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h=2
U
2
h
(1)
where U
1
is the rst harmonic of the signal analyzed, h is the
harmonic order, and U
h
is the harmonic that presents order h.
B. DF1
In induction motor applications, the leakage inductances
provide rst-order attenuation [21]. Therefore, DF1 represents
the rst-order attenuation of the harmonics in the output voltage
of the inverter, and it can be computed by
DF1% =
100
U
1
h=2
_
U
h
h
_
2
. (2)
C. DF2
A second-order attenuation in the harmonic voltages is ob-
tained using a second-order lter in the output of the converter
[21]. Consequently, DF2 is given by
DF2% =
100
U
1
h=2
_
U
h
h
2
_
2
. (3)
D. Common-Mode Voltage
Common-mode voltage v
cm
is dened as
v
cm
=
V
an
+V
bn
+V
cn
3
(4)
where V
an
, V
bn
, and V
cn
are the three line-to-neutral voltages.
Therefore, the rms value of the common-mode voltage (V
cm
)
can be found by using
V
cm
=
_
V
2
cm
1
+V
2
cm
2
+ +V
2
cm
h
(5)
where V
cm
h
is the hth harmonic of the common-mode voltage
waveform.
E. Semiconductor Power Losses
The semiconductor devices employed in each conguration
were dened from the voltage and current ratings of each
inverter, and they were dened in Section II.
The semiconductor power losses can be estimated from the
curves v
sat
() versus i
l
(), and E() versus i
l
(), presented
in the datasheet of each device, where v
sat
is the ON-state
saturation voltage (v
ce
() for the IGBT, v
F
() for the diode,
and v
TM
() for the GTO); E() represents the energy loss in
one commutation (E
on
() for a turn-on commutation, E
o
()
for a turn-off commutation, and E
rec
() for a diode reverse
recovery process); and i
l
() is the load current.
These curves are used in a Matlab script developed to com-
pute the power losses. This software uses the mathematical
models that best represent the functions v
sat
(i
l
()), E
on
(i
l
()),
E
o
(i
l
()), and E
rec
(i
l
()) for each semiconductor device.
The mathematical models are found using the points extracted
from the datasheets of each semiconductor and using the curve-
tting tool. The mathematical models obtained for the semicon-
ductor devices are presented in the Appendix.
Based on the models for each device, the conduction and
switching power losses are calculated for each semiconductor.
The sum of all losses is computed to obtain the total power
losses.
Conduction power losses are those that occur while the
semiconductor device is conducting current, and there is a
voltage between its terminals, v
sat
to the main switch and v
f
for
the diode. The conduction power losses of the main switches
(IGBTs or GTOs) and diodes are computed from (6) and (7),
respectively, i.e.,
P
cond
SW
=
1
2
2
_
0
v
sat
() |i
l
()| v
cmd_SWx
()d (6)
P
cond
D
=
1
2
2
_
0
v
F
() |i
l
()| v
cmd_SWx
()d (7)
i
l
() =m
a
I
max
sin( ) (8)
2300 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 7, JULY 2010
where m
a
is the amplitude modulation depth, is the load
displacement angle, and v
cmd_SWx
() is the command signal
of the switch SWx (0 or 1).
Therefore, the total conduction losses are obtained by adding
up the conduction losses of all semiconductors
P
cond
TOTAL
= P
cond
SW
+P
cond
D
. (9)
The switching losses are obtained by identifying every turn-
on and turn-off instant during one reference period (T). There-
fore, the turn-on, turn-off, and reverse-recovery losses can be
computed, respectively, from the following:
P
on
=
1
T
E
on
(i
l
()) (10)
P
o
=
1
T
E
o
(i
l
()) (11)
P
rec
=
1
T
E
rec
(i
l
()) . (12)
Then, the total switching losses are the sum of the turn-
on, turn-off, and reverse-recovery losses of all semiconductor
devices
P
comut
TOTAL
= P
on
+P
o
+P
rec
. (13)
The total losses are the sum of all conduction and switching
power losses, i.e.,
P
TOTAL
= P
cond
TOTAL
+P
comut
TOTAL
. (14)
F. Heat-Sink Design
The reliability and the life expectancy of any semiconductor
device are directly related to the maximum device junction
temperature [29].
