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Basic non-isolated DC-DC converter topologies: Buck, Boost, Buck-Boost, Cuk in CCM and DCM mode Non-ideal effects on converter performance Isolated DC-DC converters, switchedmode power supply Control of DC-DC converters High frequency transformer and inductor design Notes on electromagnetic compatibility (EMC) and solutions.
DC output LOAD
APPLICATIONS:
Switched-mode power supply (SMPS), DC motor control, battery chargers
Linear regulator
Transistor is operated in linear (active) mode. Output voltage Vo = I L RT The transistor can be conveniently modelled by an equivalent variable resistor, as shown. Power loss is high at high current due to: Po = I L 2 RT
MODEL OF LINEAR REGULATOR
+ VCE RT + VCE IL +
Vs
RL
Vo
IL + RL Vo
Vs
EQUIVALENT CIRCUIT
Switching Regulator
Power loss is zero (for ideal switch):
when switch is open, no current flow in it, when switch is closed no voltage drop across it. Since power is a product of voltage and current, no losses occurs in the switch. Power is 100% transferred from source to load.
Vs
+ VCE IL
RL
+ Vo
Vs
RL
+ Vo
EQUIVALENT CIRCUIT
Vo
OUTPUT VOLTAGE
vL VdVo
opened closed closed opened
iL
iLmax IL iLmin
DT
T
6
Because of inductive energy storage, iL continues to flow. Diode is forward biased Current now flows through the diode and vL = Vo
S Vd D
iL C RL
+ Vo
vL VdVo
opened closed closed opened
Vo
iL
iLmax IL iLmin
(1-D)T
DT
T
7
i L
iL min DT T t
iL iL max
IL
i L
iL min DT T (1 D)T t
Steady-state operation
iL t iL t iL t Steady-state current Decaying current Unstable current
Steady - state operation requires that i L at the end of switching cycle is the same at the begining of the next cycle. That is the change of i L over one period is zero, i.e :
iL
Average inductor current = Average current in R L V IL = IR = o R Maximum current : V 1 V i I max = I L + L = o + o (1 D)T 2 R 2 L 1 (1 D) = Vo + 2 Lf R Minimum current : i 1 (1 D ) I min = I L L = Vo 2 2 Lf R
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Imin
From previous analysis, i 1 (1 D) I min = I L L = Vo 2 2 Lf R For continuous operation, I min 0, 1 (1 D) Vo 0 R 2 Lf L Lmin = (1 D) R 2f This is the minimum inductor current to ensure continous mode of operation. Normally L is chosen be be >> Lmin
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iL=IR
imin
ic = iL + iR Q Q = CVo Q = CV o Vo = C From figure, use triangle area formula : 1 T iL TiL Q = = 2 2 2 8 TiL (1 D ) Vo = = 8C 8 LCf 2 So, the ripple factor, r= Vo (1 D) = Vo 8 LCf 2
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14
I L , RMS = I L
iL 2 + 3
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17
vL Vd CLOSED t
Vd V o iL iL
DT
(iL )closed
Vd DT = L
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Switch opened
iL + vL Vd S C + vo D
vL = Vd Vo di =L L dt V Vo di L= d dt L diL iL = dt t iL = (1 D)T
vL Vd OPENED t
Vd Vo iL iL
( 1-D )T DT T t
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Steady-state operation
(iL )closed + (iL )opened = 0
Vd DT (Vd Vo )(1 D)T =0 L L Vo = Vd 1 D
Boost converter produces output voltage that is greater or equal to the input voltage. Alternative explanation:
when switch is closed, diode is reversed. Thus output is isolated. The input supplies energy to inductor. When switch is opened, the output stage receives energy from the input as well as from the inductor. Hence output is large. Output voltage is maintained constant by virtue of large C.
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ic
Q
DT T
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Examples
The boost converter has the following parameters: Vd=20V, D=0.6, R=12.5ohm, L=65uH, C=200uF, fs=40KHz. Determine (a) output voltage, (b) average, maximum and minimum inductor current, (c) output voltage ripple.
Design a boost converter to provide an output voltage of 36V from a 24V source. The load is 50W. The voltage ripple factor must be less than 0.5%. Specify the duty cycle ratio, switching frequency, inductor and capacitor size, and power device.
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Buck-Boost converter
S Vd D L C RL + Vo
+ Vo
+ Vo
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Buck-boost analysis
Switch closed di vL = Vd = L L dt V di L= d dt L iL iL Vd = = t DT L V DT (iL ) closed = d L Switch opened di vL = Vo = L L dt V di L= o dt L V iL iL = = o t (1 D)T L (iL ) opened Vo (1 D)T = L
25
vL
Vd
ic
Q
DT T
Output voltage
Steady state operation : Vd DT Vo (1 D )T + =0 L L D Vo = Vs 1 D
NOTE: Output of a buck-boost converter either be higher or lower than the source voltage.
