7.

2kw 28V & 48V DC Generator, 650-1200 RPM

Specification: Generators weight: Bosh: 17+ lbs Voltage: 28.8V - 30VDC Current: 150 - 175amp Motorcraft: 19+lbs: Voltage: 48V - 56VDC Current: 120 - 150amp
For larger DC Power Generator 10kw to 100kw, please contact: NorthWest Custom Generator Cams18@hotmail.com

RPM

1st level Magnet

2nd level Magnet

Pulsing magnet

Output: 65 amps Output: 105-185 amps

Voltage

GENERAL MOUNTING ASSEMBLY

REAR SIDE OF THE MOTOR

2FT

To attach to a tail extender

8.25
8.125
Weld the top part against the back wall, no welding below the dash line, see welding lines in black.
1.1/8 hole punch

7.5

FRONT SIDE OF THE MOTOR

Support insert Pole to rotate 180 degree. You must provide an external pole/ pipe with a stopper, like Jesus cross, so the 180 degree rotational stopper will not go 360 degree around. This technique allows the housing to scan for wind direction.

180 degree rotational stopper 6 long. Welded under the plate.

Carbon plate, 3/16 Steel. Do not use Aluminum.

IMAGE is reduced By 2X.

Largest outside dimension 15.44 You need to use a material size 16 X 16 minimum.
7.75

5.6

4.5
4.32

28V Power Generation Curve

Ampere
150

RPM (Revolution per minute)

100

75

35

10

15

20 15-25mph

24

28

33 Volt

Using 13.1FT blades >

36-55mph

Go, Generators Output Voltage and Current

48V Power Generation Curve

Ampere
150

RPM (Revolution per minute)

100

75

35

10

20

30

40 15-25mph

48

56

66 Volt

Using 15FT blades >

36-55mph

Go, Generators Output Voltage and Current

Blade Selection and Applicable Horse Power Requirement.

There are many blade manufacturers on the internet that you can google to find the source of blades manufacturers. Mmost Chinese Blade makers tended to over-estimate their blades capability. The power comes from the swipping area of the blade. This calculation is on the midle of the road with the assumption that bigger blades have bigger swipping area.. If you use this table as your guide line to purchase the blades you will come out alright. It is not exaggerated calculation. For example, a set of 10 meter blades, the Chinese factory claim their blades can deliver 100kw while I believe they should deliver 44kw at the most. This table is based on tested small blades like the 13.2FT blades.

NOTE: It is not the responsibility of the generator seller to find you the blades, this is what I would recommend, I do not recommend the blade seller, usually because if the sellers exaggerate their blades capability, you would blame me for suggesting the bad seller later on.

SETUP FOR 6V FOR 28V BATTERY SYSTEM

There are 3 things that control the output power. 1) The blade size, the wind speed, and your load (batteries and inverter). Please test and fine-tune your system accordingly. You may neet to reduce the battery number if the blades does not turn. Your load will slow down the blades speed. The bigger the load, the slower the blades speed. A special device to shut off a generator momentarily is instaledl to protect the generator from over-load. It turns the generator back on in 5mn when its cooled down.

USE A VOLT METER TO CHECK VOLTAGE. UNDER 14V ITS UNDER-CHARGE, YOU MAY HAVE TO DROP THE HIGH 12V BATTERY TO 6V INSTEAD. THIS IS DUE TO 2 THINGS, YOUR BLADES ARE NOT BIG ENOUGH, OR NOT ENOUGH WIND. AFTER TESTING BY HAND, IN 15 SECOND, YOU MUST FEEL THE TORQUE, IF NOT THEN YOUR LOW BATTERY IS TOO LOW. YOU NEED AT LEAST 9V.

Earth Ground

Circuit-breaker 15A 120V or 8A 220V. Failure to install this device voids your warranty. Without it, internal diodes will not be protected. Repair cost could be high, plus shipping & hdlg.

6V LOW BATTERY

6V HIGH BATTERY

+
Higher batteries can be empty, they will get charged with low battery.

