Professional Documents
Culture Documents
V Speed gradient
a Acceleration gradient
The modified curved path of the cam allows for a very smooth and harmonic motion. This ensures long life and the shortest possible indexing times.
Pos. 1 Pos. 2 Pos. 1 Pos. 2
According to your drawing we manufacture high-precision AlMg4,5Mn plates (anodised upon request) and steel plates (nickel-plated upon request). All your equipment can be supplied from one source including a test report.
03/2010
Advantages at a glance Strong stationary centre section Large centre boring Specially designed oil and dust seals Precision heavy-duty needle roller bearings. Cam followers with needle roller bearings Housing made of cast iron Rotating section with hardened bearing surface
and untreated top surface to enable drilling/tapping
Please download the selected rotary indexing table from www.weiss-gmbh.de (in 2D or 3D) directly into your CAD drawing. This will ensure you are using the latest model.
By using our control card under normal conditions, the service life of the brake increases by 3 times (EWR).
We offer tailor-made electrical components, e.g. control cards, electronic contactors or frequency inverters. Please contact your representative for further information.
TC 150T CL The solution for the cleanroom: The rotary indexing table TC 150T CL in a cleanroom suitable design is certified for the Air Cleanliness Class 5 in accordance with ISO 14644-1.
03/2010
4 years guarantee *
A plate diameter of 1200 mm with an aluminium housing and a temperature difference of 20 C would register a counter clockwise positional variation of 0.182 mm on the circumference.
03/2010
Design, production, installation and sales all have one common goal: to supply you with a rotary indexing table with the highest precision that keeps on running and running and running ...
03/2010
TC 120G
03/2010
TC 120G Dimensions
Technology that inspires stationary
(The dial plate is 0.5 mm higher than the stationary centre section)
unmachined casting
approx.
aprox. approx.
Cross section
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
approx.
are
approx.
nce
I arnter ea fe re
nc
Table centre
Max. centre line deviation between stationary centre section and dial: 250 Max. centre line deviation between dial and indexer housing: 130 Note: Please ensure motor and brake are accessible for servicing!
Int
erf ere
03/2010
TC 120G
Load table
Step Indexing
2 4 5 6 8 10 12 16 20 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 0,10 0,24 0,16 0,24 0,23 0,24 0,41 0,24 0,57 0,24 0,19 0,31 0,33 0,31 0,39 0,31 0,85 0,31 0,93 0,31 0,06 0,41 0,28 0,37 0,47 0,37 0,57 0,37 1,21 0,37 1,33 0,37 0,10 0,51 0,42 0,46 0,71 0,46 0,86 0,46 1,83 0,46 2,01 0,46 0,47 0,22 0,55 0,22 0,86 0,22 0,15 0,63 0,66 0,57 1,05 0,57 1,34 0,57 2,69 0,57 3,15 0,57 0,67 0,27 0,86 0,27 1,35 0,27 0,23 0,78 1,00 0,70 1,69 0,70 2,03 0,70 4,34 0,70 4,76 0,70 1,12 0,34 1,31 0,34 2,05 0,34 0,38 0,99 1,63 0,89 2,75 0,89 3,30 0,89 7,05 0,89 7,73 0,89 1,82 0,43 2,13 0,43 3,32 0,43
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
150 Nm 2000 N
3000 N
120 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
200 Nm 2000 N
perm. operating force (acting vertically on the locked dial plate within the normal )
3300 N
120 Nm
03/2010
TC 120G
Technology that inspires
03/2010
TC 150T
10
03/2010
TC 150T Dimensions
Technology that inspires stationary
(The dial plate is 0.5 mm higher than the stationary centre section)
unmachined casting
aprox. approx.
aprox. approx.
Position: Drive on bottom aprox. approx. If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
max. screwing depth 8 mm Limit switch M12x1 approx. 98 with self-adjusting brake motor max. screwing depth 6 mm aprox. approx.
ea
nc
aprox. approx.