The 1-D model depends on thermal resistance, which is de-
ned as the ratio of temperature variation to power dissipation
R
HSsw
=
T
HSsw
T
a
P
dsw
(15)
where P
dsw
is the average power dissipation, T
a
is the room
temperature, and T
HSsw
is the heat-sink temperature, given by
T
HSsw
= T
j max
P
dsw
(R
jc
+R
cs
). (16)
The advantage of the 1-D model is its simplicity. This model
supposes that all heat is transferred to the environment by
the nned heat sink. It also considers that the temperature is
constant over the entire heat-sink surface. Then, the application
of the 1-D model has some restrictions: junction temperature
is considered constant (steady state) and only one power-
dissipation device is placed at the center of the heat sink.
The traditional thermal equivalent circuit is shown in
Fig. 3(a), where R
jc
is the thermal resistance between the
junction and case, R
cs
is the thermal resistance between the
case and heat sink, R
sa
is the thermal resistance between
the heat sink and the environment, and R
ca
is the thermal
resistance between the case and the environment. This resis-
tance (R
ca
) is considered large by comparison with the other
model components and thus, it can be ignored.
Fig. 3(b) shows the model for one switch or diode. This
model was used to dene the heat-sink resistance for the
Fig. 3. Thermal equivalent circuits: (a) Traditional. (b) One switch or one
diode. (c) Module with one switch and one diode. (d) Module with two switches
and two diodes.
TABLE I
THERMAL RESISTANCES OF DEVICES AND MODULES
Fig. 4. Heat-sink prole: (a) HS21577. (b) HS125137. (c) HS125135L.
devices DG408BP45 and DSF8045SK. Fig. 3(c) shows the
circuit that represents a module with one switch and one
diode, and it is used to obtain the heat-sink resistance for
the module FZ200R65KF1. Fig. 3(d) shows the circuit that
represents a module with two switches and two diodes, and
it is used to obtain the heat-sink resistance for the module
BSM200GB170DLC. The two last models present only one
resistance between the case and the heat-sink because the
devices are packaged. The thermal resistances used in the
heat-sink design were extracted from the datasheet of each
device/module, and they are presented in Table I.
In accordance with the heat-sink design, it is necessary
to dene the heat-sink prole. Three heat-sink proles are
considered in order to select the one that presents the least
volume. The proles are the HS21577, the HS125137, and the
HS125135L [30], which can be seen in Fig. 4(a)(c).
ZAMBRA et al.: COMPARISON OF NPC, SYMMETRICAL, AND HYBRID ASYMMETRICAL MULTILEVEL INVERTERS 2301
Fig. 5. Heat-sink information: (a) Relation between thermal resistance and
cooler air speed. (b) Temperature variation correction factor. (c) Length correc-
tion factor.
The datasheet of the heat-sink manufacturer shows one curve
of thermal resistance as a function of airow speed. Fig. 5(a)
shows the points extracted from the datasheet of each heat-
sink prole and the curve obtained using the equations that best
describe these points, as given in the Appendix, (40), (41), and
(42), respectively, for HS21577, HS125137, and HS125135L.
One can see from Fig. 5(a) that the use of a cooler is necessary
because it signicantly decreases the thermal resistance when
the air speed is about 2 m/s. These curves consider T = 75
C
and a length of 4 in. For other Ts and lengths, the designer
needs to use the correction factor of the temperature (F
T
) and
the length (F
L
)
F
T
=0.6859 e
(0.04873T)
+ 1.183 e
(0.002477T)
(17)
F
L
=
R
HSsw
R
HS21577
F
T
. (18)
These correction factors are shown in Fig. 5(b) and (c).
Finally, the length correction factor is substituted in (19), and
then, it is possible to nd the heat-sink length
L =
_
8.239F
L
1.74
F
3
L
0.6121F
2
L
+ 0.2681F
L
0.056
_
10. (19)
The heat-sink volume is obtained through the product of all
dimensions; width (W), height (H), and length (L) of the heat
sink
V ol
HSsw
= WHL. (20)
V. COMPARATIVE ANALYSIS
The switching frequencies in which the three systems will
present 99% efciency must be found in order to carry out
the comparative analysis. The switching frequency obtained for
the NPC with phase-disposition modulation is 720 Hz, for the
symmetrical inverter with phase-shift modulation is 420 Hz,
and for the asymmetrical inverter with hybrid modulation is
7140 Hz for the lowest power cell. With these switching fre-
quencies, the efciencies of all inverters are around 99.1%. The
total power losses for one leg are 1475 W for the NPC inverter,
1484 W for the symmetrical inverter, and 1476 W for the hybrid
asymmetrical inverter.
