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Jaw Crushers

Single Toggle Jaw Crusher


K

Double Toggle Jaw Crusher


BRONZE BUSH JAW LINERS

SWINGSTOCK

ECCENTRIC SHAFT

FLYWHEEL

I J
SHIMS

A
B D G

TOGGLE PLATES

PITMAN

TOGGLE BLOCK

TENSION ROD

A B C D E F G H I J K

Swingstock Main frame Cheek plates Fixed jaw Swing jaw Toggle plate & beam Tension rod assembly Bearings Bearing mounts Eccentric shaft Flywheel

The pitman runs on spherical roller bearings Swing jaw pivots with bronze bushes, on a concentric shaft Eccentric shaft actuates a vertical pitman connected to a pair of toggle plates, and is not directly exposed to crushing loads

Note: Crusher output gradations and tons per hour products may
change due to variations in operating conditions and application of the crushing equipment. This information does not constitute an expressed or implied warranty or guarantee, but shows results of test crushing of samples provided by customers. This is guideline information.

Application Data
Customer Phone No. Fax.No MATERIAL Type Loose Bulk Density Compressive Strength Abrasiveness Moisture Content Shape of Material DUTY Capacity Max.Feed Lump Size Min. Feed Lump Size Feed Analysis Product Size Reqd Size % Passing mm mtph mm mm mm % mm % mm % COMPILED BY mm % High % Max Kg/m Mpa Medium Low % Min Contact Person Phone No. Date

NOTES All the parameters referred to above must still take into consideration the actual capacity of the crusher at required settings as the cavity has a volumetric constraint. So correct sizing of a crusher is also inuenced by the actual capacity required. In many cases an oversized crusher needs to be selected to handle the lump size whilst the capacity consideration is less important This is more common in Jaw Crushers The industry standard of rating various size crushers is based on dry limestone with a loose bulk density of 1,6t/m or 100lbs/ft Factors affecting these capacities are excessive moisture, clay content, feeding method, feed gradation, bulk density and crushability

Osborn Hadfields Single Toggle - Heavy Duty


For material below 500 MPa.

Performance Schedule
SIZE OF FEED OPENING
20

CLOSED SIDE SETTING & CAPACITY (Depending on material type)


25 30 to 45 40 55 to 70 50 70 to 100 70 to 100 75 110 to 140 110 to 140 150 to 190 200 to 260 600 to 680 800 to 900 900 to 1000 1000 to 1100 1200 to 1400 1400 to 1600 100 130 150 180 200 250 300 15 to 30

48 x 12 Max Lump 245mm 48 x 18 Max Lump 370mm 80 x 60 Max Lump 1 220mm

Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.

Hadfields Single Toggle - Heavy Duty


Current Model 4812 Optional Model 4810

Screen Analysis
PRODUCT SIZE
300 250 200 180 150

CLOSED SIDE SETTING OF CRUSHER


130 100 90 75 60 50 40 25 20

-400 -350 -330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5

100 93 89 85 78 70 63 56 49 40 31 22 20 17 14 11 9 6 4 2 1 100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 3 2 100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 3 2 100 98 91 81 71 60 46 39 32 26 20 15 10 7 5 2 100 98 92 82 70 56 48 39 31 23 17 11 9 6 3 100 92 80 66 58 49 39 28 21 14 11 7 3 100 95 82 73 62 52 41 28 18 14 10 6 100 89 82 72 60 47 33 22 16 11 6 100 96 90 83 70 56 40 25 19 13 7 100 93 81 65 48 29 22 14 7 100 95 80 63 43 30 19 8 100 97 80 54 38 25 12 100 81 61 41 16 100 98 80 60 20

Information for reading screen analysis


To illustrate the approximate screen analysis from an Osborn Hadfields Heavy Duty Jaw Crusher, the following results can be read from the relevant table. Using a 48 x 18 as a typical popular crusher model and set at a 25mm CSS we can read off the screen analysis table that: 100% will pass through a 40mm square opening 81% will pass through a 25mm square opening 61% will pass through a 20mm square opening 41% will pass through a 10mm square opening 16% will pass through a 5mm square opening Note: On the Osborn Hadfields and Osborn Telsmith Heavy Duty Jaw Crushers, the CSS is measured from peak to valley. The CSS on the Telsmith Std Heavy Duty Jaw Crusher is measured from peak to peak.

