Professional Documents
Culture Documents
1/55
Deficiencies Summary
Deficiencies for Dished Cover #1
The Rated MDMT of -40.00C is warmer than the Design MDMT of -46.00C.
Deficiencies for End Closure
The flange rated MDMT (-40 C) is less than the target MDMT (-46 C)
Deficiencies for Temporary Cover
Entry for head diameter D does not agree with the adjacent cylinder diameter
The Rated MDMT of 17.00C is warmer than the Design MDMT of -46.00C.
2/55
Pressure Summary
Pressure Summary for Chamber bounded by Dished Cover #1 and Temporary Cover
P
Design
( kPa)
Design
(C)
Temporary Cover
11900.0
Cylinder #1
MAWP
( kPa)
MAP
( kPa)
MAEP
( kPa)
85.0
11915.30
12620.44
11624.76
11900.0
85.0
13574.09
14479.64
Cylinder #2
11900.0
85.0
13574.09
Transition #1
11900.0
85.0
Cylinder #3
11900.0
Dished Cover #1
Total Corrosion
MDMT
(C)
MDMT
Exemption
85.0
17.0
Note 1
3.00
No
7686.54
85.0
-53.2
Note 2
3.00
Yes
14479.64
7686.54
85.0
-53.2
Note 2
3.00
Yes
12793.34
13645.29
984.08
85.0
-50.1
Note 3
3.00
Yes
85.0
12835.58
13689.84
7073.77
85.0
-50.3
Note 4
3.00
Yes
11900.0
85.0
14019.64
13526.32
23220.59
85.0
-40.0
Note 5
3.00
Yes
End Closure
11900.0
85.0
12055.32
14036.16
1088.07
85.0
-40.0
Note 6
3.00
Yes
11900.0
85.0
12320.93
13176.07
6709.92
85.0
-48.0
Note 7
3.00
Yes
Saddle #1
11900.0
85.0
11915.30
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Identifier
external
(C)
Allowance
(mm)
Impact
Test
Exemption
Details
1.
2.
3.
4.
5.
6.
7.
3/55
Revision History
No.
Date
6/16/2011
Operator
Notes
waqas.haider New vessel created ASME Section VIII Division 1 [Build 6258]
4/55
Settings Summary
COMPRESS Build 6258
Units: SI
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating:
Minimum thickness:
No
No
1.20
1.0
152.40 mm
Yes
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
1.00
90% of yield
RT1
No
Yes
Yes
No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
Yes
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
No
5/55
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
Yes
No
No
6/55
Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Joint
E
Load
Temporary Cover
SA-516 65
924.00 OD
164.00
164.00*
163.78
1.0000
Internal
Cylinder #1
SA-516 65
824.00 ID
1800.00
50.00
43.86
1.0000
Internal
Cylinder #2
SA-516 65
824.00 ID
2600.00
50.00
43.86
1.0000
Internal
Transition #1
SA-516 65
824.00/875.00 ID
610.00
50.00
46.52
1.0000
Internal
Cylinder #3
SA-516 65
875.00 ID
6025.00
50.00
46.37
1.0000
Internal
SA-516 65
875.00 ID
180.00
180.00
172.29
1.0000
Internal
Dished Cover #1
SA-516 65
1119.00 OD
249.14
164.00*
55.50
1.0000
Internal
Joint E:
Load
internal:
external:
Wind:
Seismic:
7/55
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
Metal
New*
Corroded*
Insulation &
Supports
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
Temporary Cover
861.40
845.65
0.00
0.00
0.00
0.00
0.00
Cylinder #1
1,935.67
1,825.79
0.00
0.00
0.00
0.00
959.08
Cylinder #2
2,795.97
2,637.25
0.00
0.00
0.00
0.00
1,385.33
Transition #1
677.60
639.08
0.00
0.00
0.00
0.00
345.55
Cylinder #3
6,857.20
6,466.71
0.00
0.00
0.00
0.00
3,842.23
Dished Cover #1
1,391.09
1,376.25
0.00
0.00
0.00
0.00
50.58
Saddle #1
189.60
189.60
0.00
0.00
0.00
0.00
0.00
TOTAL:
14,708.54
13,980.33
0.00
0.00
0.00
0.00
6,582.78
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
New
Temporary Cover
Nozzles &
Flanges
Body Flanges
0.00
Corroded
New
Corroded
0.00
0.00
0.00
Packed
Beds
Trays &
Supports
Rings &
Clips
Vertical
Loads
0.00
0.00
0.00
0.00
Cylinder #1
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cylinder #2
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Transition #1
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Cylinder #3
625.75
601.77
0.00
0.00
0.00
0.00
0.00
0.00
Dished Cover #1
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
625.75
601.77
0.00
0.00
0.00
0.00
0.00
0.00
15,334 kg
14,582 kg
15,334 kg
21,917 kg
5,375.51 mm
Vessel Capacity
Vessel Capacity** (New):
6,366 liters
8/55
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Dished Cover #1 and Temporary Cover based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 15,489.88 kPa at 21.11 C (the chamber MAWP = 11,915.3 kPa)
The shop test is performed with the vessel in the horizontal position.