Int
ar
er
re
fer
en
rfe
ce
In
te
are
Table centre
Max. centre line deviation between stationary centre section and dial: 180 Cut out for drive Max. centre line deviation between dial and indexer housing: 120 (underside mounting) Note: Please ensure motor and brake are accessible for servicing!
03/2010
11
TC 150T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 0,11 0,25 0,26 0,25 0,46 0,25 0,72 0,25 1,04 0,25 0,23 0,32 0,53 0,32 0,96 0,32 1,42 0,32 1,70 0,32 0,09 0,43 0,14 0,43 0,37 0,39 0,76 0,39 1,62 0,39 2,03 0,39 2,44 0,39 0,55 0,19 0,69 0,19 0,83 0,19 0,14 0,53 0,22 0,53 0,56 0,47 1,15 0,47 2,46 0,47 3,08 0,47 3,69 0,47 0,84 0,23 1,05 0,23 1,27 0,23 0,23 0,66 0,35 0,66 0,75 0,59 1,69 0,59 3,02 0,59 4,72 0,59 5,78 0,59 1,32 0,29 1,65 0,29 1,98 0,29 0,35 0,81 0,53 0,81 1,35 0,73 2,73 0,73 5,61 0,73 7,28 0,73 8,74 0,73 2,00 0,35 2,50 0,35 3,00 0,35 0,58 1,03 0,87 1,03 2,17 0,93 4,43 0,93 8,71 0,93 11,83 0,93 14,19 0,93 3,25 0,45 4,06 0,45 4,88 0,45 1,18 1,47 1,78 1,47 4,47 1,33 9,05 1,33 19,31 1,33 24,10 1,33 29,00 1,33 6,64 0,64 8,30 0,64 9,97 0,64 1,93 1,88 2,90 1,88 7,28 1,69 14,72 1,69 31,40 1,69 39,30 1,69 47,10 1,69 10,80 0,81 13,50 0,81 16,21 0,81 4,18 2,76 6,28 2,76 15,75 2,49 31,80 2,49 67,90 2,49 84,90 2,49 102 2,49 23,40 1,20 29,20 1,20 35,10 1,20
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
200 Nm 2500 N
3500 N
150 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
500 Nm 6000 N
perm. operating force (acting vertically on the locked dial plate within the normal )
5500 N 16500 N*
150 Nm
12
03/2010
TC 150T
Technology that inspires
03/2010
13
TC 220T
14
03/2010
TC 220T Dimensions
Technology that inspires stationary unmachined casting Dimensions for Motor size 71 (please referto table at page 16)
aprox. approx.
approx. aprox.
approx.
approx.. aprox
approx. aprox.
aprox approx..
aprox.
approx.
approx. aprox.
are a
In
approx. aprox.
te
rfe
approx. aprox.
re
nc
ar
ea
Possible variants when using motor size 71: - Belt drive lateral with raised support for indexer housing - Belt drive on bottom
ce
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
Table centre
Max. centre line deviation between stationary centre section and dial: 150 Max. centre line deviation between dial and indexer housing: 100 Note: Please ensure motor and brake are accessible for servicing!
