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With the patented, self-cleaning hexagonal threads, any radius from 1.00 m upwards can be set.
Spray formwork on all sides with PERI Bio Clean before every use. Spray back of formwork with water immediately after concreting. This reduces the amount of cleaning work. When forming, always begin at an interuption in the course of the wall. Take account of the wall thickness as it is one of the factors deciding whether the compensation timber is to be inserted into the outside or inside panel. (see Table)
RUNDFLEX
The modular construction system for radii from 1.0 m upwards
RUNDFLEX panels
Permissible fresh concrete pressure 60 kN/m Pre-assembled and complete with Fin-ply formlining (coated) Width Height 0.60 m
Panel complete with Crane Eye 24 (2x)
442 620
Only use as many ties as are necessary. Always seal unused tie holes with plugs 20/24, Item No. 030300. Note: RUNDFLEX panels must be positioned opposite each other in the panel axis.
Without exception, all current safety regulations must be observed in those countries where our products are used.
Outside 85 / Inside 72
Radii 1.00 m Formlining 2 x 9 mm
Single-sided forming
e.g. with brace frame SB-B for concreting heights up to 3.60 m. (Additional information is available in the PERI Tables as well as the Brace Frame SB brochure) Distribution waler SB-B Brace Frame
50
A 2500 I 2400
47
A 1280 I 1232
1.20 m 1 waler
296 27 460
25 1218
A 2500 I 2400
A 1280 I 1232
1.20 m 2 waler
25
296
1218
Panel A 250 x 120 2R Item No.: 102856 Weight kg.: 241.0 Panel I 240 x 120 2R Item No.: 102855 Weight kg.: 227 .0
Panel A 128 x 120 2R Item No.: 102854 Weight kg.: 134.0 Panel I 123 x 120 2R Item No.: 102853 Weight kg.: 126.0
Panel A 85 x 120 Item No.: 020820 Weight kg.: 96.3 Panel I 72 x 120 Item No.: 020830 Weight kg.: 76.0
31 33
27
460
A 2500 I 2400
A 1280 I 1232
A 850 I 722
2.40 m
25
Panel A 250 x 240 Item No.: 021840 Weight kg.: 358.0 Panel I 240 x 240 Item No.: 021850 Weight kg.: 343.0
Panel A 128 x 240 Item No.: 021940 Weight kg.: 200.0 Panel I 123 x 240 Item No.: 021950 Weight kg.: 190.0
Panel A 85 x 240 Item No.: 020840 Weight kg.: 142.0 Panel I 72 x 240 Item No.: 020850 Weight kg.: 118.0
460
1184
2402
min. R
= 1.00
A 2500 I 2400
27
3.00 m
Panel A 250 x 300 Item No.: 021400 Weight kg.: 432.0 Panel I 240 x 300 Item No.: 021410 Weight kg.: 416,0
1776 2994
Panel A 128 x 300 Item No.: 021420 Weight kg.: 248.0 Panel I 123 x 300 Item No.: 021430 Weight kg.: 239.0
Panel A 85 x 300 Item No.: 020860 Weight kg.: 180.0 Panel I 72 x 300 Item No.: 020870 Weight kg.: 155.0
The RUNDFLEX panels are connected to the SB-A0, A, B or C brace frames with the waler connector, Item No. 025760 and K-wedge, Item No. 024250.
25
3.60 m
Panel A 250 x 360 Item No.: 021880 Weight kg.: 533.0 Panel I 240 x 360 Item No.: 021890 Weight kg.: 510.0
3586
Panel A 128 x 360 Item No.: 021960 Weight kg.: 298.0 Panel I 123 x 360 Item No.: 021970 Weight kg.: 283.0
Panel A 85 x 360 Item No.: 020880 Weight kg.: 211.0 Panel I 72 x 360 Item No.: 020890 Weight kg.: 176.0
Formwork panel thickness approx. 37 cm Used when conned working conditions do not allow a larger panel thickness with the distribution waler. (Tie proportion approx. 0.75 to 0.95 m wall/tie)
460
1184
1184
25
Panel connections
Ensure that the vertical centre lines of the inside and outside panels are positioned oposite each other before connecting them. Insert compensation walers up to a maximum 10 cm wide between the external and internal panels according to the tables. It may be necessary to cut compensation walers to a taper for smaller radii. Attach BFD alignment coupler and hammer in tightly.
Height extensions
RUNDFLEX panels can be extended in 60 cm increments. The panels can be extended horizontally or vertically. One extension splice 24-2 is always tted to each girder joint. Assembly is carried out on the ground: position the panels. insert splices into the lattice of the girders.
T-junctions
RUNDFLEX and TRIO can be combined to shutter T-junctions. With standard wall thicknesses, the 90 cm wide TRIO panel and two articulated or internal corners are used.