If D>0.5, output is higher If D<0.5, output is lower
Output voltage is always negative Note that output is never directly connected to load. Energy is stored in inductor when switch is closed and transferred to load when switch is opened.
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L and C values
Max and min inductor current, Vd D Vd DT iL = + I max = I L + 2 2 2L R (1 D ) Vd D Vd DT iL = I min = I L 2 2 2L R (1 D) For continuous current, Vd D Vd DT + =0 2 2L R (1 D ) (1 D ) 2 R Lmin = 2f Output voltage ripple, Vo Q = DT = CVo R Vo DT Vo D Vo = = RC RCf Vo D r= = Vo RCf
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Cuk Converter
L1 iL1 V
d
C1 + vc1S D
L2 iL2 + vc2 C2 RL + Vo
i C 1 = i L 2
L2 iL2 + vc2 C2 RL + Vo
C1 S D
iC1 = iL1
L2 iL2 + vc2 C2 RL + Vo
C1 S D
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iL2
The average voltage across C1 is computed by KVL, VC1 = Vd Vo When the switch is closed, diode is off and the current in C1 is : (iC1 )closed = iL 2 When the switch is opened, the current in L1 and L2 force the diode on. The current in C1 is : (iC1 )open = iL1 The power absorbed by the load is equal to the power supplied by the source, i.e. Vo I L 2 = Vs I L1 For periodic operation, the average current is zero, [(iC1 )closed ]DT + (iC1 )open (1 D)T = 0 Substituting, I L 2 DT + I L1 (1 D)T = 0 I L1 D = I L 2 (1 D)
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Cuk analysis
The power absorbed by the load is equal to the power supplied by the source, i.e. Vo I L 2 = Vs I L1 I L1 Vo = I L2 Vs Combining, output voltage can be written as : Vo D = (1 D) Vs Note that the output stage (L2, C2 adnR) are in the same configuration as the buck converter. Hence, Vo 1 D = Vo 8 L2C 2 f 2 In time interval DT when switch is closed, di L1 v L1 = vd = L1 dt i L1 Vd = DT L1 or Vd DT Vd D i L1 = = L1 L1 f
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32
C1 S D
iL2 + vc2 C2 RL
Vo +
SWITCH IS OPENED
vL1
Closed
vd
vL2
Closed
vd
-vo iL1
Open
Open
IL1
iL1
DT T
DT
In steady state, it can be assumed that VL1 and VL 2 are zero. VC1 = Vd + Vo , (Note the polarity of Vo ). It also can be seen that VC1 is larger than Vd and V0 When the switch is off, i L1 and i L 2 flow through the diode. Capacitor C1is charged through the diode by energy from Vd and L1. The inductor voltage can be written as : v L1 = Vd + VC1 which is negative since VC1 is larger than Vd . This causes i L1 to decrease
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L1 iL1 V
d
Cuk analysis
iC1 = i L 2
L2 iL2 + vc2 C2 RL Vo +
C1 S D
vd
vL2
Closed
vd
-vo iL1
Open
Open
IL1
t DT T
DT
Similarly on the output side, Vo = Vd which which causes i L1 to decrease. When the switch is on, VC1 reverse - biased the diode. The inductor current i L 2 and i L 2 flow through the switch. Since VC1 > Vo capacitor C1 discharged through the switch, transferring energy to the noutput L2.Therefore i L 2 increases. The input feeds energy to L1, causing i L1 to increase.
34
Cuk Analysis
Equating the integral of the voltages across L1 and L2, L1 : Vd DT + (Vd Vc1 )(1 D ) = 0 1 Vc1 = Vd 1 D L2 : (Vc1 Vo ) DT + (Vo )(1 D )T = 0 1 Vc1 = Vo D Combining : Vo D = Vd 1 D Note the polarity of the output
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L D C RL + Vo L D + Vo RL
Buck Vo Vd = D Vo Vd =
1 D
8 LCf 2 (1 D) R Lmin = 2f
V
d
Vo Vd =
S V
d
D L C RL
+ Vo
L1 iL1 V
d
C1 +vc1S D
L2 iL2
Boost
+ Vo Vd = D + C2 R 1 D L V vc2 o 1 D Vo Vd = 2
Cuk
8 LCf (1 D ) 2 R L1 = 2 Df (1 D ) R L2 = 2f
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+v -
RL
+ Vo
opened
di L Vd Vo = dt L I i i L = L = max t DT DT
DT
t D1T T
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Buck in DCM
Solving for I max and using (Vs Vo ) D, V DT V Vo I max = i L = s DT = o 1 L L Substitute, V 1 1 V D T I max ( D + D1 ) = o 1 ( D + D1 ) = o 2 2 L R Which gives, D12 + DD1 2L =0 RT 8L RT
Solving for D1 , D1 = D D2 + 2
Hence, D 2D = Vd Vo = Vd D+D 8L 1 D + D2 + RT
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Example
For the buck converter, Vd = 24V , L = 200uH , R = 20, C = 100uF , f = 10 KHz , D = 0.4 a) Show that the inductor current is discontinuous : b) Determine the output voltage, Vo For discontinous current, D1 < 1 - D D1 can be calculated by : 8L D D2 + RT D1 = 2 6 1 2 8( 200)(10 )(10 K ) = 0.4 + 0.4 + = 0.29 2 20 Since D1 < (1 - D), i.e. 0.29 < 0.64, circuit in DCM D Vo = Vd D + D = 13.97V . 1 Figure below shows the relationship between the output voltage and duty ratio for the parameters of this example.