03/2010
15
TC 220T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts
0,12 (0,19) 0,22 0,31 (0,48) 0,22 0,58 (0,87) 0,22 0,92 (1,37) 0,22 1,34 (1,96) 0,22 0,18 0,29 0,24 (0,37) 0,26 0,58 (0,87) 0,26 1,06 (1,58) 0,26 1,67 (2,48) 0,26 2,41 (2,90) 0,26 0,15 0,34 0,57 0,73 0,35 0,50 0,60 0,67 0,30 0,62 0,92 1,16 0,35 0,50 0,60 0,67 0,46 (0,69) 1,34 (1,97) 2,38 (3,50) 3,36 (4,61) 0,32 0,45 0,54 0,61 1,06 (1,59) 3,05 (4,46) 5,40 (7,45) 7,60 0,32 0,45 0,54 0,61 1,92 (2,85) 5,44 (6,92) 9,63 (10,22) 12,82 0,32 0,45 0,54 0,61 3,01 (4,24) 8,48 (8,4) 12,40 15,23 0,32 0,45 0,54 0,61 4,29 10,19 14,89 15,73 0,32 0,45 0,54 0,61 2,00 2,94 3,69 0,22 0,26 0,29 3,05 4,47 5,62 0,22 0,26 0,29 3,67 5,37 6,75 0,22 0,26 0,29 3,59 0,19 4,32 0,19 1,15 0,84 1,83 0,84 6,60 0,76 14,64 0,76 19,05 0,76 24,30 0,76 24,60 0,76 5,79 0,37 8,80 0,37 10,56 0,37 5,63 0,24 6,76 0,24 1,70 1,02 2,68 1,02 8,36 0,92 18,84 0,92 29,20 0,92 35,50 0,92 35,80 0,92 8,45 0,44 12,83 0,44 15,40 0,44 8,21 0,29 9,89 0,29 2,77 1,30 4,37 1,30 17,13 1,17 26,00 1,17 46,20 1,17 57,60 1,17 58,20 1,17 13,73 0,56 20,80 0,56 25,00 0,56 13,35 0,37 16,03 0,37 6,59 1,99 10,36 1,99 31,50 1,80 70,90 1,80 112 1,80 136 1,80 138 1,80 32,50 0,86 49,30 0,86 59,20 0,86 31,60 0,57 37,90 0,57 8,80 2,30 13,82 2,30 48,50 2,07 109 2,07 150 2,07 182 2,07 183 2,07 43,30 1,00 65,80 1,00 78,90 1,00 42,20 0,65 50,60 0,65
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
* Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
300 Nm 4000 N
5000 N
200 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
perm. operating force (acting vertically on the locked dial plate within the normal )
7500 N 22500 N*
200 Nm
16
03/2010
TC 220T
Technology that inspires
03/2010
17
TC 320T
18
03/2010
TC 320T Dimensions
Technology that inspires stationary unmachined casting
approx. approx.
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered). Brake motor (terminal housing size depends on the motor supplier)
* frame size 71
aprox. approx.
ren
ce
aprox. approx.
In ar terf ea er e
nc
Table centre
Max. centre line deviation between stationary centre section and dial: 130 Max. centre line deviation between dial and indexer housing: 80 Cut out for drive Note: Please ensure motor and brake are accessible for servicing! (underside mounting)
03/2010
19
TC 320T
Load table
Stage
Indexing
(In the case of higher loads, please ask us for advice.)
a
Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 2,95 0,36 6,89 0,36 12,40 0,36 17,19 0,35 20,70 0,35
b
4,59 0,42 9,49 0,42 18,97 0,42 22,80 0,40 27,40 0,40
c
5,46 0,45 11,25 0,45 24,20 0,45 27,00 0,44 32,40 0,44
d
3,30 0,54 6,91 0,51 14,16 0,51 30,40 0,51 33,90 0,49 40,70 0,49 8,15 0,22 12,29 0,22
e
2,67 0,61 4,10 0,61 8,92 0,57 18,23 0,57 39,10 0,57 43,60 0,55 52,30 0,55 10,52 0,25 15,84 0,25 17,24 0,25
f
