ETP DBR Rev B-16.08

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION
DOCUMENT NO: GID-1675-ME-ETP-BS-1018 DBR FOR EFFLUENT TREATMENT PLANT
Sheet 1 of 26
Rev B
ADHUNIK POWER & NATURAL RESOURCES LIMITED MP SUPER THERMAL POWER PLANT PHASE -I (2 x 270 MW)
DESIGN BASIS REPORT EFFLUENT TREATMENT PLANT
BGR ENERGY SYSTEMS LIMITED ENVIRONMENTAL ENGINEERING DIVISION 443, ANNA SALAI TEYNAMPET, CHENNAI - 600018 PH 044 24326171, FAX 044 24315678 E Mail eed@bgrenergy.com AUGUST 2011
16.08.2011
20
DATE
PREPARED BY PRAVIN/HARI
CHECKED BY PUVIARASAN
APPROVED BY BALASUBRAMANIAN

Sheet 2 of 26
Rev B
CONTENTS
Sr. No 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 Design Philosophy Process Description & Treatment Scheme For Oily Wastewater Oily Wastewater Treatment Scheme Process Flow Chart For Oily Wastewater Treatment Technical Specification for Oily Wastewater Treatment Process Description for CHP Process Wastewater CHP Process Wastewater Treatment Scheme Process Flow Chart For CHPWastewater Treatment Design Philosophy for CHP Wastewater Treatment Technical Specification for CHP Process Wastewater Treatment Process Description For Sludge Wastewater Treatment Sludge Wastewater Treatment Scheme Process Flow Chart For Sludge Wastewater Treatment Technical Specification for Sludge Treatment Stream Treated Water Quality Title Page. No. 3 5 5 7 8 13 13 14 15 18 20 20 21 22 26
REFERENCE
Sr. No. 1 Drg. No. GID-1675-ME-ETP-XB1036 Title P&I Diagram for Effluent treatment plant
REVISION STATUS
Sr. No. 1 2 Rev A B Date 21.07.2011 16.08.2011 Details First Issue for Approval Revised based on DCPL letter no: 3223 dt 11.08.2011

Sheet 3 of 26
Rev B
1.0
1.1 Objective:
DESIGN PHILOSOPHY
This document provides basis of design, technical particulars and the design details of collection and treatment for the oily wastewater and process effluent water.
1.2 Effluent Details:

The table below furnishes the list of effluent generating from various region of power plant, A. Oily Wastewater Stream: Sr.No. 1 2 3 Stream Fuel oil storage area oily waste water Transformeryard area oily wastewater Power house area oily waste water Location Fuel oil unloading Area Transformer yard TG building
B. CHPWastewater Stream: Sr.No. 1 2 Stream Coal stockpile runoff Coal Handling Plant Waste CHP area B CHP area Location
C. Sludge Handling System: Sr.No. 1 PTP Clarifier Stream Location PTP Area
Boiler Blow down Sump (I & II) in Boiler Area One (1) number Boiler blow down sump for each unit with two (2) numbers (1W + 1S) blow down transfer pumps will be provided in the boiler area. The blow down water from the blow down sumps will be transferred to Ash Water Sump by boiler blow down transfer pumps. Service water will be used for quenching the boiler blow down water. For Quenching service water will be added in the boiler blow down sump.

Sheet 4 of 26
Rev B
Back wash waste from SSF Side stream filtration back wash waste will be collected & stored in sump located in SSF area. The collected effluent will be transferred to Ash slurry sump by two (2) numbers (1W + 1S) SSF waste water transfer pumps. Filter Backwash Waste Filtration back wash waste will be collected from DMF, ACF, UF Waste from DM Plant, DMF Back wash waste from PW System& stored in sump. The collected effluent will be transferred to the Stilling Chamber in PTP by Two (2) numbers (1W + 1S) Filter back wash waste transfer pumps. Miscellaneous floor drains Other miscellaneous building/pump house floor drains will be connected to the nearest storm water drain.

