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SERVICE MANUAL MODEL: HR500

TWIN HD RECORDER / BLU-RAY COMBO SERVICE MANUAL

MODEL: HR500
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : AFN35914271

JANUARY, 2010

CONTENTS
SECTION SECTION SECTION SECTION SECTION 1 ........ SUMMARY 2 ........ CABINET & MAIN CHASSIS 3 ........ ELECTRICAL 4 ........ HL-06P(BM09H) LOADER PART 5 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1 SUMMARY
CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR TWIN HD RECORDER / BLU-RAY COMBO PRODUCTS ............................................................ 1-3 SERVICING PRECAUTIONS ................................................................................................................... 1-4
GENERAL SERVICING PRECAUTIONS INSULATION CHECKING PRODEDURE ELECTROSTATICALLY SENSITIVE (ES) DEVICES

PROGRAM UPDATE GUIDE ................................................................................................................... 1-5 SPECIFICATIONS ..................................................................................................................................... 1-11

1-2

PRODUCT SAFETY SERVICING GUIDELINES FOR TWIN HD RECORDER / BLU-RAY COMBO PRODUCTS
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed.

CAUTION : Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines.

TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family.

GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated dangerous voltage that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE.

SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following:

FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.

1-3

SERVICING PRECAUTIONS
CAUTION: Before servicing the TWIN HD RECORDER / BLUE-RAY COMBO covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remember Safety First : General Servicing Precautions 1. Always unplug the TWIN HD RECORDER / BLUE-RAY COMBO AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this TWIN HD RECORDER / BLUE-RAY COMBO or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this TWIN HD RECORDER / BLUE-RAY COMBO and / or any of its electrical assemblies unless all solidstate device heat sinks are correctly installed. 6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surf ace such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil,or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-4

PROGRAM UPDATE GUIDE

A. Making BD Software Upgrade to USB or Disc
1. BD Software Upgrade to Disc 1. Do Physical format as ISO9660 or JOLIET file system 2. Dont care about the CD Volume label 3. Write BD Main SW file and Loader / Servo SW file on Root a) BD Main SW : LG_HR_500BB.ROM b) BD Loader SW : HL06P.ROM 2. BD Software Upgrade to USB 1. Write BD Main SW file and Loader / Servo SW file : a) BD Main SW : LG_HR_500BB.ROM b) BD Loader SW : HL06P.ROM 2. Copy this file to root fold in USB.

B. Making HDD Software Upgrade to USB

1. Download the upgrade file : HR500_XXXXXX_XXXX.img 2. Copy this file to root fold in USB.

1-5

PROGRAM UPDATE GUIDE

1. Upgrade BD Software
1) Select Home button in Remocon.

2) Insert upgrading USB or Disc to set. 3) After about 10 seconds, system display a pop-up for program upgrade.

4) Move cursor to Ok in pop-up and press ENTER key. It will show progress information.

1-6

PROGRAM UPDATE GUIDE

5) If the upgrade process is complete, the set will be automatically turned off.

2. Upgrade HDD Software

1) Select DTV in Home Menu.

2) Insert upgrading USB to set. 3) After about 10 seconds, system display a pop-up for program upgrade. 4) Move cursor to Yes in pop-up and press ENTER key.

1-7

PROGRAM UPDATE GUIDE

5) System automatically reboots and tries to upgrade new program. Do not turn off the power during updating process! 6) If updating succeed, system will reboot automatically.

3. BD System Information
1) Press Home button in Remocon.

2) Select Setup in Home Menu

1-8

PROGRAM UPDATE GUIDE

3) Press button number 1 > 3 > 9 > 7 > 1> 3 > 9 in Remocon. The picture on TV screen as bellow : 4) Press Pause button in Remocon to exit.

4. HDD System Information

1) Press Home button in Remocon.

2) Select Setup in Home Menu

1-9

PROGRAM UPDATE GUIDE

3) Press button number 4> 5 > 6 > 2 > 5 > 8 > 0 in Remocon. The picture on TV screen as bellow : 4) Press Return button in Remocon to exit.

1-10

SPECIFICATIONS
GENERAL Power requirements: Power consumption: Dimensions (W x H x D): Net Weight (Approx.): Operating temperature: Operating humidity: Television system: AC 200-240 V, 50/60 Hz 40W Approx. 430 x 49 x 295 mm without foot 4.4 kg 5 C to 35 C 5 % to 90 % DVB-T Standard Compliant

TV RECORDING Recording format: Recordable media: Audio recording format: TS (Transport Stream format) Hard Disk Drive (250GB), USB 2.0 HDD Dolby Digital (2CH)

CONNECTORS VIDEO OUT: COMPONENT VIDEO OUT: HDMI OUT (video/audio): ANALOGUE AUDIO OUT: DIGITAL OUT (COAXIAL): ANTENNA IN: USB Port: 1.0 V (p-p), 75 , sync negative, RCA jack x 1 / SCART x 1 (Y) 1.0 V (p-p), 75 , sync negative, RCA jack x 1, (Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2 19 pin (HDMI standard, Type A) 2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1 0.5 V (p-p), 75 , RCA jack x 1 Antenna input, 75 4 pin (USB 2.0 standard)

SYSTEM Laser: Wavelength: Signal system: Frequency response: Signal-to-noise ratio: Harmonic distortion: Dynamic range: LAN port: Wireless LAN (internal antenna): Bus Power Supply (USB): Semiconductor lase 405 nm / 650 nm Standard PAL/NTSC colour TV system 20 Hz to 20 kHz (48 kHz, 96 kHz, 192 kHz sampling) More than 100 dB (Analogue OUT connectors only) Less than 0.008 % More than 95 dB Ethernet jack x 1, 10BASE-T / 100BASE-TX Integrated IEEE 802.11n (Draft 2.0) wireless networking access, compatible with 802.11b/g Wi-Fi networks. DC 5 V 500 mA

Note : Design and specifications are subject to change prior notice.

1-11

MEMO

1-12

SECTION 2 CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS..................................................................................................................................... 2-2

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-2 2. DECK MECHANISM SECTION, HL-06P(BM09H) ................................................................................... 2-3 3. PACKING ACCESSORY SECTION ......................................................................................................... 2-4

2-1

452 275 462 250 452 CABLE2

E

468

A50 CABLE1
B

284 A51
H

452
C

286 275 468

D

468

CABLE6 284
H

468
A

A43A
A

268 A46

A47

468
F

1. CABINET AND MAIN FRAME SECTION

EXPLODED VIEWS

2-2
465 465
C B

CABLE11

320 261 470 465

465
D

F
G

LGEIN Only PT Only

CABLE10 104 468

260

101 261A 261 261 300 410

A44 A26

OPTIONAL PARTS

2. DECK MECHANISM SECTION, HL-06P(BM09H)

1439 1002

1001 A001 1005 1026 1004 1003 1030 1025 1437

1437 1024 1049 1012 1017 1013 1433 1015 1011 1020 1016 1437 1024 1025

1431 A006 A005 1043 1019 1018 1439 1045 1031

2-3

3. PACKING ACCESSORY SECTION

808 Battery

815 Coaxial Cable

900 Remote Control

811 Plug Ass'y 1way

812 Plug Ass'y 2way 801 Instruction Ass'y

832 Disc 803 Packing 803 Packing

804

802 Box

2-4

SECTION 3 ELECTRICAL
CONTENTS
ONE POINT REPAIR INSTRUCTION ................................................................................................... 3-2
1. 2. 3. 4. 5. 6. 7. 8. NO POWER PROBLEM ......................................................................................................................... 3-2 VFD DOESNT DISLPAY ........................................................................................................................ 3-3 NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON FRONT PANEL...................... 3-4 NO BOOTING WHEN YOU TURN THE UNIT ON, HELLO OR WAIT ON FRONT PANEL........... 3-10 CAN NOT RECORD ON HDD .............................................................................................................. 3-17 WIRELESS NETWORK CONNECTION ERROR ................................................................................. 3-18 WIRED NETWORK CONNECTION ERROR ....................................................................................... 3-19 SHOWING BAD COLOR, NO OUTPUT OR MIXED COLOR ON THE HDMI TV USING HDMI CONNECTION ......... 3-20

WAVEFORMS ............................................................................................................................................. 3-21

1. SYSTEM PART ..................................................................................................................................... 3-21 2. SYSTEM PART - MEMORY ................................................................................................................. 3-22 3. VIDEO PART - 1 (100% FULL COLOR-BAR) ...................................................................................... 3-24 4. VIDEO PART - 2 (100% FULL COLOR-BAR) ...................................................................................... 3-25 5. AUDIO PART - 1 (1KHZ SINE WAVE) ................................................................................................. 3-26 6. AUDIO PART - 2 (1KHZ SINE WAVE) ................................................................................................. 3-27 7. AUDIO PART - SPDIF OUTPUT .......................................................................................................... 3-28 8. HDMI PART .......................................................................................................................................... 3-29 9. TUNER PART ....................................................................................................................................... 3-30 10. HDD - BD I/F PART .............................................................................................................................. 3-31

WRING DIAGRAM ..................................................................................................................................... 3-32 BLOCK DIAGRAMS ................................................................................................................................. 3-34

1. 2. 3. 4. 5. 6. OVERALL BLOCK DIAGRAM .............................................................................................................. 3-34 SMPS BLOCK DIAGRAM ..................................................................................................................... 3-35 MAIN BOARD BLOCK DIAGRAM ........................................................................................................ 3-36 TIMER BOARD BLOCK DIAGRAM ...................................................................................................... 3-39 MAIN BOARD POWER SIGNAL .......................................................................................................... 3-40 TIMER BOARD POWER SIGNAL ........................................................................................................ 3-44

CIRCUIT DIAGRAMS ............................................................................................................................... 3-45