Identifier
Cylinder #1 (1)
15,497.96
8.07
1.30
135.304
216
No
Cylinder #2
15,497.96
8.07
1.30
135.304
216
No
Transition #1
15,498.46
8.57
1.30
136.085
216
No
Cylinder #3
15,498.46
8.57
1.30
143.221
216
No
Dished Cover #1
15,498.46
8.57
1.30
37.21
216
No
Temporary Cover
15,497.96
8.07
1.30
162.347
324
No
End Closure
15,498.46
8.57
1.30
172.453
324
No
Notes:
(1) Cylinder #1 limits the UG-99 stress ratio.
(2) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Dished Cover #1 and Temporary
Cover .
Warning! UG-99(h): The test temperature of 21.11 degrees C is colder than the minimum recommended
temperature of 34 degrees C
9/55
Vacuum Summary
Component
Line of Support
Elevation
Length
above Datum
(mm)
Le
(mm)
Temporary Cover
11569.00
N/A
11405.00
N/A
Cylinder #1 Top
11405.00
4400.00
Cylinder #1 Bottom
9605.00
4400.00
Cylinder #2 Top
9605.00
4400.00
Cylinder #2 Bottom
7005.00
4400.00
Transition #1 Top
7005.00
594.05
Transition #1 Top
7005.00
594.05
Transition #1 Bottom
6395.00
594.05
Transition #1 Bottom
6395.00
594.05
Cylinder #3 Top
6395.00
6395.00
Cylinder #3 Bottom
370.00
6395.00
End Closure
0.00
N/A
-0.00
N/A
-29.38
N/A
Dished Cover #1
-249.14
N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
10/55
Cylinder #1
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Cylinder
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 34)
Material is impact tested per UG-84 to -46 C
UCS-66(i) reduction of 7.2 C applied (ratio = 0.870568).
Internal design pressure: P = 11900 kPa @ 85C
External design pressure: Pe = 103.421 kPa @ 85C
Static liquid head:
Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head)
Corrosion allowance:
Inner C = 3.00 mm
Radiography:
Outer C = 0.00 mm
corr = 1825.7887 kg
corr = 973.9081 liters
=
=
=
=
=
=
S*E*t/(R + 0.60*t) - Ps
128000*1.00*47.0003 / (415.00 + 0.60*47.0003) - 0.0000
13574.0869 kPa
=
=
=
S*E*t/(R + 0.60*t)
128000*1.00*50.0000 / (412.00 + 0.60*50.0000)
14479.6396 kPa
A = 0.000127
11/55
A = 0.003306
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScHC
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.013528
120.2329 MPa
128.0000 / 1.0000
128.0000 MPa
120.2329 MPa
ScHN
12/55
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.013528
120.2329 MPa
128.0000 / 1.0000
128.0000 MPa
120.2329 MPa
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScVC
13/55
Cylinder #2
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Cylinder
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 34)
Material is impact tested per UG-84 to -46 C
UCS-66(i) reduction of 7.2 C applied (ratio = 0.870568).
