNHP11AA004
HNHP13AA004
HNHP15AA004
HNHC17AA004
HNHC18AA004
HNHC19AA004
HNHC20AA004
HNHC22AA004
HNHP23AA004
HNHP24AA004
HNHP25AA004
HNHP26AA004
HNHP27AA004

Note: Earth cores smaller than 25mm 2 are not compacted.


*D ue to a change in standard AS/NZS 5000.2, the minimum calculated
value of the sheath thickness for circular multicore cables has reduced,
therefore also reducing the OD and mass for 1.5mm 26mm 2 cables.

15

XLPE/PVC
MULTICORE
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

4 core+earth, circular, 0.6/1kV X-90 insulated, PVC sheathed to AS/NZS 5000.1,


copper conductors, 90C.

Nominal Main
conductor conductor
area
type
mm 2

Nom.
insul.
thick.
mm

Nom.
sheath
thick.
mm

16
25
35
50
70
95
120
150
185
240
300

0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

1.8
1.8
1.8
1.9
2.0
2.1
2.3
2.4
2.6
2.8
3.0

Earth
cond.
area
mm 2

Nom. Approx. Product


overall mass
code
dia.
mm
kg/100m

4C+E

16

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

6
6
10
16
25
25
35
50
70
95
120

20.4
22.9
25.5
29.3
34.0
39.3
45.2
49.5
55.7
63.5
71.2

89
124
167
224
320
436
543
665
842
1100
1385

Note: Earth cores smaller than 25mm 2 are not compacted.

HTHP15AA004
HTHC17AA004
HTHC18AA004
HTHC19AA004
HTHC20AA004
HTHC22AA004
HTHP23AA004
HTHP24AA004
HTHP25AA004
HTHP26AA004
HTHP27AA004

PVC SWA
CIRCULAR
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2 & 3 core+earth, circular, 0.6/1kV V-90 insulated, PVC bedded, steel wire armoured,
PVC sheathed cable to AS/NZS 5000.1, copper conductors, 90C.

Nom. Main
cond. cond.
area type
mm 2

Nom. Earth
insul. cond.
thick. area
mm mm 2

1.5
2.5
4
6
10
16
25
35
50

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu

0.8
0.8
1.0
1.0
1.0
1.0
1.2
1.2
1.4

1.5
2.5
2.5
2.5
4
6
6
10
16

1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

0.8
1.5
0.8
2.5
0.8
2.5
1.0
2.5
1.0
4
1.0
6
1.2
6
1.2 10
1.4 16
1.4 25
1.6 25
1.6 35
1.8 50
2.0 70
2.2 95
2.4 120

Nom.
dia. over
bedding
mm

Nom.
dia. over
armour
mm

2C+E
10.5
11.6
13.3
14.5
17.0
18.9
22.1
24.1
27.2
3C+E
9.5
11.3
10.9
12.7
12.6
15.1
13.8
16.3
15.9
18.4
18.0
21.2
20.6
23.8
23.0
26.2
26.4
29.6
30.6
34.6
35.8
39.8
40.4
44.4
44.5
49.5
49.7
54.7
57.2
62.2
63.5
68.5
8.7
9.8
11.5
12.7
14.5
16.4
18.9
20.9
24.0

Nom. Approx. Product


overall mass
code
dia.
mm kg/100m
14.1
15.2
16.9
18.1
20.6
22.5
25.7
27.8
30.9

37.0
44.7
54.6
62.7
90.4
105
151
182
226

DNMP05AA002
DNMP07AA002
DNMP09AA002
DNMP11AA002
DNMP13AA002
DNMP15AA002
DNMC17AA002
DNMC18AA002
DNMC19AA002

15.0
16.3
18.7
20.0
22.1
24.9
27.5
29.9
33.7
38.9
44.3
49.2
54.5
60.1
68.8
75.6

41.8
51.1
72.4
84
108
140
184
226
287
406
522
627
785
966
1219
1474

FNMP05AA003
FNMP07AA003
FNMP09AA003
FNMP11AA003
FNMP13AA003
FNMP15AA003
FNMC17AA003
FNMC18AA003
FNMC19AA003
FNMC20AA003
FNMC22AA003
FNMP23AA003
FNMP24AA003
FNMP25AA003
FNMP26AA003
FNMP27AA003

Note: 3 core (3 core+reduced neutral with or without earth) available on


request subject to minimum production runs.

17

XLPE/PVC SWA
MULTICORE
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2 & 3 core+earth, circular, 0.6/1kV X-90 insulated, PVC bedded, steel wire armoured,
PVC sheathed cable to AS/NZS 5000.1, copper conductors, 90C.

Nom. Main
cond. cond.
area type
mm 2

Nom.
insul.
thick.
mm

16
25
35
50
70
95
120

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu

0.8
0.9
0.9
1.0
1.1
1.1
1.2

6
6
10
16
25
25
35

16
25
35
50
70
95
120
150
185
240
300

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

6
6
10
16
25
25
35
50
70
95
120

18

Earth
cond.
area
mm 2

Nom.
dia. over
bedding
mm

Nom.
dia. over
armour
mm

2C+E
18.0
20.2
22.9
25.6
29.2
34.7
39.7
3C+E
17.0
19.5
19.2
22.4
21.6
24.8
24.7
27.9
29.1
33.1
33.6
37.6
38.5
42.5
42.5
47.5
47.7
52.7
54.8
59.8
60.9
65.9
15.5
17.7
19.7
22.4
26.0
30.7
35.7

Nom. Approx. Product


overall mass code
dia.
mm
kg/100m
21.6
23.8
26.6
29.3
33.1
38.8
44.0

98
128
169
210
276
377
459

DTMP15AA002
DTMC17AA002
DTMC18AA002
DTMC19AA002
DTMC20AA002
DTMC22AA002
DTMP23AA002

23.1
26.1
28.4
31.8
37.4
42.1
47.2
52.6
58.0
66.2
72.7

118
171
212
267
384
491
592
749
915
1157
1402

FTMP15AA003
FTMC17AA003
FTMC18AA003
FTMC19AA003
FTMC20AA003
FTMC22AA003
FTMP23AA003
FTMP24AA003
FTMP25AA003
FTMP26AA003
FTMP27AA003

Note: 3 core (3 core+reduced neutral with or without earth) available on


request subject to minimum production runs.

PVC SWA
CIRCULAR
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

4 core+earth, circular, 0.6/1kV V-90 insulated, PVC bedded, steel wire armoured PVC
sheathed to AS/NZS 5000.1, copper conductors, 90C.

Nom. Main
cond. cond.
area type
mm 2

Nom.
insul.
thick.
mm

Earth
cond.
area
mm 2

Nom.
dia. over
bedding
mm

1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

0.8
0.8
1.0
1.0
1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
2.2
2.4

1.5
2.5
2.5
2.5
4
6
6
10
16
25
25
35
50
70
95
120

10.4
11.9
13.8
15.2
17.6
19.9
22.9
25.6
29.8
34.0
40.0
45.5
49.6
55.7
64.3
71.8

Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

Nom.
dia. over
armour
mm

4C+E
12.2
13.7
16.3
17.7
20.8
23.1
26.1
28.8
33.8
38.0
44.0
50.5
54.6
60.7
69.3
78.1

Nom. Approx. Product


overall mass
code
dia.
mm
kg/100m
15.9
17.3
20.0
21.4
24.4
26.8
29.8
32.6
38.1
42.5
48.8
55.8
60.1
67.4
76.3
85.8

46
58
83
97
139
166
220
275
380
494
646
824
970
1192
1516
1936

HNMP05AA004
HNMP07AA004
HNMP09AA004
HNMP11AA004
HNMP13AA004
HNMP15AA004
HNMC17AA004
HNMC18AA004
HNMC19AA004
HNMC20AA004
HNMC22AA004
HNMP23AA004
HNMP24AA004
HNMP25AA004
HNMP26AA004
HNMP27AA004

Note: 3 core (3 core+reduced neutral with or without earth) available on


request subject to minimum production runs.

19

XLPE/PVC SWA
MULTICORE
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

4 core+earth, circular, 0.6/1kV X-90 insulated, PVC bedded, steel wire armoured,
PVC sheathed to AS/NZS 5000.1, copper conductors, 90C.

Nom. Main
cond. cond.
area type
mm 2

Nom.
insul.
thick.
mm

Earth
cond.
area
mm 2

Nom.
dia. over
bedding
mm

16
25
35
50
70
95
120
150
185
240
300

0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

6
6
10
16
25
25
35
50
70
95
120

18.8
21.3
23.9
27.5
32.4
37.5
43.4
47.5
53.7
61.1
68.4

20

Strand Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Compact Cu
Strand Cu
Strand Cu
Strand Cu
Compact Cu
Strand Cu

Nom.
dia. over
armour
mm

4C+E
22.0
24.5
27.1
31.5
36.4
41.5
48.4
52.5
58.7
66.1
73.4

Nom. Approx. Product


overall mass code
dia.
mm
kg/100m
25.6
28.2
31.0
35.5
40.9
46.1
53.5
57.7
64.4
73.0
80.7

155
203
257
350
470
608
780
925
1134
1443
1759

HTMP15AA004
HTMC17AA004
HTMC18AA004
HTMC19AA004
HTMC20AA004
HTMC22AA004
HTMP23AA004
HTMP24AA004
HTMP25AA004
HTMP26AA004
HTMP27AA004

Note: 3 core (3 core+reduced neutral with or without earth) available on


request subject to minimum production runs.

PVC
CONTROL
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Multicore circular+earth, 0.6/1kV V-90 insulated, PVC sheathed to AS/NZS 5000.1,


copper conductors, 90C.

Number
of cores

Nominal overall
diameter
mm

5+E
6+E
8+E
10+E
12+E
15+E
16+E
20+E
25+E
30+E
36+E
40+E
50+E

13.1
13.1
15.4
16.1
17.0
18.2
19.1
20.1
22.2
24.3
25.2
27.5
29.4

5+E
6+E
8+E
10+E
12+E
15+E
16+E
20+E
25+E
30+E
36+E
40+E
50+E

14.6
14.6
17.3
18.1
19.0
20.6
21.6
22.8
25.2
27.6
28.7
31.5
33.7

Approximate
mass
kg/100m

1.5mm2 (7/0.50mm)
22
24
30
35
40
46
51
59
71
83
95
107
129
2.5mm2 (7/0.67mm)
31
34
43
50
57
68
73
85
104
122
141
160
194

Product
code

BFAP05AA005
BFAP05AA006
BFAP05AA008
BFAP05AA010
BFAP05AA012
BFAP05AA015
BFAP05AA016
BFAP05AA020
BFAP05AA025
BFAP05AA030
BFAP05AA036
BFAP05AA040
BFAP05AA050
BFAP07AA005
BFAP07AA006
BFAP07AA008
BFAP07AA010
BFAP07AA012
BFAP07AA015
BFAP07AA016
BFAP07AA020
BFAP07AA025
BFAP07AA030
BFAP07AA036
BFAP07AA040
BFAP07AA050

Note: 450/750V rated cables to AS/NZS 5000.3 available on request.


For insulation thickness refer to page 6.

21

PVC SWA
CONTROL
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Multicore circular+earth, 0.6/1kV V-90 insulated, PVC bedded, steel wire armoured,
PVC sheathed to AS/NZS 5000.1, copper conductors 90C.

Number
of cores

Nominal
dia. over
bedding
mm

5+E
6+E
8+E
10+E
12+E
15+E
16+E
20+E
25+E
30+E
36+E
40+E
50+E

11.5
11.5
13.8
14.5
15.2
16.6
17.5
18.5
20.6
22.7
23.6
25.9
28.0

5+E
6+E
8+E
10+E
12+E
15+E
16+E
20+E
25+E
30+E
36+E
40+E
50+E

13.0
13.0
15.7
16.5
17.4
19.0
20.0
21.2
23.6
26.0
27.1
30.1
32.1

22

Nominal
dia. over
armour
mm

Nominal
overall
diameter
mm

1.5mm2 (7/0.50mm)
13.3
16.9
13.3
16.9
16.3
20.0
17.0
20.7
17.7
21.4
19.1
22.8
20.7
24.4
21.7
25.4
23.8
27.4
25.9
29.6
26.8
30.7
29.1
32.9
32.0
36.2
2
2.5mm (7/0.67mm)
15.5
19.1
15.5
19.1
18.2
21.9
19.0
22.7
20.6
24.2
22.2
25.8
23.2
26.9
24.4
28.1
26.8
30.6
29.2
33.1
30.3
34.4
34.1
38.3
36.1
40.6

Approximate Product
mass
code
kg/100m
51
52
74
80
87
97
118
128
147
167
182
202
260

BFCP05AA005
BFCP05AA006
BFCP05AA008
BFCP05AA010
BFCP05AA012
BFCP05AA015
BFCP05AA016
BFCP05AA020
BFCP05AA025
BFCP05AA030
BFCP05AA036
BFCP05AA040
BFCP05AA050

72
75
91
100
122
138
148
164
191
219
243
299
342

BFCP07AA005
BFCP07AA006
BFCP07AA008
BFCP07AA010
BFCP07AA012
BFCP07AA015
BFCP07AA016
BFCP07AA020
BFCP07AA025
BFCP07AA030
BFCP07AA036
BFCP07AA040
BFCP07AA050

Note: 450/750V rated cables to AS/NZS 5000.3 available on request.


For insulation thickness refer to page 6.

XLPE URD
POWER
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

4 core annealed aluminium sector or circular copper, 0.6/1kV X-90 insulated, PVC
sheathed Low Voltage Underground Residential Distribution Cable to AS/NZS 4026,
90C.
Nominal
conductor
area
mm 2

Nominal
insulation
thickness
mm

Diameter
over
insulation
mm

185
240
185
240

1.6
1.7
1.6
1.7

17.2
20.2
18.2
20.6

1.5
1.7
1.7
1.8

7.9
9.3
10.3
11.6

16
25
35
50

Nominal
overall
diameter
mm

LV Distribution
43.0
49.8
47.5
53.4
LV Service
22.1
25.5
27.9
31.2

Note: *Solid conductor. Stranded conductor.

Approximate
mass

Product
code

kg/100m
280
363
288
366

XDDS25AA004*
XDDS26AA004*
XDDA25AA004
XDDG37AA004

86
127
166
217

HEVP15AA004
HEVC17AA004
HEVC18AA004
HEVC19AA004

23

XLPE AERIAL
BUNDLED
LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

2, 3 & 4 core aerial bundled cable 0.6/1kV X-90UV insulated compacted aluminium
conductors, to AS/NZS 3560.1, 90C.

Nominal
conductor
area
mm 2

Nominal
insulation
thickness
mm

Diameter
over
insulation
mm

25
35
50
95

1.3
1.3
1.5
1.7

8.6
9.6
11.2
14.9

25
35
50
70

1.3
1.3
1.5
1.5

8.6
9.6
11.2
12.8

25
35
50
70
95
120
150

1.3
1.3
1.5
1.5
1.7
1.7
1.7

8.6
9.6
11.2
12.8
14.9
16.3
17.7

24

Diameter
over laid-up
cores
mm
2C
17.2
19.3
22.3
29.8
3C
18.5
20.8
24.1
27.5
4C
20.8
23.2
27.0
30.8
36.0
39.3
42.8

Approx.
mass

Product
code

kg/100m
19
25
34
64

XDAB17AA002
XDAB18AA002
XDAB19AA002
XDAB22AA002

29
37
50
70

XDAB17AA003
XDAB18AA003
XDAB19AA003
XDAB20AA003

38
50
67
93
127
156
188

XDAB17AA004
XDAB18AA004
XDAB19AA004
XDAB20AA004
XDAB22AA004
XDAB23AA004
XDAB24AA004

Note: A range of PVC insulated neutral screened cables and PVC insulated
Hard Drawn Copper Aerials are also available on request.

RIAL

INDUSTRIAL

TAGE

HIGH VOLTAGE

ATED

FIRE RATED

/ COMMS
MMS IndustrialDATA
power.

NING

Olex specialises in a range of industrial cables


designed in accordance with local and international
standards. The quality and toughness of these products
make them much sought after on world markets
from industrial power, to control cable, robotics, BUS
technology, instrumentation and specialist applications.

MINING

Olex widens its range


of Industrial cables.

New to the Olex Cable Range:


Titanex Single & Multi Core Flexible Cable
HO7VVH6-F PVC Flat Cable VCVH6-F Screened PVC Flat Cable
Buflex XPrem Reeling Cable Rheyhalon Cable
Rheyflat -N Screened & Unscreened Rubber Flat Festoon Cable
Boitalyon R PVC Pendant Overhead Crane Cable
For more information on the range of new products check out
the new Olex Industrial Catalogue or visit www.olex.com.au

GE

POWERLEX PVC
OD CORDS
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

250/440V V-90 insulated and sheathed ordinary duty flexible cord to AS/NZS 3191
and AS/NZS 60227.

Nominal
conductor
area
mm 2

Maximum
diameter
of wires
mm

Nominal
overall
diameter
mm

Approximate
mass

Product
code

kg/100m

2C
0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

6.2
6.6
7.5
9.2
10.4
2C+E
6.6
6.9
8.1
9.9
11.2
3C+E
7.2
7.8
9.1
10.9
12.3
4C+E
8.0
8.5
10.1
12.1
13.9

5
6
8
13
18

CAHR02AA002
CAHR03AA002
CAHR04AA002
CAHR05AA002
CAHR06AA002

7
8
11
17
23

EAHR02AA003
EAHR03AA003
EAHR04AA003
EAHR05AA003
EAHR06AA003

8
10
13
20
29

GAHR02AA004
GAHR03AA004
GAHR04AA004
GAHR05AA004
GAHR06AA004

9
10
15
26
36

APAR02AA005
APAR03AA005
APAR04AA005
APAR05AA005
APAR06AA005

Note: For core colour, flexible cords refer to page 71. V-90HT is available on
request subject to minimum production runs.