1. SMPS - POWER CIRCUIT DIAGRAM.................................................................................................. 3-45 2. MAIN - POWER, GND CIRCUIT DIAGRAM......................................................................................... 3-47 3. MAIN - BCM7601(1) CIRCUIT DIAGRAM ............................................................................................ 3-49 4. MAIN - BCM7601(2) CIRCUIT DIAGRAM ............................................................................................ 3-51 5. MAIN - DDR2-800 CIRCUIT DIAGRAM ............................................................................................... 3-53 6. MAIN - MEMORY CIRCUIT DIAGRAM ................................................................................................ 3-55 7. MAIN - USB, SATA, ETHERNET, HDMI CIRCUIT DIAGRAM............................................................. 3-57 8. MAIN - HDMI, USB CIRCUIT DIAGRAM.............................................................................................. 3-59 9. MAIN - AUDIO, VIDEO CIRCUIT DIAGRAM........................................................................................ 3-61 10. MAIN - DVB-T TUNER CIRCUIT DIAGRAM ........................................................................................ 3-63 11. FRONT - TIMER CIRCUIT DIAGRAM .................................................................................................. 3-65

CIRCUIT VOLTAGE CHART ................................................................................................................. 3-67 PRINTED CIRCUIT BOARD DIAGRAMS .......................................................................................... 3-69
1. 2. 3. 4. MAIN P.C.BOARD ................................................................................................................................ 3-69 SMPS P.C.BOARD ............................................................................................................................... 3-73 KEY P.C.BOARD .................................................................................................................................. 3-75 FRONT P.C.BOARD ............................................................................................................................. 3-76

3-1

ONE POINT REPAIR INSTRUCTION

1. NO POWER PROBLEM
No power problem occurs when you power on the unit. 1-1. Solution
Replace F101, BD101 on SMPS board.

1-2. How to troubleshoot (Countermeasure)

1) Look at the physical of fuse F101. 2) Check the bridge diode BD101.
BD101 R101

C103

SNUBER BLOCK D101,R104, C105,C106

NOISE FILTER BLOCK V101,C101,C102 ,R100,L102

T101
DRIVE & SWITCH BLOCK IC101,D102,R105, ZD101,ZD102, R109,C104,C107, C108,C109, BC101

FUSE F101

! Y CAP C111

! PHOTO COUP IC102

CAUTION: Danger if fuse is incorrectly replaced. Replace only with the type identical to fuse rating and(or) model name described in main label.

Y CAP C112

1-3. Service hint (Any picture / Remark)

Check with ohm meter is short

Can look at the physical condition

3-2

ONE POINT REPAIR INSTRUCTION

2. VFD DOESNT DISLPAY
Timer board doesnt work. (abnormal display) 2-1. Solution
Replace ZD121 on SMPS board.

2-2. How to troubleshoot (Countermeasure)

1) Check P101 in pin 3 --> VKK -25VA at power.

1-2-3. Service hint (Any picture / Remark)

3-3

ONE POINT REPAIR INSTRUCTION

3. NO BOOTING WHEN YOU TURN THE UNIT ON, NO MESSAGE ON FRONT PANEL
When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-1. IC100 3-1-1. Solution
Replace IC100 on main board.

3-1-2. How to troubleshoot (Countermeasure)

1) Please check 1.2V of C101 on Main board. 2) If 1.2V voltage doesnt come out, check IC100 Pin 8 (VCC 5.3VA). If you figure out those power there is no 5.3V, please check 5.3VA from SMPS. 3) If VCC input IC100 there is 5.3V signal, First, check R149, C103, R106, R113 and then replace IC100. 4) After changing it, if the set is still not booting : - Check Crystal X700 refer to item 3-4. - Check Serial Flash IC (IC601) refer to item 3-5. - Check RTD183 IC (IC600) refer to item 3-6.

3-1-3. Service hint (Any picture / Remark)

IC100

< Main board top view >

3-4

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-2. IC102 3-2-1. Solution
Replace IC102 on main board.

3-2-2. How to troubleshoot (Countermeasure)

1) Please check 3.3V of C131 on Main board. 2) If 3.3V voltage doesnt come out, check IC102 Pin 2 (VCC 3.8VA). If you figure out those power there is no 3.8V, please check 3.8VA from SMPS. 3) If VCC input IC102 there is 3.8V signal, First, check R119, R120, R121, R122 and then replace IC102. 4) After changing it, if the set is still not booting : - Check Crystal X700 refer to item 3-4. - Check Serial Flash IC (IC601) refer to item 3-5. - Check RTD183 IC (IC600) refer to item 3-6.

3-2-3. Service hint (Any picture / Remark)

IC102

< Main board top view >

3-5

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-3. IC106 3-3-1. Solution
Replace IC106 on main board.

3-3-2. How to troubleshoot (Countermeasure)

1) Please check 1.8V of C140 on Main board. 2) If 1.8V voltage doesnt come out, - Check IC106 Pin 2 (VCC 13VA). If you figure out those power there is no 13V, please check 13VA from SMPS. - Check DDR_1.8_CTL IC110 pin 11. If you figure out those power control doesnt come out any signal level (or voltage), please check power control signal from IC600 on R1005. If R1005 there is 3.3V signal, replace IC110 on Main board. 3) If VCC input IC106 there are 13V signal and power control 3.3V signal, First, check C145, R135, R137 and then replace IC106. 4) After changing it, if the set is still not booting : - Check Crystal X700 refer to item 3-4. - Check Serial Flash IC (IC601) refer to item 3-5.

3-3-3. Service hint (Any picture / Remark)

IC102 < Main board top view >

IC106

3-6

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-4. X700 3-4-1. Solution
Replace X700 on main board.

3-4-2. How to troubleshoot (Countermeasure)

1) 2) 3) 4) Please check the soldering status of 27Mhz crystal (X700). Please check the frequency of 27Mhz crystal (X700). If the crystal doesnt oscillate, replace X700. After changing it, if the set is still not booting : - Check Serial Flash IC (IC601) refer to item 3-5. - Check RTD183 IC (IC600) refer to item 3-6.

3-4-3. Service hint (Any picture / Remark)

< Main board top view >

3-7

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-5. IC601 3-5-1. Solution
Replace IC601 on main board.

3-5-2. How to troubleshoot (Countermeasure)

1) Please check the IC601 on your eyes. 2) Check the SCE# signal of IC601 pin 7. First, If the SCE# signal is not operating normally during booting, try to change IC601. 3) After changing it, if the set is still not booting : - Check RTD183 IC (IC600) refer to item 3-6.

3-5-3. Service hint (Any picture / Remark)

SCE#

< Main board top view >

3-8

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will blank / no message on front panel, and it will not boot-up. 3-6. IC600 3-6-1. Solution
Replace IC600 on main board.

3-6-2. How to troubleshoot (Countermeasure)

1) Please Check 1.2V of C749. Please Check 3.3V of C765. Please Check 1.8V of C780. 2) If it doesnt work even only one and IC100, IC102, IC106 are no problem, IC600 RTD1183 must be changed. 3) After changing it, if the set will display HELLO or WAIT on front panel, but set is still no booting, please check item 4.

3-6-3. Service hint (Any picture / Remark)

C765 C749

IC600 < Main board bottom view > C780 < Main board top view >

3-9

ONE POINT REPAIR INSTRUCTION

4. NO BOOTING WHEN YOU TURN THE UNIT ON, HELLO OR WAIT ON FRONT PANEL
When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-1. IC103 4-1-1. Solution
Replace IC103 on main board.

4-1-2. How to troubleshoot (Countermeasure)

1) Please check 1.2V of C130 on Main board. 2) If 1.2V voltage doesnt come out, - Check IC103 Pin 8 (VCC 13VA). If you figure out those power there is no 13V, please check 13VA from SMPS. - Check BD_1.2V_CTL of IC110 pin 3. If you figure out those power control doesnt come out any signal level (or voltage), please check power control signal from IC600 on R1005. If R1005 there is 3.3V signal, replace IC110 on Main board. 3) If VCC input IC103 there are 13V signal and power control 3.3V signal, First, check the R122, C123, R124, R128 and then replace IC103. 4) After changing it, if the set is still not booting : - Check Crystal X500 refer to item 4-3. - Check NAND Flash IC (IC300) refer to item 4-4. - Check DDR IC (IC400 ~ IC403) refer to item 4-5. - Check BCM7601 IC (IC301) refer to item 4-6.

4-1-3. Service hint (Any picture / Remark)

IC103

< Main board top view >

3-10

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-2. IC107 4-2-1. Solution
Replace IC107 on main board.

4-2-2. How to troubleshoot (Countermeasure)

1) Please check 3.3V of C158 on Main board. 2) If 3.3V voltage doesnt come out, - Check IC107 Pin 2 (VCC 3.8VA). If you figure out those power there is no 3.8V, please check 3.8VA from SMPS. - Check BD_3.3V_CTL of IC110 pin 6. If you figure out those power control doesnt come out any signal level (or voltage), please check power control signal from IC600 on R1005. If R1005 there is 3.3V signal, replace IC110 on Main board. 3) If VCC input IC107 there are 13V signal and power control 3.3V signal, First, check the R136, R138, R139 and then replace IC107. 4) After changing it, if the set is still not booting : - Check Crystal X500 refer to item 4-3. - Check NAND Flash IC (IC300) refer to item 4-4. - Check DDR IC (IC400 ~ IC403) refer to item 4-5. - Check BCM7601 IC (IC301) refer to item 4-6.

4-2-3. Service hint (Any picture / Remark)

IC107

< Main board top view >

3-11

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-3. X500 4-3-1. Solution
Replace X500 on main board.

4-3-2. How to troubleshoot (Countermeasure)

1) 2) 3) 4) Please check the soldering status of 27Mhz crystal (X500). Please check the frequency of 27Mhz crystal (X500) If the crystal doesnt oscillate, replace X500. After changing it, if the set is still not booting : - Check NAND Flash IC (IC300) refer to item 4-4. - Check DDR IC (IC400 ~ IC403) refer to item 4-5. - Check BCM7601 IC (IC301) refer to item 4-6.

4-3-3. Service hint (Any picture / Remark)

< Main board top view >

< Main board bottom view >

3-12

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-4. IC300 4-4-1. Solution
Replace IC300 on main board.

