Catalog-Reductoare-Manuale PTR Vane Plane

Str.Bobalna;Nr.57-63;2150 Campina;Romania Tel.40-244-335651; 335652;336571 Fax.40-244-370338;40-244-336641 E-mail:office@ neptun-gears.ro Website:www.neptun-gears.
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MANUAL ACTUATORS FOR INDUSTRIAL VALVES ACTIONARI MANUALE PENTRU ARMATURI INDUSTRIALE
49/2005.rev.2
1.GENERALITATI 1. GENERALITIES In acest catalog sunt prezentate toate tipurile de actionari manuale aflate in fabricatia S.C. NEPTUN S.A. Campina destinate antrenarii robinetilor industriali. Aceste actionari trebuie folosite atunci cind momentele de actionare necesare nu pot fi satisfacute cu roti de mana de diametru rezonabil montate direct pe robinet. Neptun S.A. fabrica urmatoarele tipuri de actionari: This catalogue shows all the types of manual actuators for industrial valves currently made at NEPTUN S.A. Campina. Those actuators are likely to be used whenever the necessary driving torque can not be achieved using a handwheel of reasonable diameter, placed directly onto the valve head. NEPTUN S.A. is currently producing the following types of manual actuators: 1.1. ,,Multi- Turn manual actuators featuring: -RK manual bevel actuators -2CK manual cylindrical- bevel actuators with a cylindrical input demultiplication, to decrease the necessary input torque -ICR manual cylindrical actuators -welded or cast handwheels- see appendices. 1.2. ,,Ouarter- Turn manual actuators featuring: -AM manual worm actuators -R2CM manual cylindrical-bevel actuators with a cylindrical input demultiplication, to decrease the necessary input torque -RMD declutchable worm actuators, provided with the facility of disengaging the input shaft, having a coupling between the worm quadrant and the output shaft. -AV travelling- nut manual actuators -CAM lockable manual lever. 2. CONDITIONS FOR USING THE MANUAL ACTUATORS The manual actuators for industrial valves can be used in the following conditions: -standard: -33C+45C -by request: -40C+40C. 3. CONSTRUCTIVE FEATURES 3.1. Angrenaje 3.1.1. Reductoarele manuale ,,Multi-Tura cuprinde: -angrenaje cilindrice facute din otel de imbunatatire- lareductoarele ICR si la reductoarele cilindrice de demultiplicare -un angrenaj conic facut din otel de imbunatatire- la reductoarele RK si2CK. 3.1. Gears 3.1.1. ,,Multi-Turn manual actuators include: -cylindrical gears made of heat treatable steel at ICR actuators and at the cylindrica demultiplication geatboxes -a bevel gear made of treatable steel- at RK and ICR gearboxes.
1.1. Actionari manuale ,,Multi-Tura care sunt: -reductoare manuale conice tip RK -reductoare manuale cilindro-conice tip2CK, cu demultiplicare cilindrica la intrare pentru reducerea momentului de intrare necesar. -reductoare manuale cilindrice tip ICR -roti de mana (sudate sau turnate- vezi anexele). 1.2. Actionari manuale ,,Sfert de tura care sunt: -reductoare manuale melcate tip AM -reductoare manuale cilindro- melcate tip R2CM, cu demultiplicare cilindrica la intrare, pentru reducerea momentului de intrare necesar. -reductoare manuale melcate debraiabile tip RMD, prevazute cu posibilitatea decuplarii arborelui de intrare. -reductoare manuale surub- piulita articulata tip AV. -chei de actionare tip CAM. 2. CONDITII DE UTILIZARE ACTIONARILOR MANUALE A
Actionarile manuale pentru robineti industriale pot fi utilizate in urmatoarele conditii: -standard: -33C+45C -la cerere: -40C+40C. 3.CARACTERISTICI CONSTRUCTIVE
3.1.2. Reductoare manuale ,,Sfert de Tura cuprind: -un angrenaj melc- sector melcat la reductoarele tip AM,R2CM si RMD -o transmisie surub- piulita articulata la reductoarele tip AV -melcii si arborii melcati de la reductoarele AM si RMD se executa din: -otel de imbunatatire- AM04 si RMD -otel de cementare- AM5R2CM -sectoarele melcate se executa din fonta cu grafit nodular: Fgn 400-12 (GGG 40echivalent DIN) -suruburile de antrenare si bucsa de iesire de la reductoarele AV se executa din otel carbon: OLC 45. -piulitele de la reductoarele AV se executa din fonta cu grafit nodular Fgn 400-12 (GGG- 40). 3.2. Carcase 3.2.1. Actionari ,,Multi- Tura Carcasele se executa din: -otel turnat- reductoare RK si 2CK -fonta- reductoare ICR. 3.2.2. Actionari ,,Sfert de Tura -Carcasele se executa din aluminiu turnat sub presiune pentru AM0P, AM1P, AM1.5P,AM2P si fonta pentru restul marimilor. -Cheile de actionare manuala se executa din aluminiu turnat sub presiune sau fonta. 3.3. Piulite si bucse de antrenare -Piulitele si bucsile de antrenare se executa din bronz sau fonta cu grafit nodular. 3.4. Lagare 3.4.1. Actionari ,,Multi- Turna -Lagarele radiale sunt bucse din metal sinterizat sau alama. -Coroana conica e lagaruita pe bile de rulment. -Piulita de antrenare e lagaruita pe rulmenti axiali cu ace. 3.4.2. Actionari ,,Multi- Turna -Lagarele radiale sunt bucse din metal sinterizat sau alama. -Melcul e lagaruit axial pe saibe antifrictiune la AM0P, AM1P, AM1.5P, AM2P si rulmenti axiali cu ace sau cu bile la celelalte marimi.
3.1.2. ,,Quarter- Turn manual actuators include: -a worm gear composed of a worm and a worm quadrant, at the gearboxes AM, R2CM and RMD. -a transmission including a screw and an articulated nut, the gearboxes AV. -the worms and the worm shafts of the gearboxes AM and RMD are made of: -heat treatable steel- AM04 and RMD -case hardening steel- AM510 -the quadrants are made of ductile iron Fgn 400-12 (GGG 40- DIN equivalent) -the driving screws and the output bush at the AV actuators are made of carbon steel C45. -the nuts at the AV actuators are made of ductile iron GGG 40.
3.2. Housings 3.2.1. ,,Multi- Turn actuators The housings are made of: -cast steel- RK and 2CK -cast iron- ICR. 3.2.2. ,,Quarter- Turn actuators -The housings are made of pressure cast aluminium for AM0P, AM1P, AM1.5P,AM2P, and cast iron for the other sizes. -The lockable manual levers are made of pressure- cast aluminium or cast iron. 3.3. Driving nuts and bushes -The driving nuts and bushes are made of bronze or ductile iron. 3.4. Bearings 3.4.1. ,,Multi- Turn actuators -The radial bearings are sleeves made of sintered metal or brass. -The driving bush is axially supported onto axial needle bearings. -The driving bush is axially supported onto axial needle bearings. 3.4.2. ,,Quarter- Turn actuators -The radial bearings are sleeves made of sintered metal or brass. -The worm is axiaally supported onto antifriction, washers at AM0P,AM1P, AM1.5P, AM2P, and axial needle or ball bearings at the other size.
4. UNGERE Ugerea se face cu unsoare consistenta UM 185 Li 2EP. 5. PRINDERE 5.1. Actionari ,,Mult- Tura Flansa de prindere pe armatura este conform ISO 5210. 5.2. Actionari ,,Sfert de Tura Flansa de prindere pe armatura este conform ISO 5211. 5.3. Alte prinderi pot fi executate la cerere. 6. MOTORIZARE Reductoarele manuale se executa si in varianta E cu intrare flansata pentru motorizare. Actionare manuala se face cu roti de mana in conditiile realizarii unui moment la intrare de max. 225 Nm si a unei forte tangentiale de max. 350 N. Alegerea diametrului rotii de mana se face pentru momentul de intrare impus din graficul de mai jos. In cazul in care momentul necesar la intrarea in reductor este mai mare de 225 Nm se impune utilizarea unui demultiplicator ca la tipurile 2CK si R2CM sau actionare cu mecanism ca in variantele E.
4. LUBRICATION Lubrication is UM 175 Li Ca Pb2. done with grease
5. OUTPUT FLANGES 5.1. ,,Multi- Turn actuators Output flanges according to ISO 5210.
5.2. ,,Quarter- Turn Output flanges according to ISO 5211.
5.3. Other output flanges available by request. 6. MOTORISATION The manual actuators can be made in E variant with input flange for motorisation. The manual driving is likely to be done with handwheels provided the input torque necessary is less than 225Nm and the rim effort is under 350N. Whenever the input torque is imposed, the handwheel diameter will be selected from, the geaph bellow. In case the input torque at a gearbox is bigger than 225Nm, it is recommended to use a demultiplication at the types 2CK and R2CM or a motorisation ( E variant).
Forta tangenta 1000 900 800 700 600 Rim effort
[N ]
200 300 360 400
Mod de utilizare
1. Luati momentul de intrare din catalog. 2. Stabiliti forta tangenta maxima admisibila. 3. Alegeti diametrul rotii.
[ mm ]
500 400 300 250 200
Diam. roata de mana
Handwheel diameter
How to use
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 Moment intrare Input torque
[N m ]
1. Get the input torque from the catalogue. 2. Set max. allowable rim effort (swtandard is 360N). 3. Select handwheel diameter
Manual actuator catalogue List of components Lista componenta catalog reductoare manuale
rev.2
Crt nr.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Range Gama Manual multi-turn one-step bevel actuators type RK Reductoare manuale multitura ,conice 1 treapta tip RK
Actuator Tip red.

