Beamex MC5-Is Manual ENG

INSTRINSICALLY SAFE MULTIFUNCTION CALIBRATOR
User Guide
Applies for Main Firmware version 1.90 Dear user, We have made every effort to ensure the accuracy of the contents of this manual. Should any errors be detected, we would greatly appreciate to receive suggestions to improve the quality of the contents of this manual. The above not withstanding, we can assume no responsibility for any errors in this manual or their eventual consequences. We reserve rights to make modifications to this manual without any further notice. For more detailed technical data about the MC5-IS Multifunction Calibrator, please contact the manufacturer. Copyright 2002, 2003, 2006, 2007, 2008 BEAMEX OY AB Ristisuonraitti 10 FIN-68600 Pietarsaari FINLAND Tel +358 - 10 - 5505000 Fax +358 - 10 - 5505404 E-mail: sales@beamex.com service@beamex.com Internet: http://www.beamex.com 8823000 / UEMC5-IS / 002788
Contents
Trademarks QCAL is a registered trademark owned by Oy Beamex Ab. HART is a registered trademark of the HART Communication Foundation. Any use of the word HART hereafter in this document implies the registered trademark. Other trademarks are property of their respective owners.
Contents
Contents
Part A, General
Introduction
MC5-IS Modularity and Options 23

Hardware Modules/Options ................. 23 Other Connectable Devices ........... 24 Firmware Options ................................. 24
About This Manual ................................. 2 Typographical Conventions .............. 3 Unpacking and Inspection ..................... 3
MC5-IS Hardware
Safety
25
Operational Sections and Connections ........................................... 4 The Upper Panel .............................. 5 The RS232 Connector on the Left Side of MC5-IS .................... 6 The Front Panel ................................ 6 Memory .................................................. 9 Batteries ............................................... 10 About the Charger and the Charging Procedure ................. 11 Removing/Replacing the Battery Pack ............................. 12 Support for Table Top Use ................... 13 The Wrist Strap and the Neck Support Strap ........................ 13
Ex Information and Approvals .............. 25 Safety Precautions and Warnings ....... 26 General Warnings .......................... 26 Warnings Concerning the use of Electrical Modules (E and ET) .... 27 General Warnings Concerning Pressure Measurement .................. 27 Warnings Concerning High Pressure ................................ 28
Service
29
MC5-IS Firmware
14
General Description ............................. 14 Startup Procedure .......................... 14 Basic Mode ..................................... 15 Maintenance ................................... 15 Calibration Mode ............................ 15 Help Function ................................. 16 The User Interface ............................... 17 The Status Bar ................................ 17 The Function Key Bar .................... 18 Menus ............................................. 18 The Display Area ............................ 19
Firmware Update ................................. 29 Recalibrating MC5-IS ........................... 29 The Battery Charger ............................ 29 Cleaning MC5-IS .................................. 30 Cleaning the Contacts of the Internal Reference Junction Module ............................. 30
Contents
Part B, Startup and Basic Operation

Starting MC5-IS 32 Generating/Simulating 56
Startup Procedure ................................ 32 Basic Mode, Defined ............................ 33
Measuring
35
Pressure Measurement ........................ 37 Using Internal Modules .................. 37 Using External Modules ................. 37 Zeroing a Pressure Module ............ 38 Current Measurement .......................... 39 Voltage Measurement .......................... 40 Measuring Low Voltages ................ 40 Measuring Voltages up to 30 V .... 41 Resistance Measurement .................... 42 Switch State Sensing ........................... 43 Limit Switch Test .................................. 44 Performing the Limit Switch Test .... 44 Frequency Measurement ..................... 46 Pulse Counting .................................... 47 RTD Measurement (Temperature) ....... 48 Thermocouple Measurement (Temperature) ............... 49 Internal Reference Junction ........... 49 External Reference Junction .......... 49
General ................................................ 56 Changing the Value of the Generated/Simulated Signal .... 57 Current Sink ......................................... 58 Using the ET modules output terminals .............................. 58 Using the E modules output terminals .............................. 58 Voltage Generation .............................. 60 Generating Voltages between +10 V and -2.5 V .............. 60 Low Voltage Generation ................. 60 Frequency Generation ......................... 62 Pulse Generation ................................. 63 RTD and Resistance Simulation .......... 64 Thermocouple Simulation .................... 65 Internal Reference Junction ........... 65 External Reference Junction .......... 65
Special Generations
67
Special Measurements
51
Opening the Step or Ramp Configuration Window ......................... 67 Stepping ............................................... 68 Ramping ............................................... 69
Mathematical Special Measurements .. 52 Minimum value ............................... 52 Maximum value .............................. 52 Min/Max value ................................ 52 Rate of Change .............................. 52 Special Filtering and Resolution ..... 53 Deviation Measurement ................. 53 Special Measurements Using Two Ports Simultaneously .................... 54 Difference Measurement ................ 54 Redundant Measurement ............... 55
Alarm Limit Settings
71
Contents
Part C, Advanced Operation and Configurations

Configuring the Calibrator 74 Additional Information 86
Settings ................................................ 74 Setting Time and Date ......................... 76
Advanced Utilities
77
Display Mode Settings ......................... 77 Scaling ............................................ 78 Displaying Values in Percentage .... 79 Displaying Error Values .................. 79 Transmitter/Switch Simulation ............. 80 Transmitter Simulation ................... 81 Switch Simulation ........................... 82 Data Logging ........................................ 83 General ........................................... 83 Configuring ..................................... 83 Starting the Data Log ...................... 84 Viewing the Results ........................ 85 Transferring the Results to a Personal Computer ..................... 85
Things to Consider when Measuring Pressure ............................. 87 General ........................................... 87 Pressure Type ................................ 87 Pressure Modules and their Naming Conventions .............. 88 Square Rooting .............................. 88 Thermocouple Measurement/Simulation, Connections and Troubleshooting ....... 89 Internal Reference Junction ........... 89 External Reference Junction .......... 90 Error situations ............................... 92 Resistance and RTD Measurement, Connections ......... 93 4-wire System ................................. 93 3-wire System ................................. 93 Using a Compensation Loop .......... 94 2-wire System ................................. 94 Current Measurement Parallel to a Test Diode, Connections ............... 95 Parallel Functions in MC5-IS ............... 96
Contents
Part D, Calibration
General 98 Maintaining MC5-IS Instrument Database
Phases of Instrument Calibration ........ 99 As Found Calibration .................... 100 Adjustment ................................... 100 As Left Calibration ........................ 101 Required Modules for Different Input/Output Signal Combinations ..... 102
119
Calibrating an Instrument
104
Selecting the Instrument to Be Calibrated ................................. 104 The Instrument Window ..................... 105 A Calibration Procedure Using MC5-IS ..................................... 106 About Automatic Calibration ......... 108 About Manual Calibration ............. 108 Examples of Instrument Calibration ... 109 Pressure Transmitters .................. 110 Temperature Sensors ................... 112 Temperature Indicators and Recorders ..................................... 114 Electrical Limit Switches ............... 116 MC5-IS Support for Instrument Adjustment ....................... 118
Adding New Instruments .................... 119 Editing Instrument Data ..................... 120 General Data Page ....................... 120 Instrument Input Page .................. 121 Instrument Output Page ............... 121 Calibration Settings Page ............. 122 Calibration Instructions Page ....... 123 Deleting Instruments .......................... 123
Viewing Calibration Results
124
Calibration Result Windows ............... 125 How to Choose Which Calibration Run is Viewed ............ 125 Deleting Calibration Results .............. 125
Appendix 1, User Guide for MC5 HART Option Appendix 2, Technical Data Appendix 3, Quick Guide for the MC5 Datalog Viewer Appendix 4, Safety information Appendix 5, Index
128 142
148 152 154
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General
Things discussed in Part A:
An introduction to what MC5-IS is

and what the parts of this User Guide concentrate on. A general description of MC5-IS hardware. A general description of MC5-IS firmware. The modularity and options of MC5-IS. Safety precautions and warnings. Briefly about how to service MC5-IS.
General
Introduction
Congratulations for selecting the ultimate calibration tool! MC5-IS is an Intrinsically Safe, documenting, All-In-One Multifunction Calibrator with calibration capability of pressure, temperature, electrical and frequency signals. As a member of Beamexs QCAL Quality Calibration family, it is of course able to communicate with the available QCAL calibration software. MC5-IS modularity allows customized construction. If requirements increase in the future, new functionality may be added by getting additional modules, e.g. adding temperature and/or electrical modules to an MC5IS that previously only included pressure modules. Thanks to the logical user interface MC5-IS is very easy to use. The large graphical display guides the user in different languages and it displays results both numerically and graphically. MC5-IS performs automatic calibration of electrical and temperature process instruments. MC5-IS also communicates with HART field instruments. MC5-IS represents the state of the art in accuracy, adaptability and all-round usability.
About This Manual

This User Guide is divided in four parts: A, B, C and D. Part A discusses general matters. There is also a chapter about safety. Part B describes the basic use of MC5-IS such as measuring and generating signals. Part C handles configuration level usage, some optional software utilities and also offers some additional information concerning pressure measurement, RTD and T/C measurement/simulation. Part D concentrates on calibration and matters related to calibration like handling instrument data.
The even page header displays the title of the active part. The odd page header displays the main subject (Heading level 1). The header of each odd page also indicates the active part as shown in the adjacent picture (with Part B active). Use the information provided in the headers as a quick guide when searching for a particular subject. 2
Introduction
Typographical Conventions
All examples of user interface texts are printed using 8 pt Arial Black, e.g. Selected port: ET: TCi(mea) All front panel texts (fixed texts on MC5-IS cover) are printed using 8 pt Eurostile, e.g. Connectors marked T/C, Low V Function and Menu keys are often referred to using both the key name in 8 pt Eurostile and the corresponding text (function) displayed on the screen in 8 pt Arial Black, e.g. Function key D/Menu
Unpacking and Inspection

At the factory each new MC5-IS passes a careful inspection. It should be free of scrapes and scratches and in proper operation order upon receipt. The receiver should, however, inspect the unit for any damage that may have occurred during transit. If there are signs of obvious mechanical damage, package contents are incomplete, or the instrument does not operate according to specifications, contact the purchasing sales office as soon as possible. The standard accessories are as follows:
Calibration Certificate This User Guide and a leaflet entitled Safety Information for Beamex MC5-IS Intrinsically Safe Multifunction Calibrator Warranty Card Battery Pack, NiMH Charger for the Battery Pack Computer communication cable If any internal pressure modules are present: A pressure hose set If the E module is present: Two test leads and clips If the ET module is present: Four additional test leads and two clips
For a description of available hardware and software options, see MC5-IS Modularity and Options on page 23. If you have to return the instrument to the factory for any reason, use the original packing whenever possible. Include a detailed description of the reason for the return. Warning: The accessory polyurethane hose supplied with the calibrator is rated to the maximum pressure of 20 bar at 21C (290 psi at 70F). Applying higher pressure can be hazardous. 3
General
MC5-IS Hardware
General features: IP65 water/dust proof case (EN60529) Battery pack IP30. Integrated impact protectors Both a wrist strap and a neck support strap A support for using the calibrator on the table Operating temperature: -10 +50 C (14 122 F). +10 +35 C (50 95 F) when charging the batteries. Storage temperature: -20 +60 C (-4 140 F). Note: The stickers and the batteries may be affected when storing longer periods in extreme conditions. Humidity: 0 80 %RH
More comprehensive specifications are available in Appendix 2.
Operational Sections and Connections

T h e U p p e r P a n e l
E x te rn a l P re s s u re M o d u le s In te r n a l P re s s u re M o d u le s E le c tr ic a l M o d u le (E M o d u le )
E le c tr ic a l a n d T e m p e r a tu r e M o d u le (E T M o d u le )
T h e F ro n t P a n e l
T h e L e ft S id e
R S 2 3 2 C o n n e c to r
R e fe re n c e J u n c tio n M o d u le (R J M o d u le )
All sections and connections are presented in detail on the next pages. Note. Keep in mind that the previous picture (as well as all pictures of MC5-IS in this manual) has an example configuration of modules. The configuration of your MC5-IS may vary significantly from the one in the picture. 4
MC5-IS Hardware
The Upper Panel

The upper panel has 5 places for the following modules/connectors: External Pressure Modules MC5-IS has a connector for External Pressure Modules (EXTs). The connector is located on the right hand side of the upper panel and is marked with PX1 in a sticker on the upper panel. Internal Pressure Modules Up to three Internal Pressure Modules may be installed in MC5-IS. One of them may be an internal barometric module. The connectors for Internal Pressure modules start from the second connector on the left. The possible Barometric Module is always located as second from right and it measures the barometric pressure through a connection in the back panel of MC5-IS. Normally nothing need to connected to the barometric pressure modules connector. Internal pressure modules are marked with P1 P3. The recommended pressure medium for all internal pressure modules is clean air. Clean non-corrosive liquids may optionally be used in modules with a measuring range of 20 bar/300 psi or more. Avoid spilling liquid on MC5-IS when connecting/disconnecting pressure hoses to/from pressure modules. To avoid damaging the calibrator, use hand tightening only when connecting the pressure measurement hoses (max. torque 5 Nm, approx. 3.6 lbf ft). If the use of tools is required to secure the connection (typically pressure modules with a pressure range higher than 20 bar), apply the counterforce with a spanner on the connector bodys hexagonal part. The overpressure protection of the internal pressure modules vents to the back of the calibrator. Remember to be cautious when working with pressure and pressure modules. See also chapters Safety on page 25 and Safety Precautions and Warnings on page 26.
General
The RS232 Connector on the Left Side of MC5-IS

The RS232 connector may be used when connecting to a serial port in a PC. The PC may have a calibration software capable of communicating with MC5-IS or, e.g. a software that reads data logging results in MC5-IS and transfers them to a PC. Warning! Use only cables provided by Beamex when connecting MC5-IS to a PC.
The Front Panel

The front panel has several sections. Some of them are pointed out with a callout in the picture of Operational Sections and Connections, and some of them not (e.g. display and keyboard). The ones with a callout are discussed first in the following paragraphs. Electrical Module (E module) The E module can measure the following quantities: voltage, current and frequency. It can also be used when counting pulses or detecting the state of a switch. Additionally there is a possibility to sink current.
T / C IN T . R J T / C , L o w V R , R T D
4 w m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
T / C W IR E S O N L Y
m e a s / s im
m e a s
U o : 1 6 V Io : 2 4 m A P o : 1 4 5 m W O U T P U T
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
E A S U R E
E T
L o w
The E module also includes the optional HART modem. This allows communication with an instrument with HART capabilities. To ensure proper HART communication, make sure that the loop also includes a resistor with a resistance between 230 to 600 ohm or that the impedance of the loop itself is at least 230 ohms. Additional information on calibrating HART instruments is in Appendix 1.
MC5-IS Hardware
Electrical and Temperature Module (ET module) The ET module is specially designed for temperature instrument calibration needs. It is not however restricted to only temperature instrument use because it can also generate voltage, frequency and pulses. Additionally the ET module is able to sink current.
4 w m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
T / C IR E S O N L Y W
m e a s / s im
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
E A S U R E
E T
L o w
Measuring capabilities: Low Voltage measurement and T/C measurement using either the internal reference junction or the Low Voltage connectors. Resistance and RTD measurement. T/C simulation using either the internal reference junction or the Low Voltage connectors. Resistance and RTD simulation. Voltage, frequency and pulse generation. Current sink.
Generation/simulation capabilities:
Reference Junction Module The T/C measurement/ simulation internal reference junction is an optional addition to the ET module. It is specially designed for MC5-IS and therefore best suited for reference junction compensation when calibrating thermocouples or instruments connected to a thermocouple.
4 w m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
E A S U R E
E T
L o w
The Reference Junction Module is suited for all standard T/C plugs and stripped wires. Open the fixing screw on the left side of MC5-IS before connecting the wires/plug to the Reference Junction Module. Make sure to connect the wires/plug as the polarity is indicated on the Reference Junction Module. Remember to tighten the fastening screw when the wires/plug are connected. Hand tightening is adequate. Do not pull out the wires/plug without first opening the fixing screw. Otherwise you might damage the contact surface of the connectors. 7
General
T/C measurement and simulation may also be done without the internal reference junction by using the Low Voltage terminals in the ET module. Then the reference junction arrangements have to be done outside MC5-IS and the correct reference junction settings as well as the reference junction temperature have to be informed to MC5-IS. Part B of this manual describes in detail what kind of reference junction settings are available. Display MC5-IS has a reflective display. The resolution of the display is 240 x 320 pixels. To quickly tune the contrast of the display: down. Press and hold the contrast button Use the up and down arrow keys to change the contrast.
The changed setting is automatically saved as default settings.
Keyboard The keys on the MC5-IS keyboard are grouped according to their function as follows:
The Cursor Keys and the Enter Key The Cursor keys and the Enter key are located close to the upper left corner of the display. The Cursor keys are used when moving the cursor on the screen. They also have several special functions in certain situations, e.g. when tuning the contrast of the display. The Enter key finishes the entering of values. 8
MC5-IS Hardware
The Keys Above the Display The Contrast key together with the and cursor keys are used when setting the contrast of the display (see chapter Display on page 8). The Help key displays case sensitive help. The On/Off key switches MC5-IS on and off. Press the On/Off key for about half-a-second to switch on/off. This delayed function prevents accidental on/off switching of MC5-IS. Pressing the +/- key toggles the sign of the entered numeric value. Note. The +/- key is applicable only in numeric fields. The Decimal key adds the decimal point to the numeric value that is currently edited. The Function Keys The Function Keys are located below the display. The meaning of each Function Key varies depending on the situation. The lower part of the display indicates what the Function Key stands for at the moment. The Numeric Keys The Numeric keys are not only used when entering numbers: Keys 1 to 7 are used as menu selector keys. Keys 0 and 8 are used to scroll through several pages of menu options. They may also be used when browsing through options in a pop-up list. Key 9 can be used when accepting a selection or when finishing a data entry. The functionality of the 9 key is almost similar to the Enter key, except for one situation: When entering numbers, the 9 key produces the number 9. To finish entering a number, you will have to use the Enter key or use the D/OK Function Key when available.
Memory
MC5-IS has a dynamic memory allocation system. This means that there is not a specific area of memory reserved for, e.g. instrument data. All free memory may be used for anything that requires more memory. Thus there is no exact limit for the number of instruments that MC5-IS can maintain in its memory. It all depends on how much memory is allocated by other data. 9
General
Batteries
MC5-IS uses rechargeable batteries that are specially designed for use in this intrinsically safe calibrator. The charger for rechargeable batteries operates in the following environments: - Voltage: 100 240 VAC, - Frequency: 50/60 Hz Warning! The charger may be used in safe area only!
The charging electronics is in the Battery Pack. Therefore the batteries may be charged although the Battery Pack is disconnected from MC5-IS Base Unit. If you have two sets of rechargeable batteries you may charge the disconnected Battery Pack while at the same time use MC5-IS with the connected Battery Pack. The maximum operating time without recharging varies depending on the usage MC5-IS. A good average operating time is 5 hours. Full batteries: Empty batteries: The upper left corner of MC5-IS display shows a picture of a battery. The whiter the picture is, the more acute is the need for recharging. Notes. MC5-IS memory and the internal clock/calendar uses a small amount of power although the calibrator is switched off. Remember to check the capacity of the batteries from time to time although MC5-IS is not in use. Do not leave MC5-IS without a Battery Pack for a long time. MC5-IS may lose its settings if it is left without a support voltage for an extended period. Warning! Use only the batteries designed for use in MC5-IS. Use of other batteries may cause unpredictable hazards resulting in damages, injuries and even death. Do not charge the batteries in hazardous area.
10
MC5-IS Hardware
About the Charger and the Charging Procedure

The charger is connected to the charger connector at the bottom of MC5-IS. The charging electronics informs you of the phases of the charging procedure with the help of the charge status light.
C h a rg e r c o n n e c to r
C h a r g e s ta tu s lig h t
When connecting the charger, the charging electronics first checks the starting conditions. At this stage the charge status light is green. If the starting conditions are not met (e.g. the temperature is outside the allowed range), the status light is blinking green. When the charge status light is blinking red, a recharging is in progress. MC5-IS may be used during the recharging phase. Empty batteries are fully charged in approx. 5 hours. When the charge status light is green, the batteries are charged. At this stage the charging electronics provide a support voltage that prevents the batteries from discharging Warnings! USE ONLY THE CHARGER PROVIDED WITH THE CALIBRATOR (BC14-IS). USE THE CHARGER IN SAFE AREA ONLY! The charger accepts input voltages from 100 to 240 VAC. The charger should only be used indoors in a non-hazardous area and the temperature should be in range 10 35 C (50 95 F).
11
General
Removing/Replacing the Battery Pack

To remove or replace the Battery Pack, perform the following procedure: 1. 2.
1. Turn MC5-IS upside down (the display facing the table top) and lift the support. 2. Pull the lever that is hidden under the support. The Battery Pack pops out allowing you to pull it out. To replace the Battery Pack, simply slide it on its place. When you hear a click, the Battery Pack is secured in its place. Notes. Although the Base Unit is IP65 protected, the Battery Pack is not. The Battery Pack has holes in order to vent generated gas and heat. Avoid exposing the Battery Pack to liquids. The use of a standard MC5 Battery Pack is not possible in MC5-IS. It is mechanically prohibited because only an intrinsically safe Battery Pack may be used in MC5-IS.
12
MC5-IS Hardware
Support for Table Top Use

The support gives you a good viewing angle when MC5-IS is placed on a table top. Lift the support at the back of MC5-IS and place MC5-IS on the table top as shown in the picture.
The Wrist Strap and the Neck Support Strap

MC5-IS has a wrist strap to enable ease of use when MC5-IS is held in one hand. The neck support strap helps you during field calibration: Position MC5-IS in an angle that allows reading the display when working. Alternatively: Hang MC5-IS from, e.g. a valve shaft so that the display is on the same level as your eyes. Then your hands are free for working with the connections etc.
13
General
MC5-IS Firmware
MC5-IS firmware is saved in FLASH memory. Therefore it is relatively easy to update the firmware whenever a new version with fresh capabilities is released. See Firmware Update on page 29 for more information on updating the firmware in your MC5-IS.
General Description
The following picture shortly describes the functions of the firmware. All main functions are marked with a black border. Each main function has several tasks which are displayed as shaded boxes without a black border.
S T A R T U P P R O C E D U R E
T r a n s m itte r /S w itc h S im u la tio n D a ta L o g g in g S te p p in g a n d R a m p in g M e a s u r e m e n t/G e n e r a tio n /S im u la tio n
M E N U
S T R U C T U R E
B A S IC M O D E C A L IB R A T IO N M O D E M A IN T E N A N C E
In s tr u m e n t A d ju s tm e n t In s tr u m e n t C a lib r a tio n V ie w in g th e R e s u lts
C o n fig u r in g th e C a lib r a to r S e ttin g T im e a n d D a te A d ju s tin g th e C a lib r a to r
In s tr u m e n t D a ta b a s e M a in te n a n c e
The following chapters briefly describe each main function.
Startup Procedure
Every time MC5-IS is started the Startup Procedure checks the functionality of the device by performing a self test. If the self-test is passed successfully, some basic calibrator data is displayed. After that MC5-IS automatically proceeds to Basic Mode. A more comprehensive description of the Startup Procedure is in the beginning of Part B of this manual.
14
MC5-IS Firmware
Basic Mode
In Basic Mode you can measure and generate/simulate signals. There are two separately configurable windows available. Basic Mode is often used for testing connections before starting the actual calibration procedure of an instrument. Stepping and Ramping tools enable generating/simulating signals that vary with time. All main functions of Basic Mode are described in part B of this manual. Part C concentrates on Basis Modes higher level functions and additional information.
Maintenance
This main function handles calibrator configuration settings. Additionally there is the possibility to recalibrate MC5-IS (requires a password). Maintenance level subjects are handled in Part C of this Manual.
Calibration Mode
MC5-IS main duty is calibrating instruments. Therefore very special attention was directed on this matter when creating the calibrator. MC5-IS may be used as a stand-alone calibrator i.e. all instrument data and calibration history data is saved in MC5-IS own memory. Optionally MC5-IS also communicates with calibration software. MC5-IS supports the use of instruction texts. They help the technician to perform the calibration as fluently as possible. You may enter three kinds of instruction texts: Starting Guide, Adjusting Guide and Finishing Guide. Additionally, calibration notes can be entered after the calibration procedure. More calibration related information is available in Part D of this manual. Calibration Results The graphical representation as well as numeric data of the calibration results may be viewed in MC5-IS. Transferring the results to QCAL calibration software makes it possible to view the results in PC environment. More information concerning calibration results is presented in Part D of this manual.
15
General
Help Function
The Help function is not seen in the picture of the menu structure because it is not a separate branch but a utility available in almost any situation.
1
2 2 .0 9 .2 0 0 0 1 2 :1 5
V o lta g e E T : L o w V L o w
B a M C A d a n T o s e W W s ic 5 's v a n d C m e le c t in d o in d o M o d e m e n u c e d fu /O th e r a s Q w w u re u a n 1 S 2 S
V . S e n s o r M e a s .
H E L P
If you need help, just press the key. A window with related help pops up.
is th e fo c a l p o in t o f s tru c tu re . n c tio n s a r e in D /M e n u s . , g e tity e tu e tu n e a n p o p m r a te o r s im u la te , d P o rt fro m r e n u .
U s e r G u id e : P a r t B M e a s u r in g P a r t B G e n e r a tin g /S im u la tin g
C lo s e
16
MC5-IS Firmware
The User Interface