4-4-2. How to troubleshoot (Countermeasure)

1) Please check the IC300 on your eyes. 2) Check the /CE signal of IC300 pin 9. First, If the /CE signal is not operating normally during booting, try to change IC300. 3) If the crystal doesnt oscillate, replace X500. 4) After changing it, if the set is still not booting : - Check DDR IC (IC400 ~ IC403) refer to item 4-5. - Check BCM7601 IC (IC301) refer to item 4-6.

4-4-3. Service hint (Any picture / Remark)

EBI-nCS0

< Main board bottom view >

3-13

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-5. IC400 ~ IC403 4-5-1. Solution
Replace IC300 on main board.

4-5-2. How to troubleshoot (Countermeasure)

1) Please check 0.9V of DDR2_0_VREF.(between R300 and R301). Please check 0.9V of DDR2_1_VREF.(between R302 and R303). Please check 1.8V of C140. 2) If it doesnt work even only one and IC103,IC106, IC107 are no problem, IC400, IC401, IC402, IC403 (DDR memory) must be changed. 3) After changing it, if the set is still not booting : - Check BCM7601 IC (IC301) refer to item 4-6. - Check Main board refer to item 4-7.

4-5-3. Service hint (Any picture / Remark)

DDR2_0_VREF DDR2_0_VREF

< Main board bottom view >

< Main board top view >

IC402

IC400

IC400

IC401

< Main board bottom view >

3-14

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-6. IC300 4-6-1. Solution
Replace IC301 on main board.

4-6-2. How to troubleshoot (Countermeasure)

1) Please Check 1.2V of C130 on main board. Please Check 3.3V of C158 on main board. Please Check 1.8V of C140 on main board. 2) If it doesnt work even only one and IC103, IC106, IC107 are no problem, IC301 BCM7601 must be changed. 3) After changing it, if the set is still no booting, check main board refer to item 4-7.

4-6-3. Service hint (Any picture / Remark)

1.2V IC301

3.3V < Main board bottom view >

1.8V

< Main board top view >

3-15

ONE POINT REPAIR INSTRUCTION

When you turn on your set, it will display HELLO or WAIT on front panel, and it will not boot-up normally. 4-7. Main Board 4-7-1. Solution
Replace main board.

4-7-2. How to troubleshoot (Countermeasure)

1) Please remove IC301 and IC400 ~ IC403, and then check the Impedance between each signal (DATA, ADDRESS, and so on.) 2) If there is some Impedance ( a few ohm or infinite ohm), PCB via might be broken. Youd better change MAIN board. (In case of changing Main PCB, SA reset must be executed)

4-7-3. Service hint (Any picture / Remark)

< Main board top view >

3-16

ONE POINT REPAIR INSTRUCTION

5. CAN NOT RECORD ON HDD
Booting succeed but can not record on HDD. 5-1. Solution
Check HDD Internal Connection or Replace HDD.

5-2. How to troubleshoot (Countermeasure)

1) Make sure that REC Device is HDD.

2) Check the HDD Connection from HDD Assembly to Main Board. 3) If HDD Connection (SATA and Power) are OK, try to change HDD.

5-3. Service hint (Any picture / Remark)

3-17

ONE POINT REPAIR INSTRUCTION

6. WIRELESS NETWORK CONNECTION ERROR
When you connect You-tube, My Media or BD-Live through the wireless, access point search result is blank / no detected. 6-1. Solution
Replace WiFi module on front board.

6-2. How to troubleshoot (Countermeasure)

1) Please check the WiFi module on your eye. 2) If there is no soldering problem, replace WiFi module. 3) After changing it, if the set is still NG, check BCM7601 IC(IC301). Refer to item 4-6.

6-3. Service hint (Any picture / Remark)

3-18

ONE POINT REPAIR INSTRUCTION

7. WIRED NETWORK CONNECTION ERROR
When you connect You-tube, My Media or BD-Live through the wired LAN, the no connection message appears. 7-1. Solution
Replace JK800 on main board.

7-2. How to troubleshoot (Countermeasure)

1) 2) 3) 4) 5) Check you internet connection. Make sure it connect properly to modem or router. If internet connection OK, please check the Ethernet Jack (JK800). If there is soldering problem, please re-soldering pin JK800. If after re-soldering problem still occurs, replace JK800. If problem still occurs after change JK800. check BCM7601 IC (IC301). Refer to item 4-6

7-3. Service hint (Any picture / Remark)

JK800

< Main board top view >

< Main board bottom view >

3-19

ONE POINT REPAIR INSTRUCTION

8. SHOWING BAD COLOR, NO OUTPUT OR MIXED COLOR ON THE HDMI TV USING HDMI CONNECTION
When unit is connected to HDMI TV using HDMI cable, picture shows bad color, no output or mixed color on the screen. But component output is OK. 8-1. Solution
Replace JK801 (HDMI Jack) or IC800 (HDMI switching IC).

8-2. How to troubleshoot (Countermeasure)

1) Check JK801 pin soldering. 2) If there is short soldering on pin JK801, re-soldering pin JK801. 3) If problem still occurs, check HDMI data on R824 and RR825, DSCL R826, and DSDA R827 : - If all data OK, replace JK801. - If data NG, check set on BD Mode : 1. Check HDMI_SW on IC800 pin 33, it must High level (3.3V). 2. Check R800, R801 and IC800 pin 50 : - If OK --> IC800 defect, replace IC800 (HDMI switching IC). - If NG --> Check IC301 (BCM7601 IC), replace IC301 if necessary. - If data NG, check set on HDD Mode : 1. Check HDMI_SW on IC800 pin 33, it must Low level (0V). 2. Check R806, R809 and IC800 pin 64 : - If OK --> IC800 defect, replace IC800 (HDMI switching IC). - If NG --> Check IC600 (RTD1183 IC), replace IC600 if necessary.

8-3. Service hint (Any picture / Remark)

BD_HDMI_CLK_N BD_HDMI_CLK_P BD_HDMI_0_N BD_HDMI_0_P BD_HDMI_1_N BD_HDMI_1_P BD_HDMI_2_N BD_HDMI_2_P BD_HDMI_HTPLG

IC301 BCM7601

HDMI JACK
TXC TXC+ TX0 TX0+ TX1TX1+ TX2 TX2+ HP_DET DSCL DSDA HDMI_ON0 HDMI_OP0 HDMI_ON1 HDMI_OP1

JK800

IC800
TMDS361 HDMI Switch

HDMI_ON2 HDMI_OP2 HDMI_ON3 HDMI_OP3 HDMI_HPD HDMI_SW

S /SDA Switc SCLNLASB3157h /SDA itch SCL/SDA Switch SCL/SDA Switch

IC802 NLAIC8017 SB315 3157 NLASB3157

IC600 REALTEK RTD1183

R824 R825 R806 R809 R800 R801

HDMI_SCL HDMI_SDA I2C0_SDA I2C0_SCL

IC804
FDC6301N MOSFET
BD_USB1_D+ BD_USB1_D -

BD_HDMI_SDA

TIMER BOARD

IC301 BCM7601
USB1_JACK_DM USB1_JACK_DP

BD_HDMI_SCL

IC805
TS3XXX USB Switch

USB1_HSDM USB1_HSDP AV_SW

USB JACK

IC800

3-20

WAVEFORMS
1. SYSTEM PART
1-1. BD MODE
IC301

1 1

IC301 BCM7601 XTAL 27MHz

1-2. HDD MODE

IC600

IC600 RTD1183 XTAL 27MHz

3-21

2. SYSTEM PART - MEMORY

2-1. BD MODE
IC400, IC401, IC402, IC403

1 2 3 4

IC301 BCM7601 DDR2_0_BA0

IC301 BCM7601 DDR2_0_nWE

IC301 BCM7601 DDR2_0_nCAS

IC301 BCM7601 DDR2_0_CLK01

3-22

2-2. HDD MODE

IC603 & IC604

5 5 6

7
IC600 RTD1183 BDA0

IC600 RTD1183 DWE#

IC600 RTD1183 DCAS#

IC600 RTD1183 DCK

3-23

3. VIDEO PART - 1 (100% FULL COLOR-BAR)

1A 1B 2A 2B 3A 3B 4A 4B

2A 1A 1B 2B

HDD : VO_CVBS, BD : BD_CVBS

HDD : VO_Y, BD : BD_Y

3A 3B

4A 4B

HDD : VO_Pb, BD : BD_Pb

HDD : VO_Pr, BD : BD_Pr

3-24

4. VIDEO PART - 2 (100% FULL COLOR-BAR)

2 3 4

SW_CVBS

SW_Y_OUT

SW_Pb_OUT

SW_Pr_OUT

3-25

5. AUDIO PART - 1 (1KHz SINE WAVE)

1 2

SW_AOUT_FSYNC

SW_AOUT_SCLK

SW_AOUT_DATA

SW_AOUT_MCLK

3-26

6. AUDIO PART - 2 (1KHz SINE WAVE) 1

A_OUT_L

A_OUT_R

3-27

7. AUDIO PART - SPDIF OUTPUT

IC901

BD : BD_SPDIF

HDD : SPDIF_OUT

JK900

3
SW_SPDIF

3-28

8. HDMI PART

HDMI DSCL

1 2 2

HDMI DSDA

HDMI CLK TXC

HDMI DATA TX0

3-29

9. TUNER PART

IFp_1

2 2 3
IFn_1

IFp_2

IFn_2

3-30

10. HDD - BD I/F PART 2

IC301 BCM7601

IC600 RTD1183

BD_UART_RXD_3 / UART1_TX

BD_UART_TXD_3 / UART1_RX

3-31

WRING DIAGRAM
X pin X pin : FFC : Board to Board : SATA : Harness

TUNER

FAN

SCART RCA JACK

SMPS

2 pin

2
MAIN BOARD

HDMI ETHERNET 4 pin SATA

14 pin

MD ASSY

3
16 pin

45 pin

4 pin

30pin 24 pin

Sub timer

WIFI
2 pin

TIMER BOARD

USB

2 1 6 5

3 4 8 7
3-32

3-33

EXT INTERFACE SYSTEM

HDD
SATA VOUT_CVBS

SWITCH

REAR OUT

CVBS SWITCH MM1508

VOUT_CVBS A_OUT_L/R

Serial FLASH 1MByte

SI/SO SPDIF_OUT

SPDIF SWITCH NLASB3157

OPAMP NJM13404

RF IN
TS
TU_TS1_D0 TU_TS2_D0 VFD_DOUT VFD_CLK/VFD_CS DP/DN UART TX/RX VOU Y/ / VOUT_Y/Pb/Pr O /Pb/P VOUT_Y/Pb/Pr TMDS HPD/DDC AOUT_D0