Sheet 5 of 26
Rev B
2.0 PROCESS DESCRIPTION & TREATMENT SCHEME FOR OILY WASTEWATER

2.1 Oily Wastewater Process Description:
2.1.1Transformer Area In transformer area two (2) sumps will be provided to collect oily waste water during periods of rainfall. The Sump will have four numbers (2W + 2S) screw pumps to transfer the effluent to common oily waste retention pit. 2.1.2 Power house Area B
In Power house area two (2) sumps will be provided to collect oily effluent generated from Power house building. This effluent is generated from floor washings, leakage from pumps, hydraulic couplings, oil leakage from oil burners etc.Oily waste water from this sump will be pumped to common oily waste retention pit by four numbers (2W + 2S) of screw pumps. 2.1.3Fuel Oil Handling Area B
From the Fuel Oil handling Area, the oily waste is transferred to Common Oil Waste Retention Pit for further treatment (By others).
3. Oily Wastewater System:

Oily wastewater generated from the various zones will be transferred to common oily Waste Retention pit to get homogeneous effluent for further treatment. The equalized effluent will be transferred to oily water separator by Two (2) numbers (1W + 1S) screw pumps for free oil separation. One (1) x 75 cum oily water separator will be located in ETP area & will be having the capacity to handle maximum of 1000 ppm of oil in water. The slop oil from the oily water separator will be collected in slop oil storage tanklocated in effluent treatment plant. The treated water from Oily water separator will be collected in treated water collection pit and then transferred to Ash water sump by Two (2) numbers (1W + 1S) screw pumps. Sludge collected fromoily water separator will be collected in CPI sludge pit and then transferred to Ash slurry sump by Two (2) numbers (1W + 1S) vertical centrifugal pump. For sludge pit Two (2) numbers (1W + 1S) Twin lobe type blowers shall be provided for keeping the sludge in suspension.

Sheet 6 of 26
Rev B
3.1Treatment Scheme Oily Effluent Transfer Pumps for Power House Area Oily Effluent Transfer Pumps for Transformer Yard Area Common Oil Waste Retention Pit Oil Water Separator-CPI CPI Feed Pumps Retention Pit for Treated Water from Oil Water Separator Oil Water Separator Treated Effluent Transfer Pumps Slop Oil Storage Tank CPI Sludge Pit CPI Sludge Transfer Pumps CPI Sludge Pit Blowers

Sheet 7 of 26
Rev B
4.0 PROCESS FLOW CHART FOR OILY WASTEWATER TREATMENT
Transformer Yard Oily Wastewater Sump
Power House Area Oily Wastewater Sump
Fuel Oil Storage Area Oily Waste Water Sump
Boiler Blowdown I & II
SSF Backwash Waste
Common Oily Waste Retention Pit
CPI Separator
CPI Sludge Pit
Slop Oil Storage Tank
Treated Water Retention Pit
Ash Slurry Sump
Oil Disposal through Drums
Ash Water Sump

Sheet 8 of 26
Rev B
5.0 TECHNICAL SPECIFICATION FOR OILYWASTEWATER TREATMENT

The below table furnishes the technical specifications of oily wastewater sumps and pumps. Sr.No 1.0 Description Power House area service oily waste sump Quantity MOC Type 2.0 Power House area service oily waste transfer pump Quantity Capacity Type Head Duty Location Fluid to be handled MOC Casing Rotor Stator Shaft Transformer yard oily waste sump Quantity MOC Type 4.0 Transformer yard oily waste transfer pump Quantity Capacity Type Head Duty Location TYOWTP 1/2 4 Nos (2W + 2S) 5 m /hr Screw pump Later Intermittent Outdoor
3
Tag Number OWS-1
Specification (CONSTRUCTION BY CLIENT) 2 No RCC Under ground, rectangular with flat bottom. B
TAOWTP 1/2 4 Nos (2W + 2S) 40 m /hr Screw pump Later Intermittent Outdoor Service waste from power house area 2 % Ni CI to IS 210 FG 260 SS 316 Nitrile/EPDM SS 316 OWS-2 (CONSTRUCTION BY CLIENT) 2 No RCC Under ground, rectangular with flat bottom. B
3
3.0