Stopend formwork
With conventional stop ends. Important: Without distribution waler on the last 2 pairs of girders due to uneven load distribution. With TRIO stopend panel and centre piece with water bar.
Stopend panel from the TRIO product range for continuous reinforcement and installation of water bars. Centre piece for wall thicknesses from 20 to 40 cm and concrete coverings of 25 or 50 mm.
Adjustable Spindle 500 is only required on the joint between panels when moving panel units. When using the I 72 panel, the adjustable spindle 210 must be used on panel joints if the radius is smallet than 2.00 m, and a wall thickness of 25 cm (see Table: Compensation Timber Widths). Note: Always insert the adjustable spindles with the yellow chromated parts facing the same direction. The same turning direction guarantees a more efcient working procedure.
Steel Waler SRZ 120 Item No.: 010030 Number in accordance with T-walers
Note: When setting, always turn the spindle the same number of times. This ensures that the panels are adjusted accurately and evenly. If necessary, mark the position of the spindle with a dot of paint.
Note: Extended RUNDFLEX panels may only be erected in one piece up to a height of 7 m. For larger wall heights, extensions must be carried out .80 vertically. If transported vertically, higher units can also be moved. Pay attention to the bearing capacity of the crane splice.
Alignment Coupler BFD Item No.: 023500 Number in accordance with panel connections Formula for calculating s s = r (1-cos 2 ) b= 2r sin
2
Note: Dimension s is dependent on the radius. In the example shown with radius r = 10.30 m, s = 10 mm. Extensions are carried out with the extension splice 24-2 Item No.: 024480
Wingnut Pivot Plate DW 15 Item No.: 030370 Hook Tie DW 15 Item No.: 023650 Stopend Panel Outer Piece AT Stopend Panel Centre Piece MT or MTF
Lifting unit
The radius template is placed on the formwork girders to check that the curvature is as specied. Pre-cut radii templates are available from PERI. Insert adjustable spindles 500 into the T-walers and secure with cotter pins 5/1. 3.60 Number of alignment couplers required per panel joint Note: Only one BFD coupler is required for extensions with the 120 panel. With extended units, always attach one BFD alignment coupler to the panel joint. 2.40 4.80 4.20
1.20
m 14.5 c
60 cm height increments 7.80 Note: For extensions with the 3.00 m high panel, these must always be connected at the top otherwise the permissible fresh concrete pressure has to be reduced. Additional height combinations to those shown are possible. 5.40
3.00 2.40
0.20 0.25 0.30 0.35 0.40 0.20 0.25 0.30 0.35 0.40 60 56 52 48 45 42 36 31 27 23 19 16 13 11 8 6 4 2 0 2 3 4 6 7 8 9 10 11 12 13 14 15 16 16 17 18 18 19 20 20 21 22 23 24 25 26 27 28 28 29 30 30 31 31 32 32 33 33 33 34 34 85 79 75 70 66 62 55 49 44 39 35 31 27 24 21 18 16 13 11 9 7 5 4 2 1 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 18 19 20 21 22 23 24 25 26 26 27 28 28 29 29 30 30 31 31
1.10 1.20
Item No. 099540 They are normally cut for the rear side (girder) of the formwork. External formwork: = radius of concrete + 26.5 cm (GT 24 girder, 21 mm formlining, 4 mm betoplan)
0.60
3.00
BA = Compensation timber width on the outside panel [mm] BI = Compensation timber width on the inside panel [mm]
Ausgabe 05/2007
3.60 3.00
2.40
1.20 0.60
Alignment Coupler BFD Item No. 023500 Internal formwork: = radius of concrete - 26.5 cm (GT 24 girder, 21 mm formlining, 4 mm betoplan)
Ready-to-use RUNDFLEX panel Complete with push-pull-props, kicker braces, crane splice 24 and concreting scaffold with guardrails.