RK-0.15 RK-02 RK-03 RK-05 RK-1 RK-2.1 2CK-2.1 2CK-3 2CK-5 2CK-8 2CK-10 2CK-12 2CK-15 2CK-15R 2CK-18 2CK-32 2CK-32RM 2CK-50 ICR-5 ICR-10 ICR-20 ICR-50 AM-0P AM-1P AM-1.5P AM-2P AM-3 AM-4 AM-5 R2CM-345 R2CM-425 R2CM-540 R2CMS-138 R2CM-759 R2CM-897 R2CM-1200 R2CM-1600 R2CM-2000 R2CM-3000 R2CM-4000 R2CM-5000 R2CM-6000 R2CM-6500 R2CM-8500 RMD-0A RMD-1A RMD-2A RMD-3A RMD-4A RMD-5 RMD-6
Tech. sheet Nr.fisa the. 573a 683a 685b 456a 742b 464a 554a 553a 555a 547a 557a 558b 611b 354a 630b 602b 907a 920 722b 773b 774b 776b 801 802 803 804 517 491 518 807 808 809 843a 810 811 812a 813 814 815a 816a 817a 818a 819a 820a 614b 615b 616b 617b 618b 619b 620b
Date Data
22.07.2004 27.07.2004 03.06.2005 22.07.2004 27.09.2005 26.07.2004 14.09.2004 21.10.2002 14.09.2004 14.09.2004 14.09.2004 01.09.2006 01.09.2006 10.12.2003 01.09.2006 01.09.2006 01.09.2006 12.01.2005 01.09.2006 01.09.2006 01.09.2006 01.09.2006 19.02.2004 19.02.2004 19.02.2004 19.02.2004 14.08.2002 09.07.2002 14.08.2002 26.03.2004 26.03.2004 24.02.2004 04.05.2004 24.02.2004 24.02.2004 25.03.2004 24.02.2004 24.02.2004 24.02.2004 24.02.2004 24.02.2004 24.02.2004 24.09.2004 24.02.2004 05.03.2003 05.03.2003 05.03.2003 05.03.2003 15.03.2003 05.03.2003 15.03.2003
Manual multi-turn bevel actuators with input spur demultiplier type 2CK Reductoare manuale multitura ,conice cu demultiplicator tip 2CK
Manual multi-turn spur actuators type ICR Reductoare manuale multitura ,cilindrice tip ICR Manual quarter-turn actuators with pressure cast aluminum housing type AM-P Reductoare manuale sfert de tura cu carcasa turnata din aluminiu sub presiune tip AM-P Manual quarter-turn actuators with cast-iron housing type AM Reductoare manuale sfert de tura cu carcasa turnata din fonta tip AM
Manual quarter-turn actuators with cast-iron housing and de-multiplier type R2CM Reductoare manuale sfert de tura cu carcasa turnata din fonta si demultiplicator tip R2CM
Manual declutchable quarter-turn actuators with castiron housing (and de-multiplier) type RMD Reductoare manuale sfert de tura debraiabile cu carcasa turnata din fonta si demultiplicator tip RMD
56 60
61 62 63 64 65 66 67 68 69
Manual declutchable quarter-turn actuators with castiron housing (and de-multiplier) type RMD Reductoare manuale sfert de tura debraiabile cu carcasa turnata din fonta si demultiplicator tip RMD Manual toggle-gear (travelling nut) actuators type AV Red. manuale sfert de tura cu parghii tip AV Lockable actuating levers type CAM for quarter-turn valves Chei pentru actionare manuala tip CAM Alluminum handwheel Roti de aluminiu Specification RMD Specificatie materiale RMD
RMD-7 RMD-125M
621b 466b
05.03.2003 01.09.2006
AV-2 AV-3 CAM-1 CAM-2 CAM-3 RM-140 RM-225 AV-2
840 841 778 778 778 891 892 890 Sp.128
30.04.2004 30.04.2004 15.12.2003 15.12.2003 15.12.2003 23.09.2004 23.09.2004 23.09.2004
Issued : Moga C Approved: Ing.C.Padure
BEVEL GEAR UNIT RK 0.15 FOR MULTI-TURN VALVES
Sheet no. Date
573a 22.07.2004
90
27
MATERIALS
G
1.Bevel gear housing: OT 450/GS-45 2.Intermediate: OL 50/St50 3.Bevel gear: OLC 45 / C 45 4.Driving nut: CuAl10Fe3T Fagn Ni22 5.Bearings: ANK 3552
58
39,6
47
a=12(e9)-standard
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio 4 Input torque (N m) 47 D (mm) 140 225 4 150 N m 50kN Handwheel tangential force (N) 2x334 2x208
d=10-shape4-standard dmax=28,6
2
ORDERING CODE : RK 0.15 x 4 - F10 Type Ratio Coupling flange ISO 5210
OB- Driving nut B z -standard OF- Driving nut F a g n Ni 22
Flange ISO 5210 F07+F10;F10;F12;F14 max.175
OB
- 12
- 1 1/8
- 4 / 10
d- Coupling shape dimension d-Coupling shape code-acc. to NCI-30 G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885
Handwheel 225-standard 140 Stem tube A 38(1 1/8) Should be ordered Separately!

Sheet nr. Date
107 33
685 b 03.06.2005
4
G
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Intermediate: OL 50/St50 3.Bevel gear: OLC 45/C45 4.Driving nut: Cu Al10 Fe 3T Fagn Ni 22 5.Bearings: ANK 5070
a=12(e9)-standard 16(e9)
46,5
56
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load Input Ratio torque (Nm) 4 93 D (mm) 225 350 4 300 Nm 70 kN Handwheel tangential force (N) 2x412 2x265
d =20-shape 4-standard dmax=40
43
Flange ISO 5210 F12;F14
max175
ORDERING CODE : RK 0.3 x 4 - F14 - OB

Type Ratio Coupling flange ISO 5210
OB- Driving nut Bz -standard OF- Driving nut Fagn Ni 22
- 16
- 1
- 4 / 20
Handwheel A350 -standard A225 Stem tube A48(1 ) Should be ordered separately!
d- Coupling shape dimension d-Coupling shape-acc. to NCI-30 G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885
BEVEL GEAR UNIT RK 0.5 FOR MULTI-TURN