Sheet 9 of 26
Rev B
Fluid to be handled MOC Casing Rotor Stator Shaft Common oily waste retention pit Quantity Capacity MOC Type 6.0 CPI Feed Pump Quantity Capacity Type Head Duty Location Fluid to be handled MOC Casing Rotor Stator Shaft 7.0 Oily water separator Quantity Capacity Type Oil concentration at inlet Oil Concentration in treated water Suspended solids at inlet Suspended solids in treated water Angle of inclination of plates OWS CPI 1/2
Oily waste from transformer yard area. 2 % Ni CI to IS 210 FG 260 SS 316 Nitrile/EPDM SS 316 OWS-3 (CONSTRUCTION BY CLIENT) 1 No 100 m3 RCC Above ground, rectangular with flat bottom. 2 Nos(1W + 1S) 75 m3/hr Screw pump Later Intermittent Outdoor Oily waste from common oily waste retention pit 2 % Ni CI to IS 210 FG 260 SS 316 Nitrile/EPDM SS 316 1 No 75 m3/hr(Net) Plate or Tube with counter flow/cross flow 1000 ppm Max. 10 ppm Max 300 ppm Max 20 ppm Max 600Max. B
5.0

or tubes MOC Body Plates or tubes Slop oil storage tank Quantity Type Capacity MOC 9.0 Treated water from oily water separator storage tank Quantity Capacity MOC Type 10.0 Oily water separator treated effluent transfer pump Quantity Capacity Type Head Duty Location Fluid to be handled MOC Casing Rotor Stator Shaft 11.0 CPI Sludge Pit Quantity Type Capacity MOC CPISP OWSTETP 1/2 2 Nos (1W+1S) 100 m3/hr Screw pump Later Intermittent TWST
Sheet 10 of 26
Rev B
RCC/Carbon Steel/GRP UV inhibited virgin FRP/GRP/PVC SOST 1 No Vertical cylindrical 2 m3/hr Carbon Steel (CONSTRUCTION BY CLIENT) 1 No 50 m3 RCC Above ground rectangular with flat bottom B B
8.0
Outdoor Treated water from oily water separator 2 % Ni CI to IS 210 FG 260 SS 316 Nitrile/EPDM SS 316 (CONSTRUCTION BY CLIENT) 1 No Above ground Rectangular with flat bottom 10 m3 RCC B

12.0 CPI Sludge pit blower Quantity Air flow rate considered Head Sludge pit capacity Air flow rate Type Duty Blower Capacity provided MOC Casing Lobes Shaft 13.0 CPI Sludge transfer pump Quantity Capacity Service Head Type Duty MOC Casing Impeller Shaft Quenched Boiler blow down sump I & II Quantity Capacity MOC Type 15.0 Boiler blow down transfer pumps Quantity Capacity Head Duty BBTP 1/2 CPISTP 1/2 2 Nos (1W+1S) CPISPB 1/2
Sheet 11 of 26
Rev B
2 Nos ( 1W+1S) 0.4 m3/m3/hr of Effluent 0.45 kg/cm2 10m3 10 x 0.4 = 4 m3/hr Rotary, Twin lobe Intermittent 36 m3/hr CI to IS 210 FG 260 CS to BS 970 , EN9 Forged CS to BS 970 , EN9 Forged
5m3/hr Sludge from oily water separator Later Vertical centrifugal type Intermittent
2.5 % Ni CI to IS 210 FG 260 Stainless Steel Gr.316 Stainless Steel Gr.410 BBDS 1/2 (CONSTRUCTION BY CLIENT) 2 Nos (one for each unit) 50 m3 for each RCC Under ground, rectangular with flat bottom. B
14.0
Four (4) Nos (two for each units) 50 m3/hr Later Continuous

Service Type MOC Casing Impeller Shaft SSF Backwash waste water sump Quantity Capacity MOC Type 17.0 SSF Backwash waste water transfer pump Quantity Capacity Head Type Duty Service MOC Casing Impeller Shaft SSFWTP 1/2
Sheet 12 of 26
Rev B
Boiler drain waste water Vertical Centrifugal pump 2.5 % Ni CI as per IS 210 FG 260 Stainless Steel Gr.316 Stainless Steel Gr.410 SSFSP (By Client) 1 No 300 m3 RCC Under ground, rectangular with flat bottom.
16.0
2 Nos (1W + 1S) 150 m3/hr 25mwc Vertical Centrifugal pump Intermittent Backwash waste from side stream filtration system 2.5 % Ni CI as per IS 210 FG 260 Stainless Steel Gr.316 Stainless Steel Gr.410