27

GE

POWERLEX PVC
HD CORDS
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV V-90insulated and PVCsheathed heavy duty flexible cord to AS/NZS 3191.

Nominal
conductor
area
mm 2

Maximum
diameter
of wires
mm

Nominal
overall
diameter
mm

Approximate
mass

Product
code

kg/100m

2C
0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.75
1.0
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

1.0
1.5
2.5
4

0.21
0.21
0.21
0.31

28

8.0
8.3
9.3
11.0
12.7
2C+E
8.6
9.0
9.9
11.7
13.6
3C+E
9.5
9.9
10.9
12.9
15.0
4C+E
10.9
12.0
14.2
16.7

8
9
12
17
24

CBGR02AA002
CBGR03AA002
CBGR04AA002
CBGR05AA002
CBGR06AA002

10
11
14
21
30

EBGR02AA003
EBGR03AA003
EBGR04AA003
EBGR05AA003
EBGR06AA003

12
14
18
25
37

GBGR02AA004
GBGR03AA004
GBGR04AA004
GBGR05AA004
GBGR06AA004

18
23
32
50

BSBR03AA005
BSBR04AA005
BSBR05AA005
BSBR06AA005

Note: For core colour, flexible cords refer to page 71.


Conductor stranding may vary according to production method and relevant
Standard. V-90HT is available on request subject to minimum production runs.

GE

POWERLEX PVC
CORDS
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Other flexible cords to AS/NZS 3191.

Nominal
conductor
area
mm

0.75
1.0
1.5
2.5
4

0.75

0.75 (2C)
0.75 (3C)

0.75

Maximum
diameter
of wires
mm

Nominal
overall
diameter
mm

Approximate
mass

Product
code

kg/100m

Single Core 0.6/1kV


V-90 Insulated, Flexible Cord
0.21
2.7
1.3
0.21
2.9
1.6
0.21
3.2
2.1
0.21
3.8
3.3
0.31
4.6
5.2
Twin Figure 8 250/250V
V-90 Insulated Flexible Cord
0.21
2.75.6
2.7
2 and 3 Core 250/250V V-90 Insulated,
PVC Sheathed LIGHT Duty Flexible Cord
0.21
5.4
4.3
0.21
5.8
5.4
2 Core 250/250V V-90 Insulated,
PVC Sheathed LIGHT Duty Flat Flexible Cord
0.31
3.45.4
3.2

Note: For core colour, flexible cords refer page 71.


*2 core light duty flat cords supplied in red and white insulation,
red sheath for fire alarm wiring systems.

BAAR02AA001
BAAR03AA001
BAAR04AA001
BAAR05AA001
BAAR06AA001

CAAR02AA002

CBER02AA002
EBER02AA003

CBLR02AA002*

29

GE

VERSOLEX
HD SINGLE CORE
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV cables, flexible X-90 (XLPE) insulated and TPE sheathed to AS/NZS 5000.1
(Power) and AS/NZS 1995 (Welding), copper conductors, 90C.

Nominal
conductor
area
mm 2

Maximum
diameter
of wires
mm

Nominal
overall
diameter
mm

Approx.
mass

10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

0.21
0.21
0.21
0.21
0.31
0.31
0.31
0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.51

8.6
9.8
11.3
12.5
14.1
16.2
18.1
20.6
22.5
24.8
28.0
30.8
35.5
40.0
44.6

14
20
30
39
54
75
99
125
151
180
241
292
391
500
633

30

Product
code

kg/100m
BDSX01AA001
BDSX02AA001
BDSX03AA001
BDSX04AA001
BDSX05AA001
BDSX06AA001
BDSX07AA001
BDSE87AA001
BDSE88AA001
BDSE89AA001
BDSE90AA001
BDSE91AA001
BDSE92AA001
BDSE93AA001
BDSE94AA001

Note: 110 is available on request subject to minimum production runs.


Stocked in orange sheath. Also available in black, red and blue.

GE

VERSOLEX
HD UNSCREENED
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV multicore cords & cables, flexible X-90 (XLPE) insulated and TPE sheathed
to AS/NZS 3191 (cords) and where applicable AS/NZS 5000.1 (cables), copper
conductors, 90C.
Nom.
cond.
area
mm 2

Max.
dia. of
wires
mm

Nom.
ins.
thick.
mm

Nom.
sheath
thick.
mm

Nom.
overall
dia.
mm

Approx.
mass

Product
code

kg/100m

2C




0.75
1
1.5
2.5
4

0.21
0.21
0.21
0.21
0.31

0.7
0.7
0.7
0.7
0.7

0.75
1
1.5
2.5
4
6

0.21
0.21
0.21
0.21
0.31
0.31

0.7
0.7
0.7
0.7
0.7
0.7

0.75
1
1.5
2.5
4
6
10
16
25
35
50
70
95
120

0.21
0.21
0.21
0.21
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31
0.31
0.51

0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2

1.3
7.6
1.3
7.9
1.5
8.9
1.7
10.2
1.8
11.6
3C (2C+E)
1.4
8.2
1.4
8.5
1.6
9.5
1.8
10.9
1.9
12.4
1.8
13.4
4C (3C+E or 3C+3E)
1.5
9.0
1.5
9.4
1.7
10.5
1.9
12.0
2.0
13.6
1.8
15.3
1.8
16.6
1.8
18.9
1.8
22.0
1.8
24.7
1.8
28.4
2.0
33.0
2.0
36.7
2.2
42.2

6.4
7.3
9.4
13
19

CFGR02AA002
CFGR03AA002
CFGR04AA002
CFGR05AA002
CFGR06AA002

7.7
8.8
12
16
23
30

EFGR02AA003
EFGR03AA003
EFGR04AA003
EFGR05AA003
EFGR06AA003
FEHR07AA003

9.4
11
14
20
29
38
50
72
108
147
205
279
371
464

GFGR02AA004
GFGR03AA004
GFGR04AA004
GFGR05AA004
GFGR06AA004
FTAR07AA003
FTAX01AA003
FTAX02AA003
FTAX03AA003
FTAX04AA003
FTAX05AA003
FTAX06AA003
FTAX07AA003
FTAE87AA003

Note: 3C and 4C suitable for fixed installation only beyond 4mm 2.

31

GE

VERSOLEX
HD UNSCREENED
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV multicore cords & cables, flexible X-90 (XLPE) insulated and TPE sheathed
to AS/NZS 3191 (cords) and where applicable AS/NZS 5000.1 (cables), copper
conductors, 90C.
Nom.
cond.
area
mm 2

Max.
dia. of
wires
mm

Nom.
ins.
thick.
mm

Nom.
sheath
thick.
mm

Nom.
overall
dia.
mm

0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1

5C (4C+E)
1.6
9.9
1.6
10.4
1.8
11.5
2.0
13.2
2.2
15.2
1.8
16.4
1.8
19.1
1.8
22.1
1.8
26.3
1.9
31.1
2.1
34.7
2.3
40.6

Approx.
mass

Product
code

kg/100m

0.75
1
1.5
2.5
4
6
10
16
25
35
50
70

0.21
0.21
0.21
0.21
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31

12
13
17
24
36
45
70
101
152
207
285
399

32

Note: Suitable for fixed installation only beyond 4mm 2.

BWBR02AA005
BWBR03AA005
BWBR04AA005
BWBR05AA005
BWBR06AA005
BWBR07AA005
BWBX01AA005
BWBX02AA005
BWBX03AA005
BWBX04AA005
BWBX05AA005
BWBX06AA005

GE

VERSOLEX HD
BRAID SCREENED
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV multicore cords & cables flexible X-90 (XLPE) insulated, TPE bedded, copper
wire braid screened, TPE sheathed to AS/NZS 3191 (cords) and AS/NZS 5000.1 (cables),
copper conductors, 90C.
Nom.
cond.
area
mm 2

Max.
dia. of
wires
mm

Nom.
ins.
thick.
mm

1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

0.21
0.21
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31
0.31
0.50
0.50
0.50
0.50
0.50

0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

0.21
0.21
0.31
0.31
0.21
0.21
0.21
0.21
0.31
0.31

0.7
0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1

1.5
2.5
4
6
10
16
25
35
50
70

Nom. dia.
under
braid
mm

Nom.
sheath
thick.
mm

Nom.
overall
dia.
mm

4C (3C+E or 3C+3E)
9.1
1.7
13.4
10.2
1.9
14.9
11.5
2.0
16.4
13.4
1.8
18.1
14.7
1.8
19.4
17.0
1.8
22.1
20.1
1.8
25.3
22.8
1.8
27.9
24.5
1.8
30.1
31.1
1.9
37.5
34.8
2.1
41.6
40.2
2.2
47.3
43.9
2.3
51.2
49.3
2.5
57.0
55.4
2.6
63.2
61.2
2.9
69.7
5C (4C+E)
10.1
1.8
14.6
11.4
2.0
16.3
12.8
2.2
18.1
15.6
1.8
20.1
17.6
1.8
22.1
20.5
1.8
25.0
25.2
1.8
29.7
28.7
1.9
33.4
33.3
2.1
38.4
38.8
2.3
44.3

Approx.
mass

Product
code

kg/100m
24
31
40
41
65
95
133
173
229
325
426
525
639
754
983
1206

GETR04AA004
GETR05AA004
GETR06AA004
FTTR07AA003
FTTX01AA003
FTTX02AA003
FTTX03AA003
FTTX04AA003
FTTX05AA003
FTTX06AA003
FTTX07AA003
FTTE87AA003
FTTE88AA003
FTTE89AA003
FTTE90AA003
FTTE91AA003

27
35
47
58
83
116
168
224
308
424

BWTR04AA005
BWTR05AA005
BWTR06AA005
BWTR07AA005
BWTX01AA005
BWTX02AA005
BWTX03AA005
BWTX04AA005
BWTX05AA005
BWTX06AA005

33

GE

TITANEX
SINGLE CORE
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed,


lead free. Copper conductors to DIN VDE 0295 class 5. Core identification
to HD 308 S2.
Cross
section

mm 2

Perm. current
rating
open air
A

Minimum
outer
diameter
mm

Maximum
outer
diameter
mm

Approx.
mass

2.5
4
6
10
16
25
35
50
70
120
150
185
240
300

32
43
56
77
102
136
168
203
254
363
416
475
559
637

6.3
7.2
7.2
9.5
10.8
12.7
14.3
16.5
18.6
22.8
25.2
27.6
30.6
33.5

7.9
9
9.8
11.9
13.4
15.8
17.9
20.6
23.3
28.6
31.4
34.4
38.3
41.9

66
94
109
182
256
369
482
662
895
1430
1740
2160
2730
3480

34

Product
code

kg/km
HAR1X2.5
HAR1X4
HAR1X6
HAR1X10
HAR1X16
HAR1X25
HAR1X35
HAR1X50
HAR1X70
HAR1X120
HAR1X150
HAR1X185
HAR1X240
HAR1X300

GE

TITANEX
MULTI CORE
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV cables, cross-linked synthetic EPR rubber insulated and sheathed,


lead free. Copper conductors to DIN VDE 0295 class 5. Core identification
to HD 308 S2.
No. cores
xcross
section
mm 2

Perm. current
rating
open air
A

Minimum
outer
diameter
mm

2x2.5
2x4
2x6
2x10
2x16
2x25

32
43
56
77
102
136

10.2
11.8
13.1
17.7
20.2
24.3

3
3
3
3
3
3
3

G
G
G
G
G
G
G

2.5
4
6
10
16
25
35

32
43
56
77
102
136
168

10.9
12.7
14.1
19.1
21.8
26.1
29.3

4
4
4
4
4
4
4
4
4
4
4

G
G
G
G
G
G
G
G
G
G
G

2.5
4
6
10
16
25
35
50
70
95
120

29
38
50
68
92
122
150
182
232
281
325

12.5
14
15.7
20.8
23.8
28.9
32.5
37.7
42.7
48.4
53

5 G 2.5
5 G 4
5 G 6

29
38
50

13.3
15.6
17.5

12 G 1.5

11

17.6

18 G 1.5

20.7

Maximum
outer
diameter
mm
2C
13.1
15.1
16.8
22.6
25.7
30.7
2C+E
14
16.2
18
24.2
27.6
33
37.1
3C+E
15.5
18
20
26.5
30.1
36.6
41.1
47.5
54
61
66
4C+E
17
19.9
22.2
11C+E
22.14
17C+E
26.3

Approx.
mass

Product
code

kg/km
161
238
279
533
744
1074

HAR2X2.5
HAR2X4
HAR2X6
HAR2X10
HAR2X16
HAR2X25

195
290
346
663
924
1345
1760

HAR3G2.5
HAR3G4
HAR3G6
HAR3G10
HAR3G16
HAR3G25
HAR3G35

245
357
443
818
1150
1700
2180
3030
3990
5360
6500

HAR4G2.5
HAR4G4
HAR4G6
HAR4G10
HAR4G16
HAR4G25
HAR4G35
HAR4G50
HAR4G70
HAR4G95
HAR4G120

297
453
557

HAR5G2.5
HAR5G4
HAR5G6

510

HAR12G1.5

730

HAR18G1.5

35

GE

FLEXOLEX HD
UNSCREENED
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV cords and cables R-EP-90 (EPR)insulated and CPEsheathed to AS/NZS 3191
(cords) and AS/NZS 5000.1 (cables), bunched tinned copper conductors, 90C, for
flexible applications.
Nominal
conductor
area
mm 2




0.75
1.0
1.5
2.5
4

Maximum
diameter
of wires
mm

Nominal
insulation
thickness
mm

Nominal
sheath
thickness
mm
2C+E
1.4
1.4
1.6
1.8
1.9
3C+E
1.7
1.9
2.0
2.2
3.4
3.6
4.0
4C+E
1.8
2.0
2.2
2.4
3.6
3.8
4.3
4.6

Nominal
overall
diameter
mm

Approx.
mass

Product
code

kg/100m

0.21
0.21
0.26
0.26
0.31

0.8
0.8
0.8
0.9
1.0

8.8
9.1
10.5
12.5
13.5

11
12
15
22
31

RDER52AA003
RDER53AA003
RDER54AA003
RDER55AA003
RDER56AA003

1.5
2.5
4
6
10
16
25

0.26
0.26
0.31
0.31
0.41
0.41
0.41

0.8
0.9
1.0
1.0
1.2
1.2
1.4

11.5
13.5
15.5
18.0
24.4
27.4
32.9

19
27
39
53
94
130
198

RDER54AA004
RDER55AA004
RDER56AA004
RDHR57AA004
RDHR58AA004
RDHR59AA004
RDHR60AA004

1.5
2.5
4
6
10
16
25
35

0.26
0.26
0.31
0.31
0.41
0.41
0.41
0.41

0.8
0.9
1.0
1.0
1.2
1.2
1.4
1.4

12.3
14.5
17.5
20.0
26.8
30.2
36.4
40.6

23
33
48
65
115
159
244
309

RDER54AA005
RDER55AA005
RDER56AA005
RDHR57AA005
RDHR58AA005
RDHR59AA005
RDHR60AA005
RDHR61AA005

36

Note: Other sizes and conductor configurations are available upon request.

GE

FLEXOLEX
HD SCREENED
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

0.6/1kV cords and cables R-EP-90 (EPR) insulated, EPR bedded, tinned copper wire
braid screened, CPE sheathed to AS/NZS 3191 (cords) and AS/NZS 5000.1 (cables),
tinned copper conductors, 90C, for flexible applications.
Nominal
conductor
area
mm 2

Maximum Nominal
diameter insul.
of wires thick.
mm
mm

Nominal
sheath
thick.
mm

1.5
2.5
4
6
10
16

0.26
0.26
0.31
0.31
0.41
0.41

0.8
0.9
1.0
1.0
1.2
1.2

1.8
1.9
2.2
2.4
3.5
3.8

1.5
2.5
4
6
10
16

0.26
0.26
0.31
0.31
0.41
0.41

0.8
0.9
1.0
1.0
1.2
1.2

1.9
2.1
2.3
2.5
3.7
4.0

Nominal Nominal Approx.


dia. under overall mass
braid
diameter
mm
mm
kg/100m
3C+E
9.6
11.2
13.1
15.3
19.2
21.8
4C+E
10.5
12.3
14.4
16.9
21.2
24.2

Note: Other sizes are available upon request.