The main elements of the User window can be seen in the following picture:
B a t t e r y 's c h a r g e le v e l S ta tu s B a r M e n u
1 3 .0 9 .2 0 0 1 1 0 :4 6 A Q l a u r a m n t i< t y 1 P re s s u re P 1 : I N T 2 C / - 1 . 0 0 0 0 0 0 . . . 2 b [ Pa r r e s s u r e ] (g a u g e ) mF u b n a c r t / P o r t
A d d itio n a l in fo r m a tio n In d ic a to r fo r m u ltip le m e n u p a g e s P o p -u p lis t P re s e n t s e le c tio n
M e a s u r e m e n t r e a d in g A d d itio n a l d a ta r o w s :
S p e c ia l M e a s u r e m e n t E x tra In fo
0 .4 5 2 1
[P 1 : IN T 2 C ]
D i s p l a y b M a or d e
D is p la y a r e a d iv id e d in to W in d o w 1 a n d 2
M a x im u m v a lu e : 1 .1 In te rn a l te m p e ra k P a P a 2 C u rre n t b a r E : C u r r e n t M e a s u p r se im m m m m
2 6 2
[ E b na r g . U n i t ] U n it [b a r]
0 . 1 1 HH 2 g O
2
e n t
H A R T P re s s T y p e [g a u g Z e ro P re s s M o d u O th e rs M o d e u re e ] u re le C lo s e M E N U
M in im u m
W in d o w 1 S e tu p
v a lu e :
0 .0 0 0 0
In d ic a to r fo r m u ltip le m e n u p a g e s
F u n c tio n k e y b a r
All possible elements are not included in the previous picture, but the important ones are discussed in the following chapters.
The Status Bar

The Status Bar at the top of the display is visible all the time. It is divided into four main sections.
E x a m p le o f S ta tu s B a r a p p e a ra n c e S e c tio n s : 1 2 3
2 1 .3 C T im e & D a te
The first (leftmost) section displays the charge level of the battery. The battery symbol is replaced by a plug symbol ( ) if you are using the battery charger. The second section displays the time and date. The third section displays the temperature measured with the optional environment sensor, if the sensor is connected to MC5IS. The fourth section (rightmost) section displays additional information in the form of symbols, like: An hourglass when MC5-IS is working on something that takes time. A question mark when an error occurred.
Note that the fourth section is empty for most of the time. The symbols are visible only when needed.
17
General
The Function Key Bar

The Function Key Bar at the bottom of the display is visible all the time. The meaning of the Function Keys varies depending on the situation.
C a lib r a tio n M o d e F ie ld S to p R aM m o pd ie n g C lo s e M E N U
Menus
The Function Key for opening the menu is always D/Menu. The same key is used when closing the menu. If a menu is not needed for the current subject, the fourth Function Key is used for other needs.
1
1 0 .0 4 .2 0 0 2 1 6 :2 0 A Q l u a a r mn P re s s u re P 1 : I N T 2 C / - 1 . 0 0 0 0 0 0 . . . 2 [b P a r r e s (g a u F m u b n ac
0 .7 0 8 3 4
[P 1 : IN T 2 C ] [E n g . U n it]
g e ) rt / P o r t
t i t< y s u re ]
A S lp a e r c m i a < l
A m l ab r am r [--(--)]
M e a s u re m e n t [N o n e ]
D i s p 0 l . a 5 y Mb a o r d e U n it [b a r] H A R T P re s s T y p e [g a u g Z e ro P re s s M o d u u re
(g a u g e )
S e c o0 . n 5 d b p a o r t [P 2 : E X T 1 0 0 ] F u n c tio n a n d P o r t In fo
C u rre n t E : C u rre n t M e a s u re m e n t
0 .4 3 7 4
S e c o n d If the opened menu has several P o r t In fo e ] pages, the menus uppermost u re E x tr a In fo le and/or lowermost item includes W in d o w 1 W in d o w 2 C lo s e O th e rs S e tu p S e tu p M o d e M E N U an up/down triangle. In that W in d o w 1 W in d o w 2 C lo s e O th e rs S e tu p S e tu p M o d e M E N U case, use the and keys to browse through the available menu pages. A menu option is selected with the numeric keys to . Selecting a menu option results in one of the following events:
1. An immediate action follows and the menu closes automatically, e.g. when selecting the Zero Pressure Module option in the picture above. 2. A pop-up list opens for selecting one of the available options. The current selection is displayed inside brackets in the menu. Use the and keys, the and keys or the same numeric key that opened the pop-up list to scroll the list. To select an option in the pop-up list, use either the key or the key. To close the pop-up menu without selecting anything, press the key or the D/Close Function Key. 3. Another menu with new options replaces the previous menu. Sometimes the Function Keys can also open another menu. In the previous picture, the Window 1 setup menu is opened. In this case Function Key B/Window 2 Setup and Function Key C/Others can be used for opening other menus. 4. A new window opens for, e.g. viewing additional information or for configuring the selected task. 18
MC5-IS Firmware
The Display Area

The layout of the display area varies according to the needs of the active tasks/settings. The following pictures give an overview of typical 2 2 .0 9 .2 0 0 0 8 :0 6 1 F re q u e n c y elements seen in different display E T : F re q u e n c y G e n . area layouts. p o s . s q u a re Basic Measurement/Generation: The display area is divided into two windows with informative texts and numeric measurement/generation values.
2
1 .0 0 0 0 0
k H z
A m p litu d e [V p p ]
5 .0 0
A border surrounding a numeric value indicates that the field is editable. It is, e.g. a generation field for entering generation values. If several editable fields are visible, choose the active field with the cursor keys or the B/Field Function Key. Calibration: The display area is divided into three windows during a calibration. The first window displays data related to the instruments input signal. The second corresponding data related to the output signal.
1 1 .9 8 3 7
m A
C a lib r a tio n M o d e
F ie ld
M E N U
In p u t
2 2 .0 9 .2 0 0 0
8 :1 4
R T D T e m p e r a tu r e [E T : S im u l.] P t1 0 0 = 3 8 5 C (IT S 9 0 )
5 0 .0 0
O u tp u t
1 1 .9 9 2 5
C u r r e n t [E : M e a s .] m A
E rro r 0 .4 0 +
-0 .0 5 % o f s p a n
The third window displays the error graph. The error graph is also seen among calibration result data. Configuration Window: There are plenty of configuration windows in MC5-IS. The picture beside is the configuration window for Ramping settings. The common thing for all configuration windows is that they reserve the whole display area for the configuration fields. Use the cursor keys to move between fields.
0 % P a u s e F o rc e A c c e p t 8 :3 7
5 0 %
1 0 0 %
2 2 .0 9 .2 0 0 0
R A M P IN G C u rre n t E : I(g e n )
Q u a n tity P o rt
W a it R is e W a it F a ll T
in 0 % T im e in 1 0 0 % im e 2 1 2 2
s s s s
R e p e a ts 0 = c o n tin u o u s 1
R a n g e
C a n c e l
0 % 1 0 0 %
8 .0 0 0 0 1 6 .0 0 0 0
m A
S ta rt
19
General
Tables: Tables are used, e.g. when viewing calibration results in numeric format. Tables reserve the whole display area. The tables are often larger than the display. In that case there are small arrows added to the table borders. They indicate that more information may be seen by using the arrow keys. and keys scroll the list The and one line at a time. The keys scroll the list one page at a time (if applicable).
1
1 2 .0 2 .2 0 0 0 1 0 :2 9 - A s F o u n d - P a s s e d
In p u t [V ] -0 .0 0 0 0 2 0 .9 9 9 9 6 1 .9 9 9 9 8 3 .0 0 0 0 4 .0 0 0 0 5 .0 0 0 0 6 .0 0 0 0 7 .0 0 0 0 8 .0 0 0 0 9 .0 0 0 0 9 .9 9 9 9 9 .0 0 0 0 8 .0 0 0 0 B a c k O u tp u t [V ] -0 .0 0 0 0 5 0 .9 9 9 9 6 2 .0 0 0 0 3 .0 0 0 1 4 .0 0 0 1 5 .0 0 0 2 6 .0 0 0 1 7 .0 0 0 1 8 .0 0 0 1 9 .0 0 0 2 1 0 .0 0 0 1 9 .0 0 0 2 8 .0 0 0 2
1
2 2 .0 9 .2 0 0 0
8 :4 7
E rro r [% ] 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0 0 .0
2
0 3 0 0 0 2 0 1 0 1 0 2 0 1 0 1 0 1 0 2 0 2 0 2 0 2 M E N U
N e x t P a g e 1 2 :1 5
2 2 .0 9 .2 0 0 0
V o lta g e E T : L o w V L o w
B a M C A d a n T o s e W W s ic 5 's v a n d C m e le c t in d o in d o M o d e m e n u c e d fu /O th e r a s Q w w u re u a n 1 S 2 S
V . S e n s o r M e a s .
H E L P
Hint. If the table has more columns than can be seen, use the numeric keys to quickly jump to corresponding column. Help window: The help window is a special window. It displays help text that the key. user called using the
is th e fo c a l p o in t o f s tru c tu re . n c tio n s a r e in D /M e n u s . , g e tity e tu e tu n e a n p o p m r a te o r s im u la te , d P o rt fro m r e n u .
U s e r G u id e : P a r t B M e a s u r in g P a r t B G e n e r a tin g /S im u la tin g
C lo s e
L o c k K e y s
B a s ic M o d e
Display Area Elements that are Used for Editing Data There are four different fields/elements that are used for editing data in the display area. Use the B/Field Function Key to move between editable fields in Basic Mode. In configuration windows, use the cursor keys. Numeric Fields There are two ways to start editing a numeric field:
R a n g e 0 % 1 0 0 % 0 % 1 0 0 % 4 .0 0 0 0 1 6 .0 0 0 0 4 .0 0 0 0 2 0 _ m A
R a n g e
m A
or 1. Press a numeric key, key. Then the entered value replaces the old value. 2. Press the key or the C/Edit Function Key available in some configuration windows. Then you can edit the old value. New digits appear at the end of the old value. Accept the new value by pressing the 20 key. To discard the edited
MC5-IS Firmware
value, use the A/Cancel Function Key. See also Part B for special features concerning numeric fields when generating a signal. Notes. You cannot add more digits if the length of the number is at its maximum limit. Use the C/ Delete Function Key to remove unwanted digits first and then enter the new digits. The dual function of the keys: and , is not available in a numeric field. The keys only represent numbers. Text fields Press any of the numeric keys or the C/Edit Function Key available in some configuration windows to start editing a text field. Then the menu with the available characters opens for selecting. Use the numeric keys (1 to 7) to select the character. Use the cursor keys to move the cursor in the text field. Select the character with the or the key. Use the C/ Delete Function Key to remove unwanted characters.
P o s itio n ID P T 1 0 6 .1
1 6 .1 0 .2 0 0 0
1 5 :2 1
P T 1 0 6 .1 A D G
B E F H J K M N P Q L
C I O R
D e v ic e ID D e v ic e N a m e E r r o r C a lc . M e th o d % R e je c t if A d ju s t if D o n o t A d ju s t if A d ju s t to
C a n c e l
S T U V W X o f s p a n Y Z O
A c c e p t
> 0 .5 0 > 0 .3 0 < 0 .1 0 < 0 .1 0
D e le te
If the character you want to use is not seen in the list of available characters, try the to see more alternatives.
or the
key
Accept the new text with the D/Accept Function Key. To discard (cancel) the edited text, use the A/Cancel Function Key.
21
General
Drop Down Lists Drop Down Lists are used when there is a limited amount of preset values. You have to select one of the available options. The list of available options is displayed either below or above the Drop Down List field.
In p u t M e th o d
M e a s u re d
In p u t M e th o d
M e a M e a K e y C o n
s u re d s u re d e d tr o lle d
A Drop Down List opens when you press the key or any of the numeric keys or the C/Edit Function Key available in some configuration windows. Small arrows in the upper right and/or lower right corner indicates that the list is longer than the visible part. Use either the cursor keys and or the and keys to scroll through the available options. Select one of the options with the key or the key. Pop-up Lists Pop-up Lists are similar to Drop Down Lists except that Pop-up Lists appear in conjunction with menus. Theres a picture of a Popup List in chapter The User Interface on page 17. Scrolling a Pop-up List can be done with an additional way (compared Drop Down Lists): Each time you push the numeric menu key that opened the Pop-up List, the cursor advances one step. Selection Lists
1 6 .1 0 .2 0 0 0
1 5 :2 1
Selection lists are used when you P O S IT IO N /D E V IC E ID 1 0 1 -X L -0 0 1 .1 have to choose one of several op1 1 2 -T T -0 0 3 .1 tions. Selection lists are often large, 1 1 2 -T T -0 0 7 .1 E S w thus almost reserving the whole P T 1 0 6 .1 P T 1 1 2 .1 2 window. Selection lists can be P T 1 1 2 .1 5 -1 longer than the visible part. When P T 1 1 2 .1 5 -2 P T 1 1 2 .1 6 the cursor (the row with the inverted T I V V text) is on the bottom and you press D e v ic e ID key, the list scrolls and disthe T T 1 1 2 .0 9 P o s itio n N a m e plays more options. The and P ro d u c t te m p e ra tu re C a lib r a te d keys scroll the list one line at a time. 2 2 .0 2 .2 0 0 0 and keys to scroll the The B a s ic S e le c t M o d e list one page at a time (if applicable). Select one of the options key or the with the C/Select Function Key or either the
M E N U
key.
22
MC5-IS Modularity and Options
MC5-IS Modularity and Options

MC5-IS includes several optional modules both in hardware and firmware. This makes it possible to buy a calibrator with capabilities according to current requirements. If additional needs arise later on, add more modules to your MC5-IS and you will have a tool that suits all demands.
Hardware Modules/Options
MODULE Base Unit (BU) DESCRIPTION Required module. Includes the case, display, keyboard, battery pack, common electronics as well as a connector for an external pressure module (PX1) and the serial communication connector (RS232). Modules with positive and compound gauge pressure measurement capability and a barometric module enabling also absolute pressure measurement together with other modules. Connection for external modules capable of measuring high pressures up to 1000 bar (approx. 14500 psi). Voltage, low voltage, current and frequency measurement. Also pulse counting, switch (2 testing, HART communication and current sink. Resistance, RTD and thermocouple measurement/simulation. Low voltage measurement/generation. Voltage, frequency and pulse generation. Current sink Internal reference junction compensation for thermocouple measurement/simulation. Cannot be used without the ET Module.
Internal Pressure (1 Modules (P1, P2 and P3)
External Pressure (1 Module connector (PX1) Electrical Module (E)
Electrical and Temperature Module (ET)
Internal Reference Junction Module (RJ)
All MC5-IS are built around the Base Unit (BU). All other modules are optional, but at least one of the optional hardware modules has to be available in order to measure/generate/simulate a signal.
1)
There are some limits on the total amount of certain modules/ connectors. See chapter The Upper Panel on page 5 for additional information concerning this matter. E modules HART communication requires that the respective firmware option is installed. 23
2)
General
Other Connectable Devices

MC5-IS connector for External Pressure Modules (EXT) allows the use of additional pressure modules. This possibility increases the measurable pressure range from the range available using only the internal modules.
Firmware Options
The standard firmware shipped with MC5-IS is capable of performing all normal measurement, generation/simulation and calibration tasks. The optional tools give you additional features that enhance MC5-IS functionality. The following firmware options are already available (valid when this manual was printed): Special temperature sensors Communication with QCAL software HART communication (Requires the E module) Multichannel datalogging
24
Safety
Safety
MC5-IS case is water/dust proof (IP65). The battery pack does however have holes to enable proper ventilation and heat transfer. So be careful when working in wet conditions. Opening of the casing of MC5-IS is not allowed due to ATEX safety reasons. The materials of MC5-IS case withstand normal industrial conditions. MC5-IS endures shocks with the help of the built in impact protectors Internal pressure modules with a measuring range of 6 bar (90 psi) or less are overpressure protected. If the measurement pressure of a pressure module exceeds the modules maximum pressure value, the overpressure protector vents excess pressure through a hole in the rear of the case.
Ex Information and Approvals

Please read the separate leaflet entiled (in English) Safety Information for Beamex MC5-IS Intrinsically Safe Multifunction Calibrator. The leaflet includes the same safety information in several languages. Ex Approvals:
ATEX IEC Ex ia IIC T4 Ga (Ta = -20 50C) IECEx VTT 07.0002X
0537
II 1 G
EEx ia IIC T4 (Ta = -20 50C) VTT 07 ATEX 033X
25
General
Safety Precautions and Warnings

MC5-IS calibrator is a precision calibration tool that should be used by skilled people. Working with MC5-IS involves the usage of pressure, temperature and/or electrical instruments. Be sure to know how to work with these instruments and how to safely connect/disconnect pressure hoses as well as electrical test leads clips, etc. Use MC5-IS only if you are certain of that it can be used safely. Safe use of MC5-IS is no longer possible if one or more of the following cases are true: When the case of MC5-IS is evidently damaged When MC5-IS is not functioning as expected After prolonged storage in unfavorable conditions After serious damage during transport
Sometimes it is necessary to use a portable radio transceiver while working with the calibrator. To prevent calibration errors caused by the radio frequency interference, keep the radio far (at least 1 meter) from the calibrator and the circuit under calibration while sending.
General Warnings
Use only cables provided by Beamex when connecting MC5-IS to a PC. Replace faulty cables with new ones from Beamex. MC5-IS uses a rechargeable Battery Pack. They are considered as hazardous waste. Dispose used batteries properly according to local regulations. Avoid short circuiting the batteries. The short circuit current may cause burns to you, damage to the device or even fire. Notice, that also new replacement batteries are shipped in charged state. Rechargeable batteries may vent small amounts of gas during recharge. The vented gas mixture may be highly explosive, but normally it diffuses rapidly into the atmosphere. To avoid danger, use only the original charger and never recharge in a gastight container. The charger should be used indoors and in a safe area only. The ambient temperature should not exceed 35 C (95 F) during use. To avoid interference: When connecting instruments to MC5IS, use shielded cables if the cable length is more than three meters (approx 10 feet).
Warnings Concerning the use of Electrical Modules (E and ET)

The measurement and generation terminals of MC5-IS are protected against over voltage and over current as far as it has 26
Safety
been possible without affecting the accuracy. The circuits are designed so, that you can connect a voltage source 30VDC/ 215mA or max. 1 W between any terminals without damaging the device. However, long exposure to this kind of stress may affect the accuracy. Although there is a galvanic isolation between MC5-IS ET and E modules, it is for functional purposes only. The max. 30 V restriction applies between these modules too. Maximum output voltage from MC5-IS terminals is below 16 V. If you, however, connect together voltages from the ET and E sections or if you connect external voltages to MC5-IS, the resulting voltage may be high enough to be hazardous.
General Warnings Concerning Pressure Measurement

The accessory polyurethane hose supplied with an MC5-IS with pressure modules is rated to the maximum pressure of 20 bar at 21C (290 psi at 70F). Applying higher pressure can be hazardous. To avoid damaging the calibrator, use hand tightening only when connecting the pressure measurement hoses (max. torque 5 Nm). If the use of tools is required to secure the connection (typically pressure modules with a pressure range of 20 bar or more), apply the counterforce with a spanner on the connector bodys hexagonal part. Always depressurize the system before opening or connecting any pressure fittings or connectors. Use proper valves for venting the system. Ensure that all connections are made correctly and that the hose and the connectors are intact. Always use the pressure media stated in the modules sticker. Using unsuitable pressure media may destroy the pressure module. The internal modules sticker is located at the rear of MC5-IS. External modules have the sticker on the module itself. Never exceed the maximum pressure of a pressure module, be it internal or external. The pressure modules maximum pressure is stated on the modules sticker. The maximum pressure of external modules is also mentioned in the Instruction Leaflet that is provided with the external module. Never plug a hose with your hands or put the hands in front of a gas spray coming from a leakage. A gas bubble in the blood circulation can cause death. 27
General
Warnings Concerning High Pressure

High pressure is always dangerous. Only personnel with good experience and knowledge of high pressure liquid, air and nitrogen operations are allowed to work with the module. Read carefully all these instructions and local safety instructions for high pressure operations before starting the use. When using gas, the system must not contain any liquid, especially if you do not know how they may react under pressure. Use of clean air or nitrogen is recommended as gaseous pressure media. Liquid pressure media should be preferred when using modules with a pressure range of 60 bar (30000 psi) or more. If you use nitrogen, minimize the leak to the atmosphere and take care of sufficient ventilation. Close the valve of the nitrogen cylinder, when the system is not in use. Increase in the percentage of nitrogen in the ambient air may cause unconsciousness and death without warning. Read carefully the safety instructions for nitrogen and make sure that the other people in the same space are aware of the danger. Use of liquid pressure medium is recommended with pressure measurement modules at higher pressure range. Use water or suitable hydraulic oil. Check that the used liquid is not aggressive against the materials used in the transducer or tubing. When using liquid, minimize the amount of air in the system. So you can minimize the amount of spilled liquid in case of leakage. Do not use the same tubing with different liquids or gases. Check what the local regulations say about construction and use of pressurized vessels. The regulations normally control construction and use of systems where the product of the pressure and volume exceeds a certain limit. The volume of this system depends on the instrument connected to it. High pressure gas is dangerous because it can break the container and the flying splinters may cause injury. Also small leaks of gas may be dangerous because the high velocity of the leaking gas jet enables penetration through skin. If a gas bubble gets into the blood circulation, it can cause death. The leak jet is particularly penetrative, if some liquid is coming with the gas.
28
Service
Service
MC5-IS may only be serviced by Beamex or a Beamex authorized service. Contact: BEAMEX OY AB Ristisuonraitti 10 FIN-68600 Pietarsaari FINLAND E-mail: service@beamex.com Opening of the casing of MC5-IS is not allowed due to ATEX safety reasons. There are, however a few things that anyone using MC5-IS may do.
Firmware Update
The quickest way to see if a new firmware version is available is checking out Beamexs web site (http://www.beamex.com). Go to the web page dedicated to MC5-IS and see what it says about firmware versions and downloads. All you need is a Personal Computer and the Computer communication cable that connects MC5-IS to one of the serial ports in your PC. Remember to backup all the instrument data in MC5-IS, using e.g. a calibration management software. Also check for possible release notes accompanying the updated file.
Recalibrating MC5-IS
Only laboratories approved by Beamex may recalibrate MC5-IS. Contact Beamex or your local representative for information concerning the recalibration of MC5-IS. Contact information is on the first pages of this User Guide.
The Battery Charger

The charger is not intended to be serviced. When unusable it can be thrown away according to local waste disposal regulations.
29
General
Cleaning MC5-IS
If MC5-IS needs cleaning, use cloth soaked with a mild solution of tall oil soap (pine soap). Wait a few minutes and then rinse using a cloth moistened with pure water. Never use any strong detergents.
Cleaning the Contacts of the Internal Reference Junction Module

The contacts of the Internal Reference Junction Block may need cleaning from time to time. The time period varies depending on the environment MC5-IS is used in. Carefully open the cover of the Internal Reference Junction Block by using a screwdriver as a wrench. Now you can see the contacts. Remove all impurities and press back the cover. The cover is secured when you hear a click.
30
Startup and Basic Operation
Things discussed in Part B:
What happens during the

startup procedure.
Measuring signals and doing

some special measurements.
Generating/simulating signals. Step and Ramp functions. Alarm limits.
Starting MC5-IS
Startup Procedure
When MC5-IS is started, a startup picture appears. After a self test, some basic information of the calibrator at hand appears in the lower part of the screen. If you want to view the calibrator information for a longer period, press the D/Wait function key. Then the calibrator information is visible until you press the D/Continue function key.
0 6 .0 5 .2 0 0 2 1 5 :3 6
w w w .b e a m e x .c o m
S e r ia M a in E m o E T m C a lib
l n u m b e r v e r s io n d u le v e r s io n o d u le v e r s io n r a tio n d u e d a te
2 3 5 1 2 3 6 5 1 .8 0 1 .3 0 1 .5 0 2 2 .0 1 .2 0 0 3
W a it
If a modules version number cannot be seen, the module is not included in the MC5-IS at hand. The calibration due date that is listed in the startup window is the earliest calibration due date for all connected modules. If the calibrator requires recalibration, MC5-IS stops at the calibrator information window and the text Calibrate Soon appears below the calibration due date row.
32
Starting MC5-IS
Basic Mode, Defined

