MTH500 TETRA Portable Radio

R1:380-400 MHz (PT811F)

Detailed Service Manual

Part Number: 6802963C70

@6802963C70@

Printed on recycled paper. Environmentally friendly cover and spiral bound. European Publications Department . 68P02963C70-O, Issued: 05.02.

Scope of this Manual

This manual contains information necessary to identify and troubleshoot the MTH500 Portable radio at the component level. It also contains information on radio assembling, disassembling, and maintenance. Accordingly, information in this manual is divided into four sections: Overview Theory of Operation Troubleshooting Radio Programming Maintenance

Trademarks
MOTOROLA and the Stylized M Logo are registered in the U.S.Patent and Trademark Office. All other product or service names are the property of their respective owners. Motorola, Inc. 2001

Safety And General Information

Important Information on Safe and Efficient Operation Read this Information before Using your handset
The information provided in this document supersedes the general safety information contained in service manuals published prior to June 2001. For information regarding handset use in a hazardous atmosphere please refer to the Factory Mutual (FM) Approval Manual Supplement or Instruction Card which is included with handset models that offer this capability.

Manual Revisions
Changes which occur after this manual is printed are described in Manual Revisions. These Manual Revisions provide complete information on changes including pertinent parts listing data.

Related Publications
68P02963C30-O MTH500 User Guide 68P02963C65-O MTH500 Basic Service Manual 68P02956C20-F CPS Users Guide IFR-Operational Manual Supplement 46882-324 IFR-Operational Manual 46882-274T

Radio Frequency (RF) Operational Characteristics

Your handset contains a radio frequency transmitter to convey the information you wish to send as well as occasional automatic signals used to sustain connection with the wireless network, and a receiver which enables you to receive communication and connection information from the network.

Handset Operation And EME Exposure

Your Motorola handset is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy:

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive royalty free license to use that arises by operation of law in the sale of a product.

United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2 sub-part J American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers (IEEE) C95. 1-1992 Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition National Council on Radiation Protection and Measurements (NCRP) of the United States, Report 86, 1986 International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998 Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999

ii

68P02963C70-O

 Australian Communications Authority Radiocommunications (Electromagnetic Radiation Human Exposure) Standard 1999 (applicable to wireless phones only) Anatel, Brasil Regulatory Authority This equipment is in compliance with the limits of Specific Absorption Rate which refer to the exposal to electric, magnetic and electromagnetic fields adopted by ANATEL.
To assure optimal handset performance and make sure human exposure to radio frequency electromagnetic energy is within the guidelines set forth in the above standards, always adhere to the following procedures:

Electromagnetic Interference/Compatibility
NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inadequately shielded, designed or otherwise configured for electromagnetic compatibility. Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your handset in any facility where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment that is sensitive to external RF energy. Aircraft When instructed to do so, turn off your handset when on board an aircraft. Any use of a handset must be in accordance with applicable regulations per airline crew instructions. Medical Devices Pacemakers The Health Industry Manufacturers Association recommends that a minimum separation of 15 centimetres be maintained between a handheld wireless handset and a pacemaker. These recommendations are consistent with those of the U.S Food and Drug Administration. Persons with pacemakers should:

Phone Operation
When placing or receiving a phone call, hold your handset as you would a wireline telephone. Speak directly into the microphone.

Two-way radio Operation

When using your handset, hold the handset in a vertical position with the microphone 2.5 to 5 cm away from your mouth.

Body-worn Operation
To maintain compliance with these RF exposure guidelines, if you wear a handset on your body when transmitting, always place the handset in a Motorola approved belt clip or leather case for this product. Use of non-Motorola-approved accessories may exceed these RF exposure guidelines. If you do not use a Motorola approved body-worn accessory and are not using the handset in the intended use positions along side of the head in the phone mode or in front of the face in the two-way radio mode, then ensure the antenna and handset is kept the following minimum distances from the body when transmitting:

ALWAYS keep the handset more than 15 centimetres from their pacemaker when the handset is turned ON. not carry the handset in the breast pocket. use the ear opposite the pacemaker to minimise the potential for interference. turn the handset OFF immediately if you have any reason to suspect that interference is taking place. Hearing Aids
Some digital wireless handsets may interfere with some hearing aids. In the event of such interference, you may want to consult your hearing aid manufacturer to discuss alternatives. Other Medical Devices If you use any other personal medical device, consult the manufacturer of your device to determine if it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this information.

Phone or Two-way radio mode: 2.5 cm Data operation using any data feature with or without an accessory cable: 2.5 cm

Antenna Care
Use only the supplied or an approved replacement antenna. Unauthorized antennas, modifications, or attachments could damage the handset and may violate FCC regulations. DO NOT hold the antenna when the radio is IN USE. Holding the antenna affects call quality and may cause the radio to operate at a higher power level than needed.

Approved Accessories
For a list of Approved Motorola accessories, please see REPLACEMENT PARTS AND KITS on page 45.

68P02963C70-O

iii

Safety and General Use While Driving

Check the laws and regulations on the use of radios in the area where you drive. Always obey them. When using the handset while driving, please: Give full attention to driving and to the road. Use hands-free operation, if available. Pull off the road and park before making or answering a call if driving conditions so require.

Operational Cautions

!
Caution

Antennas
Do not use any handset that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result.

Batteries
All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as jewellery, keys, or beaded chains touch exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.

!
WARNING

Operational Warnings

For Vehicles Equipped with an Air Bag

Do Not place a handset or install a Vehicular Adapter in the area over an air bag or in the air bag deployment area. Air bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag inflates, the radio may be propelled with great force and cause serious injury to occupants of the vehicle.

European Union Directives Conformance Statement

This product is in conformance with the TETRA (TErrestrial Trunked RAdio) standard. This product is in conformance with the requirements of the applicable EU Council Directives. Declarations of Conformance with the requirements are located at: Motorola a/s Midtager 20 DK-2605 Brondby

Potentially Explosive Atmospheres

Turn off your handset prior to entering any area with a potentially explosive atmosphere, unless it is a handset type especially qualified for use in such areas as Intrinsically Safe (for example, Factory Mutual, CSA, UL, or CENELEC Approved). Do not remove, install, or charge batteries in such areas. Sparks in a potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.

NOTE: The areas with potentially explosive atmospheres referred to above include fuelling areas such as below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains chemicals or particles such as grain, dust, or metal powders, and any other area where you would normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres are often, but not always, posted.

Blasting Caps and Areas

To avoid possible interference with blasting operations, turn off your handset when you are near electrical blasting caps, in a blasting area, or in areas posted: Turn off two-way radio. Obey all signs and instructions.

iv

68P02963C70-O

Contents

MTH500 Portable Radio Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi MTH500 Model Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii MTH500 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Digital Modulation Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Voice Compression Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Transceiver Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Digital Section Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Transmitter Path Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Receiver Path Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Frequency Generating Section Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Section Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Block Diagram Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Receiver Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Transmitter Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Digital Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Frequency Generating Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Block Diagrams Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Receiver Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Transmitter Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Digital Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Frequency Generating Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Main Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 RX Second Local Oscillator (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Offset VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Receiver Path, Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Antenna Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Front Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 LNA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Second Pre-selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Attenuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

68P02963C70-O

Contents

Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BALUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WPIC (receiver section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Path, Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forward Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WPIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LO LINE-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LNODCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BALUN - FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RF Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupler and Feedback Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antenna Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harmonic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Section, Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Host Memories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flash Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRAM Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Peripheral Interface (SPI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V1 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V3 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V4 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switcher #1 (Synchronous Buck Mode Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switcher #2 (Boost Mode Converter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DSC Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS_REF Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VREF1 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VREF2 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232, SB9600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio Audio System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tx Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rx Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frequency Generating Section Detailed Circuit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REF. Oscillator - TCXO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main VCO and Main Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WPIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMX - Dual Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Second LO VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Offset VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display and Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backlight and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Top LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Radio Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessory Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11 2-12 2-12 2-12 2-13 2-13 2-13 2-14 2-14 2-14 2-15 2-15 2-15 2-15 2-16 2-17 2-17 2-17 2-18 2-18 2-20 2-20 2-20 2-20 2-20 2-20 2-21 2-21 2-21 2-21 2-21 2-21 2-23 2-23 2-23 2-23 2-23 2-25 2-26 2-26 2-26 2-27 2-27 2-27 2-28 2-28 2-28 2-29 2-29 2-29 2-29 2-29

vi

68P02963C70-O

Contents

Mode Select (OPTION1 and OPTION2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Troubleshooting Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 DMO Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 TMO Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Digital Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Digital Analysis Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Digital Analysis Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Digital Analysis Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Digital Analysis Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 DC Distribution (V2_2.775V) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 DC Distribution (V2_2.775V) Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 DC Distribution (V2_2.775V) Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 DC Distribution (V2_2.775V) Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 DC Distribution (SWB+) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 DC Distribution (V4_2.775V) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 DC Distribution (V3_2.775V/PWM2_1.8V) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 DC Distribution (V5_RF/PWM1/VSIMI _5.6V) Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Transmitter Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Standby Current Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Open Loop Power Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Open Loop Power Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Open Loop Power Test (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 WPIC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 Closed Loop Power Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Transmitter Current Consumption Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21 Receiver Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Synthesizer Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Synthesizer Troubleshooting (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Second LO VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 Offset VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Audio Troubleshooting (External Mic to External Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

Programming the Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Programming The Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Codeplug Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Application Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Safe Handling of CMOS Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Disassembling and Reassembling the MTH500 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Protecting Static-Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 To create a proper ground: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 To store or transport a circuit board: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

68P02963C70-O

vii

Contents

Removing and Installing the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 To remove the antenna from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 To install the antenna in the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Removing and Installing Battery Door and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 To remove the battery door from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 To remove the battery: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 To install the battery: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 To install the battery door: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Removing and Installing the Back Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Removing the back housing from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installing the back housing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Removing and Installing the Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Removing the vibrator: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Installing the vibrator: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Removing and Installing the Main Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Removing the main board from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Installing the main board: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 Removing and Installing the Keypad and LCD Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Removing the keypad and LCD boards from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 Installing the keypad and LCD boards: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Removing and Installing the LCD Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 To remove the LCD module assembly from the unit: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 To install the LCD module assembly: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Removing and Installing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Removing the keypad: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Installing the keypad: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 Removing and Installing the Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Removing the microphone: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Installing the microphone: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Removing and Installing the Earphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Removing the earphone: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Installing the earphone: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 MTH500 Components List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Component Board Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Schematic Diagrams and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Appendix 1 Replacement Parts and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-1
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-1 Level 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-1 EMEA Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-1 Latin America Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1-2

viii

68P02963C70-O

Contents

Appendix 2 Test Equipment, Service Aids & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2-1 Appendix 3 Self Check Error/Fail Code Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3-1 Self Check Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3-1

Appendix 4 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4-1

68P02963C70-O

ix

Contents

THIS PAGE INTENTIONALLY LEFT BLANK

68P02963C70-O

Foreword

MTH500 Portable Radio Model Information

This manual applies to the following MTH500, 1W, Hand-Held Portable Radio Models: Black H39PCN6TZ5AZ, 380-400MHz Blue H39PCN6TZ5AR, 380-400MHz

MODEL NUMBERING SYSTEM

Typical Model Numbering: M Position: 1
Position 1 - Type of Unit H = Hand-Held Portable M = Mobile Product Positions 2 and 3 - Model Series 02=Motorola 06=Motorola 07=Motorola 08=Motorola 12=Motorola 13=Motorola 39=Motorola Digital Communicator Advanced Feature Digital i370 Products i1000 Products 3:1 Mobile Ruggedized Digital MTH500 Family Position 12 - Unique Model Variations N=Standard Package R=Blue Housing Z=Black Housing

1 2

2 3

P 4

C 5

N 6

6 7

T 8

Z 9

5 A Z 10 11 12

Position 4 - Frequency Band P=380 to 400 MHz Q=410 to 430 MHz *Values given represent range only; they are not absolute. Position 5 - Power Level A=0 to 0.7 Watts B=0.7 to 0.9 Watts C=1.0 to 3.9 Watts D=4.0 to 5.0 Watts E=5.1 to 6.0 Watts F=6.1 to 10.0 Watts Position 6 - Physical Packages F=Limited Keypad - With Display H=Full Keypad - With Display K= Limited Controls - Basic Display N=Enhanced Controls - Enhanced Display Position 7 - Channel Spacing 1=5 kHz 2=6.25 kHz 3=10 kHz 4=12.5 kHz 5=15 kHz 6=25 kHz 7=30 kHz

Position 11 - Version Version Letter (Alpha) Major Change Version Letter (Beta) Major Change Position 10 - Feature Level 1=Basic 2=Limited Pkg 3=Limited Plus 4=Intermediate 5=Standard Pkg 6=Standard Plus 7=Expanded Pkg 8=Expanded Plus 9=Full Feature/ Programmable

Position 9 - Primary System Type R=iDEN Basic S= iDen AFU Z= Dimetra

Position 8 - Primary Operation N=Digital Front Q=Low Profile -Basic Display R=Digital Multi-Service T=TDMA Digital Dual Mode

68P02963C70-O

xi

Foreword

MTH500 Model Specifications

GENERAL
ETSI Type Number: ETS 300 394-1 R1:380-400 MHz: PT811F

RECEIVER
Receiver Type: Frequency Range: Class A and B R1:380-400 MHz

TRANSMITTER
Modulation Type: p/4DQPSK

Temperature Range for Transceiver: Operating: Storage: -20C to +60C -40C to +85C

Channel Spacing: Sensitivity (4%) BER: Intermodulation: Interfering Signal Level: Selectivity Blocking: (50-100 kHz) Interfering Signal Level:

25 kHz -112 dBm (4%) BER -47 dBm (4%) BER -40 dBm (4%) BER -45 dBm

RF Power

1Watt

Frequency Range: Frequency Stability: Locked to Base Not Locked to Base Spurious Emissions Conducted 30MHz-1GHz 1GHz-4GHz Radiated 30MHz-1GHz 1GHz-4GHz

R1: 380-400 MHz

100 Hz 2 ppm

Battery Types: Standard SNN5705B 800mAH (LiIon), Standard SNN5705C 800mAH (LiIon), High Capacity SNN5706A 1100mAH (LiIon)

Spurious Rejection: Interfering Signal Level:

-36dBm -30dBm -36dBm -30dBm

Frequency Stability: Locked to Base Not Locked to Base Battery Voltage: Minimum: Nominal: 3.4 Vdc 3.8 Vdc Audio Rated: Distortion at Rated Audio:

100 Hz 2 ppm 0.5 W 5% Max.

Adjacent Channel Power (at 25kHz) 60 dB

Portable Dimensions HxWxD in MMs: 140x55x31 mm Weight: <155gr, without battery

Specifications subject to change without notice.

xii

68P02963C70-O

Foreword

MTH500 Accessories
Kit Number
Batteries FTN6030A FTN6037A FTN6031A FTN6038A Chargers FLN9468A SPN4716B SYN7455A SYN7456A FLN9469A Vehicular Adapters FLN2850A FLN9569A Audio accessories WADN4184A FLN9470A FLN9568A Carrying Accessories FLN9476A FHN6246A Others Soft leather carry case Belt clip Headset with Boom mic and in line PTT Headset with Boom mic (On Hold) PHF Car Kit Stand alone car cradle Dual Pocket Desktop Charger Travel charger Plug Adapter UK for travel Charger Plug Adapter EU for travel Charger Vehicular battery charger Extended battery, 1100mAh, LiIon, Black (with battery door) Extended battery, 1100mAh, LiIon, Blue (with battery door) Standard battery, 800mAh, LiIon, Black (with battery door) Standard battery, 800mAh, LiIon, Blue (with battery door)

MTH500 Model Description

68P02963C70-O

xiii

Foreword

THIS PAGE INTENTIONALLY LEFT BLANK

xiv

68P02963C70-O

Overview

General
To achieve a high spectrum efficiency, the MTH500 uses digital modulation technology and sophisticated voice-compression algorithm. The voice of the person speaking into the microphone is converted into a digital bit stream consisting of zeros (0) and ones (1). This stream is then modulated into a radio-frequency (RF) signal, which is transmitted over the air to another radio. The process is called digital modulation.

Digital Modulation Technology

The MTH500 is a 380-400 MHz portable radio that can operate in dispatch and phone mode. This radio can also operate in TMO (Trunked Mode Operation) and DMO (Direct Mode Operation). It uses two digital technologies: p/4DQPSK and Time Division Multiple Access (TDMA). p/4DQPSK is a modulation technique that transmits information by altering the phase of the radio frequency (RF) signal. Data is converted into complex symbols, which alter the RF signal and transmit the information. When the signal is received, the change in phase is converted back into symbols and then into the original data. The system can accommodate 4-voice channels in the standard 25 kHz channel as used in the two-way radio. Time Division Multiple Access (TDMA) is used to allocate portions of the RF signal by dividing time into four slots, one for each unit. Time allocation enables each unit to transmit its voice information without interference from other transmitting units. Transmission from a unit or base station is accommodated in time-slot lengths of 15 milliseconds and frame lengths of 60 milliseconds. The TDMA technique requires sophisticated algorithms and a digital signal processor (DSP) to perform voice compressions/decompressions and RF modulation/demodulation.

68P02963C70-O

1- 1

Overview

Voice Compression Technology

Voice is converted into a digital bit stream by sampling the voice at high rate and converting the samples into numbers, which are represented by bits. Voice compression reduces the number of bits per second while maintaining the voice at an acceptable quality level. The MTH500 uses a coding technique called ACELP (Algebraic Code Excited Linear Prediction). The compressed voice-data bits modulate the RF signal.

Description
Transceiver Description
All the radio circuitry is contained in the Digital/RF Board and the keypad board. The Digital/RF board is divided into the following sections: digital, frequency generating, transmitter, and receiver.

Digital Section Description

The digital section includes the Redcap 2 that consists of the Mcore risk machine and the Digital Signal Processor (DSP). The Mcore is the controller of the Digital/RF Board. It controls the operation of the transmitter, receiver, audio, and synthesizer integrated circuits located in the RF section. It communicates with the keypad and display. The Digital Signal Processor (DSP) which performs modulation and de-modulation functions for the radio. It also performs Forward Error Correction and other correction algorithms for overcoming channel errors and ACELP speech coding. It carries out linear 16-bit analog to digital conversions, audio filtering, and level amplification for the microphone audio input and the received audio output. The power and audio section is based on the GCAP III and includes power supplies, 13-bit CODEC, audio routing, microphone and ear piece amplifiers. A audio power amplifier is used for the loud speaker.

Transmitter Path Description

The transmitter circuitry includes a linear class AB Power Amplifier (PA) for the linear modulation of the MTH500. It also includes a novel cartesian feedback loop to enhance its transmitter linearity and reduced splattering power into adjacent channels.

1-2

68P02963C70-O

Overview

The transmitter path consists of a novel cartesian feedback loop that contains the forward and loop feedback paths. The forward path includes the low noise ODCT (Offset Direct Conversion Transmitter), Balun, Attenuator, and Power Amplifier. The loop feedback path includes the directional coupler, attenuator, and LNODCT (Low Noise Offset Direct Conversion Transmitter) ASIC. The cartesian Feedback output power passes to the antenna through the Isolator, Antenna Switch, and Harmonic Filter.

Receiver Path Description

The receiver path includes the Antenna Switch, SAW, LNA, ceramic filter, mixer, Crystal Filter, and WPIC (World Phone IC). The first IF consists of the Crystal Filter and WPIC ASIC.

Frequency Generating Section Description

The frequency generating section provides description of the following main components: Fractional-N Synthesizer, REF. oscillator, Main VCO, WPIC ASIC Synthesizers, LNODCT ASIC Synthesizer, External Offset and second LO Synthesizer, DSP PLL, and Host PLL.

68P02963C70-O

1-3

Overview

THIS PAGE INTENTIONALLY LEFT BLANK

1-4

68P02963C70-O

Theory of Operation

Section Introduction
This section provides a block diagram overview of the main Digital/RF Board. This is supplemented by the detailed block diagram and detailed circuit description.

Block Diagram Overview

The main Digital/RF Block contains the following four sections (see Figure 1). An overview of these four sections is provided in the following paragraphs: Receiver Section Transmitter Section Digital & Audio Section Frequency Generating Section (Synthesizer)

68P02963C70-O

2-1

Theory of Operation

Antenna

Battery

DC Block
Antenna Switch

Main Board Transmitter

Digital Block

Synthesizer

Receiever Audio

LCD

KeyPad

Figure 1 General Block Diagram

Receiver Section
The receiver section includes the following main components: Antenna Switch Limiter Front Filter Low Noise Amplifier (LNA) Second Pre-selector Attenuator Mixer IF Filter Balun WPIC
68P02963C70-O

2-2

Theory of Operation

The Receiver Path implements an Automatic Gain Control (AGC). It is required to maintain a good receiver linearity over a wide range of incoming signals and prevents clipping of high level signals. The first Intermediate frequency (IF) circuit consists of the Mixer, IF Filter, and WPIC. The second IF consists of an analog IF and a digital mixer that converts to base band. They are located in the WPIC. The WPIC performs the following functions: Carries out amplification and quadrature down conversion of the signal into the second IF. Performs IF AGC. Converts the second IF analog signal into digital I & Q formats. Synthesizes the second VCO frequency. Synthesizes the Sigma-Delta clock. Synthesizes the receive and data transmit data clock. Transmits the received data to the DSP.

Transmitter Section
The transmitter circuitry includes a linear class AB Power Amplifier (PA) for the linear modulation of the MTH500. It also includes a novel cartesian feedback loop to enhance its transmitter linearity and reduced splattering power into adjacent channels. The transmitter path consists of a novel cartesian feedback loop that contains the forward and feedback paths. The forward path includes the low noise ODCT (Offset Direct Conversion Transmitter), Balun, Attenuator, and Power Amplifier. The loop feedback path includes the directional coupler, attenuator, and LNODCT (Low Noise Offset Direct Conversion Transmitter) ASIC. The cartesian Feedback output power passes to the antenna through the Isolator, Antenna Switch, and Harmonic Filter.

Digital Section
This section includes the REDCAP2, which controls the transmit, receive, and synthesize operations of the integrated circuits located in the RF section. Within the REDCAP2 is the DSP and the serial communication interface. The digital section contains the following: REDCAP2 Power On/Off circuitry Serial peripheral interface (SPI) Host memories (flash and SRAM) Bottom connector signal MUX Keypad block and connector LCD (liquid-crystal display) circuit and connector

68P02963C70-O

2-3

Theory of Operation

Frequency Generating Section

The frequency generating section contains the following components: REF. Oscillator - TCXO Main Synthesizer - consists of the WPICs PLL and the Main Voltage Controlled Oscillator (VCO). 2nd Local Oscillator (LO) VCO together with the LMX Dual Synthesizer. Offset VCO together with the LMX Dual Synthesizer.

2-4

68P02963C70-O

Theory of Operation

Block Diagrams Descriptions

The block diagrams descriptions cover Receiver Path, Transmitter Path, Digital Section, and Frequency Generation Section.

Receiver Path
The received signal (see Figure 2) from the antenna is directed by the Antenna Switch to the Front Filter.

LC Front Filter IL=2.5dB

WPIC

(DSP)

Figure 2 Receive Path Block Diagram This block-type filter, which defines the receive frequency range, blocks the half IF and image frequency entry, and reduces the RF oscillator leakage. The signal is mixed with the local oscillator to create the first IF at 109.65 MHz. The signal is filtered by the crystal filter and sent to the WPIC ASIC. The WPIC performs down conversion to the second IF at baseband frequency (0 Hz) and converts the second IF analog signals into digital-in-phase (I) and Quadrature (Q) formats. This

68P02963C70-O

2-5

Theory of Operation

data is sent for further processing to the Digital Signal Processor (DSP) (part of RedCap2) over the Synchronous Serial Interface (SSI) data links. The DSP performs: the demodulation, Forward Error Correction (FEC) and other correction algorithms for overcoming channel errors, and the GCAP decoder procedure for digital speech data decompression.

Transmitter Path
When the radio is transmitting (see Figure 3), the microphone audio is sent to the GCAP (CODEC). The CODEC performs analog-to-digital conversion and the digital signal is routed to the DSP. The DSP performs coding, Error Correction and modulation. From the DSP, the signal is sent to the WPIC+.

-3.5dB WPIC+ LNODCT Balun-Filter

4dB
Attenuator

36 - 39dB RF PA

-1dB
Isolator

Antenna Switch -0.8dB

Harmonic Filter

-8dB REDCAP2
Attenuator

GCAP

Power at Antenna:30dBm 2dB

Figure 3 Transmit Path Block Diagram In the WPIC+ data is converted into analog signal. This signal is also filtered. From the WPIC+, the data is injected to the LNODCT. In the LNODCT the data is mixed with RF signal. From the differential output of the LNODCT the modulated RF signal is injected to the Balun-Filter, that transforms the differential input into single output, and then it is routed to the antenna via the Antenna Switch. The feedback signal is used for power control.

2-6

68P02963C70-O

Theory of Operation

Digital Mode of Operation

The digital section (see Figure 4) contains the radio's Redcap Risk-processor with its external memory and DSP, including its memory, within. GCAP III includes switching regulator and linear regulators, audio preamplifiers, CODEC 13-bit, 8channel 8-bit A/D Converter, Regulators, Audio Amplifier. The Redcap controls the receive/transmit frequencies, power levels, display, keypad, accessories, MMI, and other radio functions. This microprocessor can be operated through the RS232 interface by a personal computer to program the FLASH. The codec distribution is supported by the Global Control Audio Power (GCAP III) IC. This IC supplies power to the radio using step-down PWM regulator supplying 1.88 VDC to the Redcap core, V3 linear regulator 2.775VDC to the external memories, display and Redcap peripheral modules, supplying V2 to the A/D converter, GCAP internal logic, and audio amplifier. The regulator's power-down mode is controlled by the redcap, which senses the ON or OFF condition. The DSP performs signalling, and voice encoding and decoding. The audio filtering and volume control, and analog-to-digital and digital-to-analog conversions on audio signals, are performed in the GCAP's Codec. .
CS2 OE EB1 EB0 CS0 RW CE OE WE WE CE UB LB OE

SPI Display REDCAP2 U401 SPI Bus Address Bus Data Bus

Chip Selects RF Bus

FLASH U403
DATA ADR

SRAM U402
DATA ADR

16 22

16

19

RS232 To Radio Bottom Connector

Control Bus
Keypress Detect

Row Lines (5)

Column Lines (5)

Keypad Board

Figure 4 Digital Section Block Diagram

68P02963C70-O

2-7

Theory of Operation

Frequency Generating Section

The frequency generating section contains the following components (see Figure 5): REF. Oscillator - TCXO Main Synthesizer - consists of the WPICs PLL and the Main Voltage Controlled Oscillator (VCO). 2nd Local Oscillator (LO) VCO together with the LMX Dual Synthesizer. Offset VCO together with the LMX Dual Synthesizer.