Product
code

14.6
16.4
18.9
21.8
28.4
31.6

30
39
54
74
123
164

RDLR54AA004
RDLR55AA004
RDLR56AA004
RDXR57AA004
RDXR58AA004
RDXR59AA004

15.7
17.9
20.4
23.9
30.8
34.4

35
47
64
89
147
195

RDLR54AA005
RDLR55AA005
RDLR56AA005
RDXR57AA005
RDXR58AA005
RDXR59AA005

37

GE

VAROLEX
VSD/EMC
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Fixed conductor variable speed drive cables. 0.6/1kV X-90 (XLPE) insulated, 3 core
+3 earths, PVC bedded, copper tape screened, PVC sheathed to AS/NZS 5000.1,
copper conductors, 90C.
Nominal
conductor
area
mm 2

Nomimal
insulation
thickness
mm

Combined
earth size
area
mm 2

Nominal
dia. over
screen
mm

Nominal Approx.
overall
mass
diameter
mm
kg/100m

Product
code

2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300

0.7
0.7
0.7
0.7
0.8
0.9
0.9
1.0
1.1
1.1
1.2
1.4
1.6
1.7
1.8

2.5*
4.5
4.5
4.5
7.5
12
18
30
30
48
48
75
75
105
150

10.9
13.0
13.8
14.8
17.0
19.2
21.9
25.1
28.1
33.9
38.9
42.6
47.5
53.6
59.6

14.6
16.6
17.5
18.5
20.6
22.8
25.6
28.8
32.0
38.0
43.2
47.3
52.0
58.9
65.2

FTDP07AA003
FTDP09AA003
FTDP11AA003
FTDP13AA003
FTDP15AA003
FTDC17AA003
FTDC18AA003
FTDC19AA003
FTDC20AA003
FTDC22AA003
FTDP23AA003
FTDP24AA003
FTDP25AA003
FTDP26AA003
FTDP27AA003

38

*Split earth not feasible, therefore a single earth conductor is utilised.

32
44
51
62
86
121
160
211
277
390
467
585
711
918
1154

GE

PVC FLEXIBLE
CONTROL
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1
and HD 21.1, PVC self extinguishing and flame retardant, copper conductors.
Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 7.5xcable o.d.
Number cores
xcross
section
mm 2

Nomimal
diameter

Approximate
mass

mm

Product
code

kg/km
2C+E

3
3
3
3
3

G
G
G
G
G

0.5
0.75
1
1.5
2.5

5.1
5.5
6
6.7
8.3

4
4
4
4

G
G
G
G

0.5
0.75
1
1.5

5.7
6.2
6.6
7.3

5
5
5
5
5

G
G
G
G
G

0.5
0.75
1
1.5
2.5

6.2
6.8
7.2
8.2
10.2

7
7
7
7
7

G
G
G
G
G

0.5
0.75
1
1.5
2.5

7.4
8.1
8.6
9.8
12.1

46
54
72
90
148

CC3G0.5
CC3G0.75
CC3G1
CC3G1.5
CC3G2.5

56
66
86
109

CC4G0.5
CC4G0.75
CC4G1
CC4G1.5

65
80
104
131
221

CC5G0.5
CC5G0.75
CC5G1
CC5G1.5
CC5G2.5

80
110
141
184
306

CC7G0.5
CC7G0.75
CC7G1
CC7G1.5
CC7G2.5

3C+E

4C+E

6C+E

Note: Black cores with continuous white numbering according to DIN VDE 0293.
Not suitable for open air applications. G = green-yellow earth core.

39

GE

PVC FLEXIBLE
CONTROL
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

300/500V cables, flexible PVC insulated and PVC sheathed to DIN VDE 0281 part 1
and HD 21.1, PVC self extinguishing and flame retardant, copper conductors.
Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 7.5xcable o.d.
Number cores
xcross
section
mm 2

Nomimal
diameter

Approximate
mass

mm

Product
code

kg/km
11C+E

12
12
12
12
12

G
G
G
G
G

0.5
0.75
1
1.5
2.5

9.1
9.9
10.7
12.1
15.2

18
18
18
18

G
G
G
G

0.5
0.75
1
1.5

10.7
11.9
12.7
14.5

25
25
25
25

G
G
G
G

0.5
0.75
1
1.5

13
14.5
15.6
17.8

135
179
230
309
498

CC12G0.5
CC12G0.75
CC12G1
CC12G1.5
CC12G2.5

196
257
343
440

CC18G0.5
CC18G0.75
CC18G1
CC18G1.5

270
365
485
620

CC25G0.5
CC25G0.75
CC25G1
CC25G1.5

668

CC36G1

936

CC50G1

17C+E

24C+E

35C+E
36 G 1

17.4
49C+E

50 G 1

40

19.1

Note: Black cores with continuous white numbering according to DIN VDE 0293.
Not suitable for open air applications. G = green-yellow earth core.

GE

PVC/EMC FLEXIBLE
CONTROL
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

300/500V cables, flexible PVC insulated, tinned copper braided with transparent
PVC sheath, copper conductors to DIN VDE 0295 class 5 and IEC 60228 class 5.
Flexing 5C to 80C, fixed 40C to 80C. Min. bending radius 10xcable o.d.
Number cores
xcross
section
mm 2

Nomimal
diameter

Approximate
mass

mm

Product
code

kg/Km
2C+E

3
3
3
3
3

G
G
G
G
G

0.5
0.75
1
1.5
2.5

7.2
7.8
8.2
9
10.7

4
4
4
4
4

G
G
G
G
G

0.5
0.75
1
1.5
2.5

7.8
8.3
8.9
9.6
11.4

5
5
5
5
5
5

G
G
G
G
G
G

0.5
0.75
1
1.5
2.5
4

8.3
9.1
9.5
10.5
12.5
14.8

7
7
7
7

G
G
G
G

0.5
0.75
1
1.5

9.5
10.4
11
12.1

83
98
103
152
216

CY3G0.5
CY3G0.75
CY3G1
CY3G1.5
CY3G2.5

94
113
146
168
267

CY4G0.5
CY4G0.75
CY4G1
CY4G1.5
CY4G2.5

108
130
169
202
347
502

CY5G0.5
CY5G0.75
CY5G1
CY5G1.5
CY5G2.5
CY5G4

136
184
219
304

CY7G0.5
CY7G0.75
CY7G1
CY7G1.5

195
292
350

CY12G0.5
CY12G0.75
CY12G1

3C+E

4C+E

6C+E

11C+E
12 G 0.5
12 G 0.75
12 G 1

11.3
12.5
13.1

Note: Black cores with continuous white numbering according to DIN VDE 0293.
G = green-yellow earth core.

41

GE

Silicone
Single Core
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

500V cables, fixed or flexible conductor silicone insulated with or without glass fibre
braiding, halogen free to IEC 60754-2, tinned copper conductors, fixed 60C to
180C. Min. bending radius 15xcable o.d.
Number cores
xcross
section
mm 2

Nomimal
diameter
mm

kg/km

1
1
1.5
1.5
2.5
2.5
4
4
6
6

2.5
2.5
2.8
2.8
3.4
3.4
4.2
4.2
5.2
5.2

13.5
13.5
18.5
18.5
30
30
47.3
47.3
71.1
71.1

42

Note: G = green-yellow earth core.

Approximate
mass

Product
code

SIF2351BK
SIF2351RD
SIF2361.5BK
SIF2361.5RD
SIF2372.5BK
SIF2372.5RD
SIF2384BK
SIF2384RD
SIF2396BK
SIF2396RD

GE

Silicone
Multicore
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

300/500V cables, silicone insulated, silicone sheathed, halogen free to IEC 60754-2,
tinned copper conductors, fixed 60C to 180C (peak 220C). Min. bending radius
7.5xcable o.d.
Number cores
xcross
section
mm 2

Nomimal
diameter
mm

kg/km

2 x1
3 G 1
4 G 1
5 G 1
7 G 1
12 G 1
3 G 1.5
4 G 1.5
5 G 1.5
3 G 2.5
4 G 2.5
5 G 2.5

6.6
7.4
8
8.8
9.5
11.5
8
8.8
9.6
9.7
10.6
11.6

59
77
94
115
144
231
98
122
147
152
188
228

Note:
G
= Green-yellow earth core
2 Core
= Brown/Blue
3 Core
= Brown/Blue/Green-Yellow
4 Core
= Brown/Blue/Black/Green-Yellow
5 Core
= Brown/Blue/Black/Grey/Green-Yellow
6 Core & above = Black cores with white numbering

Approximate
mass

Product
code

SF2X1
SF3G1
SF4G1
SF5G1
SF7G1
SF12G1
SF3G1.5
SF4G1.5
SF5G1.5
SF3G2.5
SF4G2.5
SF5G2.5

43

Instrolex

Goodbye Dekoron,
hello Instrolex.

Trust Instrolex for the same quality,


reliability and value youve always known.
Olex have been manufacturing instrumentation cable
in Australia for more than 40 years so when you
purchase Instrolex, you get the same Olex specialist
knowledge, technical experience and local stock
support you have always trusted. And best of all,
Instrolex continues to be Australian made, as always.
Ask for Instrolex cables from
your usual supplier to ensure
you get the same, genuine
instrumentation cables
and proven performance
youve always been using.

a Nexans company

GE

INSTROLEX
INSTRUMENTATION
INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Plain annealed copper conductor, V-90 RP PVC insulated, twisted pairs, overall
screened with aluminium polyester tape plus tinned annealed copper drain wire,
rip cord, 5V-90 RP PVC sheathed.
Number and
Number
nominal diameter of pairs
of wires
No./mm
7/0.30
7/0.50
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30

Nominal
outside
diameter
mm

Approximate
mass

Product
code

kg/100m

Single Pair Screened


1
5.2
3.5
1
6.6
6.0
Overall Screened Pairs
2
7.8
6.3
4
8.4
9.4
6
10.0
13
8
11.2
17
10
12.5
21
12
13.4
24
16
15.1
31
20
16.8
38
24
18.1
45
36
22.0
66
50
25.6
90
Individually and Overall Screened Pairs
2
8.1
7.3
4
10.4
12
6
12.2
17
8
13.9
22
10
14.6
26
12
16.0
31
16
18.0
39
20
20.1
48
24
21.9
57
36
26.3
83
50
30.6
112

Note: 1 . A complete range of 7/0.50 pairs is available.


2. 7/0.30 is equivalent to 20 AWG.
3. 7/0.50 is equivalent to 16 AWG.

IEB183AA001
IEB184AA001
IEC183AA002
IEC183AA004
IEC183AA006
IEC183AA008
IEC183AA010
IEC183AA012
IEC183AA016
IEC183AA020
IEC183AA024
IEC183AA036
IEC183AA050
IED183AA002
IED183AA004
IED183AA006
IED183AA008
IED183AA010
IED183AA012
IED183AA016
IED183AA020
IED183AA024
IED183AA036
IED183AA050

45

GE

INDUSTRIAL

INSTROLEX
INSTRUMENTATION
SWA
HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

Plain annealed copper conductor, V-90 RP PVC insulated, twisted pairs, overall or
individually and overall screened with aluminium polyester tape plus tinned annealed
copper drain wire, rip cord, PVC bedding, steel wire armour, 5V-90 RP PVC sheathed.
Number
& nom. dia.
of wires
No./mm
7/0.50
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.30
7/0.50
7/0.50
7/0.30
7/0.30
7/0.30

46

No. of pairs
(or triples
where
applicable)

Nominal
dia. over
bedding
mm

Nominal
dia. over
armour
mm

Nominal
outside
diameter
mm

Single Pair Screened SWA


1
6.2
8.0
10.2
Overall Screened Pairs SWA
2
7.4
9.2
11.4
4
8.0
9.8
12.0
6
9.4
11.2
13.6
8
10.6
12.4
14.8
10
11.7
13.5
16.1
12
12.6
14.4
17.0
16
14.3
16.1
18.9
Individually & Overall Screened Pairs
2
7.7
9.5
11.7
4
9.8
11.6
14.0
6
11.6
13.4
16.0
8
13.1
14.9
17.5
10
13.8
15.6
18.2
Single Triple Screened
1
6.9
Single Triple Screened SWA
1
6.6
8.4
10.6
Overall Screened Triples
4
10.0
6
11.7
12
16.1

Note: Other pair and triple counts available.


7/0.50 SWA pairs and triples available.

Approx. Product
mass
code
kg/100m
22

IEF184AA001

25
28
36
42
48
54
65
SWA
26
35
45
52
58

IEG183AA002
IEG183AA004
IEG183AA006
IEG183AA008
IEG183AA010
IEG183AA012
IEG183AA016

7.8

IEH183AA002
IEH183AA004
IEH183AA006
IEH183AA008
IEH183AA010
IGB184AA001

24

IGF184AA001

13
19
35

IGC183AA004
IGC183AA006
IGC183AA012

ATED

FIRE RATED

MMS

DATA/COMMS

NING

MINING

A world first in fire performance.


In the heat of the moment, Pyrolex Ceramifiable
literally gets tougher. The product of years of research,
Ceramifiables insulation layer hardens into a protective
ceramic shield when exposed to fire, maintaining
circuit integrity and life-saving essential services.

AGE

PYROLEX
CERAMIFIABLE
FIRE RATED

DATA/COMMS

MINING

Single Core ES110. Copper conductor, 0.6/1kV Ceramifiable insulated, HFS-110-TP


sheathed to AS/NZS 5000.1, 110C, WS52W fire rated to AS/NZS 3013:2005.

Nominal
conductor
area
mm 2

Nominal
insulation
thickness
mm

Nominal
sheath
thickness
mm

Nominal
overall
diameter
mm

kg/100m

10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

1.0
1.0
1.2
1.2
1.4
1.4
1.6
1.6
1.8
2.0
2.2
2.4
2.6
2.8
2.8

1.4
1.4
1.4
1.4
1.4
1.4
1.5
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2

10.7
11.7
13.0
14.2
15.8
16.8
18.9
20.5
22.3
23.8
26.8
29.6
33.1
36.6
40.2

20
27
37
48
63
83
109
137
166
199
260
324
420
525
645

*Compacted conductors.

48

Approx.
mass

Product
code

PEKP13AA001
PEKP15AA001
PEKP17AA001*
PEKP18AA001*
PEKP19AA001*
PEKP20AA001*
PEKP22AA001*
PEKP23AA001*
PEKP24AA001*
PEKP25AA001*
PEKP26AA001*
PEKP27AA001*
PEKP28AA001*
PEKP30AA001*
PEKP32AA001*

AGE

FIRE RATED

PYROLEX
MULTICORE

CERAMIFIABLE
/
DATA COMMS

MINING

Multicore ES110. Copper conductor 0.6/1kV Ceramifiable insulated, HFS-110-TP


sheathed to AS/NZS 5000.1, 110C. WS52W fire rated to AS/NZ 3013:2005.

Number Nominal
of
area
cores

mm 2

Nominal
insulation
thickness
mm

Nominal
sheath
thickness
mm

Nominal
overall
diameter
mm

Approx.
mass

2
2
2+E
2+E
2+E
2+E
2+E
3
3
3+E
3+E
3+E
3+E
3+E
3+E
3+E
3+E
4
4
4+E
4+E
4+E
4+E
4+E
4+E
4+E
4+E
4+E

1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.2
1.2
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.2
1.2
1.4

1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
2.0

11.3
12.3
11.8
13.0
13.8
14.7
16.3
11.8
13.0
12.8
14.0
15.0
16.0
17.9
20.1
22.6
25.3
12.8
14.0
13.8
15.2
16.4
17.6
19.7
22.2
25.0
28.0
32.3

17
21
19
25
29
35
48
19
25
22
30
36
44
60
84
117
156
22
30
26
35
43
53
74
103
145
195
265

1.5
2.5
1.5
2.5
4
6
10
1.5
2.5
1.5
2.5
4
6
10
16
25
35
1.5
2.5
1.5
2.5
4
6
10
16
25
35
50

Product
code

kg/100m
PEKP05AA002
PEKP07AA002
PDKP05AA002
PDKP07AA002
PDKP09AA002
PDKP11AA002
PDKP13AA002
PEKP05AA003
PEKP07AA003
PDKP05AA003
PDKP07AA003
PDKP09AA003
PDKP11AA003
PDKP13AA003
PDKP15AA003
PDKP17AA003
PDKP18AA003
PEKP05AA004
PEKP07AA004
PDKP05AA004
PDKP07AA004
PDKP09AA004
PDKP11AA004
PDKP13AA004
PDKP15AA004
PDKP17AA004
PDKP18AA004
PDKP19AA004

49

AGE

PYROFLEX
FIRE RATED

DATA/COMMS

MINING

0.6/1kV cable flexible X-HF-110 (XLPE) insulated, HFS-110-TP sheathed to


AS/NZS 5000.1, copper conductor, 110C, WS52W fire rated to AS/NZS 3013.

Nominal
conductor
area
mm 2

Maximum
diameter
of wires
mm

Nominal
overall
diameter
mm

kg/100m

120
150
185
240
300
400
500
630

0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.51

22
23.9
26.6
29.5
31.9
36.8
41.5
45.7

131
159
190
247
297
399
512
638

50

Note: Available 2nd quarter 2008.

Approx.
mass

Product
code

PFLE87AA001
PFLE88AA001
PFLE89AA001
PFLE90AA001
PFLE91AA001
PFLE92AA001
PFLE93AA001
PFLE94AA001

MMS

DATA/COMMS

NING

MINING

Designed for the future.


The Olex range of data and communications cables are
designed to meet the needs of customers today and
in the future. Our comprehensive Datolex range has been
specifically designed with the installer in mind while our
Audiolex cables will provide you with superior home theatre.
The Nexans LANmark range of cables and accessories
provides unsurpassed quality in cabling solutions
and the Gardolex range of extra low voltage cables
make garden lighting simple, reliable and economical.