112 40
Sheet nr. Date 456a 22.07.2004
1
G
MATERIALS
1.Bevel gear housing OT 450/GS 45 2.Intermediate: OL 50 /St 50 3.Bevel gear: OLC 45/C45 4.Driving nut: Cu Al10Fe3T Fagn Ni 22 5.Bearings: ANK 6085
87
a=20(e9)-standard 22(e9)
60
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio Input torque (Nm) 179 D (mm) 350 400 600 350 400 600 4 500 Nm 120 kN Handwheel tangential force(N) 2x512 2x447 2x298 2x446 2x390 2x260
d=20-shape 4-standard dmax.=52

max.175
4 5
3,5 4
standard
156

- 20
- 2
- 4 / 20
Handwheel A400-standard A350 ; ; A600 Stem tube A60(2)-standard A70(2 3/8) Should be ordered separately!
BEVEL GEAR UNIT RK 1 FOR MULTI-TURN VALVES

Sheet nr. Date
135 50
742b 27.09.2005
1
G
MATERIALS
1.Bevel gear housing: 2.Intermediate: 3.Bevel gear: 4.Driving nut: 5.Bearings: OT 450/GS 45 OL 50/St50 OLC 45/C45 Cu Al10Fe 3T Fagn Ni 22 ANK 90120 4 1000 Nm 230 kN D (mm) 350 4 312 400 600 350 400 600 Handwheel tangential force(N) 2x890 2x780 2x617 2x472 2x540 2x360
100
TECHNICAL FEATURES
a=30(e9)-standard
Bevel gear ratio: Output torque: Axial load: Ratio Input torque (Nm)
d =20-shape 4-standard dmax=65
Flange ISO 5210 F14;F16;F25 max300
74
4 5
ORDERING CODE : RK 1 x 4 - F16 - OB

\
217
- 30
- 2 3/8
- 4 / 20
Hand wheel A600-standard A350;A400 ; Stem tube A70(2 3/8) Should be ordered separately!
4 5
198
3
58
Sheet no. Date
464d 01.03.2007
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Intermediate: OL 50/St 50 3.Bevel gear: OLC 45 / C45 4.Draving nut: Cu Al10 Fe 3T Fagn Ni 22 5.Bearings: ANK 90120
115
a=35(e9)-standard a=37
89
75
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Input torque (N m) 416 6 2000 Nm 320 kN Handwheel tangential force(N) 2x1040 2x693 2x520
d=25-standard dmax=70
2
max210
Ratio
D (mm) 400 600 800
- 35
- 4 / 25
d- Coupling shape dimension d-Coupling shape code-acc. to NCI-30 G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885 Handwheel A800-standard A400 ; A600 Stem tube A70(3) Should be ordered separately!
Issued : D.Calugaru Approved: Ing.C.Padure
SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-2.1

227 55
Sheet no. Date
554a 14.09.2004
2 1
G a=28e9-standard
MATERIALS
1.Bevel gear housing: 2.Cylindrical gear housing: 3.Intermediate: 4.Bevel gear: 5.Cylindrical gear: 6.Driving nut: 7.Bearing: OT 450/GS 45 OT450/GS 45 OT 450/GS 45 OLC 45/C45 OLC45/C45 Cu Al10Fe 3T Fagn Ni 22 ANK 90120 9,55;14,4 2000 Nm 320 kN D (mm) 600 600 Handwheel Tangential force(N) 2x580 2x450
115
182
85
5
89
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio 9,55 14,4 Input torque (Nm) 350 248
d=25-standard max 70
3
6 7
max.210
ORDERING CODE : 2CK 2.1 x 9,55 - F16 - OB

30
- 28
- 3 -
/ 25
Handwheel
A800-standard A600 Stem tube A88,9(3) Should be ordered separately!
SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-3

264 55
Sheet no. Date
553a 21.10.2002
2 1 G 4 a=28e9-standard
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing:OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: AXK110145
168
257
120
5 98 24
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio 16 Input torque (Nm) 327 327 D (mm) 600 800 16 3300 Nm 380 kN Handwheel Tangential force(N) 2x545 2x400
d=35-standard 6 7 dmax.=80 Flange ISO 5210 F25;F35 max.300
ORDERING CODE : 2CK 3 x 16 - F25 - OB

- 28
- 3 -
/ 35
d- Coupling shape dimension d-Coupling shape code-acc. to NCI-30 G-Stem tube thread Handwheel A800-standard A600 Stem tube A88,9(3) Should be ordered separately!
a-Input shaft diameter-key acc. to DIN 6885

306 55
Sheet no. Date

2
555a 14.09.2004
a=28e9-standard
MATERIALS
1.Bevel gear housing: 2.Cylindrical gear housing: 3.Intermediate: 4.Bevel gear: 5.Cylindrical gear: 6.Driving nut: 7.Bearing: OT 450/GS 45 OT450/GS 45 OT 450/GS 45 OLC 45/C45 OLC45/C45 Cu Al10Fe 3T Fagn Ni 22 AXK120155
203
143
5 105
291
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Input torque (N m) 340 205 24;40 5000 N m 570 k N Handwheel Tangential force(N) 2x570 2x345
30
d =35-standard 6 7 dmax.=90 Flange ISO 5210 F25;F30;F35 max.350
Ratio 24 40
D (mm) 600 600
ORDERING CODE : 2CK 5 x 24 - F30 - OB

- 28
- 3 1/2
- 4
/ 35
d- Coupling shape dimension
d-Coupling shape code-acc. to NCI-30
Handwheel
G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885
A800-standard A600 Stem tube A102(3 1/2)-standard A115(4) Should be ordered separately!

373 55
2
a=28e9-standard
Sheet no. Date
547a 14.09.2004
1
G
MATERIALS
1.Bevel gear housing: 2.Cylindrical gear housing: 3.Intermediate: 4.Bevel gear: 5.Cylindrical gear: 6.Driving nut: 7.Bearing: OT 450/GS 45 OT450/GS 45 OT 450/GS 45 OLC 45/C45 OLC45/C45 Cu Al10Fe 3T Fagn Ni 22 AXK140180 34,6;58 8000 Nm 800 kN D (mm) 800 800 Handwheel Tangential force(N) 2x480 2x290
252
371
175
155
5
45
TECHNICAL FEATURES
Total gear ratio: Output torque: Axial load: Ratio 34,6 58 Input torque (Nm) 385 230
d=42-standard dmax.=105
max.415
Flange ISO5210 F30;F35
ORDERING CODE : 2CK 8 x 34,6 - F35 - OB

- 28
- 5 -
/ 42
Handwheel
A800-standard A600 Stem tube A141,3(5) Should be ordered separately!
Issued :D.Calugaru Approved: Ing.C.Padure

410 55
Sheet nr. Date
557a 14.09.2004
MATERIALS
1
G
a=28e9-standard
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing:OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: AXK150190
295
195
5
170 54
421.5
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio 47.4 80,5 Input torque (N m) 332 210 D (mm) 800 800 47.4;80,5 10000 Nm 950 kN Handwheel Tangential force(N) 2x415 2x350
d=45-standard d=max.114.3 6 Flange ISO 5210 F40 max.475

- 28
- 5 1/2
- 4
/ 45
Handwheel A800-standard A600 Stem tube A150(5 1/2) Should be ordered separately!

410 55
Sheet no. Date
558b 01.09.2006
1
G
a=28e9-standard
2 4
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing:OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: AXK150190;AXK160200
295
195
5
170 54
421.5
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: Ratio 47.4 80,5 Input torque (N m) 332 210 D (mm) 800 800 47.4;80,5 12000 Nm 1250 kN Handwheel Tangential force(N) 2x415 2x350
d=45-standard d=max.114.3 6 Flange ISO 5210 F40;F48 max.475

- 28
- 5 1/2
- 4
/ 45
Handwheel A800-standard A600 Stem tube A150(5 1/2) Should be ordered separately!