Dual Synthesizer

(U808)
Of fset VCO

IF Section DOI F

113.65 MHz to Offset Mixer

LPF Osc.

50kHz Data

OSC_IN FINIF

Divider
RF Section DORF
LPF

Second LO 219.3MHz
Osc.

100kH z

OSC_IN

FINRF

Main
LOIN

Synthesizer

Main

VCO
Buf fer LPF Osc.

WPI C
XTALBASE CPGITR

493.65-513.65 MHz to RX Mixer

Reference Oscillator - TCXO

PRSCI N

493.65-513.65 MHz to TX Mixer

Figure 5 Frequency Generation - Block Diagram

2-8

68P02963C70-O

Theory of Operation

All frequencies originate from the REF. oscillator -TCXO. This is a digital temperature compensated crystal oscillator producing an accurate and stable 16.8 MHz reference frequency. The 16.8 MHz reference frequency is divided in the WPIC and in the Dual Synthesizer to produce required reference frequency for the other synthesizers.

Main Synthesizer
The Main Synthesizer consists of the WPIC internal PLL modules, and Main VCO on board. It produces the LO signal to down-convert the receive signal to the first IF 109.65 MHz frequency and to up-convert the 113.65 MHz transmitter IF frequency to produce the RF carrier frequency.

RX Second Local Oscillator (LO)

The second LO synthesizer supplies the second IF local oscillator frequency to the receiver. It produces 219.3 MHz that is divided by two in the WPIC in order to down-convert the received signal to the baseband.

Offset VCO
The Offset VCO consists of the LMX Dual Synthesizer and the VCO on board. It produces the output of the offset VCO 113.65 MHz.

68P02963C70-O

2-9

Theory of Operation

Detailed Circuit Description

Receiver Path, Detailed Circuit Description
See Figure 6.

LC Front Filter IL=2.5dB

Baseband Filters
(DSP)

Baseband Amplifiers

GCAP

Figure 6 Receiver Path Circuit Diagram

Antenna Switch
The signal coming from the antenna is routed to the receiver section via the harmonic filter, which is comprised of L890 and C1012. The signal continues to flow through image filter (equivalent quarter wave) transformer C1015 and L817 to the Rx section toward limiter diode D500. The antenna switch attenuates the image

2 - 10

68P02963C70-O

Theory of Operation

frequency by approximately 38dB. The attenuation of wanted signal is typically 0.7dB.

Limiter
The limiter (D500) function is to prevent entering of signal with power higher then 30dBm, which may damage the receiver front-end.

Front Filter
The signal arrived from the limiter is flowing via the front filter (FL500) and routed to the Low Noise Amplifier (LNA) (U500) via C576. The front filter is also called -1st pre-selector and is used to attenuate the incoming parasitic RF frequencies, especially the image frequency (25dB). The Insertion Loss (IL) is typically 2dB.

LNA
The LNA module is the RF signal amplifier. The LNA gain (U500) including output matching circuit, C1048, L518, C521, R965, L500, C532, R580 and C507, is typically 23dB. Because the LNA is the first amplifier in the line, it is important that it will maintain large gain and small Noise Figure - 1.8dB. The LNA has an enable pin (pin 3) which is called VPD. When this pin receives a supply of 1.8 V from DC switch (Q504) - the amplifier is enabled. From the LNA the signal passes to second pre-selector, LC filter (FL501). The IIP3 of the LNA is between -5dBm to -2.5dBm.

Second Pre-selector
The 2nd Pre-selector (FL501) attenuates the non-linear products of the LNA and also the image product by 25dB. Its IL is typically 2.5 dB. From the output of the LC filter the received signal is routed via a Pi-attenuator to the Mixer RF input.

Attenuator
The purpose of the resistor Pi-attenuator (R519, R517, R945), is to protect the mixer (U504) input from saturation. The pad attenuates RF power by 2.5dB

Mixer
The Mixer (U504) function is to down convert the incoming RF signal into IF signal (109.65 MHz). The Conversion Loss (CL) is typically 6.2dB and its IIP3 is typically 20dBm. The RF signal enters the Mixer at pin 1, and the IF is produced at pin 6. The LO (from the main VCO) signal passes via the matching circuit (C522, L505, R943

68P02963C70-O

2 - 11

Theory of Operation

and C984), enters the Mixer at pin 3. The LO power at the LO mixer input is 2dBm. The 2.7V DC is supplied by switch Q500 to pin.4. The mixer conversion Loss is 7dB. An impedance matching net is placed between the mixer and the IF filter (FL502). It consists of L512, C525, C531, C524, L504 and C539.

IF Filter
The IF signal is routed via the IF filter (FL502), which has IL of 2.5dB and attenuates parasitic products of the Mixer, and via an impedance matching network that consist of C546, C536 and L501 to the BALUN.

BALUN
The Balun transforms the single ended input RF signal to a differential doubleended output. It consists of L519, C526, C527, L520, C530 and C534. The differential signal is routed to the WPIC (Word Phone IC) at pin A4 and B4.

WPIC (receiver section)

The differential IF signal is amplified and transferred into the WPIC and mixed with 2nd LO signal. The 2nd LO signal is routed to the WPIC at pin D1 and divided by 2 in to the quadrature generator block of the WPIC. The baseband signal from the mixer passes via a Baseband filters and amplifiers arrays that gives lower noise and better I & Q balance, to the WPIC A/D block and than to the DSP. An internal AGC that is controlled by a control unit, establishes an appropriate attenuation for unwanted signals as well as an appropriate gain for wanted signals. The voltage at external capacitor C557 indicates the AGC attenuation level for the different input signal levels. The voltage at the capacitor varies from 1.4V to 2.7V as a function of the power of the received signal.

2 - 12

68P02963C70-O

Theory of Operation

Transmitter Path, Detailed Circuit Description

See Figure 7.

Main VCO

Image Filter

Att.

Mixer -0.1dB
Offset VCO Dual Synthesizer

Coupler

Dr

0 BalunFilter

-3 Att. Power Amp. (FET) 37 2 Att. -10dB

Ant. Switch +Harm. Filter

I/Q Split

LNODCT -3dB -5dB

Isolator +30

WPIC (ADDAG part)

REDCAP2

Figure 7 Transmit Path Circuit Diagram

Forward Path WPIC

The WPIC (World Phone IC) U503 receives serial data that is transmitted by the REDCAP2 at a 48 kbps rate to the SSI port (pin K10, STD). Data is transmitted as a 16-bit I word followed by a 16-bit Q word. The WPIC provides a serial clock of 4.8MHz to the REDCAP2 (pin K11, TXCLK) and sends a frame sync signal (pin L11, RXFS/SFS) at the beginning of every I word transmission, to instruct the REDCAP2 to send data. In the WPIC, the received serial I & Q words from the REDCAP2 are converted into parallel I & Q words, and transferred to an interpolating filter. The interpolating filter increases the sampling rate to reduce in-band quantization noise, as well as to reduce image at multiples of the input data. The interpolated samples are rounded to 8 bits, and run through the 8-bit D/A converters. The D/A converters take the digital I & Q words and convert them into analog signals, which are filtered and amplified. The output is comprised of two separate low-level differential signals, I & Q (pins A8, OUTQ; C8, OUTQB; D8, OUTI; A9, OUTIB). A differential output is used to minimize the noise pick-up, due to its inherent common mode rejection. The output signals are routed to the LNODCT IC where the transmitting loop is closed. The WPIC sends a 2.4MHz
68P02963C70-O

2 - 13

Theory of Operation

low-level differential reference clock signal (pins B11, TCLCK; C10, TCLCKB) to the LNODCT. It also sends a differential signal (pins A11, TSLOT; A10, TSLOTB) that marks the beginning and the end of each transmission time slot of the REDCAP2 (whenever a TXE signal (pin H8 TXE) is received from the REDCAP2). After receiving the TSLOT signal, the LNOCDT toggles the ASW line (pin J5, ASW) which signals the WPIC to set VCNTO signal LOW (pin J6, VCNTO) which enables the Antenna Switch during transmit time. WPIC starts to receive data from REDCAP2 after TXE signal (pin H8, TXE).

LO LINE-UP
LO LINE-UP includes MIXER U800, Attenuator (R800, R819, R808), Image Filter FL800, LO Driver Q808, and I - Q Splitter Q801. Offset VCO is based on Dual Synthesizer IC U808 that receives data from REDCAP2 that defines Offset VCO parameters. The Offset VCO signal 113.65MHz is mixed with the Main VCO signal (493.65 - 513.65MHz) in the Mixer U800. The output of the Mixer is the RF carrier frequency. The signal passes through the P-attenuator and image filter FL800. The image filter attenuates the VCO and image frequencies and any outof-band spurs that may be present. The signal is amplified by LO FET Driver Q808 and routed to I-Q splitter U801 that converts the single input signal into two quadrature (90 degrees phase shift) I and Q signals and then routs them to the LNODCT LO input (pins 46, LOQ; 45, LOQB; 57, LOI; 56, LOIB). RF signal is sampled at the I-Q splitter input and applied to the LNODCT LO feedback (pin 24, MVCO).

LNODCT
The LNODCT (Low Noise Offset Direct Conversion Transmitter) U803 is the heart of the transmitter. The differential base-band signals from the WPIC are inputted into the LNODCT on pins 58 61 (BINQB, BINQ, BINIB and BINI). They pass through a variable attenuator and then they are summed with the down converted I & Q feedback. The base-band signal is then amplified and sent to the up-mixer. The up-mixer consists of two mixers, one for the I channel and the other for the Q channel. The split I & Q LO signal is mixed with the base-band I & Q signals to produce an I and Q modulated signals at RF frequency. The signal is then output differentially on pins 51 and 52 (RFOUTB, RFOUT).

BALUN - FILTER
The differential RF signal is converted to a single-ended (unbalanced) signal by passing the BALUN-Filter FL801 (balanced-unbalanced filter). The BALUN-Filter has a 200 Ohm input and 50 Ohm single-ended output, the BALUN-Filter output voltage amplitude is two times higher than the differential voltages amplitudes. Thus the LNODCT output signal is increased by 6dB in compare to each of the differential signals.

2 - 14

68P02963C70-O

Theory of Operation

Another function of the BALUN-Filter is to attenuate the image frequencies and other unwanted out-of-band spurs present in the output signal. The insertion loss of the BALUN-Filter is 3dB. The output signal from the BALUN-Filter is applied to the RF PA through -1.8dB attenuator (R836, R833, R834).

RF Power Amplifier
The signal is then routed through DC coupling capacitor C823 to the RF Power Amplifier (PA). The PA IC consist of two amplifying stages. The PA output is matched with 50 Ohm coupler by the P-LC-circuit (C1028, C1029, L921). LC notch filter (L923, C1030) rejects the second harmonic of the RF signal. The PA gain is set by PA_BIAS voltage from the REDCAP2, L1T 3 (pin C6, TOUT3). The bias voltage is applied to the dual-transistor switch Q807, Q911 and then to PA (pins 8,VREG; 16, VBIAS respectively).

Coupler and Feedback Path

A coupler U806 exists at the RF PA output, it is used to pass the signal to Isolator FL801 and sample the signal thus providing the necessary feedback for the linearization and feedback correction. The sampled signal is routed via attenuator R815, R818, R825 to the LNODCT (pin 37, RFIN). The feedback signal is then mixed down to base-band in a quadrature down mixer, amplified and summed with the base-band input signal. The loop is closed.

Isolator
The signal in the forward path is fed to pin 2 of the isolator (FL801). The isolator is placed at the PA output to decrease the influence of the antenna impedance variation on the PA performance. The reflected power returned from the antenna, is absorbed in a 50 Ohms resistor inside the isolator. The isolator also protects the Cartesian loop from sudden VSWR variations that could lead to loop instability.

Antenna Switch
The RF signal from the Isolator is applied to the PIN DIODES U802. The PIN diodes are turned on during the transmission time slot, and the DC current flows through the Isolator to the ground. The RF signal is routed through 2 P-LC-circuits (C848/L818/C838 and C1010/L817/C852) and the Harmonic Filter to the Antenna. L817/C1015 circuit provides the image rejection of the output RF signal. In the Receiving mode the PIN diodes are turned off, the input RF signal is directed to the receiver path via p/4 LC equivalent circuit (C1010/L817/C852). The condition of the PIN diodes is controlled by the voltage switch Q806 by applying the ANT_EN signal to the switch. The resistor R832 determines the DC current through PIN diodes; diode D801 provides the additional capacitance during the Transmission mode, capacitors C835 and C832 compensate the parasitic inductance of the D801. The VCNTO signal applied to the voltage switch Q806 is set LOW during the Receiving and Transmission modes. The RF output signal is disabled during the CLCH (Training) mode by setting the VCNTO signal HIGH thus providing the low output power during the training slot.
68P02963C70-O

2 - 15

Theory of Operation

Harmonic Filter
From the antenna switch the signal is routed to a one section of LC filter, consisting of the coil L890 and capacitors C1010, C1011 and C1012. The filter is required to attenuate the harmonics of the amplifying stages at the transmission path, and the Local Oscillator leakage at the receiver path.

2 - 16

68P02963C70-O

Theory of Operation

Digital Section, Detailed Circuit Description

See Figure 8.

Graphic Display

Control RF Section
BBP SPIA Power Supplies

SPIB

REDCAP2
4 MB flash memory 1MB SRAM

Keypad

GCAP3

Radio Off ESSI SPIB Reset

Vibracall

OPT SEL

ESSI

UART

USB/8-RS232 USB_PWR OPT B+ BAT_FDBK Ext Audio ON3

CE Accessory Conn.

Figure 8 Digital Section - Detailed Circuit Diagram

Host Memories
The RedCap2 Address bus is a 22-bit wide (0:21) and RedCap2 Data Bus is a 16bit wide (0:15). RedCap2 uses two types of memories:

Flash Memory
The Flash Memory is dedicated to the application software. This memory has a 16-bit wide data bus. The Flash memory location has a 32M Bit of memory; When addressing the Flash memory location, the processor reads into its 16-bit wide data bus.

68P02963C70-O

2 - 17

Theory of Operation

The Flash also stores the Radio CodePlug (Customer related information) such as telephone numbers, addresses, etc.

SRAM Memory
This 512 x 16 Static Ram is used for Data storage.

Serial Peripheral Interface (SPI)

The RedCap2 uses the SPI protocol (Serial Peripheral Interface) to communicate with RF IC's (WPIC, ODCT, Synthesizer/LMX), GCAP3 IC and the display driver. The RF IC's are connected to SPIA module, while GCAP3 and the display are connected via SPIB module. The protocol is built upon 4 lines [MOSI(Tx), MISO(Rx), CS, CLK)]. The Display Module, based on the display driver (i.e. Samsung KS0741) uses a serial interface. Figure 9 is a block diagram of the RedCap2 and its interfaces.

2 - 18

68P02963C70-O

Theory of Operation

Encr yption Accelerator

DSP Peripheral DMA

PR OM 2Kx24 PRAM 40Kx24

DSP_IRQ STDB SRDB SFSB(2) SCKB(2)

Baseband CODEC Ser ial P ort BBP Counter

YROM 0Kx16

XYA(16)
YRAM 15Kx16

DSP Core

XYRW,XYSEL,XYSTB XYD(16)/TXA/RXA/GI

STD A SRD A SFSA(2)

Audio CODEC Ser ial Port SAP DSP Timer

XROM 0Kx16 Viterbi Acceler ator XRAM 12Kx16 Shared X/VIA C RAM 2Kx16 Shared X/MCU RAM 2Kx16

SCKA(2) ADRS(22) DATA(16 ) R/W OE EB0,EB1 CS(6) MOD INT(6) INT6/DSRA/ STD A/TRST INT7/DTRA/SCLK/ SRD A/TMS MOSIB MISOB QSCKB SPICSB(5) MOSIA MISO A QSCKA SPICSA(5)

BRM

MCU/DSP Interface MDI

External Inteface Module

ROM 4Kx32

Clocks/PLL
RAM 512x32

CKIH,CKIL CKOH,CKO DEBUG(6)

MCU Debug
MCU Int. Ctl

MCU Core

Layer 1 Timer

TOUT(16)

QSPIB

JTAG/OnCE QSPIA PIG Pe ripher al I/F Gask et

UARTB

SIM
RST_OUT RST_IN COLUMN(5) ROW(5)

DSP_DE JTAG(5) MCU_DE TEST RTSB CTSB TXB RXB MUX_CTL

Reset

GPReg UARTA MCU Timers/ PWM/PIT/ Wa tchdog M U X

RTSA/IC2A/ RESET_IN CTSA/MCU_DE TXA/TDO RXA/IC1/TDI

Keypad Interface GPIO

COLUMN5/GPIO ROW5/IC2B/GPIO COLUMN6/OC1 COLUMN7/PWM ROW6/DCDA/SC2A/DSP_DE ROW7/RIA/ISCKA//TCK

Figure 9 REDCAP2 Block Diagram

68P02963C70-O

2 - 19

Theory of Operation

DC Power Distribution
(See Figure 10).

V1 Linear Regulator
V1 is a programmable linear regulator. It is programmed using the Redcap SPI bus from 0.975V to 3.0V in 8 steps. This regulator is active during Power Reset (POR) and its initial value is 0.95V. For this radio, V1 (programmed to 1.875V) is the supply for the vibrator motor. This regulator is active whenever the radio is turned ON.

V2 Linear Regulator
V2 is a selectable linear regulator. It is selectable using the GCAP UV_SEL pin between either 2.5V and 2.775V. This regulator is active during POR and its initial output value is set by GCAP3 UV_SEL pin. Connecting UV_SEL pin to B+ sets V2 output value to 2.775V, connecting UV_SEL pin to Ground sets V2 output value to 2.5V. For this radio, V2 is selected to 2.775V. This regulator is supplied by B+ and it is active whenever the radio is turned ON. V2 is the supply for internal and external audio circuits, CLK_IN input driver and TS interface.

V3 Linear Regulator
V3 is a selectable linear regulator. It is selectable using the Redcap SPI bus from 1.875V to 2.775V in 4 steps. This regulator is active during POR and its initial output value is 2.775V. For this radio, V3 is selected to 2.775V. The regulator is supplied by B+ and it is active whenever the radio is turned ON. V3 is V3_2.775V, which is the supply for the SRAM, FLASH, Redcap, CE bus and Display.

V4 Linear Regulator
V4 is a selectable linear regulator with external pass transistor. It is selectable using the Redcap SPI bus from 1.875V to 2.775V in 4 steps. It is set to 2.775V. V4 is always powered from B+ and it is active whenever the radio is turned ON. This regulator is active during POR. V4 is V4_2.775V_RF, which is the supply for the WPIC, ODCT and LMX.

Switcher #1 (Synchronous Buck Mode Converter)

Switcher #1 is a selectable step down switching regulator. It is selectable using the Redcap SPI bus from 1.2V to 2.45V in 6 steps, Pass Through and Power down modes. The switcher is active during POR in 1.86V mode. It is set to 1.86V. Switching regulator is PWM#1_1.86V, which is the supply for the internal core, emulation port and clock output drivers of the Redcap. The switcher is supplied from B+ and it is active whenever the radio is turned ON.

2 - 20

68P02963C70-O

Theory of Operation

Switcher #2 (Boost Mode Converter)

Switcher #2 is a selectable step up switching regulator. It is selectable using the Redcap SPI bus to 5.6/5.0/3.35 Volt and Power down mode. The switcher is supplied from B+ and it is active whenever the radio is turned ON. The switcher is inherently in 5.6V mode at POR. The radio uses the switcher at 5.6 V to supply 5V_RF and VSIM linear regulators.

DSC Linear Regulator

DSC is a fixed output linear regulator. This regulator is active during POR in the 5V mode. DSC is supplied from PWM#2_5.6V, which is used to supply the WPIC and ODCT charge pump circuits.

TS_REF Linear Regulator

TS_REF is a fixed output linear regulator. It is supplied internally from the V2 linear regulator. It is set to 2.3V. The radio uses TS_REF for the AD voltage dividers. It is not active at POR.

VREF1 Linear Regulator

VREF1 is a programmable linear regulator. It is programmed using the Redcap SPI bus from 1.875V to 2.775V in 4 steps. This regulator is active during POR and its initial value is 2.775V. For this radio, VREF1 is programmed to 2.775V and is battery supplied. VREF1 is VREF1_2.775V, which is the supply for TCXO.

VREF2 Linear Regulator

VREF1 is a programmable linear regulator. It is programmed using the Redcap SPI bus from 1.875V to 2.775V in 4 steps. This regulator is active during POR and its initial value is 2.775V. For this radio, VREF2 is programmed to 2.775V and is battery supplied. VREF2 is VREF2_2.775V, which is the supply for the keypad and display backlight circuits. This regulator is On whenever the radio is turned ON.

Current Limit
The SWB+ current limit regulator provides power from the phone battery to clipon accessories. It is enabled only when the phone is powered up and an accessory which requires power from the phone is connected. Several sections of the radio are connected directly to the battery, which supplies Raw_B+ and Fused_B+. The radio operates with a low-level battery voltage of 3.15Vdc, nominal-level voltage of 3.6Vdc, and high-level voltage of 4.2Vdc. The battery is connected to P1 - 4 (+) and P1 - 1 (-). These pins supply the Raw_B+ to the RF TX power amplifier. The SWB+ output of the U104 regulator supplies the accessories through the bottom connector. Raw_B+ is routed via F600 (Fuse)

68P02963C70-O

2 - 21

Theory of Operation

becoming Fused_B+, which goes via the main FET and provides power to the GCAP III IC.

RF PA Tetra
FIL T_B+
V4 2.775V @ 250mA
ON

V4_2.775V_RF

Battery Filter

Filte r

PWM2 (Boost) 5.6V @ 100mA

5V @ 60mA

VDSC

ON

TETRATX
WPIC: 20 LNODC 130 T: Mixer:2.5 AntSW: 8 LO_DRV: 40 TCXO: 2 TETRA_TX:202

TETRARX
WPIC: 30 Mixer:2.7 LNA:7.5 Dedicated: 2.5 TETRA_RX:62

REDCAP
3.6VDC V3 2.775V @ 150mA
ON

Filte r
V3

PWM1(Buck) 1.86V @ 100mA

ON

MAI - BOARD N

EXT_VSIM1 3.0V @ 50mA

AVDD-AddressBus DVDD-Da Bus ta CVDD-Bu Control s BVDD-SI M EVDD-AudioESSI GVDD-GPIO,JTAG, Debug STO, DATA, Bottom HVDD-SPIA/B,BBESSL,L1T LVDD-DSPAddress Bus Visibility MVDD-DSPData Bus Visibility OVCCH-I/Opre driversvoltage FVDD-ClockOutputDriver KVDD-EMUL Port OVCC-Internal ore c

WPIC CP 5 5V_RF TETRATX

VBLIN 3 : ODCT CP: 1 PA Bias: <1

FLASHVCC SRAM
2.3V @ 5mA
0.95V OFF

Driver&mixer 45

VTS

OFF

AUDI PA O
ThermBatt,RF_PA T erm, HW_ID

VREF1 2.775V @ 5 mA FIL T_B+

ON

TCXO: 2mA

V1 1.875V @ 150mA SWB+ EN CurrentLimi t 800mA OFF

Filte r

LNODCT : Upmixer40mA

Vibrator
Accessory VCC V4_2.775V_RF
UV_SEL
ON V2 2.775V @ 200mA

Audi Circui s o t

MainVCO& Buf er: 10mA f OffsetVCO: 7mA

VREF2_2.775V_RF WPIC SFOUT: 2.5V, 40mA

USBDETEC T

3.3V @ 40mA

VUSB

OFF

USB Drivers
Keypad/Display Backlight

VREF2 2.775V @ 100mA

1.875V ON

BL_SNKGCAP III
Not Used

VCO& Buf er: 10mA f 2nd LOVCO: 7mA

0.9V OFF

KEYP AD

Display
R_G_LED

1.3V @ 200mA

VVIB

LEDR/LEDG GCAP III

Figure 10 MTH500 DC Distribution

2 - 22

68P02963C70-O

Theory of Operation

RS232, SB9600
The REDCAP processor (RCE) uses the three serial protocols: UART and SB9600 to communicate with external devices via the bottom connector of the unit. There is no external hardware for switching from one protocol to another because the REDCAP2 handles the switching and line multiplexing functions internally.

Battery ID
The battery is equipped with a Dallas 2502 EPROM. A one-wire serial bus allows the radio or the battery charger to communicate with the battery and identify whether or not the battery is compatible. If the battery is determined to be incompatible, the unit automatically shuts off, and the charger does not enter charging mode. Besides compatibility data, the EPROM also stores the following information: battery type, capacity, fuel-gauging parameters, and voltage threshold.

Radio Audio System

See Figure 11. The audio system consists of the GCAP 3 IC (U600) and the DSP (U401), both are located on the main board. The GCAP 3 perform the analog task and part of the digital task of the audio system.

Tx Path
Audio speech is fed either to the internal microphone, or to a Phone Hands Free (PHF) microphone. The signals reach the GCAP 3 IC. In the GCAP 3 IC, a fix gain amplifier (A3 or A5) provides the signal amplification, the multiplexer (MUX) selects the active input, and the programmable Gain Amplifier (TxPGA) adjust the path gain according to the radio mode of operation. Finally, the A/D converts the analog signal into digital format and transfers it to the DSP. The DSP performs the functions of audio filtering, ACELP speech compression, digital modulation, and transfers the data to the RF section. When the radio is operating in the telephone interconnect mode, the DSP performs the required tasks such as echo and noise reduction.

Rx Path
The digital output signal from the receiver is fed to the DSP which performs the functions of digital de-modulation, ACELP speech de-compression, and audio filtering. It transfers the data to the GCAP3 IC. In this IC, the D/A converts the digital audio format to an analog signal, the Programmable Gain Amplifier (RxPGA)

68P02963C70-O

2 - 23

Theory of Operation

adjusts the path gain according to the setting of the volume control, and the multiplexer routes the audio to the active receive path. When the internal speaker is active, the audio is fed to A2, double-ended audio power amplifier. Otherwise, the audio is fed to A1, output amplifier, that drives the Internal Earpiece or the PHF earpiece.