SECURITY
DATA/COMMS

MINING

Unscreened Security
Number
of
conductors

Nominal
conductor
area
mm 2

4
6

0.22
0.22

4
6
8

0.50
0.50
0.50

Nominal
Approx.
overall
mass
diameter
mm
kg/100m
7/0.20mm Conductor
3.6
1.4
4.9
3.1
14/0.20mm Conductor
4.7
3.2
5.6
4.7
6.5
5.8

Max. DC
resistance
@20C
Ohms/km

Product
code

86.5
86.5

JSC.2xx4C*
JSC.2xx6C*

43.2
43.2
43.2

JSC.5xx4C*
JSC.5xx6C*
JSC.5WT8C*

xx Sheath colour: BN Brown; GY Grey; WT White. *Pack size: 1 100m spool; B 300m
box; C 250m spool (JSC.5xx6C only); 5 500m spool; B2 200m box (JSC.5xx6C
only). Insulation colours: 4C Red, Black, White, Blue; 6C Red, Black, White, Blue, Green,
Yellow. 8C Red, Blue, White, Black, Yellow, Green, Violet, Brown.

Screened Security
Number
of
conductors

Nominal
conductor
area
mm 2

4
7

0.45
0.45

2 pair
2 pair

0.35
0.35

52

Nominal
Approx.
overall
mass
diameter
mm
kg/100m
14/0.20mm Conductor
5.6
4
6.8
7
7/0.25mm Conductor
4.2
2.8
4.3
2.9

Max. DC
resistance
@20C
Ohms/km

Product
code

45.2
45.2

JSS.5GY4C*
JSS.5GY7C*

55.0
55.0

JD2PIS
JD2PISFPA3

*Pack size: 1 100m spool; B 300m box (JD2PIS only);


A3 300m spool (JD2PISFPA3 only); 5 500m spool.
Note: Grey PVC Sheath, 7/0.20mm T/C drain wire.
Individually screened pairs. Also available in jelly filled version JD2PISFP3).
Insulation colours: 4C Red, Blue, White, Black; 7C Red, Blue, White,
Black, Orange, Yellow, Green; 2 Pair Black and Red, Green and White.
Polypropylene insulated.

Approx.
mass
kg/100m
16
29

Coaxial nominal
overall diameter
mm
4.5
4.5

Coaxial braid
coverage
%
95
95

5.72.6
7.03.4
9.04.5

1.0
2.0
2.6

Max. volt.
drop @
mV/A.m

37.8
23.9
16.3

97.8
57.1

JTS1.2VT2CA3
JTS2.5VT2C*
JTS4VT2C*
JTS1.2VT4CA3
JTS2.5VT4C*
JTS4VT4C*

B
A, B
A, B
B
A, B
A, B

0.5
0.8
1.0

0.5
0.8

A
A, C
A

A, C
A, B, C

Insul.
Pack
thick.
size
mm

JSF1.OCL12
JSF2.OCL*
JSF2.6CL1

JSF.5xx*
JSF.75xx*1

Product
code

Pack sizes A-100m; B-300m spool.

Product
code

Pack
size

JPLAS3PREMA1
JPLAS6PREMA1

Product
code

Rated voltage ELV. 2 One plain copper & one tinned copper conductor. Pack sizes A 100m spool; B 250m spool; C 300m spool.

91/0.12
64/0.20
84/0.20

3.4
5.2
8.1

2.0
3.0

14/0.20
24/0.20

4.31.8
5.92.9

0.5
0.75

Maximum DC
resistance
Ohms/km
Standard
44.5
26.0
Oxygen Free Copper
17.2
10.9
7.4

Approx.
mass area
kg/100m

Nom. cond. Nominal


Stranding
area
overall
2
mm
size mm
No./mm

Figure 8

Nom. cond.
res. @ 20C
ohm/km
17.2
7.80
5.43
17.2
7.80
5.43

Overall nominal
Pack size
outside diameter
mm
12.0
100m
16.0
100m

No. of
Nom. cond. Stranding
Approx.
Nom. insul.
Nom. overall
cores
area
mass
thickness
diameter

mm 2
No./mm
kg/100m
mm
mm
1.2
70/0.15
5.8
2.2
6.5
2
2
2.5
140/0.15
10
3.3
8.5
2
4.0
225/0.15
16
4.5
11.0
4
1.2
70/0.15
8.6
2.2
6.9
4
2.5
140/0.15
17
3.3
9.9
4
4.0
225/0.15
27
4.5
12.4

Control core
overall diameter
mm
1.35
1.35

DATA/COMMS

Audiolex Oxygen Free Copper Audio

No. of
cores

3
6

Audiolex High Definition (HD) Vision

SECURITY/AUDIO
MINING

53

54

5.0
10.3

19/0.18 T/C 4.2


7/0.7 B/C 16

95% T/C
97% B/C

1/0.60
1/0.60
1/0.80
1/1.0

5.2
6.0
5.8
6.5

RG59 Closed Circuit Television (CCTV)


86% B/C Braid
Solid PE
62.2
67
95% B/C Braid
Solid PE
62.2
67
Al Foil, 95% T/C Braid Foamed PE 32.8
53
95% B/C Braid
Solid PE
22.0
67

Pack sizes: A 100m spool; B 250m spool; C 300m box; D 500m spool.
Composite cables: RG59 Coaxial and Figure 8 cables available on request.

6.1
6.2
6.0
6.2

Max. cond. Nom.


resistance
cap.
@ 20C
Ohm/km
pF/m

101
101

66
66
83
66

Nom.
velocity
prop.
%

66
66

A, B, D
A, C, D
C
B, D

Pack
size

A, B
A

Max. cond. Nom. Nom. Pack


resistance cap. velocity size
@ 20C prop.
Ohm/km
pF/m %

Coaxial 50 Ohm
Solid PE
32.6
Solid PE
6.53

Nom.
Stranding Approx. Shielding
Dielectric
overall
mass
diameter
mm
No./mm
kg/100m

Coaxial 75 Ohm

Pack sizes: A 100m spool; B 500m spool.


RG58
RG213

Nom.
Stranding
Approx.
Shielding
Dielectric
overall
mass
diameter
mm
No./mm
kg/100m

JBCRG59BUCCTV
JBCRG59PREM
JBCRG59DSxxB30
JBCRG59MAX

Product
code

JBCRG58CUMIL1
JBCRG213MIL1

Product
code

DATA/COMMS

Type


Coaxial 50 Ohm

COAXIAL
MINING

8.7

8.7

4.5

1/1.63

1/1.63

1/1.0

RG6 TV Downlead Premium/Antenna


Al Foil, 60% Braid. Al Foil, 40% Braid Foamed PE 100
RG11 Internal use
Al Foil, 60% Braid. Al Foil, 40% Braid Foamed PE
36.1
RG11 External use (Jelly filled)
Al Foil, 60% Braid. Al Foil, 40% Braid Foamed PE
36.1
Air Space
Al Foil, 35% B/C Braid
Air Space PE 22.4

Pack sizes: A 100m spool; B 300m spool; C 300m box; D 305m spool.

6.6

10.3

10.3

5.1

1/1.0

83
82

55

83

84

Product
code

JBCTVCOAX1

JBCRG11QUADEXT

JBCRG11QUAD

A, B, C JBCRG6QUAD

Nom. Pack
velocity size
prop.
%

53

53

53

Max. cond. Nom.


resistance cap.
@ 20C
Ohm/km pF/m

DATA/COMMS

7.5

Nom. Stranding Approx. Shielding


Dielectric
overall
mass
dia.
mm
No./mm kg/100m

Coaxial 75 Ohm

COAXIAL
MINING

55

LAN
DATA/COMMS

MINING

Bare copper conductor, polyolefin insulated, twisted pairs, PVC sheathed, compatible
with RJ type connector.

Category 5e
No. Nom. Nom. Strand. Approx.
of
cond. overall
mass
pairs area dia.


mm 2 mm No./mm kg/100m
4

0.22 5.3

0.22 5.7

0.22 5.3

Max. Nom. Mutual Pack Product


cond. imped. cap. size code
resist.
@20C
Ohm/km Ohms pF/m

Category 5E Solid
1/0.50 3.2
93.8
100
51
Category 5E Underground
1/0.50 4
93.8
100
51
Category 5E Screened
1/0.50 5
93.8
100
50

JCAT5Exx

JCAT5EFPA3*

JCAT5ESCRB30 1

Category 6
No. Nom. Nom. Strand. Approx.
of
cond. overall
mass
pairs area dia.


mm 2 mm No./mm kg/100m
4

0.22 6.3

0.22 6.3

56

Max. Nom. Mutual Pack Product


cond. imped. cap. size code
resist.
@20C
Ohm/km Ohms pF/m

Category 6 Solid
1/0.50 4.5
93.8
100
51
Category 6 Underground
1/0.54 4
89
100
51

JCAT6

JCAT6FPA3

Note: JCAT5ESCRB30 Shielding: Aluminium Foil+Drain Wire.


xx Sheath colour. Available in Blue, Green, Grey, Red and Yellow.
Pack sizes: A 300m box, B 300m spool.
* Available in Black sheath only.
1 Available in Grey sheath only.

OPTICAL
FIBRE
DATA/COMMS

MINING

Indoor/Outdoor
Description
Nom. Approx.

O.D. mass


mm kg/100m

Max.
Min. bending
Product
pulling
radius mm
code
tension During
kN
installation Installed

62.5/125m MM 6 Fibre 5.8


62.5/125m MM 12 Fibre 6.5

0.65
0.65

2.9
4.0

120
130

60
65

FIB06MMIOP
FIB12MMIOP

Nylon Underground
Description
Nom. Approx.

O.D. mass


mm kg/100m

Max.
Min. bending
Product
pulling
radius mm
code
tension During
kN
installation Installed

Single Mode (0S1)


8.5 6.0
1.5
170
8.5 6.0
1.5
170
11.0 9.5
2.3
220
Multi Mode (0M1)
62.5/125m MM 6 Fibre 8.5 6.0
1.5
170
62.5/125m MM 8 Fibre 8.5 6.0
1.5
170
62.5/125m MM 12 Fibre 8.5 6.0
1.5
170
Multi Mode (0M3)
50/125m MM 6 Fibre
8.5 6.0
1.5
170
50/125m MM 12 Fibre
8.5 6.0
1.5
170
10/125m SM 6 Fibre
10/125m SM 12 Fibre
10/125m SM 24 Fibre

85
85
110

FIB06SMJN
FIB12SMJN
FIB24SMJN

85
85
85

FIB06MMJN
FIB08MMJN
FIB12MMJN

85
85

FIB060M3JN
FIB120M3JN

Options
Fibre counts up to 324 fibre are available upon request for loose tube cables
Corrugated Steel Tape (CST) Armouring
Composite (combination of single and multi mode)
ADSS (All Dielectric Self Supporting)
Sacrificial Sheath
Low Smoke Zero Halogen (LSZH) outer sheath
Rodent Resistance
Note: Minimum order quantity applies to these options.
The OS1 fibre is specified to ITU-T G652.D (low water peak).

57

TELEPHONE
INTERNAL
DATA/COMMS

MINING

Internal, PVC Insulated, PVC Sheath


Pairs


Nominal
overall
diameter
mm

Wire
size

Approx.
mass

mm

kg/100m

2
3
10
20
25
50
100

4.1
4.6
8.5
11.2
12.8
17.0
26.0

0.5
0.5
0.5
0.5
0.5
0.5
0.5

1.3
2.6
7.6
15.0
18.0
34.0
66.0

Sheath
colour

Product
code

Cream
Cream
Grey
Grey
Grey
Grey
Grey

TINT002
TINT003
TINT010
TINT020
TINT025
TINT050
TINT100

Note: 2 pair and 3 pair available in 100 metre and 300 metre spools.
10 pair available in 200 and 500 metre spools (no cuts).
20 pair and above available in bulk drum (will cut to length).

Telephone Jumper Wire


Pack
size

m

Nominal
overall
diameter
mm

kg/100m

500
250
250

1.09
1.09
1.09

0.5
0.5
0.5

58

Approx.
mass

Sheath
colour

Product
code

Red & white


Red & white
Green & white

JUMPRW500
JUMPRW250
JUMPGNWT250

TELEPHONE
EXTERNAL
DATA/COMMS

MINING

Aerial
Pairs


Nominal
overall
size
mm


1
2
10

7.94.9
8.25.2
16.012.0

Max. conductor Approx.


resistance
mass
@ 20C
Ohm/km
kg/100m
0.64mm Diameter Conductor
58.6
4.0
58.6
4.9
58.6
19

Product
code

TEXT64IB001A5
TEXT64IB002A5
TEXT64IB010*

*Includes aluminium foil screen over the twisted pair. These cables are not power
cables or for direct connection of equipment to mains power supplies.

External
No.
of
pairs

2
5
10
20
50
100
2
10
20

2
10
10
30
50
100

Nominal
Wire
Approx.
overall
size
mass
diameter
kg/100m
mm
mm

Max. cond. Pack Product


resistance size code
@ 20C
Ohm/km

Jelly Filled, Polyethylene Sheath


0.40
1.6
150
A
0.40
4.5
150
A
0.40
5.6
150
B
0.40
10.0
150
B
0.40
25.0
150
B
0.40
49.0
150
B
0.64
3.1
58.6
A
0.64
13.0
58.6
B
0.64
23.0
58.6
B
Jelly Filled, Polyethylene/Nylon Sheath
5.5
0.40
3.3
150
A
Jelly Filled, Moisture Barrier Polyethylene/Nylon
9
0.90
9.0
29.6
A
12.5
0.64
17.0
58.6
B
15.4
0.90
26.8
29.6
B
24.0
0.90
69.5
29.6
B
31.1
0.90
117.8
29.6
B
36.8
0.90
204.0
29.6
B
4.5
4.8
7.0
8.59.5
12.8
18.0
5.7
9.6
13.0

Pack sizes: A 500m spool; B Bulk drum (i) Telstra Approved.

TEXT40FP002A5
TEXT40FP005A5
TEXT40FP010
TEXT40FP020
TEXT40FP050
TEXT40FP100
TEXT64FP002A5
TEXT64FP010
TEXT64FP020
TEXT40FN002A5
Sheath
TEXT90FN002AA
TEXT64FMBN010(i)
TEXT90FMBN010AA(i)
TEXT90FMBN030AA(i)
TEXT90FMBN050AA(i)
TEXT90FMBN100AA

59

60

1.3
2.5
4.0
6.0
10

2
2
2
2
2

*Pack sizes.
Note: This cable is non divisible.

26/0.25
76/0.20
56/0.30
81/0.30
348/0.20

Nominal
Stranding
conductor
area
No./mm
mm 2

4.08.6
4.09.35
5.010.4
6.012.5
6.713.9

7
10
12
16
25

Nominal
Approx.
overall
mass
size
mm
kg/100m
15.3
8.0
4.95
3.30
1.91

Max DC
resistance
@ 20C
ohm/km
33.6
17.6
10.9
7.25
4.20

Voltage drop
Pack sizes
single phase
@ 45C
50m 100m 200m
mV/A.m
spool spool spool
JSF1.3GLBK*
JSF2.5GLBK*
JSF4GLBK*
JSF6GLBK*
JSF10GLBK*

Product
code

DATA/COMMS

No.
of
cores

Figure 8, plain annealed copper, PVC insulated.

PVC GARDEN
LIGHTING
MINING

6.2
7.0
3.45.5
4.36.7
4.67.3
3.66.0
3.86.6

5
7
4
6
10
5
7

7/0.40
7/0.50

*Pack sizes.

1.0
1.5

Nominal Stranding
conductor
area mm 2 No./mm

6.2
7.0

Nom. oall
diameter/
mm

Red,
Red,
Red,
Red,
Red,
Red,
Red,

White
White
White
White
White
White
White

Red
Red
Red
Red
Red
Red
Red

5
7

Red, Black
Red, Black

ELV
ELV
250/250
450/750
450/750
250/250
250/250

ELV
ELV

Max. cond. Voltage


res. @ 20C rating
ohm/km

21.2
13.6
26.0
21.2
13.6
21.2
13.6

JRS1002SA5
JRS1502SA5

Product
code

JRS1002*
JRS1502*
CBLR02
CACP03*
CACP05*
JRS1002LDF*
JRS1502LDF*

Max. cond. Voltage


Product
resistance rating
code
@ 20C
ohm/km

Aluminium Foil + DW 21.2


Aluminium Foil + DW 13.6

Approx. Core
Shielding
mass
colours
kg/100m

Screened (Aluminium Foil)

7/0.40
7/0.50
24/0.20
7/0.40
7/0.50
7/0.40
7/0.50

Nominal
Approx. Core
Sheath
overall
mass
colours
colour
diameter/size
mm
kg/100m

DATA/COMMS

1.0
1.5
0.75
1.0
1.5
1.0
1.5

Nominal Stranding
conductor
area
No./mm
mm2

Unscreened

Fire
Alarm
MINING

61

DATA
DATA/COMMS

MINING

RS485 Screened (Low Capacitance)


Pairs

Nominal O.D.
mm

Nom. pair capacitance


pF/m

Product
code

1
2

5.9
8.6

50
50

JD1PS485A3
JD2PS485A3

Available in 300m spools.

RS422 Screened Data (pair)


Pairs

Nominal O.D.
mm

Nom. pair capacitance


pF/m

Product
code

4.4
5.5
6.0
6.2

70
70
70
70

JD1PS
JD2PS
JD3PS
JD4PS

1
2
3
4

Available in 100m and 300m spools.