Sheet 13 of 26
Rev B
6.0 PROCESS DESCRIPTION FOR CHPPROCESS WASTEWATER

Process Description for Process Wastewater Stream:
Coal Pile area rainfall run-off is generated due to rainfall on it. Run-off from the coalpiles may be collected by a Drainage System around the coal pile and led by gravity to aCoal Particle Settling Basin formed out of a low lying area inside the Plant itself. The coal Particle Settling Basin will have two chambers, one Operating and OneStandby. When one chamber will be full, the second chamber will be put into service.The filled in basin can be cleaned during dry season. The dried solid sludge i.e. coalparticles can be sold or fed back into the coal handling system. Coagulant & Alkali dosing system is provided at the inlet of the settling Basin. TheDecanted Water is collected in a Decanted Water Sump and therefore pumped fordischarge to the Rainwater Harvesting Pond or Storm Water Drain.
7.0 CHP Process Wastewater Treatment Scheme:

Coal Particle Settling Basin comprises of two (2) compartment of 3750 m3/hr each which are used to collect the run-off from Coal Pile area. Settled water from the basin will be collected in Decanted Water Sump of 3750 m3/hr and then it is transferred to Rain Water Harvesting Pond/ Storm Water Drain by Four (4) numbers (3W + 1S) vertical centrifugal pump. Coal Handling Plant Waste System: Coal Particle Settling Basin Coagulant Dosing System Alkali Dosing System Decanted Water Sump Decanted Water Transfer Pumps Coal Handling Plant Waste Collection Pit Coal Handling Plant Waste Transfer Pumps

Sheet 14 of 26
Rev B
8.0 Process Flow Chart for CHP Wastewater Treatment
Coal Pile Area Storm Water Drain Coagulant Aid Dosing System
Coal Handling Plant Waste Collection Pit
Alkali Dosing System
Coal Particle Settling basin
Decanted Water Sump
Rain Water Harvesting Pond/Storm Water Drain

9.0 Design Philosophy for CHP Wastewater Treatment 9.1 Coal Stock Pile Runoff
Sheet 15 of 26
Rev B
Rainfall run-off from the coal piles shall be collected by a drainage system around the coal pile and led by gravity to a coal settling pond. The coal settling pond will have two compartments(one operating and another will be stand by)and will be of suitable design to allow settlement of suspended coal particles coming out of the coal pile area run-off. During the heavy rain fall, only initial 60 minutes of rain water will be passed to coal setting pond and subsequent water will be routed to nearest storm water drain, as it is not expected to have any significant amount of coal particles. Alkali and Coagulant Aid dosing shall be provided at the inlet of settling basin. Coal settling pond will have twin compartments and capacity of each compartment will be 3750 cu.m Design Basis: Suspended solids at inlet Sp.gravity of coal particles Particle density Particle size to be settled 9.2 Alkali dosing system: The pH to be maintained is around 7.5. pH = - log [ H+] Hence H+= 10 ^ (-7.5) Mol/lt H+ x OH- = 10 ^ (-14) OH- = 10 ^ (-6.5) Mol/lt 1 mole of NaOH contains 40 g of NaOH OH- Concentration as mg/l of NaOH = 10 ^ (-6.5) x 40 x 1000 =0.0126 mg/lt Hence, for Design Purpose, Consider 1 ppm of NaOH for maintaining 7.5 pH in the run-off water B : 1000 ppm : 1.20 : 750 kg/m3 : 50 microns

Sheet 16 of 26
Rev B
Sr. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Description Type of pump Duty Volume of compartment Chemical Design Dosing Rate Specific gravity Solution Concentration(w/w) Chemical Dosing required/compartment (40% solution) Dosing Tank Capacity Type of tank Dosing Tank Quantity Dosing Tank MOC Dosing Pump Capacity Provided(10% margin) Number of Pumps Pump Total Head MOC Wetted parts Diaphragm
Unit m3
Specification Diaphragm Type hydraulically operated metering pump Intermittent 3750 (Design) Caustic solution
ppm
1(Design) 1.328
% lts lts
40.0 85 100 Vertical rectangular with flat bottom
Two RCC with epoxy painting
lph mwc
9 2 (1W + 1S) 20 mwc
SS 316 PTFE 2 / CS with epoxy painting Chemical house for Coal Rainfall Runoff B
17 18
Dosing Tank Agitator Quantity Location