GCAPIII

Figure 11 Audio Path Block Diagram

2 - 24

68P02963C70-O

Theory of Operation

Frequency Generating Section Detailed Circuit Description

See Figure 12. This section describes the generating circuits that supply all the required frequencies for the required transmitter and receiver functions. These circuits are described as follows: REF. Oscillator - TCXO. Main VCO and Main Synthesizer. Second IF VCO and Dual Synthesizer RF section. Offset VCO and Dual Synthesizer IF section.

Dual Synthesizer

(U808)
Of fset VCO

IF Section DOI F

113.65 MHz to Offset Mixer

LPF Osc.

50kHz Data

OSC_IN FINIF

Divider
RF Section DORF
LPF

Second LO 219.3MHz
Osc.

100kH z

OSC_IN

FINRF

Main
LOIN

Synthesizer

Main

VCO
Buf fer LPF Osc.

WPI C
XTALBASE CPGITR

493.65-513.65 MHz to RX Mixe

Reference Oscillator - TCXO

PRSCI N

493.65-513.65 MHz to TX Mixer

Figure 12 Frequency Generating Section - Block Diagram

68P02963C70-O

2 - 25

Theory of Operation

REF. Oscillator - TCXO

The TCXO is the reference frequency source for all the radio synthesizers. The output of the oscillator is a 16.8 MHz stable temperature compensated reference clock. This signal is present at pin 3 of the TCXO. This oscillators centre frequency is programmed (256 steps of approximately 0.1 ppm). It drives the TCXO buffer to split the 16.8 MHz signal to the WPIC, LMX Dual Synthesizer and GCAP III. The 16.8 MHz signal from pin 3 of the TCXO is routed into the following: 1. The WPIC via C580 to pin K6 XTALBASE. The signal is divided by 4 to produce the 4.2 MHz reference signal, which is used for the Main PLL synthesizer. The LMX Dual Synthesizer via C946 to pin OSC_IN. The signal is divided to produce the 100 KHz reference signal for the second LO and to 50 KHz reference signal for the Offset VCO.

2.

Main VCO and Main Synthesizer

The synthesizer components are WPIC, Loop Filter, VCO and buffer. It produces the LO signal. The synthesizer functions are as follows: To serve as the local oscillator for the mixer of the receiver. It is used to down-mix the RF frequency (109.65 MHz). To serve as the LO for mixing the transmitter IF frequency (generated by the Offset VCO) into the transmit RF band. The transmitter Offset VCO frequency is 113.65 MHz. This conversion is performed in the Tx Mixer. To serve as the WPIC feedback signal for locking the main synthesizer.

The WPIC is programmed by the DSP through the SPI bus.

WPIC
The WPIC contain internal synthesizer loops: 1. The main PLL is a three accumulators, fractional N system with a 24-bit resolution. The 16.8 MHz signal from pin 3 of the TCXO is routed via C580 to pin K6 of XTALBASE input of the WPIC. In the synthesizer, the signal is divided by 4 to produce the 4.2 MHz reference signal used for the main PLL synthesizer. The second LO generator, which has a single ended signal at twice the desired IF frequency. The signal is routed as a differential signal (I, Q) to a quadrature phase splitter at the WPIC. The quadrature generator is a single master-slave flip-flop configured in a divide by two toggle mode.

2.

2 - 26

68P02963C70-O

Theory of Operation

LMX - Dual Synthesizer

The LMX233XL is an integrated dual frequency synthesizer that includes prescalers. It is used with the second LO at the RF section and with the Offset VCO at the IF section. The LMX uses the 16.8 MHz from the TCXO for both synthesizers and divides the TCXO frequency as follows: The reference frequency for the second LO is 100 KHz. The reference frequency for the Offset VCO is 50 KHz

Second LO VCO
The Second LO VCO is a discrete VCO that is controlled by the LMX Dual Synthesizer RF section. The VCO produces a frequency of 219.3 MHz. The internal phase detector is of the charged pump type. The output signal of the of the VCO is routed via the phase detector at U808, pin 5 (FINRF). The output of the phase detector is present at U808, pin3 (DORF) and than via the loop filter R915, C903, C948.

Offset VCO
The Offset VCO is a discrete VCO that is controlled by the LMX Dual Synthesizer (U808) IF section. The Offset VCO produces frequency of 113.65 MHz. The internal phase detector is of a charged pump type. The output signal of the VCO is routed via the phase detector at U808, pin 18 (FINIF). The output of the phase detector is present at U808, pin 20 (DOIF) and than via the loop filter R829, C895, C860.

68P02963C70-O

2 - 27

Theory of Operation

Display and Keypad Description

Display
The LCD (Liquid Crystal Display) Module is a Graphic Display based upon the KS0741TB-01 display driver. It consist of LCD Holographic Glass, LED backlight and a 22 pin flex cable connected to the Keypad board. The Communication to the RedCap2 IC is performed using a SPI protocol (Serial Peripheral Interface). The Operation of the LCD is determined upon the RS line configuration (Data/Command). The Display is 128X100 (Columns X Rows respectively).

Keypad
The RCE is responsible for decoding key presses and displaying them properly on the LCD. The keys are arranged into a matrix of five rows and five columns, which includes the Volume and PTT keys. The PWR key is not decoded by the RCE; it directly drives the GCAP III, which sends a signal to RCE through INT1. The five row lines are pulled high via five internal 22 Kohm resistors. The five row lines and five column lines are fed to REDCAP2 I/O pins. Pressing any key also generates the keypad internal interrupt. The REDCAP2 debounces the keys by reading them 25 milliseconds later. The keypad-decoding scheme works as follows: 1. 2. 3. 4. 5. REDCAP2 sets rows to inputs; all columns are set as outputs and driven logic low. Rows are pulled logic high. When a key is pressed, one row goes low, which indicates a key press and sends an internal interrupt. REDCAP2 reads rows. A low on that row indicates a key press. All others are high. REDCAP2 sets all columns to output logic high. One column at a time is set to output logic low. REDCAP2 reads the rows to see which one is now at a logic low level. (A low seen on a row indicates the correct column and row.)

All keypad circuitry is located on the keypad board. Refer to the keypad board schematics.

2 - 28

68P02963C70-O

Theory of Operation

Backlight and LEDs Backlight

The keypad backlight consists of 10 green LEDs. There are two more LEDs in the LCD module that are connected in parallel to the keypad LEDs.

Top LEDs
There are one Green and one Red LEDs, both located on the LCD board. These LEDs are used as indicators to the radio operation.

Radio Programming
The radio is entered into programming mode by setting the MOD pin high level, and applying a preamble sequence to the radio via the RS232 lines. The MOD pin assertion is encountered at least 4 CKIH cycles before the negation of the Reset pin.

Accessory Connector
The CE bus is intended to support connection to accessories, personal computers, and test systems. The bus connector has a total of 17 pins, 9 of which have multiple functions. The bus has six basic modes of operation: Normal (also No Accessory Connected), USB Mode, Analog Audio Mode, Phone Powered USB Mode, RS-232 Mode, and RS-232/SSI Mode (there is also two additional non-standard modes, DSC and FLASH which are used only for development, factory programming, and debugging). Eight of the 17 pins have different functions depending on which mode is selected. The other 9 pins always have the same function regardless of mode. The mode is selected by applying appropriate logic levels to the Option Select pins, named OPTION1 and OPTION2. Some of the modes listed above are selected by the additional application of a level on the USB POWER and AUDIO-IN pins as well.

68P02963C70-O

2 - 29

Theory of Operation

Mode Select (OPTION1 and OPTION2)

Logic levels applied to the OPTION1, OPTION2, USB POWER, and AUDIO IN lines are used to select the CE Bus mode. The modes will be set as follows:

MODE NORMAL (no accessory) USB Accessory/Computer Dumb Accessory Phone Powered USB Accessory RS-232 (8 wire)/IDB Smart Cable RS-232 (4 wire)/SSI PTT SB9600

OPTION_1 1 1 1 1 0 0 0

OPTION_2 1 1 0 0 1 1 0

USB_PWR 0 >4.0V X X X X X X

AUDIO_IN X X 1 0 1 0 X X

Pin No. 1 2 3 4 5 6 7 8 9 10 11

Signal Name (Short Form) Power Ground (GND) Battery Feedback (BATT_FDBK) External Power (EXTB+) USB+/TXD (D+) USB-/RXD (D-) USB Power/Ignition/RTS (USB_PWR) Switched Battery (SWB+) Hook Switch/CTS (HKSW) MUTE/FS/DCD (MUTE) DUMB_SEL2/SCK/RI (DSEL2) DUMB_SEL1/SRDA/DTR (DSEL1)

Power/ Default States GND BATT_ FDBK EXTB+

USB GND BATT_ FDBK EXTB+ D+ DUSB_P WR

Dumb GND BATT_ FDBK EXTB+ TXD RXD IGN SWB+ HKSW MUTE

RS232/ SSI GND BATT_ FDBK EXTB+ TXD RXD RTS SWB+ CTS FS SCK SRDA

RS232 (8 wire) GND BATT_ FDBK EXTB+ TXD RXD RTS SWB+ CTS DCD RI DTR

SWB+

SWB+ HKSW

DSCEN

DSCEN

DSEL2 DSEL1

2 - 30

68P02963C70-O

Theory of Operation

Pin No. 12 13 14 15 16 17

Signal Name (Short Form) DUMB_SEL0/STDA/DSR (DSEL0) Option 1 (OPT1) Option 2 (OPT2) Audio Out On/Off (AUDIO_OUT) Audio In (AUDIO_IN) Audio Ground (AUDIO_GND)

Power/ Default States

USB

Dumb DSEL0

RS232/ SSI STDA OPT1 OPT2

AUDIO _OUT AUDIO _IN AUDIO _GND

RS232 (8 wire) DSR OPT1 OPT2

AUDIO _OUT AUDIO _IN AUDIO _GND

UPLink
DNLink AUDIO _OUT AUDIO _IN AUDIO _GND

UPLink
DNLink AUDIO _OUT AUDIO _IN AUDIO _GND

OPT1 OPT2
AUDIO _OUT AUDIO _IN AUDIO _GND

68P02963C70-O

2 - 31

Theory of Operation

THIS PAGE INTENTIONALLY LEFT BLANK

2 - 32

68P02963C70-O

Troubleshooting

General
Troubleshooting faults in the radio require proper understanding of the different circuitry contained in the radio. Since the radio contains a highly integrated system, the software and hardware functions can not be separated easily. Thus, it is also necessary to understand the functioning of different ICs and the role of the software in the operation of the radio. This service manual includes schematic diagrams, circuit board layouts, block diagrams, and troubleshooting procedures, which help a technician to troubleshoot a malfunctioning circuit and detect a defective component.

NOTE:

The CPS has no capability to tune the radio. Tuning the radio can only be performed at the factory or at the appropriate Motorola Repair Centre. Components replacement can affect the radio tuning and must only be performed by the appropriate Motorola Repair Centre.

The radio is tuned and tested at the factory. The results of the tuning procedures are stored in a special EEPROM. This information includes tuning and other system parameters. The area of the memory in the radio where the tuning information stored is called the codeplug. A radio codeplug can be read using the CPS programme.

Test Procedures
This section explains the procedures required to troubleshoot a MTH500 radio. The digital tests should be performed using the GoNoGo PATS test and TetraCom SW. To use the TetraCom you must go to test mode by using the command <Test Enter>.

68P02963C70-O

3-1

Troubleshooting

Troubleshooting Flowcharts
Use the following flowcharts to troubleshoot the radio. These flowcharts contain procedures using TetraCom SW application, GoNoGo PATS test and factory test modes for troubleshooting radios having digital, receiver, transmitter, or frequency generation test failures.

DMO Troubleshooting Charts

The troubleshooting flowcharts for the DMO mode are same like the TMO mode. If a problem occurs in the DMO mode, then refer to the respective flowchart given under TMO mode. When a problem is found and fixed according to the TMO troublshooting charts, then it is automatically fixed in the DMO. However, if the problem still remains in the DMO mode and not in the TMO mode, then the software should be fixed.

TMO Troubleshooting Charts

The following flowcharts are included for the TMO mode: * Digital Troubleshooting * Transmitter Troubleshooting * Receiver Troublshooting * Synthesizer Troubleshooting * Audio Troubleshooting

3-2

68P02963C70-O

Troubleshooting

Digital Troubleshooting Digital Analysis Test

Use this test for troubleshooting the main board.

After completing the setup procedure, power on the unit.

Does the power supply show current of 0.05 to 0.1A? Yes Use the GoNoGo PATS test for Bootload

No

Replace the Main Board.

Yes

Is the power supply current correct now?

No

Refer to the Main Board DC Flowchart

Check for a defective REDCAP2 (U401)

Did the unit pass the Bootload test? Yes

No

Replace the Main Board.

Is the Power Supply current OK? Yes

No

Check for a defective REDCAP2 (U401)

Is the 32kHz clock From GCAP3 Tp600 OK? Yes

No

Refer to the DC distribution (V2-2.775 V) Test flowchart

Yes

Is the 8.4kHz clock From WPIC correct?

No

1. Refer to the DC distribution (V2-2.775 V) Test flowchart 2. Check for a defective REDCAP2 (U401) 3. Check assembly of the RC filters U105, U106, U107

1. Refer to the DC distribution (V2-2.775 V) Test flowchart 2. Refer to the RF WPIC flowchart

68P02963C70-O

3-3

Troubleshooting

Digital Analysis Test (Cont.)

A
Use the GoNoGo P S test for AT Flash_up (U403)

Did the unit pass the Flash_up test? Y s e Test the backlight by turning it on

No

The Flash (U403) is defective.

Note: This test will be perform by TetraCom SW application. Command: <BackL EN/DIS>.

Did the backlight turn on? Y s e

No

Use the GoNoGo P S test IO_Loop AT (40 pin connector)

Did the I/O_Loop test pass?

No

Check beads E007, E005, E006 and 40 pin connector

Y s e Replace the Keypad and LCD Boards

3-4

68P02963C70-O

Troubleshooting

Digital Analysis Test (Cont.)

Check the LCD

Does text appear on LCD?

No

Visually check J2 connector on LCD board

Yes

Is J2 OK?

No

Check 22 pin Flex

Yes Contacts via 22 pin Flex OK? No

Replace J2 on LCD board

Replace Flex

Yes

Replace LCD

68P02963C70-O

3-5

Troubleshooting

Digital Analysis Test (Cont.)

C
Note: This test will be perform by TetraCom SW application. Command: <VIBR EN/DIS>.

Test the vibrator

Did the vibrator vibrate? Yes The Main Board successfully passed all tests

No

Check the Power Supply V1, 1.875V on C611 when VIBR EN TetraCom command has been entered

Is the Voltage OK?

Yes

Check 1.875V on D001 and <0.4V on Q002 pin 1, 4

Refer to the DC distribution (V2_2.775V) Test flowchart

Are the Voltages OK? No

Yes

Replace the Vibrator

Check for defective Q002 or D001

3-6

68P02963C70-O

Troubleshooting

DC Distribution (V2_2.775V) Test

Use this test on a unit with the following symptoms: no power, no V2_2.775V, V1_1.875V, V3_2.775V, VREF1_2.775V, VREF2_2.775V. Note: The following are the DC power distribution voltages with their correct values and appropriate location to check the voltages: Fused_B+ (3.6 Vdc) @ F600 Filt_B+ (3.6 Vdc) @ C640 V1_1.875V (1.875 Vdc) @ C611 V2_2.775V (2.775 Vdc) @ C610, C613, C657 V3_2.775V (2.775 Vdc) @ C609, C658, C659 VREF1_2.775V (2.775 Vdc) @ C628 VREF2_2.775V (2.775 Vdc) @ C612, C660, C661 V4_2.775V (2.775 Vdc) @ C625, C644, C647 VSIM1 (3 Vdc) @ C653 5V_RF (5 Vdc) @ C615, C651 PWM2_1.8V (1.8 Vdc) @ C624, C648 PWM1_5.6V (5.6 Vdc) @ C623

68P02963C70-O

3-7

Troubleshooting

DC Distribution (V2_2.775V) Test (Cont.)

Check battery contact P1-4 for 3.6 Vdc

Is the voltage OK?

No

Check the bench Power Supply

Yes Check junction of F600 and Vr601 pin 2 for 3.6Vdc (Fused_B+)

Is the voltage OK?

No

Check junction of F600 and VR601 for 0W (ground)

Yes Replace Fuse F600

Check C640 for 3.6 Vdc (Filt_B+)

Is resistance OK?

No

Yes Check all Fused_B+ circuit components. Repair, as necessary.

Yes

Is the voltage OK?

No

Check Q600 pin 3 for 3.6 Vdc

Is the voltage OK?

No

Check traces to Fused_B+ for oepens. Check Q600 pin 4 circuitry for shorts. Repair, as necessary.

Yes

Replace E600

3-8

68P02963C70-O

Troubleshooting

DC Distribution (V2_2.775V) Test (Cont.)

Check Filt_B+ at C640 or C652 for 3.6 Vdc

Is the voltage OK?

No

Replace U600 (GCAP III)

Yes Check TP600 for 32 kHz clock with 2.775V amplitude

Are frequency and amplitude OK?

No

Replace U600 (GCAP III)

Yes

Check TP603 for the Reset high

Is Reset high?

No

Yes

68P02963C70-O

3-9

Troubleshooting

DC Distribution (V2_2.775V) Test (Cont.)

Check C610, C613, C657 for 2.775 Vdc (V2_2.775V)

Is the voltage OK?

No

Replace U600 (GCAP III)

Yes Refer to other DC Distribution Test Flowcharts

3 - 10

68P02963C70-O

Troubleshooting

DC Distribution (SWB+) Test

Use this test on a unit with the following symptoms: no SWB+. Note: This test will be performed using TetraCom SW application commands <SWB EN/Dis>.

TetraCom command SWB EN

Check U104 pin 6 for 3.6 Vdc

Yes

Is the voltage <0.3V?

TetraCom command SWB Dis

Yes

Is the voltage OK?

No

No Check If U104 pin 5 is shorted to ground. Repair, as necessary.

SWB+ current limit test OK

Check U104 pin 3 Voltages >2.0V for SWB EN <0.4V for SWB Dis (SPICS4A-Redcap)

Are voltages OK?

No

Check R119

Yes

Check U104 pin 1 for 3.6 Vdc (Filt_B+)

Is the voltage OK?

No

Refer to the DC distribution (V2-2.775 V) Test flowchart

Yes

Check U104. Replace if necessary

68P02963C70-O

3 - 11

Troubleshooting

DC Distribution (V4_2.775V) Test

Use this test on a unit with the following symptoms: no V4_2.775V.

Check Q602 pin 2 for 2.775 Vdc

Check traces to the RX section, Freq. Gen. section, and TX section

Yes

Is the voltage OK?

No

Replace E200

Yes

Is the voltage OK?

No Check Q602 pin 3 for 3.6 Vdc (Filt_B+)

Is the voltage OK?

No

Refer to the DC distribution (V2-2.775 V) Test flowchart

Yes Check Q602 pin 1 for 3.0 Vdc reference voltage (V4DRV)

Is the voltage OK?

No

Replace U600 (GCAP III)

Yes

Check Q602, replace if required

3 - 12

68P02963C70-O

Troubleshooting

DC Distribution (V3_2.775V/PWM2_1.8V) Test

Use this test on a unit with the following symptoms: no V3_2.775V, no PWM2_1.8V.

Check C609, C658, C659 for 2.7 Vdc (V3_2.775 V)

Is the voltage OK?

No

Refer to the DC distribution (V2_2.775 V) Test flowchart

Yes Check C624 for 1.88 Vdc (PWM2_1.8V)

Is the voltage OK?

No

Refer to the DC distribution (V2_2.775 V) Test flowchart

Yes Check E401 ferrite beads by REDCAP2 for opens

68P02963C70-O

3 - 13

Troubleshooting

DC Distribution (V5_RF/PWM1/VSIM1 _5.6V) Test and (VSIM1) Test

Use these tests on a unit with the following symptoms: no V5_RF, no PWM1_5.6V, or no VSIM1_5.6V.

PWMI

Check C615, C651 for 5 Vdc

VSIMI

Check VSIMI C652 for 3.0 Vdc Check E201 for opening Yes Is the voltage OK?

No Yes Check trace till C24, C406, C403 Disconnect E201 No Is the voltage OK ?

Yes

Check U601 pin 3 for 2.775 Vdc Is the voltage OK?

No Is the voltage OK? Check C623 for 5.6 Vdc Yes

No

Refer to the DC distribution (V2_2.775 V) Test flowchart

Is the voltage OK?

Yes

Refer to the DC distribution (V2_2.775 V) Test flowchart

Check U601 pin 1 for 5.6 Vdc

No Is the voltage OK? Check L600, C601 for 3.6 Vdc Replace U600 (GCAP III) Yes

No

Refer to the DC Distribution 5V-RF Test flowchart

Replace L601 Is the voltage OK? No Replace L600

Yes Refer to the DC distribution (V2_2.775 V) Test flowchart

3 - 14

68P02963C70-O

Troubleshooting

Transmitter Troubleshooting Standby Current Troubleshooting

This test should be carried out only after the successful completion of the previous tests.

Note: The standby upper current limit is 100mA and lower limit is 4mA

Measure the radio standby current by using P ATS station

Is standby current above upper current limit? No

Y s e

Check if there are shorts on the board: - check if RF P U809 is shorted to the ground A - check voltage regulator VR601, R640, current switch U104, VR102, elements on FLT_B+ supply lines. Replace parts i f faulty. Repeat the S andby Current test. t Also see "GCAP" section

Is standby current below minimum current limit? No

Y s e

Check: Radio Fuse F600, Switch Q600, bead E600, CR601. Replace damaged part. Repeat the S andby Current test. t Also see "GCAP" section.

OK

68P02963C70-O

3 - 15

Troubleshooting

Open Loop Power Test

This test should be carried out only after the successful completion of the previous tests.

Measure the Open Loop power by using PATS Check the bias voltages on pins 8,16 of RF PA U809. Check resistors R827 and R828, regulators Q807 and Q911, replace parts if faulty. Perform the Open loop power test again

Is the output power less than 120mW (20.8dBm)?

No

Is the output power above 0.5W (27dBm) ?

Yes

Is the radio in oscillation? Yes

No

Yes

No OK

Are voltages 2.775V_RF, 5V_RF, RAW_B+_RF and 2.5V_TX supplied to the Transmitter components?

No

Check the battery, regulators Q800, Q805, Q806, Q807, Q911, elements on 2.5V_TX lines. Replace if faulty. Perform the Open loop power test again.

Check RF PA U809, Isolator FL801, Coupler U806, components: E801, E808, E809, L916, L917, L920, L921, L923, L918, L919, C1030,C1028,C1029, C822,C867. Replace damaged parts. Perform the Open loop power test again.

Yes Is there ~ 2.5Vdc of ANT_EN signal on Q806 pin (or C830) during Tx slot? No Using a Power Probe, measure RF power at the RF PA U809 input (pin 6).

Yes

Check E810. Perform REDCAP2 test. Repeat Open Loop Power Test.

Is power < -20 dBm?

No

Yes Using a Power Probe, measure RF power at the LNODCT U803 outputs (pins 51,52).

Using a Power Probe test TX line-up (starting from RF PA U809 output: pins 12,13) by measuring output power after every component of Transmitter till Antenna. It should be as specified in the spread sheet, otherwise replace the damaged components. Perform the Open loop power test again.

3 - 16

68P02963C70-O

Troubleshooting

Open Loop Power Test (Cont.)

A
Check Tx line-up from LNODCT U803 output till RF PA U809 input, replace damaged parts. Perform the Open loop power test again.

Is power < -4 dBm?

No

Yes Perform the following: 1. Visually check all components and solder connections around LN ODCT. 2. Check L926 and ODCT pins 34,40,53,63 for 2.775Vdc_ODCT, check pins 51, 52 for 5Vdc during Tx slot; check ODCT pins 45,46,56,57 for 2.3Vdc during Tx slot.

Are all checks OK?

No

Replace damaged components. Perform the Open loop power tuning and test again.

Yes Using a power high impedance probe measure the RF level at pin 6 of Mixer (U800)

Is the power < -6.5 dBm?

No

Measure the RF power at input and output of Image filter (FL800). Calculate the difference between Image filter input and output.

Is the difference > 3.5 dB? Yes

No

Yes

Check the power at pin 1 of U800 mixer.

Check FL800, Q808 (LO Driver), replace if faulty. Perform the Open loop power test again.

Is the signal at U800 No pin 1 stable and its power >1 dBm? Yes Check the power at pin 3 of U800 mixer

Check L809, C844. Perform Offset VCO test. Perform the Open loop power test again.

Check C800, L800, R805, C833. Perform Main VCO Buffer test. Perform the Open loop power test again.

No

Is the signal at U800 pin 3 stable and its power > -0.5 dBm?

Yes

Replace the mixer U800. Perform the Open loop power test again.

68P02963C70-O

3 - 17

Troubleshooting

Open Loop Power Test (Cont.)

B
Measure the RF power at the input of LO Driver (Q808) and input of I/Q splitter U801. Calculate the LO Driver Gain. Check for 2.5Vdc during Tx slot, if voltage is OK, check L813, if L813 is OK replace Q808. If there is no voltage, check Q805 and L811. Replace damaged parts. Perform the Open loop power test again.

Is the Gain < 22 dBm?

Yes

No Measure the RF power at input and output of I/Q splitter (U801). Calculate the difference between I/Q splitter input and output.

Is the difference > 3.5 dB?

Yes

Check I/Q splitter U801, C851, C849. Replace faulty parts. Perform the Open loop power test again.

No

Measure the ASW level on pin 28 of LNODCT U803 during Tx slot by using scope. Does the ASW level go low (about 0V dc) during Tx slot?

No

Replace LNODCT U803 Perform the Open loop power test again

Yes Verify by using scope that: 1. There is 2.4MHz clock (1.8 0.3Vdc) on pins 11,12 of U803 during Tx slot. 2. SLT and SLTB go low on pins 9,10 of U803.

Does the two condition exist?

No

Perform "WPIC Test" Perform the Open loop power test again

Yes Verify by using scope that there is an input data on pins 58-61 of the LNODCT U803. (AC voltage 300-400mV peak)

Replace LNODCT U803. Perform the Open loop power test again.

Yes

Was any data detected?

No

3 - 18

68P02963C70-O

Troubleshooting

WPIC Test
This test should be started in accordance to Open Loop Power test.