This section presents all theoretical results for the switching
frequencies presented earlier. Initially, the results for the entire
operating range of the inverter (0.1 m
a
1) are presented.
Then, the results for the nominal condition (m
a
= 1) are
shown.
A. Entire Operating Range
This section shows the THD, DF1, and DF2 of the line-to-
line voltage and the power losses for the entire range of the
inverters, i.e., 0.1 m
a
1.
The variation of the line-to-line voltage THD for the three
systems is shown in Fig. 6(a). The line-to-line voltage THD for
the topology 1-1-1-1 is about 0.5 times higher than the THD
obtained with the topology 1-1-2 in almost the entire operating
range. The line-to-line voltage THD for the NPC inverter is
from 2.8 up to 4.7 times higher than the THD in the 1-1-2
inverter.
The variation of line-to-line voltage DF1 is shown in
Fig. 6(b). The DF1 of inverter 1-1-1-1 is approximately ve
times higher than the DF1 of the 1-1-2 inverter. The DF1 of the
NPC inverter is from 18 up to 55 times higher than the DF1
value found for the 1-1-2 inverter.
Fig. 6(c) shows the variation of the line-to-line voltage DF2.
Topology 1-1-1-1 presents a DF2 value ve times higher than
that obtained for the 1-1-2 topology. The NPC inverter presents
a DF2 value range from26 up to 100 times higher than the 1-1-2
topology.
The normalized rms values of the common-mode voltage
waveforms are shown in Fig. 6(d), where the base value is
V
dc
(6800 V). The 1-1-2 and 1-1-1-1 topologies present similar
values of common-mode voltage in the entire operating range,
whereas the NPC inverter has high common-mode voltage. At
m
a
= 0.6, the common-mode voltage of the NPC inverter is six
times higher than the values obtained with the 1-1-2 and 1-1-1-1
topologies.
Fig. 6(e) shows the power loss variation for the entire operat-
ing range of the inverters. As mentioned before, the switching
frequencies were obtained to result in the same efciency in
the nominal operating point. This fact is conrmed because all
inverters present the same power losses at m
a
= 1. In almost
the entire operating range, inverter 1-1-1-1 has the lowest power
losses, and the NPC inverter presents up to three times more
losses than the 1-1-2 topology.
B. Nominal Operating Point
This section presents the harmonic spectrum, the semi-
conductor power loss distribution, the heat-sink volume
2302 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 7, JULY 2010
Fig. 6. Results for all operation range: (a) THD. (b) DF1. (c) DF2. (d) Vcm.
(e) Power losses.
distribution for three heat-sink proles, and a summary table
with the main results computed for m
a
= 1.
Fig. 7 shows the harmonic spectrum of the line-to-line volt-
age waveform for the three multilevel inverters. The line-to-
line voltage spectra of the NPC and 1-1-2 inverters do not
present the most signicant harmonics that appear in the line-
Fig. 7. Harmonic spectrum of the line-to-line voltage waveforms.
Fig. 8. Semiconductor power loss distribution: (a) NPC. (b) 1-1-1-1. (c) 1-1-2.
to-neutral voltage waveforms. There are only lateral bands at
the frequencies of 720, 3360, and 7140 Hz, respectively, for the
NPC, 1-1-1-1, and 1-1-2 inverters. The frequency of the rst-
harmonic band directly affects the DF1 and DF2. These two
distortion factors reveal that the output lter of the NPC and
1-1-1-1 inverters will have greater volume, weight, and cost
than the lter used in the 1-1-2 inverter to obtain the same
output line-to-line voltage distortion.
Fig. 8(a)(c) shows the semiconductor power loss distribu-
tion for the NPC, 1-1-1-1, and 1-1-2 inverters.