Every time MC5-IS is switched on, the startup procedure ends in Basic Mode. All non-calibration related measurements and generations are performed in the Basic Mode. Briefly: in Basic Mode MC5-IS works like a high quality multimeter. When returning from MC5-IS higher level operations (calibration, viewing of calibration results, calibrator and user configurations), you always return to the Basic Mode.
B a s ic M o d e :
M e a s u re m e n t G e n e r a tio n ...
W h e re s h o u ld I g o to d a y ...
In Basic Mode, the two available measurement/ generation/ simulation windows have default settings based either on factory settings or settings defined when MC5-IS was previously used. The first time the D/Menu key is pressed, the W indow 1 Setup indow menu is available. Other possible menus can be selected from the function keys: B/Window 2 Setup and C/Others. The latter function key opens a menu with some special functions and also includes the possibility to go to higher level operations.
33
Example of a Basic Mode screen with pressure measurement configured in Window 1 and current measurement configured in Window 2:
1
2 2 .0 5 .2 0 0 0
8 :3 3
P re s s u re P 2 :IN T 2 0 C /-1 .0 0 0 0 ...2 0 .6 8 4 0 b a r g g a u g e b a r
2 .6 4 7 5
What can be done in Basic Mode Measure signals (* Generate signals (* Simulate signals (* Start special measurement (min/max value etc.) Perform a Limit Switch Test Set alarm limits Use the ramping function Use the stepping function
2
1 2 .4 7 3 1
m A
C a lib r a tio n M o d e
M E N U
*) Available options depend on the installed modules.
Next Measuring on page 35 Generating/Simulating on page 56 Special Measurements on page 51 Alarm Limit Settings on page 71 Special Generations on page 67.
34
Measuring
Measuring
All measurements in Basic Mode require that you first select the Window to be used (Commands: Start with D/Menu and continue either with A/Window 1 Setup or B/Window 2 Setup). Each measurement has its own unique 1/Quantity and 2/Function/Port settings in their windows menu. The other window menu settings, e.g. measuring unit, refine the measurement characteristics. When presenting measurements in this manual, the first paragraph tells the module (or modules) that is/are required for the measurement. Because of MC5-IS modularity you may or may not have the required module. If the module is not included in your MC5-IS, the 1/Quantity and 2/Function/Por t settings needed for the measureFunction/Por ort ment are not available as choices in the pop-up lists. Each measurement also has at least one picture with a circle around some of MC5-IS terminals, like the one below.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
U o : 1 6 V Io : 2 4 m A P o : 1 4 5 m W O U T P U T E T
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The circle indicates active terminals for each 1/Quantity and 2/Function/Por t setting in the window menu. Function/Por ort If the picture has more than two terminals circled, then the lighter part is somehow optional. In the following picture, the HART terminal is optional during current measurement.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
35
Warning! Do not apply voltage higher than 30 V/215 mA (max. 1 W) between any terminals.
36
Measuring
Pressure Measurement
See chapter Things to Consider when Measuring Pressure on page 89 for more information on pressure measurement and internal/external pressure modules. Required settings
Quantity Pressure Type
Options/description
Pressure g gauge pressure or abs absolute pressure.
The available pressure types may be restricted because of the selected pressure port / pressure module. For more information concerning pressure types, see chapter Pressure Type on page 89 .
Using Internal Modules

Select an internal pressure module port with a suitable measuring range and with an ability to measure the required pressure type:
Port P1: INTxxxx P2: INTyyyy or P3: INTzzzz.
Using External Modules

Select an external pressure module port with a connected pressure module and a suitable measuring range and with an ability to measure the required pressure type, e.g.
Port PX1: EXTxxxx
T /
I N
T .
T /
I N
T .
T /
T / W O N C IR E S
L o w
T D
e a s
1 s i n k ,
1
m
e a s /
s in k
T / W O C
T /
IR N E S
L o w
T D
e a s
1 s i n k ,
1
m
e a s /
s in k
L Y
L Y
e a s /
s im 3
e a s P
o : 1 6 V I o : 2 4 m A o : 1 4 5 m W O U T P U T E T
o m
e a s /
s im
e a s P
U o : 1 6 V I o : 2 4 m A o : 1 4 5 m W O U T P U T E T
o m
E N
E A
&
I M
L A
T E
M E
E A
E N
E A
&
I M
L A
T E
M E
E A
L o w
L o w
Note. The external pressure modules of MC5 (a non-IS model of MC5-IS) may be connected to MC5-IS in safe area only.
37
Connecting and Removing External Pressure Modules An external pressure module may be connected and removed at any time. If a removed module was part of an active measurement, MC5-IS automatically changes the measurement to a suitable internal pressure module. MC5-IS also emits a beep to inform you of the fact that the external pressure module used for pressure measurement was disconnected.
Zeroing a Pressure Module

If the selected pressure module does not display zero gauge pressure when the applied pressure is zero, the module has to be zeroed. Open the appropriate window setup menu (D/Menu, A/Window 1 Setup or B/Window 2 Setup) and select menu option 7/Zero Pressure Module. If a secondary pressure module is active in the selected window, a pop-up menu will appear for choosing either to zero the primary or the secondary pressure module.
NOTE! Zeroing a pressure module is especially important when the operating position of MC5-IS is changed or the location of MC5IS is changed in the vertical direction. Both of the above mentioned factors affect notably on the pressure measurement modules. Measuring pressure below 100 mbar (approx. 40 iwc) should be done with a firmly mounted MC5-IS (e.g. placed on a table top).
Next Special Measurements on page 51 Alarm Limit Settings on page 71 Special Generations on page 67 Calibration, see Part D.
38
Measuring
Current Measurement
The current measurement terminals are located in the E module. The maximum current is 100 mA. Required settings
Quantity Funct/Port
Options/description
Current E: I(meas)
The active terminals are shown in the picture below.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Notes. Check the polarity of your connections. The arrows in the previous picture describe the correct flow of current. If you are using a transmitter with HART capability, make also a connection to MC5-IS HART terminal. For more information concerning HART connections, see Appendix 1, chapter Connecting MC5-IS and a HART Instrument on page 131. Information concerning current measurement parallel to a test diode can be found in part C, chapter Current Measurement Parallel to a Test Diode, Connections on page 97.
Next Current Sink on page 58 Special Measurements on page 51. Alarm Limit Settings on page 71. Calibration, see Part D.
39
Voltage Measurement
The E module has terminals for low voltage measurement within the range 250 mV and terminals for voltage measurement within 30 V range. The ET module also has low voltage measurement terminals with a range of 250 mV. The ET module terminals are also used when measuring/simulating thermocouples using an external Reference Junction. Required settings
Quantity Funct/Port
Options/description
Voltage ET: LowV(mea), E: LowV(mea) or E: V(meas)
Measuring Low Voltages

Select either Function/port ET: LowV(mea) or E: LowV(mea) and choose a suitable unit. The following pictures display the active terminals for both available ports.
ET: LowV(mea), 250 mV:

T / C IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
E: LowV(mea), 250 mV:

T / C IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
MC5-IS displays the measured low voltage in the selected window. Hint! Low voltage measurement can be used for non-standard thermocouple measurement. You will see the measured temperature in millivolts and need a table to convert the measured millivolt value to corresponding temperature values. In this case, use copper extension cords to connect the non-standard thermocouple to MC5-IS terminals.
40
Measuring
Measuring Voltages up to 30 V
Select Function/port E: V(meas) and choose a suitable unit.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
MC5-IS displays the measured voltage in the selected window.
Warning! Do not apply voltages higher than 30 V between any of MC5-IS terminals.
Next Voltage Generation on page 60 Thermocouple Measurement (Temperature) on page 49 Special Measurements on page 51. Alarm Limit Settings on page 71. Calibration, see Part D.
41
Resistance Measurement
Resistance measurement terminals are located in the ET module. Required settings
Quantity Funct/Port
Options/description
Resistance ET: R(meas)
The following picture displays the active terminals:

T / C IN T . R J
T / C , L o w
R , R T D
w4 mw e a s 3 w
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The two leftmost terminals are used in 2wire systems. MC5-IS automatically checks the connection and displays the found wiring system (2-wire, 3-wire or 4-wire) in the measuring window. For more information concerning wiring options, see Resistance and RTD Measurement, Connections on page 95.
Note. If the measured resistance value is infinite or very high (> 4000 ohm), the text +OVER is displayed in the measuring window. This means that the circuit is broken or the connection is wrong. Wrong connection may also cause erroneous reading, typically too low. If necessary, use the 2-wire ohm measurement to check the wiring before final connection.
Next RTD and Resistance Simulation on page 64 RTD Measurement (Temperature) on page 48 Special Measurements on page 51. Alarm Limit Settings on page 71. Calibration, see Part D.
42
Measuring
Switch State Sensing

The switch state detection terminals are located in the E module. Required settings
Quantity Funct/Port
Options/description
Switch E: Switch (selected automatically when the corresponding Quantity setting is activated )
Also check the Sound setting. The option Change means that MC5-IS beeps every time the switch changes its state. When using options Open or Closed the sound is continuously on when the switch is open respectively closed. The contact should be free of external potential. If this is not possible, use DC voltage within the range -10 V to +30 V.
MC5-IS shows voltages above approx. +0.5 V as open contact and voltages below approx. +0.5 V as closed contact.
T / C IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Hint! Switch state detection may also be used for binary signal detection.
Next Limit Switch Test on page 44 Calibration, see Part D.
43
Limit Switch Test

A limit switch test displays the opening and closing point of a limit switch. MC5-IS supports limit switch testing of any type of limit switches as long as MC5-IS is able to either measure or generate/ simulate the switchs input signal and is also capable of detecting the switch state. Notes. This limit switch test is a restricted version compared to the limit switch test available in Calibration Mode. This test gives you the current switch status and the approximates of the latest opening and closing points. The limit switch test in Calibration Mode offers more accurate results and additionally, statistical data of repeated switch tests. More of the Calibration Mode limit switch test in Part D of this manual. In Basic Mode MC5-IS does not support limit switch testing when simulating resistance or an RTD sensor. The limit switch test in Calibration Mode also supports resistance and RTD sensor input.
Performing the Limit Switch Test

Configure, e.g. Window 1 to either measure or generate/simulate the switchs input signal (Function keys D /Menu and A/Window 1 Setup in Basic Mode) and Window 2 for switch state detection (Function keys D/Menu and B/Window 2 Setup in Basic Mode). It doesnt matter which window is assigned for which function as long as both the switchs input signal and the switch state are available for MC5-IS.
2 1
0 7 .0 1 .2 0 0 2
1 5 :0 4
V o lta g e E T : V o lta g e G e n e r a tio n
1 .8 7 0 0 0
V M e a s u re m e n t V S w itc h E : S w itc h S e n s e
1 .8 6 7 1 2
C lo s e d
O p e n e d @ V C lo s e d @ V
C a lib r a tio n M o d e F ie ld S to p R a m p in g
Slowly change the switchs input signal and watch how the Opened @ and Closed @ data is updated as the switch changes its state.
0 .9 8 5 4 9 1 .2 9 9 9 0
M E N U
44
Measuring
Note. The accuracy of the Opened @ and Closed @ values depend greatly on the change rate of the switchs input signal. Hint. If you use MC5-IS to generate/simulate the switchs input signal, you can use ramping to create changing input signals for the switch under test.
Where to find more information when measuring a switchs input signal Pressure Measurement on page 37 Using External Modules on page 37 Voltage Measurement on page 40 Current Measurement on page 39 Thermocouple Measurement (Temperature) on page 49 RTD Measurement (Temperature) on page 48
Where to find more information when generating a switchs input signal Voltage Generation on page 60 Current Sink on page 58 Thermocouple Simulation on page 65 Ramping on page 69
45
Frequency Measurement
The frequency measurement terminals are located in the E module. Required settings
Quantity Funct/Port
Options/description
Freq. E: f(meas)
Also check the Unit setting.

T / C IN T . R J
MC5-IS compares the external potential against an adjustable reference voltage (Trigger Level, range: -1 +15 V) when measuring the frequency.
W
T / C , L o w
T / C IR E S O N L Y
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Next Switch State Sensing on page 43 Pulse Counting on page 47 Frequency Generation on page 62 Calibration, see Part D.
46
Measuring
Pulse Counting
The pulse counter terminals are located in the E module. Required settings
Quantity Funct/Port
Options/description
Pulses E: Pls(count)
Also check the Trigg.Edge setting.

T / C IN T . R J
MC5-IS compares the external potential against an adjustable reference voltage (Trigger Level, range: -1 +15 V) when counting pulses.
W
T / C , L o w
T / C IR E S O N L Y
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The counter may be cleared (zeroed) by selecting D/Menu, 6/Clear counter.
Next Frequency Measurement on page 46 Switch State Sensing on page 43 Pulse Generation on page 63 Calibration, see Part D.
47
RTD Measurement (Temperature)

RTD-measurement terminals are located in the ET module. Required settings
Quantity Funct/Port Sensor Type
Options/description
RTD-Temp. ET: RTD(mea)
Available RTD sensors The two leftmost terminals are used in 2wire systems. MC5-IS automatically checks the connection and displays the found wiring system (2-wire, 3-wire or 4-wire) in the measuring window. For more information concerning wiring options, see Resistance and RTD Measurement, Connections on page 95.
The following picture displays the active terminals:

T / C IN T . R J
T / C , L o w
R , R T D
w4 mw e a s 3 w
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Note. If the measured resistance value is infinite or very high (> 4000 ohm), the text +OVER is displayed in the measuring window. This means that the circuit is broken or the connection is wrong. Wrong connection may also cause erroneous reading, typically too low. If necessary, use the 2-wire ohm measurement to check the wiring before final connection.
Next RTD and Resistance Simulation on page 64 Thermocouple Measurement (Temperature) on page 49 Resistance Measurement on page 42 Special Measurements on page 51. Alarm Limit Settings on page 71. Calibration, see Part D.
48
Measuring
Thermocouple Measurement (Temperature)

Thermocouple measurement terminals are located in the ET module. Required settings
Quantity Funct/Port
Options/description
T/C-Temp ET: TCi(mea) (for the internal Reference Junction), or ET: TCx(mea) (for other RJ compensation methods)
Sensor Type Available thermocouples Reference Junction Depends on the Function/Port setting. Second port
See subsequent chapters. Available only if RTD sensor is not used as the Reference Junction compensation method.
Internal Reference Junction

MC5-IS Internal Reference Junction Module is an optional module. To use the Internal Reference Junction, select Function/ Port ET: TCi(mea). The Reference Junction compensation method Internal is automatically selected.
External Reference Junction

To use an External Reference Junction, select Function/Port ET: TCx(mea) and choose one of the available Reference Junction compensation methods: Entered, 0C or available RTD sensors.
T / C
IN T . R J
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
L o w
Additional information is found in chapter Internal Reference Junction on page 91.
Additional information is found in chapter External Reference Junction on page 92.
49
Note. MC5-IS has a comprehensive set of predefined sensor types. Additional sensor types are available as options.
Warning! If you connect an RTD sensor to the ET modules R, RTD connectors, there is no galvanic isolation between the thermocouple and the RTD sensor.
Next Thermocouple Simulation on page 65 RTD Measurement (Temperature) on page 48 Voltage Measurement on page 40 Special Measurements on page 51. Alarm Limit Settings on page 71. Calibration, see Part D. Problems with thermovoltage measurement? See Error situations on page 94.
50
Special measurements are extra utilities that can be activated to perform a special function alongside the normal measurement. Only one of the special measurements may be activated at a given time for each window/quantity. Activating another special measurement deactivates the earlier special measurement in the same window (or the earlier special measurement using the same quantity). All special measurements are started similarly: Select D/Menu and when necessary, B/Window 2 Setup. As the special measurement setting command is located in the window setups submenu, select either the numerical key or the cursor key to open the submenu. Then select 1/Spec ial Measurements and the type of special measurement from the provided pop-up list (or deactivate a special measurement by selecting the option None).
Some of the special measurements do not require any additional information. They start immediately after they are activated. Rate of Change Measurement, Special Filtering and Resolution, Redundant Measurement and Deviation Measurement do however need some additional information. Therefore when you activate them you will have to enter the required additional information before the special measurement is started. Notes. Special measurements are only available in Basic Mode. If you change any of the main settings of the measurement (Quantity, Funct/Port), the defined special measurement is deactivated. To zero/restart a special measurement without altering any main measurement settings, do the same menu commands you used for starting the special measurement.
51
Mathematical Special Measurements

Mathematical special measurements may be assigned to all measurements.
Minimum value
Start the minimum value measurement by selecting:
D/Menu
and B/Window 2 Setup, if needed, ,
or
1/Special Measurements, Minimum Reading.
Maximum value
Start the maximum value measurement by selecting:
D/Menu
or
1/Special Measurements, Maximum Reading.
Min/Max value
Start the minimum/maximum value measurement by selecting:
D/Menu
or
1/Special Measurements,
Min/Max Readings.
Rate of Change
Start the rate of change measurement by selecting:
D/Menu and B/Window 2 Setup, if
R A T E O F C H A N G E M E A S U R E M E N T Q u a n tity P o rt U n it R a te o f C h a n g e U n it T /C -te m p e r a tu r e E T : T C i(m e a s ) C 1 /s
2 2 .0 9 .2 0 0 0 1 3 :2 2
needed, or , 1/Special Measurements, Rate of Change. Before the special measurement is started MC5-IS prompts for the rate of change unit which can be selected from the following options: 1/s, 1/min and 1/h.
C a n c e l
E d it
S ta rt
52
Special Filtering and Resolution

Start using special filtering and resolution by selecting:
S P E C IA L F IL T E R IN G Q u a n tity P o rt U n it T im e C o n s ta n t 5 -2 D e c im a ls
1 9 .0 5 .2 0 0 0 1 3 :5 5
A N D R E S O L U T IO N T /C -te m p e r a tu r e E T : T C i(m e a s ) C s
needed, or , 1/Special Measurements, Filter and Resolution. Select the Time Constant setting and how many decimals should be cut off from the actual resolution of the current measurement. The filter is a 1st order digital filter.
None means No additional filter-
T h e s e ttin g - 1 , fo r in s ta n c e , m e a n s o n e le s s d e c im a ls .
C a n c e l
E d it
S ta rt
ing and Use the modules own resolution respectively. Note. You cannot worsen the resolution to less than one significant digit.
Deviation Measurement
In deviation measurement the reading of the main port is compared to a reference value. The reference value is subtracted from the reading of the main port. Start the deviation measurement by selecting:
2 2 .0 9 .2 0 0 0
D E V IA T IO N
1 3 :3 2
M E A S U R E M E N T
Q u a n tity P o rt
T /C -te m p e r a tu r e E T : T C i(m e a ) th e v a lu e C
M e a s u r e d e v ia tio n fr o m
2 2 .0 0 0 0
needed, or , 1/Special Measurements, Deviation Meas.
C a n c e l
E d it
S ta rt
You can enter the reference value when you start the special measurement mode. Note. Keep in mind that when the displayed deviation reading is small compared to the actual reading, a significant part of the deviation value may be measurement error. See the specifications for measurement errors at the actual measurement level. 53
Special Measurements Using Two Ports Simultaneously

The following special measurements only apply when two ports are simultaneously used in the same window. The Second Port setting in the windows setup menu allows you to select another port for the same window. The Second Port setting is enabled depending on selected quantity and available modules.
Difference Measurement
In difference measurement the difference between the reading of the main port and the second port is calculated. The reading of the second port is subtracted from the reading of the main port. Start the difference measurement by selecting:
D/Menu
or
1/Special Measurement, Difference Meas.
Notes. Difference measurement is not available as an option in the list of special measurements, unless two measurement ports are activated in the same window. No setting window appears, but the calculated difference is displayed in the special measurement row. The measurement value of the second port may be assigned to the Extra Info row at the bottom of the window. Keep in mind that when the displayed difference reading is small compared to the actual reading, a significant part of the difference value may be measurement error. See the specifications for measurement errors at the actual measurement level. If the measuring spans of the selected ports are different, make sure you do not exceed the measurement range of either port.
54
Redundant Measurement
In redundant measurement the measurements of the main port and the second port are compared with each other. If the readings differ more than the entered limit value, MC5-IS gives an audible alarm. Start the redundant measurement by selecting:
D/Menu
or
1/Special Measurement, Redundant Meas.
You can enter the allowed deviation between the two measurements when you start the special measurement mode. Notes. Redundant measurement is not available as an option in the list of special measurements, unless two measurement ports are selected for use in the same window. The measurement value of the second port is displayed on the special measurement row. You may assign the allowed deviation value to be displayed on the Extra info row at the bottom of the window.
2 2 .0 9 .2 0 0 0
R E D U N D A N T M E A S U R E M E N T
1 3 :4 1
M a in M e a s u r e m e n t Q u a n tity P re s s u re P o rt P 1 S e c o n d M e a s u re m e n t Q u a n tity P re s s u re P o rt P 2 W h ile d is p la y in g th e m a in m e a s u r e m e n t, c o m p a r e s it to th e s e c o n d a n d a la r m s if r e a d in g s d iffe r m o r e th a n 0 .0 0 1 0 0 b a r
C a n c e l
E d it
S ta rt
When setting the allowed difference, take the accuracies of the measurements into account. If the measuring spans of the selected ports are different, make sure you do not exceed the measurement range of either port.
55
Generating/Simulating
General
MC5-IS is capable to perform the following generation/simulation functions: Voltage generation Frequency and pulse generation Thermocouple simulation RTD and resistance simulation Sink Current
Generation/simulation in Basic Mode require that you first select the Window to be used (Commands: Start with D/Menu and continue either with A/Window 1 Setup or B/Window 2 Setup). Each generation/simulation has its own unique 1/Quantity and 2/Function/Port settings in their windows menu. The other window menu settings (generation/simulation unit etc.) refine the generation/simulation characteristics. The presentation of each generation/simulation begins with a paragraph defining the modules that include terminals required for the generation/simulation (Most generated/simulated signals are done with the ET module but current generation may also be done with the E module). Because of MC5-IS modularity you may or may not have the required module. If the module is not included in your MC5-IS, the 1/Quantity and 2/Function/Port settings needed for the generation/simulation are not available as choices in the popup lists. Each generation/simulation also has at least one picture with a circle around some of MC5-IS terminals, like the one below.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The circle indicates active terminals for each 1/Quantity and 2/Function/Port setting in the window menu. 56
Warnings! When selecting a generation/simulation function, MC5-IS always starts with zero output (not when simulating a resistance). This is done to prevent damages in the connected instrument. Be careful when increasing the generated/simulated signal. If an instrument that cannot withstand the generated signal is connected to MC5-IS, the instrument may get seriously damaged.
Changing the Value of the Generated/Simulated Signal

Move the field indicator on the display until it surrounds the value of generated/simulated signal (use the B/Field Function Key or the cursor keys). Enter the new value using the numeric keys. You may cancel the editing by pressing the A/Cancel Function Key. The C/ Delete Function Key removes the rightmost digit. Accept the new value by pressing either the Function Key. Note. The dual function of the keys: , and is not available in a generation field. The keys only represent numbers. Fine Tuning the Generated/Simulated Signal Press either of the left or right arrow keys ( or ) to start the Fine Tuning of the selected numeric field. Then one of the digits in the number in underlined indicating which digit can be fine tuned. If needed, press the left or right arrow buttons again to select another digit for Fine Tuning. key or the D/OK
1 0 0 0 .0 0
To change the value of the undelined digit, use the up and down ). The changes take effect immediately. arrow keys ( To end Fine Tuning, press either the C/Edit Function Key (to enter a number using the numeric keys) or the D/Close Function Key. Notes. You cannot exceed the minimum/maximum limit of the quantity with the Fine Tuning utility. The fine tuned value follows the resolution properties of the generated/simulated quantity. 57
Current Sink
MC5-IS has a possibility to sink current, i.e. MC5-IS acts as a device controlling the flow of current while a external device generates the supply voltage for the loop, both in the E and the ET module. The maximum current it 25 mA. Required settings
Quantity Funct/Port
Options/description
Current ET: I(control) or E: I(control)
Using the ET modules output terminals

When sinking current using the ET modules output terminals, select Funct/ Port option ET: I(control). The following picture displays the active terminals: Note.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
If you are simultaneously using the ET modules output terminals and some of the ET modules measuring terminals, there is no galvanic isolation between the measuring circuit and the current sinking circuit.
Using the E modules output terminals

Select Funct/Port option E: I(control) to sink current using the E modules terminals. Active terminals:
T / C
IN T . R J
Note.
T / C , L o w V R , R T D
4 w m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The output current of the E module is a pure analog signal without any embedded HART signal.
58
Notes applying to both the ET: I(control) and the E: I(control) ports: Check the polarity of your connections. The arrows in the previous pictures describe the correct flow of current. If the loop resistance of the external circuit is too high or infinite, the message O.LOAD is displayed until the load is reasonable.
Warnings! To avoid damages to MC5-IS' electronics, first select the correct Quantity and Function/Port. Then connect the circuit including the external supply to MC5-IS. Make sure that you dont exceed the maximum current allowed by the instrument under test. If you open the mA generation loop, MC5-IS tries to maintain the current by decreasing the internal impedance. If you then close the loop again, the current is first too high, but returns quickly to the correct level. If this current peak could damage the components of the loop, make sure that the loop will not open or protect it against overcurrent. For the same reason, always enter 0 mA output before connecting the loop.
Next Current Measurement on page 39 Special Generations on page 67 Calibration, see Part D.
59
Voltage Generation
The ET module has terminals for voltage generation within -2.5 +10 V range and terminals for low voltage sensor simulation with the range 250 mV. The low voltage terminals are also used when measuring/simulating thermocouples using an external Reference Junction. Required settings
Quantity Funct/Port
Options/description
Voltage ET: V(gen) or ET: LowV(sim)
Generating Voltages between +10 V and -2.5 V

Select Function/port ET: V(gen) and choose a suitable unit.
Low Voltage Generation

Select Function/port ET: LowV(sim) and choose a suitable unit. The max. output current is 5 mA.
T / C
IN T . R J
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
L o w
MC5-IS displays both the set value and the internally measured value for the generated voltage in the selected window. Max. output current is 1 mA.
MC5-IS displays both the set value and the internally measured value for the generated voltage in the selected window.
60
Note. If the resistance of the external circuit in voltage generation is very low (obvious short circuit), the message O.LOAD is displayed until the load is reasonable. Hint! Low voltage generation can be used when calibrating instruments with millivolt input. You can use it also to simulate special thermocouples not defined in MC5-IS. If you simulate a thermocouple in millivolt mode, you must convert from temperature to millivolts manually.
Warning! If you short circuit the voltage output, MC5-IS tries to maintain the voltage by increasing the output current. If you then remove the short circuit, the voltage is first too high, but returns quickly to the correct level. If this voltage peak could damage the components of the circuit, make sure that the circuit can not be shorted or protect the circuit against overvoltage. For the same reason, always enter 0 V output before connecting the circuit.
Next Voltage Measurement on page 40 Thermocouple Simulation on page 50 Special Generations on page 67 Calibration, see Part D.
61
Frequency Generation
The frequency generation terminals are located in the ET module. Required settings
Quantity Funct/Port
Options/description
Freq. ET: f(gen)
Also check the Unit and Waveform settings. MC5-IS generates sine or square wave with given amplitude and frequency. Sine can only be generated above 40 Hz. When generating a square wave, the output DClevel can be set to symmetric or all positive.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
The amplitude (Vpp) setting range is: 0.01 V to 5 V both for all positive wave and for symmetrical wave.
Next Pulse Generation on page 63 Frequency Measurement on page 46 Special Generations on page 67 Calibration, see Part D.
62
Pulse Generation
The pulse generation terminals are located in the ET module. Pulse generation is similar to square wave frequency output, but it generates a predefined count of all positive or symmetric pulses. Required settings
Quantity Funct/Port
Options/description
Pulses ET: Pls(gen)
Also check the Polarity setting. Enter the amount of pulses MC5-IS should generate in the pulse generation window. Also enter the amplitude and frequency to be used. The pulse generation starts immediately after the amount of pulses value is entered.
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Note. If you change the frequency after the pulse generation has started, the frequency is adjusted during the current cycle, but the frequency is not correct until the next cycle.
Next Frequency Generation on page 62 Pulse Counting on page 47 Special Generations on page 67.
63
RTD and Resistance Simulation

MC5-IS mimics the RTD or the resistor to be measured by the instrument under test. The instrument under test generates the current for the resistance measurement. MC5-IS controls the voltage across its terminals so that the resistance (voltage to current ratio) corresponds to the simulated temperature or resistance. MC5-IS can simulate resistance between 1 to 4000 ohm. RTD and resistance simulation terminals are located in the ET module. Required settings
Quantity Funct/Port Sensor Type
Options/description
RTD-Temp. Resistance ET: RTD(sim) ET: R(sim)
(for RTD simulation) (for resistance simulation) (for RTD simulation) (for resistance simulation) Available RTD sensors. Only needed when doing RTD simulation.
The correct resistance value is between the resistance simulation terminals of the calibrator. Use of 2-, 3- or 4-wire connection is up to the receiver instrument. Use only the two leftmost R, RTD terminals with every wiring option. Connect the possible third and fourth wire according to the requirements of the connected instrument, but use only the two leftmost R, RTD terminals. Notes. In RTD and resistance simulation MC5-IS monitors the resistance measurement current. If the current is too high, it cannot simulate the right resistance value. In that case it shows the message H.CURR. Respectively, if the measurement current is so low that it may affect the accuracy, the message L.CURR is displayed. Next
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
Accurate operation of the simulation electronics requires that the current supplied by the instrument under test does not vary rapidly. The simulation result is not accurate if the instrument under test uses AC current. If the instrument under test uses pulsed measurement current it should wait a few milliseconds before starting the measurement after setting the current.
Thermocouple Measurement (Temperature) on page 49 RTD Measurement (Temperature) on page 48 Resistance Measurement on page 42 Special Generations on page 67 Calibration, see Part D. 64
Thermocouple Simulation
MC5-IS is able to mimic a thermocouple at given temperatures. This property is called thermocouple simulation. It enables checking and calibration of temperature indicators, recorders, transmitters and other equipment related to temperature measurement with a thermocouple probe. In thermocouple simulation the original thermocouple is disconnected from the instrument under test and replaced with MC5-IS. To the instrument under test MC5-IS appears as a thermocouple at the given temperature. Thermocouple simulation terminals are located in the ET module. Required settings
Quantity Funct/Port
Options/description
T/C-Temp ET: TCi(sim) (for the internal Reference Junction), or ET: TCx(sim) (for other RJ compensation methods)
Sensor Type Available thermocouple types Reference Junction Depends on the Function/Port setting.
See subsequent chapters.