HALF NIM DUAL TUNER AUDIO SWITCH 74LCX157

DEMODULATOR

RTD1183

CE6250

DAC PCM1781
SPDIF_Coxial

1. OVERALL BLOCK DIAGRAM

Comp SWITCH MM1788

R/G/B_Y/Pb/Pr

[For DLNA/CIFS/BD Live] DR SDR DR SDRA SD DDR SDRAM SDRAM DDR2DR SDRAM 64MB 64MByte 64MByte 64MByte 400 DDR SDRAM DDR SDRAM 64MByteRAM DDR SDR DDDR2DR DR SD DR SDRA SD SDRAM 128MByte SDRAM 128MByte 264MByte 8 128MByte 400 HDMI SWITCH TMDS361

BLOCK DIAGRAMS

3-34
UART TMDS DP/DN UART EPHY_TDP/TDN EPHY_RDP/RDN DP/DN BD_Y/PB/PR AOUT_D0 BD_SDA/SCL BD_USB1_D+/DSPDIF_OUT BD_CVBS EBI_DATA[0-7]

I2C SWITCH 3157DFT WiFi Module 43231 [For WiFi]

[For WiFi]

VFD DRIVER

SW_TMDS DDC/HPD

USB SWITCH xxx NAND FLASH 1GByte

USB JACK

BCM7601
Blu RAY BCM7620
SATA

TIMER Board

MT8520

Main Board

BD101 FD(+) FD( - ) RECTIFIER & SMOOTHING BLOCK D121,FR121,C120,R181, R191,R131,ZD121 C103 SNUBER BLOCK D101,R104, C105,C106 RECTIFIER & SMOOTHING BLOCK D122,C122,R122

R101

2. SMPS BLOCK DIAGRAM

-25VA

NOISE FILTER BLOCK V101,C101,C102 ,R100,L102

T101

13VA RECTIFIER & SMOOTHING BLOCK D124,C123,L123,C133

13VA

3.8VA RECTIFIER & SMOOTHING BLOCK D131,C124,L124,C134

3.8VA

3-35
PHOTO COUPLER IC102 ! ERROR AMP IC103

FUSE F101

DRIVE & SWITCH BLOCK IC101,D102,R105, ZD101,ZD102, R109,C104,C107, C108,C109, BC101

5.3VA RECTIFIER & SMOOTHING BLOCK D130,C125,L125,C135

5.3VA

Y CAP C111

P101

Y CAP C112

Y CAP C113

FEEDBACK BLOCK R141,R142, R143,R144, R145,R146, C143,D123

BR BL (BK)(WH)

DQ[015:0] I2C1_SCL I2C1_SDA TU_RST TU_TS1_SYNC TU_TS1_EN TU_TS1_CLOCK TUSCL_2 TUSDA_2 IFp_2 IFn_2 TU_TS1_D0 TU_TS2_SYNC TU_TS2_EN TU_TS2_CLOCK TU_TS2_D0 ANT_5V_CTL IFp_1 IFn_1 TUSDA_1 TUSCL_1

3-1. HDD SECTION

DLUDQS DLUDQS# DLLDQS DLLDQS#

IC1002
CE6250 DEMODULATOR

IC603 DDR2 SDRAM

DLUDM DLLDM DA[12:0] DBA[2:0]

DCK, DCK#, DCKE

1GBit 64M x 16bit

DODT

DCS#

3. MAIN BOARD BLOCK DIAGRAM

DRAS# DCAS# DWE# DVRI (VREF)

TU1000 HALF NIM DUAL TUNER

DA[12:0] SI SO SCE# SWP#

IC600 REALTEK RTD1183

SCK

IC601
MX25L12805DMI

3-36
SATA0_HSOP SATA0_HSON SATA0_HSIP SATA0_HSIN UART0_TX UART0_RX UART1_TX UART1_RX

DBA[2:0] DCK, DCK#, DCKE DODT

DCS#

SERIAL FLASH MEMORY

128MBIT 16M x 8bit

IC604 DDR2 SDRAM

DRAS# DCAS# DWE# DVRI (VREF)

DQ[31:16}

1GBit 64M x 16bit

DUUDQS

CN701
INTERNAL

DUUDQS#

SATA
INTERFACE

DULDQS DULDQS# DUUDM DULDM

BD_UART_RXD_3 BD_UART_TXD_3

CN601 PC DEBUG UART

IC301 BCM7601 BD
PROCESSOR

IC301 BCM7601
RCA_Y_OUT RCA_Pb_OUT RCA_Pr_OUT BD_Y BD_Pb BD_Pr

BD_HDMI_CLK_N BD_HDMI_CLK_P BD_HDMI_0_N BD_HDMI_0_P BD_HDMI_1_N BD_HDMI_1_P BD_HDMI_2_N BD_HDMI_2_P BD_HDMI_HTPLG

IC301 BCM7601
VO_Y VO_Pb VO_Pr HDMI_ON0 HDMI_OP0 HDMI_ON1 HDMI_OP1 HDMI_ON2 HDMI_OP2 BD_CVBS SW_CVBS EU1_A_OUT_L HDMI_ON3 HDMI_OP3 HDMI_HPD VO_CVBS HDMI_SW AV_SW 16_9_OFF, 16_9_H RGB_SEL_OUT SCART_H LPF1, LPF2 RGB_SEL_H AV_SW SW_Pr_OUT R_SCART_OUT SW_Y_OUT SW_Pb_OUT G_SCART_OUT

HDMI JACK TR Switch

B_SCART_OUT

IC904
MM1788 COMPONENT Switch

3-2. A/V SWITCH BLOCK

TXC -

TXC+

TX0 -

TX0+

TX1-

IC800
IC301 BCM7601

TR Switch

TX1+

TX2 -

TX2+

TMDS361 HDMI Switch

MAIN BOARD BLOCK DIAGRAM

HP_DET

DSCL

IC905
MM1508 CVBS Switch

EU1_A_OUT_R

DSDA

BD_FS_CLKO

BD_I2S_CLK

IC804
I2C0_SCL

AO_MCLK AO_BCLK AO_LRCK AO_SDO AV_SW

AO_MCLK

ZERO_AUDIO

FDC6301N MOSFET

IC301 BCM7601

BD_I2S_LR

BD_I2S_DATA

BD_USB1_D+

BD_USB1_D -

BD_HDMI_SDA

BD_HDMI_SCL

3-37
AMUTE I2C0_SDA

IC802

IC600 REALTEK RTD1183

SW_CVBS AOUT_MUTE AOUT_MUTE A_OUT_L A_OUT_R

HDMI_SCL

NLAIC8017 SB315 3157 NLASB3157 S /SDA Switc SCLNLASB3157h /SDA itch SCL/SDA Switch SCL/SDA Switch

HDMI_SDA

Audio Mute Block

IC901
74LCX157 AUDIO Switch
BD_SPDIF

AO_BCLK AO_LRCK AO_SDO

IC900
PCM1781 AUDIO DAC

L R

IC903 NJM13404

TIMER BOARD
USB1_HSDM USB1_HSDP AV_SW

IC301 BCM7601

USB1_JACK_DM

USB1_JACK_DP

IC805

IC301 BCM7601
SPDIF_OUT AV_SW

USB JACK

TS3XXX USB Switch

IC902
NLASB3157 SPDIF Switch

SW_SPDIF

DDR2_0_CLK01_P , DDR2_0_CLK01_N EBI_DATA[0-7] EBI_nCS0 EBI_nCS1 EBI_nWE0 DDR2_0_DQM0 , DDR2_0_DQM1 DDR2_0_nCS0 DDR2_0_DQS0_P , DDR2_0_DQS0_N DDR2_0_DQS1_P , DDR2_0_DQS1_N DDR2_0_DATA[0 -15] NAND_CLE NAND_ALE NAND_nRE PG_1V2 DDR2_0_ADDR[0 -13] DDR2_0_BA[0 -2] DDR2_0_CKE , DDR2_0_nWE DDR2_0_nRAS , DDR2_0_nCAS DDR2_0_ODT EPHY_TDP EPHY_TDN EPHY_RDP EPHY_RDN DDR2_0_CLK23_P , DDR2_0_CLK23_N DDR2_0_DQM2 , DDR2_0_DQM3 DDR2_0_nCS1 DDR2_0_DQS2_P , DDR2_0_DQS2_N DDR2_0_DQS3_P , DDR2_0_DQS3_N DDR2_0_DATA[16 -31] WIFI_USB0_D+ WIFI_USB_DEBI_NAND_RB

IC300
NAND08GW3B2CN6E

3-3. BD SECTION

IC400 DDR2 SDRAM NAND FLASH

8GBIT 1G X 8BIT

1GBit 64M x 16bit

IC103 MP2380DN

IC401 DDR2 SDRAM JK800 ETHERNET

MAIN BOARD BLOCK DIAGRAM

1GBit 64M x 16bit

IC301 BRAODCOM BCM7601

CN801 WIFI
INTERFACE

TIMER BOARD

3-38
DDR2_1_CLK01_P , DDR2_1_CLK01_N DDR2_1_DQM0 , DDR2_1_DQM1 DDR2_1_nCS0 DDR2_1_DQS0_P , DDR2_1_DQS0_N DDR2_1_DQS1_P , DDR2_1_DQS1_N DDR2_1_DATA[0 -15] DDR2_1_ADDR[0 -13] DDR2_1_BA[0 -2] DDR2_1_CKE , DDR2_1_nWE DDR2_1_nRAS , DDR2_1_nCAS DDR2_1_ODT DDR2_1_CLK23_P , DDR2_1_CLK23_N DDR2_1_DQM2 , DDR2_1_DQM3 DDR2_1_nCS1 DDR2_1_DQS2_P , DDR2_1_DQS2_N DDR2_1_DQS3_P , DDR2_1_DQS3_N DDR2_1_DATA[16 -31] UART_TX0 UART_RX0 GPIO_19_PROTECTION nRESET SATA_TXDP1 SATA_TXDN1 SATA_RXDP1 SATA_RXDN1