3,39 0,69 5,19 0,69 11,22 0,64 22,90 0,64 47,90 0,64 54,60 0,62 65,60 0,62 13,23 0,28 19,88 0,28 21,60 0,28
g
4,05 0,75 6,17 0,75 13,32 0,70 27,10 0,70 58,10 0,70 64,70 0,67 77,60 0,67 15,69 0,30 23,60 0,30 25,60 0,30 14,16 0,20 17,03 0,20
h
5,85 0,89 8,88 0,89 19,05 0,83 38,70 0,83 82,80 0,83 92,10 0,80 111 0,80 22,40 0,36 33,60 0,36 36,60 0,36 20,20 0,24 24,30 0,24
i
8,29 1,06 12,53 1,06 26,8 0,99 54,40 0,99 116 0,99 129 0,95 155 0,95 31,50 0,42 47,30 0,42 51,40 0,42 28,50 0,28 34,20 0,28
j
14,11 1,37 21,30 1,37 45,30 1,28 91,80 1,28 196 1,28 218 1,24 262 1,24 53,30 0,55 79,80 0,55 86,80 0,55 48,10 0,37 57,80 0,37
k
20,30 1,64 30,60 1,64 65,00 1,53 132 1,53 281 1,53 313 1,48 375 1,48 76,50 0,66 114 0,66 124 0,66 69,10 0,44 82,90 0,44
l
32,40 2,07 48,70 2,07 103 1,93 209 1,93 438 1,93 497 1,87 597 1,87 122 0,83 182 0,83 198 0,83 110 0,55 132 0,55
m
52,70 2,64 79,20 2,64 163 2,46 340 2,46 652 2,46 807 2,38 969 2,38 198 1,06 296 1,06 322 1,06 179 0,70 214 0,70
n
69,80 3,04 105 3,04 222 2,83 450 2,83 959 2,83 1068 2,73 1281 2,73 261 1,21 391 1,21 425 1,21 236 0,81 283 0,81
2 3 4 6 8 10 12 16 20 24 30 36
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
*Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
1800 Nm 10000 N
18000 N
800 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
perm. operating force (acting vertically on the locked dial plate within the normal )
15000 N 45000 N*
600 Nm
20
03/2010
TC 320T Dimensions
Technology that inspires
03/2010
21
TC 500T
22
03/2010
TC 500T Dimensions
Technology that inspires stationary
unmachined casting
approx. approx.
approx.
max. screwing depth 18 mm max. screwing depth 12 mm Limit switch M12x1 Brake motor (terminal housing size depends on the moto supplier * frame size 71 approx. aprox.
approx.
e nt
rfe
re
e nc
ar
ea
approx. aprox.
ce ren
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
Table centre
Max. centre line deviation between stationary centre section and dial: 75 Max. centre line deviation between dial and indexer housing: 55 Note: Please ensure motor and brake are accessible for servicing!
03/2010
23
TC 500T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 48 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 7,10 0,43 14,70 0,43 34,20 0,43 43,10 0,43 52 0,43 10,10 0,50 22,20 0,50 47,40 0,50 59,70 0,50 71,90 0,50 4,80 0,68 7,80 0,68 16,00 0,61 33,80 0,61 71,30 0,61 89,50 0,61 108 0,61 19,80 0,27 31,80 0,27 38,50 0,27 8,90 0,79 10,90 0,79 22,00 0,71 46,00 0,71 96,40 0,71 121 0,71 145 0,71 27,20 0,32 43,40 0,32 52,40 0,32 11,20 0,87 13,70 0,87 27,10 0,79 56,30 0,79 118 0,79 148 0,79 177 0,79 33,50 0,35 53,10 0,35 64,10 0,35 34,90 0,23 34,20 0,23 46,20 0,23 15,90 1,02 19,30 1,02 37,80 0,92 77,90 0,92 162 0,92 203 0,92 244 0,92 46,50 0,41 73,50 0,41 88,50 0,41 48,50 0,27 47,60 0,27 64,00 0,27 20,70 1,16 25,00 1,16 48,60 1,04 99,70 1,04 207 1,04 259 1,04 312 1,04 59,70 0,46 94,20 0,46 