Professional Documents
Culture Documents
51/8 - 10 G2
50 Hz
UMA
Submersible Motors UMA 150D, 200D, 250D and 300D
Applications
Driving submersible motor pumps Driving other machines in submersible use, e.g.: - lock gates and suction dredgers, - marine manipulation systems. Modified versions are also ideal for ... - mining, offshore and cavern technologies.
Operating Data
Power . . . . . . . . . . . . . . . . . . . . . PN 400 kW Temperature of fluid handled T + 50 oC Current type . . . . . . . . . . . . . . . . 3 Voltage . . . . . . . . . . . . . . . . . . . . U 1000 V Number of poles . . . . . . . . . . . . 2p = 2 Speed . . . . . . . . . . . . . . . . . . . . . n [ 2900 rpm
Design
Water-filled 3 motor of squirrel cage design. The fill water lubricates the bearings and cools the watertight insulated windings. High quality mechanical seal. Pressure differences between motor and environment are equalized by membranes. Construction complies with VDE regulations. Elec. cable has pressure-water tight outlet from motor. Connection by rigid sleeve coupling.
Designation
UMA 200 D 45 / 2 1
Picture: UMA 150D
Type series Motor size (mm) 1) Status Max. rating (at 50 Hz) Number of poles Winding (1 = J1, 2 = J2)
1) 150 mm 6 *, 200 mm 8 *, 250 mm 10 *, 300 mm 12 * (* inch)
Complete Range
The complete programme comprises sizes for PN 2 500 kW and U 6 600 V for 50 and 60 Hz.
Certification
Quality management certified to ISO 9001.
UMA
2. Description
2.1 Connection
see pages 10 - 13. UMA 150D: NEMA standard. UMA 200D: NEMA standard. UMA 250D: KSB standard. UMA 300D: KSB standard.
2.5 Installation (see illustration below) Vertical, angled and horizontal. For horizontal installation UMA 300D motors require two water storage containers; this does not apply to UMA 150D, UMA 200D and UMA 250D motors. For horizontal installation in tanks or containers a flow at the motor of v = 0 m/s has to be assumed unless a cooling shroud is used to increase the flow velocity. For angular installation of UMA 300D motors please consult KSB. Caution: UMA 150D 37/22, UMA 200D 90/21, UMA 250D 190/21 and UMA 300D 400/22 only vertical! 2.6 Coating (standard)
Quality: Structure: Layer thickness: Colour: Minimum: Maximum: 2 - component coating layer in food quality. Priming and top coat. 100 to 150 m. blue (RAL 5002). see pump (NPSH required!). UMA 150D, UMA 200D, UMA 250D < 350 m UMA 300D < 500 m
Horizontal installation
a) Bearing pedestals
Pump
b) Supporting frame
Water tanks
c) Pump shroud
Pump shroud
Motor
Bearing pedestals
Supporting frame
Bearing pedestal
50 Hz 3. Selection table
3~, n [ 2900 rpm, direct + Y-D T : - [ + 25 C v w 0.2 m/s - [ + 30 C v w 0.5 m/s
PN
UMA
220 V 230V
220V 230V
380 V
400 V 415 V
500 V
690 V
865 V
1000 V 1)
direct Sizes UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 150D UMA 200D UMA 200D UMA 200D UMA 200D UMA 200D UMA 200D UMA 250D UMA 250D UMA 250D UMA 250D UMA 250D UMA 300D UMA 300D UMA 300D
1)
Y-D kW 5.5 6.5 8.0 12.5 14.5 18.5 22.0 26.0 ----------------h.p. 7.3 8.7 10.7 16.7 19.4 24.7 29.4 34.8 -----------------
direct kW 5.5 7.5 9.3 13.0 15.0 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 250 300 400 h.p. 7.3 10.0 12.4 17.4 20.1 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 335 402 536 kW
Y-D h.p. 6.7 8.7 10.7 16.7 19.4 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 322 402 509 kW
Y-D h.p. 7.3 10.0 12.4 17.4 20.1 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 322 402 509 kW
Y-D h.p. ---17.4 20.1 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 322 402 509
direct kW 5.5 7.5 9.3 13.0 15.0 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 250 300 400 h.p. 7.3 10.0 12.4 17.4 20.1 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 335 402 536
direct kW ---13.0 15.0 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 250 300 400 h.p. ---17.4 20.1 24.7 29.4 34.8 40.2 49.5 50 60 74 87 101 121 114 147 177 214 255 335 402 536
direct kW -------24.0 -37.0 32 40 53 65 75 90 85 110 132 160 190 250 300 400 h.p. -------32.1 -49.5 43 54 71 87 101 121 114 147 177 214 255 335 402 536
kW 5/21 7/21 9/21 13/21 15/21 18/21 22/21 26/21 30/21 37/22 37/21 45/21 55/21 65/21 75/21 90/21 85/21 110/21 132/21 160/21 190/21 250/22 300/22 400/22 5.5 7.5 9.3 13.0 15.0 18.5 22.0 26.0 -----------------
h.p. 7.3 10.0 12.4 17.4 20.1 24.7 29.4 34.8 -----------------
5.0 6.5 8.0 12.5 14.5 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 240 300 380
5.5 7.5 9.3 13.0 15.0 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 240 300 380
---13.0 15.0 18.5 22.0 26.0 30.0 37.0 37 45 55 65 75 90 85 110 132 160 190 240 300 380
Winding insulation J2
50 Hz 4. Design features
Wear - resistant mechanical seal with sand thrower Long service life and high operating reliability. Coating and cables in food quality (BAM approved) For use in drinking water areas.