Internal design pressure: P = 11900 kPa @ 85C
External design pressure: Pe = 103.421 kPa @ 85C
Static liquid head:
Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head)
Corrosion allowance:
Inner C = 3.00 mm
Radiography:
Outer C = 0.00 mm
corr = 2637.2502 kg
corr = 1406.7562 liters
=
=
=
=
=
=
S*E*t/(R + 0.60*t) - Ps
128000*1.00*47.0003 / (415.00 + 0.60*47.0003) - 0.0000
13574.0869 kPa
=
=
=
S*E*t/(R + 0.60*t)
128000*1.00*50.0000 / (412.00 + 0.60*50.0000)
14479.6396 kPa
A = 0.000127
14/55
A = 0.003306
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScHC
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.013528
120.2329 MPa
128.0000 / 1.0000
128.0000 MPa
120.2329 MPa
ScHN
15/55
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.013528
120.2329 MPa
128.0000 / 1.0000
128.0000 MPa
120.2329 MPa
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012717
120.1559 MPa
128.0000 / 1.0000
128.0000 MPa
120.1559 MPa
ScVC
16/55
Transition #1
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Transition
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 34)
Material is impact tested per UG-84 to -46 C
UCS-66(i) reduction of 4.1 C applied (ratio = 0.9273068).
Internal design pressure: P = 11900.0000 kPa @ 85.00C
External design pressure: Pe = 103.4214 kPa @ 85.00C
Static liquid head:
Pth =8.0739 kPa (SG=1.0000, Hs=824.00 mm, Horizontal test head at small end)
Pth =8.5736 kPa (SG=1.0000, Hs=875.00 mm, Horizontal test head at large end)
Corrosion allowance:
Inner C = 3.00 mm
Outer C = 0.00 mm
Radiography:
corr = 639.1 kg
corr = 350.8 liters
2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps
12793.34 kPa
2*S*E*t*Cos() / (D + 1.20*t*Cos()) - Ps
17/55
13645.29 kPa
= (L/2)*(1+Ds/DL)
= (610.0000/2)*(1+924.3489/975.3489)
= 594.05 mm
te = t * Cos()
= 2.542863
Le/DL = 594.0519/975.3489 = 0.6091
DL/te = 975.3489/2.542863 = 383.5633
From table G:
A = 0.000300
From table CS-2 Metric: B = 29.7511 MPa
Pa = 4*B/(3*(DL/te))
= 4*29.7511/(3*(975.3489/2.542863))
= 103.4201 kPa
Design thickness for external pressure Pa = 103.4201 kPa
= te/Cos() + Corrosion = 2.542863/Cos() + 3.00 = 5.55 mm
Maximum Allowable External Pressure, (Corroded & at 85.00C) UG-33(f)
te = t*Cos() = 46.84 mm
Le/DL = 594.0519/975.3489 = 0.6091
DL/te = 975.3489/46.8368 = 20.8244
From table G:
A = 0.026722
18/55
Pressure
Area check
U-2(g)
required
( < )
analysis
required
No
No
f1
(N /cm)
0
QL
(N /cm)
ArL
(cm2)
28,177.31 0
AeL
(cm2)
Ring
area (cm2)
0.24 none
Status
OK
19/55
Pressure
Area check
U-2(g)
required
( < )
analysis
required
No
No
f2
(N /cm)
0
Qs
(N /cm)
Ars
(cm2)
26,546.16 0
Aes
(cm2)
Ring
area (cm2)
6.11 none
Status
OK
20/55
check
req'd
<
Vacuum
No
U-2(g)
analysis
req'd
No
f1
(N /cm)
0
QL
(N /cm)
ArL
(cm2)
AeL
(cm2)
Ring
area (cm2)
Area
status
OK
I's
(cm4)
I'
(cm4)
I
status
214.5756 214.5798 OK
21/55
Cone large end calculations per Appendix 1-8(b), weight + external pressure
f1 = Wl/(*2*Rm) + 12*Ml/(*Rm2)
= 0/(*2*18.2677) + 12*0/(*18.26772)
= 0 lb/in (0 N/cm)
P*RL/2 = 1,369.689 lb/in (2,398.692 N/cm)
f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.
P/(Ss*E1) = 142.7286/(18,564.83*1) = 0.007688
From table 1-8.1 = 8.61
As >= no additional reinforcement is required.