RS232 Screened Data (cores)


Cores

Nominal O.D.
mm

Nom. pair capacitance


pF/m

Product
code

4
6
8

4.8
5.5
5.9

90
90
90

JD4CSAA
JD6CSAA
JD8CSAA

Available in 100m spools.

Traffic Feeder Cable


No.
of
cond.

Nom. Nom.
insul. O.D.
thick.
mm mm

Charac-
teristic
impedance
Ohms

Mutual
capaci-
tance
nF/km

Capaci- Water
tance
pene-
un-
tration*
balance*

Pack Product
size code

2
2

0.47
0.47

82100
82100

6585
6585

<2%
<2%

1000 JTCD28A9002
500 JTCD28A5002

62

9.0
9.0

<3%
<3%

*Capacitance unbalance and water penetration to AS2276.21986.

ACCESSORIES, CURRENT RATINGS


& GENERAL DATA

Total cable solutions.


Olex is dedicated to providing industry leading service.
The following information is provided to assist in the
selection of cables and gland accessories and includes
a comprehensive listing of general data and current
ratings as calculated in accordance with the International
Electrotechnical Commission Publication IEC 60287.
If you require further assistance, talk to your
Olex Account Manager or visit www.olex.com.au

ACCESSORIES GLANDS

Alco Metal Cable Glands EMC


DIM E

Mounting Cable details


ARMOUR WIRE

thread
Varolex
BODY
'O' RING
dia.len. product
mm FIBRE WASHERcode

ALCEMC12
ALCEMC16
ALCEMC20
ALCEMC25
ALCEMC32
ALCEMC40
ALCEMC50
ALCEMC63
ALCEMC75A
ALCEMC75B
ALCEMC75C
ALCEMC752

M1212
M1612
M2012 FTDP07,P09
GETR04,R05,R06 BWTR04,R05
M2512 FTDP11,* P13,P15 FTTR07,X01
BWTR07
M3212 FTDC17,C18
FTTX02,X03
BWTX01,X02
M4015 FTDC19,C20
FTTX04,X05
BWTX03,X04
M5015 THREAD
FTDC22
FTTX06,X07
BWTX05
LENGTH
M6319 FTDP23,P24
FTTE87
BWTX06
M7519 FTDP25 GLAND LENGTHFTTE88
M7519 FTDP26
FTTE90AA003
M7519 FTDP27
M7519
FTTE89AA003

CLAMPING RING

DIM OA

Versolex SEAL

Versolex
4C product SLEEVEGLAND
5CNUTproduct
code
code

BEAD CHAIN
METAL SCREEN
BODY

INNER SEAL (C)

PVC
shroud
(orange)

OUTER SEAL (A or B)
SLEEVE

FIBRE WA

EPOXY MASS FIL

GLAND NUT

FIBRE WASHER

FIBRE WAS

ALCSG0
ALCSG2
ALCSG3
ALCSG3
ALCSG3
ALCSG4
ALCSG5
ALCSG6

THREAD DIA

Item
number


THREAD DIA

DIM OA

NUT

CONE INSER

THREAD
LENGTH

DIM Q
DIM P
GLAND LENGTH

64

*FTDP11 Dimensions are within the gland working range but outside the
dimension used in certification testing.

THREAD DIA

DIM OA

DIM OA

THREAD DIA

CABLE CORES

ACCESSORIES GLANDS

Alco Metal CableFIBREGlands


Type
UW (IP68)
WASHER
SEAL
GLAND NUT

M1210
1.5
3.5
M1610
1.5
3.5
M1610
5.0
7.5
M2010
5.0
7.5
M2010
10.0
11.0
M2512
14.5
17.0
THREAD
M3212 LENGTH20.0
23.0
M4015
26.0
30.0
GLAND LENGTH
M5015
33.0
36.0
M6319
41.5
46.0
M7519
51.0
56.0
M9030
64.0
68.0
M10530
75.0
80.0
M12030
89.0
92.0
M12030
SEAL
BODY

3.5
3.5
7.5
7.5
11.0
17.0
23.0
30.0
36.0
46.0
56.0
68.0
82.0
92.0
98.0

6.0
5.0
10.0
10.0
15.0
20.0
26.5
33.5
42.0
52.0
65.0
75.0
89.0
98.0
105.0

PVC
shroud

FIB

orange*
ALCSG0
ALCSG0
ALCSG0
ALCSG1
ALCSG1
ALCSG3
ALCSG3
ALCSG4
ALCSG5
ALCSG6
ALCSG7
ALCSG9
ALCSG10
ALCSG11
ALCSG11

THREAD DIA

BODY

Cable details
Seal B (thick)
Seal A (thin)
OA
OA
OA
OA
min
max
min
max
DIM OA

ALCUW12
UW16S
ALCUW16
UW20A
ALCUW20
ALCUW25
ALCUW32
ALCUW40
ALCUW50
ALCUW63
ALCUW75
ALCUW90
ALCUW105
ALCUW120A
ALCUW120B

Mounting
thread
dia. length
mm
THREAD DIA

Item
number

GLAND NUT

THREAD DIA

DIM OA

THREAD DIA

FIBRE WASHER

THREAD
LENGTH
GLAND LENGTH

*For Black Shroud add B to part number: ALCSG2B.


Note: To comply with IP68 approval, the washer supplied must be installed
on mounting thread.

65

ACCESSORIES GLANDS

Alco Metal Cable Glands Hazardous Area Type HUW


(Grpl/IIC, Ex d, Ex e, IP68)(AUS Ex 03 3903)
Item
number

Mounting
thread
dia. length
mm

M2012
4.0
8.0
M2012
6.5
8.0
M2012
10.0 12.0
M2512
14.0 16.0
M3215
19.0 22.0
M4015
25.0 28.5
M5020 31.0 36.0
36.0 39.0
M6325 42.0 46.5
46.5 50.0
M7525 53.0 57.0
57.0 61.0
M9030
64.0 68.0
M10530
75.0 80.0
M12030
89.0 92.0
M12030

ALCHUW20SB
ALCHUW20A
ALCHUW20B
ALCHUW25
ALCHUW32
ALCHUW40
ALCHUW50
ALCHUW63
ALCHUW75
ALCHUW 90
ALCHUW105
ALCHUW120A
ALCHUW120B

Cable details
PVC
Seal C (thickest) Seal B (thick) Seal A (thin) shroud
OA
OA
OA
OA
OA
OA
min max
min
max min max (orange)

FIBRE WASHER

8.0 10.0
8.0 10.0
12.0 14.0
16.0 19.0
22.0 25.0
28.5 31.0
39.0 42.0
50.0 53.0
61.0 64.0
70.0 75.0
82.0 89.0
92.0 98.0
98.0 105.0

ALCSG1
ALCSG3
ALCSG3
ALCSG3
ALCSG3
ALCSG4
ALCSG6
ALCSG7
ALCSG7
ALCSG9

SEAL
BODY

GLAND NUT

THREAD DIA

DIM OA

THREAD DIA

FIBRE WASHER

THREAD
LENGTH

TH
GLAND LENGTH

66

*For black shroud add B to part number: ALCSG2B.


Note: To comply with IP68 approval, the washer supplied must be installed
on mounting thread.

ACCESSORIES GLANDS

Alco Metal Cable Glands Type AW (IP68)


Item
number

Mounting
thread
dia. length
mm

ALCAW16
ALCAW20SB
ALCAW20MR
ALCAW20
ALCAW20UR
ALCAW25
ALCAW32
ALCAW40
ALCAW50
ALCAW50L
ALCAW63
ALCAW63L
ALCAW75
ALCAW90

M1612
M2012
M2012
M2012
M2012
M2514
M3214
M4015
M5015
M5015
M6319
M6319
M7519
M9019

10.5
10.5
14.5
14.5
19.5
20.0
26.0
33.0
41.5
49.0
51.0
62.0
63.0
75.0

15.5
15.5
17.5
20.0
22.5
26.0
33.5
42.0
51.0
56.0
64.0
69.0
75.0
90.0

10.0
10.0
11.5
14.0
16.0
19.0
26.0
33.0
42.0
44.5
55.0
56.5
63.0
75.0

0.81.25
0.81.25
0.81.25
0.81.25
0.81.25
1.251.6
1.251.6
1.62.0
2.02.5
2.50
2.53.15
2.53.15
2.53.15
2.53.15

PVC
shroud
(orange)
ALCSG2
ALCSG1
ALCSG1
ALCSG3
ALCSG3
ALCSG3
ALCSG4
ALCSG5
ALCSG6
ALCSG6
ALCSG7
ALCSG7
ALCSG8
ALCSG9

DIM E
CLAMPING RING
SEAL
SLEEVE
GLAND NUT

ARMOUR WIRE
BODY
'O' RING

BOD
FIBRE WASHER

DIM OA

THREAD DIA

DIM OA

FIBRE WASHER

THREAD DIA

GLAND NUT

GLAND NUT

Cable details
overall
over bedding SWA
min.
max. max.
dia.
mm
mm
mm
mm

THREAD
THREAD LENGTH

GLAND LENGTH

*For Black Shroud add B to part number: ALCSG2B.


Note: To comply with IP68 approval, the washer supplied must be installed
on mounting thread.
Two weatherproof seals are provided with each gland. Fitting instructions
will define the seal suitable for your application.
BEAD CHAIN
METAL SCREEN

INNER SEAL (C)

OUTER SEAL (A or B)
SLEEVE

67
FIBRE WASHER

ACCESSORIES GLANDS

Alco Metal Cable Glands Hazardous Area Type HAW


(Grpl/IIC, Ex d, Ex e, IP68)(AUS Ex 03.3904)

SEAL
M2015 5.2 INNER 8.0
'O' RING
6.5 10.0
M2020 BODY
FIBRE WASHER
9.1 12.3
M2016
M2520 10.0 14.0
M2520 14.0 18.0
M3220 18.0 21.5
M3220 21.5 25.0
M4020 25.0 29.0
28.5
33.5
M4020 THREAD
LENGTH
M5020 33.0 37.5
M5020 36.5 42.0
M6325 42.0 47.0
M6325 47.0 53.0
M7525 52.5 58.5
M7525 58.0 64.0
M9025 63.0 69.0
M9025 68.0 75.0

EAL (A or B)
EEVE

Cable details
Barrier
Over bedding Cable
SWA
gland
diameter
diameter diameter requirements
DIM E
min. max.
min. max.
ARMOUR WIRE
mm mm CONE mm mm mm
CLAMPING RING

BODY

7.8 12.7
11.5 16.0
14.0 18.0
16.0 20.0
20.0 24.0
24.0 28.0
28.0 32.0
32.0 37.0
37.0 42.0
41.0 46.0
GLAND LENGTH
45.0 51.0
51.0 57.0
57.0 63.0
62.0 69.0
66.0 75.0
73.0 82.0
81.0 90.0
DIM G

DIM E

FIBRE WASHER

GLAND NUT

CONE

CONE INSERT

'O' RING

CLAMP

SLEEVE

SEAL
GLAND NUT

DIM OA

THREAD DIA

DIM OA

68

ARMOUR WIRE
OUTER SEAL

CABLE CORES

THREAD LENGTH
GLAND LENGTH

(orange)

OUTER SEAL
0.700.90
ALCHAW20LR-B ALCSG1
SLEEVE
0.801.25 ALCHAW20-B ALCSG2
GLAND NUT
0.801.25 ALCHAW20SB-B
ALCSG2
0.801.25 ALCHAW25A-B ALCSG3
1.251.60 ALCHAW25B-B ALCSG3
1.251.60 ALCHAW32A-B ALCSG4
1.602.00 ALCHAW32B-B ALCSG4
1.602.00 ALCHAW40A-B ALCSG4
1.602.00 ALCHAW40B-B ALCSG5
2.002.50 ALCHAW50A-B ALCSG6
2.002.50 ALCHAW50B-B ALCSG6
2.503.15 ALCHAW63A-B ALCSG7
2.503.15 ALCHAW63B-B ALCSG7
2.503.15 ALCHAW70A-B ALCSG8
2.503.15 ALCHAW70B-B ALCSG8
2.503.15 ALCHAW90A-B ALCSG9
2.503.15 ALCHAW90B-B ALCSG9

CLAMPING RING

EPOXY MASS FILLING

PVC
shroud

DIM OA

ALCHAW20LR
ALCHAW20
ALCHAW20SB
ALCHAW25A
ALCHAW25B
ALCHAW32A
ALCHAW32B
ALCHAW40A
ALCHAW40B
ALCHAW50A
ALCHAW50B
ALCHAW63A
ALCHAW63B
ALCHAW75A
ALCHAW75B
ALCHAW90A
ALCHAW90B

DIM OA

GLAND NUT

Mounting
thread
diameter
length
mm

THREAD DIA

Item
number


ACCESSORIES EARTH TAGS

Alco Earth Tags Nickel Plated


Item
Description
number

Width
Dim. A
(+0.5,
0.0)

Width Depth Width


Dim. C Dim. B Dim. F
(+0.5,
(+0.5,
0.0)
0.0)

ALCET12
ALCET12
ALCET16
ALCET20
ALCET25
ALCET32
ALCET40
ALCET50
ALCET63
ALCET75
ALCET90
ALCET105
ALCET120

28.85
22.50
28.85
28.86
37.55
43.30
54.85
66.40
80.83
103.93
127.02
138.60
161.65

12.45
12.45
16.48
20.40
25.50
32.64
40.80
51.25
63.95
76.13
91.35
106.58
121.80

Note (page 62): Alco HAW glands are


suitable for use with elastomer seals or
as a barrier gland. Two seals are provided
for bedding to body sealing (see fitting
instructions). Alternatively, discard the seals
and use the epoxy resin and insert to provide
a barrier. When ordering add B to the
standard code as indicated in the second
last column above.

Dim. F

1.80
1.80
1.80
1.80
1.80
1.80
1.80
2.00
2.00
2.00
2.00
2.00
2.00

7.00
7.00
7.00
7.00
10.50
12.00
13.50
13.50
13.50
13.50
13.50
13.50
13.50

Dim. B

Dim. C

EARTH TAG, 12mm, BRS, PLTD


EARTH TAG, 12mm, BRS, PLTD
EARTH TAG, 16mm, BRS, PLTD
EARTH TAG, 20mm, BRS, PLTD
EARTH TAG, 25mm, BRS, PLTD
EARTH TAG, 32mm, BRS, PLTD
EARTH TAG, 40mm, BRS, PLTD
EARTH TAG, 50mm, BRS, PLTD
EARTH TAG, 63mm, BRS, PLTD
EARTH TAG, 75mm, BRS, PLTD
EARTH TAG, 90mm, BRS, PLTD
EARTH TAG, 105mm, BRS, PLTD
EARTH TAG, 120mm, BRS, PLTD

Dim. A

69

ACCESSORIES SHROUDS

Alco Gland Shrouds


Flexible rubber shrouds for the protection of Alco glands.
Item
number

Cable dia.
(A)
mm

Overall
Length (F)
mm

Parallel
Length (B)
mm

Outside dia. Inside dia.


(D)
(C)
mm
mm

ALCSG0
ALCSG1
ALCSG2
ALCSG2L
ALCSG3
ALCSG3L
ALCSG4
ALCSG5
ALCSG6
ALCSG6L
ALCSG7
ALCSG8
ALCSG9
ALCSG10
ALCSG11

2.0
6.0
10.0
12.0
14.0
18.0
20.0
29.0
38.0
42.0
48.0
62.0
62.0
78.0
87.0

44
69
76
87
96
100
108
115
126
127
135
140
170
135
137

20
43
50
55
60
65
65
70
75
80
85
90
110
88
88

22
28
32
38
43
47
54
65
78
85
95
109
120
130
130

20
25
29
35
40
44
51
62
75
81
91
104
114
124
144

Standard colour for all shrouds is orange. Sizes 1, 2 and 2L are stocked in black.
For black shroud part numbers add B to the orange item number in the LH column.

C
D

(A+5)

(A+10)

70

FLEXIBLE CORD
CORE COLOURS
Colour sequences are valid for standard light ordinary and heavy duty cords.

Preferred Core Colours


For cords not installed as fixed wiring:

Olex Colour
Code

2
3
4
5

JJ
KA
DV
FS

Core
Core
Core
Core

Brown,
Brown,
Brown,
Brown,

Light
Light
Light
Light

Blue
Blue, Green/Yellow
Blue, White, Green/Yellow
Blue, Orange, White, Green/Yellow

Light blue is normally used as a neutral (where applicable).

71

CURRENT RATINGS
PVC FLEXIBLE CORDS

Electrical Data & Current Ratings


In accordance with AS/NZS 3008.1.
Nominal
conductor
area
mm 2

Current
Maximum DC resistance at 20C Voltage drop
carrying
Single
capacity
Multicore
phase
A
/km
mV/A.m


0.5
0.75
1.0
1.5
2.5
4.0

3
7.5
10
15
20
25

72

PACW
39.0
26.0
19.5
13.3
7.98
4.95

TACW
40.1
26.7
20.0
13.7
8.21
5.09

94.9
63.3
47.5
32.3
19.4
12.0

Where a flexible cord is wound on a drum, multiply current carrying


capacities by the following factor:
Number of layers: 1
2
3
4
Derating factor: 0.76
0.58
0.47
0.40

Three
phase

82.2
54.8
41.1
28.0
16.8
10.4

CURRENT RATINGS
VERSOLEX HD
SINGLE CORE
Current carrying capacities of three single core 0.6/1kV sheathed, non-armoured
flexible cables with X-90 insulation used in fixed installation. Unenclosed.