Perform the following: 1. Set the unit to the Open loop test at a frequency of 390MHz. 2. Read the value of WPIC 1 9 register by using TetraCom. It has 8 b its. Change the hexadecimal value of WPIC 1 9 t o switch the 5-th bit from 0 to 1. 3. Using a scope observe output data voltage on Test Points 500,501.

TetraCom Commands: WPIC 1 9 Read the register value

Is data voltage (0.4-0.8Vp-p) observed during Tx slot? No

Y s e

Replace WPIC U503. If the Open Loop Power problem exists replace LNODCT U803. Repeat the Open Loop power test.

Measure: 1. 2.775_WPIC dc voltage on C572 (C516, C519, C555, C552, C549, C573, C547, C535, C502, C542. 2. V3_2.775V on C515.

Perform the GCAP test. If the problem still exists replace WPIC U503.

No

Are voltages (2.6-2.9Vdc) OK? Y s e

Measure TXE signal (0.5-2.3Vdc) during Tx slot on R514.

Is the TXE signal OK?

Y es

No Verify the REDCAP2 U401 functionality, replace if faulty, repeat WPIC test, if the problem still exists replace WPIC U503.

68P02963C70-O

3 - 19

Troubleshooting

Closed Loop Power Test

This test should be carried out only after the successful completion of the previous tests.

Tune the radio on PATS.

Is the radio close loop output power <28dBm or >31 dBm? Yes

No

OK

Check the elements: coupler U806, R815, R818, R825, R826, C817. Replace if faulty and repeat the Close Loop test.

OK

No

Does the close loop power problem still exists? Yes

Measure the LO power on pin 24 MVCO of the LNODCT U803 (800-400 mVp-p (single ended) swing into a 50Ohm load).

Replace LNODCT, perform Open Loop Power test and Close Loop Power test.

Yes

Is the LO power OK?

No Check R838, C814 replace if faulty, repeat Close Loop Power test. If the problem still exists replace LNODCT U803 and repeat Open Loop Power test and Close Loop Power test.

3 - 20

68P02963C70-O

Troubleshooting

Transmitter Current Consumption Test

This test should be carried out only after the successful completion of the previous tests.

Start TX current test.

Is TX current > 2.2A (average TX current?)

No

OK

Yes 1. Measure RF PA bias voltages on pins 8 and 16 of U809. 2. Measure supply votage on pin 12 of U809.

1. Check power supplies; 2. Repeat tuning of the radio. Repeat Transmitter current consumption test.

Yes

Are supply or (and) bias voltages high?

No

Repeat Open loop power test and Close loop power test. If the problem still exists replace U809. Repeat Transmitter current consumption test.

68P02963C70-O

3 - 21

Troubleshooting

Receiver Troubleshooting

Check Front Gain, using a R F probe on C536, Frequency 109.65MHz

Check second LO . -16dBm<Power<-10dBm Freq.=219.3MHz Re pa ir if necessary (See Synth. Troubleshooting)

No

Is the gain below 4dB?

Ye s

Check with all power Input s/Output s o f Ant. SW ., Front Filter (Fl500), LN A (U500), Second Filter (Fl501), Mixer (U504), Xt al Filter (Fl502). Replace if necessary . Check Front Gain again.

Wa s that the problem ?

Ye s

Run RX_BER -112dBm & UL TIMA TE_BER

No

Is the Gain still below 4db?

No Check LN A & control Rep air Check

Ye s

Check BaseBand Output at WPIC (U503) TP500/TP501. Replace if necessary.

2.775V suppl y t o Mixer and check lones (Q504, Q500). if necessary . Front Gain again.

Return to first test.

No

Passed? No Ye s OK Is the Gain still below 4db?

Ye s

TetraCom Commands Mode): >Freq. RX 390.0125 >Mode RXTDM/Mode >LIMITER ON >BER Rout WPIC BaseBand to test point s: >WPI C 2 0 7 2 NOW Activating control lines continuos mode: WPI C 3 9 1 b NOW

(TD M RSSI signal at Check Main Synth. Power level (>-5dBm) and frequency . F main =F rx +109.65MHz). Rep ai r i f necessary . (See Synth. Troubleshooting)

3 - 22

68P02963C70-O

Troubleshooting

Synthesizer Troubleshooting
Use this test on a unit with the following symptom: no Tx or Rx

TetraCom Commands:
Using a 50-ohm probe on the spectrum analyzer,check the LO output at the buffer output at R927 and R944. MAIN_VCO ON WPIC 3 1 c0 NOW WPIC 2 4 17 NOW WPIC 2 5 F4 NOW WPIC 2 6 9e NOW WPIC 2 7 79 NOW WPIC 0 5 30 NOW WPIC 0 8 0 NOW

Is the frequency at 503.65MHz?

NO

check the VCO output at R937 ,Is the freq 529.65MHz ?

NO

Test the VCO control voltage at R917.The typical range is 0.5 to 4.5 V.

YES

YES

Is the buffer output between -5 and -3dBm ?

NO

Check for opens,shorts,or missing components in the buffer circuits. Also check for 2.3 Vdc on L907.

Is the control voltage railed to <0.5V or >4.5V

No

YES

YES

Note:This is the abnormal condition.

The unit tested successfully

Possible prescaler feedback problem: 1.check solderin of C933,C915. 2.Probe to determine if LO is reaching the prescaler input.

68P02963C70-O

3 - 23

Troubleshooting

Synthesizer Troubleshooting (Cont.)

Possible VCO problem: Check for opens or shorts in the VCO circuit.

Check for the following: 2.4Vdc on R934 and on R923. Confirm that the resonator tab is prperly soldered. Confirm that the Varicap is in the right direction. NO
Check Loop filter: Check for opens or shorts .

Whether the problem found and fixed ?

Yes
Unit testing is complete Whether the problem found and fixed ?

NO

Check buffer: Check for opens or shorts .

Yes
Unit testing is complete Whether the problem found and fixed ?

NO

WPIC Problem

Yes
Unit testing is complete

3 - 24

68P02963C70-O

Troubleshooting

Second LO VCO Test

Perform the following: 1.Remove the 2nd_LO shield. 2.Set the Unit to continuous Recieve mode (Rxndc). 3.Measure the 2nd_LO control voltage at C761.

Chek for feedback problem: 1.check soldering of C262,R951,C970. 2.Measure the RF power level at Pin 5 of the LMX at 219.3MHz.

Check DC supply for the VCO: 1.Check for SF_OUT on C902, R939,R906. 2.Check for TETRA_2nd_LO_En on Q910.

TetraCom Commands:
WPIC 3 9 1b NOW dual RF 0202a2 004447

Yes

Is the control Voltage at R916 and C948 between 0.5 and 4.5Vdc

No

Does the VCO has its DC Supply?

No

Check DC Block

Yes
Measure the RF power level at C959 at 219.3MHz.

Yes

Yes
Check Q905, R939 for soldering problems and for the right values. (compare with BOM)

Check DC supply for the LMX: 1.Check for 5V_RF on C954 or on Pin 22 of the LMX. 2.Check 2.775V_RF on Pin 23 and Pin 24 of the LMX.

Is the power level at 0 dBm and stable on frequency.

No

Does the LMX has its DC Supply? The 2nd_LO VCO/synthesizer is O.K.

No

Check DC Block

Yes

Perform VCO_ONLY TEST: 1.connect an external 0.5 to 4.5V power supply to R9016. 2.Measure the RF freq at C959. 3.Adjust the external supply voltage until the frequency is219.3MHz. Check R915,C903, C948,R916,D902, C960,L905,C940, C920,R909,R906, C922,C921,R922, R939,R906,C953, C959 for soldering problems and compare with BOM values.

Can the frequency be set to 219.3MHz?

No

Yes

The VCO is working properly. the problem is with the LMX. Replace the LMX.

68P02963C70-O

3 - 25

Troubleshooting

Offset VCO Test

3 - 26

68P02963C70-O

Troubleshooting

Audio Troubleshooting (External Mic to External Out)

Set the audio input to the external mic to 1.02KHz @ 44mV RMS. Test sequence is controlled by TetraCom commands to the external mic-to-external out loopback.
Start AUDIO_LOOPBACK (1)

Connect a scope or DVM to the following points and measure ac levels in Vrms.

Check R110, C103 & continuity to connector.

No

Is voltage at C103 = 44mVRMS? Yes

Check R108, C104 & continuity to connector.

No

Is voltage at C104= 66mVRMS? Yes

Tetracom Routine MIC VA MICGA 0 DSP_LOOP ON DSP_VOL 0 Vol 0 SPKR VA

No trouble found

68P02963C70-O

3 - 27

Troubleshooting

This page left blank intentionally

3 - 28

68P02963C70-O

Programming the Radio

Programming The Radio

1. 2. Verify that the radio is turned off. Run the Customer Programming Software (CPS) on your computer.

Codeplug Programming
1. 2. 3. 4. 5. On the menu bar, click File Open. Browse for the required Codeplug file and open the file. The CodePlug window appears on the screen. Click the Toolbar Tools icon and select Write Entire Codeplug. Press the Yes icon.

68P02963C70-O

4-1

Programming the Radio

NOTE:

The Codeplug is now being written into the radio. A progress bar is displayed on the computer screen showing the writing status. The following display is shown on the radio screen:

Diag. SW Ver. 01.01 HW ID Code: XXX Flash: TE28F320C3BA Command WRITE REQ. --Done-00:00:00

Appears at the end of the process

Elapsed Time Indication

After a successful writing, the message The Operation Was Successful appear on the computer screen. 6. Press the OK button.

Application Programming
1. On the menu bar click Tools, Write Software.

NOTE:

The CPS is trying to reads data from the radio. A Please Wait message is displayed on the computer screen. After the process ends, a Operation Results window appears on the computer screen.

2.

Press the Write button.

4-2

68P02963C70-O

Programming the Radio

NOTE:

The application is now being written into the radio. A progress bar is displayed on the computer screen showing the writing status. The following display is shown on the radio screen:

Diag. SW Ver. 01.01 HW ID Code: XXX Flash: TE28F320C3BA Command WRITE REQ. --Done-00:00:00

Appears at the end of the process

Elapsed Time Indication

After a successful writing, the message The Operation Was Successful appear on the computer screen. 3. 4. Press the Ok button. Click the toolbar R (Reset) icon.

68P02963C70-O

4-3

Programming the Radio

This page left blank intentionally

4-4

68P02963C70-O

Maintenance

Preventive Maintenance
This portable radio does not require a scheduled preventive maintenance program. However, periodic visual inspection is recommended.

Inspection
Inspect the radios external surfaces. A detailed inspection of interior circuitry is not needed or recommended.

Cleaning
The following procedures describe the recommended cleaning agents and methods to be used when cleaning the external and internal surfaces of the radio. External surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, compound, or grime. Internal surfaces (circuit boards and components) should be cleaned only when the radio is disassembled for servicing or repair. The only recommended agent for cleaning external radio surfaces is a 0.5% solution (one teaspoon of detergent per gallon or four litres of water) of mild dishwashing detergent in water. The internal surfaces should be cleaned only with isopropyl alcohol (70% by volume).

68P02963C70-O

5-1

Maintenance

Safe Handling of CMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in the radio. While the attributes of CMOS devices are many, their characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failure occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. The following handling precautions are mandatory for CMOS circuits, and are especially important in low humidity conditions. All CMOS devices must be stored or transported in conductive material so that all exposed leads are shorted together. CMOS devices must not be inserted into conventional plastic snow or plastic trays of the type that are used for storage or transportation of other semiconductor devices. All CMOS devices must be placed on a grounded bench surface and the technician must also be grounded before handling the devices. This is done most effectively by having the technician wear a conductive wrist strap in series with a 100kW resistor to ground. Do not wear nylon clothing while handling CMOS circuits. Do not insert or remove CMOS devices with power applied. Check all power supplies to be used for testing CMOS devices and be certain there are no voltage transients present. When straightening CMOS device leads, provide ground straps for the apparatus used. When soldering, use a grounded soldering iron. All power must be turned off in a system before printed circuit boards containing CMOS devices are inserted, removed, or soldered.

Disassembling and Reassembling the MTH500 Unit

Mechanical checks and self tests should be performed on the unit at the basic level of service. To perform testing at the field level, it is sometimes necessary to remove the antenna and the housing from the unit. Procedures for disassembling and reassembling the unit are described in the sections that follow. NOTE: Read each procedure thoroughly before performing the actual task.

5-2

68P02963C70-O

Maintenance

Protecting Static-Sensitive Devices

This unit contains static-sensitive devices that must be protected when opening the unit, or storing and transporting any printed-circuit board.

To create a proper ground:

Ground the working surface of your service bench. If possible, use the Motorola Static Protection Assembly (part #0180386A82) to ground your service bench. This assembly contains a wrist strap, two ground cords, a table mat, and a floor mat. Wear a conductive wrist strap in series with a 1Mg ohm resistor to ground. Do not wear nylon clothing when handling any printed-circuit board. Prior to touching any printed-circuit board, touch an electrical ground to remove any static charge that might have accumulated.

To store or transport a circuit board:

Place the printed-circuit board in conductive, anti-static material. Do not insert the printed-circuit board into conventional plastic snow trays used for transporting other devices.

68P02963C70-O

5-3

Maintenance

Removing and Installing the Antenna

The antenna must be removed each time the back housing is removed. Recommended tools: no tools are required

To remove the antenna from the unit:

(See Figure 13) Unscrew the antenna counter clockwise until it is detached from the handset.

To install the antenna in the unit:

Screw the antenna clockwise to the handset.

Figure 13

Antenna Removal and Installation

Removing and Installing Battery Door and Battery

Recommended tools: no tools are required

To remove the battery door from the unit:

(See Figure 14) 1. Place the unit facing down on the work area.

5-4

68P02963C70-O

Maintenance

2.

Press the battery door release button, slide the door towards the bottom of the unit and lift it up from the unit.

Figure 14

Battery Door Removal

To remove the battery:

(See Figure 15) 1. 2. Press the battery fastening bridge toward the upper side of the unit. Simultaneously, using other hand, release the battery from its chamber.

Figure 15

Battery Removal

68P02963C70-O

5-5

Maintenance

To install the battery:

1. Locate the battery so that the lower part (coloured silver) is touching the lower wall of the battery chamber. Carefully press the battery down until it snaps into location.

2.

To install the battery door:

1. Position the door on the unit over the battery so that the door release button is just above the battery fastening bridge. Slide the door upward until the door snaps into location. Verify that the door is aligned with the handset back housing.

2. 3.

Removing and Installing the Back Housing

Recommended tools: T-8 Torx bit, Torx driver, mini flat-tip screwdriver

Removing the back housing from the unit:

(See Figure 16) 1. 2. Remove the antenna, refer to Removing and Installing the Antenna. Remove the battery door and the battery, refer to Removing and Installing Battery Door and Battery. Place the unit facing down on the work area. Using the screwdriver remove the oval label at the top of the unit and the tamper evident label in the center to enable access to all six screws fastening the back housing. Clean the adhesive remains of the tamper evident label using alcohol. Using the Torx driver with the T-8 Torx bit, unscrew the six screws fastening the back housing. Carefully remove the back housing from the unit.

3. 4.

5.

6.

5-6

68P02963C70-O

Maintenance

Installing the back housing:

1. 2. Position the back housing over the unit. Verify that the cover is positioned correctly, screw holes are aligned to the threads of the front housing, external antenna connector is inserted into its dedicated hole, and the styling groove of the back housing meets the styling groove of the front housing. Set the Torx driver to 3.5 in-lb (0.4 Nm). Screw the back housing screws in the following order: Upper left and right screws, center left and right screws and lower left and right screws. Glue a new oval label over the holes of the two upper screws and a new tamper evident label (*only available to Motorola Services Centres) on the holes of the two center screws. Install the battery and the battery door, refer to Removing and Installing Battery Door and Battery. Install the antenna, refer to Removing and Installing the Antenna.

3. 4.

5.

6.

7.

Oval Label

External Antenna Connector

Back Housing Fastening Screws (X6)

Figure 16

Back Housing Removal and Installation

68P02963C70-O

5-7

Maintenance

Removing and Installing the Vibrator

Recommended tools: mini flat-tip screwdriver

Removing the vibrator:

(See Figure 17) 1. 2. Remove the back housing, refer to Removing and Installing the Back Housing. Turn the back housing up side down and, using the screwdriver, remove the vibrator from its chamber inside the back housing.

Installing the vibrator:

1. 2. Carefully push the vibrator into its chamber in the back housing. Install the back housing, refer to Removing and Installing the Back Housing.

Back Housing

Vibrator

Figure 17

Vibrator Removal and Installation

5-8

68P02963C70-O

Maintenance

Removing and Installing the Main Board

Recommended tools: no tools are required

Removing the main board from the unit:

(See Figure 18) 1. 2. Remove the back housing, refer to Removing and Installing the Back Housing. Gently lift the main board, I/O connector side at the bottom of the board first, and remove it from the unit. Gently remove the rubber seal from the I/O connector, verify that the seal is not damaged (retain the seal for reinstallation).

3.

Installing the main board:

1. 2. Gently install the rubber seal over the I/O connector. Position the main board in location. Verify that the two guide pins are inserted into the holes in the main board. Gently push the main board down and verify that the Board-to-Board connector is properly connected to the keypad board. Verify that the I/O rubber seal is properly located in the unit. Install the back housing, refer to Removing and Installing the Back Housing.

3.

4. 5.

68P02963C70-O

5-9

Maintenance

Main Board

PHF Cover

I/O Connector

Rubber Seal

Figure 18

Main Board Removal and Installation

Removing and Installing the Keypad and LCD Boards

Recommended tools: mini flat-tip screwdriver

Removing the keypad and LCD boards from the unit:

(See Figure 19) 1. 2. 3. 4. Remove the back housing, refer to Removing and Installing the Back Housing. Place the unit facing down on the work area. Open the Personal Hands-Free Kit (PHF) jack cover (See Figure 18). Using the screwdriver, remove the chassis assembly including the main board, keypad board and LCD board, out from the unit. Place the chassis assembly, with the keypad and LCD boards facing down, on the work area. Remove the main board from the chassis assembly. Insert the screwdriver into one of the slots in the upper side of the chassis assembly, above the LCD board, and gently push the boards out from the chassis assembly. According to the board to be replaced, open the required Zero Insertion Force (ZIF) connector, release the flat cable and the board.

5.

6. 7.

8.

5 - 10

68P02963C70-O

Maintenance

Installing the keypad and LCD boards:

1. Place the keypad and LCD boards on the work area so that the ZIF connectors are facing up.

CAUTION: Care must be taken when installing the keypad and LCD boards on the chassis. Failure to comply may result in tear of the flat cable between the two boards. 2. Insert the flat cable into the ZIF connectors and close the connectors doors until a click is heard. Insert the LCD board between the two snags at the sides of the chassis assembly. Push the LCD board down until it snaps into location. Verify that the chassis center guide pin is properly located inside the hole in the LCD board and that the snag at the top of the chassis is inserted into the slot of the board. Install the keypad board on the chassis assembly. Verify that the keypad board is sited parallel to the chassis assembly. Verify that the main board is fully installed with the rubber seal. Turn the chassis assembly up side down. Install the main board on the chassis assembly. Verify that the two guide pins are inserted to the holes in the main board. Verify that the guide pins are properly located and that the Board-to-Board connector is properly connected to the main board. Install the chassis assembly with the boards into the unit. Verify that the I/O connector rubber seal is properly located in the unit. Install the back housing, refer to Removing and Installing the Back Housing.

3. 4. 5.

6. 7. 8. 9. 10.

11.

12.

13.

68P02963C70-O

5 - 11

Maintenance

LCD Board LCD Board Release Slot Chassis Assembly Flat Cable

Board-to-Board Connector

ZIF Connectors

Keypad Board

Figure 19

Keypad and LCD Boards Removal and Installation

Removing and Installing the LCD Module Assembly

Recommended tools: no tools are required

To remove the LCD module assembly from the unit:

(See Figure 20) 1. Remove the LCD board, refer to Removing and Installing the Keypad and LCD Boards NOTE: Do not touch the LCD module assembly in the active viewing area; fingerprints on this surface cannot be easily removed.

2.

Using your hand, gently disengage the right two snaps and rotate the LCD module assembly to the left until it disengaged from the LCD board.

5 - 12

68P02963C70-O

Maintenance

To install the LCD module assembly:

NOTE: Do not touch the LCD module assembly in the active viewing area; fingerprints on this surface cannot be easily removed.

1.

Locate the LCD module above the LCD board so that the two guide pins are aligned with the holes in the LCD board. Gently push the module down, right snaps first and then left snaps. Verify that the snaps are located correctly inside the board slots. Remove the protective film from the LCD glass. Verify that no damage exists on the LCD glass. Install the LCD board, refer to Removing and Installing the Keypad and LCD Boards.

2. 3. 4.

5.

LCD Board

LCD Module

LCD Module Snaps (X4)

Figure 20

LCD Module Removal and Installation

68P02963C70-O

5 - 13

Maintenance

Removing and Installing the Keypad

Recommended tools: no tools are required

Removing the keypad:

(See Figure 21) 1. Remove the chassis assembly, refer to Removing the keypad and LCD boards from the unit:, steps 1 through 3. Remove the keypad from the unit.

2.

Installing the keypad:

1. 2. 3. Install the keypad inside the front housing. Verify that all the keys are properly inserted into their dedicated holes. Install the chassis assembly, refer to Installing the keypad and LCD boards:, steps 1 and 2.

Front Housing

Chassis Assembly Including Main Board And LCD and Keypad Boards

Keypad

Figure 21

Keypad Removal and Installation

5 - 14

68P02963C70-O

Maintenance

Removing and Installing the Microphone

Recommended tools: no tools are required

Removing the microphone:

(See Figure 22) 1. Remove the chassis assembly, refer to Removing the keypad and LCD boards from the unit:, steps 1 through 3. Remove the microphone.

2.

Installing the microphone:

1. 2. Insert a microphone into location. Install the chassis assembly, refer to Installing the keypad and LCD boards:, steps 1 and 2.

Removing and Installing the Earphone

Recommended tools: mini flat-tip screwdriver

Removing the earphone:

(See Figure 22) 1. 2. Remove the Acoustic Safety Rubber. Remove the chassis assembly, refer to Removing the keypad and LCD boards from the unit:, steps 1 through 3. Using the screwdriver, remove the earphone from the unit. If the earphone was detached from its bottom plate, remove the plate as well.

3.

Installing the earphone:

1. 2. Install the Acoustic Safety Rubber. Using the screwdriver, remove the protective film from the adhesive layer at the earphone bottom plate. Insert the earphone into location. Verify that the two snags at the earphone sides are properly located in their dedicated slots. Gently push the earphone until it is firmly glued inside the front housing.

3.

4.

68P02963C70-O

5 - 15

Maintenance

5.

Install the chassis assembly, refer to Installing the keypad and LCD boards:, steps 1 and 2.

Earphone

Acoustic Safety Rubber

Front Housing

Microphone

Figure 22

Microphone and Earphone Removal and Installation

5 - 16

68P02963C70-O

Maintenance

MTH500 Unit - Exploded View

MTH500 components are listed in the MTH500 Components List. The first column marked with an # sign provides you with the call out numbers of the components as marked in Figure 23 and Figure 24.

