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D E S I G N F E AT U R E S :
In solving the problems of long lead-times, high weight and inte solutions that reduce risk & cost, and improve performance, for exceptional performance, value for money, long service life and
As a result of its development work and with the active support and cooperation of some of the worlds leading suppliers of resin systems, polymetric engineering materials having excellent instrinsic strength over a broad range of temperatures have been formulated. Various types of bre reinforcement, UV inhibitors and re retardent additives have been incorporated to meet demanding environmental and service requirements. Signicant work has been carried out resulting in the successful modication of established moulding methods to provide a reliable and consistent production process utilising low pressure feeds. All this has been made possible through the continuous commitment of a multi-disciplinary team representing composite material scientists, design engineers, computer simulation specialists, metallurgists, production engineers, toolmakers, moulding experts, machinery designers, and valve designers - each making their contributions from Industrial and Academic Centres of Excellence. An intensive, 7 year programme has bought Advanced Valve Technologies to the stage where an outstanding range of high performance buttery and ball valves and other uid handling valves and ttings are being manufactured. Additionally our ongoing R&D Programme ensures that the most Effective designs and materials are available, whatever the service conditions.
rnal & external corrosion resistance AVT continually develops customers all over the world. Wherever valve selection is based on light weight, AVT reinforced composite valves are the natural choice.
D E S I G N F E AT U R E S :
Actuation
Operator Design Corrosion resistant lightweight, lockable levers with 7 intermediate stops are standard. Mounting accommodates ISO Standard gear operators and actuators. Corrosion resistant stem extensions for buried service made to customer requirements. First Degree Off Set The off set between the seat face and the shaft axis makes the 360 seat possible ensuring bubble tight sealing even in high cycling applications.
Full Flange Face Body for reduced flange cost. AVT Valves do not require the use of heavy duty flanges when used with GRE pipe systems. They can be fitted as direct replacements for all metal valves of the same specification. Also available in tapped lugged
Shafts Sealed with a multi "O" ring system that ensures long life bubble tight even in high cycling applications without the need for maintenance. Hastelloy non wetted shaft as standard, with 316 and Titanium optional.
Second Degree Off Set The off-set of the shaft with respect to the axis of the bore combined with the first degree of off-set ensures that the sector of the seat sealing surface that passes through the sealing face is effectively cleared from contact by a very small angular motion. The introduction of this second degree of off set reduces wear and break out torque.
Disc / Seat Design This disc design takes advantage of the inherent strength of the resin systems to limit the overall thickness of the disc, thereby reducing the restriction of flow to a practical minimum when the valve is fully opened. The seat is secured to the disc by a moulded retaining plate. Leakage behind the seat is prevented by a secondary seal moulded on the inside diameter of the seat.
One Piece Shaft Assembly and unique shaft/disc connection eliminates flutter for improved flow and noise reduction. Shaft designed as non-wetted, blow out proof. Every valve body tested to 600 psi (40 bar) Cutaway View
R M N P
Mounting
K 4 8 8 8 12 12 L 3.5 3.5 5 6.3 6.3 6.3 M 2.75 2.75 4 4.9 4.9 4.9 N 0.35 0.35 0.475 0.5 0.5 0.5 P 4 4 4 4 4 4 R F07 F07 F10 F12 F12 F12
Lever
S 8 12 16 24 25 25 T 2.12 2.12 2.12
Weight
kg 3.82 4.82 9.40 lbs 8.42 10.63 20.72 32.63 46.30 72.75
Refer to individual specification sheets for ANSI 300, DIN, ISO and PN standards that are available.
To allow for variations in break torque due to pressure and viscosity variations, it is recommended that actuators capable of developing forces a minimum of 30% greater than the above are used. Higher safety factors may be required in some applications. e.g when operations are infrequent. CV Values
Disc position - Degree Open Valve 3/80mm 4/100mm 6/150mm 8/200mm 10/250mm 12/300mm 10 7 11 30 52 82 118 20 18 31 79 136 216 311 30 35 60 156 271 431 619 40 53 92 240 413 656 944 50 85 148 385 661 1050 1509 60 118 207 541 927 1475 2120 70 173 301 787 1350 2146 3087 80 229 399 1043 1790 2845 4091 90 278 485 1267 2174 3457 4971
Note: Specifications are subject to alteration. Please refer to our website, advalve.com for design updates.