UMA
Stator and screws/nuts out of stainless steel High operating reliability and simple dismantling.
KSB motor Acc. to VDE standards, i.e. high level of electric safety. Designed for max. possible pump power consumption and thus protected against overload.
The counter thrust bearing Balances the negative axial thrust. Prevents butting of impellers against stage casings.
Reliable pressure balancing system Optimum design with amply dimensioned rubber diaphragms. Therefore largest possible immersion depths. Proven axial bearing Water - lubricated plain bearing with self - adjusting tilting pads. New material combination stainless steel/carbon ensures great safety reserves.
50 Hz 5. Electrical data
UMA
UMA 150D
6 inch 400 V 3X, n[2840 rpm, direct + Y-D vw0.2 m/s; 0.5 m/s
PN kW Sizes UMA 150D UMA 150D UMA 150D 5/21 7/21 9/21 5.5 7.5 9.3 13.0 15.0 18.5 22.0 26.0 30.0 37.0 7.3 10.0 12.4 17.4 20.1 24.7 29.4 34.8 40.2 49.5 h.p.
nN 1/min 4/4 % 75.5 77.0 78.5 81.0 82.0 82.5 83.5 85.0 85.0 84.5
hM
3/4 % 76.0 78.0 79.5 81.5 83.0 83.0 84.0 85.5 85.0 85.5 2/4 % 71.0 76.0 78.0 80.0 82.0 81.5 83.0 84.0 83.5 84.5 4/4
cos
2/4
IN A direct mm2
Cu- 2) Y-D mm2 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 2.5 4) 3/4 x 4.0 4) 3/4 x 4.0 4) 3/4 x 4.0
4)
IA / IN direct 100% 4.5 4.3 4.3 4.8 4.8 4.8 5.2 5.4 5.6 5.2 direct 70% 2.2 2.1 2.1 2.3 2.3 2.4 2.5 2.6 2.8 2.5 Y-D 58% 1.5 1.4 1.4 1.6 1.6 1.6 1.7 1.8 1.9 1.7
3/4
2895 2875 2875 2885 2880 2880 2885 2890 2895 2885
0.80 0.84 0.84 0.83 0.84 0.83 0.82 0.83 0.82 0.83
0.71 0.77 0.78 0.76 0.79 0.76 0.76 0.77 0.75 0.77
0.60 0.65 0.66 0.64 0.67 0.64 0.64 0.66 0.63 0.64
13.2 16.8 20.4 28.0 31.3 39.4 46.1 53.1 62.3 76.3
4 x 2.5 4 x 2.5 4 x 2.5 4 x 2.5 4 x 4.0 4 x 4.0 4 x 4.0 4 x 6.0 4 x 6.0 3/4 x 4.0 II3)
UMA 150D 13/21 UMA 150D 15/21 UMA 150D 18/21 UMA 150D 22/21 UMA 150D 26/21 UMA 150D 30/21 UMA 150D 37/22
2) only valid for underwater use. 3) 2 cables in parallel. 4) Also usable for direct starting. In this case D-wiring of the 2 short cables in cable connector or in switchgear.
