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SWINGSTOCK
ECCENTRIC SHAFT
FLYWHEEL
I J
SHIMS
A
B D G
TOGGLE PLATES
PITMAN
TOGGLE BLOCK
TENSION ROD
A B C D E F G H I J K
Swingstock Main frame Cheek plates Fixed jaw Swing jaw Toggle plate & beam Tension rod assembly Bearings Bearing mounts Eccentric shaft Flywheel
The pitman runs on spherical roller bearings Swing jaw pivots with bronze bushes, on a concentric shaft Eccentric shaft actuates a vertical pitman connected to a pair of toggle plates, and is not directly exposed to crushing loads
Note: Crusher output gradations and tons per hour products may
change due to variations in operating conditions and application of the crushing equipment. This information does not constitute an expressed or implied warranty or guarantee, but shows results of test crushing of samples provided by customers. This is guideline information.
Application Data
Customer Phone No. Fax.No MATERIAL Type Loose Bulk Density Compressive Strength Abrasiveness Moisture Content Shape of Material DUTY Capacity Max.Feed Lump Size Min. Feed Lump Size Feed Analysis Product Size Reqd Size % Passing mm mtph mm mm mm % mm % mm % COMPILED BY mm % High % Max Kg/m Mpa Medium Low % Min Contact Person Phone No. Date
NOTES All the parameters referred to above must still take into consideration the actual capacity of the crusher at required settings as the cavity has a volumetric constraint. So correct sizing of a crusher is also inuenced by the actual capacity required. In many cases an oversized crusher needs to be selected to handle the lump size whilst the capacity consideration is less important This is more common in Jaw Crushers The industry standard of rating various size crushers is based on dry limestone with a loose bulk density of 1,6t/m or 100lbs/ft Factors affecting these capacities are excessive moisture, clay content, feeding method, feed gradation, bulk density and crushability
Performance Schedule
SIZE OF FEED OPENING
20
Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.
Screen Analysis
PRODUCT SIZE
300 250 200 180 150
-400 -350 -330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5
100 93 89 85 78 70 63 56 49 40 31 22 20 17 14 11 9 6 4 2 1 100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 3 2 100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 3 2 100 98 91 81 71 60 46 39 32 26 20 15 10 7 5 2 100 98 92 82 70 56 48 39 31 23 17 11 9 6 3 100 92 80 66 58 49 39 28 21 14 11 7 3 100 95 82 73 62 52 41 28 18 14 10 6 100 89 82 72 60 47 33 22 16 11 6 100 96 90 83 70 56 40 25 19 13 7 100 93 81 65 48 29 22 14 7 100 95 80 63 43 30 19 8 100 97 80 54 38 25 12 100 81 61 41 16 100 98 80 60 20
Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Valley on Heavy Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. When crushing Ferro Chrome ignore all above information and consult with Osborn Head Office. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.
Screen Analysis
PRODUCT SIZE
200 180
-400 -350 -300 -250 -200 -180 -150 -130 -100 -75 -50 -40 -25 -20 -10 -5
100 97 92 78 68 59 44 32 21 13 9 6 4 2 1 100 95 89 79 69 56 41 28 18 13 9 5 3 1 100 95 87 77 65 52 36 22 16 11 7 4 2 100 96 90 77 63 46 24 18 12 8 5 3 100 95 81 60 38 26 15 11 6 3 100 95 81 54 38 23 15 9 4 100 80 62 38 28 18 6 100 88 72 46 32 17 7
Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Valley on Heavy Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.
Screen Analysis
CLOSED SIDE SETTING OF CRUSHER
PRODUCT SIZE
-400 -350 -330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5
300 100 93 89 85 78 70 63 56 49 40 31 22 20 17 14 11 9 6 4 2 1
250
200
180
150
130
100
90
75
60
50
40
25
20
100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 3 2 100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 3 2 100 98 91 81 71 60 46 39 32 26 20 15 10 7 5 2 100 98 92 82 70 56 48 39 31 23 17 11 9 6 3 100 92 80 66 58 49 39 28 21 14 11 7 3 100 95 82 73 62 52 41 28 18 14 10 6 100 89 82 72 60 47 33 22 16 11 6 100 96 90 83 70 56 40 25 19 13 7 100 93 81 65 48 29 22 14 7 100 95 80 63 43 30 19 8 100 97 80 54 38 25 12 100 81 61 41 16 100 98 80 60 20
Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Peak on Standard Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.
Screen Analysis
PRODUCT SIZE
-330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5
100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 2 1
100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 2 1
100 98 92 82 70 56 48 39 31 23 17 11 9 6 3
100 98 91 81 69 55 47 39 31 23 18 11 9 4 2
100 92 80 66 58 49 39 28 22 14 11 4 2
100 93 82 73 62 52 41 28 18 14 8 4
100 89 82 72 60 47 33 21 18 9 4
100 96 89 82 68 55 40 25 18 9 5
100 93 80 65 49 28 23 11 6
100 93 80 65 43 31 14 7
100 97 84 55 39 20 9
100 90 68 50 29 12
Kg Mass
2910 4000 12400 18800 16100 24100 26300 34800
Kw
15 18.5 75 90 110 132 160 160
RPM
350 320 265 260 260 255 280 230
A
1320 1470 2360 2410 2455 3025 3025 2515
B
1375 1370 2265 2350 2420 3160 3160 3100
Kg Mass
1300 3700 5000 11034 31700 53000 112000
Kw
110 132 160 160 132 160 220
RPM
345 350 320 275 250 220 180
A
1175 1285 1805 2380 3290 4340 4755
B
1285 1600 1625 2560 3050 3655 4490
Kg Mass
42000 71000 110 000
Kw
90 110 160
RPM
225 185 155
A
2385 2920 3485
B
4390 4980 5960
42 x 32 48 x 42 60 x 52
Kg Mass
11000 16800 180000
Kw
75 75 220
RPM
375 250 140
A
1870 2360 6220
B
2025 1985 5400
48 x 12 48 x 18 80 x 60
Kg Mass
9500 19700 23600
Kw
37 55 75
RPM
330 270 270
A
1670 2025 2340
B
2520 3075 3825
Nip Angle
Nip Angle is the angle created between the fixed and swing jaw liners. Range 11- 23 optimal 19 for most material types Maximum nip angle occurs at minimum discharge setting with curved liners Discharge setting usually expressed as closed side peak to valley or peak to peak dimension
Nip Angle
Nip Angle
This condition will also occur when too large a crusher is used with small feed size.
Head Office: 57 Jansen Road, Elandsfontein PO Box 8182 Elandsfontein, 1406 Johannesburg South Africa Tel: +27 11 820 7600 Fax: +27 11 388 1136 E-mail: osborn@osborn.co.za www.osborn.co.za
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