452 55
Sheet no. Date
611b 01.09.2006
2 1
G
a=28e9-standard
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing: OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: AXK160200
300
5
225 209
426
TECHNICAL FEATURES
Total ratio: Output torque: Axial load: Input torque (Nm) 296 60 86,32;152,8 15000 Nm 1600 kN Handwheel Tangential force(N) 494 150
54
d=50-standard d=max.130 6 Flange ISO05210 F40;F48 max.560
7
Ratio 86,32 152,8 D (mm) 600 600

- 28
- 6
- 4
/ 50
Handwheel A800-standard A600 Stem tube A170(6) Should be ordered separately!

550 55
Sheet no. Date
630b 01.09.2006
2
a=28e9-standard
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing: OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: 81144M
1
G
386
5
294 215
510
TECHNICAL FEATURES
Total ratio: Output torque: Axial load: Input torque (Nm) 122,6 435 190 210 Ratio D (mm) 800 800 122,6;190 22000 Nm 1575 kN Handwheel tangential force(N) 2x592 2x265
55
d=65-standard 6 7 d=max.150 Flange ISO5210 F60 max.685

- 28
- 6
- 4 / 65
d- Coupling shape dimension d-Coupling shape code-acc. to NCI-30 G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885 Handwheel A800-standard A600 Stem tube A170(6) Should be ordered separately!

550 55
Sheet no. Date
602b 01.09.2006
2
a=28e9-standard
MATERIALS
1.Bevel gear housing: OT 450/GS 45 2.Cylindrical gear housing: OT450/GS 45 3.Intermediate: OT 450/GS 45 4.Bevel gear: OLC 45/C45 5.Cylindrical gear: OLC45/C45 6.Driving nut: Cu Al10Fe 3T Fagn Ni 22 7.Bearing: 81144M
1
G
386
5
294 215
510
TECHNICAL FEATURES
Total ratio: Output torque: Axial load: Input torque (Nm) 122,6 435 190 210 Ratio D (mm) 800 800 122,6;190 32000 Nm 1575 kN Handwheel tangential force(N) 2x592 2x265
55
d=65-standard 6 7 d=max.150 Flange ISO5210 F60 max.685

- 28
- 6
- 4 / 65
Handwheel
A800-standard A600 Stem tube A170(6) Should be ordered separately!
Intocmit:D.Calugaru Aprobat:C.Padure
BEVEL GEAR UNIT ICR-5

a=28-standard 75.5 143 1 3 G 91 L=65-standard L=125 L=150 135
Sheet no. Date 772b 01.09.2006
55
MATERIALS
1.Helical gear housing: 2.Intermediate: 3.Helical gear: 4.Driving nut: 5.Bearing: Fc 250/GG25 Fc 250/GG25 OLC 45 / C 45 CuAl10Fe3T ANK7095
2 FLANGE ISO5210 F14 5 392 4 70 100
TECHNICAL FEATURES
Bevel gear ratio: Output torque : Axial load: 4 500 N m 120kN
ORDERING CODE : ICR-5

Type Ratio
Coupling flange output ISO5210 a-Input shaft diameter-key acc.to DIN 6885
x 4
F14 -
28
- 2 3/8
- 1
/ 50
- 65
Hand wheel max. A350 Guard:A70(2 3/8) Should be ordered separately!
L= Nut width d- Coupling shape dimension d- Coupling shape code-acc.to NCI 30 G-Stem tube thread

a=28-standard 100 55 175 G
Sheet nr. Date
773b 29.05.2006
MATERIALS
1.Helical gear housingFc 250/GG25 2.Intermediate.Fc 250/GG25 3.Helical gear.OLC 45 / C 45 4.Driving bush.Al10Fe3T/G-SnBz10 5.Bearings..ANK 90120
2 4
FLANGE ISO5210 F16 478 90 130
L=91-standard L=151
169
d=40 shape 4-standard dmax.=75
TECHNICAL FEATURES
Bevel gear ratio: Output torque: 4 1000 Nm

Type Ratio
x 4
F16 -
28
- 1 / 90
- 91
Hand wheel max.A400 Guard:A88,9(3) Should be ordered separately!

a=35-standard
127.5 60 182
1
G
Sheet no. 774b Date 01.09.2006
MATERIALS
1.Helical gear housing: 2.Intermediate: 3.Helical gear: 4.Driving nut: 5.Bearing: F c 250/GG25 F c 250/GG25 OLC 45 / C 45 CuAl10Fe3T ANK60120
140
L=89-standard L=149 L=164
224
2
FLANGE ISO 5210 F16
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: 4,2;6;10 2000 N m 320kN

90 130
5 4
537

Type Ratio
x 6
F16 -
35
- 1
/ 50
- 89
Hand wheel A400;max.A500 Guard:A88,9(3) Should be ordered separately!

a=45-standard
160 98 250
Sheet no. Date
776b 01.09.2006
1
MATERIALS
1.Helical gear housing: 2.Intermediate: 3.Helical gear: 4.Driving nut: 5.Bearing: OL 37/St 37 F c 250/GG25 OLC 45 / C 45 CuAl10Fe3T AXK160200
305
L=136-standard
277
2
FLANGE ISO5210 F30 d=130 shape 4-standard dmax.=145
TECHNICAL FEATURES
Bevel gear ratio: Output torque: Axial load: 12 5000 Nm 570 kN
5
720
160
180

Type Ratio
x 12
F30 -
45
5 1/2 - 1 / 130
- 136
Hand wheel max.A600 Guard-A150(5 ) Should be ordered separately!
Issued: D.Calugaru Approved: Ing.C.Padure
WORM UNIT AM-0P FOR TURN VALVES

L=119-standard L=150 57 28
Sheet no. Date
801 19.02.2004
COUPLING SHAPE(TOP VIEW) 1 2 L
27
12 h9
116 40
20
C L OS E D
1 98 38
d
d max= 25
TECHNICAL FEATURES: Output rated torque.140 Nm Input rated torque.2310% Nm Ratio.41 Output angular stroke905 Handwheel turns for a complete stroke..10,25 Capsulation.IP 54
C L OS E D
d ma x=30
3
d
d ma x=22
4
d
d max=25
Specification G-AlSi10Mg-DIN1725 C45DIN17200 GGG40-DIN1693 FC 10-52 61901-DIN 625 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
O P EN
98
FLANGE ISO 5211 single F05 or F07 double F05+F07
max 37
Alluminum handwheel 140-standard Should be ordered separately!
Nr 1 2 3 4 5 6 7 8
Description Housing Input worm shaft Quadrant Bushing Bearing Set-screw Oring Grease
Material Alluminum Carbon Steel Ductile Iron Synthered Alloy Carbon Steel Nitrile Lithium-Calcium
ORDERING CODE :
AM 0P
41
- F07 / 1 / 20
- A - 119
L-Shaft length Keyway position d-Coupling dimensions Coupling shape
Type Ratio Output flange ISO 5211
Intocmit : D.Calugaru Aprobat: Ing.C.Padure

L=150-standard L=109 L=190 6-2holes 25 63 31
Sheet no. Date
802 19.02.2004
COUPLING SHAPE(TOP VIEW)

16 h9
1
1 128 42 d
2
d
d ma x= 27
139
15 25
50
3
d
d max= 25
4
d
d ma x=36
d m ax= 27
Specification G-AlSi10Mg-DIN1725 C45-DIN17200 GGG40-DIN1693 F40-U20-6 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
128
max.39 FLANGE ISO 5211 single F05 or F07 or F10 double F05+F07 or F07+F10 or F05+F10 triple F05+F07+F10
Alluminum handwheel 225-standard 140 Should be ordered separately!
Nr 1 2 3 4 5 6 7
Description Housing Input worm shaft Quadrant Bushing Set-screw Oring Grease
TECHNICAL FEATURES:
Output rated torque..270 Nm Input rated torque..33,810% Nm Ratio.40 Output angular stroke905 Hendwheel turns for a complete stroke..10 Capsulation.IP 54
ORDERING CODE : AM 1P x 40 - F10 / 1 / 25

- A - 150
L-Shaft length Keyway position d- Coupling dimensions Coupling shape
WORM UNIT AM-1.5P FOR TURN VALVES