Low battery, this one must have some minimum power or the generator will never work. 5V minimum

+
6V LOW BATTERY

6V HIGH BATTERY

SETUP FOR 12V FOR 28V BATTERY SYSTEM

There are 3 things that control the output power. 1) The blade size, the wind speed, and your load (batteries and inverter). Please test and fine-tune your system accordingly. You may neet to reduce the battery number if the blades does not turn. Your load will slow down the blades speed. The bigger the load, the slower the blades speed. A special device to shut off a generator momentarily is instaledl to protect the generator from over-load. It turns the generator back on in 5mn when its cooled down.

Earth Ground

Circuit-breaker 15A 120V or 8A 220V. Failure to install this device voids your warranty. Without it, internal diodes will not be protected. Repair cost could be high, plus shipping & hdlg.

12V LOW BATTERY

12V HIGH BATTERY

+
Higher batteries can be empty, they will get charged with low battery.

Low battery, this one must have some minimum power or the generator will never work. 5V minimum

SETUP FOR 12V FOR 48V BATTERY SYSTEM

There are 3 things that control the output power. 1) The blade size, the wind speed, and your load (batteries and inverter). Please test and fine-tune your system accordingly. You may neet to reduce the battery number if the blades does not turn. Your load will slow down the blades speed. The bigger the load, the slower the blades speed. A special device to shut off a generator momentarily is instaledl to protect the generator from over-load. It turns the generator back on in 5mn when its cooled down.

Earth Ground

Circuit-breaker 15A 120V or 8A 220V. Failure to install this device voids your warranty. Without it, internal diodes will not be protected. Repair cost could be high, plus shipping & hdlg.

12V LOW BATTERY

12V HIGH BATTERY

+
Higher batteries can be empty, they will get charged with low battery.

Low battery, this one must have some minimum power or the generator will never work. 9V minimum

+
12V LOW BATTERY

12V HIGH BATTERY

SETUP FOR 48V FORKLIFT BATTERY SYSTEM

There are 3 things that control the output power. 1) The blade size, the wind speed, and your load (batteries and inverter). Please test and fine-tune your system accordingly. You may neet to reduce the battery number if the blades does not turn. Your load will slow down the blades speed. The bigger the load, the slower the blades speed. A special device to shut off a generator momentarily is instaledl to protect the generator from over-load. It turns the generator back on in 5mn when its cooled down.

Earth Ground

WARNING: Exceeding Magnetic voltage will burn your generators coil, dont try connecting the green wire to positive directly.

Volt Amp

Install a circuit-breaker 15A 120V, Failure to install this device voids your warranty. Without it, internal diodes will not be protected. Repair cost could be high. This breaker stops accidental over-charge. When circuit breaker is off, your volt meter shows how much voltage is being produced off a generator.

Magnetic supply voltage 8-14volt max.

+
High Charge (emergency) Low Charge (Normal)

+
48V FORKLIFT BATTERY

Battery #1

+
48V FORKLIFT BATTERY
Battery #2

Ground level Charge Controller box.

ELECTRICAL CONNECTION OVERVIEW

Main Power Output. Voltage 28V- 48VDC depending your selection of power output, and depending on the wind power and the blades. Power is regulated, default to 3-4hp from factory. If you want 48vdc beware it requires much higher horse power 10-12hp. Even at 2hp the buyer already said its too hard to turn due to its high torque. For maximum power transfer, use wire size #3 or #2 AWG.

5/8 Shaft diameter, length 1.1/4. When making a hub be sure to use exact diameter. If vertical axis blades should be used, they must not exceed 75-lbs max, lighter is better. It is your responsibility to make sure there is enough moving power to move the generators shaft. We dont get free energy from nothing, to get more out, you have to put more in.

Controller Power Supply. Unterminated so you can test the unit quickly. Wire size: #12AWG. Add a 3 AMP switch in series on system for easy control

GROUND POLES Use wire size #3 or #2 AWG