Osborn Hadfields Double Toggle - Heavy Duty


For material below 700 MPa and very abrasive material. Performance Schedule
SIZE OF FEED OPENING
24 x 13 Max Lump 265mm 24 x 18 Special Heavy Duty Max Lump 350mm 30 x 23 Max Lump 470mm 36 x 25 Max Lump 508mm 42 x 32 Max Lump 650mm 48 x 42 Max Lump 850mm 60 x 52 Max Lump 1 050mm
40 15 to 25

CLOSED SIDE SETTING & CAPACITY (Depending on material type)


50 25 to 35 25 to 35 30 to 45 75 40 to 50 40 to 50 50 to 65 75 to 100 70 to 90 90 to 140 150 to 200 130 to 150 170 to 220 260 to 330 150 to 190 220 to 250 300 to 370 400 to 450 360 to 420 480 to 540 550 to 600 100 130 150 180 200

Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Valley on Heavy Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. When crushing Ferro Chrome ignore all above information and consult with Osborn Head Office. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.

Hadfields Double Toggle - Heavy Duty


Current Model 3023 3625 4842 Optional Model 3020 3623 4836 & 4828

Screen Analysis
PRODUCT SIZE
200 180

CLOSED SIDE SETTING OF CRUSHER


150 130 100 75 50 40

-400 -350 -300 -250 -200 -180 -150 -130 -100 -75 -50 -40 -25 -20 -10 -5
100 97 92 78 68 59 44 32 21 13 9 6 4 2 1 100 95 89 79 69 56 41 28 18 13 9 5 3 1 100 95 87 77 65 52 36 22 16 11 7 4 2 100 96 90 77 63 46 24 18 12 8 5 3 100 95 81 60 38 26 15 11 6 3 100 95 81 54 38 23 15 9 4 100 80 62 38 28 18 6 100 88 72 46 32 17 7

Osborn Telsmith Single Toggle - Heavy Duty


For material below 500 MPa. Performance Schedule
SIZE OF FEED OPENING
12 x 8 Max Lump 162mm 24 x 5 Max Lump 100mm 15 x 24 Max Lump 304mm 20 x 32 Max lump 406mm 30 X 42 Max Lump 608mm 42 X 48 Max Lump 850mm 50 X 60 Max Lump 1 015mm

CLOSED SIDE SETTING & CAPACITY (Depending on material type)


10 2 to 5 7 to 10 20 3 to 6 9 to 12 25 4 to 7 12 to 15 40 6 to W9 17 to 21 27 to 40 30 to 60 35 to 50 40 to 70 45 to 65 50 to 90 50 to 80 60 to 100 70 to 120 180 to 210 220 to 250 410 to 460 260 to 290 450 to 510 580 to 640 300 to 340 500 to 560 600 to 680 550 to 610 640 to 720 600 to 660 740 to 810 700 to 770 820 to 890 50 60 75 90 100 130 150 180 200 230 300

Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Valley on Heavy Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.

Telsmith Single Toggle - Heavy Duty


Current Model 4248 5060 3042 Optional Model 3848 4760 2842

Screen Analysis
CLOSED SIDE SETTING OF CRUSHER

PRODUCT SIZE
-400 -350 -330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5

300 100 93 89 85 78 70 63 56 49 40 31 22 20 17 14 11 9 6 4 2 1

250

200

180

150

130

100

90

75

60

50

40

25

20

100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 3 2 100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 3 2 100 98 91 81 71 60 46 39 32 26 20 15 10 7 5 2 100 98 92 82 70 56 48 39 31 23 17 11 9 6 3 100 92 80 66 58 49 39 28 21 14 11 7 3 100 95 82 73 62 52 41 28 18 14 10 6 100 89 82 72 60 47 33 22 16 11 6 100 96 90 83 70 56 40 25 19 13 7 100 93 81 65 48 29 22 14 7 100 95 80 63 43 30 19 8 100 97 80 54 38 25 12 100 81 61 41 16 100 98 80 60 20

Osborn Telsmith Single Toggle - Standard Duty


For material below 280 MPa. Performance Schedule
SIZE OF FEED OPENING
10 x 21 Max Lump 203mm 10 x 30 Max Lump 203mm 20 x 36 Max Lump 406mm 22 x 50 Max Lump 447mm 25 x 40 Max Lump 508mm 30 x 42 Max Lump 608mm 30 x 55 Max Lump 608mm 36 x 48 Max Lump 731mm 25 13 to 18 21 to 31

CLOSED SIDE SETTING & CAPACITY (Depending on material type)


32 15 to 20 26 to 48 40 17 to 23 32 to 47 50 to 90 60 to 110 99 to 148 100 to 140 80 to 130 117 to 171 130 to 160 160 to 200 110 to 150 135 to 198 150 to 180 170 to 230 175 to 270 130 to 180 153 to 225 170 to 200 190 to 250 200 to 280 260 to 320 200 to 280 230 to 300 300 to 360 220 to 300 250 to 340 350 to 400 400 to 480 430 to 550 189 to 283 225 to 333 261 to 396 50 64 76 90 100 130 152 178 203

Data based on Dry Limestone @ 1.6t/m3. Performance schedule setting is Peak to Peak on Standard Duty machines. Max lump not applicable to small settings. Crushing ratio = Feed size to CSS = 6:1 on mined ore. Optional sizes available to suit feed/ setting ratios. Assists with finer wear, nip angles and in some cases provides smaller closed-side settings.