Nominal
Spaced
Spaced
conductor
size
mm 2
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Spaced
Touching
from surface

66
92
120
160
200
250
315
375
445
510
590
710
810
980
1140
1340

57
80
105
140
175
225
285
340
405
470
540
650
750
910
1060
1260

49
69
92
120
150
190
240
290
345
400
460
550
640
760
880
1030

46
65
86
115
140
180
225
270
325
375
425
510
590
710
820
960

Three phase
voltage drop
mV/A.m

mV/A.m

7.29
4.22
2.68
1.73
1.23
0.868
0.621
0.480
0.386
0.322
0.277
0.229
0.203
0.179
0.165
0.155

7.29
4.22
2.68
1.73
1.24
0.873
0.628
0.488
0.397
0.335
0.291
0.246
0.222
0.200
0.188
0.178

Ratings are based on an air ambient of 40C. For current ratings of other
types of applications, including welding cable applications, and other data
including conductor resistances, refer to page 70. Minimum bending radius
is 4D (D = overall cable diameter).

73

CURRENT RATINGS
VERSOLEX & FLEXOLEX
Cords and cables Flexible installation.

Nominal
conductor area
mm 2

Current carrying
capacity
A

Voltage drop
1 phase
mV/A.m

Voltage drop
3 phase
mV/A.m

0.75
1.0
1.5
2.5
4.0

7.5
10
15
20
25

66.3
49.8
34.0
20.3
12.6

57.4
43.1
29.4
17.6
10.9

Nominal
conductor
area

mm 2
6
10
16
25
35
50
70
95
120

74

Single phase
Protected
Exposed
from sun
to sun

Three phase
Protected
from sun

Exposed
to sun

54
74
99
135
165
195
250
290
340

43
58
77
105
125
145
185
210
245

46
63
85
115
140
165
215
250
290

37
50
66
88
105
125
155
180
210

CURRENT RATINGS
VERSOLEX & FLEXOLEX
Cords and cables Fixed installation.

Conductor
area
mm 2




Unenclosed
Spaced
A

1
1.5
2.5
4
6

19
24
33
43
55

1
1.5
2.5
4
6
10
16
25
35
50
70
95
120

17
20
27
37
46
65
86
115
140
180
230
275
320

Unenclosed
Touching
A

Single Phase (2 Core)


18
22
30
41
51
Three Phase (3 and 4 Core)
15
19
25
34
43
61
81
105
130
170
215
255
295

Voltage drop
mV/A.m
49.8
34.0
20.3
12.6
8.42
43.1
29.4
17.6
10.9
7.29
4.38
2.68
1.62
1.19
0.902
0.608
0.485
0.387

75

CURRENT RATINGS
WELDING
Current carrying capacity, welding applications.

Nom.
con.
area
mm 2

A
Maximum duty cycle (AS 1995)
10 minute cycle
5 minute cycle
100% 60% 30% 25% 60% 30% 25%

Max. DC
resist.
at 20C
m/m

Voltage
drop
mV/A.m
1 phase 3 phase

10
16
25
35
50
70
95
120
150
185
240

90
125
165
205
260
325
390
455
535
600
715

1.91
1.21
0.780
0.554
0.386
0.272
0.206
0.161
0.129
0.106
0.0801

5.06
3.10
1.88
1.39
1.05
0.707
0.566
0.453
0.373
0.326
0.276

76

91
129
175
223
289
370
454
536
636
723
870

99 102 96 114 121


145 151 137 169 181
206 218 188 239 257
270 288 238 309 334
361 386 308 407 440
471 507 391 523 567
590 637 476 644 700
705 763 559 762 829
843 914 661 904 985
968 1051 747 1027 1120
1174 1276 895 1236 1348

Note: For power current rating refer page 67.

4.38
2.68
1.63
1.20
0.906
0.612
0.490
0.392
0.323
0.282
0.239

CURRENT RATINGS
ALUMINIUM AERIAL

XLPE Aerial Cables


Nominal
conductor
area
mm 2

No. and
2 and 3 core (a)
3 and 4 core (b)
nom. dia.
twisted
twisted
of wires
1.0m/s
1.0m/s
No./mm
still air
wind
still air
wind

Three phase
voltage drop
at 50Hz
mV/A.m

16
25
35
50
70
95
120
150

7/1.70
49
78
19/1.35
64
105
19/1.53
78
125
19/1.78
94
150
19/2.14
115
190
37/1.78
140
230
37/2.03
37/2.25

4.15
2.64
1.94
1.47
1.08
0.840
0.718
0.636

44
59
72
88
110
135
155
180

70
97
120
140
175
215
250
280

Note: The current carrying capacities are based on an air ambient


temperature of 40C, a maximum conductor temperature of 80C
and exposure to direct sunlight having an intensity of 1000W/m 2.
The values are based on the use of black XLPE.
(a) Also for 2 conductor neutral screened aerial cable.
(b) Also for 3 and 4 conductor neutral screened aerial cable.
Under normal circumstances there will always be some air movement
and the rating for 1.0m/s wind is recommended.
General Note applies to all following current rating tables.
Reference should be made to AS/NZS 3008.1 for the following derating
factors for
(a) Grounded circuits
(b) Cables fixed to underside of ceilings
(c) Cables on perforated or unperforated trays
(d) Ambient temperature.

77

CURRENT RATINGS
COPPER AERIAL

PVC Aerial Cables


Nominal No. and 1 core
2 and
3 and
Three
conductor nom. dia. insulated
3 core (a)
4 core (b)
phase
area
of wires
conductors
parallel
twisted
voltage

webbed
drop

1.0m/s
1.0m/s
1.0m/s at 50Hz
2
No./mm
still air wind
still air wind
still air wind mV/A.m
mm
6
10
16
25
35
50
70
95
120
150
185

78

7/1.04
7/1.35
7/1.70
19/1.35
19/1.53
19/1.78
19/2.14
37/1.78
37/2.03
37/2.25
37/2.52

35
48
65
88
105
130
165
200
235
265
310

70
30
50
26
48
96
40
68
36
65
125
52
90
47
85
165
63
115
205
240
305
360
425
475
540

6.71
4.02
2.56
1.67
1.26
0.988
0.767
0.639
0.574
0.530
0.494

Note: The current carrying capacities are based on an air ambient


temperature of 40C, a maximum conductor temperature of 75C
and exposure to direct sunlight having an intensity of 1000W/m 2.
The values are based on the use of black PVC.
(a) Also for 2 conductor neutral screened aerial cable.
(b) Also for 3 and 4 conductor neutral screened aerial cable.
Under normal circumstances there will always be some air movement
and the rating for 1.0m/s wind is recommended.

Cu Al
6
8
12
16
20
27
36 28
48 37
59 46










Single
phase
voltage
drop
mV/A.m

Cu Al Cu Al Cu Al Cu Al
24 18 21 51.6
31 24 27 33.0
43 33 37 18.0
56 42 48 11.2
71 53 60 7.50
94 71 79 4.46
120 95 91 70 100 78 2.81 4.68
160 125 120 92 135 100 1.78 2.95
190 145 145 110 160 125 1.29 2.14
225 175 170 135 190 145 0.963 1.582
275 215 210 165 235 180 0.680 1.100
330 255 260 200 285 220 0.507 0.804
380 295 295 230 320 250 0.415 0.644
425 330 335 260 360 285 0.352 0.535
480 375 380 300 415 325 0.301 0.439
560 435 450 350 480 380 0.255 0.352
630 490 510 400 560 430 0.229 0.300
710 560 590 465 630 500 0.209 0.256
800 640 670 530 730 570 0.194 0.226
900 740 770 620 830 660 0.181 0.202

Enclosed
Buried Underground ducts
In conduit or
Completely direct
unenclosed partially surrounded
by thermal
surrounded by
Conduit thermal insulation
in air insulation


Cu Al Cu Al Cu Al Cu Al Cu Al
1 16 16 13 13 10
1.5 21 21 16 16 13
2.5 30 29 23 22 18
4 40 39 31 30 24
6 51 49 40 38 31
10 69 67 54 53 42
16 92 71 89 68 72 55 71 57 57 45
25 125 96 120 92 97 75 97 79 79 62
35 155 120 145 115 120 93 115 92 92 72
50 185 145 175 140 145 115 140 110 110 87
70 240 185 225 175 185 145 175 140 140 110
95 295 230 275 215 230 180 210 165 165 130
120 345 270 320 250 265 210 250 195 195 155
150 395 305 365 285 310 240 280 225 225 175
185 460 355 425 330 360 280 325 255 255 200
240 550 425 510 395 430 335 385 305 300 235
300 640 495 580 455 495 385
400 740 580 680 530 580 455
500 870 680 780 620 670 530
630 1010 800 900 730 770 630


Unenclosed
Cond. Spaced Spaced Touching
size
from

surface


mm2

CURRENT RATINGS
21 CORE PVC

Single Phase Current Ratings


Two single core V-90 PVC or PVC/PVC 0.6/1kV cables.

79

Al Cu Al Cu Al Cu Al
12 14 11 8 28
16 17 13 10 36
22 24 19 14 50
30 32 25 19 64
39 40 32 24 80
54 56 44 32 105
67 74 58 43 33 140 105
91 100 81 58 45 180 140
110 120 94 72 56 215 165
135 145 115 255 200
175 180 140 315 245
215 215 170 375 290
255 255 200 425 330
290 285 230 480 370
340 330 260 540 425
400 390 310 630 490

710 560

810 640

910 730

1030 830

Cu Al
21
27
37
48
60
80
105 80
135 105
160 125
195 150
240 185
290 225
335 260
375 290
435 335
510 400
580 450
670 530
760 610
890 720

Single
phase
voltage
drop
mV/A.m

Cu Al Cu Al
24 54.1
31 34.7
42 18.9
55 11.8
68 7.87
90 4.68
115 89 2.95 4.91
150 115 1.87 3.08
180 140 1.35 2.24
215 165 1.01 1.65
265 205 0.710 1.15
315 245 0.528 0.840
365 285 0.431 0.672
410 320 0.365 0.557
470 365 0.311 0.455
550 425 0.262 0.363
630 490 0.233 0.307
720 560 0.211 0.261
820 650 0.196 0.228
950 750 0.184 0.204

Cu
16
20
28
37
47
65
86
115
145
175
220
260
310
350
400
475




Cu Al Cu Al
1 20 20
1.5 26 25
2.5 36 36
4 48 47
6 61 60
10 84 82
16 110 87 110 84
25 150 115 145 110
35 185 145 175 135
50 230 175 215 165
70 290 225 275 210
95 360 280 340 260
120 420 330 395 305
150 485 375 450 350
185 570 440 520 405
240 680 530 620 485
300 790 610 720 560
400 920 720 840 660
500 1080 850 970 770
630 1260 1000 1110 900

Cu Al
16
20
28
37
47
65
86 67
115 91
145 110
175 135
225 175
280 215
325 255
375 290
435 340
520 410
610 475
710 560
820 660
950 770

Enclosed
Buried Underground
In non-metallic wiring Completely direct
non-metallic
unenclosed partially surrounded
wiring enclosure

surrounded

by
thermal

Non-metallic
enclosure by thermal insulation
in air insulation

80


Unenclosed
Cond. Spaced Spaced Touching
size
from

surface


mm2

CURRENT RATINGS
21 CORE XLPE

Single Phase Current Ratings


Two single core XLPE/PVC 90 0.6/1kV cables.

Cu
81
105
145
175
215
270
340
395
455
530
630
730
850
990
1150

Cu
78
105
135
165
205
255
320
370
430
495
590



Cu
62
83
110
130
165
205
255
295
345
395
475



Cu
40
53
72
88










Cu
120
155
200
240
280
345
415
475
530
600
700
790
900
1020
1150

Cu
90
120
150
185
220
270
330
375
430
490
580
670
760
870
1010

Cu
100
130
170
200
240
295
360
410
460
530
610
710
810
940
1070

Cu
4.97
3.12
1.99
1.43
1.07
0.751
0.556
0.453
0.382
0.323
0.271
0.240
0.216
0.199
0.185

Cu
99
130
175
215
260
330
405
470
540
620
740
860
1000
1150
1330


10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Cu
105
135
185
225
275
350
435
510
580
670
810
930
1090
1280
1500

Single
phase
voltage
drop
mV/A.m


Unenclosed
Enclosed
Buried Underground
Cond. Spaced Spaced Touching Conduit Partially
Completely direct ducts
size
from
in air
surrounded surrounded

surface
by thermal by thermal
insulation insulation
mm2

CURRENT RATINGS
21 CORE CERAMIFIABLE

Single Phase Current Ratings


Two single core R-E-110/HFS-110-TP 110 0.6/1kV cables.

81

82


Cu Al
1 15
1.5 19
2.5 27
4 37
6 46
10 64
16 85 66
25 115 88
35 140 110
50 170 130
70 215 165
95 265 205
120 305 240
150 350 270
185 405 315
240 475 375
300 550 430
400 630 500
500 720 580

Cu Al
14
18
26
34
44
60
80 62
105 83
130 100
160 125
200 155
250 190
290 225
330 255
375 295
445 350
510 400
590 465
670 540

Cu Al Cu Al
11 13
14 17
20 22
26 29
34 37
47 50
63 48 66 50
88 67 89 67
105 78 105 78
125 94 125 94
155 120


190 145


225 170


255 190


295 220


345 260


400 300


465 350


540 405

Cu Al
10
13
18
24
31
42
57 44
79 62
92 72
110 87
140 110
165 130
195 155
220 175
255 200
300 240
345 275
405 320
465 370

Cu Al
7
9
13
17
22
30
40 31
53 41
65 51









Cu Al
22
28
40
52
65
87
115 88
145 115
180 140
210 165
260 200
310 240
355 275
400 310
450 350
520 405
590 460
660 530
740 600

Cu Al Cu
17 51.6
22 33.0
31 18.0
40 11.2
51 7.50
68 4.46
88 68 2.81
115 89 1.78
140 110 1.28
165 130 0.957
205 160 0.673
250 195 0.498
290 225 0.405
325 250 0.342
370 290 0.290
430 335 0.243
495 390 0.215
560 445 0.194
650 520 0.180

Al

4.66
2.93
2.13
1.57
1.10
0.798
0.638
0.528
0.431
0.343
0.290
0.245
0.215


Unenclosed
Enclosed
Buried U/ground Single
Completely direct
ducts
phase
Cond. Spaced
Touching Conduit In conduit or
voltage
size
in air
unenclosed partially surrounded
surrounded
by
thermal

drop

round

Conduit in
2
cable
mV/A.m
mm
air flat by thermal insulation

insulation
cable

CURRENT RATINGS
2 CORE PVC

Single Phase Current Ratings


Two core V-90 PVC/PVC 0.6/1kV cables.
Table of ratings are also applicable to armoured cables.

Cu Al Cu Al Cu Al Cu Al
14
9 26 20
17 11 33 25
24
16 46 35
32 21 60 46
41
27 75 57
56 36 100 77
74 58 49 38 130 100 100 78
105 81 66 51 170 130 130 100
120 94 81 63 205 160 160 120
145 115

245 190 190 145
180 140

300 235 235 180
215 170

360 280 285 220
255 200

410 320 325 255
285 230

460 355 375 290
330 265

520 405 425 330
390 310

600 470 500 390
450 355

680 530 570 450
520 415

770 610 650 520
620 495

860 690 750 600

Cu Al
13
17
24
33
42
59
79 60
110 84
130 99
160 120
200 155
240 185
285 220
325 250
375 290
445 350
520 405
600 475
770 620


Cu Al
1 18
1.5 24
2.5 34
4 45
6 57
10 78
16 105 81
25 140 110
35 175 135
50 210 165
70 270 210
95 330 255
120 385 300
150 440 340
185 510 395
240 600 470
300 690 540
400 800 640
500 920 730

Cu Al
17
22
31
42
53
73
97 75
130 100
160 125
195 155
250 195
310 240
360 280
410 320
475 370
560 440
640 510
750 590
850 680

Enclosed
Buried
Underground
In non-metallic wiring
Completely direct
non-metallic
unenclosed partially
surrounded
wiring
surrounded by thermal
enclosure
Non-metallic
by thermal insulation
wiring
enclosure in air insulation


Unenclosed
Cond. Spaced
Touching
size


mm 2

Cu Al
54.1
34.7
18.9
11.8
7.85
4.68
2.95 4.90
1.86 3.08
1.35 2.23
1.00 1.65
0.703 1.15
0.520 0.835
0.423 0.666
0.355 0.550
0.299 0.448
0.249 0.355
0.219 0.298
0.198 0.249
0.182 0.218

Single
phase
voltage
drop
mV/A.m

CURRENT RATINGS
2 CORE XLPE

Single Phase Current Ratings


Two core XLPE/PVC 90 0.6/1kV cables.
Table of ratings are also applicable to armoured cables.