Other motor data: Wiring into the motor . . . . . Switching frequency . . . . . Rest time . . . . . . . . . . . . . . . Protection class . . . . . . . . . Earthing . . . . . . . . . . . . . . . . Horizontal installation: . . . .
Other possible voltages:: direct: 220 / 230 V*), 380 V, 415 V, 500 V, 690 V, 865 V**), 1000 V***). Y-D: 220 / 230 V*), 380 V, 500 V**).
*) **) motors UMA 150D v 26/21 only motors UMA 150D w 13/21 only
Electric cable on motor: - standard ... L = 4 m, 1x or 1 x +1x - on request ... other cables see page 10
50 Hz 5. Electrical data
UMA
UMA 200D
8 inch 400 V 3~, n [ 2900 rpm, direct + Y-D v w 0.2 m/s; 0.5 m/s
PN kW Sizes UMA 200D 37/21 UMA 200D 45/21 UMA 200D 55/21 UMA 200D 65/21 UMA 200D 75/21 UMA 200D 90/21 37 45 55 65 75 90 50 60 74 87 101 121 h.p.
Tmax
hM
3/4 % 87.0 87.5 88.5 89.0 88.5 89.5 2/4 % 86.0 87.0 87.5 88.0 88.0 88.5 4/4
cos
2/4
IN A
Cu- 2)
direct mm2 4 x 10 4 x 10 4 x 16 3/4 x 10 3/4 x 10 3/4 x 16 II3) II3) II3) Y-D mm2 3/4 x 6 4) 3/4 x 6 3/4 x 6
4) 4) 4) 4) 4)
IA / IN direct 100% 5.7 5.9 6.2 6.7 6.7 7.0 direct 70% 2.8 2.9 3.1 3.3 3.3 3.5 Y-D 58% 1.9 2.0 2.1 2.2 2.2 2.3
T0.5 C
36 35 35 36 33 33
T0.2 C
30 29 29 30 26 27
3/4
2) only valid for underwater use. 3) 2 cables in parallel. 4) Also usable for direct starting. In this case D-wiring of the 2 short cables in cable connector or in switchgear.
Other motor data: Wiring into the motor . . . . . Switching frequency . . . . . Rest time . . . . . . . . . . . . . . . Protection class . . . . . . . . . Earthing . . . . . . . . . . . . . . . . Horizontal installation . . . .
Other possible voltages: direct: 380 V, 415 V, 500 V, 690 V, 865 V, 1000 V. Y-D: 380 V, 415 V, 500 V. Electrical cable on motor: - standard ... L = 6 m, 1x or 1 x +1x - on request ... other cables see page 11
50 Hz 5. Electrical data
UMA
UMA 250D
10 inch 400 V 3 , n 2900 rpm, direct + Y-D v 0.2 m/s; 0.5 m/s
PN 1) kW Sizes UMA 250D 85/21 UMA 250D 110/21 UMA 250D 132/21 UMA 250D 160/21 UMA 250D 190/21 85 110 132 160 190 114 147 177 214 255 h.p.
Tmax
hM
3/4 % 88.5 88.5 89.5 89.5 90.0 2/4 % 87.0 87.5 88.5 89.0 89.0 4/4
cos
2/4
IN A direct mm2
Cu- 2)
Y-D mm2 3/4 x 16 4) 3/4 x 25 4) 3/4 x 25 4) 3/4 x 35 4)+5) 3/4 x 50 4)+5) direct 100% 5.9 5.9 6.2 6.1 6.4
IA / IN direct 70% 2.9 2.9 3.1 3.0 3.1 Y-D 58% 2.0 2.0 2.1 2.0 2.1
T0.5 T0.2 C C
38 35 35 32 31 31 26 27 22 20
3/4
1) partly reduced values for v = 0 m/s, see selection table page 3 and characteristic curves booklet 3455.41. 2) only valid for underwater use. 3) 2 cables in parallel. 4) Also usable for direct starting. In this case D-wiring of the 2 short cables in cable connector or in switchgear. 5) 1 x +1x .
Other motor data: Wiring into the motor . . . . . Switching frequency . . . . . Rest time . . . . . . . . . . . . . . . Protection class . . . . . . . . . Earthing . . . . . . . . . . . . . . . . Horizontal installation . . . .