Telsmith Single Toggle - Standard Duty


Current Model 3042 3648 Optional Model 2842 3248

Screen Analysis
PRODUCT SIZE
-330 -300 -280 -250 -230 -200 -180 -150 -130 -100 -90 -75 -60 -50 -40 -25 -20 -10 -5

CLOSED SIDE SETTING OF CRUSHER


200 180 150 130 100 90 75 60 50 40 25 20

100 95 90 85 78 70 60 50 40 30 25 20 17 14 10 7 5 2 1

100 97 91 85 76 65 51 39 33 27 22 17 12 7 5 2 1

100 98 92 82 70 56 48 39 31 23 17 11 9 6 3

100 98 91 81 69 55 47 39 31 23 18 11 9 4 2

100 92 80 66 58 49 39 28 22 14 11 4 2

100 93 82 73 62 52 41 28 18 14 8 4

100 89 82 72 60 47 33 21 18 9 4

100 96 89 82 68 55 40 25 18 9 5

100 93 80 65 49 28 23 11 6

100 93 80 65 43 31 14 7

100 97 84 55 39 20 9

100 90 68 50 29 12

Telsmith Single Toggle


B

Osborn Telsmith Single Toggle - Standard Duty


Model
10 x 21 10 x 30 20 x 36 22 x 50 25 x 40 30 x 42 30 x 55 36 x 48

Kg Mass
2910 4000 12400 18800 16100 24100 26300 34800

Kw
15 18.5 75 90 110 132 160 160

RPM
350 320 265 260 260 255 280 230

A
1320 1470 2360 2410 2455 3025 3025 2515

B
1375 1370 2265 2350 2420 3160 3160 3100

Width over flywheels


1310 1630 2200 2540 2370 2500 2830 2740

Osborn Telsmith Single Toggle - Heavy Duty


Model
12 x 8 24 x 5 15 x 24 20 x 32 30 x 42 42 x 48 50 x 60

Kg Mass
1300 3700 5000 11034 31700 53000 112000

Kw
110 132 160 160 132 160 220

RPM
345 350 320 275 250 220 180

A
1175 1285 1805 2380 3290 4340 4755

B
1285 1600 1625 2560 3050 3655 4490

Width over flywheels


900 1470 1540 1930 2490 2890 3420

Hadfields Double Toggle


B

Osborn Telsmith Double Toggle - Heavy Duty


Model
A

Kg Mass
42000 71000 110 000

Kw
90 110 160

RPM
225 185 155

A
2385 2920 3485

B
4390 4980 5960

Width over flywheels


2410 2990 3090

42 x 32 48 x 42 60 x 52

Osborn Hadfields Single Toggle - Heavy Duty


Model
How to determine maximum feed for a 3042 Jaw Crusher
Crusher Gape (smallest dimension of the feed opening) 30 (760 mm) Maximum Feed = 30 (760 mm) x 0.8 = 24 (600 mm) 30 760 mm TOP 600 mm

Kg Mass
11000 16800 180000

Kw
75 75 220

RPM
375 250 140

A
1870 2360 6220

B
2025 1985 5400

Width over flywheels


2130 2260 3840

48 x 12 48 x 18 80 x 60

Osborn Hadfields Double Toggle - Heavy Duty


Model
24 x 13 30 x 23 36 x 25

Kg Mass
9500 19700 23600

Kw
37 55 75

RPM
330 270 270

A
1670 2025 2340

B
2520 3075 3825

Width over flywheels


1580 2100 2050

Settings in above case is as follows


600 mm Lump 6 = 100 CSS (F:CSS) 6 : 1 Yield 600 mm Lump 4 = 150 mm Product Lump (F : P) 4 : 1 When setting below this ratio effective manganese wear increases

Nip Angle
Nip Angle is the angle created between the fixed and swing jaw liners. Range 11- 23 optimal 19 for most material types Maximum nip angle occurs at minimum discharge setting with curved liners Discharge setting usually expressed as closed side peak to valley or peak to peak dimension

Nip Angle

Only the extreme ends of the liners are used

Nip Angle

This condition will also occur when too large a crusher is used with small feed size.

Head Office: 57 Jansen Road, Elandsfontein PO Box 8182 Elandsfontein, 1406 Johannesburg South Africa Tel: +27 11 820 7600 Fax: +27 11 388 1136 E-mail: osborn@osborn.co.za www.osborn.co.za

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Companies of the Astec Aggregate and Mining Group

www.osborn.co.za

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