Sheet 17 of 26
Rev B
9.3 Coagulant aid dosing system: Sr. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Type of pump Duty Flow rate Chemical Design Dosing Rate Solution Concentration (w/v) Chemical Dosing required/compartment Dosing Tank Capacity Dosing Tank Quantity Dosing Tank MOC Dosing Pump Capacity Provided Number of Pumps Pump Total Head MOC Wetted parts Diaphragm 15 16 Dosing Tank Agitator Quantity Location SS 316 PTFE 2 / SS 316 Chemical house for Coal Rainfall Runoff lph mwc ppm % lts lts Unit m3 Specification Diaphragm Type hydraulically operated metering pump Intermittent 3750 (Design) Polyelectrolyte solution 1 (Design) 1 375 375 Two CSRL 420 2 (1W + 1S) 20 mwc

Sheet 18 of 26
Rev B
10.0 TECHNICAL SPECIFICATION FOR CHP PROCESSWASTEWATER TREATMENT

The below table furnishes the technical specifications of wastewater sumps and pumps.
Sr.No 1.0
Description Coal Handling Plant Waste Collection Pit Quantity Type Effective Capacity MOC
Tag Number SP-1
Specification (CONSTRUCTION BY CLIENT) 1 No Underground, Rectangular with flat bottom. 250 m3 RCC B
2.0
Effluent Transfer Pumps Quantity Type Location Liquid Handled Duty Capacity MOC Casing Impeller Shaft
EFTP-1/2 2 Nos (1W+1S) Vertical Centrifugal Outdoor Coal Handling Plant Waste Intermittent 250 m3/hr B
2.5 % Ni CI as per IS 210 FG 260 Stainless Steel Gr.316 Stainless Steel Gr.410 SP - 2 (CONSTRUCTION BY CLIENT) 1 No (Twin compartments) 3750Cu.M for each compartment Earthen Underground, Rectangular with flat bottom. B
3.0
Coal Particle Settling Basin Two compartment Quantity Capacity/compartment MOC
Type

Sheet 19 of 26
Rev B
4.0
Decanted water Sump Quantity Capacity MOC Service
DWS
(By Client) 1 No 3750m3 RCC Decanted water from Coal settling pond
5.0
Decanted water transfer pumps Quantity Capacity Head Type Duty Service MOC Casing Impeller Shaft
DWTP 1/4 4 Nos(3W + 1S) 100m3/hr Later Vertical centrifugal Intermittent Decanted water
2.5 % Ni CI as per IS 210 FG 260 Stainless Steel Gr.316 Stainless Steel Gr.410

Sheet 20 of 26
Rev B
11.0 PROCESS DESCRIPTION FOR SLUDGE WASTEWATER TREATMENT

Process Description:
Sludge from PTP clarifier will be collected in sludge sump. The sludge will be pumped to sludge thickener & the thickened sludge from thickener under flow will be collected in Thickened Sludge Collection Pit and then pumped to centrifuge for dewatering the sludge. Thickener Supernatant will be collected to Thickened Supernatant Collection Sump. This Supernatant water is transferred to Stilling Chamber for further treatment. From the centrifuge, the sludge is dumped by means of trucks.Poly is been dosed in the centrifuge inlet to increasing the efficiency of sludge thickening. The filtrate from centrifuge is been sent back to thickener for further treatment.
12.0 Sludge Wastewater Treatment Scheme:

Based on the treatment philosophy, the ETP recycle plant will have the following: Sludge Thickener Thickened Sludge Collection Pit Thickener Supernatant Collection Sump o Thickener Supernatant Collection Pump Centrifuge Feed Pump Centrifuge Poly Dosing Tank with Agitator o Poly Dosing Pump

Sheet 21 of 26
Rev B
13.0 PROCESS FLOW CHART FOR SLUDGE WASTEWATER TREATMENT
Sludge from PTP Area
Sludge Thickener
Thickened Sludge Collection Pit
Poly Dosing System
Thickened Supernatant Collection Sump
Centrifuge
Stilling Chamber (Raw water System)
Sludge Dumped through trucks

