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Fertilizer production
The most important use of sulphuric acid is the manufacture of nitrogenous and phosphate
fertilizers.
Another important industrial use of sulphuric acid is the production of titanium(IV) oxide TiO2
from ilmenite FeTiO3. Titanium(IV) oxide is widely used as a white pigment in paints, paper,
plastics, synthetic fibres, cosmetics and sunscreen. In the paint industry it has largely replaced
lead-based compounds which posed significant health risks, especially to young children.
Ilmenite, one of the main titanium-bearing ores, is treated with sulphuric acid to form a
soluble sulphate according to the following equation:
Cleaning iron
Before galvanizing or electroplating iron or steel, it is essential that the surface be free of its
oxide layer and any materials such as grease and dirt that could reduce the ability of the plating
metal to bind strongly with the iron. Sulphuric acid is used for this purpose because it is very
corrosive and readily removes these coatings.
Manufacture of detergents
Sulphuric acid is also used to manufacture some types of detergents. An important group of
detergents called alkylbenzene sulphonates have a SO3- group attached to an alkylbenzene
molecule. This group is attached to the molecule by reacting an alkylbenzene with concentrated
sulphuric acid as shown in the following equation:
Other uses
• some textile and fibres processes (such as rayon and cellulose manufacture);
• leather tanning;
• effluent treatment;
1 Burning sulphur in air / roasting iron sulphide ores (iron pyrite or zinc blende)
4 As a fertilizer
• Demand of products
4 Are there any side products made during the production process?
1 What are the problems associated with leakage, spillage and emission of raw materials
and wastes?
• Economic impact
1 Jobs created by the plant. What is the present unemployment rate in Hong
Kong?
• It is near to the industrial area and the demand for the acid should be great.
• It is close to the power station and thus there is a reliable supply of electricity for the
production
process.
• Water required for the production can be obtained from the lake.
However, the prevailing wind would blow air pollutants produced towards the residential
area nearby. Therefore, measures should be taken to reduce air pollutants.
• It is near to the sulphur deposits and thus easy to obtain the raw material.
• It has a good transportation network as it is located along the railway and near to the pier.
This
is essential for the transportation of raw materials, products and labour.
• It is very far away from the residential areas. A plant located there should have the least
environmental impact on the residents. However, labour is less readily available.
Location C is probably not a good choice as it is very near to the farm and residential area.
The environment of the farm and residential area is likely to be affected by a plant in location C.
It is far away from the industrial area where the demand for the acid should be great. It is also
very far away from the power station where there is a reliable supply of electricity for production.
1 • Making fertilizers
3
4
5
Sulphur dioxide Chlorine
Bleaches by reduction Bleaches by oxidation
Bleaching action is slower and milder Bleaching action is faster and more vigorous
Beaching effect is not permanent Bleaching effect is permanent
7 C
8 D
10 D
11 A
12 A
13 A
14 C
15 D
b) To remove any impurities which would poison the catalyst used in the next
step.
e) Sulphur trioxide reacts violently with water and a large amount of heat is
involved. This
would lead to the formation of sulphuric acid mist in the absorption tower which would
take a long time to settle out.
f) • Making fertilizers
• Making soapless detergents
• Making paint additives
g) Because of its great attraction for water, concentrated sulphuric acid reacts
vigorously
with water, giving out a great amount of heat. If water is added to the acid, the heat
given out will change the water into steam. This will cause the acid droplets to spurt out
from the container.
17 -
18 -
19 -
20 a) I - The blue dye becomes colourless. Sulphite ions are formed when sulphur
dioxide
dissolves in water. The sulphite ions remove oxygen from the blue dye, making it
colourless.
b) The blue dye would restore its colour as it is reoxidized slowly in the air.
c) i) Sulphate ion
Students may choose site B as it is near to the industrial area and the
demand for
ammonia should be great. It is also close to the power station and thus there is a reliable
supply of electricity for the production process. Site B is close to the main road and thus the
transportation of the raw materials, products and labour is easier and faster. Site B is quite
close to the residential area where labour is readily available. However, the environment of
the residential area is likely to be affected by the factory. Furthermore, the prevailing wind
would carry air pollutants produced by the factory to the residential area. Therefore, site B
may not be the best choice due to the environmental impact mentioned.
Students may choose site C as it is near to the pier. This makes the transportation
of the
raw materials, products and labour easy. It is also far away from the residential area. The
prevailing wind would blow air pollutants produced by the factory away from the residential
area, leaving the area unaffected. Furthermore, the water current would carry liquid waste
of
the factory away from the residential area. However, site C is far away from both the power
station and the industrial area. Labour is less readily available as it is far away from the
residential area.