MTH500 Components List

#
1 2 3 4 5 6 7 8

Description
Front Housing Assembly (Black) Front Housing Assembly (Blue) Keypad Assembly Chassis Assembly Back Housing Assembly (Black) Back Housing Assembly (Blue) Antenna 380-400 M Hz (R1) Screw, Self Forming Label, Back Standard Battery Door Assembly (Black) Standard Battery Door Assembly (Blue) Extended Battery Door Assembly (Black) Extended Battery Door Assembly (Blue)

Part/Kit
0186163T07 0186163T08 0186630T01 See Figure 23 0186396T04 0186396T05 8586381J02 0304637P17 5486278T01 0186613T01 0186613T02 0186239T01 0186239T02 7287702M01 FCN9090A 8486498T01 FCN9797A 2786168T01 See Service Replacement Kit Matrix in Appendix A

9 10 11 12 13 14

LCD Module Keypad Kit Flex LCD to Keypad LCD Kit Chassis Main Board (R2)

68P02963C70-O

5 - 17

Maintenance

5 3 1

8 6 (X6)

Figure 23 Exploded View

5 - 18

68P02963C70-O

Maintenance

12

13

14

10

11

Figure 24 Exploded View of Chassis Assembly

68P02963C70-O

5 - 19

Maintenance

5 - 20

68P02963C70-O

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

Component Board Layouts

68P02963C70-O

6-1

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

This page intentionally left blank

6-2

68P02963C70-O

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

Keypad Board (FCN9090A) - Sides 1 and 2

8487639U01_P1 TP1

8487639U01_P1

S1
D51
1 D8

VR2

TP2 U4
1D

P2

J1
C2
C7 VR1 R6 C9

U2

C1 U5
R3 R4 R5

TP3

U1

P1

TP4 U3
E1 C10

D13 1

1 D10

C12
1 D7 1 D6

C11

1 D17

D11

1 D14

1 D2

R1 R2 VR4

C4 C3

C8

VR3

MK1

SHOWN FROM SIDE 1 O1 79B02964C11-O OL 79B02964C13-O

SHOWN FROM SIDE 2 O1 OL 79B02964C12-O 79B02964C14-O

1D

68P02963C70-O

6-3

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

LCD Board (FCN9797A) - Side 1 and 2

8486097U01_P1
8486097U01_P1

1 D1 2 D1

M4
TP5

S4

TP 6

TP2

M5

S3

TP7

TP3

S2

C11

C14

C12 C3

C15

C10 C6

C8

C7

C9

C5

C17

C4

P1
E1 C19 C18

TP1

TP4 S5

C1 C2 C16

C13

J2

SHOWN FROM SIDE 1

O1 O4

79B02962C46-O 79B02962C48-O

SHOWN FROM SIDE 2

O1 O4

79B02962C47-O 79B02962C49-O

6-4

68P02963C70-O

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

Main Board (FLF9011A) - Side 1

8488996U01_P1

R939

R909

TP914

TP814

L905

C920

R922 C922

R640

SH912
TP601 TP405 TP001 TP603 TP600 TP402

TP602 TP409 TP410

C959

SH003

R600
C600 C643

TP911

TP811

Q905

Q910 C919

Q903

R937

R924
C930

C905

C938

C939
R933 C910

L912

R934 R931

R911

R925

C653

R010 R009

R004 R001

R624 R628

R627 R625

R626 R623

R012 R011

C545 R518

R650

U601
C662
C650

CR601

TP936

C960

C921

R923
L913
C980

R936

C940
D902 R915

C927 C942

Q900

R901

R932 C906

Q904

Q907

E901

R921 C909

C904

R906 C953 C902

C901

SH901
R914

SH900

Q600

TP908

TP808

E600

R916

R951

TP412 TP411 TP408 TP407

C103

R103

R104

C102 VR107

R118 R110

TP605

C646
C640

CR600
C038

VR601
C037 R027

TP933 TP929 TP920 TP932 TP912 TP909 TP913 TP921 TP922

TP833 TP829 TP820 TP832 TP812 TP809 TP813 TP821 TP822 TP828 TP825 TP818 TP819 TP803 TP850

C903

C948 C916 C970 C946

R953 C962 C954

C951

C915

R919

C929 C931 Y901

M500

D601

R620

C119

TP504

R651

C118

U808

R908 C967 R907

C968

C932

TP403

TP414 TP401

R643

C933 R944 R927

C961 R917

U810 J700

L903

R621 R618

R622 R617

C614

R648

TP925 TP918 TP919

C656

R003 R109

R829

R918 C957

C609 C658 C629

C033

C621 R632 C603

C886

R608 C655 C602

M005

M006

TP902

E602

C703

Q002

R631

C839

R026

E603

C890

E604

C841

C050 R008

C659

C111

C420

R021 C044

C414

R020

VR002

C634 C607 C633

R610

Q801

C899

C636 R602 C604 R604 C622 R614 C632 R630 R606 C605

R646

R645

VR004

C651

C654
TP906 TP806

Q100

U105

E101

C630 R603 C664 R607

C110 C109
C108

R019

R609

C1020 C868 C809

SH801
C876 C874
C1033

R827

C113

R810

C842

Q807

C043

R828

C112

E400

L930

R642

C619 C620

L806

U106

TP905

TP805

R120

SH005

C840
R801

R802

R835

C825 C1004 R954 R960

U600

C702

C1032

C042

C880
TP915 TP815

L923 C1030

R605

R615

C635 C606

C639

C661

C631

E010

C660

C612

R106

C120

U100

R107

R101

L917

E809

R613

VR106

D101

R013

C101

R616

R014

VR003
C031 C048 C032
R025

C1009

C1045

C107

C637

C638

C862
R824

C1014

L920

C1050

C888

J002

C1023

L919

R105

C1026

C1027 C897

C898

VR005

Y600

E009

E808

E801 FL801 TP934

C877
C818
TP904 TP804

U803

R821

C1022

C035

C036

R111

U804

L916

C041

TP930

C822

TP830

L921

C869
C831 E803

U809

C1028

C701

C837

C887

C115 C114

E601

TP924

TP824

L801

C1016

C618 C617

D800
TP917 TP817 TP802

C883 C873

C879

D001

R629 R601 R611 R612

C616

TP935

Q804

C608

TP903

D907

C117 R113 C116

C895

C971 R950 C865 R803

C958

R913

C652

C610

C955

C937

TP928

C860

U107

C627

C657

C415

F600

R647

E008

C966

L922
C1031

C881
TP823

C1024

C1025

C802

R833

L918

RT800

R836

R834

C870 C871

C878 C875

C834

R822

C861

C863 C864

R823

C704

C820 C815 C816 C805

SHOWN FROM SIDE 1

O1 o 73B02964C21-O OL o 73B02964C24-O

C812

C817

R825

R818

TP413

TP604

C885

C823

C1029

R815

TP923

C882

R826

U806

68P02963C70-O

6-5

MTH500 Detailed Service Manual - COMPONENT BOARD LAYOUTS

Main Board (FLF9011A) - Side 2

8488996U01_P1

SH500
C527
C539

TP501

TP502
R966 C1049

TP002

L501

C536

C572

C516

C542

C546

L504

M501

L519

C530

L525

FL502

C534

C624

C577 R968 R520

C510

CR603

C526

C535 C552

C554

C518

SH502

C500

C405

R405 R401 C424

C1046

R108

C531

L512
L513 C528

C200

U504

L505
R943

C522

C984

C1012

C1011

SH911
R945 R517 R832 E807 C1021

RT500
C501 C519 C555 C502 C580
R521

L601 E203 E201

C642

L602 C421
E401

C205

L890

C574
R956

C430

C206
C203

R407

U405

C547 C549 R504 C508

C201

C515 C504

CR602

C416

E501

R512

U503

C513

R515

L931

C648

C525

L508

Q500

C557

C573 R514

U401

VR101

C561

C560

R519

C1010

C852

FL501

R417

SH501
L530

VR105

C533

C808

C628

C503

L600

C590

C514

Q806

C866 C830 E810 R899 C641

C601

C615

C1015 L817

D500
L932

FL500

Q504

Y501

C204

C403 C402
C419
C427

R967

C049

C613

C576

C404

C407

C406

U500

C829 C891

C408

C429

C410

Q602

C413

C412

C418 C417

VR104 J10
R121

C521

L819

C532

U802
C838

R800

R808

R580

R500
C553

E500

C644

L500

C835
R809

C550

C800
C833

U800

L818
C848

C507

C844
L800 R805

C846
L815

L810

C625

C121

R819

C626

C611 M002

Q800

C867

U104 C105
C106

C023 C024 C012 C008

C855
C824

R015

C009

C015

C001

C020

C021

C022

C013

C002

E006

E005

E800

FL800
C853
R820

C426 C401

R119

U801

C854 R804

C849

C819

L813 C851

C004 C847 C006

R807 L808

M001

R838 C814 C843 L811

E806
R963

L803
C811

L812 C850

C827

C011 C005

Q808
C845

R816

P15
E003

R806

C859

U402

C856

L805 R812
C828

C821

C027 C028 C029

C017

C019 C025 C026

C014 C010

Q805
R964

R962

R016

C003

E007
C007 C016

E001

E002

E004 C425

C857

R961

SHOWN FROM SIDE 2

O1 o 73B02964C22-O OL o 73B02964C24-O

6-6

VR102

R817

R814

C122

C894

L809

E102

C832

C505

C1048

L518

SH802

C663

D801

R965

R649

C647

C649

U403

C104

C512

C524

C551

C623

C422 C423

C428

C409

L520

TP500

TP503

68P02963C70-O

MTH500 Detailed Service Manual - Schematic Diagrams and Parts Lists

Schematic Diagrams and Parts Lists

68P02963C70-O

6-7

SCHEMATIC DIAGRAMS - MTH500 Keypad Board (FCN9090A)

MTH500 Keypad Board (FCN9090A)

E1 BACKLIGHT+ BLM11B601S 40 pin Main To Keypad conn C11 P1-19 19 P1-21 21 BACKLIGHTROW1 BACKLIGHT+ 1.u C12 10.n C10 180.p W1 W2 G1 ROW0

SOFT KEY SEND/END

S1

SOFT KEY DOWN

S1

LEFT
S1 G2 M1

RIGHT
S1

MODE
S1

M2

X1

X2

F1

F2

*
P1-25 25 P1-23 23 P1-27 27 P1-41 41 P1-42 42 U4 P1-30 30 P1-32 32 P1-29 29 P1-31 31 COL0 A1 COL1 C4 C3 C2 C1 U5 COL2 FLTR_EZAST33A PHF_GND VALUE place close to PHF_JACK P1-8 8 C1 C2 VALUE R3 68 P1-4 4 P1-6 6 P1-10 10 P1-14 14 P1-2 2 P1-13 13 P1-12 12 P1-17 17 P1-5 5 P1-3 3 INT_EAR-_PHF_EAR INT_EAR+ GND GND GND FLTR_EZAST33A GND PHF_SENSE PHF_MIC INT_MIC+ 7 8 9 10 R4 R3 R2 R1 U1 1 GND1 6 GND2 INT_MICR6 0. C7 VALUE VR1 VR2 PHF PHF_PTT 33.u PHF_EAR PHF_GND PHF_SENSE J1-4 J1-3 1 6 ROW0 ROW1 COL0 COL1 FLTR_EZAST33A 7 8 9 10 R4 R3 R2 R1 1 GND1 6 Connector GND pins H1 H2 J1 ROW2 ROW4 FLTR_EZAST33A ROW3 U3 7 8 9 10 R4 R3 R2 R1 S1 GND2 C4 C3 C2 C1 5 4 3 2 ROW2 B1 B2 C1 1 GND1 6

7
S1

4
S1

1
S1

RIGHT
S1

C2

D1

D2

E1

E2

P1

P2

0
S1

8
S1

5
S1

2
S1

MENU
S1

J2

K1

K2

L1

L2

R1

R2

ROW3

#
GND2 C4 C3 C2 C1 5 4 3 2 ROW4 S1 S2 T1 S1

9
S1

6
S1

3
S1

UP
S1

T2

U1

U2

V1

V2

Q1

Q2

1
MUTE
S1

LEFT
S1

A2

N1

N2

GND1

P1-22 22 P1-24 24 P1-26 26 P1-28 28

RESET 7 COL4 8 9 COL3 10

R4 R3 R2 R1

GND2

5 4 3 2 C9

COL4 COL3 COL2

RESET

BACKLIGHT+

PHF_MIC

J1-1 FLEX to Display Board

J1-2

BACKLIGHT+

P2-12 12

J1-5

BACKLIGHT-

P2-13 13

RESET

P2-6 6

ROW4 C8 VALUE COL2

P2-14 14 P2-15 15

C4 C3 C2 C1

5 4 3 2 VR3 C3 VALUE C4 VALUE VR4 MIC GND INT_MIC2 INT_MIC+ 1 + MK1 GND COL4

P2-16 16 P2-1 1

GND

P2-7 7 P2-19 19

GND

P2-22 22

GND

P2-9 9

R4

0.

INT_EAR+_R

P2-20 20

R5

0.

INT_EAR-_R

P2-21 21 contact pins

GND P1-9 9 P1-11 11 1 P1-1 GND GND1 6 U2 EZAST21 GND GND GND

P2-23 23 P2-24 24

P1-7 7 P1-16 16 P1-15 15 P1-36 36 P1-33 33 P1-34 34 P1-37 37 P1-40 40 P1-18 18 P1-20 20 P1-35 35 P1-38 38 P1-39 39

GND 7 R4

C4

ON_OFF

ON_OFF

P2-18 18

PTT

R3

C3

PTT

P2-17 17

RS CHIP SELECT

R2

C2

RS

P2-5 5

10

R1

C1

CHIP SELECT

P2-3 3

GND

GND

GND P2-11 11 GREEN LED GREEN LED P2-10 10 2.775_DISPLAY 2.775_DISPLAY P2-8 8 DATA DATA P2-4 4 CLOCK CLOCK P2-2 2

1 GND2

RED LED

RED LED

6-8

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Keypad Board (FCN9090A) Component Parts

MTH500 Keypad Board (FCN9090A) Component Parts

When ordering component parts, the part number should be included.
CAPACITORS Ref #
C1 C2 C3 C4 C7-9 C10 C11 C12

CONNECTOR and INDUCTORS Part #

2311049A30 9186929J02 9186929J02 9186929J02 9186929J02 2113743P01 2113928A01 2113741F49

RESISTORS Ref # Part # Description

Description
Tant. chip 33F 400&880MHz resonance Cap. Part not placed 400&880MHz resonance Cap. Part not placed Part not placed

Ref #
J1 P1 P2

Part #
0985885K01 0986926J03 0986966J01

Description
conn.J conn.J conn.J

INTEGRATED CIRCUITS

GENERAL Ref # Part # Description

Ref #
U1 U2

Part #
9186133U02 9185759B01 9186133U02

Description
FLTR_EZAST3 3A EZAST21 FLTR_EZAST3 3A

1F 10nF MK1 5086346J02

Part not placed

U3-5

DIODES Ref # Part # Description

RESISTOR Ref #
R1-2

Part #
0662057C43 0662057A21 0662057A18 0662057B47 9997639U01

Description
res_47 Ohm res_68 Ohm res_51 Ohm res_0 Ohm Keypad_22

ZENER DIODES Ref #

VR1-4

Part #
4804645P09

Description
Suppr. 6V

LED Ref #
D1 D2-3 D5 D6 D7-10 D13-14 D17 E1

R3

Part #
4886955J02 4886955J02 4886955J02 4886955J02 4886955J02 4886955J02 4886955J02 2409134J04

Description
Part not placed

R4-5 R6 S1

LED_grn LED_grn
Part not placed

LED_grn LED_grn LED_grn BLM11B6016

68P02963C70-O

6-9

SCHEMATIC DIAGRAMS - MTH500 LCD Board (FCN9797A)

MTH500 LCD Board (FCN9797A)

ROW4

BACKLIGHT+ S2 FLEX to Keypad Board COL2

VOL DOWN

3 A1 4 A2

B1 1 B2 2

BACKLIGHT+

P1-11
11

BACKLIGHT+

S3 COL4 3 A1 4 A2

VOL UP B1 1 B2 2 RED D12 GREEN D11

P1-10
10

BACKLIGHT-

P1-17
17

RESET

P1-9
9

ROW4

S4 3 A1 4 A2

ON/OFF B1 1 B2 2 TLSU1008_RED BACKLIGHT+

P1-7
7

COL4

P1-3
3

INT_EAR+_R

M4

S5 3 A1

PTT B1 1 B2 2

P1-2
2

TLGU1008_GRN

P1-8

COL2

INT_EAR-_R

M5

BACKLIGHT+

J2-9A J2-9B

4 A2

9A

P1-5
5

ON_OFF BACKLIGHTPTT J2-8A J2-8B 8A

P1-6
6

P1-12
12

RED LED

RESET

J2-3A J2-3B

3A

P1-13
13

GREEN LED E1 BLM11B601S

P1-15
15

2.775_DISPLAY

2.775_DISPLAY

J2-6A J2-6B

6A

P1-18
18

RS

RS

J2-2A J2-2B

2A

P1-19
19

DATA

DATA

J2-1A J2-1B

1A

P1-21
21

CLOCK

CLOCK

J2-7A J2-7B

7A

P1-20
20

CHIP SELECT

CHIP SELECT

J2-4A J2-4B

4A

P1-22
22

GND GND GND J2-5A J2-5B 5A

P1-16
16

P1-4
4

GND

DISPLAY

P1-1
1

GND

P1-14
14

GND

73D02964C07-O

P1-23
23

P1-24
24 DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP

C18 1.u

C19 10.n

C13 180.p

C17 180.p

C16 180.p

C15 180.p

C14 180.p

C12 180.p

C11 180.p

C10 180.p

C9 180.p

C8 180.p

C7 180.p

C6 180.p

C5 180.p

C4 180.p

C3 180.p

C2 180.p

C1 180.p

GROUND CONTACTS
DNP DNP DNP DNP DNP DNP DNP

TP1 CLIP 1 CLIP 1

TP2 CLIP 1 CLIP

TP3 CLIP 1 CLIP

TP4 CLIP 1 CLIP

TP5 CLIP 1 CLIP

TP6 CLIP 1 CLIP

TP7 CLIP CLIP

6 - 10

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 LCD Board (FCN9797A) Component Parts

MTH500 LCD Board (FCN9797A) Component Parts

When ordering component parts, the part number should be included.
CAPACITORS Ref #
C1-17 C18 C19

RECEPTOR Part #
2113743p01 2113928A01 2113741F49

RESISTORS Part # Description Ref # Part # Description

Description
Part not placed

Ref #

1F 10nF

GENERAL Ref #
M4-5 S2-5 TP1-7

Part #
3986295T01 4086218A02 4209080u02

Description
Contact Switch
Part not placed

INTEGRATED CIRCUIT - AUDIO Ref # Part # Description

DIODES Ref # Part # Description

RESISTOR Ref # Part # Description

LED Ref #
D11 D12

Part #
4886955j02 4886955j01

Description
LED_grn LED_red

CONNECTOR and INDUCTORS Ref #

E1 J2 P1

Part #
2409134j04 0988189K02 0986966j01

Description
Ind. chip fer. conn_J conn_J

68P02963C70-O

6 - 11

SCHEMATIC DIAGRAMS - MTH500 MAIN Board (FLF9011A)

MTH500 MAIN Board (FLF9011A)

VREF1_2.775V RF_TEMP VREF1_2.775V RF_TEMP ANT_EN V4_2.775V_RF 5V_RF V3_2.775 SYNTH_CS RX_ACQ

DIGITAL

ANT_EN V4_2.775V 5V_RF V3_2.775V SYNT_CS_ RX_ACQ

RF

TETRA_MAIN_VCO_ON WPIC_FSYNC WPIC_OSC_EN 16.8_MHz_CLK RAW_B+_RF

TETRA_MAIN_VCO_ON WPIC_SSI_FSYNCH WPIC_OSC_EN 16.8_OR13_MHz_CLK RAW_B+_RF

PA_Bias SPIA_MISO SPIA_CS2_ODCT WPIC_STD SPIA_MOSI SPIA_CLK LO_Driver_En LO_Mixer_En RESET

PA_BIAS SPIA_MISO SPIA_CS2_ODCT WPIC_STD SPIA_MOSI SPIA_CLK LO_Driver_EN LO_Mixer_EN RESET

SPIA_CS0_WPIC WPIC_SRD PA_TEMP TCXO_WARP WPIC_TXCLK WPIC_TXE

SPIA_CS0_WPIC WPIC_SRD PA_TEMP TCXO_WARP WPIC_TXCLK WPIC_TXE

79B02964C09-O SHEET 1 OF 9

6 - 12

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Main RF Block

MTH500 Main RF Block

N/U N/U
TP934 PLATED_HOLE5_2X7_6
GND

SH912 SHIELD

U810 PLATED_HOLE5_2X7_6
GND

Digital Test Point Shield

1

TP805 CHTSTP

L931
1

1.u

V4_2.775V_RF

N/U
TP806 CHTSTP

C1046 47.0U E201 VALUE

C200 270.p

C201 100.n

5V_RF

N/U
TP825 TP815 CHTSTP

C203 270.p

C204 100.n

CHTSTP

1 1

RESET

RAW_B+_RF
TP802 CHTSTP

5V_RF+

WPIC_RESET

2.775V_RF

VREF1_2.775V

VREF1_2.775V

TCLK

TCLK

ODCT_RESET

RAW_B+_RF
TP830 CHTSTP

TCLKB

TCLKB

5V_RF+

V3_2.775

V3

TSLOT

TSLOT

2.775V_RF
1

E203 VALUE
TP828 CHTSTP TP803 CHTSTP 1

N/U TSLOTB TSLOTB PA_TEMP

PA_TEMP
TP819 CHTSTP

C205 270.p

C206 100.n

SPI_IN OUTIB SPI_CLK OUTI WPIC_CE OUTI

TP822

OUTIB

SPIA_CS0_WPIC RF_TEMP
1

TP820 CHTSTP 1 TP829 CHTSTP 832 CHTSTP 1

RF_TEMP

Receiver

OUTQB

OUTQB

TETRA Transmitter

CHTSTP

ODCT_CS
1 TP821

1 TP818

SPIA_CS2_ODCT

OUTQ STD

OUTQ

SPI_CLK
CHTSTP

CHTSTP

SPIA_CLK

WPIC_STD

SPI_MISO SRD VCNTO VCNTO SPI_MOSI

SPIA_MISO

WPIC_SRD
1

1 TP823

SPIA_MOSI

WPIC_TXCLK
TP812 CHTSTP

TXCLK RX_TETRA RX_TETRA

TP824 CHTSTP 1

CHTSTP

ASW
1

ASW

LO_Driver_EN
TP817 1 CHTSTP TP804

LO_Driver_EN

WPIC_SSI_FSYNCH
TP814 CHTSTP

SSI_FSYNCH LO_Mixer_EN

LO_Mixer_EN

PA_BIAS
16.8_OR13_MHz_CLK
1

CHTSTP

PA_BIAS

CLK_OUT ANT_EN
TP813 1

ANT_EN

VA Connector
SF_OUT SF_OUT TETRA_TX_LO TETEA_TX_LO TETRA_ANT

TP809 CHTSTP

CHTSTP

J700-2 2 M500 J700-1 1 J700-3 3 J700-4 4

WPIC_OSC_EN
1

OSC_EN ADAPT ADAPT offset_vco 5V_RF+

RX_ACQ

RX_ACQ
TP833 CHTSTP TP850 CHTSTP

M501
GND

WPIC_TXE TCXO_WARP

Frequency Generation
TXE CPGITR TCXO_WARP PRSCIN PRSCIN CPGITR

2.775V_RF

Antenna Contacts

offset_vco

Ded_Synt_Ref

Ded_Synt_Ref

offset_vco_En

RX_2nd_LO

RX_2nd_LO

TP811 CHTSTP

TETRA_RX_LO

TETRA_RX_LO
TETRA_MAIN_VCO_ON
1

TETRA_MAIN_VCO_ON

TP808

TETRA_2nd_LO_Enable

TETRA_2nd_LO_Enable
1

CHTSTP

SPIA_CS3_SYNT

SYNTH_CS

SPIA_CLK

GND

GND

SPIA_MOSI

79B02964C09-O SHEET 2 OF 9

68P02963C70-O

6 - 13

SCHEMATIC DIAGRAMS - MTH500 Transmitter Block (Sheet 1 of 2) )

MTH500 Transmitter Block (Sheet 1 of 2) )

LO_Driver_EN L1T0 2.775V_RF offset_vco 2.5V_TX Q805 R964 2K Q800 E806 BLM11B601S 10K LO_Mixer_EN L1T1 E800 2.775V_RF BLM10B601SDP C855 1.n C824 270.p L815 56n 10K GND R804 2.2K GND GND 4 VDD 3 TETEA_TX_LO C800 82.p L800 68n R805 560 2 1 RF_IF U800 LO_IN 6 CMY210 IF_RF L810 GND1 GND2 C846 10.p 12n 1 R800 300 R808 300 1.n C844 12.p L809 12n C894 100.p 2 R819 18 3 IN IN_GND GND1 GND2 GND3 OUT OUT_GND C847 GND4 8.2p R807 510 L808 22n C853 R820 8.2 C854 1.n C845 12.p L812 8.2n IN ISOL C833 470.p GND GND GND GND GND GND GND GND GND GND GND C851 3.p GND GND R814 2.775V_ODCT 2.775V_RF 2.775V_ODCT 2.775V_ODCT 2.775V_ODCT R838 5V_RF+ 150. C814 N/U E803 L926 22n N/U C1032 270.p C1033 270.p C809 270.p C874 100.n C870 100.n C868 100.n 14 17 22 34 40 53 63 GND GND GND GND ODCT_RESET SPI_CLK SPI_MOSI SPI_MISO ODCT_CS GND GND GND 2 3 4 5 6 19 20 36 37 38 9 TSLOT TSLOTB TCLK TCLKB OUTQB OUTQ OUTIB OUTI ASW 10 11 12 58 59 60 61 28 MRSTB SPIC SPII SPIO SPISB OVCO OVCOB RFINB RFIN LCAP SLT SLTB CLKI CLKIB BINQB BINQ BINIB BINI ASW U803 ODCT_H19GED RFOUTB RFOUT LOQ LOQB LOI LOIB MVCO MVCOB LP1QB LP1Q LP1IB LP1I CAPO CAPM LP2QB LP2Q LP2IB LP2I CAPR CAPRB 26 2.775V_RF GND N/U SH801 SHIELD 2.775V_RF 5V_RF+ 1 ODCT Shield 7 GND GND GND GND C1009 6.8n C877 6.8n C834 270.p C878 6.8n GNDO DGND GNDD GNDU GOFF GND2 GND GCP C862 18.0n C1020 GND 100.n GND GND GND GND GND 27 29 30 TST1 TST2 TST3 TST4 VSSR LSUB DSUB USUB CPO GND GND GND 8 L807 VCC2 39n 51 52 46 45 57 56 24 25 41 42 43 44 32 31 47 48 54 55 64 1 23 13 33 49 16 C880 6.8NF C861 18.0n C881 4.7n C882 4.7n C805 270.p R821 18 R824 18 R822 18 R823 18 C815 270.p C816 270.p C820 270.p C818 270.p 6.8n 6.8n N/U C864 C863 GND GND GND C831 1.8p 2 VDD VCP VOFF VCCO VCCD VCC VCCU N/U N/U C869 100.n C871 100.n C875 100.n C876 100.n N/U N/U GND GND GND 1 B_IN 3 GND1 GND2 BA_IN NC1 U_OUT 8 C1050 270.p R836 300 R834 300 BLM11B601S GND 270.p 51. R817 51. C819 270.p OUT_0 OUT_90 C849 2.4p R816 51. FL800 DG0106A01 D 6 7 S S1 C843 15.p Q808 L813 22.n C850 4.3p U801 SLC_045P C811 270.p GND GND C859 390.p R806 1.2K C827 270.p L803 100n L805 100n GND GND GND 10K 10K R962 4.7K R963 4.7K GND GND GND R961 330 1 L811 8.2n C821 270.p C856 1.n ODCT Bottom Shield (LO Line Up) C828 270.p C857 1.n R812 270 2.5V_TX SH802 SHIELD 2.5V_TX

C704 10u

C802 270.p

C885 100.n U804 380Mhz 6 R833 18

GND

18

15

21

35

39

50

5V_RF+ GND

GND

62

GND

GND

L922 BLM10B601SDP PA_TEMP 2

C1031 270.p

RT800 47K

C812 270.p

GND GND

GND

6 - 14

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Transmitter Block (Sheet 2 of 2)

MTH500 Transmitter Block (Sheet 2 of 2)

2.775V_RF
RAW_B+_RF RAW_B+_RF Q806

10K 10K

1 C701 100.u C702 100.u C703 100.u 3 GND GND GND GND E809 BLM11B601S OUT 2 E801 FM60R IN

10K
C897 33.p C898 270.p

RAW_B+_RF

10K

VCNTO

GND

GND ANT_EN E810 BLM10B601SDP 270.p 270.p R899 100.K

C866 E808 BLM11B601S GND N/U GND C1027 C888 C1022 1.u C1014 270.p GND GND FL801 ISO-UB1103-11 U806 L921 1 VCC 14 6 RF_IN 2 LTUNE 4 C823 1.n L917 8 6.8n 16 VBIAS GND
GND1

C830

C1045 390p

GND

270.p

GND L819 C891 270.p C1012

270.p

L920 GND GND L916 56.n GND 13.85n

120n

3p
C867 2.7n U802

COUP_0902BW 1 3 C822 IN OHM_50 OUT COUP

GND1 GND2

5.6n

2 4

2 IN OUT

1 K1 L818 22n C848 C1010 C1011 3.9p 9.1p GND 6.8p

A1
C808

TETRA_ANT L890 13.85n 180.p

RF_OUT1 C1028 13 RF_OUT2 12 RF_OUT3 Q1C U809 RF2175 VREG 3 NC3 NC7 NC9 NC10 NC11
GND17

C1029 13p

1.n

A2

K2

L923 2.2n R826 51 GND GND GND

7 9 10 11 15 C1030 7.5p

56p

GND C838 4.7p GND C1021 GND 270.p GND GND

NC15

17

SH800 SHIELD C1024 100.n 1 PA Shield N/U C1025 270.p N/U C1026 270.p N/U C1023 100.n

L817
15n

C1015
5.6p

E807 BLM10B601SDP GND GND GND

RX_TETRA GND GND L919 L918 BLM10B601SDP BLM10B601SDP GND GND R832 R828 215 100. C852 5.6p C829 270.p

GND

Ant. SW Shield R954 R960 1K GND GND 5V_RF+ R809 150 C1004 Q807 100.n GND GND GND GND C835 18.p C832 68p 1 200 R827 301 N/U C825 270.p SHIELD D801 GND N/U SH911

GND

GND

10K
C899 270.p

10K
PA_BIAS

10K

GND GND R825 39

79B02964C09-O SHEET 3 OF 9

2
C817 180.p R818 150 R815 150

GND

GND

68P02963C70-O

6 - 15

SCHEMATIC DIAGRAMS - MTH500 Receiver Block (Sheet 1 of 2)

MTH500 Receiver Block (Sheet 1 of 2)

CPGITR

ADAPT

PRSCIN

2.775V_RF

C513 C522 100.p

TETRA_RX_LO 2.775V_RF

L505 68.n

E501

1.n

should be 75n

BLM10B601SDP

E500 FL500
C576
DG0106A01
RX_TETRA

L508 R943 560 56.n

C551 1.n

C512 270.p

L500
22n

BLM10B601SDP

270p

2 3 D500

IN IN_GND
GND1 GND2 GND3

OUT OUT_GND
GND4

6 7 C507 L530
47n

Q500
10K

C550 1.n

C984 470.p
4 VDD

U504 CMY211

10K

C532 6.8p
2 5

1.n

Pins crossed for better routing

10K 10K

L932
39n

U500 RF2361 R580 220.