MC5-IS Internal Reference Junction Module is an optional module. To use the Internal Reference Junction, select Function/ Port ET: TCi(sim). The Reference Junction compensation method Internal is automatically selected.

To use an External Reference Junction, select Function/Port ET: TCx(sim) and choose one of the available Reference Junction compensation methods: Entered, 0C or available RTD sensors.
T / C
IN T . R J
T / C
IN T . R J
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
T / C , L o w
R , R T D
m e a s
V , 1 s i n k ,
H A R T
m e a s / s in k
m e a s / s im 3
m e a s
V ,
C o m
m e a s / s im 3
m e a s
V ,
C o m
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
S E N S O R
E A S U R E
&
S IM
U L A T E
M E
E A S U R E
L o w
L o w
Additional information is found in chapter Internal Reference Junction on page 91.
Additional information is found in chapter External Reference Junction on page 92.
65
Notes. If the resistance of the external circuit in thermocouple simulation is very low (obvious short circuit), the message O.LOAD is displayed until the load is reasonable. Check that the instrument under test is set for the same thermocouple type as selected in MC5-IS. If the type is not one of the available types, you should simulate in millivolt mode and convert from temperature to millivolts manually. More information concerning millivolt generation is in chapter Voltage Generation on page 60. Wire-wound thermocouple temperature indicators and recorders are calibrated with known loop resistance, commonly ten or twenty ohms. The required resistance of the conductors is usually marked on the device. When calibrating such a device, tune the loop resistance to the nominal value with an additional resistor. Use MC5-IS 2-wire resistance measurement to tune the loop resistance of a wire wound device. Short circuit the measuring device for the time of resistance measurement. The resistance measurement may damage the device, if you do not install the short circuit. For more information on resistance measurement, see chapter Resistance Measurement on page 42. Warning! If you short circuit the thermocouple simulation output, MC5IS tries to maintain the voltage by increasing the output current. If you then open the output again, the voltage is first too high, but returns quickly to the correct level. If this voltage peak could damage the components of the circuit, make sure that the circuit can not be shorted or protect the circuit against overvoltage. For the same reason, always enter 0C output before connecting the circuit. If you connect an RTD sensor to the ET modules R, RTD connectors, there is no galvanic isolation between the thermocouple and the RTD sensor.
Next Thermocouple Measurement (Temperature) on page 49 RTD and Resistance Simulation on page 64 Special Generations on page 67 Calibration, see Part D. Problems with thermovoltage simulation? See Error situations on page 94. 66
Special Generations
Special Generations
Manual change of generated signals is sometimes a restriction. Therefore MC5-IS includes Stepping and Ramping as standard utilities for creating automatically alternating output signals (special generations). To be able to start the definition of a special generation, a suitable generation/simulation field has to be active in the Basic Mode Window. If a generation/simulation is not started, select D/Menu and either A/Window 1 Setup or B/Window 2 Setup to configure a generation/simulation. For more information on how to configure a generation/simulation, see chapter Generating/Simulating on page 56 and its subchapters. Notes. Only one of the special generations may be active at a given time. Special generations are available only in Basic Mode.
Opening the Step or Ramp Configuration Window

Open the window setup menu for the generation/ simulation quantity that you want to configure a Stepping function for.
2 1 V o lta g e E T : V o lta g e G e n e r a tio n
1 2 .0 4 .2 0 0 2 1 2 :5 1 1 2 . 0 [ V 4 . o 2 l0 t 0a 2 g e 1 ] 2 : 5 1
Q u a n tity
M e a s u re m e n t, V
? ? ? ? ? E1? T : ? V V o o l l tt FV aa ugg ene c G t i e o n n e / rP a o t i r o t n [E T : V (g e n )] ? D ? i s ? p l a ? y M ? o d ? e ?1E

[E n g . U n it] ------U n it [m A ] M e a s u re m e n t, V H A R T e n s e
S p e c ia l M e a s u re m e n ts [ 1 N 2 o. 0 n 4 e . 2 ] 0 0 2 1 2 : 5 2 V AV o l l a t a r m g e T : V [ - o - (l t - a - ) g ] e G e n e r a t i o n
S te p RV a m p
S w itc h E : S w itc h S e n s e
O p 2E e : S n S w w i t ic t h c h S
O p e n e d @ V C lo s e d @ V
W in d o w S e tu p 1 W in d o w S e tu p
O p e n
2O p e n e d @ V C l o s O e dt h @ e r s V W in d o w S e tu p 1 C lo s e M E N U 2
The menu commands are:

D/Menu
S te p , R a m p ------F u n c tio n a n d P o r t In fo M e a s u re m e n t, V S e c o n d P o rt 2 S I nw f i o t c h - - - - - - - E : S w itc h S e n s e E x tr a In fo -------------
? ? ? ? ? ? ?
-------
O - - - -p - - - e n
------------C lo s e M E N U
W in d o w S e tu p
O O p t e h n e er s d @ V C l o s e C lo s e d @ V M E N U
and B a c k B/Window 2 Setup, if needed, to open Press the numeric key the second menu page Choose 3/Step, Ramp and Either 1/Step or 2/Ramp in the next menu.
67
Stepping
The Stepping configuration windows shown below can are opened as described in chapter Opening the Step or Ramp Configuration Window on page 67. Configure the Stepping settings according to your needs. The following pictures are examples of stepping configurations. The graph below the configuration window displays the result of the settings.
2 4 .0 9 .2 0 0 1 1 0 :1 4
2 4 .0 9 .2 0 0 1
1 0 :1 0
S T E P P IN G Q u a n tity P o rt S te p p in g M o d e S te R e 0 = S ta p T p e a c o r tin im e ts n tin u o u s g P o in t 3 F ro m 1 .0 0 4 L in e a r 4 .0 0 0 0 8 .0 0 0 0 V

S ta rt C a n c e l S E t d o i pt R a m p in g
S T E P P IN G Q u a n tity P o rt S te p p in g M o d e s p re s e n t V S te R e 0 = S ta p T p e a c o r tin im e ts n tin u o u s g P o in t 0 F ro m 1 .5 0 ------L in e a r 4 .0 0 0 0 8 .0 0 0 0 V

S ta rt S E t d o i pt R a m p in g
V o lta g e E T :V (g e n ) U p 1 .0 0
V o lta g e E T :V (g e n ) U p /D o w n 0 .5 0 0 % V s
S te p S iz e N u m b e r o f S te p s D iv is io n o f S te p s R a n g e 0 % 1 0 0 %
F ie ld
S te p S iz e N u m b e r o f S te p s D iv is io n o f S te p s R a n g e 0 % 1 0 0 %
F ie ld
C a n c e l
V o lta g e , V 8 7 6 5 4 -1 0 S ta rt 1 5 1 0 1 4 T im e , s
Note that because of the Star ting point Starting setting, the first repeat of the leftmost example is limited to a small starting step and only two full steps. Generally: if the stepping settings limit the first repeat to only a fraction of a full repeat it is still calculated as one repeat. You may enter either the Step Size or the Number of Steps. Because these values depend on each other, the value of the other field is calculated whenever you make any changes. Also, you can only enter an integer as the Number of Steps value. If you 68
enter a step size that results in a non-integer value for the Number of Steps field, MC5-IS displays a dashed line instead of a value for the Number of Steps field. This indicates that the size of the step that reaches the 100 % range limit is smaller than the defined step size. See the rightmost example. To stop stepping press the Function Key
C/Stop Stepping. This applies for both a continuous stepping (Repeats field set to peats
zero) and a stepping with a predetermined amount of repeats (max. value 65535).
Special Generations
Warning! Do not configure the range settings so that they exceed the allowed input range of the connected instrument. MC5-IS determines the limits of the range settings based on the selected quantity and port, not the connected instrument.
Ramping
The Ramping configuration windows shown below can are opened as described in chapter Opening the Step or Ramp Configuration Window on page 67. Configure the ramping settings according to your needs. The following pictures are examples of ramping configurations. The graphs presented after the configuration windows display the result of the settings.
2 4 .0 9 .2 0 0 1
1 0 :2 2
2 4 .0 9 .2 0 0 1 1 0 :2 5
R A M P IN G Q u a n tity P o rt V o lta g e E T :V (g e n ) Q u a n tity P o rt
R A M P IN G V o lta g e E T :V (g e n )
in 0 % T im e in 1 0 0 % im e 2
1 1 2 s
s s s
in 0 % T im e in 1 0 0 % im e 0 5 0
s s 0 s s
R a n g e
0 % 1 0 0 %
F ie ld
4 .0 0 0 0 8 .0 0 0 0 V
S E t d o i pt R a m p in g
R a n g e
0 % 1 0 0 %
F ie ld
4 .0 0 0 0 8 .0 0 0 0 V
S E t d o i pt R a m p in g
C a n c e l
S ta rt
C a n c e l
S ta rt
To stop ramping press the Function Key C/Stop Ramping. This applies for both a continuous ramping (Repeats field set to
zero) and a ramping with a predetermined amount of repeats (max. value 65535).
69
Note. MC5-IS actually makes the ramp in small steps. The steps are as small as possible, slower ramps use smaller steps.
Warning! Do not configure the range settings so that they exceed the allowed input range of the connected instrument. MC5-IS determines the limits of the range settings based on the selected quantity and port, not the connected instrument.
70

Each main measurement in a window may have alarm limits settings. MC5-IS supports higher than, lower than, high rate and low rate alarms. To set the alarm limits, open the window settings menu of the window where the measurement is active (starting from the Basic Mode: D/Menu followed by A/Window 1 Setup or B/Window 2 Setup if needed). As the alarm setting command is located in the window to open the submenu. setups submenu, select the numerical key
1
1 0 .0 4 .2 0 0 2 1 5 :5 6 A Q l u a a r nm P re s s u re P 1 : I N T 2 C / - 1 . 0 0 0 0 0 0 . . . 2 [b P a r r e s (g a u F m u b n ac
0 .7 0 8 3 4
[P 1 : IN T 2 C ] [E n g . U n its ]
g e ) rt / P o r t
t i t< y s u re ]
A S lp a e r c m i a < l
A m l ab r am r [--(--)]
M e a s u re m e n t [N o n e ]
D i s p 0 l . a 5 y Mb a o r d e U n it [b a r] H A R T P re s s T y p e [g a u g Z e ro P re s s M o d u O th e rs M o d e u re e ] u re le
(g a u g e )
2 C u rre n t E : C u rre n t M e a s u re m e n t
S e c o0 . n 5 d b P a o r r t [P 2 : E X T 1 0 0 ] F u n c tio n a n d P o r t In fo S e c o n d P o r t In fo E x tr a In fo C lo s e M E N U O th e rs M o d e C lo s e M E N U
0 .4 3 7 4
Open the alarm setting window by selecting 2/Alarm.
2 2 .0 9 .2 0 0 0
A L A R M
1 5 :2 1
S E T T IN G S R T D -te m p e ra tu re E T : R T D (m e a ) Y e s
Q u a n tity P o rt A la r m s a c tiv a te d
A la r m , w h e n th e M e a s u r e m e n t a n d /o r > < 2 4 1 9 C
A la r m , w h e n th e R a te o f C h a n g e < ? ? ? ? ? ? ? a n d /o r 1 /h > 1
C a n c e l
C le a r L im it
E d it
O K
71
The Alarms activated field makes it possible to deactivate the alarm limits without clearing the limits. Set the limits as required. Individual alarm limits may be disabled by clearing the alarm limits using the B/Clear Limit Function Key. The < (lower than) limit may have a higher value than the > (higher than) limit. In that case MC5-IS emits an alarm when the measurement is inside the range specified by the alarm limits.
H ig h a la r m lim it > L o w a la r m lim it:
M e a s u r e d v a lu e M e a s u r e d v a lu e
H ig h a la r m lim it < L o w a la r m lim it:

N o a la r m A L A R M N o a la r m L o w a la r m lim it H ig h a la r m lim it
A L A R M N o a la r m A L A R M
H ig h a la r m lim it L o w a la r m lim it
Note. Remember to set/check also the rate alarm unit if you set any rate alarms. Appearance of the alarm settings. The alarm settings can be seen as symbols in the measuring window and in the window setup menu as follows: Symbol
[[< [[< [> [[[[[< > > < > ( ( ( ( ( ( ( ( ( ( < < > < > > < > )] )] )] )] )] )] )] )] )] )]
Definition No limit settings Low limit is set High limit is set Low and high limits are set Low and high limits are set. Low > High Low rate limit is set High rate limit is set Low and high rate limits are set Low and high rate limits are set. Low > High All limits are set.
Acknowledging alarms When an alarm limit is exceeded, MC5-IS emits an audible alarm. To acknowledge the alarm, press any button. If you do not press a button, the alarm sound is automatically silenced in a few seconds. The active alarm limit is underlined in the measurement window as long as the alarm limit is exceeded. 72
Advanced Operation and Configurations
Things discussed in Part C:
How to configure MC5-IS to suit Advanced Utilities available in Ba Additional information: Useful during pressure measurement, thermocouple measurement/simulation and resistance/RTD measurement/simulation. sic Mode. your requirements.
Advanced Operation and Configuration
Configuring the Calibrator

A group of settings are available in MC5-IS Others menus Maintenance option. The following chapters tell how you can change them and what the default settings are.
Settings
The settings window has two pages. To open the settings window starting from Basic Mode, press D/Menu, C/Others and 1/Settings. The leftmost picture is the settings page that opens first.
13.03.2002 12:53 13.03.2002 12:59
SETTINGS Date Format Time Format Language dd.mm.yyyy h:mm 24h English Net Frequency
SETTINGS 50 Hz
Auto-off Delays (0=never) [min] Calibrator 0
Temperature Unit Temperature Scale
C ITS90
Sound Volumes Key Click Alarm Attention Outside Span Error

Next Page
Low High Medium Medium Low

Next Page
Close
Edit
Close
Edit
You can scroll between the pages using the B/Next Page Function Key. Note. All changes in settings become valid immediately.
74
Configuring the Calibrator
Date Format A drop down list of available date formats: dd.mm.yyyy, yyyy.mm.dd and mm.dd.yyyy. The default format is dd.mm.yyyy. Time Format A drop down list of available time formats. 24 hour format: h:mm 12 hour format: h:mm am/pm. The default setting is the 24 hour format. Language A drop down list of available User Interface languages. The default language is English. Auto-Off Delay for the Calibrator Wait time before auto power off is executed. The default setting is 0 (never). Volume Settings MC5-IS has individual volume settings for the following sounds: Sound *Key Click *Alarm *Attention Outside Span Error Default value Medium Medium Medium Medium Medium
Line Frequency Select the setting that suits the local line frequency (50 or 60 Hz). Note that wrong line frequency setting affects the accuracy of MC5-IS. The default setting is 50 Hz. Temperature Unit Select either C (Centigrade) or F (Fahrenheit) as the temperature unit. The default setting is C. Temperature Scale MC5-IS supports the use of both international temperature scales: ITS90 and the older IPTS68. Select which one of them is in use. The default setting is ITS90.
All settings have three different possible values (Low, Medium, High). The ones starting with an asterisk (*) may also be set to Off.
75
Setting Time and Date

To change the time and date (starting from Basic Mode), press D/Menu, C/Others, 2/Maintenance and 2/Time/Date.
25.09.2000 8:57
TIME/DATE SETTINGS Date (dd.mm.yyyy) Time (hh:mm:ss) 25 8 09 57 2000 22
Cancel
Edit
Accept
Notes. The date must always be given in dd.mm.yyyy format no matter what the configured date format is. The time must always be given in the 24 hour format no matter what the configured time format is. The date and time will be updated when you press the D/Accept Function Key.
76
Advanced Utilities
Advanced Utilities
All the subsequent chapters: Display Mode Settings on page 77 Transmitter/Switch Simulation on page 80 Data Logging on page 83 describe the use of additional features that are available in MC5IS. Some of the utilities are firmware options and/or they require some additional hardware before they can be utilized.
Display Mode Settings

By default, MC5-IS displays all measurement, generation and simulation data in engineering units. In Basic Mode you can also select some special Display Modes. To change the Display Mode, select the Window setup menu (Commands: D/Menu and B/Window 2 Setup, if needed) and choose 3/Display Mode. All of the available special Display Modes are described in the subsequent chapters. Note. All special Display Modes are reset to Engineering Units Display Mode if the quantity or port of the window(s) assigned to the special Display Mode are changed. Warning! Be careful not to mistakenly read a value shown in special Display Mode as a value shown in Engineering Units. MC5-IS always displays the true measurement in the windows lowermost row (Extra Info row) when a special Display Mode is active. 77
26.04.2002 14:01
1 Pressure Quantity P2: INT20C/-1.0 ... 20.7 bar [Pressure] g gauge Function/Port bar [P2: INT20C]
1.0357
Eng. Units Scaling Percentage Error 2 Current E: Current Measurement
Display Mode [Eng. Units] Unit [bar] HART mA Pressure Type [gauge] Zero Pressure Module
Close MENU
8.3524
Window 1 Window 2 Setup Setup
Others
Scaling
In scaling, the measuremed/generated/simulated value is displayed in another, user defined quantity/unit. Start scaling as described in chapter Display Mode Settings on page 77. When selecting Scaling Display Mode, the following configuration window appears:
26.04.2002 14:02 30.05.2002 10:09
SCALING Quantity Port Measured Range 0% 100 % Pressure P1:INT2C 0.000 100.000 kPa kPa
SCALING Quantity Port Measured Range 0% 100 % Pressure P1:INT2C 0.000 100.000 kPa kPa
Scaled Mode Scaled Unit Scaled Range 0% 100 %
Current mA 4.000 20.000
Scaled Mode Scaled Unit Scaled Range 0% 100 % Decimals
Custom Units Gallons/min 1.00 5.00 3 Linear

Stop Edit Ramping Start
Transfer Function
Cancel Field
Linear
Transfer Function
Cancel Field
You can scale the quantity either to a quantity that already exists in MC5-IS or select Custom Units from the Scale Mode field. Then 30.05.2002 10:10 you can manually enter any unit to 1 Pressure P2: INT20C/-1.0 ... 20.7 bar g the Scale Unit field (see the leftmost picture above). 20.088 SCALED Gallons/min When scaling is active in a Basic Mode window, the window contains the text SCALED. The true value is displayed in Extra Info row. If the Extra Info row was assigned to some other measurement before scaling was started, the other measurement is automatically stopped. Note. Remember to set the amount of decimals to be displayed for a Custom Unit. The default value is 3.
Measurement bar 2 Current E: Current Measurement
1.004
8.3217
mA
Calibration Mode
MENU
78
Advanced Utilities
Displaying Values in Percentage

In Percentage Display Mode the measured/generated/simulated values are displayed as percentage of a user defined range. Start the Percentage Display Mode as described in chapter Display Mode Settings on page 77 and enter the Measured Range. The true value is displayed in the Extra Info row.
26.04.2002 14:21
PERCENTAGE Quantity Port Measured Range 0% 100 % Pressure P1:INT2C 0.000 100.000 kPa kPa
Cancel
Field
Stop Edit Ramping
Start
Displaying Error Values

The Error Display Mode utilizes both of Basic Modes windows. The measured/generated/simulated values of both windows are treated as percentages of user defined ranges. The input value is considered as the correct value and the output value should follow the input value, while taking the Transfer Function into account. The window from which Error Display Mode is invoked is considered as the instruments output signal and the other window as the input signal.
26.04.2002 14:29
ERROR DISPLAY Window INPUT Port Measured Range 0% 100 % Window OUTPUT Port Measured Range 0% 100 % Error Calc. Method Transfer Function
Cancel Field
1 Pressure P1:INT2C 0.000 100.000 2 Current E: I(meas) 4.000 20.000 % of span Linear
kPa kPa
mA mA
Start the Error Display Mode as described in chapter Display Mode Settings on page 77. Enter the Measured Range for both the input and the output signal, the Error Calculation Method and the Transfer Function (input/output correlation). The true output value is displayed in the Extra Info row. Note. The Error Display Mode is only available for a Basic Mode window set for measuring a quantity.
79
Transmitter/Switch Simulation
MC5-ISs Basic Mode includes a possibility to simulate a transmitter and a switch. To start a Transmitter or a Switch simulation, configure Window 1 to measure a signal (transmitter input) and and Window 2 to either generate or simulate a signal (transmitter output), then select D / Menu and C / Others and 6/Transmitter/Switch Simulation. A pop-up list appears where you can select whether you want to simulate a transmitter or a switch.
18.04.2002 15:15
1 Pressure Settings P2: INT20C/-100 ... 2068 kPa g gauge kPa Maintenance
0.02
HART Communication Settings 2 Current E: Current Source/Sink
Transmitter Function Switch Function Measurement mA

Window 1 Window 2 End Pause Setup Setup
4.0000
Data Logging mA Transmitter/ Switch Simulation 4.0000