D E S I G N F E AT U R E S :
Ball Valves - Corrosion resistant, resafe (optional) full port ball valves
Operator Design Corrosion resistant, lightweight, lockable levers are offered for all Ball Valves up to 150 mm (6 inch). Standard gearboxes can be fitted on to the valve. Actuation Any standard actuator can be fitted including ancillary equipment such as switch boxes, solenoids, beacon indicators, etc. Standard Mounting Pad Energised Chevron or O ring seal Maintenance free Stem Blow-out proof design, non-wetted composite shaft with 316ss Hastelloy C-276 core as standard. Titanium and 316 stainless steel materials are optional either encapsulated or bare metal. Seating System Bubble tight sealing. Available in virgin PTFE seats, glass filled PTFE, carbon filled PTFE, PEEK, Super Teflon TFM or custom. Every Valve Body Tested to 600psi (40 bar) Full Port For maximum flow rate
Cutaway View
Multi Viton O ring shaft seals for multi-cycle maintenance free use and low operating torque.
PTFE chevron packing combination stem sealing system with energiser. A parallel O ring backup. A parallel motion adjuster applies even pressure on the chevron pack for simpler and quicker adjustment.
K (PCD)
P N (QTY) M (THREAD)
R CONSTANT
E D A
Mounting
K n/a 2.44 2.44 2.44 2.75 5.11 5.11
(mm)
Lever
M n/a 12x24 NC 12x24 NC 12x24 NC
1
Weight
R n/a 2.12 2.12 2.12 2.12 2.12 2.12 kg 2.20 4.30 5.80 10.32 18.18 44.00 lbs 4.85 9.48 12.79 22.75 40.08 97.00
N n/a 4 4 4 4 2 2
P n/a 8 8 8 12 16 16
53.48 117.90
Refer to individual specification sheets for ANSI 300, DIN, ISO and PN standards that are available. Break Torque Ratings
1/25mm Chevron
Inch-lb 0 Bar 5 Bar 10 Bar 20 Bar 75 84 97 123 Nm 8.5 9.5 11 14
1.5/40mm Chevron
Inch-lb 79 97 168 221 Nm 9 11 19 25
2/50mm Chevron
Inch-lb 88 132 221 345 Nm 10 15 25 39
3/80mm Chevron
Inch-lb 97 318 743 1327 Nm 11 36 84 150
4/100mm Chevron
Inch-lb 106 584 1002 2124 Nm 12 66 120 240
6/150mm Chevron
Inch-lb 1003 1422 2114 4193 Nm 113 160 238 473
8/200mm Chevron
Inch-lb 1003 1422 2114 4193 Nm 113 160 238 473
To allow for variations in break torque due to pressure and viscosity variations, it is recommended that actuators capable of developing forces a minimum of 30% greater than the above are used. Higher safety factors may be required in some applications. e.g when operations are infrequent.
Note: Specifications are subject to alteration. Please refer to our website, advalve.com for design updates.
Max Long Term Temperature C/F** Disc Material Shaft - Standard Elastomer - Standard Rated Pressure Manufacturing Body Test Pressure Burst Safety Factor (minimum) vs. rated Shutoff Flange Configurations Approvals & Accreditations Other Standards
High Performance Butterfly - Double Offset (eccentric) Shaft & Disc 3 (80mm) - 12 (300mm) AVT530 AVT520 AVT550 Composite Proprietary Composite Epoxy Composite Filled Novolac Filled Resin Filled Resin System Resin System System 120C / 248F 140C / 284F 120C / 248F AVT530 AVT520 AVT550 316 SS Viton B & F 10 Bar 16 Bar 20 Bar 150 psi 240 psi 40 Bar 40 Bar 40 Bar 600 psi 600 psi 4 times 4 times 4 times* 4 times 4 times Bubble Tight / Class 6 API 598 / BS-6755 Full *ANSI 150, ANSI 300, DIN, BS, ISO, drilled through (Wafer) Full *ANSI 150, ANSI 300, DIN, BS, ISO, lugged (Tapped) TV, Lloyds, ABS, CE PED Cat 3 (H), ISO 9001, Firesafe API 607 ANSI B16-5, MSS SP-68, ANSI B16-10 300 psi 600 psi 4 times*
Options
Shaft Options Elastomer Options Titanium Grade 5 and Hastelloy C EPDM, Viton B, Viton F, Nitrile NBR others by request
Max Long Term Temperature C/F** Ball Material Shaft - Standard Seats - Standard Elastomer - Standard
Full Port Ball Valve - Floating Ball 1 (25mm) - 8 (200mm) (1- 6 full port, 8 is standard port) AVT530 AVT520 AVT550 Composite Proprietary Composite Epoxy Composite Filled Novolac Filled Resin Filled Resin System Resin System System 120C / 248F 140C / 284F 120C / 248F AVT530 AVT520 AVT550 316 SS Encapsulated in body material Super PTFE TFM, Virgin PTFE Viton B & F
Options
Shaft Options Elastomer Options Seat Options Rated Pressure Manufacturing Body Test Pressure Burst Safety Factor (minimum) vs. rated Shutoff Flange Configurations Approvals & Accreditations Other Standards
* Not applicable to all sizes, please contact AVT for details. . ** Subject to media.
