NH46/47

NH54/55

SPECIAL

Stainless Steel Cylinders

Standard and special designs Food industry applications Oil / water hydraulics Stainless acid proof steel

General:

NH 46/47 is a double acting stainless acidproof hydraulic cylinder. Bore from 25 - 100 mm. Stainless acidproof steel tube.

General:

NH 54/55 is a double acting stainless acidproof hydraulic cylinder. Bore from 25 - 160 mm. Stainless acidproof steel tube.

General:

Cylinder tube: Piston rod:

Cylinder tube: Piston rod:

Stainless acidproof hydraulic cylinder as double- / single acting, plunger and many other varieties. Bore from 25 - 160 mm. Stainless acidproof steel tube.

Cylinder tube: Piston rod:

Centerless ground stainless acid-proof steel, wich is hard-chrome plated min. 20 m. Operation pressure: Max. 150 bar. (water: 70 bar)

Centerless ground stainless acid-proof steel, wich is hard-chrome plated min. 20 m. Operation pressure: Max. 210 bar. (water: 70 bar)

Operation pressure:

Operation pressure:

Centerless ground stainless acid-proof steel, wich is hard-chrome plated min. 20 m. Other materials available on request.. According to requirements

Operation pressure:

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Tel.: +45 97 34 32 00 Fax: +45 96 74 42 97 E-mail: hydraulik@ljm.dk Home page: www.ljm.dk

Stainless steel cylinders

S T A I N L E S S

ewage osmosis processes

rimming plane on ships nti corrosion

Our stainless cylinders are made of acid proof stainless steel in all material. Sealings are from recognised suppliers / make - no matter if the liquid is water or oil. The standard cylinders NH46/47 and NH54/55 can also be used as basic models for special cylinders with various versions of: rod and cylinder mountings bearings and bushings Sealings internal and external positioning sensors integrated non-return and hose burst valves, etc. The cylinders can operate submerged in seawater or in high aggressive environments such as: Marine and offshore applications Pharmaceutical industries Fertilizer plants Chemical industries

n the offshore-, mobile- and food industry o rust

ong lasting fcient alt attack resistent ub sea applications

Built-in valves
LJMs cylinders can be supplied with two types of built-in load holding valves - pilot operated check valves and overcentre valves.

Pilot operated check valve

Cylinders with Build-In Valves

Load control Safety

Overcentrevalve or load holding valve

* Single or dual function. * Two sizes - up to 30 lpm and up to 90 lpm. * Rated for 350 bar. * Available with all types of balancings for proportional and closed centre PCVs, regenerative flow, variations in tank pressure etc. * Different pilot ratios available. * All valve types in each flow size fits the same cavity.

Function (overcentre valve)

The OCV is basically a pilot assisted leak tight relief valve. The pilot pressure will help the cylinder pressure (or the load induced pressure) to open the valve. Each valve has a fixed pilot ratio which determines how much influence the pilot has on the opening of the valve. CE CER CEB Non balanced valve. Part balanced, to be used in systems with closed centre direction valves. Fully balanced, to be used in regenerative systems.

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Tel.: +45 97 34 32 00 Fax: +45 96 74 42 97 E-mail: hydraulik@ljm.dk Home page: www.ljm.dk

Control and safety...

Type of build-in valves

C O N T R O L
and

ustomers requirements ffshore, marine and mobile applications

We easily design special cylinders with build-in valves. Our range of experience includes cylinders build in with: Single overcentre valves Double overcentre valves Non-return valves Hose burst valves

ew designing

est certicate eliability verall high quality

eading manufacturer

S A F E T Y

ecurity ccuracy

ast action xtra features

ough environments ears of experiences

Transducers
As standard the cylinder is delivered wiht one of the types of transducers below. How to choose is depending on what the cylinder has to be used for:

LJMLP: Potentiometer-transducer

Cylinders with integrated transducer

Exact positioning Measuring control

LJMLM: Magnetostrictive-transducer

LJMLI:

Inductive-transducer

Type Principle Manufacture Resolution Non linearity [%] Repeatability Max. velocity [m/s] Temperature range [0C} Temperature coefficient Stroke length, standard Output signals 0-5 V 0-10 V 0-20 mA 4-20 mA BCD-code Binary-code

LJMLP Potentiometer Regal Infinite 0,1 .... 0,025 < 0,013 mm < 2 m/s - 40 to 125 50 - 1000 mm + + + + -

LJMLM Magnetostrictive Balluf 0,001 (%) 0,05 (0,03) < 6m Arbitrary - 20 to 80 < 0,004%/0C 25 - 3890 mm + + + + + +

LJMLI Inductive HF-Jensen Infinite typical < 0,2 (<0,1) < 0,002% Arbitrary - 40 to 125 < 0,03%/0C 50 - 1500 mm + + + + -