Other possible voltages: direct: 380 V, 415 V, 500 V, 690 V, 865 V, 1000 V. Y-D: 380 V, 415 V, 500 V. Electrical cable on motor: - standard ... L = 6 m. 1x +1x or 1 x - on request ... other cables see page 12
+1x
50 Hz 5. Electrical data
UMA
UMA 300D
12 inch 400 V 3~, n [ 2900 rpm, direct + Y-D v w 0.2 m/s; 0.5 m/s
PN1) kW Sizes UMA 300D 250/22 UMA 300D 300/22 UMA 300D 400/22
1) 2) 3) 5) 6)
Tmax
hM
3/4 % 90.5 91.0 91.5 2/4 % 89.0 89.5 90.5 4/4
cos
2/4
IN A direct mm2
Cu- 2)
Y-D mm2 3/3x70+1x355) 6x95+1x506) 6x95+1x506) direct 100% 5.6 6.0 5.2
IA / IN direct 70% 2.7 2.9 2.6 Y-D 58% 1.9 2.0 1.7
h.p.
T0.5 C
58 58 53
T0.2 C
50 51 43
3/4
partly reduced value for Y - starting, see selection table page 3 only valid for underwater use. 2 cables in parallel. 2x 6x +1x +1x . .
Other motor data: Wiring into the motor . . . . . Switching frequency: UMA 300D < 300/22 UMA 300D > 300/22 Rest time: UMA 300D < 300/22 UMA 300D > 300/22
> 3 min > 6 min Protection class . . . . . . . . . . . IP 68 Earthing 50 mm2 . . . . . . . . . . . . internal 70 mm2 . . . . . . . . . . . . external Horizontal installation . . . . UMA 300D v 300/22 Other possible voltages: direct: 380 V, 415 V, 500 V, 690 V, 865 V, 1000 V. Y-D: 380 V, 415 V, 500 V. Electrical cables on motor: - standard ... L = 12 m, 1x +1x or 1 x - on request ... other cables see page 13
+1x
+1x
or 6 x
+1x
50 Hz 6. Technical data
UMA
UMA 200D 37/21 + Y-D: UA = 0.58 x UN MAU (230 V : 400 V)2 x 130 Nm 43 Nm. Nominal moment MN: (values for PN / nN see type series/characteristic curves booklets UMA) MN = PN
[Nm] ,
[Hz]
(on motor) direct: UAmin 0.6 x UN, Y-D: UAmin 0.5 x UN.
50 Hz 7. Mechanical data
UMA
mM 1)
Standard + Special
FAX 2) lbs 106 110 117 128 137 148 168 192 214 223 kN 16 16 16 16 16 16 16 16 28 28 lbs 3500 3500 3500 3500 3500 3500 3500 3500 6200 6200
m x D2 3) kg x m2 0.018 0.019 0.022 0.033 0.033 0.037 0.045 0.055 0.064 0.070
143
5.6344
inch 27.5 28.3 29.5 32.7 34.4 36.2 39.8 43.9 47.8 51.0
kg 48 50 53 60 64 68 76 85 94 101
1) With short cable and with water filling. 2) FAx: Admissible axial thrust. Higher values for FAx on request. 3) m x D2: Moment of gyration (without sleeve coupling). Moment of inertia J = (m x D2) : 4.
6.0 X X X X
X X X
10
50 Hz 7. Mechanical data
UMA
mM 1)
Standard + Special
FAX 2) lbs 309 343 388 437 473 545 kN 40 40 40 40 40 40 lbs 9000 9000 9000 9000 9000 9000
189
7.447
1) With short cable and with water filling. 2) FAx: Admissible axial thrust. Higher values for FAx on request. 3) m x D2: Moment of gyration (without sleeve coupling), Moment of inertia J = (m x D2) : 4.
X X X
11
50 Hz 7. Mechanical data
UMA
mM 1)
Standard + Special
FAX 2) lbs 617 694 794 905 989 kN 60 60 60 60 60 lbs 13500 13500 13500 13500 13500
232
9.134
1) With short cable and with water filling. 2) FAx: Admissible axial thrust. Higher values for FAX on request. 3) m x D2: Moment of gyration (without sleeve coupling), Moment of inertia J = (m x D2) : 4.
10 X X -X X X
Core mm2 16 25 X X X -X X X X -X X X
35 --X X X X
50 --X X -X
X -X X + X
12
50 Hz 7. Mechanical data
UMA
mM 1)
Standard + Special
kN 60 60 60
1) Without water filling (32l) and without short cable 2) FAx: Admissible axial thrust, Higher Values for FAx on request. 3) m x D2: Moment of gyration (without sleeve coupling), Moment of inertia J = (m x D2): 4.