RF_IF LO_IN IF_RF

GND1 GND2

1 6 L512 12.n

GND1

1 3 R500 1.K C514 270.p C553 100.0n C505 1n

RFIN RF0UT VPD

GND2

C528 8.2p

C531 C521
3.6p

FL502 L504 470.n 1 IN

GND1 GND2 GND3 GND
98A02

FL501 8
380MHZ-BPF

R519
0

C525 12.p

4.7n

IN
GND1

OUT
2 GND2

4 L513 12.n C524 1.8p C539 1.8p

OUT

4
5

C1048
2.775V_RF

N/U

N/U

270.p

L518 33n 270.

6

R965

R517 470

R945 470

Q504
10K
V3

10K

10K 10K
V3

GPO5/DCLICP
6

5V_RF+

C590 270.p
5V_RF+ 2.775V_WPIC 2.775V_RF

Enviorement Temp. Sens.

L525 22n
2.775V_RF RF_TEMP

N/U
VREF1_2.775V

C500 270.p

C510 270.p

SH501 SHIELD

C574 270.p

RT500 47K

VREF1_2.775V

RX Front End Shield

GND

6 - 16

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Receiver Block (Sheet 2 of 2)

MTH500 Receiver Block (Sheet 2 of 2)

Tetra RX Mixer + 2nd LO Enable
TETRA_2nd_LO_Enable

RX_2nd_LO
2

WPIC1(1:8)

2.775V_WPIC 5V_RF+ V3

1 2 3 C504 R504 100.n C508 C515 U503 WPIC27C02 100.n 100.n 4 5 6 7 8

TCLK TCLKB TSLOT TSLOTB OUTIB OUTI OUTQB OUTQ OSC_EN SF_OUT

C516 100.n

33.

2 1

C10 B11 C11 B10

TCLKB TCLK QGND REFVCC OUTQB OUTQ REFGND OUTIB OUTI TSLOTB TSLOT VAG TCAPP TCAPM BBFVCC CREF BBFGND TEST1 TEST2 PRAVCC1 PRAGNDDIG PRAGND PREINI PREINIB PREING PREINGB RFA0 DMXVCCDIG DMXGNDDIG DMXGND LOIN DMXVCC AGCVCC AGC AGCGND VAGBYP PRAVCC2 TXKEYOUT DETSW SATDET GPO2 GPO1 MAINVCC PRSCIN MAINGND REFPLLVCC RXACQ PKGGND1 PKGGND2 PKGGND3 PKGGND4 REFPLLGND

VCOCT2 SERIALVCC OSCENB MNCPGND ADAPT MNCPVCC SFOUT SFBYP SFVCC SFGND VBLIN VCNTO LOGICGND LOGICVCC OSCGND XTALWARP XTALEMIT XTALBASE OSCVCC GPO3 PLLCP PLLCPVCC PLLEMIT PLLBASE CPGT CLKOUT CPGITR RXFS SRD SERIALGND AGCDRIVE TXCLK_SCK TXE_TXKEY RXCLK STD DMCS NVCC CLKSEL NGND QVCC SPII SPICLK CEX TESTD_GP04 TM RSTB DCLQCIN DCLQCP ASW VCOCT1 DCLICP DCLICIN

J2 H11 J9 K2 L1 H4 L4 K4 J4 K3 L5 J6 L7 K7 K5 J8 L6 K6 J7 B7 F11 F9 G9 G11 L2 F10 L3 L11 J11 L8 G3 K11 H8 J10 K10 L10 E9 C9 D11 D10 L9 K9 K8 D9 E11 E10 C6 A6 J5 K1 B6 C5 R520 100.K R521 100.K 8
TP503 TP502

2.775V_WPIC

C560 C561 10uF C519 100.n R966 39 N/U C1049 270.p 10uF

C501 100.n

7 8 5 6 4 C518
2.775V_WPIC

C8 A8 B9 A9 D8 A10 A11 E1 B8 C7 C4 A7 A5
TP500 TP501

CLK_OUT VCNTO
2.775V_WPIC

100.n

C502 100.n

C572 100.n C554 47.n C542 3.3n

2.775V_WPIC

D4 D3 C3 A1 A2 B4

Ded_Synt_Ref

2.775V_WPIC

C580 1.n
VREF1_2.775V

GPO6/DCLICIN
4
2.775V_WPIC

A4 B3 A3 B1 D2 R518 51 C545 5.1p C552 1.n C2 B2 D1 C1

2.775V_WPIC

N/U

C555 9 100.n R967 22

L519 220.n L501 470.n

5

2.775V_WPIC

C530 10.n C526 10.p

F1 F3 E2 R512 E3 B5 F2 C577 10.n R968 470.K C557 15n

2.775V_WPIC

2 3
2.775V_WPIC

C546 1.5p

C536 22p C527 10.p 220.n L520 C535 100.n C547 100.n

C533 4 10u

C503 10n

4 VCC 3 5 6 7 TCXO_16.8MHZ N/U

Warp from WPIC

5.1K

2.775V_WPIC

J3 H1 H2 J1 H3 G1
2.775V_WPIC

Y501 OUTPUT V_CONT

FREQ

TCXO_WARP

C534 10.n
6

N/U

GND 2

R956 0.

G2 G10 H9 D6 F4 F8 H6 H10

C549 100.n

C573 100.n

SRD

WPIC2(1:9) 2 3 4 N/U SH500 SHIELD SH502 SHIELD 5 6 7 8 9 1 1

TP504

ASW TXCLK TXE STD SPI_IN SPI_CLK WPIC_CE WPIC_RESET SSI_FSYNCH

RX_ACQ

R514 100K

RX IF Shield

WPIC Shield
R515 100K

79B02964C09-O SHEET 4 OF 9

68P02963C70-O

6 - 17

SCHEMATIC DIAGRAMS - MTH500 Frequency Block Tetra Main VCO (Sheet 1 of 2)

MTH500 Frequency Block Tetra Main VCO (Sheet 1 of 2)

5V_RF+ SF_OUT 2.775V_RF 5V_RF+

SF_OUT

2.775V_RF

Q907

10K GND TETRA_MAIN_VCO_ON 10K SF_OUT 10K 10K

TETRA Main VCO

R934 1.K R931 8.2K Q900 GND GND R927 22. TETRA_RX_LO GND C910 R901 47.K L913 390n C980 18.p N/U 100.p R932 1.3K R944 22 GND GND R924 C905 100p R911 2.2K C930 5.6p R917 75 CPGITR L903 390n C932 15p C927 15.p GND Q904 100p R937 51 R914 3.6K R921 C929 C955 22n R913 820 C961 22.0n Y901 D907 FREQ RESONATOR C942 12p 5.1p R925 33 GND GND 270 C909 100.p 68 C906 100.p Q903 C933 C938 4.3p TETRA_TX_LO L907 10n C939 R933 1.5K R923 68. C904 270.p C901 100.n

3.6p

N/U

GND C931 ADAPT R918 180 C957 4.7n R936 GND 100. GND GND GND GND 5.1p L912 390n

GND

C937 100n

C958 100n GND

GND PRSCIN C915 100p

GND

SH900 R919 510. SHIELD

1 GND GND Main VCO Shield

GND

GND

6 - 18

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Frequency Generation Block, Offset VCO (Sheet 2 of 2)

MTH500 Frequency Generation Block, Offset VCO (Sheet 2 of 2)

2.775V_RF

5V_RF+

offset_vco_En

SF_OUT C879 0.01UF C883 100.n

C966 1.n

C968 1.n R907 18. R908 18.

C967 270.p

C954 270.p

GND GND

Q804 R835 C873 1.n L816 R802 2.2K C837 33.p Q801 15 DORF FOLD 5 6 C970 1.n R951 150. N/U C916 1.n 1 9 13 21 NC1 NC2 NC3 FINIF2 FINIF 8 FINRF1 FINRF DATA LE 14 SPIA_MOSI 20 8.2K 3.3n 33.n DOIF D800 18 17 C971 1.n Ded_Synt_Ref C946 100.p GND C865 1.n GND GND GND GND 22.n C860 GND GND GND C841 68.p R810 100 GND GND GND 18p 4.7K 68.p SPIA_CS3_SYNT R829 C895 L801 C840 R801 C839 C842 22.p C1016 39.p C887 68.p C890 39.p 68.n L806 68.n 510. L930 390n

GND

GND

GND

GND

Offset VCO
TP936
R803 C886 39p SPIA_CLK 2.2K

GND

TP_SMD_40X40

22

23

24

offset_vco
GND

VP2

VCC2

VP1

VCC1

12 CLK

3 11

U808 LMX2332LSLB

GND5

GND4

GND3

GND2

19

16

10

GND1 7 4

NC4

OSC_IN

GND

GND

R950 GND 510. SH901 SHIELD SF_OUT

GND 1 Dedicated Synth. Shield

E901 BLM10B601SDP

GND

R939 100.

C902 100.n TETRA - Rx 2ND LO

Q910 GND C953 GND TETRA_2nd_LO_Enable GPO6 R906 4.7K GND C960 7.5p C920 8.2p Q905 R916 R915 4.7K C948 6.8n 2.2K D902 L905 47n C940 2p R909 11K C922 10.p C919 15.p R953 100. C951 12.p C962 20.p C959 1.n 1.n L906 33n RX_2nd_LO

79B02964C09-O SHEET 5 OF 9

GND R922 390 GND GND GND GND C921 10.p

GND

GND

C903 33.n

GND

GND

GND

68P02963C70-O

6 - 19

SCHEMATIC DIAGRAMS - MTH500 Main Digital Block (Sheet 1 of 2)

MTH500 Main Digital Block (Sheet 1 of 2)

PHF_GND P15-8 ON/OFF P15-16 DATA P15-38 CLOCK P15-39 PHF_MIC P15-10 MIC- P15-4 MIC+ P15-6 Backlight- P15-21 GRN_LED P15-20 RED_LED P15-18 EARPIECE+ P15-5 PHF_EAR/EARPIECE- P15-3 RESET P15-22 PHF_SENSE P15-14 PTT/PHF_PTT P15-15 DISPLAY_RS P15-36 Contact GND Contact GND P15-42 P15-41 8 16 38 39 R015 22. R016 22. 1 2

10 4 6 21 20 18 5 3 22 14 15 36 42 41 1 2 7 12 13 17 34 37 40 9 11 C001 180.p C002 33.p C003 33.p C004 180.p C005 180.p C006 180.p C007 180.p C008 180.p C009 180.p C010 180.p C011 180.p C012 180.p C013 180.p C014 180.p C015 180.p E003 BLM10B601SDP E005 BLM10B601SDP E004 BLM10B601SDP E007 BLM11B601S E006 BLM10B601SDP

3 4 5

6 7 8

9 10 11

GND P15-1 GND P15-2 GND P15-7 GND P15-12 GND P15-13 GND P15-17 GND P15-34 GND P15-37 GND P15-40 GND P15-9 GND P15-11

VIBRATOR DIGITAL / KEYPAD / LED BLOCK

SPIB_CS1_DISPLAY KP_COL0 KP_COL1 KP_COL2 KP_COL3 KP_COL4 KP_ROW0 KP_ROW1 KP_ROW2 KP_ROW3 KP_ROW4

12 VIBR_EN 13

14 13

CHIP_SEL P15-33 COL0 P15-32 COL1 P15-30 COL2 P15-28 COL3 P15-26 COL4 P15-24 ROW0 P15-31 ROW1 P15-29 ROW2 P15-27 ROW3 P15-25 ROW4 P15-23

33 COL0 COL1 COL2 COL3 COL4 ROW0 ROW1 ROW2 ROW3 ROW4 E001

14 32 30 28 26 24 31 29 27 25 23

DISPLAY

15 16

KEYPAD

SPIB I/O

SPIB_CLK SPIB_MOSI SPIB_MISO SPIB_CS2_GCAP3 17

Backlight+ P15-19

19

BLM11B601S

VREF2_2.775V DNP E002 V3_2.775V BLM10B601SDP C019 180.p C020 180.p C021 180.p C022 180.p C023 180.p C024 180.p C025 180.p C026 180.p C027 180.p C028 180.p C029 180.p 1 TP935 DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP

DISPLAY_RS

V3_2.775V P15-35

35

MAIN TO KEYPAD 40 pin connector C016 180.p C017 180.p

BATTERY ID
Bottom Connector
TCXO_WARP

BAT_DATA

18

RS232_CTS RS232_RTS 19 20 21

TCXO_WARP TP919 TP928 TP918 SPIA_CS2_ODCT SPIA_CS0_WPIC SPIA_MISO SPIA_MOSI SPIA_CLK RAW_B+_RF LO_Driver_En LO_Mixer_En PA_Bias 1 PA_BIAS TP911 TP915 1 RAW_B+_RF 1 TP917 TP922 1 TP921 1 SPIA_CS2_ODCT 1 SPIA_CS0_WPIC 1 SPIA_MISO SPIA_MOSI TP923 SPIA_CS2_ODCT SPIA_CS0_WPIC SPIA_MISO SPIA_MOSI SPIA_CLK 1 LO_Driver_EN 1 LO_Mixer_EN

TCXO SPIA I/O

RS232 I/O MISC I/O

RS232_RX RS232_TX RS232_RI RS232_DCD RS232_DTR RS232_DSR OPT_SEL_1 OPT_SEL_2 MUX_CTRL MOD

22 23 24 25 26

SPIA_CLK TP924

27 LO_Driver_En LO_Mixer_En PA_Bias GCAP3_AD_TRIGGER TX_DETECT 28 29 30 31

TP913 TETRA_MAIN_VCO_ON TP909

TETRA_MAIN_VCO_ON

TETRA_MAIN_VCO_ON

WPIC_OSC_EN RX_ACQ TP904 SYNT_CS_ ANT_EN WPIC_TXE RESET 16.8_MHz_CLK PA_TEMP RF_TEMP WPIC_STD WPIC_SRD WPIC_FSYNC WPIC_TXCLK 1 TP903 RF_TEMP TP930 1 TP914 1 RESET TP925 TP933

1 WPIC_OSC_EN TP908 1 RX_ACQ

WPIC_OSC_EN RX_ACQ

WPIC I/O

GCAP3 I/O

SOFT_TURN_OFF LV_DETECT 32KHz_CLK 32 33

GCAP3_INT GCAP3_STANDBY

34 35 36 37 38

1 SYNT_CS_ 1 ANT_EN 1 WPIC_TXE

SYNT_CS_ ANT_EN WPIC_TXE

RESET_OUT TP920 TP929 TP912 TP932 1 1 47 1 1 WPIC_STD WPIC_SRD WPIC_FSYNC WPIC_DSPCLK DNP 100. DNP WPIC_STD WPIC_SRD WPIC_FSYNC WPIC_TXCLK 16.8_MHz_CLK

16.8_OR_13MHz_CLK

1 PA_TEMP

GCAP3 CODEC INTERFACE WPIC EPPI SIM Reader PTT CE Bus I/O
AUDIO_SENSE VA_EN SWB+_EN

GCAP3_DCLK GCAP3_FSYNC GCAP3_TX GCAP3_RX 39

DNP

TETRA_DATA

DATA

R020 RESET R021

PTT

TETRA_RESET DNP TETRA_CLK TETRA SIM J002 1 5 N.C. 6 7 DATA TETRA 2 3 RESET TETRA CLK TETRA DNP 2 1 0 TETRA_VSIM TETRA_VSIM R026 2 1 DNP C043 22p C041 100n 3 VR004 DNP VR002 6.2V DNP 3 VR005 N/U VSIM DNP

DNP

CLOCK R019 75 DNP C044 100.p DNP C042 22.p R003 12K VSIM

SIM_POWER SIM_RESET SIM_CLOCK SIM_DATA

40

41 42 43 44 45 46 47

6 - 20

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Main Digital Block (Sheet 2 of 2)

MTH500 Main Digital Block (Sheet 2 of 2)

1 2

HW_ID = 301 for Freda R1

3 VTS_2.3V VTS_2.3V VTS_2.3V V3_2.775V GND

3 4 5 R001 22K HW_ID0

2
DNP

OUT

E008 FM60R

IN

1 BATTERY CONTACTS P1-3 3 P1-2 2 P1-4 4

R013 R011 33K HW_ID2 4.7K

R014 10.K C048 1n DNP R025 1.K

R009 33K HW_ID1

E010 BLM10B601SDP Data Thermistor

6 7 8 9 10 11

R004 2K

R010 0

R012 1K DNP C035 33p C031 180p C032 180p DNP VR003 C036 33p 7.5V C037 180p C038 33p R027 470.K DNP C049 33p

Batt_B+

Batt_Ground

P1-1 1

TP907 12 13 3 GND 14 13 2 OUT 1 V4_2.775V V4_2.775V

1

V3_2.775V

V3_2.775V

V3_2.775V TP905

E009 FM60R

IN

TP906
1

V4_2.775V

5V_RF

5V_REF

TP902
1

5V_RF

14 15 16 RAW_B+ DNP G2 RAW_B+ Ext_B+ from Charger S2 D1 D001 C033 180.p M006 Q002 D2

VREF1_2.775V

VREF1_2.775V

VREF1_2.775V

VIBRATOR

M005

17
TETRA_RF_PA_THRM GSM_RF_PA_THRM EXT_B+ BAT ON PHF_GND

G1 S1

18

RED_LED

VIB_VCC BATT_TERM_VCC BOTTOM CONNECTOR BLOCK

19 20 21

GRN_LED BacklightBATT_THRM HW_ID2 HW_ID1 HW_ID0 ADTRIG TX_DETECT GCAP3_VSEN1 WDI LV_DETECT 32KHz PHF_SENSE GCAP3_INTERRUPT STANDBY INT_MIC+ INT_MIC16.8MHzCLK_IN

22 23 24 25 26

CHARGER_ID SPIB_CS2_GCAP3 SPIB_MISO SPIB_MOSI

BATT_FDBK_AD HKSW_CTS ASEL2 DCD_MUTE

BATT_FDBK_AD HKSW_CTS ASEL2_RI_SCK DCD_MUTE_FS

27 28 29 30 31

AUDIO / DC BLOCK

SPIB_CLK

VA_MIC Internal Speaker SPKR+

SPKR-

AUDIO_IN ASEL1 ASEL0 EXTB+

AUDIO_IN ASEL1_DTR_SRDA ASEL0_DSR_STDA EXT_B+ OPT1 OPT2 AUDIO_OUT VA_EN RAW_B+

1 1 SH007 Linear_Main_to_Keypad SH005 SIM1 Between SIMs

32 33 34 35 36 37 38 TX_CODEC

M002 M001

SH003
GCAP3

SH001 Switching Reg.

DCLK FSYNC TX RX

INT_EAR+ INT_EAR-_PHF_EAR

OPT1 OPT2

MUX_CNTL VA_SPKR AUDIO_OUT VA_EN SH004 REDCAP2

39

RX_CODEC

PHF_MIC

AUDIO_OUT_ON_OFF MOD

16.8MHz TP001

R008 39

RS232_TX RS232_RX RS232_RTS DNP

TxD_USB+ RxD_USBUSB_PWR_RTS_IGN USB_VCC_SW

BATT_FDBK

TXD RXD USB_PWR USB_VCC_SW

TxD_USB+ RxD_USBUSB_PWR_RTS_IGN USB_VCC_SW

C050 270.p
AD6_WARP

BATT_FDBK SWB+_EN CE_ON_OFF 40 41 42 43 44 45 46 47 AUDIO_SENSE

BATT_FDBK SWB+_EN CE_ON_OFF

TP002 GND_EDGE_1 GND 1

TP003 GND_EDGE_2 GND 1

TP004 GND_EDGE_3 GND 1

TP005 GND_EDGE_4 GND 1

AUDIO_SENSE

79B02964C09-O SHEET 6 OF 9

68P02963C70-O

6 - 21

SCHEMATIC DIAGRAMS - MTH500 Audio & DC Block (Sheet 1 of 2)

MTH500 Audio & DC Block (Sheet 1 of 2)

EXT_B+
MOBPORTB PWM Filter

Q600 FUSED_B+ F600

3.6 VOLTS

L600

4.7UH
1

PWM2_1.8V

L602 47.0u

PWM1_5.6V
NEG POS

CR600

CHARGE

R600 G1 FILT_B+ 0.24

2
NEG

D1A POS D1B D2A MAIN

L601 CR602 15u MBRM120L C623

BAT

NEG

C641 100.n

C642 100.n

C601 10u

2.5A

S1
POS

C648 180.p
Dual band

C624 33uF

CR603

CR601
NEG

E600
BLM21P300S

POS

G2
MBRM120LT3

MBRM120L

68uF

DNP
C646 C640 100.n Y600
Dual band

R616

10.M

D2B VR601 7.5

S2

R640 1K

C600 100.n

180.p

1 C643 100.n C638 18pF FREQ 32.768K

2 FILT_B+ V3_2.775V C637 18pF C652 10.u C651 180.p C615 10u V4_DRV 5V_RF

V3_2.775V PWM1_5.6V 1 3 U601 LP2980 VIN ON_OFF* GND VOUT NC 5 4

V3_2.775V

VSIM1

R617 2.2K
WDI GCAP3_VSEN1 WDI VSEN1

C650 100.n

C653 4.7u

Dual band
V1_2.775V
VIB_VCC BATT_TERM_VCC BATT_FDBK USB_VCC_SW

1 2

G12

G13

G14

K13

N12

B14

K12

D12

A13

B13

C14

C12

B11

H12

E13

J10

J11

M8

M7

M9

D7

A3

B9

N9

P6

P9

P7

TP600

TP601

P8

L9

K8

AD8

AD7

BATT_FDBK

MOBPORTB

WDI

VSIN

USB_VCCR

DWN_IN

DWN_OUT

MUX_CTL MUX_CTL

DSC_PWR

BATTERY

ISENSE

XTAL2

XTAL1

VSEN1

VIN3

VIN2

TXENB

SPI_VCC

DSC_SPLY

REF1_VCCB REF1

R620 39.K C7
STANDBY PHF_SENSE

TXENB

AD7

STANDBY

32KHz

C4 D4 L3 L2

32KHZ STANDBY A1_INT A1L_IN A1L_OUT DIN USB_POS USB_PWR USB_NEG USB_VP XRXD USB_VM USB_VCC SE0_IN LEDG LEDR MOD TSX1 TSX2 TSY1 TSY2 AD4 AD5 AD6 AD9 ADTRIG DCLK CLK_IN TX RX FSYNC ON ON2 ON3 CE SPI_DW SPI_DR SPI_CLK

AD8

THERMBIAS

CHARGE

VIB_VCC

VIB_OUT

V4DRV

PSRC1

BPLUS

MAIN_FET

REF3_VCC

REF2_VCC

PSRC2

UVSEL

VIN1

VAG

REF1B

FB1

LX1

FB2

LX2

NC

D13

J13

N7

N6

K7

A6

A7

N2

B4

K6

L7

32kHz

ON\

M12

V2_2.775V

ALRT_VCC ST_REF ST_COMP SR_VOUT SR_VIN SR_OUT

J3 G1 H3 A8 D8 E7 C8 B8 G3 F2 F1 N1 M1 M2 L1 H2 G2 H1 J1 K2 B1 C1 D3 C3 K3 M11 E12 E11 F10 A2 B2 E2 D2 D1 C2 F12 G5 K1 J4 J2 E1 E4 F3 F4

R642 39.K
RS232_TX TxD_USB+ USB_PWR_RTS_IGN RxD_USB-

C10 E9 F13 C9 D10 B10 E10 F14 A10 D14 G10 N3 N4 M4 L4 P3 M5 L5 K5 P4 M14
DCLK CLK_IN TX RX FSYNC

VP VM

SR_IN SR_EXT SPKR_OUT2 SPKROUT1L SPKROUT1 SPKRN SPKRIN SPKRP SPKR_GND2 SPKR_GND1

RS232_RTS

VTS_2.3V

VTS_2.3V

RS232_RX

7 8 9 10 11 12

GRN_LED

R621 39.K

R622 39.K

RED_LED MOD

HW_ID1 HW_ID2

TETRA_RF_PA_THRM GSM_RF_PA_THRM
TP605

U600 GCAP3 P2.6

ALRT_REF ALRTIN ALRTOUT ALRTOUTP AUX_MICN AUX_MICP AUX_OUT EXT_MIC EXTOUT SIMI_O SIM_PD2 SIM_PD1 TERM4 MICINN MIC_OUT MIC_BIAS2 MIC_BIAS1 MB_CAP2 MB_CAP1 AGND11B

13 14 15 16 17 18 19 20

BATT_THRM CHARGER_ID

AD6_WARP

R643

1.5K V4_2.775V FILT_B+ C662 0.047u R645 R615

TX PEAK SLUMP DETECTOR

HW_ID0 ADTRIG

DCLK 16.8MHzCLK_IN TX RX FSYNC ON

E5 C6 C5 B5 D5 J5 R651 1.K D6 K4 D601 L14 L11 L13 L12 A14 A12 B12 C13
TP604

21

56.K

75.K
ON

22 23 24 25 26 27

R605 56.K R646 56.K SPIB_CS2_GCAP3 SPIB_MOSI SPIB_MISO V3_2.775V

TP603

CE SPI_DW SPI_DR SPI_CLK

SPIB_CLK

5V_RF R618 3.3K

DNP

DSC_EN DSC_INN DSC_INP DSC_EN_OUT RESETB INTERRUPT CMP_OUT MFET_LOW REF1_VCCA

REF1

AGND11A PGM2 PGM1 PGM0 PGA_INR2 PGA_INR PGA_INL2 REF1A REF1_VCC PGA_INL PA_SENSE

28 29 30

LV_DETECT GCAP3_INTERRUPT TX_DETECT Backlight-

N14
INTERRUPT

A5 D11

C656 100n
DNP

LS1_OUT

BL_SINK

CD_CAP

AGND10

LS2_OUT

BG_BYP

THGND1

THGND2

THGND3

THGND4

THGND5

THGND6

THGND7

RTC_GN

AGND1

AGND2

AGND3

AGND4

VSIM1

REF2

V4

V3

P5

K10

L10

F11

M13

H5

G11

K9

H11

H10

D9

P1

L8

F5

L6

K14

K11

C11

H14

E14

M6

N5

B7

H4

A4

B6

J14

H13

N8

P10

P11

M10

N10

N11

P12

N13

R613

1.K R650 39.K

INT_MIC+

C631

1.u

R607

2.2K

VTS_2.3V C639 100.n

FILT_B+
31 32 33 34 35 36 37 38

R614 C632 1.u R630

1.K 2.2K 2.2K

C626 4.7u

C627 4.7u

C614 4.7u

PHF_MIC

R609

R647

A11

P14

P13

B3

M3

G4

J12

A9

E8

E3

E6

P2

4.7u

V2

V1

C649

REF3

PGND

INT_MIC-

LS3_RX

LS3_TX

LS2_IN

PA_ON1

TS_BYP

CHRGC

AGND5

AGND6

AGND7

AGND8

LICELL

DGND1

DGND2

DGND3

DGND4

AGND9

LS1_IN

C630

1.u

R606

2.2K

PA_DRV

USB_PWR 3.3V

39 40 41 42 43 44

0.