Close MENU MENU
Others
Note. To be able to start the Transmitter/Switch Simulation, both Basic Mode windows need to be configured accordingly. If, e.g. window 2 is not assigned for generating/simulating a signal, MC5-IS can not start transmitter simulation.
80
Advanced Utilities
Transmitter Simulation
Start the Transmitter Simulation as described in chapter Transmitter/Switch Simulation on page 80. If the settings of the Basic Mode windows suit Transmitter Simulation, a configuration window similar to the lower left picture is shown.
26.04.2002 14:30
30.05.2002 10:31
TRANSMITTER SIMULATION INPUT Port 0% 100 % OUTPUT Port 0% 100 % Pressure P1:INT2C kPa 0.000 100.000 kPa Current E: I(control) mA 4.0000 mA 20.000
1 INPUT P2: INT20C/ (0.00 ... 100.00 kPa g) gauge kPa
0.06
TRANSMITTER SIMULATION
2 OUTPUT E: I(control)/ (4.0000 ... 20.000 mA)
Saturation Limit Output Values Minimum 3.5000 Maximum 23.000 Transfer Function
Cancel Field
4.0000
mA mA
Measurement mA
mA
4.0000
Linear
End Pause MENU
Enter the input and output spans, the saturation limits and also the transfer function. If the saturation limits differ from the range limits, MC5 extrapolates the output value based on the input value and the Transfer Function until the saturation limit is reached. Then if the input signal drifts farther from the input range, the output value stays at the saturation limit. The upper right picture shows the Basic Mode window while Transmitter Simulation is active. The second row of both windows display the active port and the input/output range of the simulated transmitter. Notes. To Zero a pressure module during Transmitter Simulation, Press D/MENU and 7/Zero Pressure Module. When pausing the Transmitter Simulation, you can change the generation/simulation signal as in Basic Mode. Warning! Remember to scale the output signal of the Transmitter Simulation so that the instrument connected to the output signal loop is not damaged. 81
Switch Simulation
Start the Switch Simulation as described in chapter Transmitter/ Switch Simulation on page 80. If the settings of the Basic Mode windows suit Switch Simulation, a configuration window similar to the lower left picture is shown.
26.04.2002 14:38
30.05.2002 10:32
SWITCH SIMULATION INPUT Port Nominal Points Actuating Deactuating OUTPUT Port Switch Limits Actuated Deactuated Pressure P1:INT2C 50.000 40.000 kPa kPa
1 INPUT P2: INT20C/ (50.00/40.00 kPa g) gauge kPa
52.034
Voltage ET: V(gen) 5.0000 0.5000 V V
SWITCH SIMULATION
2 OUTPUT ET: V(gen)/ (5.000/0.500 V)
5.0010
Measurement V 5.0011
Cancel
Field
Stop Edit Ramping
Start
End
Pause
MENU
Select the Switch Type and enter the actuating point and the deactuating point of the input signal. Also enter the output signal levels for an actuated output and a deactuated output. The upper right picture shows the Basic Mode window while Switch Simulation is active. The second row of the upper window displays the active port and the actuating and deactuating points. The second row of the lower window displays the actuated and deactuated output of the switch. Note. To Zero a pressure module during Switch Simulation, press D/MENU and 7/Zero Pressure Module. Warning! Remember to scale the output signal of the Switch Simulation so that the instrument connected to the output signal loop is not damaged.
82
Advanced Utilities
Data Logging
General
The Data Logging utility is a firmware option that allows you to collect data using MC5-IS. The collected data may then be viewed, transferred to a personal computer (PC) and printed using a utility shipped together with MC5-IS if the Data Logging option is purchased. The maximum amount of measuring channels can be up to seven (valid only if your MC5-IS includes a sufficient amount of measuring modules/ports). Data Logging may be configured to collect data using different triggers and saving methods as described further on.
Configuring
To start configuring the Data Logging (starting from Basic Mode), press D/Menu, C/Others, 5/Data Logging. The upper part of the Data Logging configuration window is reserved for seven measurement channels and the lower part for general settings. The following subchapters describe how they are configured. Assigning Measurement Ports to Channels Move the cursor to one of the measurement channel rows in the Data Logging configuration window. Press C/Edit to open the following channel settings window: Select the measurement port first. The other settings depend on the port setting. To clear a channel, select port None in the channel settings window. To remove all channel settings, select D/MENU, 1/Clear All Channels in the Data Logging configuration window.
20.10.2000 15:01
20.10.2000 14:57
DATA LOGGING SETUP 1 2 3 4 5 6 7 None None None None None None None Periodic Instant Value 2 10 0 0 20
Trigger Save Method Interval [s] Samples Time [h min s]
Basic Mode
Data Logging
Edit
MENU
DATA LOGGING SETUP Channel Port Pressure Type Unit 1 P3:B Abs bar
Cancel
Edit
OK
83
General Data Logging Settings

Trigger
20.09.2000 15:02
DATA LOGGING SETUP 1 2 3 4 5 6 7 P3:B bar abs ET:RTD(mea) C Pt100 385 ET:TCi(mea) C K NiCr/niAl None None None None Periodic Instant Value 60 720 12 0 0
Available options: Periodic and Keyboard. When Keyboard is selected, the fields Interval, Samples and Time are not needed and thus not shown.
Save Method
Trigger Save Method Interval [s] Samples Time [h min s]
Options: Instant, Average, Minimum, Maximum, Min & Max and All values.
Interval
Basic Mode
Data Logging
Edit
MENU
Accepted values: 1 to 3600 seconds. Enter the value as an integer.

Samples
Maximum amount of samples: 70000.

Time
Automatically calculated based on the Interval and Samples settings. Alternatively, by changing the Time settings, the Samples value is automatically changed to suit the new Time settings. Maximum value: 30 days (720 hours). Notes. In addition to the previously mentioned limits, the maximum values of Samples and Time settings also depend on the available free memory. If you enter values that require more memory than is available, MC5-IS automatically replaces the entered value with the currently allowed maximum value. When a data log is done, you can enter a name for the results.
1
20.10.2000 15:32
Starting the Data Log

To start logging, select B / Data Logging in the Data Logging configuration window. Start the Logging by selecting C/Start Logging in the Logging window.
1.0113 24.17 24.39 ------------------------647

Back
DATA LOGGING Abs bar Pt100 385 C K NiCr/NiAl C Posit. kantti kHz Posit. kantti kHz Posit. kantti kHz Posit. kantti kHz 38802 s
Stop Logging MENU
Count
84
Advanced Utilities
If the Trigger setting is Periodic, you can follow how the logging advances in the lower part of the window. Both the amount of samples to be logged and the remaining time is displayed. If the Trigger setting is Keyboard, accept the values by pressing the Function Key B/Accept Readings. Now the lower part of the window displays the amount samples already logged and the time since the logging was started. To stop/interrupt the logging, be it periodically triggered or triggered from the keyboard, select C/Stop Logging.
Viewing the Results

Opening the Log Results window can be done both from the Configuration window and the Logging window. Select D/MENU 2/View Datalog Results . If you have logged using more than two channels, use the and cursor keys to scroll through all the columns. Alternatively: use the numeric keys to quickly jump to a column. Removing Datalog results To remove a set of data logging results, select D/MENU 3/Remove Datalog Data.
20.08.2002 13:19
Just Testing - All values

Time 04.09.2000 14:19:38 14:20:38 14:21:38 14:22:38 14:23:38 14:24:38 14:25:38 14:26:38 14:27:38 14:28:38 14:29:38 14:30:38 14:31:38 14:32:38 1: Instant Pressure [bar] 1.0113 1.0113 1.0112 1.0112 1.0112 1.0111 1.0111 1.0111 1.0111 1.0110 1.0110 1.0110 1.0109
1
1: Average Pressure [bar] 1.0113 1.0113 1.0113 1.0112 1.0112 1.0112 1.0111 1.0111 1.0111 1.0111 1.0110 1.0110 1.0109
2
Back
MENU
To remove all datalog results, select D/MENU 4/Remove All Datalog Data.
Transferring the Results to a Personal Computer

A 32-bit Windows software called MC5_Datalog.exe is shipped together with MC5-IS if you bought the Data Logging option. Start this software just as any other Windows software. All communication between the PC and MC5-IS is initiated from MC5_Datalog.exe. More information of the software in Appendix 3.
85
Additional Information
Most of the measurements, generations and simulations presented in this manual are straight forward: Just make the required window settings and connect the instrument under test in the active terminals and thats it! Some cases require additional settings and things to check before you can be certain that the measurement, generation or simulation works as expected. A typical example of this is temperature measurement using a thermocouple. It is not enough to select the correct quantity and port in MC5-IS. The Sensor type and the Reference Junction Mode has to be set accordingly, too. Wrong settings give erroneous results. Whenever this additional information may be of use in a measurement, generation or simulation, text describing the function refers to one of the following chapters. An experienced user need not jump to read this supplemental text, but for a beginner we highly recommend it. The main subjects described here are: Things to Consider when Measuring Pressure on page 87, Thermocouple Measurement/Simulation, Connections and Troubleshooting on page 89, Resistance and RTD Measurement, Connections on page 93, Current Measurement Parallel to a Test Diode, Connections on page 95 and Parallel Functions in MC5-IS on page 96.
86
Things to Consider when Measuring Pressure

General
MC5-IS can measure pressure with its internal pressure modules, or with external pressure modules. If a barometric module is present, the measurement results of other modules can be shown either as absolute pressure or as gauge pressure.
Pressure Type
Every pressure measurement is in fact a pressure difference measurement: a given pressure value is compared against a reference pressure. In certain cases the reference pressure has a special meaning (like the atmospheric pressure) and the pressure measurements with reference to against these points are given a special name: Absolute pressure measurement uses vacuum as the reference pressure. Barometric pressure (or atmospheric pressure) is the absolute pressure of the surrounding atmosphere. It is specially titled because of its importance. Gauge pressure measurement uses the atmospheric pressure as the reference. Gauge pressure may be zero, negative or positive. Most of MC5-IS pressure modules actually measure gauge pressure although they may be used for measuring other pressure types too. Differential pressure measurement requires a special differential pressure module that has an input available for both the reference pressure and the given pressure.
To be able to measure absolute pressure with MC5-IS gauge pressure modules, you need a barometric pressure module. Certain high pressure modules may approximate absolute pressure measurement by adding an entered barometric pressure to the measured gauge pressure. MC5-IS may use two standard pressure modules to measure differential pressure: One module measures the reference pressure and another the given pressure. The pressure difference is calculated by subtracting the reference pressure from the given pressure. More of this in Part B, chapter Special Measurements. Always ensure that the pressure type setting of your pressure measurement is what you intended it to be. The pressure type setting is crucial for getting meaningful pressure measurement results. 87
Pressure Modules and their Naming Conventions

MC5-IS software refer to pressure modules as follows: Port: Module Name, e.g. P1: INT400m-IS which means that there is an internal pressure module in port P1 with a 0 to 400 mbar (0 to 6 psi) pressure range. The names of internal pressure modules start with the letters INT and end with the letters -IS. The middle part of the name includes numbers and possible additional letters as follows: 1. The number defines the max. nominal pressure in the SI pressure unit bar. 2. If the number is followed by a small m, the given max. nominal pressure is given in mbar. 3. If there is an additional letter C, the pressure module is a compound module with an ability to also measure negative gauge pressures. Examples: Name INT100m-IS INT400mC-IS INT2C-IS Notes. Compound modules with a max. nominal pressure above 1 bar (e.g. INT2C) are able to measure negative pressures down to -1 bar. Compound modules with a max. nominal pressure below 1 bar (e.g. INT400mC) are only able to measure as deep negative pressures as positive pressures. The name of the internal barometric pressure module is B. Eternal pressure modules have a name that start with the letters EXT and end with the letters -IS. The name includes numbers and possibly an additional letter similar to internal modules (does not apply to old XPMs). Max. nominal pressure in psi 100 mbar 400 mbar -1 2 bar 1.5 6 -14.5 30
Square Rooting
Pressure transmitters or converters used for flow measurement often have square rooting character. To enable correct percentage error calculation of square rooting transmitters, select square rooting as the Transfer Function. Square rooting is required when entering instrument data for a pressure instrument (see Part D, Calibration). Standard pressure measurement in Basic Mode does not require any Transfer Function information.
88
Thermocouple Measurement/Simulation, Connections and Troubleshooting

To accurately measure the thermovoltage caused by the temperature to be measured, the second thermovoltage caused by the Reference Junction needs to be compensated. This is done using one of the Reference Junction compensation methods described in the subsequent chapters. The Reference Junction compensation method has to be chosen both when measuring and simulating thermocouples.

MC5-IS Internal Reference Junction Module is an optional module. To be able to utilize Internal Reference Junction compensation this optional module has to be installed into your MC5-IS. If the measuring/simulating port is set to the Internal Reference Junction Module (ET: TCi(mea) or ET: TCi(sim)), MC5-IS automatically selects the Internal Reference Junction compensation method. No other Reference Junction compensation methods are available unless the measuring/simulating port is changed. Connection when measuring/simulating thermovoltage using Internal Reference Junction Mode:
T/C materials
(T/C, extension or compensation wires)
T/C INT. RJ
T/C sensor or a T/C signal receiver
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
meas/sim
3 w meas
SENSOR MEASURE & SIMULATE
Note. The range of the Internal Reference Junctions temperature compensation is -10 +50C (14 122 F).
See also External Reference Junction on page 90
89

When using an external Reference Junction, MC5-IS measures or simulates the thermovoltage using the T/C Low V terminals in the ET section. If the measuring/ simulating port is set to the External Reference Junction (ET: TCx(mea) or ET: TCx(sim)), the following Reference Junction compensation methods are available:
RTD sensor:
0C:
To be used when: The Reference Junction temperature is measured using an RTD sensor connected to MC5-IS RTD terminals. Connection when measuring/simulating thermovoltage using Reference Junction compensation method RTD sensor: T/C materials Copper
T ref
T/C INT. RJ
To be used when: The Reference Junction temperature is fixed to 0C (using, e.g. ice) and MC5IS is not used for measuring the Reference Junction temperature. The Reference Junction temperature is controlled with 0C set point. A compensation box is used and the Reference Junction temperature setting is 0C. There is no Reference Junction compensation in the measuring/simulation circuit but 0C is a good enough approximation.
Entered:
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
meas/sim
3 w meas
Warning! If you connect an RTD sensor to the ET modules R, RTD connectors, there is no galvanic isolation between the thermocouple and the RTD sensor.
To be used when: The Reference Junction temperature is fixed to a temperature that differs from 0C. The Reference Junction temperature is controlled and the controllers set point is not 0C. Note: this method is of use only if the accuracy of the controller is better than MC5-IS own Reference Junction Module. A compensation box is used and the Reference Junction temperature setting is other than 0C. There is no Reference Junction compensation in the measuring/simulation circuit, but you want to manually enter another Reference Junction temperature than 0C.
90
Connection when measuring/simulating thermovoltage using a temperature controller and Reference Junction compensation method Entered (also RJ-mode 0C):
Temperature Tref Controller Copper T/C materials T/C sensor or a T/C signal receiver
T/C INT. RJ T/C, Low V
T/C WIRES ONLY
Connection when measuring/simulating thermovoltage using a compensation box and Reference Junction compensation method Entered (also RJ-mode 0C):
T/C materials t Copper T/C sensor or a T/C signal receiver

T/C INT. RJ
R, RTD
4 w meas
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
meas/sim
3 w meas
meas/sim
3 w meas
Connection when measuring/simulating thermovoltage using a fixed temperature and Reference Junction compensation method Entered (also RJ-mode 0C):
T/C materials
Tref
T/C INT. RJ
Copper
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
meas/sim
3 w meas
See also Internal Reference Junction on page 89
91
Error situations
The easiest way to avoid errors in thermocouple measurement and simulation is to carefully check the used wiring and the Reference Junction mode. The following table describes the typical error situations and possible causes/corrections when working with thermocouples:
PROBLEM MC5-IS (or the instrument under test when simulating thermovoltages) measures the temperature/millivolt signal, but the displayed temperature reading is all wrong. (The error may vary from 0 to about 50C depending on the type of the error) MC5-IS (or the instrument under test) displays random readings during thermocouple measurement. MC5-IS displays unstable readings during thermocouple simulation. CAUSE The thermocouple type selected in MC5-IS does not correspond with the used thermocouple. The selected Reference Junction mode is not in accordance with the used wiring. Extension or compensation cable type or connections are incorrect. The polarity of the cables are incorrect.
Incorrect connections. The wiring is broken. Interference from a mobile phone or a radio transmitter affects the measurement. The instrument under calibration uses voltage pulses to detect open sensor. When MC5-IS detects these pulses, it tries to compensate for them, which causes the unstable output. Prevent these pulses for the time of calibration. Refer to the service manual of the instrument under calibration on how to prevent these open sensor detection pulses.
92
Resistance and RTD Measurement, Connections

The two main problems in resistance and RTD measurement are the effects of wiring resistances and thermovoltages in the resistance measurement circuit. If possible, use 4-wire connection to eliminate the effect of wiring resistance. The special resistance measurement sequence of MC5-IS eliminates the thermovoltages of the resistance measurement circuit. MC5-IS continuously checks the connection type during resistance and RTD measurement. The found connection type is displayed on the resistance or RTD measurement window.
4-wire System
MC5-IS sources current through the resistor from the two left side terminals. MC5IS measures the voltage drop across the resistor from the two right side terminals. The 4-wire method gives the resistance between the terminals of the resistor, it is insensitive to the resistance of the connection wires.
3-wire System
MC5-IS sources current through the resistor from the two left side terminals. MC5IS measures the voltage drop across the entire current loop and across the low side connection wire. If both left side connection wires are identical, MC5-IS can compensate for the resistance of the connection wires.
T/C
INT. RJ
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
T/C WIRES ONLY
T/C, Low V
R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
meas/sim
3 w meas
Uo: 16 V Io: 24 mA Po: 145 mW OUTPUT ET
V,
Com
meas/sim
3 w meas
V,
Com
MEASURE E
MEASURE E
Low V
Low V
93
Using a Compensation Loop

MC5-IS sources current through the resistor and the compensation loop from the two left side terminals. MC5-IS measures the voltage drop across the entire current loop and across the compensation loop. If the compensation loop and the connection wires of the resistor are identical, MC5IS can compensate for the resistance of the connection wires.
2-wire System
Calibrator sources current through the resistor and measures the voltage drop across the same terminals. The result is acceptable, if the resistance of the connection wires is low.
T/C
INT. RJ
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
T/C WIRES ONLY
T/C, Low V
R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
meas/sim
3 w meas
V,
Com
MEASURE E
MEASURE E
Low V
Low V
When the compensation loop wiring system is used, MC5-IS displays the text 3wire.
94
Current Measurement Parallel to a Test Diode, Connections

The impedance of MC5-IS milliampere input is low enough to enable current measurement parallel to a test diode in a 20 mA circuit. Connection: Plus Side Test Diode
+ Input signal X I + -
Minus Side Test Diode

T/C
INT. RJ
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
T/C WIRES ONLY
T/C, Low V
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
meas/sim
3 w meas
V,
Com
MEASURE E
MEASURE E
Low V
Low V
MC5-IS parallels the test diode of the transmitter and measures the externally supplied output current of the transmitter. For more information concerning test diode connections of HART instruments, see Appendix 1, chapter Connecting MC5-IS and a HART Instrument on page 131. Note. In higher temperatures: The leakage of the diode in the instrument may affect the accuracy.
95
Parallel Functions in MC5-IS

This chapter explains what kind of simultaneous tasks you can do with MC5-IS. Every module in MC5IS may simultaneously have their own tasks. Also, the RS232 connector may have its own independent task.
When measuring Electrical output in this section... is possible in this section
T/C INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
meas/sim
3 w meas
The ET module has a double action ability: When one of the sensor measure & generate section terminals (T/C INT RJ, T/C Low V, or R,RTD terminals) is used for measuring purposes. Then an electrical output signal may be generated from the ET modules output terminals. This feature is not available when generating a signal from the sensor measure & generate section terminals.
SENSOR MEASURE & SIMULATE OUTPUT MEASURE ET E
Uo: 16 V Io: 24 mA Po: 145 mW
V,
Com
Low V
The ET module is also capable of doing the following double tasks: Measuring Low Voltages or thermocouples (connected to any terminal used when measuring thermocouples) and at the same time either measuring or simulating an RTD with the RTD sensor terminals. Generating Low Voltages or simulating a thermocouple (connected to any terminal used when simulating thermocouples) and at the same time measuring with the RTD sensor terminals.
Warning! There is no galvanic isolation between the ET modules measuring terminals and generating terminals.
96
(Empty)
Calibration
Things discussed in Part D:
General presentation of what

calibration is and the phases of a typical calibration procedure. A description of a calibration procedure using MC5-IS. Some application examples on how to perform the calibration of certain instruments. Creating, editing and deleting Instruments. Viewing calibration results.
Calibration
General
MC5-IS is a stand-alone calibrator as well as a calibrator communicating with calibration software. MC5-IS supports stand-alone calibration and off-line calibration. The following list briefly describes these methods: In stand-alone calibration, all instrument and calibration result data is stored in MC5-IS memory. No external calibration database is used. In off-line calibration (sometimes also called batch calibration), the instrument data is downloaded from a calibration software. The calibration is done just as in stand-alone calibration, but calibration procedures are downloaded from a software and the saved results are uploaded to the calibration software.
Note that off-line calibration requires the QCAL option. It also requires the computer communication cable to connect MC5-IS to a PCs serial port.
Note. MC5-IS also includes a serial communication protocol option. With the option, it is possible to control MC5-IS via the RS232 port to perform, e.g. a remotely controlled calibration. The communication protocol specification can be obtained from Beamex.
98
General
Phases of Instrument Calibration

Start Read Starting Guide Text
As Found test Save As Found results
no
No. of repeats done? no
yes
Adjustment required?
yes Read Adjusting Guide Text
Adjustment
no*
Within limits?
yes
* If it is not possible to adjust the maximum error below the "Reject if" limit, consider replacing the instrument with a more accurate one.
no
As Left test Save As Left results
No. of repeats done?
yes
Read Finishing Guide Text End
The picture gives a general view of the phases in a calibration procedure. MC5-IS supports three separate guide texts (white blocks in the picture): One is displayed when starting the calibration. Another when the adjustment utility is started. The third text is displayed when ending the calibration. The guide texts may be entered in MC5-IS or they may be downloaded from a PC with a calibration software.
99
Calibration
As Found Calibration
The As Found calibration documents the state of the instrument before carrying out any adjustments. The calibration states the amount of drift in the instrument during the calibration period.
Error
25
50
75
100%
MC5-IS supports multiple As Found tests. There is no fixed upper limit for the number of repeats except the available free memory. MC5-IS does not require you to save any As Found calibrations. If you do not want to save information of the instruments state before adjustment, just do the adjustments needed and perform as many As Left calibrations as is needed.
Adjustment
MC5-IS calculates (among other figures) the maximum error found during the calibration. Depending on the value of the maximum error, you decide whether you adjust the instrument or not. MC5-IS supports four different error limit settings: Reject if > acceptance limit for found maximum error, Adjust if > the instrument need to be adjusted if this limit is exceeded, Do not adjust if < adjusting the instrument is not necessary / of use and Adjust to < after adjusting, the maximum error should not exceed this limit. MC5-IS has a special adjustment utility tool that can be used when the input signal of the instrument is generated/simulated with MC5IS. See chapter MC5-IS Support for Instrument Adjustment on page 118. We recommend you use the utility whenever possible. In all other situations, use the error graph and its error value to have a view on how the adjustment affects the accuracy of the instrument and how close the output signal is from the target value. Use the instruments ZERO adjustment at lower end of the range. Adjust the higher end of the range with the instruments SPAN adjustment. The two adjustment points do not necessarily need to be the end points of the instrument range. You may want to use other 100
General
points to optimize the calibration at the most important part of the range. Note, however, that if the points are very close to each other, the error at other points of the range may be quite big (see As Left Calibration on page 101).
Error SPAN 0 ZERO 0 25 50 75 100%
As Left Calibration
Multiple As Left calibrations are allowed just as they are for As Found calibrations. The As Left calibrations document the state of the instrument after the possible adjustment. MC5-IS does not require you to save any As Left calibrations. If the As Found calibration proves to be good and no adjustment is needed, you may omit the As Left calibrations.
Error Error
25
50
75
100%
25
50
75
100%
The pictures above display different As Left calibration graphs after two different kinds of adjustments. In the leftmost picture, the error is minimized at the end points of the instrument range. This results in a relatively notable error in the middle of the span. If the middle of the span is the area, where the measurement is usually situated, then this method is not recommended. The rightmost picture displays the error graph when the maximum error is minimized by lowering the graph. As a result, the error minimum is at approx. 30 % and 70 % of the span. Note that these adjustment strategies are just examples. There is an unlimited amount of correct ways to adjust an instrument.
101
Calibration
Required Modules for Different Input/Output Signal Combinations

Consider the type of your instrument before doing a calibration: What are the input and output quantities/ports? Is the input signal measured, generated/simulated, controlled or keyed (Input method)? Is the output signal measured or keyed (Output method)?
Use the following tables find out the required modules for each supported input/output quantity and method:
Table for choosing the input module QUANTITY Voltage METHOD Measured Generated Keyed Low Voltage E measured ET measured Generated Keyed Current Measured E sink ET sink Keyed Resistance Measured Simulated Keyed Pressure Temperature TC temperature Measured Keyed Keyed Measured Simulated RTD temperature Measured Simulated Frequency Measured Generated Keyed Value Keyed REQ. MODULE E ET none E ET ET none E E ET none ET ET none INT or EXT none none ET ET ET ET E ET none none Frequency TC temperature Temp. Pressure Resistance Current Low Voltage Table for choosing the output module QUANTITY Voltage METHOD Measured Keyed HART E Measured ET Measured Keyed HART Measured Keyed HART Measured Keyed HART Measured Keyed HART Keyed HART Measured Keyed HART RTD temperature Measured Keyed HART Measured Keyed HART Value Switch Keyed Measured REQ. MODULE E none E E ET none E E none E ET none E INT or EXT none E none E ET none E ET none E E none E none E
102
General
The general principle is: The same module may not be used for both the input and the output signal. There are however some exceptions to that rule: If the input signal is a current signal measured or generated using the E module, then any quantity with the output method HART may also be connected to the E module. If when checking the required modules both the input and the output module is ET, but the cells are grayed, check the table below. It presents all supported combinations where both the input signal and the output signal is connected to the ET module.
Supported input/output quantities and methods where both the input signal and the output signal is connected to the ET module:
INPUT QUANTITY INPUT METHOD Voltage Generated Generated Generated Low Voltage Current ET Measured ET Generated ET sink ET sink ET sink TC temperature Measured Simulated RTD temperature Measured Simulated Frequency Generated Generated Generated Generated OUTPUT QUANTITY Low Voltage TC Temperature RTD Temperature RTD Temperature RTD Temperature Low Voltage TC Temperature RTD Temperature RTD Temperature RTD Temperature TC Temperature TC Temperature Low Voltage TC Temperature RTD Temperature Resistance OUTPUT METHOD ET Measured Measured Measured Measured Measured ET Measured Measured Measured Measured Measured Measured Measured ET Measured Measured Measured Measured
Each row is a supported combination.
103
Calibration
Selecting the Instrument to Be Calibrated
To move from Basic Mode to Calibration Mode, press the A/Calibration Mode Function Key. A list of instruments available in MC5-IS memory is presented. If you do not have any instrument data in MC5IS memory, either download them from a calibration software or create instruments in MC5-IS as described in chapter Adding New Instruments on page 119. The Position ID / Device ID of an already calibrated instrument is tick-marked ( )
25.09.2000 10:16 POSITION/DEVICE ID
101-XI-001.1 112-TT-003.1 112-TT-007.1 PT101.6 PT112.12 PT115.15-1 PT115.15-2 PT112.16 TT112.08 TT112.10 TT112.12 Device ID TT112.07 Position Name Intake Temperature on Feed 1 Calibrated Not Calibrated
Basic Mode Select MENU
When you move the cursor (the inverted text), the additional data presented in the lower part of the screen changes to reflect the data of the current instrument. Select one of the available instruments by pressing the the C/Select key. Note. If there are a lot instrument data in MC5-IS memory, displaying the list may take a few seconds. , or
104
The Instrument Window