L=137-standard L=200 L=217 6 30 67 32
Sheet nr. Date
803 19.02.2004
COUPLING SHAPE
1
16 h9 25 140 1 56 d
2
d
d max=40
153,5
60
d max=48
3
d
d max=34
4
d
d max=40
140
max.45
FLANGE ISO 5211 single F07 or F10 or F12 duble F07+F10 or F07+F12 or F10+F12 triple F07+F10+F12
Alluminum handwheel 225-standard Should be ordered separately!
Nr 1 2 3 4 5 6 7
TECHNICAL FEATURES:
Output rated torque400 Nm Input rated torque...4010% Nm Ratio40 Output angular stroke905 Handwheel turns for a complete stroke..10 CapsulationIP 54
ORDERING CODE : AM 1,5P x 40 - F12 / 1 / 30

- A - 137
L-Shaft length Keyway position d- Coupling dimensions Coupling shape

L=135-standard L=200 L=235 40 35
6
78
Sheet nr. Date
804 19.02.2004
COUPLING SHAPE
1
d
d max=44
2
d
183,5 75
164
25
16h9
1 60 d
d max=52
3
d
d max=38
4
d
dm ax= 44
180
FLANGE -ISO 5211 single F10 or F12 or F14 duble F10+F12 or F10+F14
max.60
Alluminum handwheel 225standard
Nr 1 2 3 4 5 6 7
TECHNICAL FEATURES:
Output rated torque800 Nm Input rated torque..83,3 / 64,410% Nm Ratio.48 / 68 Output angular stroke..905 Handwheel turns for a complete stroke..12 / 17 Capsulaation.IP 54
ORDERING CODE : AM 2P x 48 - F12 / 1 / 25

- A - 135
L-Shaft length Keyway position d-Coupling dimensions Coupling shape
Intocmit : des. Moga C Aprobat: Ing.C.Padure
WORM UNIT FOR TURN VALVES AM-3

Sheet nr. Date 517 14.08.2002
297
94
COUPLING SHAPE
2
A
180 F12;F14-ISO 5211 89H8 max. 50
9,5
d 3
C D
85,7
d 4 d
22
PE
238
25
75
Hand wheel 300 ; 450 ; 600 Flange ISO 5211 : F12;F14
TECHNICAL FEATURES:
Output rated torque1150 Nm Input rated torque.....7510% Nm Ratio..49 Output angular stroke..905 Hendweheel turns for a complet stroke.20
SYMBOL : AM3 x 49 - 450

Type Ratio Handweheel
- F16 / 1
/ 35
- A
Keywey pozition Cod coupling dimensions Coupling shape Output flange ISO 5211
CL O SE D
Intocmit : des. Moga C Aprobat: Ing.C.Padure
WORM UNIT FOR TURN VALVES AM-4

Sheet nr. Date 491 9.07.2002
346
105
COUPLING SHAPE
2
A
136,5
9,5 26
CL
d 3
C D
d 4 d
F16-ISO 5211 114H8 max. 80
PE
330
29
275
86
Hand wheel 300 ; 450 ; 600 Flange ISO 5211 : F16
TECHNICAL FEATURES:
Output rated torque2400 Nm Input rated torque....13910% Nm Ratio..44 Output angular stroke..905 Hendweheel turns for a complet stroke.11
AM4
SYMBOL : x 44 - F16 / 1
/ 35
- A
Keywey pozition Cod coupling dimensions Coupling shape
O SE D
WORM UNIT FOR TURN VALVES R2CM 345

Sheet no.
171 384
807 26.03.2004
Date

25 44 136,5
PE N SH T U
1
d
374
dmax=85
2
d
dmax=90
d 114
190
3
d
dmax=65
4
d
dmax=85
Specification GG-25-DIN 1691 C45-DIN17200 C45-DIN17200 C45-DIN17200 GGG40-DIN1693 CuSn6-DIN17662 51205 DIN 711 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
45 117
9,5 max.95 116 275
Flange ISO 5211 single F16
Hand wheel 600-standard; 800

Should be ordered separately !
Nr 1 2 3 4 5 6 7 8 9 10
Description Housings Input shaft Spur gears Worm shaft Quadrant Bushing Worm bearings Set-screw Oring Grease
Material Cast iron Carbon Steel Carbon Steel Carbon Steel Ductile Iron Bronze Carbon Steel Nitrile Lithium-Calcium
TECHNICAL FEATURES:
Output rated torque[Nm].........................3450 Input rated torque[Nm]...................10510% Ratio.............................132 Output angular stroke..............905 Handwheel turns for a complete stroke.33
ORDERING CODE : R2CM345 x 132 - F16 / 1

/ 60
/ A
Keyway position d-Coupling dimensions Coupling shape
Intocmit :C.Buldan Aprobat: Ing.C.Padure

Sheet nr. Date 808 26.03.2004

1 2
d
O PE N
dmax=90
3 4
dmax=100
TECHNICAL FEARURES:
Output rated torque[Nm].......4250 Input rated torque[Nm100 ] 10% Ratio.........168 Output angular stroke......905 Hendweheel turns for a complet stroke42 Capsulation ..IP54
T U SH
d
dmax=75
d
dmax=90
Handwheel 600-standard; 800

Should be ordered separately !
Nr 1 2 3 4 5 6 7 8 9 10

/ 60
A
Keywey pozition
d-Coupling dimensions
Coupling shape
Intocmit :D.Calugaru Aprobat: Ing.C.Padure

Sheet nr. Date 809 24.02.2004
COUPLING SHAPE(TOP VIEW) 1

O PE N U SH T
d
3
dmax=90
d
4
dmax=100
d
dmax=75
d
dmax=90
Handwheel 600-standard; 800 Should be ordered separately !
Nr 1 2 3 4 5 6 7 8 9 10
TECHNICAL FEARURES:
Output rated torque[Nm].........5400 Input rated torque[Nm..100 ] 10% Ratio.......210 Output angular stroke.....905 Hendweheel turns for a complet stroke52,5 Capsulation .IP54
ORDERING CODE : R2CM 540 x 210 - F16 / 1

/ 60
A
Keywey pozition
d-Coupling dimensions
Coupling shape
Intocmit :Istrate Gh. Aprobat: Ing.C.Padure

381 171
Sheet no. Date
810 24.02.2004
p COUPLING SHAPE(TOP VIEW) g p p g p
1
25-0.05 0.15 128 45 426 152,4
T U SH O PE N
2
d
d max=115
3
222 152,4 d
4
d
d max=125
44
d
d max=88
Nr 1 2 3 4 5 6 7 8 9 10 11 Description Housings Input shaft Spur gears Worm shaft Quadrant Bushing Input bearings Worm bearings Set-screw Oring Grease Material Cast iron Carbon Steel Carbon Steel Carbon Steel Ductile Iron Brass Carbon Steel Nitrile Lithium-Calcium
d max=115
Specification GG-25-DIN 1691 C45-DIN17200 C45-DIN17200 C45-DIN17200 GGG40-DIN1693 CuZn37-DIN17662 6005 DIN 625 51207 DIN 711 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
9,5
305
max.90 147
Welded handwheel-450-standard :600 Should be ordered separately
TECHNICAL FEATURES:
Output rated torque[Nm]......7590 Input rated torque[Nm]......12010% Ratio............250 Output angular stroke........905 Handwheel turns for a comoplet stroke.62.5 Capsulation..IP54
ORDERING CODE : R2CM-759 x 250 - F25 / 1

/ 60
- A
Intocmit : Ing. Bruder O. Aprobat: Ing.Padure C.