83

84
Three phase
voltage drop
mV/A.m

Cu Al Cu Al Cu Al Cu Al Cu Al
Cu
6 21 16 19 44.7
44.7
8 27 20 25 28.6
28.6
12 37 28 34 15.6
15.6
16 49 37 44 9.71
9.71
20 61 46 54 6.49
6.49
27 81 61 72 3.86
3.86
36 28 105 81 80 61 92 71 2.43 4.05 2.43
48 37 135 105 105 80 120 92 1.54 2.55 1.55
59 46 160 125 125 97 145 110 1.12 1.85 1.12
190 145 150 115 170 130 0.834 1.37 0.84
235 180 185 145 210 165 0.589 0.952 0.597
280 215 225 175 255 195 0.439 0.696 0.449
315 245 260 200 290 225 0.359 0.558 0.371
355 275 290 230 320 255 0.305 0.463 0.319
400 310 335 260 370 290 0.261 0.380 0.277
465 365 390 305 430 335 0.221 0.305 0.240
520 410 450 350 495 385 0.198 0.260 0.219
590 470 510 405 560 440 0.181 0.222 0.202
670 540 590 465 650 510 0.168 0.196 0.191
750 620 660 540 730 580 0.157 0.175 0.181

Enclosed Buried Underground


In conduit or un- Completely direct ducts
enclosed partially surrounded
surrounded by
by thermal
Conduit thermal insulation
insulation
in air


Cu Al Cu Al Cu Al Cu Al Cu Al
1 16 14 13 11 10
1.5 20 17 16 14 12
2.5 29 25 23 20 17
4 38 33 31 26 23
6 49 42 40 34 29
10 67 58 54 47 39
16 89 68 77 59 72 55 62 48 52 40
25 120 93 1 05 80 97 75 87 68 72 56
35 150 115 1 25 99 120 93 100 79 84 65
50 180 140 1 55 120 145 115 125 95 100 79
70 230 180 1 95 155 185 145 155 120 125 99
95 285 225 2 45 190 230 180 185 145 150 120
120 335 260 2 85 225 265 210 220 170 175 140
150 385 300 3 30 255 310 240 250 195 200 160
185 445 345 3 85 300 355 280 285 220 230 180
240 540 415 4 55 355 425 330 340 265 270 215
300 620 485 5 30 415 490 385 390 305 310 250
400 730 570 6 10 485 570 455 455 355 360 290
500 850 660 7 10 570 660 530 530 410 415 335
630 990 790 8 20 670 760 630 620 480 485 390


Unenclosed
Cond. Spaced Spaced Touching
size from
surface

mm2

4.05
2.55
1.85
1.37
0.956
0.702
0.565
0.472
0.391
0.319
0.276
0.240
0.216
0.197

Al

CURRENT RATINGS
31 CORE PVC

Three Phase Current Ratings


Three single core V-90 PVC or PVC/PVC 0.6/1kV cables.

Three phase
voltage drop
mV/A.m

Cu Al Cu Al Cu Al Cu
Al Cu
Al
24 18 22 46.8
46.8
31 23 28 30.0
30.0
42 32 39 16.4
16.4
55 41 50 10.2
10.2
68 52 62 6.81
6.81
91 69 81 4.05
4.05
115 91 89 69 105 80 2.55 4.25 2.55 4.25
150 115 115 90 135 105 1.62 2.67 1.62 2.67
180 140 140 1 10 160 125 1.17 1.94 1.18 1.94
215 165 170 1 30 195 150 0.872 1.43 0.878 1.44
260 205 210 1 65 235 185 0.615 0.997 0.623 1.00
315 245 250 1 95 280 220 0.457 0.727 0.467 0.733
355 275 290 2 25 325 255 0.373 0.582 0.385 0.589
400 310 330 2 55 365 280 0.316 0.482 0.330 0.491
450 350 375 2 90 420 325 0.269 0.394 0.285 0.404
520 410 440 3 45 485 380 0.227 0.314 0.245 0.327
590 465 510 4 00 560 435 0.202 0.266 0.222 0.281
670 530 580 4 55 640 500 0.183 0.226 0.205 0.243
750 600 670 5 40 720 570 0.170 0.197 0.193 0.216
840 690 760 6 20 830 660 0.159 0.177 0.182 0.198

Enclosed Buried Underground


In conduit or un- Completely direct ducts
enclosed partially surrounded
surrounded by
by thermal
Conduit thermal insulation
insulation
in air

Cu Al Cu Al Cu Al Cu Al Cu Al Cu Al
1 19 16 16 14 10 8
1.5 25 21 20 18 12 10
2.5 35 30 28 25 17 14
4 46 40 37 33 28 19
6 59 50 47 42 36 24
10 81 69 65 58 50 32
16 110 84 92 71 86 67 78 64 66 53 43 33
25 145 115 125 97 115 91 1 10 90 92 73 58 45
35 180 140 155 120 145 110 1 25 105 105 85 72 56
50 220 170 190 145 175 135 1 55 125 130 100
70 280 220 240 185 225 175 1 90 160 160 130
95 350 270 300 230 280 215 2 30 195 195 155
120 410 320 350 270 325 255 2 70 230 225 180
150 470 365 405 315 375 290 3 10 260 255 205
185 550 425 470 365 435 340 3 55 300 295 235
240 660 510 560 440 520 405 4 20 360 350 275
300 770 600 650 510 600 470 4 85 415 400 320
400 900 700 760 600 700 560 5 60 485 465 370
500 1 050 830 870 700 810 650 6 50 560 540 425
630 1 230 980 1 010 8 20 940 770 7 60 660 630 500


Unenclosed
Cond. Spaced Spaced Touching
size from
surface

mm2

CURRENT RATINGS
31 CORE XLPE

Three Phase Current Ratings


Three single core XLPE/PVC 90 0.6/1kV cables.

85

Cu
86
115
155
190
230
290
365
420
485
560
670
780
910
1050
1220

Cu
81
105
145
175
215
270
340
395
455
530
630
730
850
980
1130

Cu
71
93
125
150
180
235
285
335
380
450
550
630
720
860
980

Cu
57
74
100
120
145
185
230
270
305
360
440
500
570
690
790

Cu
40
53
72
88










Cu
100
130
170
200
235
290
350
395
445
500
580
660
750
840
950

Cu
79
100
135
160
190
235
285
330
370
430
510
580
660
770
860

Cu
90
120
150
180
215
265
320
365
405
470
540
630
710
830
930

Cu
4.30
2.70
1.72
1.24
0.924
0.650
0.481
0.392
0.331
0.280
0.235
0.208
0.187
0.172
0.160

Cu
99
130
175
220
265
340
420
490
570
660
790
910
1070
1250
1460


10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

Cu
4.30
2.71
1.72
1.25
0.929
0.657
0.491
0.403
0.344
0.296
0.252
0.227
0.208
0.195
0.184

Three phase
voltage drop
mV/A.m

86


Unenclosed
Enclosed
Buried Underground
Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts
size
from
in air
surrounded surrounded

surface
by thermal by thermal
insulation insulation
mm2

CURRENT RATINGS
31 CORE CERAMIFIABLE

Three Phase Current Ratings


Three single core R-E-110/HFS-110-TP 110 0.6/1kV cables.


Cu Al
1 13
1.5 16
2.5 23
4 31
6 40
10 54
16 72 56
25 97 75
35 120 93
50 145 115
70 185 145
95 230 180
120 265 205
150 305 235
185 350 275
240 410 325
300 470 375
400 540 440
500 620 500

Cu Al
12
15
22
29
37
51
68 53
91 71
110 87
135 105
170 135
215 165
245 195
280 220
325 255
385 305
440 345
500 405
570 460

Cu Al Cu Al Cu Al Cu Al
10 12 10 6
13 15 12 8
18 20 17 11
24 26 22 15
31 34 29 19
42 46 39 25
56 43 60 46 52 40 34 26
79 60 83 63 72 56 46 35
92 70 92 70 84 65 56 43
110 84 110 84 100 79
140 105

125 99
165 125

150 120
195 150

175 140
225 170

200 160
260 195

230 180
305 230

270 215

















Cu Al
19
24
34
44
55
74
96 75
125 97
150 115
180 140
220 170
265 205
300 235
335 265
380 300
440 345
495 390
560 450
620 500

Al

4.04
2.54
1.84
1.36
0.948
0.691
0.552
0.457
0.373
0.297
0.251
0.212
0.186

Three
phase
voltage
drop
mV/A.m

Cu Al Cu
15 44.7
19 28.6
26 15.6
34 9.71
43 6.49
57 3.86
74 58 2.43
96 75 1.54
115 91 1.11
140 110 0.829
175 135 0.583
210 165 0.431
240 190 0.351
270 210 0.296
310 245 0.251
370 290 0.210
415 325 0.186
480 385 0.168
540 435 0.156


Unenclosed
Enclosed
Buried
U/ground
Completely direct
ducts
Cond. Spaced Touching Conduit
In conduit or
size
in air
unenclosed partially surrounded
by thermal

round
surrounded by

cable
Conduit in air thermal insulation
2
mm
flat cable insulation

CURRENT RATINGS
3 & 4 CORE PVC

Three Phase Current Ratings


Three and four core V-90 PVC/PVC 0.6/1kV cables.
Table of ratings are also applicable to armoured cables.

87

Al






64
86
105
130
165
205
240
270
315
375
430
500
580

Cu Al
12
16

21

28
36

50
66 53
92 73
105 85
130 100
160 130
195 155
225 180
255 205
295 235
350 275





Cu Al
7
9
13
18
22
31
41 32
56 43
69 53









Cu Al
22
28
39
51
63
85
110 85
145 110
170 135
205 160
250 195
300 235
345 265
385 300
435 340
500 395
570 445
640 510
710 580

Cu Al Cu Al
17 46.8
21 30.0
30 16.4
38 10.2
48 6.80
64 4.05
83
65 2.55 4.24
110
85 1.61 2.67
135 105 1.17 1.93
160 125 0.868 1.43
200 155 0.609 0.993
240 185 0.450 0.723
275 215 0.366 0.577
310 240 0.307 0.476
355 280 0.259 0.388
420 330 0.216 0.307
475 375 0.190 0.258
540 430 0.171 0.216
620 500 0.158 0.189

Cu Al
12
16
22
29
38
53
70 54
98 76
115 89
140 110
175 135
210 165
250 195
280 220
325 255
385 305





Cu
14
19
26
35
45
62
83
110
135
170
215
265
305
350
405
480
550
630
720


1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500

Cu Al
16
20
28
38
48
66
88 68
120 93
145 115
180 140
230 180
285 220
330 255
375 295
435 340
520 405
590 465
680 550
780 630

Enclosed
Buried direct U/ground Three phase
In conduit or unenclosed Completely
ducts
voltage drop
partially surrounded by
surrounded
mV/A.m

thermal
by
thermal

Conduit
insulation
insulation
in air

88


Unenclosed
Cond. Spaced
Touching
size


2
mm

CURRENT RATINGS
3 & 4 CORE XLPE

Three Phase Current Ratings


Three and four core XLPE/PVC 90 0.6/1kV cables.
Table of ratings are also applicable to armoured cables.

CABLE
SELECTION
The size and type of cable required for a given application should be selected
according to the following criteria:

1. Current carrying capacity and voltage drop


Conductor sizes are nominated by the Wiring Rules (AS/NZS 3000) for the wiring
of socket outlets and lighting circuits in domestic and commercial buildings.
For other types of installations:
a) The cable must be capable of carrying the maximum continuous load of the circuit,
with due regard for the insulating material and conditions of installation.
b) The voltage drop from the consumers terminals to any point in the installation
must not exceed 5% of the nominal system voltage.
Simplified tables of current ratings and voltage drops for commonly used cables
are given on pages 73 82. In large installations where current ratings are critical,
attention is drawn to the comprehensive tables given in AS/NZS 3008.1.1:1998.

2. Installation conditions
Olex cables are available for aerial, underground and submarine installations as well
as in conduit, on racks or trays in air. Special constructions available include:
Brass or copper taped or nylon sheathed cables for resistance to termite and marine borer.
Steel wire armoured for areas where there is a high risk of mechanical damage.
Pyrolex fire performance low smoke halogen free cables for emergency power
and lighting and other purposes in areas of high fire risk.
Pyrolex Ceramifiable is a world first in fire performance cable with a polymer
layer that hardens into a protective shield when exposed to fire.
Versolex, the new high performance multipurpose cable for fixed & flexible
applications.
Lead alloy sheathing as a barrier to moisture or hydrocarbons.
E nvirolex cables with low smoke emission and no halogen or lead for
environmentally sensitive areas.
Flexolex cables for flexible applications and where flexibility provides advantages
during installation.

89

CABLE
SELECTION

3. Cable insulating and sheathing materials


Standard Olex cables are available in a number of materials, including:
Olex PVC (Polyvinyl Chloride) insulated and sheathed cables are the economic
choice for general wiring. They are resistant to occasional contact with most oils
and solvents, clean and easy to handle and coloured to assist phase identification.
PVC is suitable for operating temperatures up to 90C and 90HT, subject to the
requirements of AS/NZS3000. PVC is inherently resistant to ultraviolet radiation
and although some colours may fade the material will not significantly degrade
due to the effects of sunlight and weather, maintaining its physical integrity if not
physically abused. Care should be taken where cables are subjected to extremes
of temperature or contact with crude petroleum, caustic materials or aromatic
solvents.
Olex synthetic rubber (EPR/CPE) insulated and sheathed cables are more flexible

and have better resistance to oils and solvents than PVC.


Olex EPR (Ethylene Propylene Rubber), while not oil resistant, has excellent

dielectric properties and high voltage grades are available for cables up to 33kV.
In addition, EPR is halogen free and therefore does not emit toxic or corrosive
by-products when burnt.
Olex CPE (Chlorinated Polyethylene) is an excellent flexible insulation and heavy

duty sheathing material. Although having lower insulation resistance than EPRit
is suitable for low voltage cable insulation and is used as such in welding cables
because of its oil resistance. For special purposes a sheath of Olex EA (Ethylene
Acrylic) material can be provided subject to special order. This material is halogen
free, extremely flame retardant and has better oil resistance than CPE. EPR/EA
cables can safely be used inplenum air ducts and other applications where
high flame retardance and freedom from acid gas emission is required. EPR, CPE
and EA are all suitable for continuous operation up to 90C.

90

CABLE
SELECTION

XLPE (Cross-linked Polyethylene) has the highest dielectric properties of Olex

insulation materials, and is used in a wide range of cables from low voltage up to
275kV. It is halogen-free and also free of heavy metals such as lead and antimony.
It has low smoke and toxicity when burned. It is a suitable alternative to PVC and
is becoming more widely specified where there are environmental concerns.
Ceramifiable An insulation material that is polymeric in its normal state, but
converts to an insulating ceramic that provides circuit integrity when burned.
Normal state properties are suitable for continuous operation at 110C. It is
halogen-free, lead and antimony-free, and does not emit toxic or corrosive products
when burned.
HFS-110-TP. Olex offers this thermoplastic, halogen and heavy metal-free sheathing

as an alternative to PVCwhen these characteristics are required. The material has


reasonable oil resistance and flexibility, with a high resistance to spread of fire.

91

CABLE
INSTALLATION
In all cases, cables must be installed in compliance with the safety requirements
of AS/NZS3000.

Particular attention should be paid to the following:


Current carrying capacities of cables depend on the temperature of the air or

ground in which they are installed and the degree to which heat can escape.
Except for a group of single core cables carrying the phase currents of a circuit,
cables should be spaced to allow heat to escape.
Wherever cables are installed in close proximity, especially in the ground, or
enclosed in such a way as to restrict heat loss, their current carrying capacities
must be reduced using a derating factor appropriate to the situation.
For minimum voltage drop single core cables carrying the phase currents of

a single circuit should be installed as closely as possible together, to minimise


inductive reactance. The preferred formation for three phase conductors is a
trefoil or cloverleaf pattern although flat formation may also be used. Sheaths
should be in contact with one another in either case.
A single core cable generates an alternating magnetic field around itself which can
cause large increases in voltage drop and power loss due to transformer effect
when ferrous metal (iron and steel) is allowed to encircle the cable. Steel racking
or ladder will not cause trouble, but the following must be observed:
Steel wire or tape armour is never used on a single core cable for AC use.
Where three single phase cables pass through a steel bulkhead all must pass
through the same hole. Where glanding is required it is usual to cut out a panel
and replace this with a non-ferrous (metal or plastic) plate in which the three or
four glands are mounted. Should plastic or non-ferrous gland plate material not be
available, an alternative is to cut a slot (hacksaw blade width is adequate) between
adjacent gland holes. This will provide physical and electrical isolation for the eddy
current paths and stop the cable from overheating.

92

GENERAL
DATA
Minimum size of copper earthing conductors.


Nominal area
active conductors
mm 2

For copper
active conductors
mm 2

For aluminium
active conductors
mm 2

1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

1.0*
1.5*
2.5
2.5
2.5
4
6
6
10
16
25
25
35
50
70
95
120
120
120
120

2.5
2.5
4
6
6
10
10
16
25
25
35
50
70
95
95
120

*Refer Wiring Rules, AS/NZS 3000 regarding 1.5 earthing conductors.

Maximum operating temperatures for various types of cable insulants.


Type
Thermoplastic (PVC)
V-75

V-90

V-90HT
Elastomer
R-EP-90

R-CPE-90

R-S-150
Polyethylene Low Density
Cross linked polyethylene (X-90)
R-E-110
Olex Ceramifiable

Normal use* C

Max permissible C

75
75
90*
90
90
150
70
90
110

*As defined in AS/NZS 3008.1.1.


**V-90HT PVC may be operated up to 105C for restricted periods only.

75
90
90**
90
90
150
70
90
110

93

GENERAL
DATA
DC Conductor resistances for insulated cables for fixed installations.
Solid, stranded conductors; also refer to AS/NZS 1125.