13
50 Hz 8. Sectional drawing with part list and materials for UMA 150D ...
271 68- 3 900.52 829.51 68- 2 829.52 828 829.52 433 382.52 412.51 902 920.52 160 903
UMA
The list below represents only the most important parts of the motor. The spare parts are illustrated in a sectional drawing of UMA 150D, standard material variant. For a complete listing of all components please consult the pertinent valid parts list for standard and special variants (with sectional drawing)
No.
100 160 271 354
Designation
Casing Cover Sand guard Axial bearing housing
Standard
JL1030 (GG-20) 1.4301 NBR JL1030 (GG-20)
Special
1.4401 1.4571
382.51 Bearing carrier (bottom) 382.52 Bearing carrier (top) 433 Mechanical seal Diaphragm Stator with winding Diaphragm housing Rotor (shaft or shaft end) Tap bolt
JL1030 (GG-20) JL1030 (GG-20) Carbon/ Ceramics EPDM 1.4301 JL1030 (GG-20) 1.4305 1) 1.4021 2) 1.4301 1.4301 1.4571 1.4409 1.4462 A4 - 70 A4 - 70 1.4409 SiC / SiC
59 - 12 81 - 59 81 - 60 818 902
920.52 Nut
1) 2)
for motors UMA 150D < 22/21 for motors UMA 150D > 22/21
560 412.52
814 545 529 50- 3 382.51 384 387 392 904 900.54 59- 12 412.52 941 354 900.51 484 950 81- 60
14
50 Hz 8. Sectional drawing with part list and materials for UMA 200D ...
UMA
The list below represents only the most important parts of the motor.For a complete listing of all components please consult the pertinent valid parts list (with sectional drawing). Note: For solo motors (delivery without pump) screws and nuts to connect motor to pump are not in scope of supply!
No.
145 160.51 160.52 271 354 433
Designation
Adapter Cover (Diaphragm) Cover (Mechanical seal) Sand guard Axial bearing housing Mechanical seal Diaphragm Stator with winding Rotor (shaft or shaft end) Screws and nuts 1)
Standard
JL1030 (GG-20)
Special
1.4408
1.4571 1.7131 1.4571 NBR JL1030 (GG-20) NBR 1.4301 1.4571 1.4462 A 4 - 70 1.4408
SiC/SiC
59 - 12 81 - 59 818
1)
81 - 59
15
50 Hz 8. Sectional drawing with part list and materials for UMA 250D ...
UMA
901.51 550.52
433 412.53 914.53 550.53 723 710 829 828 829 504 932.52
The list below represents only the most important parts of the motor. For a complete listing of all components please consult the pertinent valid parts list (with sectional drawing). Note: For solo motors (delivery without pump) screws and nuts to connect motor to pump are not in scope of supply!
No.
145
Designation
Adapter
Standard
JL1030 (GG-20)
Special
1.4408
160.51 Cover (Diaphragm) 160.52 Cover (Mechanical seal) 271 Sand guard 354 433 Axial bearing housing Mechanical seal Diaphragm Stator with winding Rotor (shaft or shaft end) Screws and nuts 1)
1.4401 1.7131 1.4571 NBR JL1030 (GG-20) NBR 1.4301 1.4571 1.4462 A 4 - 70 1.4408
SiC/SiC
59 - 12
545
81 - 59 818
818
1)
81 - 59 23 - 2
814 545 382.51 529 900.51 384 940.51 389 932.51 412.51 387 32 - 2 392 903
412.52 914.51 550.51 59 - 6 904.52 381 904.51 553 354 484 160.51 500.51
16
50 Hz 8. Sectional drawing with part list and materials for UMA 300D ...
UMA
920.53 902.53 145 412.56 270 412.55 914.54 920.52 412.54 902.52 914.53 932.52 515.52 382.52 814 545 529 818 545 529 382.51 940.51 550.53 914.52 389 412.52 59 - 6 392 900.52 553 232 914.51 902.51 900.51 412.51 920.51 932.51 59 - 12 500.51 81 - 59 211 515.51 900.53 384 932.52 387 32 - 2 412.53 710 171 411.51 903.51 550.52 59 - 42 550.51 160.52 354 500.52 160.51 81 - 74 829 828 829 412.53 551 940.52 433
The list below represents only the most important parts of the motor. For a complete listing of all components please consult the pertinent valid parts list (with sectional drawing). Note: For solo motors (delivery without pump) screws and nuts to connect motor to pump are not in scope of supply!