M = -RL*tan()/2 + LL/2 + (RL2 - Rs2)/(3*RL*tan())
= -19.1929*tan(4.7792)/2 + 251.7717/2 + (19.19292 - 18.1892)/(3*19.1929*tan(4.7792))
= 132.8794
Lc = (L2 + (RL - Rs)2)0.5
= (24.01572 + (19.1929 - 18.189)2)0.5
= 24.03672
ATL = LL*ts/2 + Lc * tc/2 + As
= 251.7717*1.8504/2 + 24.0367 * 1.8504/2 + 0
= 255.1785
FL = P*M + f1*tan()
= 142.7286*132.8794 + 0*tan(4.7792)
= 18,965.69
B = 0.75*FL*DL/ATL
= 0.75*18,965.6895*38.3858/255.1785
= 2,139.719
From Table CS-2 Metric: A = 0.000149 (shell, 85C)
I's = A*DL2*ATL/10.9
= 0.0001494467*38.38582*255.1785/10.9
= 5.1552 in4 (214.5756 cm4)
The calculated I' for the combined shell-cone cross section is 5.1553 in4 (214.5798 cm4)
As I' >= I's the large end is adequately stiffened per Appendix 1-8(b).
Cone small end calculations for external pressure of 984.08 kPa
Appendix 1-8(c)
U-2(g)
Loading
analysis
req'd
Vacuum
No
f2
(N /cm)
0
Qs
(N /cm)
Ars
(cm2)
Aes
(cm2)
Ring
area (cm2)
Area
status
none
OK
I's
(cm4)
I'
(cm4)
125.798 208.3196
I
status
OK
22/55
Cone small end calculations per Appendix 1-8(c), weight + external pressure
f2 = Ws/(*2*Rm) + 12*Ms/(*Rm2)
= 0/(*2*17.2638) + 12*0/(*17.26382)
= 0 lb/in (0 N/cm)
P*Rs/2 = 1,298.044 lb/in (2,273.222 N/cm)
f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.
Qs = P*Rs/2 + f2
= 1,298.0436 + 0
= 1,298.044 lb/in (2,273.222 N/cm)
Ars = (k*Qs*Rs*tan()/(Ss*E1))
= (1*1,298.0436*18.189*tan(4.7792)/(18,564.832*1))
= 0.1063278 in2 (0.6859843 cm2)
Aes = 0.55*(Ds*ts)0.5*((ts - t) + (tc - tr)/cos())
= 0.55*(36.378*1.8504)0.5*((1.8504 - 0.5588952) + (1.8504 - 0.2226677)/cos(4.7792))
= 13.19866 in2 (85.15244 cm2)
Aes >= Ars therefore the small end juncture is adequately reinforced.
N = Rs*tan()/2 + Ls/2 + (RL2 - Rs2)/(6*Rs*tan())
= 18.189*tan(4.7792)/2 + 173.2284/2 + (19.19292 - 18.1892)/(6*18.189*tan(4.7792))
= 91.48763
Lc = (L2 + (RL - Rs)2)0.5
= (24.01572 + (19.1929 - 18.189)2)0.5
= 24.03672
Ats = Ls*ts/2 + Lc * tc/2 + As
= 173.2284*1.8504/2 + 24.0367 * 1.8504/2 + 0
= 182.51
Fs = P*N + f2*tan()
= 142.7286*91.4876 + 0*tan(4.7792)
= 13,057.90
B = 0.75*Fs*Ds/Ats
= 0.75*13,057.9014*36.378/182.51
= 1,952.028
From Table CS-2 Metric: A = 0.000136 (shell, 85C)
I's = A*Ds2*Ats/10.9
= 0.0001363963*36.3782*182.51/10.9
= 3.02231 in4 (125.798 cm4)
The calculated I' for the combined shell-cone cross section is 5.0049 in4 (208.3196 cm4)
23/55
As I' >= I's the small end is adequately stiffened per Appendix 1-8(c).
MAP Cone juncture large end calculations, P =13,645.29 kPa
Appendix 1-5(d)
Loading
Pressure
Area check
U-2(g)
required
( < )
analysis
required
No
No
f1
(N /cm)
0
QL
(N /cm)
ArL
(cm2)
29,849.06 0
AeL
(cm2)
Ring
area (cm2)
0.26 none
Status
OK
24/55
Pressure
Area check
U-2(g)
required
( < )
analysis
required
No
No
f2
(N /cm)
0
Qs
(N /cm)
Ars
(cm2)
28,109.29 0
Aes
(cm2)
Ring
area (cm2)
6.72 none
Status
OK
25/55
Cylinder #3
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Cylinder
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 34)
Material is impact tested per UG-84 to -46 C
UCS-66(i) reduction of 4.3 C applied (ratio = 0.9240608).