The Instrument window gives you an overview of the selected instrument. You can view detailed instrument data by pressing the D/MENU Function Key and 1/View Instrument Details. To edit the Instrument data, press the B/Edit Function Key. More information on editing instrument data is in chapter Editing Instrument Data on page 120.
25.09.2000 10:20
INSTRUMENT 112-TT-003.1 Intake Temperature on Feed 1 Transfer Function Linear Cal. Points 5
INPUT Method Sensor Type OUTPUT Method
0.00 ... 100.00 C Simulated Pt100 385 4.0000 ... 20.0000 mA Measured
To calibrate the selected instruBack Edit Calibrate MENU ment, simply press C /Calibrate. General calibration procedures are discussed in chapter A Calibration Procedure Using MC5-IS on page 106. Some calibration examples are available starting from chapter Examples of Instrument Calibration on page 109. If a Starting Guide text is written, it appears before the Calibration Windows are opened. To close the window displaying the note text, press D/OK.
105
Calibration
A Calibration Procedure Using MC5-IS

The Calibration Windows:
25.09.2000 10:46
Input Signal Window Output Signal Window Error Graph
Input
RTD Temperature [ET: Simul] Pt100 385 C (ITS90)
0.00
Output
Current [E: Meas]
3.9762 mA
Error 1.00 +
-0.15 % of span
0% Back Start
50% Adjust
100% MENU
A typical calibration procedure using MC5-IS is as follows:

We assume you have already selected the instrument to be calibrated and are viewing/editing the selected instruments data pages. See Selecting the Instrument to Be Calibrated on page 104 for information on how to enter Calibration Mode and selecting instruments for calibration.
1. Make the required connections and test them by altering the input signal in with the Instrument Adjustment utility (if you havent done the connections and testing in Basic Mode). 2. Start the calibration run by pressing B/Start. The way MC5IS passes through all calibration points depends on the Calibration Method setting: In Automatic calibration MC5-IS generates or simulates the input signal. See chapters About Automatic Calibration on page 108 and About Manual Calibration on page 108. Note. You can pause a calibration run whenever you want by pressing the A/Stop Function Key. Then you are provided with the following (self-explanatory) choices: A/Continue B/End C/Skip Point.
106
3. When the calibration run is ready, you can either Reject the results (A/Reject Calibration) or Continue by pressing the D/Save Function Key. Note. If the maximum error of the calibration results exceed the Adjust if > error limit, a message window with the following text: The calibrated instrument need to be adjusted. 4. Enter the environmental data and save the results using one of the options provided in the Function Keys B to D. Note. Some of the temperature data may be pre-entered by MC5IS, provided the data is available for MC5-IS (pressure modules, the E module, the ET module).
25.09.2000 10:52
Input
RTD Temperature [ET: Simul] Pt100 385 C (ITS90)
0.00
Output
Current [E: Meas]
4.0293 mA
Error 1.00 +
0.18 % of span
0% Reject Calibration
50%
100% Save
25.09.2000 10:55
ENVIRONMENTAL DATA Device Temperature Environment Temp. Input Module Temp. Output Module Temp. Humidity Calibrated by: Andy Handyman Notes: Just Testing 21.0 21.0 31.6 29.6 30 C C C C %
5. Continue either with another Save Save Save Back calibration run or end the caliAs Found As Left As Both bration procedure. In the latter case you will see the possible Finishing Guide text before you are back viewing the Instrument Data. Note. If you are calibrating instruments using off-line method then please keep in mind this: When you upload the results from MC5-IS to the calibration software, the results are by default also left in MC5-IS memory. To free memory in MC5-IS by deleting the results, see Deleting Instruments on page 123.
See also: MC5-IS Support for Instrument Adjustment on page 118. Viewing Calibration Results on page 124. 107
Calibration
About Automatic Calibration

Automatic calibration is possible when MC5-IS is able to generate/ simulate the input signal. Automatic calibration is selected in the Calibration Method field on the Instrument Data pages. More information on editing instrument data is in chapter Editing Instrument Data on page 120. In Automatic calibration MC5-IS generates/simulates the input signal. When the input signal is within the Maximum Allowed Calibration Point Deviation limits, MC5-IS waits for the output signal to stabilize (the Setpoint Delay setting). Then the calibration point is accepted automatically and MC5-IS continues with the next calibration point. symbol is visible conIf the input signal never stabilizes (the tinuously), but you want MC5-IS to save the results anyhow, press the B/Force Accept Function Key.
About Manual Calibration

In manual calibration, you will have to manually set the input signal to a level that the next calibration point requires. Manual calibration is possible in almost all situations. Even for calibrations that could be done automatically. If the input signal is measured, the input signal window displays a Desired Input Value X.xxxx text to help you remember what is the next target value. If the input signal is generated/simulated, MC5-IS automatically changes the input signal to the next target value, but does not continue until you manually accept the point. Use the B/Accept Readings Function Key to save the point data and continue to the next point until all points are accepted. Note. If the calibration points are defined for the output signal, set the input signal to such a level that the instrument to be calibrated creates the required output signal.
108
Autocapture Feature The Autocapture Feature makes it possible to make a manual calibration that is semi-automatic when the input signal in measured. To be able to utilize the Autocapture Feature the instrument data has to be set as follows:
Input Method field set to Measured, Calibration Method field set to Automatic and Maximum Allowed Calibration Point Deviation field set to
greater than zero. Then MC5-IS tracks the input signal and once the input signal is inside the Maximum Allowed Calibration Point Deviation limit for a time period defined in the Setpoint Delay, the input and output values are automatically saved. Activate the Autocapture Feature from the menu available when viewing the calibration windows. When activated and a calibration point is about to be captured (MC5-IS is waiting for the Setpoint Delay time to pass while the measurements are stable enough and within the Maximum Allowed Calibration Point Deviation limit), an hourglass is shown in the input measurement windows lower right corner. When autocapture snatches the input and output signal values, MC5-IS emits a beep and the next target value for the input is displayed.
Examples of Instrument Calibration

This User Guide has only a few examples of how to calibrate an instrument. Many calibration procedures not presented here are either very similar to the ones presented in the following chapters or they can be combined, e.g. the calibration of a Pressure Indicator/Recorder is partly done as a Pressure Transmitter and partly as a Temperature Indicator/Recorder calibration. Use the information presented in Part B of this manual when connecting/calibrating instruments that do not have a separate calibration procedure presented in this part. The calibration of the following instruments are presented in this manual: Pressure Transmitters on page 110, Temperature Sensors on page 112, Temperature Indicators and Recorders on page 114 and Electrical Limit Switches on page 116. 109
Calibration
Pressure Transmitters
This procedure suits all instruments with a pressure input and any kind of electrical output signal. Both the input and output signal range should be measurable with MC5-IS. Required modules An internal or external pressure module. The E module for measuring the electrical output signal.
Preparations 1. Connect the input signal of the instrument to the pre-selected pressure module (INT, EXT-IS). 2. Connect the pressure source both to the instruments input and to the pre-selected pressure module (INT, EXT-IS). 3. Connect the instruments output signal to the chosen electrical input port in MC5-IS. 4. Test the connections in Basic Mode if needed. To quickly configure the Basic Modes windows, go to Calibration Mode, select the instrument to be calibrated and the Function Key C/Calibrate but immediately return to Basic Mode.
T/C INT. RJ
P
Pressure Source
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V , I s i n k,
H A R T
Imeas/sink
meas/sim
3 w meas
V,
Com
SENSOR
MEASURE
&
SIMULATE
MEASURE E
Low V
?
06.10.2000 11:49
Input
0.4982 8.0310
II 1 G
EEx ia IIC T4 (T a m b = 5 0 C ) VTT 02 ATEX 003 X Ex ia IIC T4 (T a m b = 5 0 C ) VTT No. Ex-02.011 X
Pressure [P1: INT6C] Gauge bar
Desired Input Value 0.5000 Output Current [E: Meas] m A
Error 1.00 +
0.28 % of span
INPUT U i: 3 0 V Ii : 2 1 5 m A P i: 1 W
0% Pause Accept Readings
50%
100%
110
Calibration 1. Move to Calibration Mode and select the instrument to be calibrated. 2. Start the calibration as presented in chapter A Calibration Procedure Using MC5-IS on page 106. 3. Set the pressure manually using, e.g. a pressure pump. 4. Accept the points using the B/Accept Readings Function Key. 5. Save or reject the results as is described in chapter A Calibration Procedure Using MC5-IS on page 106. 6. Either do another calibration run or return to the Instrument window.
Hint! These instructions can be adapted for pneumatic pressure transmitters and converters, too. Instead of connecting the output signal to a terminal in the E module, connect the pressure output signal to a suitable pressure module. Warning! Working with pressure instruments can be hazardous. Only qualified personnel may use pressure instruments and pressure sources.
Next MC5-IS Support for Instrument Adjustment on page 118
111
Calibration
Temperature Sensors
This procedure suits temperature sensors no matter if they are RTDs or thermocouples. The sensors output signal is measured with MC5IS or it is keyed into MC5-IS. The reference temperature is either measured with MC5-IS or it is keyed into MC5-IS. If you measure the reference temperature using MC5-IS, remember the following conditions: If the sensor to be calibrated is a thermocouple, the reference thermometer needs to be an RTD sensor. If the sensor to be calibrated is an RTD sensor, the reference thermometer needs to be a thermocouple. Required modules The ET module for measuring the sensors output signal and possibly also for measuring the reference temperature.
Preparations 1. Place the sensor of the instrument (and the sensor of the reference thermometer) into the calibration bath/dry block. Connect it/them to suitable terminals in MC5-IS (RTD or T/C). If the sensor is a thermocouple, select one of the available reference junction methods: The internal Reference Junction module is in use. The reference junction is fixed to 0C. The reference junction temperature is entered. The reference junction temperature is measured externally using an RTD connected to the RTD terminals. 2. Test the connections in Basic Mode if needed. To quickly configure the Basic Modes windows, go to Calibration Mode, select the instrument to be calibrated and the Function Key C/Calibrate but immediately return to Basic Mode.
Reference thermometer Sensor
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
MEASURE E
Low V
See Part C for additional information concerning the reference junction methods.
II 1 G
EEx ia IIC T4 (Tamb = 50C) VTT 02 ATEX 003 X Ex ia IIC T4 (Tamb = 50C) VTT No. Ex-02.011 X
06.10.2000 11:06
Input
TC Temperature [ET:Control] K NiCr/NiAl C (ITS90)
25.01 24.94
Desired Input Value 25.00 Output RTD Temperature [ET: Meas] Pt100 385 C (ITS90)
Error 1.00 +
-0.06 % of span
INPUT Ui: 30 V Ii: 215 mA P i: 1 W
50%
100%
112
Calibration 1. Move to Calibration Mode, select the instrument to be calibrated and start the calibration as presented in chapter A Calibration Procedure Using MC5-IS on page 106. 2. Start the calibration as presented in chapter A Calibration Procedure Using MC5-IS on page 106. 3. Set the temperature of the bath/dry block to the required calibration point. Wait until the temperature stabilizes. 4. If the reading of any on the temperature sensors are entered manually, enter the value(s) and press B/Accept Readings Function Key. If both temperature sensors are measured, press the B/Accept Readings Function Key when the temperature has stabilized. 5. Save or reject the results as is described in chapter A Calibration Procedure Using MC5-IS on page 106. 6. Either do another calibration run or return to the Instrument window.
Hint! With small changes, this procedure should also suit all temperature instruments with a fixed sensor. In that case, use a reference sensor that can be connected to MC5-IS to measure the input signal and either measure or enter the output signal of the instrument. Use one of the following examples for the output signal: Temperature Transmitter with sensor. See the example Pressure Transmitters on page 110. Temperature Indicators/Recorders with sensor. See the example Temperature Indicators and Recorders on page 114. Temperature switches (thermostats) with sensor. See the example Electrical Limit Switches on page 116.
113
Calibration
Temperature Indicators and Recorders

This procedure suits Temperature Indicators/Recorders no matter if the sensor is an RTD or a thermocouple. The instruments input signal is simulated using MC5-IS and the output reading is entered into MC5-IS. Required modules The ET module for simulating the temperature sensor. The Base Unit takes care of entered output signal.
Preparations 1. Connect suitable terminals in MC5-IS to the input connectors of the indicator/ recorder. 2. If the sensor to be simulated is a thermocouple, select one of the following reference junction methods: The internal Reference Junction module is in use. The reference junction is fixed to 0C. The reference junction temperature is entered. The reference junction temperature is measured externally using an RTD connected to the RTD terminals. 4. Test the connections in Basic Mode if needed. To quickly configure the Basic Modes windows, go to Calibration Mode, select the instrument to be calibrated and the Function Key C/Calibrate but immediately return to Basic Mode.
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
MEASURE E
See Part C for additional information concerning the reference junction methods. 3. If the sensor to be simulated is an RTD, the used wiring system depends on the instrument to be calibrated. Remember to only use the two leftmost RTD terminals in MC5-IS.
II 1 G
Low V
?
06.10.2000 10:46
Input
RTD Temperature [ET: Simul.] Pt100 385 C (ITS90)
75.00
Output
Value [Keyed]
74.800 C
Enter Output Reading
Error 1.00 +
-0.20 % of span
INPUT Ui: 30 V Ii: 215 mA Pi: 1 W
50%
100%
114
Calibration 1. Move to Calibration Mode, select the instrument to be calibrated and start the calibration as presented in chapter A Calibration Procedure Using MC5-IS on page 106. 2. MC5-IS simulates the output signal of the temperature sensor for each calibration point. The middlemost window displays the default value for the reading. You have two possibilities on how to continue: Adjust the simulated signal until the reading of the indicator/recorder is exactly the same as the default value displayed in MC5-IS. This method is useful when calibrating analog indicators/recorders and the input signal supports fine adjustment. Select the field displaying the default value and enter the actual reading. This method is useful when calibrating indicators with digital display or when the input signal cannot be fine adjusted.
3. Accept the points using the B/Accept Readings Function Key. 4. Save or reject the results as is described in chapter A Calibration Procedure Using MC5-IS on page 106. 5. Either do another calibration run or return to the Instrument window.
Hint! This procedure can be used as a reference when calibrating any kind of indicators/recorders. Adapt the input signal connections/ settings according to the instruments input signal. When calibrating a temperature instrument with a detachable sensor (the input signal is simulated with MC5-IS), use this example as the source for the input signal part.
115
Calibration
Electrical Limit Switches

This procedure suits limit switches with an electrical input. The input signal is generated with MC5-IS. Required modules The ET module for generating the required electrical signal (Voltage or Current). The E module for detecting the switchs state.
Preparations 1. Connect the ET modules terminals marked OUTPUT to the input of the switch. Add a current source to the loop. MC5-IS controls the current provided by the current source. 2. Connect the switch contact to the switch terminals in the E module. 3. Test the connections in Basic Mode if needed. To quickly configure the Basic Modes windows, go to Calibration Mode, select the instrument to be calibrated and the Function Key C/Calibrate but immediately return to Basic Mode.
Current Source
Calibration 1. Move to Calibration Mode and select the instrument to be calibrated. 2. Start the calibration as is presented in chapter A Calibration Procedure Using MC5-IS on page 106. MC5-IS does the Prescan if it is enabled. During the prescan, MC5-IS searches for approximate values for the actuating and deactuating point. This speeds up the final test without sacrificing accuracy. The prescan test is done only once in a calibration. By default, the Prescan is set to on. If you do not want MC5-IS to perform a prescan, disable it (commands D/MENU and 2/Prescan). When Prescan is set to off, MC5IS uses the whole scan range also during the actual test.
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
MEASURE E
Low V
?
06.10.2000 10:29
Input
Voltage [ET: Gen.]
5.023 V
Testing switch limits (4/5) Output Switch [E: Meas.]
8.0310 Actuate ------- Deactuate

II 1 G
3. The actual test is done automatically: MC5-IS slowly increases the input signal until the switch actuates and continues by decreasing the input signal until the switch deactuates. MC5-IS screen displays the obtained data as the test advances.
7.000
5.500 4.500
3.000
INPUT Ui: 30 V Ii: 215 mA P i: 1 W
Pause
116
If for some reason the calibration cannot be done automatically (because the input signal is measured, not generated/simulated), you will have to change the input signal manually. The slower you raise the input signal the more accurate the observed actuation point is. Be equally careful when decreasing the input signal in order to get the deactuation point.
4. Save or reject the results as is described in chapter A Calibration Procedure Using MC5-IS on page 106. 5. Either do another calibration run or return to the Instrument window.
Notes. Selecting Calibration Method Manual when the input signal is generated/simulated with MC5-IS means that each pair of actuation/ deactuation points have to be accepted manually. If the prescan stops and displays an error message, try widening the scan range. It is also advisable to have the scan range symmetrical in relation to the actuation/deactuation points. Hint! This procedure also suits other types of switches. How to calibrate other types of switches may be adapted by combining the information of this example with the input signal information from one of the following examples: Pressure switches. See the example Pressure Transmitters on page 110. Temperature switches with a fixed sensor. See the example Temperature Sensors on page 112. Temperature switches with a detachable sensor. See the example Temperature Indicators and Recorders on page 114.
117
Calibration
MC5-IS Support for Instrument Adjustment

MC5-IS includes a special utility for adjusting instruments. This tool is of use when MC5-IS generates/ simulates the input signal or controls an external device that generates/simulates the input signal (automatic calibration). Use the standard calibration screen when adjusting instruments that are calibrated manually. When viewing the three Calibration Windows, open the adjustment utility by pressing the C/Adjust Function Key. Press the Function Keys B, C and D to quickly change the value of the input signal.
25.09.2000 11:00
Input
100.00
Output
RTD Temperature [ET: Simul] Pt100 385 C (ITS90) Current [E: Meas]
19.9918 mA
Error 1.00 +
-0.05 % of span
0% Back 0%
50% 50%
100% 100%
Additionally, the input signal field is editable during instrument adjustment. This makes it possible for you to enter generation/simulation values other than the ones available via the Function Keys. Hint. For help on how to adjust/trim HART instruments, see Appendix 1.
118
Maintaining MC5-IS Instrument Database

This chapter and its subchapters describe how to create instruments, edit instrument data and delete instruments. Adding instruments to MC5-IS database by downloading the instruments from an external calibration database software is not presented here. When using such a software, consult the Instruction Manual of the software. MC5-IS memory is dynamic. There are no fixed amount instruments and calibration data that you may keep in MC5-IS memory. It all depends on how many calibration repeats and how much history data is kept in the memory. Normally, you can safely store some hundreds of instruments and their calibration results without having out of memory messages. If you want to delete instruments or calibration data from MC5-IS memory, see chapters Deleting Instruments on page 123 and Deleting Calibration Results on page 125.
Adding New Instruments

If you go to Calibration Mode, but there are no instruments in MC5IS database, the Position ID list is empty except for the possibility to create a new instrument. Select the or the key to create a new instrument. If the Position ID list is not empty, you can add new instruments by selecting D/MENU and 1/Create New Instrument.
03.10.2000 08:51
POSITION/DEVICE ID
Create New Instrument...
Device ID Position Name Calibrated

Basic Mode Select MENU
119
Calibration
Whichever way you start creating the instrument, you will first have to select the Input Quantity and the Output Quantity. These selections cannot be changed afterwards.
SELECT INSTRUMENT INPUT
SELECT INSTRUMENT OUTPUT
Voltage Low Voltage Current Resistance Pressure Temperature TC Temperature RTD Temperature Frequency Value
Voltage Low Voltage Current Resistance Pressure Temperature TC Temperature RTD Temperature Frequency Value Switch
After the Quantity selections, there are five pages of instrument data that need to be completed. They are presented in chapter Editing Instrument Data. Note. Theres also a possibility to create a new instrument based on an instrument already existing in MC5-IS memory. Do this with the Copy Instrument option available in menu.
Editing Instrument Data

The instrument data pages may be re-edited whenever you want. Note. Only the following fields may be edited if the instrument data is downloaded from a calibration software (valid for Beamexs calibration software QD3 and QM6):
Input Span and Output Span.
19.10.2000 10:04
INSTRUMENT GENERAL DATA
General Data Page

Out of the four text fields in the upper part of this page, only Position ID or Device ID is required. Change the Error calculation formula and the error limits according to your needs. Zero value in any error limit field means that the limit is not compared against the calculated maximum error.
Position ID Position Name Device ID Device Name
PT 101.6 Feed 3, pressure
Error Calc. Method Reject if Adjust if Do not Adjust if Adjust to

Save Next page
% of span > > < < 0.50 0.30 0.10 0.10

Edit MENU
120
Instrument Input Page

The input quantity defines which fields are required/visible. Common fields for all quantities are:
Input Method, Unit and Range
04.01.2002 12:45
INSTRUMENT INPUT Pressure Input Method Port 1 Measured INT1C
All other quantities except Value also have the Input Port field. Some additional fields appear when the input quantity is Pressure, RTD Temperature or T/C Temperature, e.g. Pressure Type in the adjacent picture.
Pressure Type Unit Range 0% 100 %
Gauge bar 0.000000 1.000000
Save
Next Page
Edit
MENU
Instrument Output Page

The output quantity includes the corresponding common fields as the input quantity. The same additional fields are also available for the output quantity, with the following exceptions/additions: If the output quantity is Pressure, the pressure type is always Gauge. Output quantity Frequency includes a Trigger Level setting.
03.10.2000 12:47
INSTRUMENT OUTPUT Current Output Method Port Unit Range 0% 100 % Measured E mA 4.000000 20.000000
Transfer Function
Save Next page
Linear
Edit MENU
Remember to also check the Transfer Function setting at the bottom of the display. The default setting is Linear.
121
Calibration
Switches have an altogether different group of settings as shown in the adjacent picture. The actuation and deactuation point errors are calculated against the corresponding nominal values.
Error Calculation Directions de-
03.10.2000 13:05
INSTRUMENT OUTPUT Switch: Pressure [bar] Switch Type Nominal Points Actuating Deactuating Normally Closed
0.700000 0.600000
fine error directions to be observed when calculating errors.