In the NPC inverter, the semiconductor power losses are con-
centrated in the switches SW1 and SW4. This occurs because
switch SW2 does not commutate in the positive semicycle
to generate zero voltage. Therefore, this switch presents only
conduction losses. Similarly, this fact occurs in the negative
semicycle for switch SW3.
ZAMBRA et al.: COMPARISON OF NPC, SYMMETRICAL, AND HYBRID ASYMMETRICAL MULTILEVEL INVERTERS 2303
Fig. 9. Heat-sink volume distribution (a) NPC. (b) 1-1-1-1. (c) 1-1-2.
In the 1-1-1-1 inverter, all cells present approximately the
same semiconductor power losses, since all cells operate with
the same frequency. The conduction power losses are the most
signicant losses of this inverter because all switching devices
commutate at a low switching frequency.
In the 1-1-2 inverter, cell 3 has the lowest power losses
because it operates at a fundamental frequency. Cell 2 operates
at 180 Hz, and its power losses are small. In both cells the
conduction power losses are the most signicant losses. The
switching frequency of cell 1 is 7140 Hz, and the switching
losses are the most signicant losses for this cell.
Using the semiconductor power losses, the thermal models
of the semiconductors, and the heat-sink proles provided in
Section IV, it is possible to determine the heat-sink length
for each device/module. Fig. 9(a)(c) shows the heat-sink vol-
ume for each prole, for NPC, 1-1-1-1, and 1-1-2 inverters,
respectively.
The smallest heat-sink length was obtained with prole
HS21577. For this prole, the sum of all heat-sink lengths is
equal to 87.2 cm for the NPC inverter, 67.1 cm for the symmet-
rical inverter, and 60.4 cm for the hybrid asymmetrical inverter.
The sum of all heat-sink volumes is equal to 14 434 cm
3
for the NPC inverter, 11 100 cm
3
for the symmetrical inverter,
and 10 002 cm
3
for the asymmetrical inverter.
The NPC presents the highest heat-sink length and volume
because almost all power losses are concentrated in only two
devices, while the power losses of the cascaded topologies
are divided into four devices from each H-bridge cell. Conse-
quently, the variation of temperature and the thermal resistance
of these two devices of the NPC inverter present smaller values
than those obtained with the other topologies. As these quan-
tities are described by exponential equations, small values can
result in large differences.
Table II presents a summary of all performance indexes
analyzed in comparison with m
a
= 1. Items with interesting
features are in bold. On the other hand, Table III shows the
efciencies of the three topologies when they present the same
harmonic performance, i.e., the same THD, DF1, or DF2.
In these cases, the switching frequency needed to obtain the
same THD, DF1, and DF2 was determined. These analyses are
performed to the 100th harmonic. Topology 1-1-2 presents the
highest efciency among the three cases, and the NPC inverter
presents the lowest efciency.
VI. EXPERIMENTAL RESULTS
This section presents some experimental results obtained
with a low-power prototype of one leg of the 1-1-2 inverter.
This multilevel inverter uses three H-bridge cells in series, and
its nominal output power is 1 kW. The isolated dc voltage
sources are the following: V
DC1
= 85 V, V
DC2
= 85 V, and
V
DC3
= 170 V. These dc voltage sources are implemented
using a multipulse transformer and four three-phase rectiers,
where the nominal load of each rectier is as follows: P
1
=
133 W, P
2
= 230 W, P
3
= 318.5 W, and P
4
= 318.5 W. The
dc voltage source of cell 3 is obtained with two series-connected
rectiers (rectiers 3 and 4) [31], [32].
All H-bridge cells are implemented using the IGBT module
SK45GB063 (600 V/30 A). The mathematical models of the
SK45GB063 are given in the Appendix (35)(39). The power
losses of each cell are computed from the mathematical model
of each semiconductor, and the theoretical efciencies are
presented in Table IV.
Fig. 10 shows the measurements of input and output variables
of each cell of the 1-1-2 inverter, where UrmsX, IrmsX,
and PX represent, respectively, the voltage, current, and active
power of each channel X (X = 1, 2, 3, 4, 5, and, 6). Channels
1, 2, and 3 represent the input measurements of the cells 1, 2,
and 3, respectively, while channels 4, 5, and 6 represent the
output measurements of these cells. The parameters F1, F2,
and F3 are the efciencies of cells 1, 2, and 3. P
A is the
total input active power, P