No.
145
Designation
Adapter
Standard
JL 1040 (GG - 25)
Special
1.4517
160.51 Cover (Diaphragm) 270 354 433 59 - 12 81 - 59 818 Deflector Axial bearing housing Mechanical seal Diaphragm Stator with winding Rotor (shaft or shaft end) Screws and Nuts 1)
1)
Carbon / SiC
17
UMA
Motor size
DN ... mm v ... 0.2 m/s 0.5 m/s (710 x Q) + 20164 mm2 (710 x Q) + 35721 mm2 (710 x Q) + 53824 mm2 (710 x Q) + 79524 mm2
(1770 x Q) + 20164 mm2 (1770 x Q) + 35721 mm2 (1770 x Q) + 53824 mm2 (1770 x Q) + 79524 mm2
Example: Given: ... Q = 250 m3/h, UMA 250D and v 0.2 m/s. Found: ... DN (1770 x 250 m3/h) + 53824 DN 705 mm. This means, the condition v 0.2 m/s is fulfilled if the 12 inch unit with 10 inch motor is installed in a well or a cooling jacket with an internal diameter of DN 705 mm or 28 inch.
18
50 Hz 10. Wiring principle 1: Connecting the extension lead in the cable connector
UMA
The illustrated wiring principles apply to motors with one 4- core cable and motors with two 3- and 4- core cables. The same principles generally applies to motors with a corresponding number of 3 - core and/or 1 - core cables with externally connected earth conductor. a) Motors with one cable for direct starting The motors are wired in delta or star, as shown on the name plate. c) Motors with 2 parallel cables for direct starting The motors are wired in delta or star, as shown on the name plate, and are fitted with 2 cables in parallel.
1 = 2 = 3 = 4 = 6 = PE =
Motor Motor cable Conductor marking Cable connector Extension lead Earth conductor (green / yellow)
Connecting 1 extension lead 1 = 2 = 3 = 4 = 6 = PE = Motor Motor cables Conductor marking Cable connector Extension lead Earth conductor (green / yellow)
b) Motors with 2 cables for direct starting The motors are wired in delta - star (open), as shown on the name plate. Depending on the supply voltage, the motors must be wired in delta or star in the control box. Example: Indication on the name plate 400/690 V. For a supply voltage of 400 V the motor must be wired in delta configuration. For 690 V it must be wired in star configuration.
1 = 2 = 3 = 4 = 5 = 6 = PE =
Motor Motor cables Conductor marking Cable connector Star point Extension lead Earth conductor (green / yellow) star wiring
d) Motors with 2 cables for star - delta starting The motors are wired in delta - star (open) as shown on the name plate.
Delta wiring
Wiring and connecting 1 extension lead to 2 motor cables in the cable connector
If the pump unit is ordered with extension cable, the cable connector will be pre - wired in this configuration at the factory. In this case the following applies, as per VDE 0530, Parts 1+8: - the cable connector is a constituent part of the submersible unit, - the wiring type shown on the name plate corresponds to the wiring in the cable connector, - the terminal designations at the conductor ends of the extension cable correspond to the wiring type shown on the name plate. - Note: The details on the name plate do not refer to the wiring in the cable connector if the cable connection has been made by the operator of the submersible unit!
1 = 2 = 3 = 4 = 6 = PE =
Motor Motor cables Conductor marking Cable connector Extension leads Earth conductor (green / yellow)
19
UMA
The illustrated wiring principles apply to motors with one 4- core cable and motors with two 3- and 4- core cables. The same principles generally applies to motors with a corresponding number of 3 - core and/or 1 - core cables with externally connected earth conductor. a) Motors with one cable for direct starting The motors are wired in delta or star, as shown on the name plate. The 3 current carrying conductors are designated U, V, W, the earth conductor is marked PE. These motors shall be used for direct starting only.
1 = 2 = 3 = 7 = 8 = PE =
Motor Motor cable Conductor marking Control box Mains phases Earth conductor (green / yellow)
Connecting a motor in delta or star configuration with one cable for direct starting
b) Motors with 2 cables for direct starting The motors are wired in delta-star (open), as shown on the name plate. Depending on the supply voltage, the motors must be wired in delta or star in the control box. Example: Indication on the name plate 400/690 V. For a supply voltage of 400 V the motor must be wired in delta configuration. For 690 V it must be wired in star configuration. The 6 current carrying conductors of the two cables are designated U 1, V1, W1 and U 2, V 2, W 2, the earth conductor is marked PE.