Scan Range values define the
Error Calculation Directions Actuating Up/Down Deactuating Up/Down Scan Range Start Point End Point
0.400000
0.900000 range where MC5-IS searches for the approximate actuation and Next Save Edit MENU page deactuation point at the beginning of an automatic calibration of a switch. The range limits should be symmetrical in relation to the actuation/deactuation points.
Calibration Settings Page

The Setpoint Delay setting is of use only when the Calibration Method is set to Automatic . It defines how long MC5-IS waits before saving the input and output values after input value was changed to the next calibration point.
Maximum Allowed Calibration Point Deviation is a limit that de04.01.2002 12:52
CALIBRATION SETTINGS Calibration Method Calibration Points Setpoint Delay Manual 5 5.00 s %
Maximum Allowed Calibration Point < 0.00 Deviation Calibration Repeats As Found As Left Cal. Period, Days
0 1 < 360
fines how far the input signal value of the saved point can be from the theoretical calibration point. This setting is used both in manual and automatic calibration.
Save
Next page
Edit
MENU
Again, the settings for a switch is somewhat different: An additional Number of Repeats field is visible but no Calibration Points or Maximum Allowed Calibration Point Deviation fields.
122
Calibration Instructions Page

In addition to the actual instrument data, there are three note fields. Starting Guide, Adjusting Guide and Finishing Guide. They can be used to provide the calibrating technician with any kind of instructions that may be practical during the calibration procedure. The note texts may be written in MC5-IS or they can be downloaded from a calibration software. On this page, the three first rows of the note texts are shown, but when viewed during calibration each note may be as long as a full sized text window.
03.10.2000 13:52
CALIBRATION INSTRUCTIONS Starting Guide Required tools: Pressure pump or a Pressure Controller
Adjustment Guide Remember the "Do not Adjust if" limit...
Finishing Guide Clean up after your work!
Save
Next page
Edit
MENU
The fields on the Instructions Page need not be utilized, but if they include any text they will be shown at the appropriate stage of the calibration.
Deleting Instruments
If you want to free some memory or otherwise do not need certain instrument data anymore, you may remove instruments from MC5IS memory as follows: To remove all instruments (and their calibration data), open the Position List and press D/Menu, 6/Delete All Instruments (see the leftmost picture below).
25.09.2000 10:16 POSITION/DEVICE ID 25.09.2000 10:20
Create New Instrument
101-XI-001.1 112-TT-003.1 112-TT-007.1 PT101.6 PT112.12 PT115.15-1 PT115.15-2 PT112.16 TT112.08 TT112.10 TT112.12 Device ID TT112.07 Delete All Position Name Instruments Intake Temperature on Feed 1 Calibrated Not Calibrated
Basic Mode Select Close MENU MENU
View INSTRUMENT Instrument 112-TT-003.1 Details Intake Temperature on Feed 1 Delete Instrument Transfer Function Linear View Cal. Points 5 Calibration Results INPUT Method Sensor Type OUTPUT Method 0.00 ... 100.00 C Simulated Pt100 385 4.0000 ... 20.0000 mA Measured
Back
Edit
Calibrate
Close MENU MENU
To remove a single instrument (and its calibration data), select it from the Position ID list. When viewing the instrument window, press D/Menu and 2/Delete Instrument (see the rightmost picture above). 123
Calibration

You can open the calibration result windows from two places: When viewing the instrument window, press D/Menu and 3/View Calibration Results (see the leftmost picture below).
03.10.2000 15:21
03.10.2000 15:22
View INSTRUMENT Instrument 112-TT-003.1 Details Intake Temperature on Feed 1 Delete Instrument Transfer Function Linear View Cal. Points Calibration 5 Results INPUT Method Sensor Type Output Method 0.00 ... 100.00 C Simulated Pt100 385 4.0000 ... 20.0000 mA Measured
Input
Output
Zero RTD Temperature [ET: Simul] Pressure Pt100 385 Module C (ITS90) Prescan [On] Current [E: Meas]
0.00
3.9762 mA
Error 1.00 +
View Calibration -0.15 Results % of span
Back Edit Calibrate Close MENU MENU
0% Back Start
50% Adjust
100% Close MENU MENU
When viewing the calibration windows, and you havent started a calibration run, press D/Menu and 4/View Calibration Results (see the rightmost picture above).
124
Calibration Result Windows

The results are displayed in table format and as a graph. There are also some additional data displaying the statistics of the calibration as well as environmental information that was automatically inserted during the calibration or it was manually entered after the calibration. If any calibration notes were written, they can also be seen on one of the calibration result pages. Use the B/Next Page, to change from one result page to another. The table with numeric results may include more rows in the table than what can be displayed. Use the vertical cursor keys to scroll through all rows.
0.40 + 03.10.2000 15:22 Output Error [% of span]
0% 50% 100%
Maximum Error Maximum Hysteresis Maximum Unlinearity Span Error Zero Error
Back Next Page
-0.170 0.064 0.044 -0.126 -0.044

MENU
03.10.2000 15:22
25.09.2000 10:52 - As Left - Passed

Input [C] 0.00 25.00 50.00 75.00 100.00 75.00 50.00 25.00 0.00 Output [mA] 3.9930 7.9890 11.9834 15.9777 19.9729 15.9875 11.9925 7.9979 4.0032 Error [%] -0.044 -0.069 -0.104 -0.139 -0.170 -0.078 -0.047 -0.013 0.020
How to Choose Which Calibration Run is Viewed

When viewing Calibration results, press D/MENU, 1/Calibration History. A list of saved calibrations is displayed. Select the calibration run to be viewed by moving the cursor (inverted text) to the desired calibration run and pressing either or the key. . the
Back
Next Page
MENU
Deleting Calibration Results

When viewing Calibration results, press D/MENU. To remove the current calibration run, press 3/Remove Results. To remove all calibration results (for the current instrument), press 4/Remove All Results.
125
Calibration
(Empty)
126
Appendixes
Appendix 1: User Guide for MC5 HART Option ................. 128 Appendix 2: Technical Data ....................... 142 Appendix 3: Quick Guide for the MC5 Datalog Viewer ........ 148 Appendix 4: Index ....................................... 152
Appendix 1, User Guide for MC5 HART Option
Appendix 1, User Guide for MC5-IS HART Option

Contents
General 129
MC5-IS and HART ............................ 129 HART Instruments and Beamex's Calibration Database Software .......... 130
Connecting MC5-IS and a HART Instrument 130

External Supply ................................. 130 Test Diode Connections .................... 131 Using MC5-IS as a Hart Communicator ........................ 131
HART Communication Settings 132 HART and MC5-IS Basic Mode 133
Connecting to a HART Instrument .... Disconnecting a HART Instrument ......................... Device Information ....................... Device Settings ............................ Trimming a HART Instrument in Basic Mode .............................. Adding a HART Instrument to MC5-IS Instrument Database ..... 133 134 134 135 135 137
Calibrating a HART Instrument 138

Selecting the Instrument to be Calibrated ................................. 138 The Calibration Procedure ................ 139 Trimming a HART Instrument in Calibration Mode ...................... 139 128
General
General
HART (Highway Addressable Remote Transducer) is a digital communication protocol that uses sine waves superimposed on the standard 4 - 20 mA current. Because the HART signal is small, and its average value is zero it does not affect the accuracy of the analog current signal. HART is a master-slave communication protocol, which means that during normal operation, each slave (field device) communication is initiated by a master communication device. Two masters (a primary master and a secondary master) can connect to each HART loop. The HART communication protocol is an open standard owned by the member companies in the HART Communication Foundation (HCF). For additional information contact: HART Communication Foundation, 9390 Research Boulevard, Suite I-350, Austin, Texas, 8759 USA. Internet: http://www.hartcomm.org
MC5-IS and HART

MC5-IS Multifunction Calibrators HART communication is a firmware option that can be used provided an E module is included in the MC5-IS at hand. The HART modem required for HART communication is located in the E module and the terminals of the E module are used for connecting MC5-IS with the Hart instrument. MC5-IS supports HART Revision 5. Earlier revisions are not supported. MC5-IS treats the Analog Output (AO) and the Digital Output (PV, Primary Variable) as separate instruments. To calibrate/trim both output signals, an Analog Output instrument and a Digital Output instrument need to be created into MC5-IS instrument database. This can be done manually or automatically by communicating with the HART instrument to be calibrated/trimmed.
129
HART Instruments and Beamexs Calibration Database Software

Beamexs QCAL Calibration Database Software support HART instruments as follows: QM6 Quality Manager starting from version 1.90. adding instruments created in MC5-IS to QM6s database, starting from version 1.90a. QD3 Quality Documenter starting from version 2.10.
Connecting MC5-IS and a HART Instrument

How the HART instrument is connected to MC5-IS depends on the supply power connection and whether there is a test diode connected to the transmitter. The following pictures describe the connections for each case.
External Supply
MC5-IS measures the externally supplied output current of the transmitter. The HART + terminal is used for Input signal X Supply digital communicaetc. I tion. Remember to make sure that the loop also includes a resistor with a resistance between 230 to 600 ohm or that the impedance of the loop itself is at least 230 ohms.
T/C INT. RJ T/C, Low V R, RTD
4 w meas
V, Isink ,
HART
I meas/sink
T/C WIRES ONLY
meas/sim
3 w meas
Uo: 16 V Io: 24 mA Po: 145 mW OUTPUT
V,
Com
MEASURE
ET
Low V
130
Connecting MC5-IS and a HART Instrument
Test Diode Connections

MC5-IS also supports HART communication while measuring current parallel to a test diode in a 20 mA circuit. The external connections vary depending on the diode connection of the transmitter: Plus Side Test Diode
Minus Side Test Diode

T/C
INT. RJ
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink * * *
T/C WIRES ONLY
T/C, Low V
R, RTD
4 w meas
V, I sink,
HART
I meas/sink * * *
meas/sim
3 w meas
V,
Com
meas/sim
3 w meas
*
MEASURE E SENSOR MEASURE & SIMULATE
V,
Com
*
MEASURE E
Low V
Low V
Using MC5-IS as a Hart Communicator

If you want to use MC5-IS as a Hart communicator without measuring/controlling the instruments output current, connect MC5 as shown in the adjacent picture. Again, make sure that there is a resistor (or enough resistance) in the loop to enable Hart communication.
+ Input signal X I Supply etc.
T/C
INT. RJ
T/C, Low V
T/C WIRES ONLY
R, RTD
4 w meas
V, I sink,
HART
I meas/sink
meas/sim
3 w meas
V,
Com
MEASURE E
Low V
131
HART Communication Settings

Before attempting to communicate with HART instruments it is advisable to review MC5-IS HART communication settings. Open the settings window by pressing
D/Menu, C/Others and 3/HART Communication Settings
2 Current E: Current Measurement
11.04.2002 8:21
1 Pressure Settings P1: INT400MC/-41.400...41.400 kPa gauge kPa Maintenance
0.089
HART Communication settings
3.9845
mA
Others
Close MENU
Master Address
11.04.2002 8:22
HART communication supports the use of two masters, a Primary and a Secondary master. Select a unique master address for MC5-IS.
Preambles used
HART COMMUNICATION SETTINGS Master Address Secondary
Preambles used Number of Retries
5 3
Can be a value between 3 to 20. The smaller the value is, the faster the communication is, but instruments requiring a larger amount of preambles may not communicate.
Number of Retries
Close
Can be a value between 1 to 10. Determines the amount of retries when communication errors occur.
132
HART and MC5-IS Basic Mode

Connecting to a HART Instrument
To communicate with a HART instrument, press:
D/Menu and B/Window 2 Setup, if needed 5/HART. Note. The HART menu option is disabled if the other window already reserves the E module. Change the setup of the other window to enable the HART menu option.
2 Current E: Current Measurement
11.04.2002 8:25
1 Pressure Quantity P1: INT400MC/-41.400...41.400 kPa [Current] gauge Function/Port kPa [E:I(Meas)]
0.089
Display Mode [Eng. Unit] Unit [mA] HART mA
3.9855
Refer to chapter Connecting MC5IS and a HART Instrument on page 130 for information on how to connect MC5-IS and a HART instrument. MC5-IS searches for HART devices connected to the current loop and opens a window similar to the one seen to the right. Up to 16 instruments may be connected to the same current loop. Choose the appropriate instrument by pressing 4/Select (optionally eior the key). ther the
Note.
Others
Close MENU
11.04.2002 8:26
HART Searching for HART Device at: 12 Devices found:

0 - AA377039 -Pressure Transmitter 1 - PT155 NC-TTR 2 - PT311 ARG - JT 3 - PT413 WBA4 - NTB 4 - TT210 PLGR - NSWF 5 - TT921 FPN - ILL 6 - TT148 TBB - NE
Back
Restart
Select
Measuring the Analog Output (AO) of a HART instrument does not require any special actions. Just connect the Analog Output to MC5-IS current measurement terminals in the E module.
133
The standard Window Setup menu is replaced by a HART menu. This menu is automatically opened after the HART instrument is selected. All HART menu options are described in the subsequent chapters. The measurement quantity of the window where the HART instrument was selected to is automatically changed to the quantity of the HART instruments Digital Output (PV).
11.04.2002 8:30
1 Pressure Disconnect P1: INT400MC/-41.400...41.400 kPa Device gauge Device kPa Information
0.087
Device Settings 2 Pressure E: HART/PV Unit [kPa]
0.084
kPa Trim Instrument Add HART Instrument to Database
Others
Close MENU
Disconnecting a HART Instrument

The HART instrument is to be disconnected when you need to change the Quantity of a window assigned for HART measurement. To disconnect a HART instrument, select D/Menu, and B/Window 2 Setup if needed 1/Disconnect Device. The HART communication is terminated and the HART menu is replaced by the standard Window Setup menu.
Device Information
The adjacent picture displays the data of the Device Info window. The following fields are editable:
Tag, Serial Number, Descriptor and Message.
Tag Device ID Serial Number Manufacturer Device Type Software Version Hardware Revision Date Descriptor Message
11.04.2002 8:35
HART DEVICE INFORMATION 3051C 1109949 7292301 Rosemount 3051C 5.3.176 1.0 07.06.1999 BEAMEX JUST TESTING
Close
134
Device Settings
The adjacent picture displays the data of the Device Settings window. The following fields are editable:
Tag, Polling Address, Lower Range, Upper Range, Damping, Transfer Function, Burst Mode and Sensor Serial Number.
11.04.2002 8:38
DEVICE SETTINGS Tag Polling Address Output Range Unit Lower Range Upper Range Damping (s) Transfer Function Burst Mode Sensor Serial Number Lower Limit Upper Limit Minimum Span
Close
3051C 0 mbar 0.00 1000.00 0.40 Linear Off 1109949 0.00 2486.41 24.87
Trimming a HART Instrument in Basic Mode

Note that MC5s Calibration Mode also includes a possibility to trim HART instruments. Trimming a HART Instrument in Basic Mode is only needed when you do not intend to calibrate and trim the HART instrument. To start trimming the HART instrument, press:
D/Menu and Window 2 Setup, if needed 6/Trim Instrument.
11.04.2002 8:49
0.088
Device Settings 2 Pressure E: HART/PV Unit [kPa]
kPa Analog Output (AO) Trim Digital Output (PV) Instrument Add HART Instrument to Database
Window 1 Window 2 Setup Setup Others Close Close MENU
0.084
From the pop-up list, select which output, analog or digital, is to be trimmed. MC5-IS reads the instrument data while displaying the following message:
Reading HART instrument data. Please wait.
135
For the Digital Output (PV), MC5-IS opens the Instrument Input Window for checking/editing the settings. Use B/Next Page Function Key to check/edit the Instrument Output Window data.
11.04.2002 8:50
11.04.2002 8:51
INSTRUMENT OUTPUT Current Output Method Port Unit Measured E mA 0% 100 % 4.000000 20.000000
Pressure type Unit Range 0% 100 %
Gauge
Range
mbar 0.000000 1000.0000
Transfer Function
Trim Next page Edit
Linear
Edit
Trim
Next page
Selecting the A/Trim Function Key opens the Calibration Windows with the HART instruments trim menu opened. More of the Menus in the subsequent chapter. Trimming Menus The contents of the HART instruments trim menu depends on whether the Analog Output (AO) or the Digital Output (PV) is trimmed. The leftmost picture below shows the contents of the menu for the Analog Output (AO). The menu in the rightmost picture is for the Digital Output (PV).
21.05.2002 12:27 21.05.2002 13:15
Input
Current [Keyed]Trim Lower 0% 4.000 mA Range Trim Upper 100% Range Current [E: Meas.] Check Any mA Value
Input
Pressure [P1:INT1C] Lower Trim 0% Range 1.844 gauge kPa Trim Upper 100% Range Pressure [E: HART] Check Any kPa Value
Do not alter any settings unless you have the knowledge and are authorized to trim the HART instrument.
Output
Output
3.999
1.842
Error 1.00 +
-0.01 % alueesta
Error 1.00 +
-0.04 % alueesta Zero PV
Reset AO Trim
Reset PV Trim Reset Static Pressure 100%

Close Tallenna MENU
0% Hylk kalibrointi
50%
100% Close Tallenna MENU
0% Hylk kalibrointi
50%
Note. Some of the menu options may be disabled when trimming certain HART instruments. Refer to the HART instruments manual for device dependent information concerning the trimming procedure.
136
Adding a HART Instrument to MC5-IS Instrument Database

MC5-IS has a semi-automatic utility to add HART instruments to MC5-IS instrument database. Select 7/Add HART instrument to Database from the Basic Modes HART Menu. Continue by selecting which output is to be added, analog or digital. The following instrument data is acquired from the HART instrument:
Input Quantity Input Range Output Quantity Output Range Transfer Function Setpoint Delay Input Unit Input Method Output Unit Output Method Device ID
11.04.2002 9:57
1.1
Device Settings 2 Pressure E: HART/PV Unit [mbar]
1.142
kPa Trim Instrument
Analog Output (AO) Add HART Digital Output (PV) Instrument to Database
Window 1 Window 2 Setup Setup Others Close MENU
06.10.2000 16:57
INSTRUMENT 112-TT-003.1 JUST TESTING Transfer Function Linear Cal. Points 3
When the instrument is created, MC5-IS automatically opens the Instrument Window, from where it is easy to either check/edit instrument data or start calibrating the instrument. It is recommended to edit the instrument data and carefully check the default values assigned for instrument data fields that do not have corresponding fields in HART instrument data. To edit the instrument data, press the 2/Edit button.
Error Calculation Method Calibration Method
INPUT Method Pressure Type OUTPUT Method
0.00 ... 1000.00 mbar Measured Gauge 4.0000 ... 20.0000 mA Measured
Back
Edit
Calibrate
MENU
At least the following instrument data fields should be checked:

Reject if > Calibration Points Input Port Output Port
Keep in mind that changing the value of some of the above mentioned fields may also require changes in related fields.
Notes. The HART instruments TAG is assigned to the Device ID field in MC5-IS. No Position ID is automatically assigned to the instrument. QM6 Quality Manager version 1.90a and later support adding instruments created in MC5-IS to QM6s database. QD3 Quality Documenter cannot receive instrument data from MC5-IS. It can receive only calibration results of instruments already existing in QD3s database.
137
Calibrating a HART Instrument

Selecting the Instrument to be Calibrated
To be able to calibrate the HART instrument, it has to be added to MC5-IS instrument database. The analog output (AO) and the digital output (PV) are treated as separate instruments. Adding the instruments can be done using the utility described in chapter Adding a HART Instrument to MC5-IS Instrument Database on page 137 or by sending the instrument data from a calibration software. Additionally: you can also manually enter the instrument data into MC5-IS instrument database.
06.10.2000 17:13
INSTRUMENT 112-TT-003.1 JUST TESTING Transfer Function Linear Cal. Points 5
INPUT Method Pressure Type OUTPUT Method
0.00 ... 1000.00 mbar Measured Gauge 4.0000 ... 20.0000 mA Measured
Back
Edit
Calibrate
MENU
Select the instrument to be calibrated from MC5-IS list of available instruments. If you are already connected to the HART instrument (HART communication started in Basic Mode), MC5-IS continues directly from the Instrument Window to the Calibration Windows. If HART communication is not started and you are calibrating the digital output (PV) of the HART instrument, MC5-IS prompts you to start the communication and select the instrument in a window similar to the adjacent picture.
06.10.2000 17:16
HART Searching for HART Device at: Devices found:

0 - 3051 - Pressure Transmitter 1 - PT155 NC-TTR 2 - PT311 ARG - JT 3 - PT413 WBA4 - NTB 4 - TT210 PLGR - NSWF 5 - TT921 FPN - ILL 6 - TT148 TBB - NE
Back
Restart
Select
MC5-IS accepts the HART instrument as the instrument to be calibrated only if its instrument data matches with the data of the instrument selected in MC5-IS. 138
The Calibration Procedure

Calibrating a HART instrument does not differ from the calibration of a non-HART instrument with similar input quantity, input method, output quantity and output method. Refer to the examples in MC5-IS User Guides Part D.
Note. Calibrating the Analog Output (AO) of a HART instrument does not necessarily require HART communication. MC5IS treats it as a standard analog instrument during the calibration procedure.
0 06.10.2000 17:21
Input
512.156
Output
Pressure [P1:INT1C] Gauge mbar Pressure [E: HART]
510.24 mbar
Error 1.00 +
-0.21 % of span
0% Stop Accept Readings
50%
100%
Trimming a HART Instrument in Calibration Mode

There is a special utility for trimming a HART instrument during calibration. To start the HART adjustment, select D/MENU and 1/Start HART Adjustment. If you are calibrating an instrument with an analog output, the window where you can connect to HART instrument opens. The selected HART instrument must match the instrument under calibration.
15.05.2002 13:22
Input
Adjustment 0.0434 gauge kPa Output Prescan [On] Current [E: Meas]
Start Pressure [P1:INT20C] HART
4.3374 mA
Error 1.00 +
View Calibration -0.06 Results % of span
0%
50%
Zero Pressure Module 100%

Close MENU
139
How MC5-IS continues depends on the instrument previously selected for calibration: If the output signal of the previously selected instrument is the digital output of a HART instrument, the instrument input data windows, shown as the leftmost picture below is opened immediately. For all other output signals MC5-IS prompts you to start the communication and select the instrument to be calibrated (refer to the picture in chapter Selecting the Instrument to be Calibrated on page 138. Then the instrument input data window shown below is opened.
11.04.2002 8:50
11.04.2002 8:51
INSTRUMENT OUTPUT Current Output Method Port Unit Measured E mA 0% 100 % 4.000000 20.000000
Pressure type Unit Range 0% 100 %
Gauge
Range
mbar 0.000000 1000.0000
Transfer Function
Trim Next page Edit
Linear
Edit
Trim
Next page
Press B/Next Page Function Key to check/edit instrument output data and then A/Trim to start the adjustment. MC5-IS opens the HART Adjustment menu with the Digital Output (PV) selected. To change to Analog Output (AO), use the menu option 4/Select Output.
Note. Do not trim a HART instrument unless you have the knowledge and are authorized to trim it.
29.05.2002 15:42
Input
Pressure [P1:INT20C] Trim Lower 0% Range 0.0433 gauge kPa Trim Upper 100% Range Current [E: Meas] Check Any mA Value
Output
4.3362
Analog Output (AO) Select Output Error Digital Output (PV) 1.00 -0.04 [AO] span % of + Device Information
0
Device Settings End HART Adjustment 100%
0%
50%
140
When trimming the Digital Output (PV), the Input window displays the instruments input signal measured by MC5-IS. The Output window displays the digital output of the instrument. The lower part of the Output window includes an additional trim field. Use either the C/Fetch Function Key to copy the value shown in the input window or manually enter a value the digital output should be trimmed to. Then use the D/Send Function Key. When trimming the Analog Output (AO), the Input window displays the current set point communicated by MC5-IS. The Output window displays the current generated by the instrument and measured by MC5-IS. Again, the lower part of the Output window includes an additional field. Use either the C/Fetch Function Key to copy the value shown in the Output window or manually enter a value that is the correct output current. Then use the D/Send Function Key.
16.05.2002 15:58
Input
Pressure [P1:INT20C] Gauge bar
1.029
Output
Pressure [E: HART \ PV]
1.021 bar
Trim 0% to:
Error 1.00 +
1.029 -0.04 % of span
0% End Trim
50% Fetch
100% MENU
20.08.2002 15:44
Input
Current [Keyed]
4.0000 mA
Output Current [E: Meas.]
3.9982 mA
Enter measured 0%
Error 1.00 +
3.9982 N/A % of span
0% End Trim
50% Fetch
100% MENU
Note. Some of the menu options may be disabled when trimming certain HART instruments. Refer to the HART instruments manual for device dependent information concerning the trimming procedure.
141
Appendix 2, Technical Data
Contents
MC5-IS General Specifications 143 Modules 144
Pressure Modules (INT-IS & EXT-IS) ................................ 144 Temperature Electrical Module (ET) ....................................... 145 RTD Measurement and Simulation ............................. 145 Thermocouple Measurement and Simulation ............................. 146 Reference Junction Module (RJ) .................................. 146 Electrical Module (E) ......................... 147
142
MC5 General Specifications
MC5-IS General Specifications

General Display Weight Dimensions Case protection Keyboard Battery type Battery operation Charger supply Operating temperature Specifications valid Temperature coefficient Storage temperature Humidity Measurement sample rate Warranty for MC5-IS
96 x 72 mm (3.78" x 2.83"), 320 x 240 pixels LCD 1.7 - 2.3 kg (3.7 - 5.1 lbs) 245 mm (9.6") x 192 mm (7.5") x 74 mm (2.9") (d/w/h) IP65 (dust and water proof) Membrane protected individual keys Rechargeable NiMH, 1200 mAh, 8.4V DC Average 5 hours 100...240 VAC, 50-60 Hz -10...50C (14...122F) 15...35C (59...95F) < 0.001% RDG / C outside of 15...35C (59...95F) -20 to 60C (-4 to 140F) 0 to 80% R.H. non condensing 2.5 / second 3 years as standard, battery pack 1 year
143
Modules
Pressure Modules (INT-IS & EXT-IS)
Internal Modules INT B-IS INT10mD-IS INT100m-IS INT400mC-IS INT1C-IS INT2C-IS INT6C-IS INT20C-IS INT60-IS INT100-IS INT160-IS External Modules Barometric Module (EXT B-IS) EXT10mD-IS EXT100m-IS EXT400mC-IS INT1C-IS EXT2C-IS EXT6C-IS EXT20C-IS EXT60-IS EXT100-IS EXT160-IS EXT250-IS EXT600-IS EXT1000-IS Unit kPa a mbar a psi a kPa diff mbar diff iwc diff kPa mbar iwc kPa mbar iwc kPa bar psi kPa bar psi kPa bar psi kPa bar psi kPa bar psi MPa bar psi MPa bar psi MPa bar psi MPa bar psi MPa bar psi Range(3 80 800 11.6 1 10 4 0 0 0 -40 -400 -160 -100 -1 -14.5 -100 -1 -14.5 -100 -1 -14.5 -100 -1 -14.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 to to to 120 1200 17.4 Resolution 0.01 0.1 0.001 0.001 to 10 to 100 to 40 to 40 to 400 to 160 to 100 to 1 to 15 to 200 to 2 to 30 to 600 to 6 to 90 to 2000 to 20 to 300 to 6000 to 60 to 900 to 10 to 100 to 1500 to 16 to 160 to 2400 to 25 to 250 to 3700 to 60 to 600 to 9000 to 100 to 1000 to 15000 0.0001 0.001 0.001 0.001 0.01 0.001 0.001 0.00001 0.0001 0.001 0.00001 0.0001 0.01 0.0001 0.001 0.01 0.0001 0.001 0.1 0.001 0.01 0.0001 0.001 0.01 0.0001 0.001 0.01 0.001 0.01 0.1 0.001 0.01 0.1 0.001 0.01 0.1 Accuracy(1 () 0.3 mbar 0.05 % of Span 0.015 % FS + 0.0125 % RDG 0.01 % FS + 0.0125 % RDG 0.007 % FS + 0.0125 % RDG 0.005 % FS + 0.01 % RDG 0.005 % FS + 0.01 % RDG 0.005 % FS + 0.01 % RDG 0.005 % FS + 0.0125 % RDG 0.005 % FS + 0.0125 % RDG 0.005 % FS + 0.0125 % RDG 0.007 % FS + 0.0125 % RDG 0.007 % FS + 0.01 % RDG 0.007 % FS + 0.01 % RDG 1 Year Uncertainty(2 () 0.05 kPa 0.5 mbar 0.0073 psi 0.05 % Span + 0.1 % RDG 0.025 % FS + 0.025% RDG 0.02 % FS + 0.025% RDG 0.015 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.01 % FS + 0.025% RDG 0.015 % FS + 0.025% RDG 0.015 % FS + 0.025% RDG 0.015 % FS + 0.025% RDG
1) 2) 3)
'Accuracy' includes hysteresis, nonlinearity and repeatability (k=2). '1 Year Uncertainty' includes hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period (k=2). Every internal/external pressure module's range may be displayed also in absolute pressure if the Barometric Module (B-IS) is installed.
Supports the following pressure units as standard: Pa, hPa, kPa, MPa, mbar, bar, lbf/ft2, psi, gf/cm2, kgf/cm2, kgf/m2, kp/cm2, at, mmH2O, cmH2O, mH2O, iwc, ftH O, mmHg, cmHg, mHg, inHg, mmHg(0C), inHg(0C), mmH2O(4C), inH2O(4C), ftH2O(4C), inH2O(60F), mmH2O(68F), 2 inH2O(68F), ftH2O(68F), torr, atm. Pressure modules 20 bar and below, pressure connection G 1/8 (ISO 228/1) 60 internal cone. INT60-IS, INT100-IS, INT160-IS module pressure connection G 1/8 (ISO 228/1) female. EXT60-IS, EXT100-IS, EXT160-IS, EXT250-IS, EXT600-IS, EXT1000-IS pressure module pressure connection G 1/4 (ISO 228/1) male. Wetted parts AISI316 stainless steel, Hastelloy, Nitrile rubber. In the INT20C-IS, EXT20C-IS, INT60-IS, EXT60-IS, INT100-IS, EXT100-IS, INT160-IS, EXT160-IS and EXT250-IS the maximum overpressure is twice the range. The maximum overpressure for EXT600-IS is 900 bar and for EXT1000-IS 1100 bar.
144
Modules
Temperature Electrical Module (ET)

