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Installation Base Transceiver Station Equipment

1.4

Installation Prerequisites
It is required that the installer pays attention to all relevant national EMC standards. Use the correct material as described in this manual. Installation according to the standards EN 50310 or ETS 300253, EN 50154 and the hints in this manual. The other equipment on site must provide interfaces for connection of external cables conforming to EMC instructions. The installation staff must have a basic knowledge of the relevant standards. The installation manual must be available for staff on site.

1.5

Handling of the Modules

All boards and modules must be handled with extreme care as each one may contains electrostatically sensitive devices (ESD). The modules are marked with the ESD-label,

Fig. 1.1

ESD Symbol

are sensitive to static discharge. Notice: Avoid handling the modules in a high-static environment When handling the modules, do not touch connector contacts and components An earthed high-impedance wrist strap must be worn when handling modules Use the press stud at the shelter for wrist strap connection The modules must be transported in appropriate ESD packaging

Fig. 1.2

Ground press studs for wrist strap connection

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1.6

Installation Tools
The correct installation will be carried out with the aid of the following tools: Standard toolkit for BTS installation Spirit level Torque spanner for SMA connectors (35 N/cm) Screw driver for torx screws T15, T25 Screw driver for torx screws T30 (shaft length 400 mm) Screw driver for security torx screws ( 5-star with pin)T25 Engineers spanners, open ended 13, 24 mm Slot screw driver 1.2 x 8 Pozi-driver no. 1, 2 Knife for stripping back RF cable insulation Trimming tool for 1/2 RF cables Hot air gun or Butane Torch Ratchet (or socket wrench) with insets 8, 13, 24 mm 2 crane eye bolts M12 Torque wrench SW 32 mm (25 Nm / 18,4 lb ft) for 7/16 connector mounting Torque wrench SW 19 mm (0,75...1,2 Nm / 0,55...0,88 lb ft) for N-type connectors Tensioning belt For installation of power supply, transmission equipment, antennas, cable runways and other infrastructure equipment, additional tools may be necessary. Refer for additional information to the Tool and Testequipment Database in the Siemens intranet: http://tte.erlm.siemens.de.

Safety Advice The mounting of the shelter without lifting aids is limited up to 0,80 m above the ground and a second person is needed for help. Remove the backup batteries during the lifting!

1.7

Ancillary Material
The following ancillary materials are needed: adhesive tape cable ties (different length) wire end sleeves for 16 mm copper wires cable lugs M8 heat shinking tube for 1/2 RF-cables 7/16 right angle plugs (or pre-fabricated antenna jumper cables) N-type right angle plugs (or pre-fabricated antenna jumper cables) Additional installation material may be required in case of turn-key sites.

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1.8

Technical Data of BS-82 II eMicro

Parameter overall dimensions (H x W x D): typical weight (2 CU, without LE): empty cabinet: Carrier Units per cabinet: max. no. of TRX per cell: serving of multi cell: location condition: mains input voltage range (AC): mains input voltage range (DC): DC power consumption: CU (GSM) CU (EDGE) COBA DUAMCO FAN HEATER Link Equipment AC/DC total: battery backup time: (AC supplied cabinet only) Abis link media: external interfaces: TX/RX antenna: Abis interface: 800 x 580 x 430 mm ~ 28 x 111 x 15 up to 105 kg / 230 lb. 55 kg / 121 lb 2, expandable up to 6 CU (housed in 2 extension shelters) 2, up to 6 (with two extension shelters) up to 2 cell per shelter indoor / outdoor 88 VAC - 300 VAC 40.5 VDC - 57.0 VDC 135 W 220 W 17 W 24 W 60 W 250 W 60 W each 15 W up to 1030 W 5 min. / power consumption 650 W terrestrial line or microwave 7/16, female WAGO terminal block(120 Ohm) 1,0/2,3 SMA female coaxial connectors (75 Ohm) SubD 15, female 3pole WAGO terminal block, 4 mm2 6 pin clamping block, 0,08 - 1,5 mm2

LMT mains input AC: external alarms: Tab. 1.1

Technical data of BS-82 II eMicro

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2 Installation
2.1 Position in the System
The base station interconnects the MS via the Um interface with the trunk network via the Abis interface. Um interface