Wiring (motor): - Y, wiring (control box): or Y. Key: 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = PE = Motor Motor lead Conductor marking Cable connector Star point Extension lead Control box Mains phases Earth conductor
Delta wiring
Star wiring
Connecting a motor in delta - star configuration with 2 cables for direct starting
20
UMA
Application limits
Rated voltage: - UN 1000 V p.ex. in wells, - UN 750 V in swimming pools Ambient temperature T + 50 oC Immersion depth . . . . . 500 m
Design
1)
3 Conductors
4 Conductors
1 Conductor
3/4 core rubber cables. Comprising fine Cu braid, uncoated, core insulation and outer cover special rubber compound based on EPR (Ethyl.-Propyl.-Rubber), blue. With BAM 1) certificate, i. d. suitable for permanent use in drinking water applications.
1) German federal inst. for materials research
Designation (Example)
Flat cable: Factory standard Insulation: rubber FL: flat + RD: round for potable water Earthing: - O = without. - J = with Conductors ( -O: 3 x 25. -J: 4 G 25) Materials ZN 1391 - G FL GWT -J 4G25 - Cu-Rubber
Dimensions / Weights
Cross section q ... mm2 Typ 1.5 2.5 6.1 + 1.5 13.2 + 2.3 0.171 6.1 + 1.5 17.5 + 2.5 0.237 ----12.0 + 1.9 0.259 4 7.0 + 2 15.5 + 3.5 0.252 ----------13.9 + 2 0.356 6 7.6 + 2.2 17.4 + 3.6 0.319 7.6 + 2.2 23.5 + 3 0.440 ----15.7 + 2.1 0.475 10 9.3 + 2.2 21.5 + 3.5 0.486 9.3 + 2.2 29.0 + 3.5 0.704 ----21.1 + 2.1 0.837 16 11.2 + 2.3 26.7 + 4.3 0.750 11.2 + 2.3 35.0 + 2.4 1.026 ----24.5 + 4.3 1.220 25 13.0 + 2.5 31.6 + 3.9 1.107 13.0 + 2.5 41.5 + 4.5 1.457 ----29.7 + 4.3 1.770 35 14.6 + 2.9 35.5 + 5 1.438 ------13.8 + 3.6 0.499 33.3 + 5.5 2.304 50 17.0 + 3 42.1 + 4.9 2.054 ---------
mm $ mm
m kg/m
5.2 + 1 11.0 + 2 0.110 5.2 + 1 14.5 + 2.7 0.165 5.3 + 1.1 0.051 10.0 + 2 0.180
mm $ mm
m kg/m
mm
m kg/m
mm
m kg/m
2)
a) Flat cables:
b) Round cables:
4 Conductors
21
50 Hz
Max. admissible motor rated current intensity Imax
a) Ambient temperature T + 30 oC!
Starting Use as ... Imax A for cross section ... mm2
UMA
1.5 29 23 50 40
2.5 38 30 66 52
4 52 41 90 71
6 67 53 116 92
10 94 74 163 128
1) In case of 2 cables II: IN 2 x Imax. 2) Imax for laying under water, free and also with contact along the pump. For other conditions see DIN VDE 0298. 3) Imax for laying in air, with contact at a surface. For other conditions see DIN VDE 0298.
b) Ambient temperature T > + 30 oC! At T > + 30 oC the permitted load of cables is reduced. Imax in a) must be devalued by factor fT: T oC
35 40 45 50
fT [ - - ]
0.96
0.91
0.87
0.82
= single cable length [m] = rated current [A] = power factor at 4/4-load = Cu cross section [mm2] = operating voltage [V]
22
50 Hz
Admissible cable lengths L / Starting direct (1 cable or 2 cables in parallel)
UMA
400 300
Imax = 250 A Imax = 202 A 70 mm2 50 mm2 35 mm2 25 mm2
200
Imax = 162 A Imax = 131 A Imax = 99 A
100 90 80 70 60 50
16 mm2
Imax = 74 A
10 mm2
40 30
Imax = 30 A Imax = 23 A
20
IN
[A]
10 9 8 7 6 5 4 3
1 10 20 30 40 50 60
70 80 90100
L [m]
200 300 400 500
b) IN = 68 A, 1 x 25 mm2 , DU 3 % L 165 m!