For P2.0 only

PHF_GND AUDIO_OUT_ON_OFF
ON3

VA_MIC

6 - 22

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Audio & DC Block (Sheet 2 of 2)

MTH500 Audio & DC Block (Sheet 2 of 2)

DC Power Supply Distribution
RAW_B+ FILT_B+ V1_2.775V V2_2.775V V3_2.775V V4_2.775V VREF1_2.775V VREF2_2.775V 5V_RF PWM2_5.6V PWM1_1.8V
TP602

- 3.6V nominal - RF PA, TX Pre-drivers, ODCT Up-mixer - RAW_B+ thru ferrite bead with bypass caps - Vibrator - Audio Digital section - Redcap, Flash, RAM, Display WPIC, ODCT, LVFracN, ... RF TCXO Leds and Backlight - 5.0Vdc to WPIC Charge Pump - 5.6Vdc (GCAP3 switching regulator #2 - BOOST) to the input of DSC regulator (5.0Vdc) to the WPIC Charge Pump , VSIM1 - 1.875Vdc(GCAP3 switching regulator #1 - BUCK) to REDCAP core
External LP2980 regulator 3.0V for QVCCM

VSIM1 -

SW_B+
MUX_CNTL

Battery Voltage for CE bus with the Current limit function Bias current for the A/D inputs NU

VTS_2.3V VIB_VCC

TP connected to Redcap MUX_CNTL pin

1 2

V4_DRV FILT_B+

FILT_B+

V4_2.775V

R649 100

Q602

V2_2.775V 3

1 2 C616
3

C608 100.n

R632 100

C603 1n C610 C625 C663 100u C644 100.n C647 180.p

Dual band

10.u

C613 4.7u

C657 4.7u

10.u

3.3n R631 100 C621 C634 1.u R608 22K R612 33K E601 R601 C633 1.u R610 22K R611 6.2K 33K BLM11B601S INT_EAR-_PHF_EAR VREF2_2.775V 1n

7 8 9 10 11 12

R629

6.2K

E602 BLM11B601S C612 INT_EAR+ 4.7u C660 4.7u C661 4.7u V3_2.775V

13 14 15 16 17 18 19 20 21

C622 R602

390.p 75K C602 10n C618 180.p C617 180.p C619 180.p C620 180.p

E603 BLM11B601S R648 SPKRVREF1_2.775V E604 R603 75K 390.p BLM11B601S SPKR+ 2.7K C609
DNP

C658 4.7u

C659 4.7u

4.7u

C664

C636 R604
22 23 24 25 26 27

390.p 75K

C606 100.n

C635 1.u C607 100.n C654 4.7u C655 10n FILT_B+ VA_SPKR

C628 1.u

VSIM

C604 100.n

C605 100.n R623 0. R628 0.

DNP

PGM0 = 1
V1_2.775V R625 0. C629 4.7u

PGM1 = 0 PGM2 = 1

28 29 30

C611 10.u R626 0.

DNP

79B02964C09-O SHEET 8 OF 9

R624 0.

R627 0.
DNP

31 32 33 34 35 36 37 38 39 40 41 42 43 44

68P02963C70-O

6 - 23

SCHEMATIC DIAGRAMS - MTH500 REDCAP 2 Block (Sheet 1 of 2)

MTH500 REDCAP 2 Block (Sheet 1 of 2)

SIM_CARD
1
SIM_POWER SIM_RESET SIM_DATA SIM_CLOCK I/O

SIM_BUS(5:1)
2 3 5
G11 H14 H11 TP401
1

O O

MCU_DE

R401

RESET_OUT

2 1
T11 C12

5
G16

4
N12

H13

G12

H12

N11

F12

P12

T12

B3

B2

A3

B5

C4

B4

A2

A1

C2

C3

A4

D4

D1

D2

D3

E1

E3

XYA2

XYA3

XYA4

XYA5

XYSEL

XYA7

XYA8

XYA9

XYA12

XYA13

XYA14

MCU_DE

XZYRW

SENSE

SIMDATA

SIMRESET

DSP_DE

DSP_IRQ

PWR_EN

XYA10

XYA11

XYA15

TCK

TDI

TDO

XYA0

XYA1

TMS

TRST

TEST

GCAP3_RX GCAP3_TX GCAP3_DCLK GCAP3 GCAP3_FSYNC I I I

DSP_STD goes to GCAPIII_RX DSP_SRD goes to GCAPIII_TX GCAP3 Audio Serial Port Clock TP409 TP410 GCAP3 Audio Serial Port Frame Sync

D16 D13 C15 B16 A16 A15 STDA SRDA SCKA SC0A SC1A SC2A

SIMCLK

XYST

XYA6

E2

E4

A14 STDB SRDB SCKB SC0B B14 C13 B13 A13 C14 A12 B12

WPIC Serial Port STD Pin 83 WPIC Serial Port SRD Pin 77 WPIC Serial Port CLK Pin 25

AUDIO

O I I

WPIC_STD WPIC_SRD WPIC_TXCLK

JTAG AND TEST

SMART CARD BASEBAND CODEC PORT

SC1B SC2B SCKB2 SRDB2

CODEC

WPIC Serial Port Frame Sync Pin 24

WPIC
I

WPIC_FSYNC

SPIA_MISO SPIA_MOSI SPIA_CLK

B9 I O O O WPIC C9 A9 D9 E11 ODCT SYNT SWB+_EN E10 E9 F7

MISOA MOSIA SPI_CKA SPICS0A SPICS1A SPICS2A SPICS3A SPICS4A

TOUT0 TOUT1

A5 C5 D5 C6 B6 A6 D6 D7 C7 B7 B8 A8 D8 E6 E7 E8

O O O O O O

LO_Driver_En LO_Mixer_En WPIC_TXE PA_Bias GCAP3_AD_TRIGGER ANT_EN

SPIA

SPIA_CS0_WPIC

SPIA_CS2_ODCT SYNT_CS_

O O

QSPI-A

TOUT2 TOUT3 TOUT4 TOUT5 TOUT6

SPIB_MISO SPIB_MOSI

C11 I O D12 D11 D10 C10 MISOB MOSIB SPI_CKB SPICS0B SPICS1B SPICS2B SPICS3B SPICS4B 30C40 U401

LAYER1 TIMER

TOUT7 TOUT8 TOUT9 TOUT10 TOUT11

O O O O O

TETRA_MAIN_VCO_ON VA_EN WPIC_OSC_EN GCAP3_STANDBY RX_ACQ

SPIB

SPIB_CLK SPIB_CS1_DISPLAY SPIB_CS2_GCAP3

O O O
VIBR_EN

B10 A10 E12

QSPI-B
REDCAP2 17x17mm BGA

TOUT12 TOUT13 TOUT14 TOUT15

HST_DATA(0:15)

HST_Addr(0:21)

0 J2 1 J1
V3_2.775V_FLTR

ADDR0 ADDR1 ADDR2 ADDR3 ADDR4 ADDR5 ADDR6 ADDR7 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 ADDR13 ADDR14 ADDR15 ADDR16 ADDR17 ADDR18 ADDR19 ADDR20 ADDR21 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 ON/OFF from GCAP3 D10 Unused GPO Unused GPO Unused GPO Unused GPO Unused GPO Unused GPO D11 CS1 RADIO SOFT TURN OFF D12 D13 D14 D15 CS0 FLASH ROW7_RI_SCKA_TCK CTSA_MCU_DE RTSA_IC2A_RESET_IN RXA_IC1_TDI MUX_CTL CKIL CKIH CKOH

K2 K4 L2 M3 R10 T10 P10 N10

1

32.768 kHz Input 16.8 MHz Input

C423
TP403

LAYER1 TIMER

32.768 kHz Input 16.8 MHz Input

PWM2_1.8V_FLTR

2 J4 3 L5 4 K6

I 32KHz_CLK I 16.8_MHz_CLK

V3_2.775V_FLTR

5 J6

CLOCK AND PLL

CKO PCAP PVCC PGND P1GND

6.8n

U405

R407
Gen Port Ctrl Reg (GPCR) GPCR = xxxxxxxx x00xxx00

MUX_CTRL=0 Gen Port Ctrl Reg (GPCR) GPCR = xxxxxxxx x11xxx11 GPCR (Bit7)=0 GPCR (Bit7)=1 SB9600 ESSI BUSY_OUT BUSY_IN (IC2) RX TX

MUX_CTRL=1

C412

100.n

6 H6 7 G6 8 H5

47.

C426
TP413
V3_2.775V_FLTR

10n

9 G5 10 F5 11 H4

F16

C422 10.n

C415 10uF

SYMBOL PIN NAME CTS RTS RX TX

8-Wire RS232

4-Wire RS232 ESSI

JTAG

D6

E1

U403 A4 E1 F5 28F320C3

4
OE

12 H1 13 H2 14 H3 15 E5 16 G3 17 G4 18 F4 19 F1

F13 G13 G14 G15

CTS RTS RX TX

CTS RTS RX TX

MCU_DE RESET_IN TDI TDO

VCC1

A2 1 3 2 6 G5
EB1 EB0 CS2_

VCC2

RS232_CTS
I RS232_RTS I RS232_RX

VPP

VCC

C425 C401 10n 100.n

EN_WE LB UB CS1 CS2 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18

D7 F8 B3 B4 A5

4 3

EN_CE EN_OE EN_WE EN_RP EN_WP A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20

VCCQ

EN_OE

UART-A UART-B

A1 B2 B5 A6 A3 A4 A5 B3 B4 C3 C4 D4 H2 H3 H4 H5 G3 G4 F3 F4 E4 D3 H1

TXA_TDO L12 CTSB RTSB RXB TXB K12 J12 K11

Internal Pulldown

RS232_TX
I MUX_CTRL

TP412 TP411 TP407 TP408

ROW7 ROW6 O O O O O INT7 INT6 RI DCD DTR DSR SCKA SC2A SRDA STDA SCKA SC2A SRDA STDA TCK DSP_DE TMS TRST
NOTE: RESETS FROM THE BOTTOM CONNECTOR WILL ONLY BE POSSIBLE IF

CS2#-SRAM

U402
1

D8 C8 B8 C7 A8 B7 C6 A7 A3 C3 B2 A2 C2 A1 B1 C1 D1 B6 B5 A6 C5

1 2 3 4 5 6 7 8 9

K6F8016U6A DO D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC1 NC2

B6 C5 C6 D5 E5 F5 F6 G6 B1 C1

0 1 2 3 4 5 6 7 8 9

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DQ0

E7 F7 D5 E5 F4 D3 E3 F2 D6 E6

0 1 2 3 4 5 6 7 8 9 0

20

F2

MUX_CTRL =1 AND THE 8-WIRE INTERFACE IS THUS SET TO JTAG MODE

21 F3 T1 T2 T3 R3 P3 T4 R4 P4 P5 N5 P6 R6 T6 N6 N7 P7 1 2 3 4 5 6 7 8 9 10 11 12 13 14

FLASH
2 Meg x16

DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 NC1

J13 J16 N13 R14 R15 T14 R16 P16 P15 P14 L15 K13 K14 K15 J14 J15

O O O I

RS232_RI RS232_DCD RS232_DTR RS232_DSR

EIM

ROW6_DCD_SC2A_DSP_DE COLUMN0 COLUMN1 COLUMN2 COLUMN3

KP_COL0 KP_COL1 KP_COL2 KP_COL3 KP_COL4

KEYPAD

COLUMN4 COLUMN5 COLUMN6_OC1 COLUMN7 ROW0 ROW1

Samsung 512k x16

10 11 12 13 14 15 16 17 18 19

F6 10 D4 11 E4 12 F3 13 D2 14 E2 15 C4

C2 10 D2 11 E2 12 F2 13 F1 14 G1 15

KEYPAD
I I I I I

KP_ROW0 KP_ROW1 KP_ROW2 KP_ROW3 KP_ROW4 C430 100.n R417 6.8K

TCXO_WARP BAT_DATA DISPLAY RS O I O
TCXO_WARP
TP414 TP405

Option_Select_1

Option_Select_2

INT7_DTR_SCLK_SRDA_TMS

ROW2 ROW3 ROW4 ROW5_IC2B

CS3 DISPLAY_RS

15

G2 H6

19 20 21

INT6_DSR_STDA_TRST

PTT

NU

VSS2

VSS1

VSS3

NU

CS2 SRAM

EMU AND DEBUG

CS4 NU CS5 NU MOD NU PSTAT2 PSTAT0 PSTAT1 PSTAT3 SIZ0 SIZ1

INTERRUPTS
INT0 INT1 INT2 INT3 INT4 INT5

R13 RESET_IN XYD10 XYD11 XYD12 XYD13 XYD14 XYD15 XYD0 XYD1 XYD2 XYD3 XYD4 XYD5 XYD6 XYD7 XYD8 XYD9 RESET_OUT STO P13 T13

D1

E6

E3

GND1

GND2

EB0

EB1

RW

E8

F1

OE

D15

R7

T7

P8

R8

T8

N8

L10

M10

M11

N9

R9

M5

M6

M9

F14

E13

E15

D14

M13

F15

N16

N15

N14

M15

M16

P2

R2

P1

N3

N2

R1

R12

M2

M1

K1

M14

J3

L14

P9

T9

BAT_DATA DISPLAY_RS

MEM_CNTL(6:1) RESET_OUT

RESET_OUT

RESET_OUT

RESET_OUT TX_DETECT Connect to GCAP3 WDI Pin

O I O I

RESET_OUT TX_DETECT SOFT_TURN_OFF AUDIO_SENSE

PTT GCAP3_INT

I I I I I

INT0 - PTT INT1 - GCAPIII INT INT4 - Option_Select_1 INT5 - Option_Select_2 RESET_2.5V-2.7V Low_Voltage_Dector (Connect to GCAP3 RESETB Pin)

INT0 - PTT INT1 - GCAPIII INT INT4 - Option_Select_1 INT5 - Option_Select_2 AUDIO_IN

INTERRUPT
OPT_SEL_1

INPUTS

OPT_SEL_2 LV_DETECT

R405 22.K MOD

I
MOD

SWB+ Voltage enable for the CE bus

SWB+_EN

O
1

VIBR_EN

TP402

6 - 24

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 REDCAP 2 Block (Sheet 2 of 2)

MTH500 REDCAP 2 Block (Sheet 2 of 2)

V3_2.775V

V3

Bypass Caps for REDCAP

V3_2.775V_FLTR

E400

PWM2
PWM2_1.8V

C414 180p

C420 1.u
PWM2_1.8V_FLTR

C429 100n

E401

C413 180p

C421 1.u

C416 10.u

VCC TRUTH TABLE V3_2.775V = 2.775V (from GCAP3 V3)

C428 100n

PWM2_1.8V = 1.875V (Redcap Core, ADDR/Data Bus, Flash, SRAM. VSIM1 = 3V for the SIM port and QVCCH

VSIM1
C427
VSIM1

100n

79B02964C09-O SHEET 7 OF 9

C424 100n

C409 100.n C405 100.n C418 .01uF C402 100.n

Bottom, GPIO, JTAG, DEBUG, DATA,STO

DSP DATA visibilty

C417 .01uF

C404 100.n

C419 .01uF

C407
Clock Output Driver Audio Codec Port

DSP Address visibilty

Core Voltage Convertors

C406 100.n

C403 10.n

C408 100.n

C410 10.n

QSPI & L1T & BBP

100.n
Address Bus Bus Control

GVDD2 M12 GVDD3 T16

FVDD M4 GVDD1 H16

HVDD1 B11 HVDD2 C8

BVDD R11 CVDD N1

DVDD R5 EVDD B15

KVDD E16

EMUL port

SIM CARD

Data Bus

QVCC2 L4 QVCC3 L13

QVCC4 M7 QVCCH1 F9 QVCCH2 J11

Internal Core

QVCCH3 M8 QVCCH4 K3

AVDD1 G1 AVDD2 J5

LVDD B1 MVDD L8 QVCC1 F8

NC12 F6 F11 G7 G8 G9 G10 H7 H8 H9 H10 NC0 NC1 NC2 NC3 NC4 NC5 NC6 NC7 NC8 G2 AGND1 K5 AGND2 P11 BGND N4 CGND T5 DGND C16 EGND L3 FGND H15 GGND1 K16 GGND2 T15 GGND3 A7 HGND1 A11 HGND2 E14 KGND C1 LGND L9 MGND F10 QGND1 L1 QGND2 L7 QGND3 L16 QGND4

J9 J10 K7 K8 K9 K10 L6 L11

U401 PWR_GND_NC REDCAP2 PWR, GND, NC

NC13 NC14 NC15 NC16 NC17 NC18 NC19

NC9 J7 NC10 J8 NC11

68P02963C70-O

6 - 25

SCHEMATIC DIAGRAMS - MTH500 Accessory Connector Block

MTH500 Accessory Connector Block

GND Battery Feedback/Charger ID

BATT_FDBK R107 D101 V3_2.775V C107 180.p 100.

Q100 SI3443DV R101

R111 10.K C120 BATT_FDBK_AD 100n E101 EXT_B+
BLM21P300S N/U External Power

39K

V3_2.775V

SWB+ FOR CE Bus

C105 180.p

CE_BUS CONNECTOR

C101 10.n R119 22K U104 CURRENT_SWIT

RAW_B+ SWB+_EN

U100 MC33645 1 3 2 V3_2.775V

C121
USB_VCC_SW

4 1 3
NC

E102

VIN ENABLE

VOUT NC

6 4

BLM11P300S

GND1

GND2

N/U

R121 C122 100.n 100K C106 180.p VR102 7.5V U105 EZAST31 R4 VR106 7.5 J10-1

100.n
DNP

1
J10-2 2 J10-3 3

OVER VOLTAGE PROTECTION

R106 1.5K TxD_USB+ RxD_USBASEL2_RI_SCK HKSW_CTS

47.K

GND1

R105

C4

7 8 9 10

5
C3

USB+(TXD/TDO)

R3 R2 R1

J10-4 4 J10-5 5
700 mA Switched B+ Supply

4
C2

USB-(RXD/TDI) AUD_SEL2/SCK/RI HOOK SWITCH/CTS

3
C1

J10-10 10 J10-7

1 GND2

J10-8

V3_2.775V

V3_2.775V

V3_2.775V

DNP

DNP

DNP

DNP

8
J10-9 9

C108
DNP

C109 180.p

C110 180.p

C111

33.p R109 47.K R113 47.K

180.p

VR104 5.6V

J10-6 6 J10-11

R120 10K

11
J10-12 12 J10-13 13 J10-14 14

GND1

USB_PWR_RTS_IGN

7 8 9 10

GND2

DCD_MUTE_FS ASEL1_DTR_SRDA ASEL0_DSR_STDA

R4 R3 R2 R1

C4 C3 C2 C1

MUTE/FS/DCD

5 4 3 2

USB POWER/IGNITION/RTS AUD_SEL1/SRDA/DTR AUD_SEL0/STDA/DSR

J10-15 15 J10-16 16 J10-17 17

U106 FLTR_EZAST33A

DNP

DNP

DNP

DNP

C112 180.p

C113 180.p

C114 180.p

C115 180.p

J10-18 18 J10-19 19 J10-20 20

VR105 5.6V

to GND

1
GND1
C104
R108 100. AUDIO_OUT

GND2

100.n

OPT1 OPT2

7 8 9 10

R4 R3 R2 R1

C4 C3 C2 C1

5 4 3 2

OPTION 1 OPTION 2 AUDIO OUT/RADIO ON/OFF AUDIO IN AUDIO_GND

79B02964C09-O SHEET 9 OF 9

CE_ON_OFF

C103 100.n

R110 1K

V3_2.775V

U107 FLTR_EZAST33A

AUDIO_IN

R104
VA_EN

R103 270.K C116 180.p C117 180.p C118 180.p C119 180.p

10K

VR101 5.6V

VR107 16

1 2

R118 1K
AUDIO_SENSE

0402

C102
0603

0.47u

6 - 26

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 (FLF9011A) Component Parts (for reference only)

MTH500 (FLF9011A) Component Parts (for reference only)

When ordering component parts, the part number should be included. If the correct numbers cannot be located, call Motorola Parts Identification.
CAPACITORS Ref #
C001 C002 C003 C004 C005 C006 C007 C008 C009 C010 C011 C012 C013 C014 C015 C016 C017 C031 C032 C037 C038 C049 C101 C102 C103-104 C107 C116-119 C120-121 C122 C200 C203 C205

Part #
2113743p01 2113740F39 2113740F39 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743p01 2113743N38 2113743N38 2113743L41 2113928A02 2113928n01 2113743p01 2113743p01 2113743M24 2113928s04 2113743L03 2113743L03 2113743L03

Description
180pF 33pF 33pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 180pF 33pF 33pF 10nF 0.47F 100nF 180pF 180pF 100nF 100nF 270pF 270pF 270pF

Ref #
C401-402 C403 C404-409 C410 C412 C413-414 C415-416 C417-419 C420-421 C422 C423 C424 C425-426 C427-429 C430 C500 C501-502 C503 C504 C505 C507 C508 C510 C512 C513 C514 C515-516 C518-519 C521 C522 C524 C525

Part #
2113743M24 2113743L41 2113743M24 2113743L41 2113743M24 2113740F57 2311049A59 2113743L41 2113928P04 2113741F49 2113741F45 2113743M24 2113743L41 2113743M24 2113928n01 2113743L03 2113928n01 2113743L41 2113928n01 2113743L17 2113743L17 2113928n01 2113743L03 2113743L03 2113743L17 2113743L03 2113928n01 2113928n01 2113743n15 2113743N50 2113743Q08 2113743n28

Description
100nF 10nF 100nF 10nF 100nF 180pF Tant. 10F 10nF 1F 10nF 6.8nF 100nF 10nF 100nF 100nF 270pF 100nF 10nF 100nF 1nF 1nF 100nF 270pF 270pF 1nF 270pF 100nF 100nF 3.6pF 100pF 1.8pF 12pF

Ref #
C526-527 C528 C530 C531 C532 C533 C534 C535 C536 C539 C542 C545 C546 C547 C549 C550-552 C553 C554 C555 C557 C560-561 C572-573 C574 C576 C577 C580 C590 C600 C601 C602 C603 C604-607

Part #
2113743n26 2113743n24 2113743L41 2113741F41 2113743n22 2113928U08 2113743L41 2113928n01 2113743n34 2113743Q08 2113743L29 2113743n19 2113743Q07 2113928n01 2113928n01 2113743l17 2113928N01 2113743E12 2113928n01 2113743E03 2311049A59 2113928n01 2113743L03 2113743L03 2113743L41 2113743l17 2113743L03 2113743M24 2113928D08 2113743L41 2113743l17 2113928n01

Description
10pF 8.2pF 10nF 4.7nF 6.8pF 10nF 10nF 100nF 22pF 1.8pF 3.3nF 5.1pF 1.5pF 100nF 100nF 1nF 100nF 47nF 100nF 15nF Tant. 10F 100nF 270pF 270pF 10nF 1nF 270pF 100nF 10F 10nF 1nF 100nF

Ref #
C608 C609 C610-611 C612-614 C615 C616 C617-620 C621 C622 C623 C624 C625 C626-627 C628 C629 C630-635 C636 C637-638 C639-643 C644 C646-648 C649 C650 C651 C652 C653 C654 C655 C657-661 C662 C663 C664