Sheet 22 of 26
Rev B
14.0 TECHNICAL SPECIFICATION FOR SLUDGE TREATMENT STREAM

Process Wastewater Quantity:
Sludge from PTP Clarifier will be collected sludge sump and pumped into 2% in the influent solid concentration of Sludge sludge at the inlet of thickener from the Thickener. The flow to ETP from PTP Sludge Sump = 110 m3/hr The filtrate from centrifuge will be 75 % of the feed (75 m3/hr), Therefore 75 % of 75 m3/hr = 56.25 m3/hr Taking 20% as hydraulic overloading, then Total flow to the sludge thickener = 166.25x 1.2 = 199.5 say 200 m3/hr Sludge Thickener: The total sludge flow to the thickener will be 24448.1Kg/day considering PTP sludge. Sludge Thickener Underflow Centrifuge Outlet Solid load (5%) = (24448.1) / 5% = 488962 kg/d = 488962 x 0.05 = 24448.1 kg/d Hence total solid load to thickener = 24448.1 + 24448.1 = 48896.2 kg/d (Sludge from PTP Clarifier + Sludge from Centrifuge) Hence, one (1) number Sludge thickener will be provided to increase the sludge concentration from 2% to 5%. Considering solid loading rate as 100 kg/m2/d, flow area of Sludge Thickener = (48896.2) / 100 = 488.96 m2 Considering hydraulic loading rate as 6 m3/m2/d, flow area of Sludge Thickener = (200) / 6 = 33.33 m2 So, the required flow area is 488.96 m2 Hence the Inside Diameter of the Sludge Thickener will be 24.95 m say 25 m. The water depth (WD) of the Sludge Thickener will be 4.0m. With this the detention time of the Sludge Thickener will be, = {[ x (25.02-1.22)/4] x 4.0}/200 = 9.79 hours
The sizing of the thickener will be based on
clarifier (refer Bid Specification Sec-IIB/Mech Annexure-I Cl. No.1.01.00 C iii). M/s BGR to revise the thickener size accordingly.

Sheet 23 of 26
Rev B
Hence, Sludge Thickener with dimensions - 25.0 (ID) x 4.0m (SWD) will be provided.
Thickened Sludge Transfer Pumps: Considering outlet concentration of Sludge Thickener as 5%, Sludge Thickener Underflow = = = = (48896.2) / 5% 977924 kg/d 889.02 m3/d (SG = 1.1) 37.04 m3/hr
One number of 300m3 (as per tender requirement) capacity, thickened sludge sump will be provided. Four (4) nos (3W + 1S) screw type Centrifuge Feed Pumps of 25 m3/hr will be provided to feed the Centrifuges from Sludge Thickener. Hence, four (4) nos (3W+1S) Centrifuges of 25 m3/hr will be provided. Sludge Thickener: Sr.No 1 2 3 4 Description Flow Rate of influent Size Quantity MOC Unit m3/hr m Nos 200 25.0 Diameter X 4.0 SWD 1 RCC (Construction By Client) Specification B
Thickened Sludge Collection Pit: Sr.No 1 2 3 4 Capacity Size Quantity MOC Description Unit m3 m No Specification 300 Later 1 RCC (By Client)

Sheet 24 of 26
Rev B
Poly dosing system: Sr. No 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 Description Type of pump Duty Flow Rate Chemical Design Dosing Rate (100 %) Solution Concentration Specific gravity (100 %) Chemical Dosing requirement/compartment Dosing Tank Capacity (10 % margin) Type of tank Dosing Tank Quantity Dosing Tank MOC Dosing Pump Capacity Provided Number of Pumps Pump Total Head MOC Wetted parts Diaphragm 18 Dosing Tank Agitator Quantity SS 316 PTFE 1 / SS with epoxy painting lph mwc lts lts ppm % Unit m3 Specification Diaphragm Type hydraulically operated metering pump Intermittent 75 (Design) Poly solution 2 (Design) 1 1.1 164 180 Vertical rectangular with flat bottom 2 Nos CSRL 15 2 (1W + 1S) 20 mwc B