Titanium Grade 5 and Hastelloy C with or without encapsulation in body material Viton F, EPDM, all PTFE Encapsulated Viton B, NBR, Custom Glass filled PTFE, Carbon filled PTFE, PEEK, Custom 10 Bar 16 Bar 20 Bar 150 psi 240 psi 300 psi 40 Bar 40 Bar 40 Bar 600 psi 600 psi 600 psi 4 times 4 times 4 times* 4 times 4 times 4 times* Bubble Tight / Class 6 API 598 / BS-6755 Full ANSI 150, ANSI 300, DIN, BS, ISO TV, Lloyds, ABS, CE PED Cat 3 (H), ISO 9001, Firesafe API 607 BS-6755, ISO 5208, API 598, ANSI B16-10, B16-10, B16-5, MSS SP-68
SEATS
0 1 2 3 4 Old style part number Virgin PTFE seats Glass filled PTFE seats Carbon filled PTFE seats EPDM seats 5 6 7 8 Viton B seats Viton F seats PEEK seats Nitrile NBR seats
BODY MATERIALS
3 5 7 Novolac, Glass reinforced system AVT520 Epoxy (Aromatic Amine) Glass reinforced system AVT530 Epoxy Glass reinforced system AVT550 Firesafe
DISC/BALL MATERIALS
03 05 07 Novolac, Glass reinforced system AVT520 Epoxy (Aromatic Amine) Glass reinforced system AVT530 Epoxy Glass reinforced system AVT550 Firesafe
SHAFT
1 2 4 Stainless Steel 316 encapsulated Stainless Steel 316 Titanium encapsulated 5 7 8 Titanium Grade 5 Hastelloy encapsulated Hastelloy
1 0 2 1
1 0 0 0 5 0
1 6 1 2
5 5 1 5
0 5 0 5
R R
8 7
Ball
SULPHURIC ACID
Butterfly
1 0 2 1
1 0 0 0 5 0
1 6 1 2
5 3 1 3
0 3 0 3
R R
2 1
Ball
SEAWATER/BRINE
Butterfly
1 0 2 1
1 0 0 0 5 0
1 6 1 2
4 5 1 5
0 5 0 5
Q Q
5 5
Ball
SIZE
Chemical Plants
Product lines, Potable water Lines , Waste water lines, Efuent Lines, Drains, Vent Lines, Sewage systems, Fire Mains, Condensate return lines, Deluge systems, Sludge lines, Brine transmission, Corrosive Liquid transmission, Compressed air lines
Miscellaneous Applications
Dockside Services, Airport fuel, lubrication oil, water, sanitary sewage drainage and other services, Emergency water purication and distribution, Aquariums, Fish Farms, District Heating, Marshland drainage, Electro-planting plants , Potable and irrigation water distribution, Storm and ood water drainage, Fire mains
BAR
PSI
Pressure
200
Weight (lb)
150
AVT
100 50 0
Steel
40 105
60 140
80 175
100 210
120 250
140 285
160 320
180 355
200 392
32
70
F C
20
Temperature
1.5
100
50%
90% 3050%
similar 50%
75% 30%
Pressure-Temperature profile for lined metal vs. AVT530 reinforced composite valves
300
Pressure psi
AVT
Pressure psi
355
Nil-Cor figures based on Nil-Cor 300 Series Graphite Reinforced Technical Specifications 7/24/02, Catalog 322
Please note, AVT520 Resin is not recommended for long term temperatures above 140C/285F Pressure-temperature curves based on nominal media.
Local Representative
Thanet Reach, Millennium Way, Broadstairs, Kent, CT10 2Q. England Tel:+44 (0)1843 600000 Fax:+44 (0)1843 600333 Email: tech.sale@advalve.com www.advalve.com
392
Temp F
210
250
PP
FEP
140
PFA
105
285
320