Sheet no.
354
811 24.02.2004
Date
COUPLING SHAPE(TOP VIEW) COUPLING SHAPE(TOP VIEW) 1

45 181
OPEN
25 6
d
3
dmax=130
d
4
455
44
CLOSED CLOSED OPEN
dmax=148
117
305 170 d
d
dmax=92
Nr 1 2 3 4 5 6 7 8 9 10 11 Description Housings Input shaft Spur gears Worm shaft Quadrant Bushing Input bearings Worm bearings Set-screw Oring Grease
d
dmax=130
Specification GG-25-DIN 1691 C45-DIN17200 C45-DIN17200 C45-DIN17200 GGG40-DIN1693 CuSn6-DIN17662 6005-DIN625 51309 DIN711 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
356
Flange ISO5211 single F25 or F30
max.86 189
Handwheel 600standard ;800 Should be ordered separately
Material Cast iron Carbon Steel Carbon Steel Carbon Steel Ductile Iron Bronz Carbon Steel Nitrile Lithium-Calcium
TEHNICAL FEATURES:
Output rated torque[Nm].......8970 Input rated torque[Nm]....................12010% Ratio........300 Output angular stroke..905 Handwheel turns for a complet stroke..75 Capsulation...IP54

/ 60
A
Keywey pozition d- Coupling dimensions Coupling shape

471,5
Sheet no. Date
812a 25.03.2005
COUPLING SHAPE(TOP VIEW )
32 6
41 181
OPEN
d
dmax=130
d
4
dmax=148
CLOSED
d 170
298
45 65
455
CLOSED OPEN
d
dmax=92
d
dmax=130
max.128 189
356
Nr 1 2 3 4 5 6 7 8 9 10 11
Description Housings Input shaft Spur gears Worm shaft Quadrant Bushing Input bearings Worm bearings Set-screw Oring Grease
TEHNICAL FEATURES:
Output rated torque[Nm]......12000 Input rated torque[Nm]....................10010% Ratio........450 Output angular stroke....905 Handwheel turns for a complet stroke..112,5 CapsulationIP54
ORDERING CODE : R2CM 1200 x 450

- F30 / 1 / 60
Keywey pozition d- Coupling dimensions-key acc.to DIN 6885 Coupling shape
Intocmit : D.Calugaru Aprobat: Ing.Padure C.

354
Sheet no. Date
813 24.02.2004
COUPLING SHAPE(TOP VIEW) 1

32 6 181
OPEN
41
d
dmax=130
d
4
dmax=148
CLOSED
d 170
298
65
455
50
CLOSED OPEN
d
dmax=92
d
dmax=130
Nr 1 2 3 4 5 6 7 8 9 10 11
max.128 189
356
TEHNICAL FEATURES:
Output rated torque[Nm]......16000 Input rated torque[Nm]..........118/17010% Ratio...540/369 Output angular stroke..905 Handwheel turns for a complet stroke..135/92,5 Capsulation..IP54

/ 60
A
Intocmit : D.Calugaru Aprobat: Ing.Padure C.

227,5 max.140 430
Sheet no. Date
814 24.02.2004
9,5
OPEN
COUPLING SHAPE(TOP VIEW ) 1

CLOSED
CLOSED
d 200
360
d
dmax=165
d
4
556
dmax=175
237
OPEN
41
d
dmax=123
d
dmax=165
50 65 311
32
Nr 1 2 3 4 5 6 7 8 9 10 11
Specification GG-25-DIN 1691 C45-DIN17200 C45-DIN17200 C45-DIN17200 GGG40-DIN1693 CuSn6-DIN17662 6005-DIN625 ANK6590- DIN711 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
466
TEHNICAL FEATURES:
Output rated torque[Nm]......20000 Input rated torque[Nm]..........110/7510% Ratio..720/1080 Output angular stroke..905 Handwheel turns for a complet stroke..180/270 Capsulation..IP54

/ 60
A
Intocmit : ing.V.Rosianu Aprobat: Ing.C.Padure

488 310 243
Sheet no. Date 815a 24.02.2004
32
1
65
CLOSED OPEN
2
d
dmax=160
OPEN
8 636
dmax=170
3
200 d
d
dmax=120
4
d
dmax=160
CLOSED
Nr 1 2 3 4 5 6 7 8 9 10 11
Material Cast iron Carbon Steel Carbon Steel Case harden. steel Ductile Iron Bronze Carbon Steel Nitrile Lithium-Calcium
Specification GG-25-DIN 1691 C45-DIN17200 C45-DIN17200

16 MnCr 5-DIN17200
max.188 555 Flange ISO 5211 single F30 or F35

Handwheel 600 standard; 800 Should be ordered separately!
GGG40-DIN1693 CuSn6-DIN17662
6007, 6306 - DIN 625
81112 DIN 722 Gr8.8-DIN916 DIN 3771 UM170LiCaPb2
TECHNICAL FEATURES:
Output rated torque[Nm]..........................30000 Input rated torque[Nm]...........................18010% Ratio.............................720 Output angular stroke.................905 Handwheel turns for a complete stroke...180 CapsulationIP 54

90 - A

310 243 488
32
1
d
dmax=160
2
d
8
OPEN
65
dmax=170
636
3
CLOSED
4
d
dmax=120 dmax=160
CLOSED
200
OPEN
Nr 1 2 3 4 5 6 7 8 9 10 11

16 MnCr 5-DIN17200
max.188 Flange ISO 5211 single F30 or F35
555
6007, 6306 - DIN 625
TECHNICAL FEATURES:
Output rated torque[Nm]..........................40000 Input rated torque[Nm]...........................14510% Ratio...........................1200 Output angular stroke.................905 Handwheel turns for a complete stroke...300 CapsulationIP 54

90 - A

310 243 488
Sheet no. Date
817a 24.02.2004
32
1
d
2
d
8
OP EN
65
dmax=160
dmax=170
3
d
dmax=120
4
d
dmax=160
636
CLOSED
CLOSED
d 200
OP EN
Nr 1 2 3 4 5 6 7 8 9 10 11

16 MnCr 5-DIN17200
max.188 Flange ISO 5211 single F30 or F35
555
6007, 6306 - DIN 625
TECHNICAL FEATURES:

90 - A

1
d
OPEN
2
d
dmax=200
dmax=210
3
CLOSED
4
d
dmax=140 dmax=200
16 MnCr 5-DIN17200
TECHNICAL FEATURES:
CLOSED OPEN
Nr 1 2 3 4 5 6 7 8 9 10 11
6007, 6306 - DIN 625

90 - A
Sheet no. Date
819a 24.02.2004
1
d
dmax=200
O PEN
2
d
dmax=210
3
d
CLOSED
4
d
dmax=140 dmax=200
TECHNICAL FEATURES:
Output rated torque[Nm]..........................65000 Input rated torque[Nm]...........................17510% Ratio...........................1490 Output angular stroke.................905 Handwheel turns for a complete stroke...372,5 Capsulation.IP 54
CLOSED O PEN
Nr 1 2 3 4 5 6 7 8 9 10 11

16 MnCr 5-DIN17200
6007, 6306 - DIN 625

90 - A
Sheet no. Date
820a 24.02.2004
1
d
dmax=200
2
d
dmax=210
3
OP EN
4
d
dmax=140 dmax=200
d
CLOSED CLOSED OP EN
Nr 1 2 3 4 5 6 7 8 9 10 11

16 MnCr 5-DIN17200

6007, 6306 - DIN 625
TECHNICAL FEATURES:
Output rated torque[Nm]......................85000 Input rated torque[Nm].....................210/12510% Ratio....................1560/2700 Output angular stroke..............905 Handwheel turns for a complete stroke390/675 CapsulationIP 54

90 - A
Keyway position Coupling dimensions code Coupling shape
DECLUTCHABLE 1/4-TURN ACTUATOR RMD 0A

Sheet nr. Date
100 VALVE SIDE F05;F07-ISO5211 L=92-standard L=151 W 90 35 160 20 2 4,5 42 V 3 d 105 max.33 l=30-standard
614b 05.03.2003
View "V";"W" Coupling shapePosition "closed"
C d M
dmax=17 d
CR
d
dmax=17
-0,05 15 -0,1
S
dmax=18
45
45
28
50
dmax=25
ACTUATOR SIDE Thru holes for F05;F07-ISO 5211
Alluminium Handwheel - 140-standard Should be ordered separately
TECHNICAL FEATURES: Output rated torque125 Nm Input torque8,8 Nm Ratio41 Output angular stroke..905 Handwheel turns for a complete stroke.10,25 CapsulationIP 65 M t i l t S ifi ti 128
ORDERING CODE: RMD-0A x F07 C15 Type Valve side ISO 5211 d-Valve coupling shape
F05
C15
30
92
L-Shaft length
l-length d-Coupling shape & dim. actuator side Thru holes for actuator side ISO 5211
Intocmit :Sing. Buldan C. Aprobat: Ing.C.Padure