For operating voltages other than 400 V, calculate the lengths as follows, e.g.: U1 = 400 V, L1 = 150 m, U2 = 500 V L2 = (U2 : U1) x L1, L2 = (500 V : 400 V) x 150 m = 187.5 m! For cables in parallel the length is doubled.
23
50 Hz
Admissible cable lengths L / Y-D Starting (2 cables)
UMA
Imax = 433 A
400 300
200
Imax = 171 A
Imax = 128 A
10 mm2
100 90 80 70 60 50 40 30
Imax = 92 A Imax = 71 A
2.5 mm2
20
IN
[A]
10 9 8 7 6 5 4 3
1 10 20 30 40 50 60 70 80 90100
# L [m]
200
#
300 400 500
b) IN = 27 A, 2 x 10 mm2 , DU 3 % L 235 m!
For operating voltages other than 400V, calculate the lengths as follows, e.g.: U1 = 400 V, L1 = 150 m, U2 = 500 V, L2 = (U2 : U1) x L1, L2 = (500 V : 400 V) x 150 m = 187.5 m!
24
UMA
12.2 Note
Conspicuous noise or vibrations during run-up could well be an indication of incorrect settings on the soft starter. This might be due to exceeded ramp - up periods, incorrect operating mode (setting), activated special functions, etc.
During operation the soft starter must be bridged (bypass). This helps to avoid losses at the machine and motor to secure proper permanent operation.
Run - up
Operation
Run - down
4s
4s Time [s]
25
UMA
13.1 Maximum allowable acceleration time (start ramp) and deceleration time (stop ramp)
The plain bearings of the submersible motor do not tolerate operation below the minimum frequency fmin (operation in mixed lubrication range). For this reason, the acceleration period from standstill to minimum frequency fmin should not exceed 2s. The same applies to the deceleration period.
Note: Compliance with these limits can usually be assured by means of a sine filter or du/dt filter.
Motor size
20
30
26
UMA
Only one PT100 temperature sensor is required for protecting the submersible motor. For analysing the measured signal, a separate analysing device (e.g. accessory display / control unit for temperature monitoring, ident. No. 90 064 446) is required.
Connection
The sensor can be connected by 2-, 3- or 4-wire system. (For 3-wire configuration, one of the two black cores must be cut off at the cable end.) 2-wire system 3-wire system 4-wire system
The voltage at the PT100 measuring sensor must not exceed 6V. (Umax < 6V)
Checking
a) Core-to-core resistance (measure with d.c. voltage U < 6V) If the temperature sensor is intact, resistances between the individual cores shall be as follows: S to S and B to G: 0 to 30 S to B and S to G: 100 to 130 b) Insulation resistance (measure with d.c. voltage U < 100V) Combine all core ends. Between the core ends and earth (e.g. motor housing), resistance must be higher than 6 M.
Function
Two temperature limits are important for submersible motors. a) Alert temperature TAlert If the alert temperature limit TAlert is exceeded, there is a malfunction (e.g. inadmissible contamination / ochre content of motor housing). Corrective action must be initiated. Setting: TAlert = TOperation + (TCutout - TOperation)/2 TOperation = normal operating temperature after approx. 1.5 hours operation b) Cutout temperature TCutout If the cutout temperature is reached, the motor must be tripped. It must not be re-started until the malfunction has been remedied. Setting: Submersible motors with J1 winding (PVC) TCutout T = 55C Submersible motors with J2 winding (PE) TCutout T = 75C See UMA../.1 or UMA../.2 designation) Motor type 14D and motors with rated voltages higher than 900V are fitted with J2 winding.
27
50 Hz
Contents
1. 1.1 1.2 1.3 1.4 1.5 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Notes for selection Selecting parameters Rated power Ambient temperature / Flow at motor Operating voltage Starting type Description Connection Bearing / Lubrication Direction of rotation Motor fill Installation Coating Depth of immersion Design on request Selection table Design features Electrical data Technical data Mechanical data Sectional drawings Flow along motor Circuit diagrams Electrical cables Operation with soft starters Operation with frequency inverter Pt 100 temperature sensor Page 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5-8 9
UMA
14 - 17 18 19 - 20 21 - 24 25 26 27
3455.51/8-10 G2 02/2005
10 - 13