BTS

Abis interface

BSC

SBS

Asub interface

TRAU

A interface

MSC

Fig. 2.1

Position of the BTS within the SBS

2.2

Site Requirements
The BS-82 II eMicro is suitable for indoor- and outdoor operation. The installation site must fulfill installation rules according to ETS 300253 or EN 50310 and EN 50174. The lightning protection measures must be in accordance with IEC 61312-1 and national rules and IEC 61000-2* to achieve a LPZ 1 (lightning protection zone 1) interface to the communication equipment. Prior to the commencement of installation, the site must have been prepared as follows: Measures should be taken to avoid unauthorized access during the installation works. The lightning protection and grounding systems must be complete. BS-82 II (AC supplied): All installation works of the single phase 120 V - 240 V AC power supply, including a circuit breaker with a max. current rating of 16 A have to be nished. BS-82 II (DC supplied): All installation works of the -48 V power supply, including a circuit breaker with a max. current rating of 32 A have to be nished. In case of pole mounting: the diameter of the pole must be not less than 60 mm (~2 1/2) and must not exceed 110 mm (~4 1/3). Pay attention to the minimum required space (see Fig. 2.16).

The shelter has to be mounted in a vertical position only. It has to be ensured that no hot air (max. temperature 55C / 131F) can be sucked into the cabinet by the fan module and that the air outlet is not blocked. CAUTION The BS-82 II eMicro is not for use in a computer room as defined in the Standard for the Protection of Electronic Computer/Data Processing Equipment ANSI/NFPA 75.

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2.3

Environmental Conditions
The location of a site may directly affect the correct operation of the base station. In terms of excessive salt contamination situations it is recommended not to place the shelter close to coastal areas in order to avoid shorter maintenance intervals. It is recommended to keep a distance of about >1500 m / ~ 1 Mile from the coast. Enclosures on coastal sites should not be installed with neither the air outlets nor the air inlets facing directly into prevailing sea winds or spray. Sites located close to excessive airborne dust clouds i.e. cement, coal deposits etc. should also be minimized in order to avoid contamination of the cooling system and increased maintenance. The installation nearby emissions of hydrocarbon gas (e.g. chimney, exhaust air outlets) is not recommended to avoid shorter maintenance intervals of the membrane filters.

2.4

Site Conguration
The operation of the BS-82 II eMicro requires additional equipment on site: microwave outdoor unit * BS-82 II

TX/RX antennas

DC supply equipment and 32 A circuit breaker

-48 VDC 120 - 240 V AC external alarm lines terrestrial PCM lines* power supply AC-counter/ 16 A circuit breaker Fig. 2.2 Site configuration of the BS-82 II eMicro ground connection
* dependend on the type of transmission

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2.5

Construction View
The Base Station equipment is housed in a shelter with the dimensions 815 mm x 580 mm x 474 mm / 28 x 111 x 17 (H x W x D). The BS-82 II eMicro contains two Carrier Units (CU) and the combining equipment (DUAMCO). The base shelter contains the Core module (COBA) and can be interconnected with 2 extension shelters by the CCLink-connection and the CAN-bus. Each AC supplied shelter contains an AC/DC converter module (AC/DCM-2), that converts the 120 - 240 V input voltage into the -48 VDC operation voltage. The DC supplied BS-82 II will be powered by an external DC source. A backup battery system can be connected to the AC/DC converter module (AC supplied cabinet only). The battery guarantees continuous operation for a certain time in case of a mains breakdown or AC/DC converter module failure. The product has been evaluated for protection against water splashing the enclosure from any direction and for ingress protection according to IP 55 (EN60529) respectively USA NEMA/UL50 Type 3R.

If no more than one CU is needed in a cabinet, the second empty slot shall be covered by a dummy plate, to guarantee the original airflow for sufficient convection cooling of the modules! This applies also to the DIAMCO and the COBA-slot in the extension shelters. LE #0 2) LE #1 2) Door Lock Screw

Fan Unit

Cover Plate CU #0 CU #1 COBA 1) AC/DC converter module 5) DIAMCO 3) DUAMCO Battery Set 6) Heater
4)

Membrane Filter

DC Panel

RF Cable Inlet
1) only relevant and mandatory for Base Shelter 2) only relevant and optional for Base Shelter 3) optional module

Door Lock Screw

4) for outdoor installation only 5) AC supplied shelter only 6) in case of DC supplied shelter, location of the DC module

Fig. 2.3

BS-82 II micro Overview (AC supplied type, first design)

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Fan Unit

LE #0 2) LE #1 2)

Locking mechanism Cover Plate CU #0 CU #1 COBA 1) AC/DC converter module 5) DIAMCO 3) DUAMCO Heater 4) RF Cable Inlet
1) only relevant and mandatory for Base Shelter 2) only relevant and optional for Base Shelter 3) optional module 4) for outdoor installation only 5) AC supplied shelter only 6) in case of DC supplied shelter, location of the DC module

Membrane Filter

DC Panel Battery Set 6)

Fig. 2.4

BS-82 II micro Overview (AC supplied type, second design)

2.6

Equipment Delivery and Unpacking

The shelter will be shipped in standing position on a wooden pallet secured with screws M13, fitted through the pallet into the threaded holes of the shelters bottom. The shelter is wrapped with PE protection foil. Carton tubes are fixed at the shelter edges. The mandatory mounting frame is fixed at the shelter always.