WIFI MODULE

IC402 DDR2 SDRAM

1GBit 64M x 16bit

LIC100 BCM7620 FRONT END

PROCESSOR

Optional

IC500
MCP1319T RESET IC

IC403 DDR2 SDRAM

1GBit 64M x 16bit

BD_RESET

IC600 RTD1183
CN501 PC DEBUG

FLD_DATA_IN G[01-06] P[06-15] P05 P04 B_VFD_DOUT B_VFD_CLK B_VFD_CS# FLD_ENA_L FLD_CLK FLD_DATA_OUT

VFD_DOUT

VFD_CLK

IC700
74HCT125

VFD_CS#

DIG2901
HFS-06SC41

BUFFER IC2901
P03 P02 P01 SW_RESET RESET

RESET#

RESET BUTTON

PTC6315

VFD

OPEN_KEY OPEN_KEY

VFD DRIVER
SCANSCAN+

REC

PLAY

4. TIMER BOARD BLOCK DIAGRAM

IC600 REALTEK RTD1183

POWER_KEY

POWER_KEY

CN702 TIMER I/F POWER BUTTON

KEY_IN_DRIVER LED01 RED LED02 LED03 LED04 BLUE RED BLUE

IR_IN RMC_OUT

STOP

OPEN BUTTON

3-39
RMC2901
REMOCON
USB1_HSDM USB1_HSDP AV_SW

LED2901

LED2902

IC902
TS3XXX USB Switch
USB1_JACK_DP

USB1_JACK_DM

JK2901
USB JACK

BD_USB1_D BD_USB1_D+

IC301 BROADCOM BCM7601 MAIN BOARD

TIMER BOARD

5-1. OVERALL

BD_1.2V DDR_1.8V_CTL PWR_CTL_H MPEG (RTD1183) PWR_CTL_H MPEG (RTD1183)

DDR_1.8V

5V

HDD_5V

12V

HDD_12V

BD_1.2V_CTL

VCC_12V LOADER

FROM SMPS
IC103 MP2380DN IC106 MP2307DN IC105 MP2307DN IC104 KIA278R12

CN100
MS_1.2VA PWR_CTL_H MPEG (RTD1183) 1W_H MPEG (RTD1183) 5V_LOADER SW_5.3VA 5.3VA

13VA

FD( - )

5. MAIN BOARD POWER SIGNAL

FD( - ) IC100 MP2380DN IC109 KIA278R05 SWITCHING TR

3-40
MS_3.3VA BD_3.3V_CTL PWR_CTL_7M_H MPEG (RTD1183) BD_3.3V

5.3VA
3.3V BD_1.2V_CTL DDR_1.8V_CTL BD_3.3V_CTL

-25VA

-25VA IC102 TJ3965D IC107 TJ3965D IC108 KIA278R33 IC110 74HCT125

3.8VA
SW_FD( + ) 1W_H MPEG (RTD1183)

FD(+)

SWITCHING TR

5-2. HDD SECTION

3.3V

MS_1.2VA V33_VDAC V33_PLL TU_3.3V V33_USB V33_HDMI TU_3.3V V33_ETN V33 DVRI (VREF) V33 V33

MS_3.3VA

TU_3.3V

MS_1.2VA

V12_USB

TU_1.2V

V12_SATA

IC1001 LD1117- 1.2V IC1002 CE6250

MAIN BOARD POWER SIGNAL

V12_ETN

DDR_1.8V

IC600 REALTEK RTD1183

5V

3-41
CN601 PC DEBUG
HDD_5V

V18

IC601 SERIAL FLASH

TU_3.3V

TU1000 HALF NIM DUAL TUNER

SW_5.3VA

5.3VA

V18

IC603 DDR2 SDRAM

IC700 74HCT125
HDD_12V

V18

IC604 DDR2 SDRAM

CN701 TO HDD

BD_1.2V VDAC_VDD33

BD_3.3V

5V

5-3. BD SECTION

BD_1.2V

SATA_AVDD12 BD_3.3V BD_3.3V 5V

USB_VDD12

IC300 NAND FLASH IC500 RESET IC JK800 ETHERNET

5V

CN801 WIFI MODULE CN501 PC DEBUG

EPHY_VDD12 BD_3.3V

MAIN BOARD POWER SIGNAL

HDMI_PVDD12 VCC_2.5V DDR2_1_VREF DDR2_0_VREF

IC301 BROADCOM BCM7601

SATA_PLLVDD12

DDR_1.8V

3-42
IC400 DDR2 SDRAM IC401 DDR2 SDRAM IC402 DDR2 SDRAM IC403 DDR2 SDRAM

DDR_1.8V

DDR_1.8V

DDR_1.8V

DDR_1.8V

DDR_1.8V

5-4. A/V SWITCH

3.3V 5V

12V 5V

HDMI_3.3V

IC800 TMDS361 IC801 NLASB3157 IC802 NLASB3157 IC900 PCM1781 IC904 MM1788 IC905 MM1508
5.3VA 5.3VA

MAIN BOARD POWER SIGNAL

12V

IC903 NJM13404

HDMI_3.3V

IC804 MOSFET
5V 5V

3-43

USB_SW_3.3V

IC805 TS3XXX IC901 74LCX157

5V

5V

JK801 HDMI JACK

3.3V

3.3V

IC902 NLASB3157
5V

FROM MAINBOARD
IC2902 LM39102D JK2901 USB JACK
5.3VA 5.3VA 5V

PTM2901

RMC2901 REMOCON

5.3VA

6. TIMER BOARD POWER SIGNAL

-29VA
SW_5.3VA

-29VA

IC2901 PTC6315

3-44
FD( - )

SW_5.3VA

FD( - )
SW_FD( + )

DIG2901 HFS-06SC41 VFD

SW_FD( + )
3.3VA

3.3VA

RESISTOR PULL-UP

CIRCUIT DIAGRAMS

IMPORTANT SAFETY WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL COMPONENTS ARE SHADED ON THE SCHEMATIC FOR EASY IDENTIFICATION. THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE ACTUAL CIRCUIT USED. THIS WAY, IMPLEMENTATION OF THE LATEST SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.

NOTE : 1. Shaded( ) parts are critical for safety. Replace only with specified part number. 2. Voltages are DC-measured with a digital voltmeter during Play mode.

1. SMPS - POWER CIRCUIT DIAGRAM

12

11

10

2
CAUTION: Danger if fuse is incorrectly replaced. Replace only with the type identical to fuse rating and(or) model name described in main label. Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.