Nominal
Conductor
conductor
type
area

mm 2

Copper
Plain

Copper
Tinned

0.5
1.0*
1.0
1.5*
1.5
2.5*
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

36.0
18.1
21.2
12.1
13.6
7.41
7.41
4.61
3.08
1.83
1.15
0.727
0.524
0.387
0.268
0.193
0.153
0.124
0.0991
0.0754
0.0601
0.0470
0.0366**
0.0283**

36.7
18.2
21.6
12.2
13.8
7.56
7.56
4.70
3.11
1.84
1.16
0.734
0.529
0.391
0.270
0.195
0.154
0.126
0.100
0.0762
0.0607
0.0475
0.0369**
0.0286**

94

Solid
Solid
Stranded
Solid
Stranded
Solid
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded
Stranded

Single Core or Multicore


Maximum DC resistance at 20C//km

*Single strand conductors only (solid).


**Single core values.

Aluminium

1.91
1.20
0.868
0.641
0.443
0.320
0.253
0.206
0.164
0.125
0.100
0.0778
0.0605**
0.0469**

GENERAL
DATA
Useful 3 phase formulae.

kW = kVApf


hp746
kW =
1000Eff

Line AmpsLine Volts1.732pf
kW =
1000

kW
kVA =
pf

hp746
kVA =
1000Effpf

Line AmpsLine Volts1.732
kVA =
1000

kW1000
Line Amps =
Line Volts1.732pf

kVA1000
Line Amps =
Line Volts1.732

hp746
Line Amps =
Line Volts1.732Effpf

Horsepower kW1000Eff
=
(hp) = 746


kVA1000Effpf
hp =
746

Line AmpsLine Volts1.732Effpf
hp =
746

5
1
Line Current =
Supply Voltage
100
Route LengthVoltage Drop Factor

95

GENERAL
DATA
American conductor sizes M.C.M. & A.W.G. conversion to mm2
M.C.M.

mm 2

M.C.M.

mm 2

1300
1200
1100
1000
950
900
850
800
750
700

659
608
557
507
481
456
431
405
380
355

650
600
550
500
450
400
350
300
250
200

329
304
279
253
228
203
177
152
127
101

Note: The American term mil refers to a milli-inch (1/1000) NOTa millimetre.
A Circular Mil. (C.M.) is the area of a circle 1 mil in diameter.
The term M.C.M. refers to an area of 1000 Circular Mils and is the same as kcmil.
1.0mm 2 is approximately 1974 Circular Mils.
A.W.G.

Diameter
mm 2
A.W.G.
mm

Diameter
mm

0000
000
00

0

2

4

6

8

11.68
10.40
9.27
8.25
6.54
5.19
4.12
3.25

2.59
2.05
1.63
1.29
1.02
0.81
0.64
0.51

107.3
85.0
67.4
53.5
33.6
21.2
13.3
8.4

10
12
14
16
18
20
22
24

mm 2
5.3
3.3
2.1
1.3
0.8
0.5
0.3
0.2

 ote: The American Wire Gauge (AWG) was originally known as the Brown & Sharp (B&S)
N
Gauge and both terms are synonymous.
The gauge number can apply to a single wire or to a stranded or bunched conductor.
The cross-sectional areas given apply to single wire only.
The larger gauges are sometimes written using a number to denote the number of zeroes,
e.g. 0 gauge can be written 1/0 and 000 as 3/0.

96

GENERAL
DATA
Factor
Cable minimum installed bending radii.

During

Type
Voltage
Instal. instal.
Fixed wiring
PVC or Elastomer or XLPE

(1) Single and Multicore

(a) Overall diameter to & including 25mm 0.6/1kV

(b) Overall diameter over 25mm
0.6/1kV

(2) Multicore SWA or metal tape
0.6/1kV

(3) Solid aluminium, compacted or sector 0.6/1kV
Flexible Cords PVC or Elastomer
250/440V

0.6/1kV
0.6/1kV
Flexible Cables PVC or Elastomer (incl. Versolex )
Lead Sheath
PVC or Elastomer
0.6/1kV
Paper Insulated Single
Up to 11kV

Multicore
Up to 11kV

Single Core
22kV

Multicore
22kV

Single Core
33kV

Multicore
33kV
Trailing
Elastomer

(1) Single and Multicore
1.1kV

(2) Single and Multicore
3.3kV & above
Welding
PVC or Elastomer
0.6/1kV
Nylon Covered All Cables
HDPE Sheathed All Cables
Factorcable overall diameter = minimum internal bending radius.

4
6
12
8
4
4
4
12
15
12
18
15
20
18

6
9
18
12

18
22
18
27
22
30
27

6
12
6
20
15

30
25

Motor current table, Amperes (approx.)


Power kW hp













0.37
0.55
0.75
1.1
1.5
2.2
4
5.5
7.5
9.3
11
15
18.5
22

Single phase 230V Three phase 400V Single phase 240V Three phase 415V

0.5
4.2
0.75
5.2
1
7.2
1.5
10.0
2
10.1
3
13.8
5
26.1
7.5
34.5
10
12.5
15
20
25
30

0.9
4.0
1.3
5.0
1.7
6.9
2.4
9.6
3.1
9.7
4.6
13.3
7.9
25.0
11.2
33.0
14.9
18.7
22.4
29.9
38.0
44.8

0.90
1.3
1.7
2.3
3.0
4.5
7.6
10.8
14.4
18.0
21.6
28.8
36.6
43.2

97

GENERAL
DATA
Number of Cables in Conduit. Recommended maximum number of thermoplastic
insulated unsheathed single core 0.6/1kV copper or aluminium cables permitted in
metallic and non-metallic conduit or pipe.
Nominal
area
mm 2
1
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

98

Nominal size of conduit (mm)


16 20 20 25 25 32 32 40 40 50 50 63 63 65 80
LD LD HD LD HD LD HD LD HD LD HD LD HD HD HD
7 12 10 21 18 36 33 60
5 10 8 17 15 30 27 48
4 7 6 12 11 22 20 36
2 4 4 8 7 14 13 23
2 3 3 6 5 11 10 18
1 2 2 4 4 8 7 13
1 2 1 3 3 6 5 9
1 1 1 2 2 4 3 6
1 1 1 1 3 2 5
1 1 1 2 2 3
1 1 1 1 3
1 1 2
1 1 1
1 1
1
1



55
45
33
21
16
12
9
6
4
3
2
1
1
1
1




96
78
58
37
29
21
15
10
8
6
4
3
2
2
1
1
1
1

89
73 129 120
54 95 89 135
34 61 56 86 120
27 47 44 67 93
19 34 32 48 67
14 26 24 36 51
9 17 16 24 34
7 14 13 19 27
5 10 9 14 20
4 8 7 11 15
3 5 4 7 10
2 4 3 5 8
1 3 3 4 6
1 2 2 3 5
1 2 1 3 4
1 1 1 2 3
1 1 1 2
1 1 1 2
1 1 1 1

Notes: 1. For PVC flexible conduits, the recommendations are based on


conduits used without fittings or with fittings only at the ends of the conduit
run. Where intermediate fittings are used in a run of PVC flexible conduit,
an appropriate reduction should be made in the number of cables drawn
into the conduit. 2. One earth wire of appropriate size, as determined by the
requirements of AS/NZS 3000, may be inserted in all conduits, provided that
its insertion does not prevent easy drawing in of cables. 3. Table suitable for
use with Olex manufactured product only.

GENERAL
DATA
Number of Cables in Conduit. Calculated maximum number of thermoplastic
insulated and sheathed single core copper or aluminium cables permitted in metallic
and non-metallic conduit or pipe. 1.0 to 25mm2 450/750V to AS/NZS 5000.2
35 to 630mm2 0.6/1kV to AS/NZS 5000.1
Nominal
area
mm 2

Nominal size of conduit (mm)


20
25
32
40
50
HD
HD HD
HD HD

63
HD

65
HD

80
HD

100
HD

150
HD

1.0
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
500
630

5
4
3
2
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
-

72
59
44
32
26
18
14
9
7
6
4
3
3
2
1
1
1
1
-
-

109
90
67
48
40
28
22
14
11
9
7
5
4
3
2
2
1
1
1
1

152
126
93
67
56
40
30
19
16
13
10
7
5
4
4
3
2
2
1
1

-
-
155
112
93
66
51
32
27
21
17
12
9
8
6
5
4
3
2
2

131
100
64
54
42
34
24
19
16
13
10
8
6
5
4

9
7
5
4
3
2
1
1
1
-
-
-
-
-
-
-
-
-
-
-

16
13
10
7
6
4
3
2
1
1
1
-
-
-
-
-
-
-
-
-

27
22
16
12
9
7
5
3
2
2
1
1
1
1
-
-
-
-
-
-

43
36
27
19
16
11
8
5
4
3
3
2
1
1
1
1
-
-
-
-

Notes: 1. For PVC flexible conduits, the recommendations are based on


conduits used without fittings or with fittings only at the ends of the conduit
run. Where intermediate fittings are used in a run of PVC flexible conduit,
an appropriate reduction should be made in the number of cables drawn
into the conduit. 2. One earth wire of appropriate size, as determined by the
requirements of AS/NZS 3000, may be inserted in all conduits, provided that
its insertion does not prevent easy drawing in of cables. 3. Table suitable for
use with Olex manufactured product only.

99

GENERAL
DATA
Cables in conduit and pipe space factors.
One cable in conduit or pipe
Two cables in conduit or pipe
Three or more in conduit or pipe
Note: The above values should not be exceeded.

50%
33%
40%

Maximum safe pulling tension.


Conductor
area
mm 2

Maximum tension
kN per conductor
Copper
Aluminium

Conductor
area
mm 2

Maximum tension
kN per conductor
Copper
Aluminium

1.5
2.5
4
6
10
16
(1kN = 102kgf)

0.11
0.18
0.28
0.42
0.70
1.12

25
35
50
70
95

1.75
2.45
3.50
4.90
6.65

100

0.08
0.13
0.20
0.30
0.50
0.80

1.25
1.75
2.50
3.50
4.75

ABBREVIATIONS
A.m
Ampere metre
ABC
aerial bundled cable
AC
alternating current
Al
aluminium
AS
Australian Standard
C
core
C
degree Celsius
CPE Chlorinated Polyethylene
CSA
cross-sectional area
CSP Chlorosulphonated Polyethylene
Cu
copper
dB
decibel
DC
direct current
E
earth
EA
Ethylene Acrylic
Eff
efficiency
ELV
Extra Low Voltage
EPR Ethylene Propylene Rubber
HD
hard drawn
H.D.
heavy duty
HFS-90-TP halogen free sheath
90C thermoplastic
HF-110-R halogen free
110C rubber (sheath)
hp
horsepower
HR
heat resistant
HRC
high rupture capacity
ISDN
Integrated Services Digital Network
kg
kilogram
kN
kilonewton
kV
kilovolt
kVA
kilovoltamp

kW
kilowatt
LAN
local area network
L.D.
light duty
mm
millimetre
MM
Multi Mode (Fibre)
nF/km
nanofarad/kilometre
OD
outside diameter
O.D.
ordinary duty
PACW
plain annealed copper wire
PE
Polyethylene
pf
power factor
pF/m
picofarad/metre
PILC
paper insulated lead covered
PVC
Polyvinyl Chloride
R-CPE-90 rubber Chlorinated Polyethylene
90C
R-EP-90 rubber Ethylene Propylene
90C
R-HF-110 rubber halogen free 110C
(insulation)
SM
Single Mode (Fibre)
SWA
steel wire armoured
TACW
tinned annealed copper wire
TPE thermoplastic elastomer
UTP
unshielded twisted pairs
V
volt
V-75
75C rated PVC
V-90
90C rated PVC
V-90HT 90C rated PVC
105Cfor restricted periods
X-HF-90
XLPE halogen free 90C
X-90
Cross-linked Polyethylene

101

OLEX
LOCATIONS
Victoria
Head Office 207 Sunshine Road, Tottenham Vic 3012
Phone 03 9281 4444 Fax 03 9281 4476
Vic Sales 1300 CABLES (1300 222 537)

New South Wales/Australian Capital Territory


State Office 29 Davis Road, Wetherill Park NSW 2164
Phone 1300 CABLES (1300 222 537) Fax 1300 556 551
Newcastle Phone 1300 CABLES (1300 222 537) Fax 02 4929 3975

Queensland
State Office 541 Bilsen Road, Geebung Qld 4034
Phone 1300 CABLES (1300 222 537) Fax 07 3259 2606
Townsville Phone 1300 CABLES (1300 222 537) Fax 07 4779 7201

South Australia/Northern Territory


State Office 539 South Road, Regency Park SA 5010
Phone 1300 CABLES (1300 222 537) Fax 08 8347 0879

Western Australia
State Office 857 Abernethy Road, Forrestfield WA 6058
Phone 1300 CABLES (1300 222 537) Fax 08 9353 2688

Tasmania
State Office c/ Dynamite Distribution and Storage
241 Main Road, Moonah Tas 7009
Phone 1300 CABLES (1300 222 537) Fax 03 6273 6611

102

OLEX
LOCATIONS
Manufacturing Locations
Tottenham 207 Sunshine Road, Tottenham Vic 3012
Lilydale 55 Main Street, Lilydale Vic 3140

International Sales Offices


Olex Head Office 207 Sunshine Road, Tottenham Vic 3012 Australia
Phone 61 3 9281 4444 Fax 61 3 9314 0383
New Zealand Olex New Zealand Ltd
Paraite Road, Bell Block, New Plymouth, New Zealand
Phone 64 6 755 9800 Fax 64 6 755 9890
South East Asian Office 401 Macpherson Road
#02-07 Hotel Windsor Singapore 368125
Phone 65 887 0200 Fax 65 6887 0200
Olex China Room 5410, Building 4, Xiyuan Hotel, Beijing China 100044
Phone 86 10 6832 1963, 86 10 6835 1019, 86 10 6831 3388
Fax 86 10 6831 8549

103

NOTES

104

NOTES

105

NOTES

106

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If you would like to be kept up-to-date with the latest cabling information from
Olex and receive the next edition of The Handbook please return this subscription
page to Olex Australia, 207 Sunshine Road Tottenham Victoria 3012 Australia.
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*mandatory information
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2. What kind of work are you involved in?
9 Residential

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9 Other

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107

The OLEX
Cable Range
Low Voltage power
and control cables

Individual & overall screened armoured


Thermocouple extension wire

Building wires
Flats
PVC/PVC SDIs
XLPE/PVC single cores
PVC/PVC circulars
XLPE/PVC multicores
Armoured PVC/PVC circulars
Armoured XLPE/PVC multicores
Multicore control
Armoured multicore control
Neutral screened
Aerial
Varolex screened VSD/EMC

Flexible power and


control cables

Fire performance cables


Pyrolex Ceramifiable Fire Rated (FR)
single core ES110
multicore ES110
Fire Safe (FS) power
Rolling stock
Locomotive
Envirolex

Instrolex
Instrumentation cables
Overall screened
Overall screened armoured
Individual & overall screened

108

Versolex  XLPE/TPE
Power
Welding
EMC/VSD
Submersible
Flexolex EPR/CPE power
PVC/PVC power
PVC/PVC control
Harmonised rubber

Data & communications


cables
Datolex  Security
Figure 8
Category 5e LAN
Category 6 LAN
Coaxial
Gardolex Garden Lighting
Audiolex  Speaker
Coaxial
Fibre  Multi Mode
Single Mode
Telephone  Internal
External
Data

Mining cables
(flexible) to 33kV
Reeling and trailing cables
to AS/NZS1802 and 2802
Feeder cables
Machine cables

Bare overhead conductors


All Aluminium
All Aluminium alloy 1120
ACSR
Steel earth wire and stay wire
(galvanised or aluminium clad)

Specialised Industrial cables HV distribution cables


Airport lighting cables:
Primary and secondary cables
Automation cables
Offshore Oil and gas cables
Defence cables  AO 14,000
VG cables
Milspec cables
Rolling stock cables
Materials handling cables
Marine cables
Wind turbine cables

HV transmission cables
Extra High Voltage U/G XLPE to 330kV
(joints, terminations, engineering services,
condition monitoring)

U/G XLPE to 33kV


Paper insulated lead covered to 33kV
Aerial bundled cable XLPE to 33kV
(metallic and non-metallic screened)
Covered Conductor
Single Point Suspension

HV submarine cables
11kV to 33kV (EHV also)
XLPE, EPR or PILC insulation
Radial water barrier:
Al/HDPE, LAS, stainless steel sheath
Mechanical protection:
Single, double wire armour, HDPE,
hessianserved

Olex has taken every precaution to ensure that the information contained in this
booklet is in line with requirements of the appropriate Australian Standards and
correct electrical practice. However, we accept no liability of any kind with respect
to the information presented here. All information is subject to change without notice.
Note: Current carrying capacity tables stated in this handbook are based on AS/NZS
3008.1, Electrical Installations Selection of Cables. Part 1: Cables for alternating
voltages up to and including 0.6/1kV. The latest edition of this handbook and other
Olex product catalogues is always available at www.olex.com.au
DISEGNO OLC2808

a Nexans company
Head Office 207 Sunshine Road Tottenham Victoria 3012 Australia
Phone 613 9281 4444 Fax 613 9281 4476

Cable Sales

Tel

1300 CABLES Fax 1300 556 551


www.olex.com.au

For more information see

LOW VOLTAGE

INDUSTRIAL

HIGH VOLTAGE

FIRE RATED

DATA/COMMS

MINING

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