WARNING Depending on the installed module inside the shelter, the pallet can weigh up to 120 kg / 265 lbs. The pallet carries a label with the following informations for delivery identification: Customer order number Serial number of the shelter or other supplied equipment Destination Gross and net weight (in kg) Overall dimensions (cm) To transport the pallet from the unloading area into the construction room use handling aids (for example: fork-lift truck, goods elevator). A second person is required to assist. Handle the equipment with extreme caution to avoid tipping.

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cut at the corners only

cut the straps first

Fig. 2.5

Unpacking of the shelter (I)

Caution Safety gloves and goggles must be worn when cutting the straps. Pay attention to the tension of the straps. Use only plate shears.

lift up

unscrew the shelter

Fig. 2.6

Unpacking of the shelter (II)

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Unpack the shelter in accordance with the figures: Cut both xing straps. Open the PVC wrap protecting the shelter with a suitable knife and remove it. Remove the wooden protection from the top of the shelter. Unscrew the 4 M13 screws that x the shelter on the transportation pallet. Unscrew the both screws at the shelter bottom for the removal of the mounting plate at the rear side of the shelter.

Caution Under no circumstances it is allowed to turn the 4 screws at the rear side of the shelter. These screws are adjusted and glued into the cabinet. In case of loosing the screws, the shelter will be destroyed because the press-in nuts could come loose.

2.6.1

Preliminary Checks
The shelter is equipped with a Shock watchTM -label and a TIP (N) TELLTM-label. These labels are fixed at the shelters surface for indication of flavor or strong shocks during the transport from factory to the site. If the TIP (N) TELLTM-label arrow is blue, the package has been on the side or tipped over in transit. If the Shock watchTM -label is red, the package has been shocked during transport. Check that the crate and label are not damaged. In case of evident damage due to transport, unpack the equipment in presence of an insurance company representative and promptly claim any damage and inform the shipper for specifying the damage. Check whether the package is actually addressed to the site and complete.

ShockwatchTM -label

TiltwatchTM-label

Fig. 2.7

ShockwatchTM-label and TiltwatchTM-label

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2.6.2

Transportation, Loading and Unloading

During movement of the shelter to its final installation position, avoid damages of the housing and the paint coat. The doors of the shelter must be kept closed during the transportation. If the cabinet should be transported by crane or other lifting aids, crane eyes M12 have be screwed into the threads on the top of the shelter. See Fig. 2.8.

WARNING Make sure, that the mounting plate for the cabinet is fixed correctly at pole or wall before lift up the shelter. Pay attention to the accident prevention regulations, when working with crane or other lifting aids! Weight exceeding 25 kg / 55 lb. must be handled by two persons! Remove the crane eyes after transportation and cover the threads with the protection caps.

M12

Fig. 2.8

Crane eyes on the top of the shelter

The protection caps with 10,5 mm in diameter will be delivered with the cabinet.

Fig. 2.9

Fitting of the protection caps

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2.7

Mounting of the Shelter

The BS-82 II eMicro can be mounted at pole- or wall sites. A mounting plate with two brackets (incl. M16 bolts, nuts and washers) is used for hang up the cabinet. In case of pole mounting, the diameter of the pole must be not less than 60 mm (~2 1/2) and must not exceed 110 mm (~4 1/3). 5) 3) 4) 1) 2) 6) 3) 179,3

1)

600

1)

d=

17

2) 100 1)

d=

11

3) 115,6 89

3) 40

146,8 200 378

1) hole: fixing to pole 2) hole: fixing to wall 3) hole: fixing Shelter to mounting plate 4) middle axis 5) distance: middle axis to airoutlet-door surface:266mm 6) distance: middle axis to MEF-door surface:314mm Fig. 2.10 Plate for wall- and pole mounting

2.7.1

Pole Mounting of the Shelter (first Design)

Fix at first the mounting plate at the pole in steps as shown in Fig. 2.11: Attach washers to M16 bolts (1) and them through the holes of the mounting plate. Setup the clamping part (2). Attach the washers (3) and the nuts (4) to the bolts and tighten the connection. Proceed with the second clamping part in the same way. Place the mounting plate at the pole and secure it with a tension strap. Attache the second clamping part (5) to the bolts (1). Fix the clamping part with washers (6) and nuts (7). Tighten the connection to a torque of 42 Nm and remove the tension strap.