3-45

3-46

2. MAIN - POWER, GND CIRCUIT DIAGRAM

12

11

10

3-47

3-48

3. MAIN - BCM7601(1) CIRCUIT DIAGRAM

12

11

10

3-49

3-50

4. MAIN - BCM7601(2) CIRCUIT DIAGRAM

12

11

10

3-51

3-52

5. MAIN - DDR2-800 CIRCUIT DIAGRAM

12

11

10

3-53

3-54

6. MAIN - MEMORY CIRCUIT DIAGRAM

12

11

10

3-55

3-56

7. MAIN - USB, SATA, ETHERNET, HDMI CIRCUIT DIAGRAM

12

11

10

3-57

3-58

8. MAIN - HDMI, USB CIRCUIT DIAGRAM

12

11

10

3-59

3-60

9. MAIN - AUDIO, VIDEO CIRCUIT DIAGRAM

12

11

10

3-61

3-62

10. MAIN - DVB-T TUNER CIRCUIT DIAGRAM

12

11

10

3-63

3-64

11. FRONT - TIMER CIRCUIT DIAGRAM

2

3-65

3-66

CIRCUIT VOLTAGE CHART

1. IC POWER
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 IC Front End BCM7620 LIC100 Serial Flash LIC101 Front End RAM LIC601 BD MPEG BCM7601 IC301 BD NAND Flash IC300 BD DDR RAM IC400 BD DDR RAM IC401 BD DDR RAM IC402 BD DDR RAM IC403 RTD1183 MPEG IC600 RTD FLASH IC601 RTD DDR RAM IC603 RTD DDR RAM IC604 SMPS Output Supply Voltage 1.2V D3.3V A3.3V L3.3V L3.3V BD_3.3V DDR_1.8V BD_1.2V BD_3.3V DDR_1_8V DDR2_0_VREF DDR_1_8V DDR2_0_VREF DDR_1_8V DDR2_1_VREF DDR_1_8V DDR2_1_VREF V33 V18 MS_1.2VA V33 V18 DVRI V18 DVRI 13VA 3.8VA 5.3VA Source 1.2V 3.3V 3.3V 3.3V 3.3V 3.3V 1.8V 1.2V 3.3V 1.8V 0.9V 1.8V 0.9V 1.8V 0.9V 1.8V 0.9V 3.3V 1.8V 1.2V 3.3V 1.8V 0.9V 1.8V 0.9V 13V 3.8V 5.3V Spec/Rating 1.08V~1.32V 3V~3.6V 3V~3.6V 1.08V~1.32V 1.08V~1.32V 3V~3.6V 1.7V~1.9V 1.08V~1.32V 3V~3.6V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 3V~3.6V 1.7V~1.9V 1.08V~1.32V 3V~3.6V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 1.7V~1.9V 0.49*1.8V~0.51*1.8V 12.35V~13.65V 3.61V~3.99V 5.035V~5.565V Check Result OK 1.194 3.293 3.273 3.293 3.293 3.35 1.787 1.206 3.35 1.787 0.892 1.787 0.893 1.787 0.892 1.787 0.893 3.289 1.78 1.21 3.289 1.78 0.89 1.78 0.89 12.64 3.857 5.284 LOCA. NO. C437 C438 C517 C521 C522 C643 C719 C725 C749 C765 C778 C780[T] C784 C790 C813 C933 C935 C938 C939 C949 C952 C958 C959 C960 C961 C974 C976 C979 C982 C984 C9A2 C9A3 LC226 LC232 LC600 LC901 LC903 LC910 LC912 LC913 LC922 SPEC. 220UF/16V 220UF/16V 22UF/16V 22UF/16V 22UF/16V 22UF/6.3V 100UF/16V 100UF/25V 220UF/6.3V 220UF/6.3V 220UF/6.3V 330UF/6.3V 220UF/6.3V 100UF/16V 22UF/16V 470UF/16V 470UF/16V 22UF/6.3V 22UF/6.3V 100UF/16V 47UF/16V 220UF/16V 220UF/16V 470UF/16V 100UF/16V 100UF/16V 47UF/16V 10UF/16V 10UF/16V 10UF/16V 22UF/6.3V 100UF/16V 100UF/16V 100UF/25V 100UF/16V 100UF/16V 100UF/16V 100UF/16V 100UF/16V 100UF/16V 100UF/16V P/OFF (+)V 1.81 1.81 3.37 3.37 0.27 3.05 0.00 0.27 1.24 3.32 3.32 1.80 3.13 5.32 3.06 0.17 0.17 0.61 0.61 0.27 0.17 0.13 0.14 0.13 0.29 0.27 0.00 0.14 0.00 0.00 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.39 0.00 0.00 0.00 (-)V 0.00 0.00 0.00 0.00 0.01 0.00 0.00 0.00 0.00 0.00 0.08 0.00 0.00 0.00 0.00 -0.30 -0.24 0.02 0.00 0.00 0.00 -1.48 -1.54 -0.83 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PLAY with 2Ch Recording (+)V (-)V 1.79 0.00 1.79 0.00 3.35 0.00 3.38 0.00 5.11 0.00 3.09 0.00 11.98 0.00 5.01 0.00 1.23 0.00 3.30 0.00 3.29 0.00 1.79 0.00 3.19 0.00 5.27 0.00 2.59 0.00 2.20 1.49 2.20 1.68 1.91 0.80 1.69 0.45 5.08 0.00 3.11 0.00 2.46 0.27 2.46 0.21 2.00 0.71 5.10 0.00 5.10 0.00 12.00 0.00 2.55 0.00 3.68 0.00 3.62 0.00 0.00 0.00 0.02 0.00 12.00 0.00 5.01 0.00 3.29 -0.01 5.01 0.00 3.31 0.00 4.30 0.00 11.91 0.00 1.19 0.00 8.12 0.00

2. MAIN BOARD - CAPACITORS

LOCA. NO. C100 C1020 C1036 C126 C131 C151 C152 C158 C161 C169 C307 C308 C309 C334 C335 C336 C337 C372 C400 SPEC. 100UF/16V 100UF/16V 100UF/16V 100UF/16V 100UF/16V 100UF/25V 100UF/25V 100UF/16V 100UF/16V 100UF/16V 100UF/6.3V 47UF/16V 47UF/16V 47UF/16V 47UF/16V 47UF/16V 47UF/16V 47UF/16V 220UF/16V P/OFF (+)V 5.29 0.74 0.05 0.00 3.31 0.74 0.00 3.37 -21.24 0.00 3.37 0.26 0.26 3.37 1.81 3.37 1.81 3.06 1.80 (-)V 0.00 0 0 0.00 0.00 0.00 0.00 0.00 -23.29 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 PLAY with 2Ch Recording (+)V (-)V 5.21 0.00 3.3 0 1.83 0 12.03 0.00 3.30 0.00 3.32 0.00 5.01 0.00 3.35 0.00 -24.82 -27.49 12.00 0.00 3.35 0.00 1.21 0.00 1.21 0.00 3.35 0.00 1.79 0.00 3.35 0.00 1.79 0.00 2.58 0.00 1.79 0.00

3. SMPS BOARD - CAPACITORS

LOCA. NO. C103 C109 C120 C122 C123 C124 C125 C133 C134 C135 SPEC. 100u/450 47u/50 220u/16 47u/50 1000u/25 2200u/10 2200u/16 470u/25 1000u/10 1000u/10 REC (+)V 318.00 16.50 -24.50 0.00 12.84 3.95 5.37 12.84 3.95 5.31 (-)V 0.00 0.00 -28.40 -31.78 0.00 0.00 0.00 0.00 0.00 0.00 (+)V 324.00 12.50 -21.59 0.00 14.10 4.18 5.31 14.10 4.18 5.31 P/OFF (-)V 0.00 0.00 -28.28 -30.78 0.00 0.00 0.00 0.00 0.00 0.00

3-67

3-68

PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW)

11

10

1 A B C D E
3-69

H
3-70

MAIN P.C.BOARD
(BOTTOM VIEW)

11

10

1 A B C D E
3-71

H
3-72

2. SMPS P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)
Warning Parts that are shaded are critical with respect to risk of fire or electrical shock.

10

10

1 A B C D E
3-73 3-74

1 A B C D E

3. KEY P.C.BOARD
(TOP VIEW)

4. FRONT P.C.BOARD
(TOP VIEW)

1 A B

1 A B C D E F G H I J K L M

(BOTTOM VIEW)

(BOTTOM VIEW)

1 A B

1 A B C D E F G H I J K L M

3-75

3-76

SECTION 4 HL-06P(BM09H) LOADER PART

( HR500 Series Only )

CONTENTS

COMPONENT REPAIR GUIDE ............................................................................................................... 4-2

1. 2. 3. 4. ABNORMAL MD OPERATION ................................................................................................................. 4-2 NO POWER .............................................................................................................................................. 4-3 "ALL BD DISC" READING ERROR .......................................................................................................... 4-4 ABNORMAL SERVO OPERATION .......................................................................................................... 4-5

HOW TO USE THE SA RESET FUNCTION ....................................................................................... 4-6

1. PURPOSE ................................................................................................................................................. 4-6 2. REQUIRED SA RESET. ........................................................................................................................... 4-6 3. SA RESET PROCEDURE ........................................................................................................................ 4-6

MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION ...................................... 4-8

1. LIC100 (BCM7620) : BLU-RAY SIGNAL PROCESSOR .......................................................................... 4-8 2. LIC200 (R2A30209SP-W02Z) : SPINDLE MOTOR AND 6CH ACTUATOR DRIVER ........................... 4-14 3. PICK-UP CONNECTOR TERMINAL PIN ASSIGNMENTS (SF-BD412) ............................................... 4-16

BLOCK DIAGRAM .................................................................................................................................... 4-17 CIRCUIT DIAGRAM .................................................................................................................................. 4-19 CIRCUIT VOLTAGE CHART ................................................................................................................. 4-21

4-1

COMPONENT REPAIR GUIDE

1. ABNORMAL MD OPERATION
Abnormal disc reading or abnormal tray open/close. --> Replace new MD and test if it is operated normally.

1-1. Component 1) Traverse assembly 2) MD junction board 3) FFC cable from main board to MD 1-2. How to troubleshoot (Countermeasure) 1) Check the connection between main board and FFC cable, confirm the connection point. 2) Check the connection of MD junction board cable. 3) If all the cable connections are normal, replace the traverse assembly. 1-3. Service hint (Any picture / Remark) After changing MD (Traverse assembly), you must perform "SA Reset". Refer to the next chapter "How to use the SA reset function".

< MD Top View >

< MD Bottom View >

For SLED M.

For Spindle M.

For Loading M.

For pick-up

For motor (Spindle, Sled, Loading)

Check the soldering status of connector, and connection of cable

4-2

COMPONENT REPAIR GUIDE

2. NO POWER
- When you turn on your BD-P, it will display Hello message continuously on front panel. - Set Boot-up fail.

2-1. Component 1) LIC900 -3.3V LDO 2) LIC910 -1.2V LDO 3) LD901 -DIODE 2-2. How to troubleshoot (Countermeasure) 1) No Xtal Oscillation : LOC. No: LX101 (25Mhz) 2) No Voltage : 1.2V, 3.3V 2-3. Service hint (Any picture / Remark)

LIC900

3.3V(OUT)

5.0V(IN)

4.1V(OUT)

1.2V(OUT)

LIC910

< Main Board Top >

4-3

COMPONENT REPAIR GUIDE

3. "ALL BD DISC" READING ERROR
- All the Blu-ray disc is not operated, but DVD and CD are operated normally. - If the LDO (8V) for APC of BD laser diode is abnormal, BD doesn't work.

3-1. Component 1) MD (Traverse Assembly) 2) LIC920 Adjustable LDO 3-2. How to troubleshoot (Countermeasure) 1) Check output voltage of LIC920 - 8.1V 2) If output voltage is abnormal, check the periphery of LIC920 and replace it. 3-3. Service hint (Any picture / Remark)
12V(IN) 12V(INPUT) 8V(OUTPUT)

8V(OUT)

< Main Board Top >

4-4

COMPONENT REPAIR GUIDE

4. ABNORMAL SERVO OPERATION
- The actuator, spindle and sled operation of pick-up are abnormal. - After changing MD, the set is still not operated. - After changing Motor Drive IC, the set is still not operated.

4-1. Component 1) LIC270 - OP Amp. 4-2. How to troubleshoot (Countermeasure) 1) Check if the voltage of LIC270 (Pin5 and Pin7) is 1.67V. 4-3. Service hint (Any picture / Remark)

1.67V

< Main Board Top >

4-5

HOW TO USE THE SA RESET FUNCTION

1. PURPOSE
In order to insert the values, after clearing SA initial values of the pick-up.

2. REQUIRED SA RESET
- After changing Traverse. - After changing Main PC Board Assembly. - After changing F/E Flash IC (LIC101)

3. SA RESET PROCEDURE
1) After the set turn on, enter the home menu.

2) Press HOME key to escape from home menu.