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Tel.: +45 97 34 32 00 Fax: +45 96 74 42 97 E-mail: hydraulik@ljm.dk Home page: www.ljm.dk

Exact measurements...
Hydraulic cylinders with integrated position transducers

M E A S U R E M E N T S

easurements

xact positioning nalog, digital and BUS-systems hort set-up time ser friendly esponse and reaction

Combining hydraulics and electronics gives new and greater possibilities for using hydraulic power transmissions. The combination of hydraulic cylinders, transducers and electronically-operated valves are important components for industry to use in solving the demands of productivity and quality. With an intregrated position transducer it is possible continuously to register the position of the piston rod. are important components of modern machine design as they meet the demand, large flexibility in automation jobs. helps simplify machine design and reduce the number of hydraulic components. At the same time, the cylinders have considerable reliability and a long service-life due to the intregrated design which protects against external influences such as shock, dirt and humidity from the environment. gives opportunities to arbitrarily control position, speed and acceleration with precision. In addition, good repeatability with short time response and high frequency is achieved.

legant design any possibilities

Construction

volution in hydraulics umerous possibillites of mounting

est tarting with LJM Hydraulik

The stationary part of the transducer is secured to the endcap of the cylinder and the moveable part is secured to the piston rod of the cylinder. It has to be a hollow piston rod. The position measuring is done when the transducer produces an analogue or digital signal depending on where the moveable part is according to the stationary part which means proportionally to the stroke of the cylinder. The seals in the cylinder are of Teflon which secures that the stick-slip condition at its opimum. At the same time it gives the cylinder a higher effeciency. This is of great importance to achieve an exact position.

Basic version

The fundamental design is based on standard cylinders in the NH series. The smallest diameter of a piston rod is 30mm.

Possibilities/alternatives

Assembly blocks/manifolds for mounting of directional valves. Built in cartridge. Inductive proximity switches. Through piston rod.

Standard Operating pressure Cylinder tube Piston rod Stroke Seals: Accessories Special Operating pressure Cylinder tube Piston rod Stroke Seals Mountings Surface treatment : more than 175 bar in special applications : Honed tubular steel : Centreless ground steel - hard chrome plated and polished : According to requirements : According to requirements : All kind of mountings to customer request : Sand blast, metallized, special coatings and of course in all colors. : max. 175 bar : Honed tubular steel : Centreless ground steel - hard chrome plated and polished : According to requirements : Recognized make : Trunnion mounting

Telescopic Cylinders
Double acting Special designs

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Tel.: +45 97 34 32 00 Fax: +45 96 74 42 97 E-mail: hydraulik@ljm.dk Home page: www.ljm.dk

ELEVATING THE TASK...

T E L E S C O P I C

wo steps with power

Pressure test of assembled double acting telescopic cylinder

xcellent design

Telescopic cylinders - double acting When applications request cylinders with a cobination of long stroke and shourt build-in length the double acting telescopic cylinder is the right choice to make. With a double acting telecopic cylinder controlled motions are possible, for instance in applicatios as: Cranes Mobile lifts Elevators

ong life nergy tandard design ustomer demands verall high quality

owerfull

so 9001 : 2000 manufacturer ylinders for all purposes

Only the sky is the limit...

Inductive Poximity switches

STIK STECKER PLUG BKS - S 20 BKS - S 19

Inductive Poximity switches NH 30 cylinder

18

O-ring

Housingsize: Nominal senzing distance: Operating zone: Supply voltage: Max. current load: Switching frequency: Shortcircuit protected: Material: Max. pressure: Protection class: Workingtemperature

M12 x 1 1,5 mm 0- 1,2 mm 10 - 30 V DC 200 mA 1000 Hz Ja, Yes stainless 500 bar lP 68 -25 +80 Grad C

77 60

General
10 e7 M12x1

High pressure inductive proximity switches for cylinder applications.

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

Examples of applications
Hydraulic cylinders Inductive Poximity switches

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

NH XX

Hydraulic cylinders with integrated position transducers

Hydraulic cylinders with integrated position transducers

Combining hydraulics and electronics gives new and greater possibilities for using hydraulic power transmissions. The combination of hydraulic cylinders, transducers and electronically-operated valves are important components for industry to use in solving the demands of productivity and quality. With an intregrated position transducer it is possible continuously to register the position of the piston rod.

Figure 1. Hydraulic cylinder with integrated position transducer are important components of modern machine design as they meet the demand, large flexibility in automation jobs. helps simplify machine design and reduce the number of hydraulic components. At the same time, the cylinders have considerable reliability and a long service-life due to the intregrated design which protects against external influences such as shock, dirt and humidity from the environment. gives opportunities to arbitrarily control position, speed and acceleration with precision. In addition, good repeatability with short time response and high frequency is achieved.

Applications - possibilities
The LJM series NH XX makes it possible to install intelligent control systems. These cylinders can be used when: - Position control requires high precision and high repeatability, independent of the stroke. - Movements demand a specific and arbitrary velocity profile. - Short set-up time is important. - The movements of several cylinders must be synchronised.