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C RL
BOOST CONVERTER vL Vd
opened closed closed opened
t Vd-Vo iL Imax
iD
Imax
DT
t D1T T
D 2 RT 2L = 0
Power Electronics and Drives (Version 2)
2 Vo 1 1 + 1 + 2 D RT = Vd 2 L
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+ Vo _
During switch closed (on), v L = Vd Vo VQ where VQ is the voltage across the conducting switch During switch open (off), v L = Vd VD where VD is the voltage across the diode. The average voltage across the inductor is zero for the switching period, VL = (Vd Vo VQ ) D + (Vd VD )(1 D) = 0, Solving, Vo = Vd D VQ D VD (1 D) Which is less than Vo = Vd D for the ideal case.
41 Power Electronics and Drives (Version 2)
Power absorbed by the load and the inductor resitance (rs), must equal power supplied by the source, i.e. Ps = Po + PrL Vd I L = Vo I D + I L 2 rL But, the average (DC) diode current, I D = I L (1 D) Substituting, Vd I L = Vo I L (1 D) + I L 2 rL Which becomes, Vd = Vo (1 D ) + I L rL
42 Power Electronics and Drives (Version 2)
Vo R ID = Id = (1 D) (1 D) Hence, Vo rL + Vo (1 D) Vd = R (1 D ) Solving, 1 V Vo = d rL (1 D ) 1 + 2 R (1 D ) The output equation is similar for ideal boost converter but includes a correction factor to account for inductor resistance Efficiency : Po Vo 2 R = = Po + Ploss Vo 2 R + I L 2 rL Substituting for I L , Vo 2 R 1 = = rL Vo 2 R 2 1+ r Vo R + (1 D) L R (1 D) 2 As the duty ratio increases, the efficiency of boost converter decreases.
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But,
Inductor resistance
Other non-idealities
Capacitors Equivalent Series Resistor (ESR)
Producing ripple greater than ideal capacitor Output C must be chosen on the basis of ESR and not only capacitance value.
Switching losses
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Vref
EMI FILTER
Vref
PWM Controller
error Amp
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i1 N 2 = i2 N1
Ideal model
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Flyback Converter
Vs LM C R + Vo
i1
- +v D v2 iC +
iR
0 Switch closed iD + Vo
Vs + vSW
N Vsw = Vs + Vo 1 N 2
iLM
v2= -VS +
N v1 Vo 1 N 2
Flyback waveforms
v1 Vs
DT is
-V(N1/N2)
iLM
DT iD T t
DT iLm
iC
DT
Vo/ R
DT
49
)closed = VdLDT
m
N N v1 = v2 1 = V0 1 N N 2 2 Lm diL m N = v1 = V0 1 N dt 2 = iL m dt =
diL m dt
(1 D )T
iL m
V0 N1 Lm N 2
V DT V0 (1 D )T N1 d + N =0 Lm Lm 2 V0 = Vd D N1 (1 D) N 2
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Output voltage
Input output relationship is similar to buckboost converter. Output can be greater of less than input,depending upon D. Additional term, i.e. transformer ratio is present.
52
( )
( )
= I Lm
N 2 V d DT + = + 2 2 2 Lm (1 D ) R N1 Vd D N 2 Vd DT = 2 2 2 Lm (1 D ) R N1 Vd D iLm
2
iLm
I Lm ,min = I Lm
(Lm )min =
Vd (1 D) R N1 2f N2
Full-bridge converter
SW1 SW3 + VS vp NS NS + vx Lx
+ Vo
SW3,SW4
DT
VP VS
T 2
T + DT 2
-VS Vx
N VS S N P
DT
T 2
T + DT 2
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Vo (desired) Vo (actual)
+ -
ton 2 ton 1 T
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