Function mV generation(2 V generation(3 mA sink Hz generation(4 Pulse generation(5 Ohm simulation(6 Ohm measurement(8 mV measurement(9
1)
Range 250 mV - 2.5 to 10 V 0 to 25 mA 0.00028 to 50000 Hz 0 to 9 999 999 pulses 1 to 4000 ohm 0 to 4000 ohm 250 mV
Resolution 0.01 mV 0.00001 - 0.0001 V 0.0001 mA 0.000001 - 0.1 Hz 1 pulse 0.01 - 0.1 ohm 0.001 - 0.1 ohm 0.001 mV
1 Year Uncertainty 0.02 % RDG + 4 V 0.02 % RDG + 0.1 mV 0.02 % RDG + 1 A 0.01 % RDG N/A 0.04 % RDG or 30 mohm(7 0.02 % RDG + 3.5 mohm 0.02 % RDG + 4 V
(1
2) 3) 4)
5) 6)
7) 8) 9)
Uncertainty includes reference standard uncertainty, hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period. (k=2) Load effect < 5 V/mA. Maximum output current 1 mA. Load effect < 100 V/mA. Maximum output current 1 mA (0 .. 10 V) Amplitude range 0 5 Vpp (positive), 0 5 V (symmetric). Amplitude setting accuracy up to 5kHz (200 mV + 5% of set value). Waveforms: Square wave (positive / symmetric) and sinewave (above 40 Hz). Pulse generation frequency range 0.1 ... 1000 Hz. Amplitude range 0 5 Vpp (positive), 0 5 V (symmetric). Valid with measurement current 0.2 ... 2 mA (1 ... 250 ohm), 0.05 <ImeasRsim < 0.5 V (250 4000 ohm). Ohm/RTD simulation settling time 1 ms. Whichever is greater. Specification valid with 4 wire connection. In 3 wire connection add 10 mohm. Bias current < 10 nA.
RTD Measurement and Simulation

Function Pt-sensors Range (C) Range (C) Measurement 1 Year Uncertainty(1 () 0.06C 0.025% RDG + 0.06C Simulation 1 Year Uncertainty(1 () 0.1C 0.025% RDG + 0.1C
-200 to 850C -200 to 0C 0 to 850C
1)
Uncertainty includes reference standard uncertainty, hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period. (k=2)
RTD types available as standard:

Pt50 (385) Ni100 (618) Pt100 (3923) Pt100 (375) Pt400 (385) Pt500 (385) Pt100 (385) Ni120 (672) Pt100 (3926) Pt100 (389) Pt100 (391) Pt1000 (385) Pt200 (385) Cu10 (427)
Also other RTD types available as option
145
Thermocouple Measurement and Simulation

Type B(2 Range (C) 0 ... 1820 Range (C) 0 ... 200 200 ... 500 500 ... 800 800 ... 1820 -50 ... 0 0 ... 150 150 ... 1400 1400 ... 1768 -50 ... 0 0 ... 50 50 ... 1500 1500 ... 1768 -270 ... -200 -200 ... 0 0 ... 600 600 ... 1000 -210 ... -200 -200 ... 0 0 ... 1200 -270 ... -200 -200 ... 0 0 ... 1000 1000 ... 1372 -270 ... -200 -200 ... -100 -100 ... 0 0 ... 750 750 ... 1300 -270 ... -250 -250 ... -200 -200 ... 0 0 ... 400 -200 ... 0 0 ... 600 -200 ... 0 0 ... 900 1 Year Uncertainty
(3 (1
()
R(2
-50 ... 1768
S(2
-50 ... 1768
E(2
2.0 C 0.8 C 0.6 C 1.0 C 0.7 C 0.5 C 0.6 C 1.0 C 0.7 C 0.6 C 0.7 C
(3
-270 ... 1000
J(2 K(2
0.08 % RDG + 0.07C 0.015 % RDG + 0.07C 0.026 % RDG

(3
-210 ... 1200 -270 ... 1372
0.07 % RDG + 0.08C 0.02 % RDG + 0.08C

(3
N(2
0.1 % RDG + 0.1 C 0.02 % RDG + 0.1 C 0.03 % RDG

(3
-270 ... 1300
T(2
0.2 % RDG 0.05 % RDG + 0.15C 0.01 % RDG + 0.15C 0.03 % RDG
(3
-270 ... 400
U(4 L(4
-200 ... 600 -200 ... 900
0.7 C 0.1 % RDG + 0.1C 0.01 % RDG + 0.1C 0.1 % RDG + 0.15C 0.01 % RDG + 0.15C 0.07 % RDG + 0.13C 0.02 % RDG + 0.13C
Resolution 0.01C. With internal reference junction (module RJ) add 0.1C uncertainty. Thermocouple types C 3) (ASTM E 988 - 96), G 3) (ASTM E 1751 - 95e1) and D 3) (ASTM E 988 - 96) also available as standard. Also other thermocouple types available as option.
1)
2) 3) 4)
Uncertainty includes reference standard uncertainty, hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period. (k=2) IEC 584, NIST MN 175, BS 4937, ANSI MC96.1 0.02 % of thermovoltage + 4 V DIN 43710
Reference Junction Module (RJ)

Range (C) -10 50 C 1 Year Uncertainty 0.1 C
(1
()
1)
Uncertainty includes reference standard uncertainty, hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period. (k=2)
146
Modules
Electrical Module (E)

Function mV measurement(2 V measurement(3 mA measurement(4 Hz measurement(5 Pulse counting(5 mA sink
1)
Range 250 mV 30 V 100 mA 0.0028 to 50000 Hz 0 to 9 999 999 pulses 0 to 25 mA
Resolution 0.001 mV 0.00001 - 0.001 V 0.0001 - 0.001 mA 0.000001 - 0.1 Hz 1 pulse 0.0001 mA
1 Year Uncertainty 0.02 % RDG + 5 V 0.02 % RDG + 0.25 mV 0.02 % RDG + 1.5 A 0.01 % RDG N/A 0.02 % RDG + 1.5 A
(1
2) 3) 4) 5)
Uncertainty includes reference standard uncertainty, hysteresis, nonlinearity, repeatability and typical long term stability for mentioned period. (k=2) Bias current <10 nA Impedance >1 Mohm Impedance < 7.5 ohm Impedance > 1 Mohm. Frequency measurement minimum amplitude 1 Vpp (< 10 kHz), 3 Vpp (10...50 kHz). Pulse counting minimum amplitude 1 Vpp (pulse length > 50 s), 3 Vpp (pulse length 50 s...10 s). Trigger level range -1+15 V.
All specifications are subject to change without prior notice
147
Appendix 3, Quick Guide for the MC5 Datalog Viewer

Contents
MC5 Datalog Viewer

General ............................................. Installing MC5 Datalog Viewer .......... Communication Settings ............. File Management .............................. Transferring data from MC5 ......... Saving Data on Hard Disk ........... Opening Existing Data Files ........ Importing and Exporting .............. Other Utilities ..................................... Chart Properties .......................... Channel Properties ...................... Zooming ...................................... Printing the Graph .......................
149
149 149 149 149 149 150 150 150 150 150 151 151 151
148
MC5 Datalog Viewer
MC5 Datalog Viewer

General
MC5 Datalog Viewer is a utility for transferring Data Logging results from MC5 to a personal computer (PC). The results can be viewed in MC5 Datalog Viewer and saved in the utilitys own format or exported for use in other applications, e.g. Microsoft Excel. MC5 Datalog Viewer has two windows. One for displaying the results in a table and another that displays a graph based on the results. The graph and the table have a linked cursor. Double-click anywhere inside the graph area and you will see a vertical bar. The corresponding data row in the table is highlighted. Similarly, if you move the highlighted row in the table (by clicking on another row or using the arrow keys), the vertical bar in the graph window moves to the corresponding location in the graph.
Installing MC5 Datalog Viewer

MC5 Datalog Viewer does not require a special installation procedure. Just copy MC5_DataLog.exe to a folder that suits your needs and start the software from that location.
Communication Settings
Before connecting to MC5 Multifunction Calibrator, be sure to select the correct Serial Port and Port Speed in the settings menu. Always start using the maximum Port Speed. If communication problems arise, decrease the port speed.
File Management
Transferring data from MC5
To upload the results, select the Transfer Data button in the toolbar. In the following dialog: Select the data to be downloaded and press Start. The data is uploaded to the RAM memory of the PC and is available for viewing in MC5 Datalog Viewer. 149
Saving Data on Hard Disk

When saving using the Save or Save As commands, MC5 Datalog Viewer saves the results in its own format (*.lg5). This file format preserves all the changes in the property settings described in chapters Chart Properties and Channel Properties.
Opening Existing Data Files

Selecting the Open icon in the toolbar (or Open in the File menu) opens files in softwares own format (*.lg5). To read data saved in other supported formats, choose the Import option in the File menu.
Importing and Exporting

MC5 Datalog Viewer supports importing and exporting of Worksheet files (*.csv) and text Files (*.txt). Both file formats are also supported by several spreadsheet software, e.g. Microsoft Excel. When exporting, MC5 Datalog Viewer gives you the possibility to select the CSV file separator (comma or a list separator based on Windows settings).
Other Utilities
All of the property settings described in the subsequent chapters are preserved only when saving data in MC5 Datalog Viewers own file format (*.lg5). Other file formats (*.csv and *.txt) save only the data, but no property settings.
Chart Properties
Select Chart Properties in the toolbar to edit the following settings:
Tab General Property Series Visibility Description Each data channel can be made visible/invisible. Making a data channel invisible is also possible through the Channel Property settings, but this is the only place to make a channel visible again after it has been set to invisible. Adds/removes animation effects when zooming in. More information in chapter Zooming. First select the Axis to be defined. When selected, the axis minimum and maximum is automatically determined. Axis minimum value. Editable only when autoscaling is not selected. Axis maximum value. Editable only when autoscaling is not selected. The number format used for the selected axis. Supported formats are listed at the end of MC5 Datalog Viewers help file Enter a title for the selected axis.
Animated Zoom
Axis
Axis - Autoscaling - Min - Max - Axis Number Format
- Title
150
MC5 Datalog Viewer
TAB Paging
PROPERTY Paging ON/OFF - Points per Page - Current Page
DESCRIPTION If paging is selected, the graph is divided into several horizontal pages. How many points is displayed per page. A possibility to jump to a certain page. When paging is selected, you can also scroll from page to page as well as to the first and last page using the arrow icons displayed in the lower left corner of the graph window. Whether a title is visible or not. The title text to be shown in the graph.
Title
Title Visible - Title text
Channel Properties
The property setting window for each channel can be opened clicking on the line in the graph legend. The following settings are available:
PROPERTY Axis control DESCRIPTION The channel can be assigned either to the left or the right axis. By default all channels are assigned to the left axis. Here you can change the color of the line if the default color does not suit your needs. A possibility to change the line width. The default width is 2. Give the Channel a more descriptive name.
Line color Line width Series name
Zooming
To zoom in, drag you mouse from the upper left corner to the lower right corner of the area to be zoomed in to. The important thing is that your mouse moves from left to right. You can scroll the zoomed area by selecting the secondary button and dragging desired direction. To zoom back to the original size, drag your mouse from right to left with a slight upward or downward movement.
Printing the Graph

To print the graph, select the Print Chart option from the toolbar button or use the option in the File menu. A standard print dialog appears for choosing the printer.
151
Appendix 4, Safety Information
Appendix 4, Safety Information

Please read carefully the following instructions and specifications before using the calibrator and its accessories in hazardous areas. Also read the warnings available in Part A of this manual.
MC5-IS Input Parameters

For all connections in both the ET module and the E module.
1 15 Ui, V 30 Ii, mA 215 Pi, W 1 Ci, nF 5 Li 0
Output Parameters
Connections Using ET Module Terminals Only
OUTPUT section
OUTPUT (9 - 10) Uo, V 16 Io, mA 24 Po, mW 145 Co, F 0.45 Lo, mH 50
qL`===fkqK=og
5
oI=oqa
7
Q==~
9
sI=I I=
Simple connections in SENSOR MEASURE & SIMULATE section Uo, V Io, mA Po, mW Co, F Lo, mH
T/C INT. RJ (1 - 2) T/C, Low V (3 - 4) R, RTD (5 - 6) 1.5 1.5 1.5 10 10 10 4 4 15 100 100 100 100 100 100
qL`I=i=s=
1
qL`= tfobp= lkiv
4 2
6
~L
8
P==~
10
= W= r NS=s = fW= OQ=^ = mW= NQR=t lrqmrq bq
pbkplo==jb^prob==C==pfjri^qb
Combined connections in SENSOR MEASURE & SIMULATE section (applies to all other connections in the SENSOR MEASURE & SIMULATE section than the ones mentioned in the table above).
1, 2, 3, 4, 5, 6, 7 & 8 U o, V 3 Io, m A 30 P o, m W 20 C o , F 100 L o, m H 30
152
Safety Information
Connections Using E Module Terminals Only

Simple connections, i.e. between COM (14) and one other terminal.
HART - Com (11 - 14) Imeas/sink - Com (12 - 14) V, - Com (13 - 14) Low V - Com (15 - 14) Uo, V 1.5 1.5 1.5 1.5 Io, mA 10 10 10 10 Po, mW 4 4 4 4 Co, F 100 100 100 100 Lo, mH 100 100 100 100
= mW= NQR=t jb^prob
11
e^oq
13
I=~L
12
sI====I==
14
`
15
i=s
Combined connections (applies to all other connections in the E module except the ones mentioned in the table above).
11, 12, 13, 14 & 15 Uo, V 3 Io, mA 10 Po, mW 4 Co, F 100 Lo, mH 100
Other Type of Front Panel Connections

For all other type of front panel connections: Add the parameters of all simple connections that are part of the intended combined connection.
Ex Approvals
ATEX
IEC Ex ia IIC T4 Ga (Ta = -20 50 C) IECEx VTT 07.0002X
0537
II 1 G
EEx ia IIC T4 (Ta = -20 50 C) VTT 07 ATEX 033X
Special Conditions for Safe Use

The permissible ambient temperature range is -20 C Ta + 50 C. The calibrator shall only be used with rechargeable battery pack type RB8412-IS. The battery pack shall not be charged in a hazardous location. Use only Beamex charger type BC14-IS for charging. The RS232 connection can be used in safe area only. The EXT-IS connection shall only be connected with the EXT-IS module, external pressure calibration module. The calibrator may be used with auxiliary hand held mechanical pressure calibrator pump type PGM. The surface of the external pressure module and the calibrator pump contains light metal, so the user shall be aware of possible impact or friction sparks when using these auxiliary devices. The connection cable of the external pressure module as well as the pressure measurement hose are non-conducting material, so the user shall be aware of dangers of ignition due to hazardous electrostatic charges. Due to electrostatic discharge hazard, do not affix any stickers larger than 4 cm2 (0.62 in2) to the calibrator.
153
Appendix 5, Index
C
Calibration Adjustment 100 As Found 100 As Left 101 Autocapture Feature 109 Automatic 108 Deleting the results 125 Examples 109 Generally 98 Instrument adjustment 118 Instrument Window 105 Maintaining the Instrument Database 119 Manual 108 Phases 99 Procedure, defined 106 Required modules 102 Saving the results 107 Selecting the Instrument 104 Calibration Results Deleting 125 Viewing 124 Calibrator configuration, see Settings 74 Change Rate 52 Charger 11, 29 Cleaning MC5 30 Compensation loop 94 Configuring the Calibrator, see Settings 74 Connections 4 COMP/PRT Interface 6 External pressure modules 5 Internal pressure modules 5 Contrast 8 Copying an instrument 120 Creating Instruments 119 Current measurement 39 Current Sink 58
D
Data Logging Configuring 83 Starting 84 Transferring data to a PC 85 Viewing Results 85 Deleting Instruments 123 Deviation measurement 53 Difference measurement 54 Display Contrast 8 Display Mode 77 Error Display 79 Percentage 79 Scaling 78
Appendix 5, Index
2
2-wire system 94
3
3-wire system 93
E
Editing fields 20 Electrical and Temperature module (ET) 7 Electrical limit switch calibration 116 Electrical module (E) 6 Error Display 79 Error situations in thermocouple measurement 92 Examples of Instrument Calibration 109 External Devices Calibration Mode 110 External pressure modules 5 External Reference Junction 90 Extra Info data row 17
4
4-wire system 93
A
Acknowledging alarms 72 Adding Instruments 119 Additional Data Rows 17 Adjustment 100, 118 Alarms Acknowledging 72 Volume setting 75 As Found calibration 100 As Left calibration 101 Autocapture Feature 109 Automatic calibration 108 Auto-Off Delay 75
B
Basic Mode, defined 33 Battery Pack 12 Binary Signal Detection 43
154
Index
F
Filtering 53 Fine Tuning 57 Firmware Basic Mode 15 Editing fields 20 Function Keys 18 General description 14 Key Lock 20 Menus 18 Status bar 17 Updating 14 User Interface 17 Frequency generation 62 Frequency measurement 46 Function Keys 18
K
Key Lock 20 Keyboard, defined 8
P
Parallel functions in MC5 96 Percentage 79 Pressure Module names 88 Pressure Types 87 Square rooting instruments 88 Pressure measurement 37 Pressure module, zeroing 38, 81, 82 Pressure sensor/transmitter calibration 110 Pulse generation 63 Pulse measurement 47
L
Limit Switch test 44 Line Frequency 75 Locking the keypad 20
M
Maintenance, see Settings 74 Manual calibration 108 Maximum value 52 MC5 recalibration 29 Measuring Current 39 Frequencies 46 General description 35 Limit Switch test 44 Pressure 37 Pulses 47 Resistance 42 Switch State Detection 43 Temperatures (RTD sensor) 48 Temperatures (T/C) 49 Using the E module 39, 40, 46, 47 Using the ET module 40, 42, 48, 49 Voltages 40 Menus 18 Min/Max value 52 Minimum value 52 Modules 23
G
Generating (see also Simulating) Changing the generated signal 57 Current Sink 58 Fine Tuning 57 Frequencies 62 Pulses 63 Using the ET module 60, 62, 63 Voltages 60
R
Ramping 69 Recalibration 29 Redundant measurement 55 Reference Junction External 49, 65, 90 Internal 7, 49, 65, 89 Modes 90 Module 7 Required modules when calibrating an instrument 102 Resistance Measurement 42 Resistance simulation 64 Resolution 53 RTD sensor simulation 64
I
Instrument adjustment support 118 Instrument Database 119 Calibration Instructions Page 123 Calibration Settings Page 122 Deleting Instruments 123 General Data Page 120 Instrument Input Page 121 Instrument Output Page 121 Instrument Window 105 Internal pressure modules 5 Internal Reference Junction 89
N
Neck support strap 13
O
Operational Sections 4 Options 23, 24
155
Appendix 5, Index
S
Safety 25 Saving calibration results 107 Scaling 78 Second Port 54 Selecting the instrument to be calibrated 104 Service 29 Settings Auto-Off Delay 75 Date Format 75 Language 75 Line Frequency 75 Temperature Scale 75 Temperature Unit 75 Time and Date 76 Time Format 75 Volume settings 75 Simulating a Switch 82 a Transmitter 81 Simulating (see also Generating) Resistance 64 RTD sensors 64 Thermocouples 65 Simultaneous measurement/generation/ simulation 96 Software 14 Special Display Mode 77 Special Generations 67 Ramping 69 Stepping 67, 68 Special Measurement data row 17
Special measurements 51 Change Rate 52 Deviation measurement 53 Difference measurement 54 Maximum value 52 Min/Max value 52 Minimum value 52 Redundant measurement 55 Special Filtering 53 Special Resolution 53 Stand 13 Starting MC5 14, 32 Status bar 17 Stepping 67, 68 Support 13 Support for instrument adjustment 118 Switch Simulation 80 Switch State Sensing 43
U
Unpacking 3 Updating the firmware 14 User Interface 17
V
Viewing 8 Viewing Calibration Results 124 Voltage generation 60 Voltage measurement 40
W
Warnings 26 Wrist strap 13
Z
Zeroing a pressure module 38, 81, 82
T
Temperature indicator calibration 114 Temperature Measurement RTD sensor 48 Thermocouple 49 Temperature recorder calibration 114 Temperature sensor calibration 112 Test Diode, measurement parallel to a 95 Thermocouple simulation 65 Transmitter Simulation 80 Troubleshooting thermocouple measurement 92
156

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INSTRINSICALLY SAFE MULTIFUNCTION CALIBRATOR

MC5-IS Modularity and Options 23

Part B, Startup and Basic Operation

Startup Procedure ................................ 32 Basic Mode, Defined ............................ 33

Alarm Limit Settings

Part C, Advanced Operation and Configurations

Settings ................................................ 74 Setting Time and Date ......................... 76

Viewing Calibration Results

148 152 154

Fax Internet: E-mail:

1. Name of the product you give feedback of:

Size (tick one)

Things discussed in Part A:

An introduction to what MC5-IS is

About This Manual

Unpacking and Inspection

More comprehensive specifications are available in Appendix 2.

Operational Sections and Connections

The Upper Panel

The RS232 Connector on the Left Side of MC5-IS

The Front Panel

The changed setting is automatically saved as default settings.

About the Charger and the Charging Procedure

Removing/Replacing the Battery Pack

Support for Table Top Use

The Wrist Strap and the Neck Support Strap

In s tr u m e n t A d ju s tm e n t In s tr u m e n t C a lib r a tio n V ie w in g th e R e s u lts

C o n fig u r in g th e C a lib r a to r S e ttin g T im e a n d D a te A d ju s tin g th e C a lib r a to r

The following chapters briefly describe each main function.

is th e fo c a l p o in t o f s tru c tu re . n c tio n s a r e in D /M e n u s . , g e tity e tu e tu n e a n p o p m r a te o r s im u la te , d P o rt fro m r e n u .

The User Interface

A d d itio n a l in fo r m a tio n In d ic a to r fo r m u ltip le m e n u p a g e s P o p -u p lis t P re s e n t s e le c tio n

The Status Bar

The Function Key Bar

The Display Area

is th e fo c a l p o in t o f s tru c tu re . n c tio n s a r e in D /M e n u s . , g e tity e tu e tu n e a n p o p m r a te o r s im u la te , d P o rt fro m r e n u .

> 0 .5 0 > 0 .3 0 < 0 .1 0 < 0 .1 0

MC5-IS Modularity and Options

MC5-IS Modularity and Options

Internal Pressure (1 Modules (P1, P2 and P3)

External Pressure (1 Module connector (PX1) Electrical Module (E)

Electrical and Temperature Module (ET)

Internal Reference Junction Module (RJ)

Other Connectable Devices

Ex Information and Approvals

Safety Precautions and Warnings

Warnings Concerning the use of Electrical Modules (E and ET)

General Warnings Concerning Pressure Measurement

Warnings Concerning High Pressure

The Battery Charger

Cleaning the Contacts of the Internal Reference Junction Module

Startup and Basic Operation

Things discussed in Part B:

What happens during the

Measuring signals and doing

Generating/simulating signals. Step and Ramp functions. Alarm limits.

Startup and Basic Operation

Basic Mode, Defined

Startup and Basic Operation

P re s s u re P 2 :IN T 2 0 C /-1 .0 0 0 0 ...2 0 .6 8 4 0 b a r g g a u g e b a r

*) Available options depend on the installed modules.

Startup and Basic Operation

Using Internal Modules