Internal design pressure: P = 11900 kPa @ 85C
External design pressure: Pe = 103.421 kPa @ 85C
Static liquid head:
Pth =8.5736 kPa (SG=1.0000, Hs=875.00 mm, Horizontal test head)
Corrosion allowance:
Inner C = 3.00 mm
Radiography:
Outer C = 0.00 mm
corr = 6466.7104 kg
corr = 3672.8079 liters
=
=
=
=
=
=
S*E*t/(R + 0.60*t) - Ps
128000*1.00*47.0003 / (440.50 + 0.60*47.0003) - 0.0000
12835.5771 kPa
=
=
=
S*E*t/(R + 0.60*t)
128000*1.00*50.0000 / (437.50 + 0.60*50.0000)
13689.8408 kPa
A = 0.000110
26/55
A = 0.002756
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012051
120.0891 MPa
128.0000 / 1.0000
128.0000 MPa
120.0891 MPa
ScHC
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012821
120.1661 MPa
128.0000 / 1.0000
128.0000 MPa
120.1661 MPa
ScHN
27/55
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012821
120.1661 MPa
128.0000 / 1.0000
128.0000 MPa
120.1661 MPa
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012051
120.0891 MPa
128.0000 / 1.0000
128.0000 MPa
120.0891 MPa
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012051
120.0891 MPa
128.0000 / 1.0000
128.0000 MPa
120.0891 MPa
ScVC
28/55
Temporary Cover
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Welded Cover
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 34)
Head impact test exemption temperature from Fig UCS-66M Curve B = 17 C
UCS-66 governing thickness = 50 mm.
Internal design pressure: P = 11900.0000 kPa @ 85.00C
External design pressure: Pe = 103.4214 kPa @ 85.00C
Static liquid head:
Pth =4.0370 kPa (SG=1.0000, Hs=412.00 mm,Horizontal test head)
Corrosion allowance:
Inner C = 3.00 mm
Outer C = 0.00 mm
Radiography:
Seamless No RT
Category A joints -
Estimated weight:
New = 861.4 kg
Head outside diameter = 924.00 mm
Cover thickness = 164.00 mm
corr = 845.6 kg
P = (S*E/C)*(t/d)2 - Ps
= (18,564.83*1/0.3219267)*(6.3386/36.6142)2 - 0
= 1,728.168 psi (11,915.3 kPa)
Maximum allowable pressure, (At 21.11 C )
C = 0.33*tr/ts = 0.33*1.9061/1.9685 = 0.3195
P = (S*E/C)*(t/d)2
= (18,564.83*1/0.3195)*(6.4567/36.378)2
= 1,830.44 psi (12,620.44 kPa)
29/55
30/55
Dished Cover #1
ASME Section VIII, Division 1, 2007 Edition Metric
Component
11,900 kPa @ 85 C
103.4214 kPa @ 85 C
Design MDMT
-46 C
Rated MDMT
-40 C
Component Properties
Head
Flange
Material specification
674.6 mm
Thickness (note 1)
164 mm
Inner diameter, B
875 mm
Outer diameter, A
1,119 mm
Bolt circle, C
980 mm
Bolting
12 - 3.25 in dia
Bolt material
0 mm
Gasket description
Gasket OD