113 0,46 62,30 0,31 61,10 0,31 81,90 0,31 29,50 1,36 35,50 1,36 68,40 1,23 140 1,23 290 1,23 362 1,23 435 1,23 83,90 0,55 132 0,55 159 0,55 87,40 0,36 85,80 0,36 115 0,36 44,50 1,66 53,50 1,66 102 1,50 208 1,50 431 1,50 540 1,50 648 1,50 125 0,67 197 0,67 237 0,67 131 0,44 128 0,44 172 0,44 71,70 2,10 86,00 2,10 164 1,89 332 1,89 687 1,89 859 1,89 1031 1,89 200 0,84 314 0,84 377 0,84 209 0,56 205 0,56 274 0,56 117 2,67 141 2,67 267 2,41 540 2,41 1116 2,41 1395 2,41 1674 2,41 326 1,07 510 1,07 613 1,07 340 0,71 333 0,71 445 0,71 150 3,02 180 3,02 340 2,72 689 2,72 1423 2,72 1779 2,72 2135 2,72 416 1,21 651 1,21 782 1,21 434 0,80 425 0,80 568 0,80 175 3,26 210 3,26 397 2,93 804 2,93 1660 2,93 2075 2,93 2490 2,93 486 1,30 760 1,30 912 1,30 506 0,87 496 0,87 662 0,87 303 4,28 363 4,28 686 3,85 1389 3,85 2866 3,85 3582 3,85 4299 3,85 839 1,71 1312 1,71 1575 1,71 874 1,14 858 1,14 1144 1,14
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended *Note on switching times The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
2500 Nm 15000 N
25000 N
1100 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
perm. operating force (acting vertically on the locked dial plate within the normal )
25000 N 75000 N*
1000 Nm
24
03/2010
TC 500T
Technology that inspires
03/2010
25
TC 700T
26
03/2010
TC 700T Dimensions
Technology that inspires stationary
unmachined casting
approx.
Aprox. approx.
Aprox. approx.
max. screwing depth 22 mm max. screwing depth 15 mm Limit switch M12x1 Brake motor (terminal housing size depends on the moto supplier
* frame size 71
approx. Aprox.
approx.
te In
In
fe er
re
ce
ar
ea
n re rfe ce
approx. Aprox.
are a
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
Table centre
Max. centre line deviation between stationary centre section and dial: 60 Cut out for drive Max. centre line deviation between dial and indexer housing: 40 (underside mounting) Note: Please ensure motor and brake are accessible for servicing!
03/2010
27
TC 700T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 30 36 48 60 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 20 0,53 53 0,53 101 0,53 161 0,53 236 0,53 9 0,69 24 0,69 36 0,62 90 0,62 166 0,62 263 0,62 360 0,62 19 0,81 36 0,81 62 0,73 149 0,73 270 0,73 412 0,73 496 0,73 35 0,98 56 0,98 115 0,88 233 0,88 484 0,88 606 0,88 729 0,88 50 1,14 79 1,14 163 1,03 324 1,03 684 1,03 838 1,03 1007 1,03 195 0,46 302 0,46 364 0,46 87 1,46 134 1,46 268 1,31 532 1,31 1118 1,31 1367 1,31 1642 1,31 323 0,58 496 0,58 597 0,58 179 0,39 216 0,39 291 0,39 250 0,39 118 1,69 181 1,69 361 1,52 713 1,52 1496 1,52 1829 1,52 2196 1,52 433 0,67 666 0,67 800 0,67 241 0,45 291 0,45 391 0,45 337 0,45 162 1,96 247 1,96 489 1,76 964 1,76 2020 1,76 2469 1,76 2964 1,76 587 0,78 900 0,78 1082 0,78 328 0,52 395 0,52 529 0,52 457 0,52 248 2,40 375 2,40 739 2,16 1453 2,16 3039 2,16 3714 