VALVE SIDE FO7;F10 ISO 5211
Sheet nr. Date
615b 05.03.2003
C d M
dmax=19 d
CR
dmax=19
max dmax=25 ; S =
dmax=25
ACTUATOR SIDE Thru holes for FO7;F10- ISO 5211
Alluminium Handweel 225-Standard Should be ordered separately
TECHNICAL FEATURES: Output rated torque270 Nm Input torque...22,5 Nm Ratio40 Output angular stroke..905 Handwheel turns for a complete stroke...10 Capsulation..IP 65 M t i l t S ifi ti 128
F07
C17
35
112
d-Coupling shape & dim. actuator side Thru holes for actuator side ISO 5211
Sheet nr. L-Shaft length 615b l-length Date 05.03.2003

VALVE SIDE F10;F12 ISO 5211
Sheet nr. Date
616b 05.03.2003
CR
d M
dmax=32 d dmax=32
S
dmax=36 ;
dmax=36
ACTUATOR SIDE Thru holes for F10;F12- ISO 5211
Alluminium Handweel 225-Standard Should be ordered separately
TECHNICAL FEATURES:
Output rated torque800 Nm Input torque..55 Nm Ratio48 Output angular stroke..905 Handwheel turns for a complete stroke.10,25 CapsulationIP 65 Materials acc.to Specification nr.128
F10
C25
40
131
L-Shaft length
Intocmit :Sing. D.Calugaru Aprobat: Ing.C.Padure

178 163 l-45-standard L=180-standard L=211 6 max.45 150 85 d "W" 85,7 "V"
Sheet nr. Date
617b 05.03.2003
C d M
dmax=36 d
CR
d
33-standard 42 6
281
dmax=36
S
-0,05 22-0,1
dmax=48
73
dmax=65
Hand wheel
VALVE SIDE F12 ISO 5211 ACTUATOR SIDE Thru holes for F12;F14-ISO 5211
- A450-standard; -A350 Should be ordered separately
TECHNICAL FEATURES:
Output rated torque..1150 Nm Input torque..75 Nm Ratio49 Output angular stroke..905 Hand wheel turns for a complete stroke.10.25 Capsulation....IP 65 Materials acc. to. Specification nr.128
F12
C36
45
180
L-Shaft length

VALVE SIDE F12;F14- ISO 5211 275 195 l-50-standard
Sheet nr. Date
618b 05.03.2003
max.59 4 100 "W" 175 L=221-standard L=239 382 42 7
C
"V" d
CR
d
d
142,5
dmax=60
dmax=60
-0,05
26-0,1
98
S
45 45
dmax=80
ACTUATOR SIDE Thru holes for F14;F16-ISO 5211
dmax=60
Hand wheel - A600-standard Should be ordered separately
TECHNICAL FEATURES:
Output rated torque...2500 Nm Input torque... 190 Nm Ratio44 Output angular stroke..905 Hand wheel turns for a complete stroke11 CapsulationIP 65 Materials acc. to. Specification 128
F14
C50
55
221
L-Shaft length
DECLUTCHABLE 1/4-TURN ACTUATOR RMD 5

Sheet nr. Date 619b 05.03.2003
C d M
VALVE SIDE F16 ISO 5211 Thru hls.for F16-ISO 5211
CR
d
dmax=60
dmax=60
S
dmax=80 ; Smax=
dmax=60
Handwheel - A600 Should be ordered separately
TECHNICAL FEATURES:
Output rated torque...4000 Nm Input torque... 104 Nm Ratio127,9 Output angular stroke..905 Handwheel turns for a complete stroke.10.25 CapsulationIP 65
ORDERING CODE: x F16 RMD-5 C60 Type Valve side ISO 5211 d-Valve coupling shape
F16
C60
80
370
L-Shaft length
l-length d-Coupling shape & dim. actuator side Thru hls. for actuator side ISO 5211

C
VALVE SIDE F16;F25- ISO5211
CR
d
d M
dmax=70
d
dmax=70
S
dmax=95 ; Smax=
ACTUATOR SIDE Thru holes for F25-ISO 5211
dmax=70
TECHNICAL FEATURES:
Output rated torque...8000 Nm Input torque... 144 Nm Ratio..216 Output angular stroke..905 Handwheel turns for a complete stroke.10,25 CapsulationIP 65
F25
C70
80
320
L-Shaft length

C
VALVE SIDE F25;F30-ISO 5211
CR
d
d M
dmax=90 d dmax=90
S
ACTUATOR SIDE Thru holes for F30-ISO 5211
dmax=125
dmax=125
TECHNICAL FEATURES:
Output rated torque16000 Nm Input torque...163 Nm Ratio..379,5 Output angular stroke..905 Handwheel turns for a complete stroke.10,25 CapsulationIP 65
F30
C70
80
370
L-Shaft length
Issued :D.Calugaru Aproved: Ing.C.Padure
DECLUTCHABLE 1/4-TURN ACTUATOR RMD 125M

VALVE SIDE F14-ISO 5211
l-50-standard 160 13;18 max.59 4 11 130 19 245 L=234-standard 12
Sheet nr. Date
466b 01.09.2006
C d
CR
d
175
90
50
50
305
410
175
106,5
7;8
26-0,1
42 7
-0,05
dmax=55
dmax=55
1
45
45
S
dmax=78 ; Smax=
dmax=60
10 ACTUATOR SIDE Thru holes for F14-ISO 5211 5

Nr 1 4 5 7 8 9 10 11 12 13 18 19 21 26
26
Description Housings Quadrant Input shaft Sleeves Bushing Lever Locking screw Driver Set screws Pin Screw Nut Grease Parallel key Input bearings O ring
Aluminum hand wheel 350-standard Should be ordered separately!

Material Cast iron Ductile Iron Stainless Steel A4 Bronze-CuSn 6 Stainless Steel A4 Stainless Steel A4 Stainless Steel A4 Stainless Steel Stainless Steel A4 Stainless Steel A4 Stainless Steel A4 Stainless Steel A4 Lithium-Calcium Stainless Steel A4 Nitrile-DIN 3771 Specification GG-25-DIN 1691 GGG40-DIN1693 X5CrNiMo17-12-2/AISI 316 DIN 17662 X5CrNiMo17-12-2/AISI 316 X5CrNiMo17-12-2/AISI 316 X5CrNiMo17-12-2/AISI 316 X20Cr13-DIN 17440 X5CrNiMo17-12-2/AISI 316 X5CrNiMo17-12-2/AISI 316 X5CrNiMo17-12-2/AISI 316 X5CrNiMo17-12-2/AISI 316 UM170LiCaPb2 X5CrNiMo17-12-2/AISI 316 51205-DIN 625 Nitrile-DIN 3771
TECHNICAL FEATURES:
Output rated torque..2500 Nm Input torque....110 Nm Ratio.76 Output angular stroke905 Hand wheel turns for a complete stroke...19 C l ti IP67
ORDERING CODE: RMD125M x F14 - C50 Type Valve side ISO 5211 d-Valve coupling shape
F14
C50
55
234
L-Shaft length
TOGGLE GEAR ACTUATOR AV 2

Sheet nr. Date 840 30.04.2004
OPEN CLOSE
d
d max= 31
d max=35
3
d
d max=25
4
d
d max=51
TECHNICAL FEATURES: Output rated torquemax.500 Nm Input rated torque.5010% Nm Ratio...80 Output angular stroke905 Hand wheel turns for a complete stroke..20 CapsulationIP 54
OPEN
FLANGE ISO 5211 single F07 or F10 duble F07+F10
Nr 1 2 3 4 5 6 7 Description Housing Input shaft Cranking bar Bushing Set-screw O ring Grease
Material Ductile Iron Carbon Steel Carbon Steel Synthered Alloy Carbon Steel Nitrile Lithium-Calcium
Specification GGG25-DIN1693 C45DIN17200 C45DIN17200 GG45-DIN Gr5.8-DIN916 DIN 3771 UM170LiCaPb2
ORDERING CODE :
AV 2
80
- F10 / 3 / 24
d-Coupling dimensions(NCI 30) Coupling shape
TOGGLE GEAR ACTUATOR AV 3