3) Press the 4 -> 5 -> 6 -> 2 -> 5 -> 8 -> 0 (numerical button) on the remote controller to display debug window.

4-6

4) Select 6 on debug window to perform SA Reset.

5) Press Return key or Pause key to finish debug mode.

6) Playback once BD disc more than 3 srconds. ( At this time, you must use BD ROM single layer and BDR single layer disc. )
How to check the BD Single Layer and Double Layer Disc BD Single Layer Disc BD Double Layer Disc

Barcode 1 EA

Barcode 2 EA

4-7

MAJOR IC INTERNAL BLOCK DIAGRAM AND PIN DESCRIPTION

1. LIC100 (BCM7620) : Blu-ray SIGNAL PROCESSOR
1-1. Pin Assignment

4-8

1-2. Block Diagram

BCM7620

4-9

1-3. Pin Function

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 PIN NAME VDD3TBG OSCENN OSCENP/ OSCEN EFM3N/ CLKN EFM3P/ CLKP VDD3LVDS VSSLVDS EFM2N/ NRZN EFM2P/ NRZP EFM1N EFM1P IOVDD VSS GAINSW PA7 RD8 LDON RD9 IOVDD RD10 RD11 RD12 RD13 VSS RD14 RD15 VDD VSS IOVDD RD0 SCLK RD1 SDATA SEN VSS RD2 SBUSY RD3 SEN2 RD4 SEN3 RD5 SEN4 IOVDD RD6 PC3 RD7 PA5/ PANICIN PA0/ GAINSW2 VSS IOVDD VDD SFCK DESCRIPTION Analog Power for Write Strategy TBG (3.3 V) Oscillator Enable Output (LVDS) OSCENP: Oscillator Enable Output (LVDS) OSCEN: Oscillator Enable Output (CMOS) EFM3N: EFM Output (LVDS) CLKN: Clock Output EFM3P: EFM Output (LVDS) CLKP: Clock Output Analog Power for LVDS I/Os (3.3 V) Analog Ground for LVDS I/Os EFM2N: EFM Output (LVDS) NRZN: NRZ Output EFM2P: EFM Output (LVDS) NRZP: NRZ Output EFM Output (LVDS) EFM Output (LVDS) Digital Power for I/O Pads (3.3 V) Digital Ground for Core and IO Pads Gain Swicth Output General Purpose I/O SDRAM Data Bus Laser Driver On SDRAM Data Bus Digital Power for I/O Pads (3.3 V) SDRAM Data Bus SDRAM Data Bus SDRAM Data Bus SDRAM Data Bus Digital Ground for Core and IO Pads SDRAM Data Bus SDRAM Data Bus Digital Power for Core (1.2 V) Digital Ground for Core and IO Pads Digital Power for I/O Pads (3.3 V) SDRAM Data Bus SPI Serial Interface Clock Output SDRAM Data Bus SPI Serial Interface Data Input/Output SPI Serial Interface Enable Output Digital Ground for Core and IO Pads SDRAM Data Bus SPI Serial Interface Busy Input SDRAM Data Bus SPI Serial Interface Enable 2 Output SDRAM Data Bus SPI Serial Interface Enable 3 Output SDRAM Data Bus SPI Serial Interface Enable 4 Output Digital Power for I/O Pads (3.3 V) SDRAM Data Bus General Purpose I/O SDRAM Data Bus PA5: General Purpose I/O PANICIN: Panic Input PA0: General Purpose I/O GAINSW2: Gain Switch 2 Output Digital Ground for Core and IO Pads Digital Power for I/O Pads (3.3 V) Digital Power for Core (1.2 V) Serial Flash Clock Output

4-10

PIN NO. 54 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 109 110

DESCRIPTION Serial Flash Data Input Serial Flash Data Output Serial Flash Chip Select Output General Purpose I/O General Purpose I/O General Purpose I/O PB3: General Purpose I/O WGATE: Write Gate Output PB2: General Purpose I/O DVDCLK: DVD Clock Output PA6: General Purpose I/O, EXTINT#: External Interrupt Input TCK: PA2: General Purpose I/O, UARTRX: UART Receive Input PA1: General Purpose I/O, UARTTX: UART Transmit Output, PA1/ UARTTX/ SEN4 SEN4: SPI Serial Interface Enable 4 Output VSS Digital Ground for Core and IO Pads IOVDD Digital Power for I/O Pads (3.3 V) PRST# Power-On Reset PONDIS Power-On Reset Disable Input VSS Digital Ground for Core and IO Pads VDD Digital Power for Core (1.2 V) VDD1SATA Analog Power for SATA PHY (1.2 V) VSSSATA Analog Ground for SATA PHY HTXP SATA Trasmit Output HTXN SATA Trasmit Output VSSSATA Analog Ground for SATA PHY HRXN SATA Receive Input HRXP SATA Receive Input VSSSATA Analog Ground for SATA PHY VDD1SATA Analog Power for SATA PHY (1.2 V) VDD1SATA Analog Power for SATA PHY (1.2 V) HREXT SATA External Resistor VSS SATA Analog Ground for SATA PHY HXTALI SATA Clock Oscillator Input (25.000 MHz) HXTALO SATA Clock Oscillator Output (25.000 MHz) VDD3SATA Analog Power for SATA PHY (3.3 V) PB4/ MIO0/ TDI PB4: General Purpose I/O MIO0: Multiplexed Test I/O Bus PB5/ MIO1/ TDO PB5: General Purpose I/O MIO1: Multiplexed Test I/O Bus PB6: General Purpose I/O PB6/ MIO2 MIO2: Multiplexed Test I/O Bus PB7: General Purpose I/O PB7/ MIO3/ OENC MIO3: Multiplexed Test I/O Bus OENC: Optical Encoder Input for LightScribe VSS Digital Ground for Core and IO Pads VDD Digital Power for Core (1.2 V) VDD3PLL Analog Power for System PLL and Servo PLL (3.3 V) VSSPLL Analog Ground for System PLL and Servo PLL TDO JTAG Data Ouput TMS JTAG Mode Select Input TCK JTAG Clock Input TDI JTAG Data Input TRST# JTAG Reset Input PB0 PB0: General Purpose I/O PB1 LAND PB1: General Purpose I/O LAND: Land/Groove Output PA3: General Purpose I/O PA3/ ALPHASIN ALPHASIN: Alpha Step Motor Sine PDM Output PA4: General Purpose I/O PA4/ ALPHACOS ALPHACOS: Alpha Step Motor Cosine PDM Output FG Spindle Motor Feedback DMO Spindle Motor PDM Output

PIN NAME SFDI SFDO SFCS# PC1 PC2 PC0 PB3/ WGATE PB2/ DVDCLK PA6/ EXTINT#/ TCK PA2/ UARTRX

4-11

PIN NO. 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 170 171 172

PIN NAME IOVDD VSS VDD STEP1 STEP2 RWE# TILT/ FOO2 RCAS# FOO/ FOO1 RRAS# TRO RCS# RAD13 VREFPDM RAD10 LDEL2 RAD0 LDEL1 RAD1 LDEL0 RAD2 LTHR RAD12 DQM0 IOVDD VSS DQM1 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD11 VDD RCLKE RCLK VSSADCPLL VDD3ADCPLL VSSHFLDR VDD3HFLDR VSSHFADC VDD3HFADC VDD3DPD VDD3RF EQDON EQDOP VSSDPD VSSRF MUXOUT2 MUXOUT1 GPADC1 BDRFP BDRFN

DESCRIPTION Digital Power for I/O Pads (3.3 V) Digital Ground for Core and IO Pads Digital Power for Core (1.2 V) Sled Step Motor PDM Output Sled Step Motor PDM Output SDRAM Write Enable Output TILT: Tilt PDM Output FOO2: Focus Tilt PDM Output SDRAM Column Address Strobe Output FOO: Focus PDM Output FOO1: Focus Tilt PDM Output SDRAM Row Address Strobe Output Tracking PDM Output SDRAM Chip Select Output SDRAM Address Bus Reference Voltage PDM Output SDRAM Address Bus Laser Control PDM Output SDRAM Address Bus Laser Control PDM Output SDRAM Address Bus Laser Control PDM Output SDRAM Address Bus Laser Control PDM Output SDRAM Address Bus SDRAM Byte Mask Output Digital Power for I/O Pads (3.3 V) Digital Ground for Core and IO Pads SDRAM Byte Mask Output SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus SDRAM Address Bus Digital Power for Core (1.2 V) SDRAM Clock Enable SDRAM Clock Analog Ground for ADC PLL Analog Power for ADC PLL (3.3 V) Analog Ground for HF LDR Analog Power for HF LDR (3.3 V) Analog Ground for HF ADC Analog Power for HF ADC (3.3 V) Analog Power for AFE DPD (3.3 V) Analog Power for AFE RF (3.3 V) RF Output and Testing Port RF Output and Testing Port Analog Ground for AFE DPD Analog Ground for AFE RF Un-Buffered Analog Test Output 2 Un-Buffered Analog Test Output 1 General Purpose ADC Channel 1 Input BD Summed RF Input BD Summed RF Input

4-12

PIN NO. 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216

PIN NAME DVDRFP DVDRFN GPADC2 WPP1/ WRF WPP2 IIN JIN AIN BIN CIN DIN VDD3WBL VSSWBL EIN FIN GIN HIN VREFB VDD3SVO VSSSVO BDFPDIP BDFPDIN DVDFPDIP DVDFPDIN/ FPDVREF WAGCC1 WAGCC2 CEC VREF RBIAS VDD3SVO VSSSVO VDD VSS VDD3WBLADC VSSWBLADC VDD3TBGEFM PLL VSSEFMPLL VSSTBG -