894 mm
Gasket ID
880 mm
Gasket factor, m
Seating stress, y
17,236.89 kPa
3 mm
180 mm
3 mm
31/55
0 mm
0 mm
Impact tested
-46 C
-46 C
Normalized
Yes
Yes
PWHT
Yes
Yes
No
No
No
Liquid
Specific gravity
Liquid Height
Static liquid
pressure
Operating Internal
0 mm
0 kPa
Horizontal test
875 mm
8.5736 kPa
Vertical test
11,490.14 mm
0 kPa
Estimated weight
New
Head
Flange
852.3191 kg
538.7727 kg
Corroded 849.141 kg
Capacity
New
527.1065 kg
32/55
=
=
=
0.125 / (Ro/t)
0.125 / (838.6/2.42)
0.000361
=
=
=
B/(Ro/t)
35,797.83/(838.6/2.42)
103.4213 kPa
te = 2.42 + 3 = 5.42 mm
Flange Required Thickness per Appendix 1-6(e)(2):
Tr = ((Mo / (S*B))*(A + B) / (A - B))1/2
Mo
385,234.9
N-m
169.43
mm
Mo = Mg
395,944.1
N-m
171.77
mm
Mo
190.3 N-m
3.77 mm
Mo = Mg
218,184.2
N-m
127.51
mm
Operating
Operating, Hot &
Corr
Gasket Seating
Operating
Vacuum, Hot & Corr
Gasket Seating
172.29
mm
33/55
=
=
=
0.125 / (Ro/t)
0.125 / (838.6/161)
0.023998
=
=
=
B/(Ro/t)
120,948.8/(838.6/161)
23,220.59 kPa
16.2569%
34/55
35/55
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
Gasket details from facing sketch 6, Column I
Ring gasket width w = 7 mm
b0 = w/8 = 0.88 mm
Effective gasket seating width, b = b0 = 0.88 mm
G = (gasket OD + gasket ID) / 2 = 887 mm
hG = (C - G)/2 = (980 - 887)/2 = 46.5 mm
hD = (C - B)/2 = (980 - 881)/2 = 49.5 mm
hT = (hD + hG)/2 = (49.5 + 46.5)/2 = 48 mm
Hp = 2*b*3.14*G*m*P
= 2*0.88*3.14*887*2*0.1034
= 1,008.17 N
H = 0.785*G2*P
= 0.785*8872*0.1034
= 63,874.44 N
HD = 0.785*B2*P
= 0.785*8812*0.1034
= 63,013.16 N
HT = H - HD
= 63,874.44 - 63,013.16
= 861.28 N
Wm1 = H + Hp
= 63,874.44 + 1,008.17
= 64,882.61 N
Per VIII-1, Appendix 2-5(a)(2): Wm1 from the mating flange governs so Wm1 = 67,907.11 N
Wm2 = 3.14*b*G*y
= 3.14*0.88*887*17.2369
= 42,006.93 N
Per VIII-1, Appendix 2-5(a)(2): Wm2 from the mating flange governs so Wm2 = 168,027.7 N
Required bolt area, Am = greater of Am1, Am2 = 10.56778 cm2
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/(100*159) = 0 cm2
Am2 = Wm2/Sa = 168,027.7/(100*159) = 10.5678 cm2
Total area for 12- 3.25 in dia bolts, corroded, Ab = 579.6376 cm2
W = (Am2 + Ab)*Sa/2
36/55
= (1,056.778 + 57,963.75)*159/2
= 4,692,133.19 N
Mo = HD*(hD - hG) + HT*(hT - hG)
= 63,013.16*(0.0495 - 0.0465) + 861.28*(0.048 - 0.0465)
= 190.3 N-m
Mg = W*hG = 4,692,133*0.0465 = 218,184.2 N-m
37/55
End Closure
Cylinder #3 (Right)
Weld neck integral
SA-516 65 (II-D Metric p. 14, ln. 34)
SA-193 B7 Bolt 64 < t <= 100 (II-D Metric p.