Part #
2113743M24 2113928C04 2113928k09 2113928C04 2113928D08 2311049A72 2113743p01 2113743L17 2113743L07 2311049C16 2311049C15 2311049C14 2113928C04 2113928P04 2113928C04 2113928P04 2113743L07 2113743N32 2113743M24 2113928n01 2113740F57 2113928C04 2113743M24 2113740F57 2311049G32 2311049C18 2113928C04 2113743L41 2113928C04 2113928S02 2113743L29 2113743L07

Description
100nF 4.7F 10F 4.7F 10F Tant. 10F 180pF 1nF 390pF Tant. 68F Tant. 33F Tant 100F 4.7F 1F 4.7F 1F 390pF 18pF 100nF 100nF 180pF 4.7F 100nF 180pF Tant. 10F 4.7F 4.7F 10nF 4.7F 0.047F 3.3nF 390pF

Ref #
C701-703 C704 C800 C802 C805 C808 C809 C811-812 C814-816 C817 C819-821 C822-823 C824 C827-830 C831 C832 C833 C834 C835 C837 C838 C839 C840 C841 C842 C843 C844-845 C846 C847 C848

Part #
2360567A06 2311049G32 2113740F49 2113743L03 2113743L03 2113740F57 2113743L03 2113743L03 2113743L03 2113740F57 2113743L03 2113741F25 2113743L03 2113743L03 2113743N69 2113743N46 2113743L09 2113743L03 2113743N32 2113740F39 2113743N18 2113740F47 2113740F30 2113740F47 2113743N34 2113743N30 2113743N28 2113743N26 2113743N24 2113743N25

Description
100F 10F 82pF 270pF 270pF 180pF 270pF 270pF 270pF 180pF 270pF 1nF 270pF 270pF 1.8pF 68pF 470pF 270pF 18pF 33pF 4.7pF 68pF 18pF 68pF 22pF 15pF 12pF 10pF 8.2pF 9.1pF

68P02963C70-O

6 - 27

SCHEMATIC DIAGRAMS - MTH500 (FLF9011A) Component Parts (for reference only)

CAPACITORS Ref # Part # Description Ref # Part # Description Ref # Part # Description Ref # Part # Description Ref # Part # Description

C849 C850 C851 C852 C853-857 C859 C860 C861-862 C863-864 C865 C866 C867 C869 C873 C874-875 C877-878 C879 C880 C881-882 C883 C886 C887 C888 C890 C891 C894 C895 C897 C898-899 C901-902 C903 C904 C905-906

2113743N11 2113743N17 2113743N13 2113740F21 2113743L17 2113743L07 0804533C48 2113743E05 2113741F45 2113743L17 2113743L03 2113740F35 2113928N01 2113743L17 2113928n01 2113743cL37 2113741F49 2113741f45 2113741F41 2113928n01 2113740F41 2113743N46 2113743L03 2113743N40 2113743L03 2113740F51 2113743L29 2113743N38 2113743L03 2113928n01 0804533C50 2113743L03 2113743N50

2.4pF 4.3pF 3pF 1pF 1nF 390pF 22nF 18nF 6.8nF 1nF 270pF 2.7nF 100nF 1nF 100nF 6800pF 10nF 6.8nf 4.7nF 100nF 38pF 68pF 270pF 39pF 270pF 100pF 3.3nF 33pF 270pF 100nF 33nF 270pF 100pF

C909-910 C915 C916 C919 C920 C921-922 C927 C929 C930 C931 C932 C933 C937 C938 C939 C940 C942 C946 C948 C951 C953 C954 C955 C957 C958 C959 C960 C961 C962 C966 C967 C968 C970-971

2113743N50 2113743N50 2113743L17 2113743n30 2113740F25 2113740F27 2113740F31 2113740F20 2113743N50 2113740F20 2113740F31 2113743n20 2104263L01 2113743n17 2113743N15 2113740L01 2113740F25 2113743N50 2113743L37 2113743n28 2113743L17 2113743L03 2113743L48 2113743L33 2104263L01 2113743L17 2113740F24 2113743L48 2113743N33 2113743L17 2113743L03 2113743L17 2113743L17

100pF 100pF 1nF 15pF 8.2pF 10pF 15pF 5.1pF 100pF 5.1pF 15pF 5.6pF 100nF 4.3pF 3.6pF 2pF 8.2pF 100pF 6.8nF 12pF 1nF 270pF 22000pF 4.7nF 100nF 1nF 7.5pF 22nF 20pF 1nF 270pF 1nF 1nF

C984 C1004 C1009 C1010 C1011 C1012 C1014 C1015 C1016 C1020 C1021 C1022 C1023-24 C1028 C1029 C1030 C1031-1032 C1045 C1046 C1048 C1050

2113743L37 2113928n01 2113743L37 2113743N22 2113740F17 2113740L05 2113743L03 2113743N20 2113743N40 2113928n01 2113743L03 2113928P04 2113743K15 2186113u01 2113740F30 2113740F24 2113743L03 2113743L07 2113928W09 2113743L03 2113743L03

470pF 100nF 6.8pF 8.2pF 3.9pF 3pF 270pF 5.6pF 39pF 100nF 270pF 1F 100nF 56pF 13pF 7.5pF 270pF 390pF 47F 270pF 270pF

E007 E008 E009 E010 E101 E102 E201 E203 E400-401 E500-501 E600 E601-604 E800 E801

2409134j04 9108445S04 9108445S04 7686949J02 2480675U01 7686949J08 2480675U01 2480675U01 2480067M02 7686949J02 2480675U01 2409134J04 7686949J02 9108445S04 2409134J04 2409134J04 7686949j02 2409134j04 7686949j02 7686949j02

blm11b601s fm60r fm60r blm10b601sdp idctr idctr idctr idctr blm21a121s blm10b601sdp idctr blm11b601s blm10b601sdp fm60r blm11b601s blm11b601s blm10b601sdp blm11b601s blm10b601sdp blm10b601sdp

DIODES Ref #
CR600-603 D001 D101 D500 D601 D800 D801 D902 D907

E803

Part #
4813833a19 4808032h08 4809948D42 4808115L17 4809948D42 4804135k05 4885908A02 4809877c13 4805656W28

Description
mbrm120L 1ss355 1ss367 tekelec 1ss367 1sv231 ma4p789 1sv305 BBY5802W

E806 E807 E808-809 E810 E901

FUSES Ref #
F600

Part #
6586221j04

Description
2.5A 16V

BEADS Ref #
E001 E002 E003 E004 E005 E006

Part #
2409134j04 7686949j02 7686949j02 7686949j02 7686949j02 7686949j02

Description
blm11b601s blm10b601sdp blm10b601sdp blm10b601sdp blm10b601sdp blm10b601sdp

6 - 28

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 (FLF9011A) Component Parts (for reference only)

FILTERS Ref #
FL500 FL501 FL502 FL800 FL801

TRANSISTORS Part #
9180310L24 9186216J06 9185898A02 9180310L23 5804901K15

Description
390mhz 380mhz 109.65mhz 390mhz 380mhz

Ref #
L530 L600 L601 L602 L800 L801

Part #
2409154M21 2408603y01 2486085A02 2486085A05 2409154M23 2409377M10 2413926g19 2413926g19 2413926g17 2409154M20 2409154M17 2409154M14 2413926m12 2413926g11 2409154M22 2409154M23 2409377M06 2487685L08 2409377M19 2460591C23 2486170u01 2409377M12 2409154M19 2409154M13 2486170u01

Description
47n 4.7uh 15u 47uh 68n 33n 100n 100n 68n 39n 22n 12n 8.2n 22n 56n 68n 15n 22n 128n 13.85n 390n 47n 33n 10n 390n

Ref #
L916 L917 L918-919 L920 L921 L922 L923 L926 L930 L931 L932

Part #
2413926g16 2413926g05 7686949j02 2460591C23 2486616u01 7686949j02 2485930822 2409154M17 2486170u01 2486185u01 2409154M20

Description
56n 6.8n blm10b601sdp 13.85n 5.6n blm10b601sdp 2.8n 22n 390n 1u 39n

Ref #
Q002 Q100 Q500 Q504 Q600 Q602 Q800 Q801 Q804 Q805 Q806-807 Q808

Part #
4809579E50 4809579E29 4805723X03 4805723X03 4885140c01 4805128M27 4805723X03 4805793y01 4805723X03 4805921t11 4805723X03 4809579E41 4805723X02 4805793y01 4805723X03 4805723X03

Description
si1905dl si3443 umd3n umd3n fds6875 bsr33 umd3n ne68519 umd3n 21t11 umd3n ne38018 umt1 ne68519 umd3n umd3n

Ref #
R011 R012 R013 R014 R015 R016 R025 R101 R103 R104 R105 R107-108 R109 R110 R111 R113

Part #
0662057N11 0662057M24 0662057M90 0662057M98 0662057m34 0662057m34 0662057M74 0662057V17 0662057n33 0662057M98 0662057n15 0662057m50 0662057n15 0662057M74 0662057M98 0662057n15

Description
33K 1000K res_4.7K res_10K res_22 res_22 res_1K res_39K res_270K res_10K res_47K res_100 res_47K res_1K res_10K res_47K

CONNECTORS Ref #
J10 J700

L803

Part #
0987636k05 0987984k02

Description
conn_ce conn_va

L805 L806 L807 L808 L809-810 L811-812 L813

CONTACTS Ref #
M001 M002 M005 M006 M500 M501 P1 P15

Q900

Part #
3986389t01 3986389t01 3986535t01 3986535t01 3986916t01 3986917t01 0989368K01 2886925J04

Description
contact_Spkr contact_Spkr contact_Vibrator contact_Vibrator contact_Ant_Hot contact_Ant_Gnd Connector J Connector P

Q903-905 Q907 Q910

INDUCTORS Ref #
L500 L501 L504 L505 L508 L512-513 L518 L519-520 L525

L815

Part #
2487685L08 2462587V42 2462587V42 2413926G17 2413926G16 2413926G08 2409154M19 2462587V38 2409154M17

Description
22n 470n 470n 68n 56n 12n 33n 220n 22n

L816 L817 L818 L819 L890 L903 L905 L906 L907 L912-913

RESISTORS Ref #
R001 R003 R004 R008 R010

Part #
0662057n07 0662057n01 0662057M81 0662057M40 0662057M01

Description
res_22K res_12K res_2k res_39 res_0

68P02963C70-O

6 - 29

SCHEMATIC DIAGRAMS - MTH500 (FLF9011A) Component Parts (for reference only)

RESISTORS (Continued) Ref #

R118 R119 R121 R401 R405 R407 R417 R500 R504 R512 R514-515

MISCELLANEOUS Description
res_1K res_22K res_100K res_0 res_22K res_47 res_6.8K res_1K res_33 res_5.1 res_100K

Part #
0662057M74 0662057N07 0662057N23 0662057M01 0662057N07 0662057A17 0662057M94 0662057M74 0662057M38 0662057U94 0662057N23

Ref #
R640 R642 R643 R645-646 R647 R649 R650 R651 R800 R801 R802-804 R805

Part #
0662057M74 0662057N13 0662057M78 0662057V21 0662057M01 0662057M50 0662057N13 0662057M74 0662057M61 0662057m90 0662057m82 0662057M68 0662057m76 0662057m67 0662057m61 0662057m54 0662057M50 0662057m60 0662057m43 0662057M54 0662057m43 0662057M54 0662057M32 0662057M24 0662057M32 0662057M40 0662057M43 0662057MV70 0662057V69 0662057M96 0662057M50 0662057M32 0662057M61

Description
res_1K res_39K res_1.5K res_56K res_0 res_100 res_39K res_1K res_300 res_4.7K res_2.2K res_560 res_1.2K res_510 res_300 res_150 res_100 res_270 res_51 res_150 res_51 res_150 res_18 res_8.2 res_18 res_39 res_51 res_301 res_215 res_8.2K res_100 res_18 res_300

Ref #
R835 R836 R838 R899 R901 R906 R907-908 R909 R911 R913 R914 R915 R916 R917 R918 R919 R921 R922 R923-924 R925 R927 R931 R932 R934 R936 R937 R939 R943 R944 R950 R953 R954

Part #
0662057M67 0662057M61 0662057m54 0662057N23 0662057n15 0662057M90 0662057M32 0662057M99 0662057M82 0662057M72 0662057M87 0662057M90 0662057m82 0662057M47 0662057m56 0662057M67 0662057m60 0662057m64 0662057m46 0662057m38 0662057m34 0662057M96 0662057M77 0662057M74 0662057M50 0662057m43 0662057M50 0662057M68 0662057M34 0662057M67 0662057M50 0662057M57

Description
res_510 res_300 res_150 res_100K res_47K res_4.7K res_18 res_11K res_2.2K res_820 res_3.6K res_4.7K res_2.2K res_75 res_180 res_510 res_270 res_390 res_68 res_33 res_22 res_8.2K res_1.3K res_1K res_100 res_51 res_100 res_560 res_22 res_510 res_100 res_200

Ref #
R960 R961 R962-963 R964 R965 R966 R967 RT500 RT800

Part #
0662057M74 0662057M62 0662057M90 0662057M81 0662057M60 0662057M40 0662057M34 0686931j01 0686931j01

Description
res_1K res_330 res_4.7K res_2K res_270 res_39 res_22 therm_47K therm_47K

Ref #
U100 U104 U105 U106 U107 U401 U402 U403 U405 U500 U503 U504 U600 U601 U800 U801

Part #
5109731 C32 5109817 F45 9185759B02 9186133U02 9186133U02 5185130C40 5189509A43 5199420A01 2480067m02 5185368c01 5185127c02 5108428s91 5109879e83 5104667m01 5109944C20 5880334L02 4808115L16 5108428S43 9186395J02 5880334L06 5186226j12 5108683Y04 4885849B01 4885656W08 4885656B01 4805656W08 4805656W08 4885849B01

Description
MC33645 current switch ezast31 FLTR_ezast33a FLTR_ezast33a redcap 30c40 SRAM 512k flash -2m blm21a121s rf2361 wpic27c02 mixer gcap-3 lp2980 linear mixer RF i/q splitter pin diode Lnodct 380MHz-BW coupler lmx2332 RF2175 49b01 mmqa5v6t1 49b01 MMQA5V6T1 MMQA5V6T1 49B01

R519 R520-521 R580 R600 R601 R602-604 R605 R606-607 R608 R609 R610 R611 R612 R613-614 R615 R617 R620-622 R623-625 R629 R630 R631-632

0662057M01 0662057N23 0662057M58 0680195M64 0662057n11 0662057v24 0662057V21 0662057m82 0662057N07 0662057m82 0662057N07 0662057m93 0662057n11 0662057m74 0662057V24 0662057m82 0662057n13 0662057M01 0662057m93 0662057m82 0662057M50

res_0 res_100K res_220 res_0.24 res_33K res_75K res_56K res_2.2K res_2.2K res_2.2K res_22K res_6.2K res_33K res_1K res_75K res_2.2K res_39K res_0 res_6.2K res_2.2K res_100

R806 R807 R808 R809 R810 R812 R814 R815 R816-817 R818 R819 R820 R821-824 R825 R826 R827 R828 R829 R832 R833 R834

SHIELDS Ref #
SH001 SH003 SH004 SH005 SH007 SH500 SH800 SH802 SH900 SH901

U802

Part #
2686672t01 2686661t01 2686671t01 2686663t01 2686670t01 2686831t01 2686655t01 2686830t01 2686658t01 2686659t01

Description
shield shield shield shield shield shield shield shield shield shield

U803 U804 U806 U808 U809 VR003 VR101 VR102 VR104 VR105 VR106

V107 VR601
Y501 Y600 Y901

4813830C29 4813830A19
5102845C20 480995L05 4804122K12

mmsz5246bt1 mmbz5236b
tcxo 16.8 mhz xtal 32.768 khz resonator

6 - 30

68P02963C70-O

MTH500 Detailed Service Manual - MTH500 Flex CD

MTH500 Flex CD

J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 J1-7 J1-8 J1-9 J1-10 J1-11 J1-12 J1-13 J1-14 J1-15 J1-16 J1-17 J1-18 J1-19 J1-20 J1-21 J1-22

J2-22 J2-21 J2-20 J2-19 J2-18 J2-17 J2-16 J2-15 J2-14 J2-13 J2-12 J2-11 J2-10 J2-9 J2-8 J2-7 J2-6 J2-5 J2-4 J2-3 J2-2 J2-1

to keypad

to LCD

73B02964C06-O

68P02963C70-O

6 - 31

SCHEMATIC DIAGRAMS - MTH500 Flex CD

This page left blank intentionally

6 - 32

68P02963C70-O

Appendix 1 Replacement Parts and Kits

REPLACEMENT PARTS AND KITS

Damaged parts should be replaced with identical replacement parts.

Replacement Parts
For complete information on ordering required parts and kits, contact your local customer service representative.

Level 3 Maintenance

EMEA Region
EMEA Radio Support Depots are level 3 service partners. The depots are capable of performing repairs down to component level where retuning is required. Contact your local CGISS office for information. Motorola European Radio Support Centre ERSC Phone: +49 6128 702618 Heinrich Hertz Strasse 1 D-65232 Taunusstein Germany ERSC Customer Information Desk available through the following service number:
Austria: 06 60 75 41 Italy: Belgium: 08 00 72 471 Luxemburg: Denmark: 80 01 55 72 Netherlands: Finland: 08 00 11 49 10 Norway: France: 05 90 30 90 Portugal Germany: 01 30 18 75 24 Spain: Greece: 00 80 04 91 29 020 Sweden: UK: 08 00 96 90 95 Switzerland: Ireland 18 00 55 50 21 Iceland: or dial +49 6128 70 2618 Please use these numbers for repair enquires only. 16 78 77 387 08 00 23 27 60 22 45 13 80 01 11 15 05 05 49 35 90 09 84 902 02 07 94 307 1 55 30 82 80 08 147

68P02963C70-O

A1 - 1

Replacement Parts and Kits

Latin America Region

Latin America Radio Support Centers The Customer Support is available through the following service centers: Warranty and Repairs: Motorola De Colombia Service Center Carrera 7 No. 71-52 Torre B piso 13 Oficina 1301 Bogota- Colombia (571) 376-6990 Motorola De Mexico Service Center Bosques de Alisos #125 Col. Bosques de las Lomas CP 05120 Mexico DF 5252576700 Piece Parts: To order parts in Latin America and the Carribean: 7:00 A.M. to 7:00 P.M. (Central Standard Time) Monday through Friday (Chicago, USA) 1-847-538-8023 Technical Support: https://businessonline.motorola.com, go to Contact Us to request technical support Motorola Parts (Accessories and Aftermarket Division AAD): Attention: Order Processing 1313 E. Algonquin Road Schaumburg. IL. 60196 Parts Identification: 1-847-538-0021 (Voice) 1-847-538-8194 (Fax) Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, it is available from Motorola Radio After market and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly.

A1 - 2

68P02963C70-O

Replacement Parts and Kits

Radio Replacement Parts List

Part/Kit Number
0186163T07 0186163T08 0186630T01 0186396T04 0186396T05 8586381J03 0186613T01 0186613T02 0186239T01 0186239T02 7287702M01 FCN9090A FCN9797A (See Service Replacement Kit Matrix below)

MTH500 Model Description

Front Housing Assembly (Black) Front Housing Assembly (Blue) Keypad Assembly Back Housing Assembly (Black) Back Housing Assembly (Blue) Antenna 380-400 MHz (R1) Standard Battery Door Assembly (Black) Standard Battery Door Assembly (Blue) Extended Battery Door Assembly (Black) Extended Battery Door Assembly (Blue) LCD Module Keypad Kit LCD Kit Main Board (R1)

68P02963C70-O

Replacement Parts and Kits

Accessories Replacement Parts List

Kit Number
Batteries FTN6030A FTN6037A FTN6031A FTN6038A Chargers FLN9468A SPN4716B SYN7455A SYN7456A FLN9469A Vehicular Adapters FLN2850A FLN9569A Audio accessories WADN4184A FLN9470A FLN9568A Carrying Accessories FLN9476A FHN6246A Others FKN4897A Data cable Soft leather carry case Belt clip Headset with Boom mic and in line PTT Headset with Boom mic (On Hold) PHF Car Kit Stand alone car cradle Dual Pocket Desktop Charger Travel charger Plug Adapter UK for travel Charger Plug Adapter EU for travel Charger Vehicular battery charger Extended battery, 1100mAh, LiIon, Black (with battery door) Extended battery, 1100mAh, LiIon, Blue (with battery door) Standard battery, 800mAh, LiIon, Black (with battery door) Standard battery, 800mAh, LiIon, Blue (with battery door)

MTH500 Model Description

68P02963C70-O

Replacement Parts and Kits

Recommended Programming Equipment

Name
MTH500 CPS Data Cable

Part Number
PMVN4065B FKN4897A

Service Replacement Kit Matrix (1)

Sales Model Description MTH500 Black 380-400 MHz PT811F

Service Tanapa FUF1208AS FUF1210AS FUF1211AS

Description MTH500 Black S/T R1 CLEAR MTH500 Black S/T R1 TEA1 MTH500 Black S/T R1 TEA2 MTH500 Blue S/T R1 CLEAR MTH500 Blue S/T R1 TEA1 MTH500 Blue S/T R1 TEA2

MTH500 Blue 380-400 MHz PT811F

FUF1209AS FUF1212AS FUF1213AS

Note: All models listed in the Service Tanapa Column are not field replaceable for Latin America

68P02963C70-O

Replacement Parts and Kits

68P02963C70-O

Replacement Parts and Kits

68P02963C70-O

Replacement Parts and Kits

68P02963C70-O

Appendix 2 Test Equipment, Service Aids & Tools

The table below lists the special test equipment required for servicing MTH500 radios.

Name
Anritsu Digital Signal Generator Power Meter Power Supply Universal Multimeter RF Probe Spectrum Analyzer R&S Audio Analyzer Data Cable

Part Number
MG3660A HP437B HP6032A HP3457A HP85024A HP8560E UPL16 FKN4897 FLN9636 2968

Flash/Data programming cable

IFR System

68P02963C70-O

A2 - 1

Test Equipment, Service Aids & Tools

THIS PAGE INTENTIONALLY LEFT BLANK

A2 - 2

68P02963C70-O

Appendix 3 Self Check Error/Fail Code Tables

General
This appendix describes the possible self check error codes for the MTH500 Portable Radios.

Self Check Error Codes

Table 1. is the possible self check error (non fatal) codes for the MTH500 Portable Radios. No corrective action is required.

Table 1.

Self Check Error (Non-Fatal) Codes

Message
Error00001 Error00002

Cause
A non-fatal error was logged during operation Codeplug error log validity error

Table 2. is the possible self check fail (fatal) codes for the MTH500 Portable Radios. The radio is inoperatable, the user should return the radio to Depot. Table 2. Self Check Fail (Fatal) Codes

Message
Fail00100 Fail00200 Fail00400 Fail00800 Fail00801 Fail00802 Fail00803

Cause
Old CodePlug Version failure New CodePlug Version failure CodePlug Model failure Codeplug validity error CP - Unknown block CP - Unknown eld CP - Unknown ag

68P02963C70-O

A3 - 1

Connector Pin Functions

Message
Fail00804 Fail00805 Fail00806 Fail00807 Fail00808 Fail00809 Fail0080A Fail0080B Fail0080C Fail0080D Fail0080E Fail0080F Fail00810 Fail00811 Fail00812 Fail00813 Fail00814 Fail00815 Fail00816 Fail00817 Fail00818 Fail00819 Fail0081A Fail0081B Fail01000 Fail02000 Fail10000 FailF4000 FailF8000

Cause
CP - Unknown format CP - Invalid pointer CP - Invalid path CP - Invalid handler CP - Invalid leght CP - Invalid index CP - Invalid offset CP - Invalid header pointer CP - Invalid block header CP - Initialization failed CP - Recovery failed CP - Write failure CP - Corrupted block CP - Corrupted codeplug CP - Radio Operattion System eror CP - Lower layer error CP - Too many arguments CP - Log over ow CP - Invalid check summ CP - Not initilized CP - Ambiguous code CP - Invalid start entry CP - Duplicate data CP - Invalid version number Flash checksum error A fatal error was logged during operation Handset communication error Ergo pre-selftest codeplug error Ergo pre-selftest invalid device error

A3 - 2

68P02963C70-O

Appendix 4 Glossary

C ABACUS A/D A/D Converter ACELP AGC BDM CPS D/A D/A Converter DQPSK

Microcontroller Analog to digital converter for a radio receiver. Analog to Digital A device that converts an instantaneous dc voltage level to a corresponding digital value. Also known as CODEC. Algebraic Code Excited Linear Prediction Automatic Gain Control Background Debug Mode Customer Programming Software Digital to Analog converter A device that converts a digital value to a corresponding dc voltage value. Differential Quadrature Phase Shift Keying. A sub-class of the QPSK methods of transmitting data. Rather than using the absolute value of phase (as in QPSK), only the difference between the current value of phase and the previous value of phase are used. By using phase differences, the implementation is simpler (since an absolute reference source is not required). Data Serial Input Data Serial Output Dual Tone Multi-Frequency Digital Signal Processor; microcontroller specifically tailored for signal processing computations. Electrically Erasable Programmable Read Only Memory. Integrated circuit used to store data, which can be erased by electrical methods. Global Control Audio Power Integrated Circuit Intermediate Frequency

DSI DSO DTMF DSP EEPROM GCAP IC IF

68P02963C70-O

A4 - 1

Glossary

IMIC I&Q LCD LED LO LPF OOIC PCB PLL POR PTT RESET RF PA RTS SRAM SSI RF STN TDMA TDS TOT TranLin IC UART VCO VVA WPIC

Integrated Memory Interface In-phase & Quadrature Liquid Crystal Device/Display Light Emitting Diode Local Oscillator Low-Pass Filter On-Off Interface Circuit Printed Circuit Board Phase Locked Loop. A circuit in which an oscillator is kept in phase with a reference, usually after passing through a reference divider. Power Reset Push-To-Talk Reset line; an input to the microcontroller that restarts execution. Radio Frequency Power Amplifier Request-To-Send Static-RAM chip used for volatile, program/data memory. Synchronous Serial Interface Radio Frequency Super Twisted Nematic Time Division Multiple Access TETRA Diagnostics Software Time-Out Timer; a timer that limits the length of a transmission. Transmit Linear IC Universal Asynchronous Receiver Transmitter Voltage-Controlled Oscillator; an oscillator whereby the frequency of oscillation can be varied by changing a control voltage. Voltage Variable Attenuator World Phone Integrated Circuit

A4 - 2

68P02963C70-O