Thickened Supernatant Collection System: Sr. No 1 2 3 4 5 6 7 8 9 10 Description Tank Capacity Type of tank Tank Quantity Tank MOC Pump Capacity Provided Number of Pumps Pump Total Head Type of pump Duty MOC Casing Impeller Shaft Centrifuge : Sr. No 1 2 3 4 5 6 7 8 9 Qty Capacity Tank MOC Feed Pump Capacity Provided Number of Pumps Pump Total Head Type of pump Duty MOC-Casing Rotor / gear Stator Shaft and shaft sleeve m3/hr mwc Description Unit Nos m3/hr m3/hr mwc Unit m3 160 Underground 1 No RCC 50 3 (2W + 1S) 25 mwc
Sheet 25 of 26
Rev B
Specification
Vertical Centrifugal Intermittent
2.5 % Ni CI as per IS 210 FG 260 SS 316 SS 410
Specification 4 (3W+1S) 25 SS 316 25 4 (3W + 1S) 25 mwc Screw Pump Intermittent 2% Ni CI to IS 210 FG 260 SS 316 Nitrile / EPDM ASTM A 276 Gr 410 & SS 316 B

Sheet 26 of 26
Rev B
15.0 Treated Water Quality

The treated water quality in general will meet the quality as mentioned below. This is subject to Water analysis provided by you. Treated Effluent Characteristics: At Sludge Thickener: Total Suspended Solids- 50 mg/l
At CPI Outlet: Oil- 10 mg/l Total Suspended Solids < 100 mg/l
At Coal Particle Settling Basin Outlet: Note: The treated Water Quality is subjected to the following conditions The Feed Water Quality being equal or better than Quality indicated in the offer. Any change in the technical parameter may have a technical and commercial implication Total Suspended Solids < 100 mg/l

ETP DBR Rev B-16.08

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BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

DOCUMENT NO: GID-1675-ME-ETP-BS-1018 DBR FOR EFFLUENT TREATMENT PLANT

DESIGN BASIS REPORT EFFLUENT TREATMENT PLANT

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

1.2 Effluent Details:

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

2.0 PROCESS DESCRIPTION & TREATMENT SCHEME FOR OILY WASTEWATER

3. Oily Wastewater System:

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

4.0 PROCESS FLOW CHART FOR OILY WASTEWATER TREATMENT

Transformer Yard Oily Wastewater Sump

Power House Area Oily Wastewater Sump

Fuel Oil Storage Area Oily Waste Water Sump

Boiler Blowdown I & II

SSF Backwash Waste

Common Oily Waste Retention Pit

CPI Sludge Pit

Slop Oil Storage Tank

Treated Water Retention Pit

Ash Slurry Sump

Oil Disposal through Drums

Ash Water Sump

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

5.0 TECHNICAL SPECIFICATION FOR OILYWASTEWATER TREATMENT

Tag Number OWS-1

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

6.0 PROCESS DESCRIPTION FOR CHPPROCESS WASTEWATER

7.0 CHP Process Wastewater Treatment Scheme:

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

8.0 Process Flow Chart for CHP Wastewater Treatment

Coal Handling Plant Waste Collection Pit

Alkali Dosing System

Coal Particle Settling basin

Decanted Water Sump

Rain Water Harvesting Pond/Storm Water Drain

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

40.0 85 100 Vertical rectangular with flat bottom

Two RCC with epoxy painting

9 2 (1W + 1S) 20 mwc

Dosing Tank Agitator Quantity Location

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

10.0 TECHNICAL SPECIFICATION FOR CHP PROCESSWASTEWATER TREATMENT

Tag Number SP-1

Coal Particle Settling Basin Two compartment Quantity Capacity/compartment MOC

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

Decanted water Sump Quantity Capacity MOC Service

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

11.0 PROCESS DESCRIPTION FOR SLUDGE WASTEWATER TREATMENT

12.0 Sludge Wastewater Treatment Scheme:

BGR ENERGY SYSTEMS LTD ENVIRONMENTAL ENGINEERING DIVISION

13.0 PROCESS FLOW CHART FOR SLUDGE WASTEWATER TREATMENT

Sludge from PTP Area

Thickened Sludge Collection Pit

Poly Dosing System