3.53 2.73 2.19 1.82 9.7 2.1 1.2 1.0 9.7 2.3 1.6 1.2 9.8 2.2 2.0 1.5 9.8 2.2 2.4 1.8
Fig. 2
0.8 kN/m2
For xing the base plates. Anchor Bolt PERI MMS 20x130 Item No. 103606
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 100 10 90 110 18 150 30 192 96 220 21
Bruchlastmitte
in 2 Tage altem ungerissenem Beton bei erreichter Festigkeit w 10 N/mm2 Betonfestigkeit w 10 N/mm2 Beton ungerissenen
Fig. 1
y
*If neccessary, the distances must be adapted to the existing formwork system. A maximum force of 11.3 kN is to be transfered into the building at the base of the push-pull prop for the given width of inuence. Wind loads: h < 8 m = 0.5 kN/m2 8 m < h < 20 m = 0.8 kN/m2
Technische Daten Ankerlnge Klemmstrke Verankerungstiefe Bohrtiefe Bohrer (Hammerbohrer DIN 8035) Max. Anzugsdrehmoment Schlsselweite Abstand Randabstand Mindestbauteildicke Durchgangsloch im zu befestigenden Teil L tfix hO dO SW a ar d db
Fmax [kN]
34,8
hnom [mm]
Sicherheitsbeiwert s = 4
8,7 8,7
MDmax [Nm]
FAV
60
FAV
Sicherheitsbeiwert s = 4
13,7 13,7
60
60
x2 x1
a a
ar
a a
tfix hnom SW 30
33 27 21 16 11 6 2 2 5 8 11 14 16 19 21 23 25 27 29 31 33 34 36 37 39 40 41 43 44 45 46 48 51 53 55 57 58 60 61 62 64 65 66 67 68 69 70 70 71 72 73
63 55 48 42 36 30 25 21 16 12 9 5 2 1 4 7 9 12 14 16 18 20 22 24 25 27 28 30 31 33 34 37 40 42 45 47 49 51 52 54 56 57 58 60 61 62 63 64 65 66 67
93 84 76 68 61 54 48 43 38 33 29 24 21 17 13 10 7 4 2 1 3 6 8 10 12 14 16 17 19 21 22 26 29 32 35 37 40 42 44 46 48 49 51 52 54 55 56 57 58 59 60
94 86 78 72 65 59 54 49 44 39 35 31 27 24 20 17 14 11 9 6 4 1 1 3 5 7 9 10 15 18 22 25 28 31 33 35 38 40 42 43 45 47 48 49 51 52 53 54
95 87 81 75 69 63 58 53 49 45 41 37 33 30 26 23 20 18 15 12 10 8 5 3 1 4 8 12 15 18 22 24 27 29 32 34 36 38 40 41 43 44 46 47 48
98 92 88 83 75 68 61 55 50 45 41 37 34 30 27 25 22 20 17 15 13 11 10 8 6 5 4 2 1 0 1 2 3 4 5 6 7 8 9 10 12 14 15 16 17 19 20 21 21 22 23 24 24 25 26 26 27 27 28
1.30 1.40 94 86 78 72 66 60 55 51 47 43 39 36 33 30 28 25 23 21 19 17 15 13 12 10 9 7 6 5 4 2 1 0 1 2 3 5 7 8 10 11 13 14 15 16 17 18 19 20 21 22 22 23 24 24 25
Panel axis
95 88 81 75 69 64 59 55 51 48 44 41 38 35 33 30 28 26 24 22 20 18 16 15 13 12 11 9 8 7 6 5 4 1 1 3 5 7 8 10 11 12 13 14 15 16 17 18 19 20 20 21 22
3.60
Crane splice 24 The maximum bearing capacity is 700 kg with a crane sling angle of max. 15. Always use in pairs!
Radius inside Ri [m] BAi BAa BAi BAa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa BIi BIa
A 85 outside I 72 inside Wall thickness d [m] 0.20 0.25 0.30 0.35 0.40 21 57 93 63 102 7 40 73 44 79 4 26 56 86 60 93 12 14 42 69 97 45 74 104 19 4 29 55 81 59 86 26 5 19 43 67 71 32 11 9 32 54 58 37 17 1 22 44 41 46 50 53 50 56 53 59 56 62 59 64 61 67 64 69 66 71 68 73 70 75 76 78 79 81 82 83 85 86 87 88 89 90 91 92 92 23 28 32 37 40 44 47 50 53 56 58 60 62 64 66 68 70 71 73 74 76 77 78 80 81 82 83 84 5 11 16 21 25 29 33 36 40 43 45 48 51 53 55 57 59 61 63 64 66 68 69 70 72 73 74 75 14 6 0 6 11 15 19 23 27 30 33 36 39 42 44 47 49 51 53 55 57 58 60 62 63 65 66 67 34 25 18 11 4 1 6 10 14 18 22 25 28 31 34 36 39 41 43 45 47 49 51 53 55 56 58 59
1.00
Ri Ra
0.60
3.00
1.20
BAa BAi
BAa BAi
3.20
Ri
Adjustable Spindle 210 BA = 1Compensation timber width on the outside panel [mm]
y1
BIi
BIi
3.90 4.00
y2
Ra
Ri
BIa
BIa
Adjustable Spindle 500 BI = 1Compensation timber width on the inside panel [mm]
1
0.5 kN/m2
If the width of the compensation timber varies more than 3 mm between the inside and outside, the cut is rectangular.
2.70 2.80
Ra
F RS 1
F RS 2
F RS
Edition 07/2008
Edition 07/2008
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