370 67
Sheet nr. Date

25 62,5
841 30.04.2004
OPEN CLOSE OPEN
20 h6
0 -0,013

182,5
d
d max= 51
d
d max=56
3
max.117 FLANGE ISO5211 single F10 or F14 duble F10+F14
4
d
d max=40 d max=51
127 135
Nr 1 2 3 4 5 6 7 Description Housing Input shaft Cranking bar Bushing Set-screw O ring Grease
Material Ductile Iron Carbon Steel Carbon Steel Synthered Alloy Carbon Steel Nitrile Lithium-Calcium
Specification GGG25-DIN1693 C45DIN17200 C45DIN17200 GG45-DIN Gr5.8-DIN916 DIN 3771 UM170LiCaPb2
TECHNICAL FEATURES: Output rated torquemax.2000 Nm Input rated torque.4010% Nm Ratio...156 Output angular stroke905 Handwheel turns for a complete stroke..34 CapsulationIP 54
ORDERING CODE :
AV 3
156
- F10 / 3 / 24
d-Coupling dimensions Coupling shape
LOCKABLE ACTUATING LEVER FOR PART-TURN VALVES
CAM
Sheet nr. Date
778 15.12.2003
A d1 d B C
- I - D1 - d - d1 - D
PCD Pia dia Rosette bore dia
d 13 17 20 23 26 6+0,050 360 92 404 d1 4+0,050 265 73 313 A B C D 50*;60*;70 50*;60*;70 50*;60*;70 50*;60*;70 70*;72 70*;72 70*;72 E g M6*;M8 M6*;M8 M6*;M8 M6*;M8 M8*;M10 M8*;M10 M8*;M10 n Weight (kg) 121
D1
ORDERING CODE : CAM 1

Type Handle bore shape Handle bore dia
Type D1 SHAPE I(round) F(square) 12+0,080 12H7(+0,080) 9. 14 16+0,080 +0,080 ) 16H7( 19+0,080 Max. 19 22H7(+0,080) 25+0,080
CAM 1
0,500 2 0,710
CAM 2
125
ROATA DE MANA
RM 140
Sheet nr. Date 891 23.09.2004
Material:ALUMINIU CUPLARE PS (PANA+STIFT) PG(PANA+GAURA) P-PANA S-STIFT P-PANA G-GAURA b L b L d1 d1

5 + 0, 040 +0 , 098
Alezaj d +0,,1 + 0 05
15 12 16
+ 2,3 0 0, 2
M6 -
4H8 6H8
ROATA DE MANA
RM 225
Sheet nr. Date 892 23.09.2004
Material:ALUMINIU CUPLARE PS (PANA+STIFT) PG(PANA+GAURA) P-PANA S-STIFT P-PANA G-GAURA b L b L d1 d1 6H8 +0 , 098 + 5 + 0, 040 2,3 0 0, 2 M6 4H8 +0 , 098 +0 , 2 6 + 0, 040 2,8 0 M6 6H8
Alezaj d +0,,1 + 0 05
16 20
SIMBOLIZARE:
RM 225
x
16
27
Tip roata d-diametrul gaurii
P Felul cuplarii(P,S,G,PS,PG) l2-lungime butuc
Roata de mana / Handwheel AV3-06

Sheet nr. Date 890 23.09.2004
E OS CL
EN
12 d1 50 50 350
OP
d 45-piesa turnata
l2-cota prelucrata
W
25 l1=l2+55
Alezaj d +0,,1 + 0 05
CUPLARE PS (PANA+STIFT) PG(PANA+GAURA) P-PANA S-STIFT P-PANA G-GAURA b L b L d1 d1

4 + 0, 040
+0 , 098 8 + 0, 040 +0 , 098 +0 , 098 + 1,8 0 0, 2
10-12 17-22 22-30
M6 M8 M10
50
Material:ALUMINIUM
6H8
3,3
+0 , 2 0
8 + 0, 040
+ 3,3 0 0, 2

Catalog-Reductoare-Manuale PTR Vane Plane

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Catalog-Reductoare-Manuale PTR Vane Plane

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Str.Bobalna;Nr.57-63;2150 Campina;Romania Tel.40-244-335651; 335652;336571 Fax.40-244-370338;40-244-336641 E-mail:office@ neptun-gears.ro Website:www.neptun-gears.

4. LUBRICATION Lubrication is UM 175 Li Ca Pb2. done with grease

5.2. ,,Quarter- Turn Output flanges according to ISO 5211.

Forta tangenta 1000 900 800 700 600 Rim effort

500 400 300 250 200

Diam. roata de mana

Actuator Tip red.

AV-2 AV-3 CAM-1 CAM-2 CAM-3 RM-140 RM-225 AV-2

840 841 778 778 778 891 892 890 Sp.128

30.04.2004 30.04.2004 15.12.2003 15.12.2003 15.12.2003 23.09.2004 23.09.2004 23.09.2004

Issued : Moga C Approved: Ing.C.Padure

BEVEL GEAR UNIT RK 0.15 FOR MULTI-TURN VALVES

Sheet no. Date

Flange ISO 5210 F07+F10;F10;F12;F14 max.175

Issued : Moga C Approved: Ing.C.Padure

BEVEL GEAR UNIT RK 0.3 FOR MULTI-TURN VALVES

d =20-shape 4-standard dmax=40

Flange ISO 5210 F12;F14

ORDERING CODE : RK 0.3 x 4 - F14 - OB

Issued : Moga C Approved: Ing.C.Padure

BEVEL GEAR UNIT RK 0.5 FOR MULTI-TURN

d=20-shape 4-standard dmax.=52

ORDERING CODE : RK 0.5 x 4 - F14 - OB

Issued : Moga C Approved: Ing.C.Padure

BEVEL GEAR UNIT RK 1 FOR MULTI-TURN VALVES

d =20-shape 4-standard dmax=65

Flange ISO 5210 F14;F16;F25 max300

ORDERING CODE : RK 1 x 4 - F16 - OB

Issued : Moga C Approved: Ing.C.Padure

BEVEL GEAR UNIT RK 2.1 FOR MULTI-TURN VALVES

Sheet no. Date

Flange ISO 5210 F16;F30

D (mm) 400 600 800

Issued : D.Calugaru Approved: Ing.C.Padure

SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-2.1

Sheet no. Date

Flange ISO 5210 F16;F30

ORDERING CODE : 2CK 2.1 x 9,55 - F16 - OB

A800-standard A600 Stem tube A88,9(3) Should be ordered separately!

SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-3

Sheet no. Date

d=35-standard 6 7 dmax.=80 Flange ISO 5210 F25;F35 max.300

ORDERING CODE : 2CK 3 x 16 - F25 - OB

a-Input shaft diameter-key acc. to DIN 6885

Issued : D.Calugaru Approved: Ing.C.Padure

SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-5

Sheet no. Date

d =35-standard 6 7 dmax.=90 Flange ISO 5210 F25;F30;F35 max.350

D (mm) 600 600

ORDERING CODE : 2CK 5 x 24 - F30 - OB

G-Stem tube thread a-Input shaft diameter-key acc. to DIN 6885

Issued : D.Calugaru Approved: Ing.C.Padure

SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-8

Sheet no. Date

Flange ISO5210 F30;F35

ORDERING CODE : 2CK 8 x 34,6 - F35 - OB

A800-standard A600 Stem tube A141,3(5) Should be ordered separately!

Issued :D.Calugaru Approved: Ing.C.Padure

SPUR-BEVEL UNIT FOR MULTI-TURN VALVES 2CK-10

Sheet nr. Date

d=45-standard d=max.114.3 6 Flange ISO 5210 F40 max.475

ORDERING CODE : 2CK 10 x 47,4 - F40 - OB