DESCRIPTION DVD Summed RF Input DVD Summed RF Input General Purpose ADC Channel 2 Input WPP1: DVD WPP1 (A+D) Input (5V tolerant) WRF: Write RF Input DVD WPP1 (B+C) Input (5V tolerant) Photodiode Input Photodiode Input Photodiode Input Photodiode Input Photodiode Input Photodiode Input Analog Power for AFE Wobble (3.3 V) Analog Ground for AFE Wobble Photodiode Input Photodiode Input Photodiode Input Photodiode Input Reference Voltage for OEIC (1.5 to 2.55V) Analog Power for AFE Servo (3.3 V) Analog Ground for AFE Servo BD Forward Photodiode Input BD Forward Photodiode Input DVD Forward Photodiode Input DVDFPDIN: DVD Forward Photodiode Input FPDVREF: APC Reference Voltage Output Wobble AGC1 Gain Control Capacitor Wobble AGC2 Gain Control Capacitor Central Error Capacitor Reference Voltage (1.65 V) Bias Reference Current Setting Pin Analog Power for Servo (3.3 V) Analog Ground for Servo Digital Power for Core (1.2 V) Digital Ground for Core and IO Pads Analog Power for Wobble ADC (3.3 V) Analog Ground for Wobble ADC Analog Power for Write Strategy TBG and EFM PLL(3.3 V) . Analog Ground for EFM PLL Analog Ground for Write Strategy TBG NC NC NC NC NC NC

4-13

2. LIC200 (R2A30209SP-W02Z) : SPINDLE MOTOR AND 6CH ACTUATOR DRIVER

2-1. Block Diagram

4-14

2-2. Pin Function

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 SYMBOL SPIN SL1IN SL2IN SPLIM VM2 SL2+ GND SL2SL1+ SL1GND U V W TSDFLG COMMON IPRO2 SLLIM FG EN1 EN2 VM1 SPGS IPRO1 ACGS VM3 LO+ LOGND ACT2ACT2+ 5VCC GND ACT1+ ACT1ACT3+ ACT3ACT3IN ACT2IN ACT1IN LOIN REF Spindle control voltage input Slide control voltage input 1 Slide control voltage input 2 Input terminal for spindle current limit Motor Power Supply 1(for Slide) Slide non-inverted output 2 GND Slide inverted output 2 Slide non-inverted output 1 Slide inverted output 1 GND Motor drive output U Motor drive output V Motor drive output W TSD ag output Motor common Input terminal for ACT2 current protect Input terminal for slide current limit Frequency generator output Input terminal for enable 1 Input terminal for enable 2 Motor Power Supply 1(for Spindle) Input terminal for gain select SPM Input terminal for ACT13 current protect Input terminal for gain select ACT Power Supply3(for Loading) Loading non-inverted output Loading inverted output GND ACT2+ inverted output ACT2+ non-inverted output 5V Power Supply (for FS,TS,TL) GND ACT1 non-inverted output ACT1 inverted output ACT3 non-inverted output ACT3 inverted output ACT3 control voltage input ACT2 control voltage input ACT1 control voltage input Loading control input Reference voltage input FUNCTION

4-15

3. PICK-UP CONNECTOR TERMINAL PIN ASSIGNMENTS (SF-BD412)

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 PIN NAME FCS2+ FCS2TRK+ FCS1+ TRKFCS1ABA+ B+ NC NC NC A B C D SA SB SC SD SW3 RF+ RFSWB2 SWB1 VREF_PD VCC_+5PD GND_PD SW GND1 LDI BD LDI CD LDI DVD GND1 TEMP VCC MON_CD/DVD MON_BD SEL_DVD SEL_CD NC NC GND1 GND_BDBM DESCRIPTION FOCUSING2+ FOCUSING2TRACKING+ FOCUSING1+ TRACKINGFOCUSING1Stepping Motor A-Terminal Stepping Motor B-Terminal Stepping Motor A+Terminal Stepping Motor B+Terminal NC NC NC A output B output C output D output SA output SB output SC output SD output PDIC BD Sub Output Switch Port (L,OPEN) RF(+)output RF(- )output SW for PDIC, BD Gain and sleep SW for PDIC, BD Gain and sleep PDIC Reference Supply Terminal 2.1V PDIC Power Terminal 5V GND for PDIC 2-Wavelength PDIC DVD/CD/Sleep Changeover SW GND for LD and HFM IC LD control for LD,BD LD control for LD,CD LD control for LD,DVD GND for LD and HFM IC Thermister Vcc for HFM IC Monitor Output for DVD & CD Monitor Output for BD Select Input for DVD Monitor(L:Enable) Select Input for CD Monitor(L:Enable) NC NC GND for LD and HFM IC GND for Back monitor PD,BD

ACT

CL SHIFTER

PDIC

LD HFM IC Monitor

4-16

XTAL 25.000MHz RF / Servo Signal / Monitor LD(BD/DVD/CD) Power

- 216pin - RF Amp ALPC Servo Signal Processor

BCM7620(Broadcom)

New SF-BD412(Sanyo)
V/I SLED Motor 2Mbyte SDRAM 1Mbyte Serial Flash Clk / Data Address / Data

SPINDLE

Motor

FO TRK TILT Active CP

BLOCK DIAGRAM

4-17

Feed Mecha.

- Function DSP/Servo control Decoder Encoder

Loading Motor

- Processor AACS (Advanced Access Content System)

R2A30209SP

Servo signal for Motor

S-ATA

Spindle & 6ch Actuator Driver Sensor-less spindle driver.

S-ATA B-end (MPEG)

LB1848M Stepping Driver.

Power Circuit 1.2V regulator 3.3V regulator 8V -Adj regulator

MEMO

4-18

CIRCUIT DIAGRAM

12

11

10

4-19

4-20

CIRCUIT VOLTAGE CHART

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 LIC100 VOLTAGE 3.28 0.28 2.04 2.00 0.27 3.28 0.00 2.07 2.07 2.07 2.07 3.29 0.00 1.64 0.00 Pulse(SDRAM) NC Pulse(SDRAM) 3.29 Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) 0.00 Pulse(SDRAM) Pulse(SDRAM) 1.20 0.00 3.29 Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) NC 0.00 Pulse(SDRAM) NC Pulse(SDRAM) Pulse Pulse(SDRAM) 0.00 Pulse(SDRAM) Pulse 3.29 Pulse(SDRAM) 0.00 Pulse(SDRAM) 3.27 0.00 0.00 PIN NO. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 VOLTAGE 3.29 1.20 Pulse(Flash) Pulse(Flash) NC NC NC Pulse(Flash) Pulse(Flash) 3.28 0.00 0.00 3.28 0.00 3.28 Pulse Pulse 0.00 3.29 2.48 0.00 0.00 1.20 1.20 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.20 1.20 0.70 0.00 MAIN OSC MAIN OSC 3.29 0.02 0.02 3.29 3.29 0.00 1.20 3.29 0.00 PULSE PULSE PULSE PULSE 4.85 PIN NO. 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 VOLTAGE 0.00 3.29 3.28 0.00 NC NC NC Pulse 1.78 3.29 0.00 1.20 1.39 1.82 Pulse(SDRAM) 0.00 Pulse(SDRAM) 1.72 Pulse(SDRAM) 1.65 Pulse(SDRAM) Pulse(SDRAM) 1.66 Pulse(SDRAM) NC Pulse(SDRAM) 0.00 Pulse(SDRAM) 0.00 Pulse(SDRAM) 1.37 NC Pulse(SDRAM) 3.29 0.00 Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) Pulse(SDRAM) NC 1.20 Pulse(SDRAM) Pulse(SDRAM) 0.00 3.29 0.00 3.29 PIN NO. 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 VOLTAGE 0.00 3.29 3.29 3.29 NC NC 0.00 0.00 NC NC NC NC NC NC NC NC NC NC 2.45 2.55 2.45 2.45 1.56 NC NC 2.45 2.45 2.60 2.56 2.47 2.53 3.29 0.00 2.60 2.63 2.54 2.58 2.38 3.29 0.00 0.19 0.00 0.16 0.00 1.45 1.43 1.78 1.66 1.63 3.29 0.00 PIN NO. 204 205 206 207 208 209 210 211 212 213 214 215 216 VOLTAGE 1.20 0.00 3.29 0.00 3.29 0.00 0.00 NC NC NC NC NC NC LIC101 VOLTAGE 0.00 PULSE 3.30 0.00 PULSE PULSE 3.30 3.30 LIC200 VOLTAGE 1.78 1.78 1.62 1.25 12.10 0.60 0.00 0.00 0.00 0.00 0.00 Pulse Pulse Pulse 2.82 Pulse 0.00 1.25 Pulse 3.26 0.00 12.15 0.00 0.00 PIN NO. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 VOLTAGE 0.00 12.20 1.76 1.76 0.00 2.46 2.46 4.98 0.00 2.50 2.40 2.58 2.37 1.67 1.68 1.68 1.75 1.67 LIC250 VOLTAGE 5.23 0.00 0.00 4.50 2.70 0.00 0.75 0.75 0.75 0.75 LIC270 VOLTAGE 0.00 0.00 0.00 0.00 1.67 1.67 1.67 0.00 LIC601 VOLTAGE 3.29 Pulse Pulse 0.00 Pulse Pulse PIN NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 VOLTAGE 3.29 Pulse Pulse 0.00 Pulse Pulse 3.29 Pulse Pulse Pulse Pulse Pulse Pulse Pulse Pulse Pulse Pulse Pulse 3.29 0.00 Pulse Pulse Pulse Pulse Pulse Pulse NC Pulse Pulse Pulse NC 3.29 Pulse Pulse 0.00 Pulse Pulse 3.29 Pulse Pulse 0.00 Pulse Pulse 0.00 LIC900 VOLTAGE 0.00 3.30 5.00 PIN NO. 1 2 3 LIC910 VOLTAGE 0.00 0.09 4.17 LIC920 VOLTAGE 6.80 8.10 12.10

PIN NO. 1 2 3

PIN NO. 1 2 3 4 5 6 7 8

PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PIN NO. 1 2 3 4 5 6 7 8 9 10

PIN NO. 1 2 3 4 5 6 7 8

PIN NO. 1 2 3 4 5 6

PIN NO. 1 2 3

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