2,16 4458 2,16 886 0,96 1356 0,96 1629 0,96 497 0,64 598 0,64 799 0,64 690 0,64 394 3,01 595 3,01 1167 2,71 2290 2,71 4786 2,71 5848 2,71 7019 2,71 1398 1,20 2139 1,20 2568 1,20 786 0,80 945 0,80 1262 0,80 1090 0,80 644 3,84 970 3,84 1862 3,45 3722 3,45 7469 3,45 9496 3,45 11396 3,45 2274 1,53 3476 1,53 4172 1,53 1280 1,02 1538 1,02 2053 1,02 1774 1,02 972 4,70 1461 4,70 2858 4,23 5596 4,23 11682 4,23 14272 4,23 17128 4,23 3420 1,88 5226 1,88 6273 1,88 1927 1,25 2314 1,25 3088 1,25 2670 1,25 1683 6,18 2528 6,18 4938 5,56 9664 5,56 20167 5,56 24638 5,56 29567 5,56 5908 2,47 9026 2,47 10832 2,47 3332 1,65 4000 1,65 5336 1,65 4613 1,65
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
30000 N 40000 N*
1400 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
perm. operating force (acting vertically on the locked dial plate within the normal )
40000 N 120000 N*
1700 Nm
28
03/2010
TC 700T
Technology that inspires
03/2010
29
TC 1000T
30
03/2010
TC 1000T Dimensions
Technology that inspires stationary
If you require subsequent drilling work on the indexing table, please request information on permissible drilling depths. The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
Motor connections
e nt
rfe
re
e nc
ar
ea
Centre line deviation between stationary centre section and dial plate: 45 Centre line deviation between dial plate and indexer housing: 35 Note: Please ensure motor and brake are accessible for servicing!
03/2010
31
TC 1000T
Load table
Stage Indexing
2 3 4 6 8 10 12 16 20 24 32 36 72 Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jv ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts Jmax ts 108 1,28 182 1,28 406 1,15 807 1,15 1710 1,15 2147 1,15 2585 1,15 3459 1,15 601 0,51 730 0,51 986 0,51 164 1,50 266 1,50 574 1,35 1126 1,35 2369 1,35 2971 1,35 3573 1,35 4778 1,35 843 0,60 1020 0,60 1373 0,60 291 1,92 457 1,92 958 1,73 1857 1,73 3878 1,73 4858 1,73 5838 1,73 7797 1,73 1396 0,77 1683 0,77 2258 0,77 1109 0,51 847 0,51 557 2,57 856 2,57 1758 2,32 3377 2,32 7018 2,32 8782 2,32 10547 2,32 14076 2,32 2547 1,03 3064 1,03 4099 1,03 2030 0,69 1557 0,69 857 3,15 1306 3,15 2662 2,84 5094 2,84 10565 2,84 13217 2,84 15868 2,84 21170 2,84 3847 1,26 4625 1,26 6179 1,26 3070 0,84 2360 0,84 1327 3,96 2077 3,96 4211 3,56 8039 3,56 16647 3,56 20819 3,56 24991 3,56 33334 3,56 6076 1,58 7300 1,58 9746 1,58 4853 1,06 3737 1,06 2251 5,04 3397 5,04 6860 4,54 13072 4,54 27043 4,54 33814 4,54 40585 4,54 54127 4,54 9887 2,02 11861 2,02 15843 2,02 7894 1,34 6090 1,34 3403 6,18 5124 6,18 10328 5,56 19661 5,56 40656 5,56 50829 5,56 61003 5,56 81351 5,56 14876 2,47 17859 2,47 23826 2,47 11893 1,65 9171 1,65 10360 10,74 15560 10,74 31280 9,67 55323 9,67 122900 9,67 153635 9,67 184370 9,67 245840 9,67 45022 4,30 54034 4,30 72058 4,30 36009 2,86 27785 2,86
(In the case of higher loads, please ask us for advice.)