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3 4

5 6 7

Fig. 2.11

Fixing of the mounting plate at the pole

Move the cabinet from the pallet to a position in front of the mounting plate. Hang up the shelter so that the four bolts at the rear of the shelter can be tted through the holes in the mounting plate. Secure the shelter to the mounting plate.

Take measures to avoid scratches of the paint coat of the cabinet, especially at the bottom during a temporary setup.

These screws are glued into the cabinet and must NEVER be loosened. If you try to loosen these screws, the shelter will be destroyed !

Fig. 2.12

Do not loosen these screws

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Torx screws M5x12

Fig. 2.13

Securing of the shelter to the mounting plate

If an extension cabinet should be placed at the same pole, the cabinet will be mounted with its own mounting plate at the opposite side of the pole. Both mounting plates will be screwed together using bolts and brackets delivered with the mounting kits of the cabinets. Make sure that the mounting plates of both cabinets are adjusted in an absolute parallel position. 60 mm - 110 mm

L1

L2

L1 = L2

Fig. 2.14

Parallel pole-mounted mounting plates

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bolt *

nut * mounting plate

nut ** pole

bolt **

bolt *

nut *

nut **

bolt **

* part of mounting kit base ** part of mounting kit extension

base shelter Fig. 2.15

extension shelter

2 Mounting plates at a common pole

It is not allowed to mount 2 cabinets at a pole with 2 brackets only. Fit the bolts of the mounting kits through the hole pairs in the directions as shown in the figure above. Dependent on the diameter of the pole, the extra length of the bolts has to be cutted back by a suitable hand-held angel grinder. WARNING Safety gloves and goggles must be worn when working with hand-held angel grinders.

800 38

900 3

900 3

38 800 all metrical measures in mm Fig. 2.16 Minimum free space for pole mounting

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2.7.2

Pole Mounting of the Shelter (second Design)

Assembly the pole mounting kit and the mounting plate first: Attach nuts (1) and spring lock washers (2) to the M16 bolts (3) and t them through the holes of the bracket (4) and the mounting plate (5) (see Fig. 2.17). Fit the bolts (3) through the holes of the clamp (6) and rmly tighten the nuts (7) (Fig. 2.18). Perform the same steps at the lower part of the mounting plate. 5

4 1 Fig. 2.17 2

Pre-Assembly of the pole-mounting kit (1)

5 6 7

Fig. 2.18

Pre-Assembly of the pole-mounting kit (2)

8 9

Fig. 2.19

Temporary fixing of the kit at the pole

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Mount the pre-assembled kit at the pole as follows: Press the mounting plate to the pole (8) and x it temporary with a tension belt (9). Setup the second part of the clamp (10). Fix the part with washers (11), spring lock washers (12) and M16 nuts (13). Tighten the connection to a torque of 42 Nm. Remove the tension belt. If necessary, cut back the extra length of the M16 bolts with a suitable hand-held angel grinder.

10 11 12 13

Fig. 2.20

Fixing of the mounting plate at the pole

Move the cabinet from the pallet to a position in front of the mounting plate. Lift up the shelter, so that the four bolts at the rear of the shelter can be tted through the holes in the mounting plate (see gure below) Setup the shelter to its nal position.

Avoid scratches of the paint coat of the cabinet, especially at the bottom during a temporary setup.

Fig. 2.21

Connection of the shelter at the mounting plate

If an extension cabinet should be placed at the same pole, the cabinet will be mounted with its own mounting plate at the opposite side of the pole. Both mounting plates will be screwed together using bolts and brackets delivered with the mounting kits of the cabinets. Make sure that the mounting plates of both cabinets are adjusted in an absolute parallel position. For further information refer to section 2.7.1.

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2.7.3

Wall mounting of the Shelter

The fixing material and washers for correct adjustment are contents of the mounting kit. The mounting of the shelter at a wall requires a minimum space as shown in the figure below.