Full stroke

Used stroke

Time

Figure 2. Example of a movement cycle independent of stroke The LJM cylinders series NH can be used in mobile, industry and marine applications.
Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

NH XX

Hydraulic cylinders with integrated position transducers

Examples of applications:
Presses Plastic injection moulding machine Moulding machines Rolling mills Robots Cranes Stabilizers Forest machinery Excavation machinery Heavy construction equipment Bending Machines Harbour ramps Platforms Test equipment Machine tools Agricultural machinery Wind mills Wood working machinery

These integrated transducer cylinders can be used in open as well as closed-loop control systems.
LJM

Figure 3. Basic sketch of a control system

Amplifier Valve LJM Hydraulic cylinder Machine

Position Transducer

Pressure Transducer

Figure 4. Block diagram for a closed-loop control system

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

NH XX

Hydraulic cylinders with integrated position transducers

Construction. The stationary part of the transducer is secured to the endcap of the cylinder and the moveable part is secured to the piston rod of the cylinder. It has to be a hollow piston rod. The position measuring is done when the transducer produces an analogue or digital signal depending on where the moveable part is according to the stationary part which means proportionally to the stroke of the cylinder. The seals in the cylinder are of Teflon which secures that the stick-slip condition at its opimum. At the same time it gives the cylinder a higher effeciency. This is of great importance to achieve an exact position. Basic version
The fundamental design is based on standard cylinders in the NH series. The smallest diameter of a piston rod is 30mm.

Possibilities/alternatives

Assembly blocks/manifolds for mounting of directional valves. Built in cartridge. Inductive proximity switches. Through piston rod.

Figure 5. Hydraulic cylinder with manifold As standard the cylinder is delivered wiht one of the types of transducers below. How to choose is depending on what the cylinder has to be used for: LJMLP: Potentiometer-transducer LJMLM: Magnetostrictive-transducer LJMLI: Inductive-transducer

Transducers

Specifications
Type Principle Manufacture Resolution Non linearity [%] Repeatability Max. velocity [m/s] Temperature range [ C}
0

LJMLP Potentiometer Regal Infinite 0,1 .... 0,025 < 0,013 mm < 2 m/s - 40 to 125 50 - 1000 mm + + + + -

LJMLM Magnetostrictive Balluf 0,001 (%) 0,05 (0,03) < 6m Arbitrary - 20 to 80 < 0,004%/0C 25 - 3890 mm + + + + + +

LJMLI Inductive HF-Jensen Infinite typical < 0,2 (<0,1) < 0,002% Arbitrary - 40 to 125 < 0,03%/0C 50 - 1500 mm + + + + -

Temperature coefficient Stroke length, standard Output signals 0-5 V 0-10 V 0-20 mA 4-20 mA BCD-code Binary-code

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

NH XX
LJM LP

Hydraulic cylinders with position transducer

LJM LM

LJM LI

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

Examples of applications

Hydraulic cylinders with positioning transducer

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

Build-in valves

LJMs cylinders can be supplied with two types of build-in load holding valves - pilot operated check valves and overcentre valves. Pilotstyret operated check valve

Overcentrevalve or load holding valve

* Single or dual function. * Two sizes - up to 30 lpm and up to 90 lpm. * Rated for 350 bar. * Available with all types of balancing for proportional and closed centre PCVs, regenerative flow, variations in tank pressure etc. * Different pilot ratios available. * All valve types in each flow size fits the same cavity.

Function (overcentre valve):

The OCV is basically a pilot assisted leak tight relief valve. The pilot pressure will help the cylinder pressure (or the load induced pressure) to open the valve. Each valve has a fixed pilot ratio which determines how much influence the pilot pressure has on the opening of the valve.

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

Build-in valves
Pilot pressure is calculated as follows:
PP = Relief valve setting - load induced pressure Pilot ratio

I.e. 30 bar is required to open the valve, if the cylinder is subjected to a load greater than 21,000 kgs. the valve opens as a relief valve.

Valve type Overcentre valve

Valve type 1 CE 30 1 CER 30 1 CEB 30

Pilot ratio 2:1, 5:1, 10:1 2:1 5:1 3:1 4:1 4:1 4:1 3:1

l/min 30

CE CER CEB

Non balanced valve. Part balanced, to be used in systems with closed centre PCVs. Fully balanced, to be used in regenerative systems

Pilotoperated checkvalve 4 CK 30 1 CE 90 Overcentre valve 1 CER 90 1 CEB 90 Pilotoperated checkvalve 4 CK 90

90

Build-in valves

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk

Examples of applications

Hydraulic cylinders with build in valves

Lind Jensens Maskinfabrik A/S Kroghusvej 7, Hjmark DK-6940 Lem St. Denmark Home page: www.ljm.dk