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 34). EF - control system for brake wear reduction recommended
Load data
perm. tilting moment acting on the centre section perm. radial force acting on the centre section
5000 Nm 17000 N
40000 N
1800 Nm
Load data
perm. tilting moment acting on the locked dial plate perm. radial force acting on the locked dial plate
perm. operating force (acting vertically on the locked dial plate within the normal )
80000 N 240000 N*
2200 Nm
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TC 1000T
Technology that inspires
03/2010
33
Dimensions (L x W x H)
Control card: Eurocard 100 x 160 mm Front plate 3HE/8TE Multipoint plug, 64-pin in accordance with DIN 41612 Type B PCB holder: 220 x 130 x 50 mm Housing for rear wall mounting: 235 x 135 x 67 mm Housing for rail mounting: 245 x 135 x 67 mm Housing for front panel installation: 235 x 135 x 67 mm Installation opening: 136 x 68 mm
Installation options
In a 19 rack (in conjunction with terminal PCB TS 004 K1) In the PCB holder In the protective housing
Stop / Reset
PCB holder
Stop / Delay Protective housing ** for: Table in position Table rotating Return Short circuit Motor overload Pos. overrun Rear wall mounting Front panel mounting Rail mounting
** All protective housings are also available with a lockable, transparent front door. The installation depth is then increased by 21 mm.
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E-STOP
electronic contactor
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35
Model
Width: Length: Depth: Weight:
EF 037/1-1.0
160 mm 250 mm 180 mm 2.15 kg
EF 150/3-1.0
160 mm 330 mm 180 mm 3.25 kg
EF 220/3-1.0
160 mm 330 mm 180 mm 3.25 kg
EF 300/3-1.0
200 mm 345 mm 180 mm 4.4 kg
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Block diagram EF
Technology that inspires
1 x 208-240V 3 x 400-500V
Drive PLC
03/2010
37
Calculation
Indexing precision as a factor of
mm
1600 1500 1400 1300 1200 1100 1000 0900 0800 0700 0600 0500 0400 0300 0200 0100
10 20 30 40 50 60 70 80 90
Thickness (mm)
< 600 < 800 < 1100 < 1400 < 1800 < 2500
> 20 < 20 > 20 < 20 > 20 < 20 > 25 < 25 > 25 < 25 > 30 < 30
0.06 0.06 0.07 0.07 0.08 0.08 0.10 0.10 0.20 0.15 0.25
0.15 0.15 0.18 0.18 0.20 0.20 0.25 0.25 0.50 0.40 0.55
radian measure in m
x D x Tg 360 x 3600
If we machine your additional tooling plate, 3 needs to be added to the above value, in order to determine the precise indexing accuracy.
ra
Da
J = 1.1 x re2 x me x n
re
J = 0.125 x ma x Da2
m ra ma Da = radius in m = mass (weight) in kg = diameter in m re me n = radius in m = mass (weight) in kg = number of fixtures m
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Machine Dimensioning TC
Request Enclosure of order
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Dear Customer, Thank you for your interest in our TC rotary indexing tables. To ensure we supply the correct unit for your application, we kindly ask you to answer the following questions:
Model
Standard colour
RAL 7035 (light grey) Special colour RAL ______________________ (extra charge)
lateral inside lateral outside Motor below inside Motor below outside
Electrical data
Index frequency:_________________________ Cycles / min*
(at an indexing frequency of more than 50/min we recommend the use of the EF control card)
Control
Controller EF (frequency inverter) (included in delivery of TC 700T and TC 1000T) WEISS Control card TS 004 E Terminal PCB for 19 rack PCB card holder Protective housing for: Rear wall mounting Front panel mounting Rail mounting Front door, lockable and transparent Front panel language for WEISS Control card TS 004 E German Italian English French Dutch Czech
Drive Motor Connection voltage x 400 V / 50 Hz (Standard) other: __________________V / ______________________ Hz Brake Brake voltage 24 V = (recommended) other: _________ V It is recommended to drive the motor with an electronic contactor! Electronic contractor
(not necessary with controller EF)
Desired delivery date: _______________________________ Phone: ______________________ Fax: __________________ eMail: ____________________________________________
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WEISS GmbH Sondermaschinentechnik | Siemensstrae 17 | D -74722 Buchen Telephone +49(0)62 81- 52 08-0 | Fax +49(0)62 81- 52 08-99 | info@weiss-gmbh.de | www.weiss-gmbh.de
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