4 34 wall or extension shelter

100 mm wall or extension shelter

1000 mm

> 450 mm 16

> 450 mm 16

100 mm

1480 mm 411 Note: To open the door 90 min. 120 mm, 180 min. 450 mm free space is needed in front of the shelter Fig. 2.22 Minimum wall space for BS-82 II eMicro (front view)

Fix the mounting plate at first: Drill 4 holes into the wall corresponding to the holes for wall mounting of the mounting plate (see Fig. 2.10). The mounting plate can be used as a drilling template. Fit wallplugs for 8 mm screws into the drilling holes (the wallplugs are not content of the xing material because the wallplugs must be chosen in relation to the wall conditions). Fasten the mounting plate at the wall with 4 diameter 8 mm screws and relative washers. Lift up the shelter, so that the bolts can be tted through the holes in the mounting plate. Hung the shelter in its position. Secure the shelter with Torx screws M5x12 to the mounting plate as shown in Fig. 2.13 (shelter rst design only).

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2.7.4

Shelter Access (first Design)

Open and close the doors as follows: Take out the four protection caps for access to the security screws. Unscrew the security torx screws M6x25 of both shelter doors. Open the shelter doors. The door that covers the front of the modules can be xed. Close the doors after connection works inside the shelter are nished. Tighten the security torx screws to a torque of 4 Nm. Fit a protection cap into each screw hole. flap up

unscrew security torx M6x25

Fig. 2.23

Opening of the shelter

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2.7.5

Shelter Access (second Design)

Open and close the doors in accordance with Fig. 2.24 as follows: Rotate the lid clockwise for cylinder lock access (1) (optional, customer dependend). Unlock the locking mechanism. Flap out the handle (2) and turn it to open position (3) Open the shelter doors. The door that covers the front of the modules can be xed with the door stay bracket. Close the doors after connection works inside the shelter are nished in reversed order. 3

2 1

Fig. 2.24

Opening of the shelter

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2.8
2.8.1

External Cabling Connections

Overview
This chapter gives information required for the installation of the external cables between the BS-82 II eMicro and equipment outside the shelters, in addition to the connections between the base shelter and the extension shelters. The minimum requirements for external cables necessary for proper function and observance to the CE / UL-regulations are shown in the table below. Cable AC supply DC supply ground PCM line, 75 PCM line, 120 external alarms 3 wires (L1, N, PE) 2 wires (-48 V, 0 V) 1 wire coaxial twisted pair twisted pair --------mesh screened mesh screened mesh screened Screen Coupling Resistance --------max. 2m/m max. 2m/m --max. Diameter 10 mm 0.4 13 mm 1/2 --8 mm 0.45 8 mm 0.45 14 mm 0.55

Tab. 2.1

Minimum requirements for external cables

The BS-82 II eMicro cannot function without the following cable connections: AC mains terminal block -> 120...240 VAC, single phase supply DC mains copper bars -> -48 VDC power supply ground bolt - site grounding system Abis interface -> link equipment (can be NTPM / CSU or microwave) antenna connectors -> TX/RX antennas optional: alarm collection terminal-> external alarm sensors

CAUTION The BS-82 II (US-market) has to be connected with the power supply source via the ACPROTECT module always. The connection without ACPROTECT is strictly not allowed. CAUTION Leased line circuits: The BS-82 II (US-market) shall be connected to the leased line circuits only through a CSU (not provided with the cabinet).

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2.8.1.1

Cable Connections of the Shelter, first Design

stress relieving bracket

PCM lines or external alarms ***

AC mains * cable entrance for up to 8 cables (i.e. ext. alarms)** *) PG feed through kit to be fitted first **) max. diameter 6 mm / 1/4 ***) max. cable outer diameter 14 mm / 0.6 Fig. 2.25 Cable entry of the IP-box (AC supplied BS-82 II, first design)

stress relieving bracket

DC mains alarm cables PCM lines - 48 V + 0 V Fig. 2.26 IP-box of the DC supplied BS-82 II, first design

All screened cables that are fitted through the fittings of the IP-box have to be deisolated 25 mm / 1, so that the blank screen has to contact the stress relieving bracket. The cables have to be fixed at the stress relieving bracket with cable ties or lacing twine.

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to extension shelter external alarms PCM cable antenna cables

ground wire Fig. 2.27

power supply cable

Assignment of the cable fittings, first design

Hint for cable connections of the BS-82 II eMicro for the US-market: Before starting installation of Data Circuits and External Interconnection Cables pay attention to the relevant sections of the National Electric Code (NEC) and the corresponding articles of the Canadian Electric Code (CEC). Transient voltage surge suppression and primary protectors are not required at the entry of the wiring to the shelter if the exposed wiring is limited to less or equal to 140 feet. Make sure the proper clearance of data wiring from power and lightning conductors in accordance to the valid sections of the NEC and CEC. Refer before starting the installation of the antenna connections to the relevant articles of the NEC and CEC. Additionally pay attention to the NEC and corresponding CEC rules before starting the cable works.

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