348, ln. 32)
11,900 kPa @ 85 C
115.23 mm
Estimated weight:
(bolting limits)
Flange = 0 mm
Impact tested to -46C
Flange material is normalized
Material is produced to fine grain
practice
PWHT is performed
corroded = 601.78 kg
New = 625.73 kg
A = 1,119 mm
bolt circle
C = 980 mm
gasket OD
= 894 mm
gasket ID
= 880 mm
flange ID
B = 875 mm
thickness
bolting
= 116 mm
= 12- 3.25 in dia
hub thickness
g1 = 50 mm
hub thickness
g0 = 48 mm
hub length
h = 67.5 mm
length
e = 370 mm
gasket factor
m =2
seating stress
y = 17.23689 MPa
Flexitallic Solid
Metal Core Flexpro
gasket description
Facing; 304 S.S. :
Metal; Monel
38/55
39/55
40/55
Z = 4.2612
h/h0 = 0.339
g1/g0 = 1.0444
F = 0.9038
V = 0.5217
Y = 8.2558
U=
9.0723
e = F/h0 = 0.1153
d = (U/V)*h0*g02= (9.072305/0.5217)*19.9111*4.52
= 7,012.3359 cm3
Stresses at operating conditions - VIII-1, Appendix 2-7
f=1
L = (t*e + 1)/T + t3/d
= (11.6*0.0454 + 1)/1.810018 + 11.63/7,012.3359
= 1.065981
SH = f*Mo/(L*g12*B)
= 1e3*1*214,847.3/(1.065981*472*881)
= 103.563 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*116*0.0045 + 1)*1e3*214,847.3/(1.065981*1162*881)
= 28.908 MPa
ST = Y*Mo/(t2*B) - Z*SR
= 1e3*8.2558*214,847.3/(1162*881) - 4.2612*28.908
= 26.442 MPa
Allowable stress Sfo = 128 MPa
Allowable stress Sno = 128 MPa
ST does not exceed Sfo
SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 192 MPa
SR does not exceed Sfo
0.5(SH + SR) = 66.235 MPa does not exceed Sfo
0.5(SH + ST) = 65.002 MPa does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)
= 1e3*1*395,944.1/(1.065981*472*881)
= 190.857 MPa
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*116*0.0045 + 1)*1e3*395,944.1/(1.065981*1162*881)
41/55
= 53.275 MPa
ST = Y*Mg/(t2*B) - Z*SR
= 8.2558*1e3*395,944.1/(1162*881) - 4.2612*53.275
= 48.729 MPa
Allowable stress Sfa = 128 MPa
Allowable stress Sna = 128 MPa
ST does not exceed Sfa
SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 192 MPa
SR does not exceed Sfa
0.5(SH + SR) = 122.066 MPa does not exceed Sfa
0.5(SH + ST) = 119.793 MPa does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e3*52.14*0.5217*395,944.1/(1.066*202,272.218*452*0.3*199.11)
= 0.4129076
The flange rigidity index J does not exceed 1; satisfactory.
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
42/55
43/55
Z = 4.2612
h/h0 = 0.339
g1/g0 = 1.0444
F = 0.9038
V = 0.5217
Y = 8.2558
U=
9.0723
e = F/h0 = 0.1153
d = (U/V)*h0*g02= (9.072305/0.5217)*19.9111*4.52
= 7,012.3359 cm3
Stresses at operating conditions - VIII-1, Appendix 2-7
f=1
L = (t*e + 1)/T + t3/d
= (11.6*0.0454 + 1)/1.810018 + 11.63/7,012.3359
= 1.065981
SH = f*Mo/(L*g12*B)
= 1e3*1*1,290.5/(1.065981*472*881)
= 0.622 MPa
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*116*0.0045 + 1)*1e3*1,290.5/(1.065981*1162*881)
= 0.174 MPa
ST = Y*Mo/(t2*B) - Z*SR
= 1e3*8.2558*1,290.5/(1162*881) - 4.2612*0.174
= 0.159 MPa
Allowable stress Sfo = 128 MPa
Allowable stress Sno = 128 MPa
ST does not exceed Sfo
SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 192 MPa
SR does not exceed Sfo
0.5(SH + SR) = 0.398 MPa does not exceed Sfo
0.5(SH + ST) = 0.39 MPa does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
SH = f*Mg/(L*g12*B)
= 1e3*1*218,184.2/(1.065981*472*881)
= 105.171 MPa
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*116*0.0045 + 1)*1e3*218,184.2/(1.065981*1162*881)
= 29.357 MPa
ST = Y*Mg/(t2*B) - Z*SR
= 8.2558*1e3*218,184.2/(1162*881) - 4.2612*29.357
= 26.852 MPa
44/55
Inner C = 3.00 mm
Radiography:
Outer C = 0.00 mm
Seamless No RT
Full UW-11(a) Type 1
N/A
corr = 65.8529 kg
corr = 41.1479 liters
=
=
=
45/55
=
=
=
S*E*t/(R + 0.60*t) - Ps
128000*1.00*45.0003 / (440.50 + 0.60*45.0003) - 0.0000
12320.9297 kPa
=
=
=
S*E*t/(R + 0.60*t)
128000*1.00*48.0000 / (437.50 + 0.60*48.0000)
13176.0664 kPa
A = 0.000110
A = 0.002583
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.011586
120.0401 MPa
128.0000 / 1.0000
46/55
ScHC
128.0000 MPa
120.0401 MPa
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012358
120.1204 MPa
128.0000 / 1.0000
128.0000 MPa
120.1204 MPa
ScHN
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.012358
120.1204 MPa
128.0000 / 1.0000
128.0000 MPa
120.1204 MPa
ScCN
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.011586
120.0401 MPa
128.0000 / 1.0000
128.0000 MPa
120.0401 MPa
ScCC
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
A
0.125 / (Ro / t)
0.011586
120.0401 MPa
128.0000 / 1.0000
128.0000 MPa
120.0401 MPa
ScVC
47/55
Saddle #1
Saddle material:
Saddle construction is:
Saddle allowable stress:
Saddle yield stress:
Saddle distance to datum:
Tangent to tangent length:
Saddle separation:
Vessel radius:
Tangent distance left:
Tangent distance right:
Saddle height:
Saddle contact angle:
Wear plate thickness:
Wear plate width:
Wear plate contact angle:
Web plate thickness:
Base plate length:
Base plate width:
Base plate thickness:
Number of stiffener ribs:
Largest stiffener rib spacing:
Stiffener rib thickness:
Saddle width:
Anchor bolt size & type:
Anchor bolt material:
Anchor bolt allowable shear:
Anchor bolt corrosion allowance:
Anchor bolts per saddle:
Base coefficient of friction:
Ss =
Sy =
A-516 Gr.
60
Centered
web
MPa
MPa
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
137.895
262.001
3,382.5
L=
11,405
Ls = 7,000
R = 462
Al = 1,022.5
Ar = 3,382.5
Hs = 850
=
120
tp =
10
Wp = 279.4
w = 132
ts =
10
E=
850
F=
200
tb =
11
n=
3
di = 407.3
mm
tw = 10
mm
B=
200
mm
20 mm
103.421 MPa
0
mm
2
0.45
Weight on left saddle: operating corr =3,859.16 kg, test new =6,077.23 kg
Weight on right saddle: operating corr =10,533.32 kg, test new =15,650.3 kg
Weight of saddle pair
=189.6 kg
48/55
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Load
Vessel
condition
Bending + pressure
between saddles
(MPa)
S1
(+)
allow
(+)
S1
Bending + pressure at
the saddle
(MPa)
allow
(-)
S2
(-)
allow
(+)
(+)
S2
allow
(-)
(-)
Weight
Operating
55.002
128
2.375
54.951
128
2.347
Weight
Test
67.421
216.9
3.54
67.205
216.9
3.354
Weight
Vacuum
2.375
128
2.832
2.347
128
2.804
Load
Vessel
condition
Tangential
shear (MPa)
S3
allow
Stress
over
saddle
(MPa)
Circumferential
stress (MPa)
S4
(horns)
allow
(+/-)
S5
allow
Splitting
(MPa)
S6
allow
Weight
Operating
3.243
102.4
-4.97
192
5.102
111.5
4.757
91.93
Weight
Test
4.493
173.52
-6.601
216.9
7.026
216.9
7.068
235.801
Weight
Vacuum
3.243
102.4
-4.97
192
5.102
111.5
4.757
91.93
49/55
50/55
= 16.25*1 + 1*27.94
= 44.19 cm2
S6 = K8*Q / Ae
= 0.2035*103,296.62 / 4,418.9997
= 4.757 MPa
Stress in saddle is acceptable (<= (2/3)*Ss = 91.93 MPa)
51/55
52/55
53/55
54/55
= 7.539 MPa
The primary bending + axial stress in the saddle <= 137.895 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one
saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 46,901.83 * (850 - 382.07)* 100 / (1e4*2,002.5) + 103,296.62 / 13,702.07
= 117.135 MPa
The secondary bending + axial stress in the saddle < 2*Sy= 524.002 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 407.3, b = 95 mm
tb = (1*q*b2/(1.5*Sa))0.5
= (3*0.908*952/(1.5*137.895))0.5
= 10.9 mm
The base plate thickness of 11 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 154,406.69 / (200*850)
= 0.908 MPa
Concrete bearing stress < 11.432 MPa ; satisfactory.
55/55