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A PROPOSAL ON THE SUBJECT OF PRIVATE STANDARDIZATION THE SUBJECT OF PRIVATE STANDARD DEVELOPMENT

Date of proposal: Author of proposal:


THE PROPOSAL

Secretariat of Organization TCs WGs

Title of proposal: "Dimensions of special product of vehicular area manhole cover, of round opening, of cast iron construction, size DN.775mm or 30.70in (D.770/775), and 360, 400, 600, 900 kN loading class." Material: - grey cast iron - of grade to fit the loading class in compliance with thicknesses of pieces.

The document proposal comes to settle up a dimensional based private standard document (as case, a publication / deliverable) concerning the dimensions of special product of a street manhole cover which may be in concordance with requirements of one or more regional basic standard(s) of cast/ductile iron manhole covers, - e.g. the regional CEN standard - "EN124 - Gully tops and manhole tops for vehicular and pedestrian areas. Design requirements, type testing, marking, quality control", or, with other basic standard concerning street or residential area, manhole covers - as long the basic standard (e.g. as the EN124 is) does not apply for dimensions of special products of manhole covers. Thus, the proposed private standard document (norm) aims to specify the main dimensions for a special product of a cast iron vehicular area manhole cover of DN.775mm/ 30.70in, of round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. the EN124 CEN standard).
Short description of design related to product and main dimensions:

> Round (circular) frame with round opening; - overall dia. of lid piece: 770mm (30.3125in), - top opening of frame: dia. 775mm (30.50in), - round, - top dia. of frame: 820...825mm (~32.375in), - round - inner opening of base of frame - dia. 825; 920; (995)/1000mm (32.50; 36.25; 39.375in), to fit a 800mm (32.5in), 36in (915mm), 1000mm dia. of manhole top opening. - clearance (clear opening) of frame, - about 710...718mm ( 28...28.25in), - 4 vent/key holes of about 40 sq.cm. (~6.20sq.in) at all clear opening; which also allow an easy opening using common tools, - optional, blocks for locking system fixing may be added, - on backside of lid piece.

As conclusion, the proposed document (norm) aims to specify the main dimmensions for a special product of a cast iron vehicular area manhole cover of DN.775mm (D.770/775) / 30.70in round opening; - and must, as case may be, completed with other standards which refers to testing, marking, quality control. (e.g. EN124 CEN standard).
The type of public standard document, as we consider the proposal may later transform into:

> concerning the therminology of EN45020:2006 description: - prestandard (3.3), product standard (5.4), technical specification (3.4), unilaterally aligned standard (6.8), - all of these to complete with the EN124 CEN standard which is a basic standard (5.1). > concerning the therminology of ISO/CEI-2:2004: - international standard (3.3), technical specification (3.4), technical report (3.5), publicly available specification (3.7).

DN.770 - Lid Piece of D.770/775


- Loading class, - 400; 600; 900 kN

Backside view - 4 vent holes design -

MDER

690 425

( 27-1/8) ( 16-3/4)

CMDMR

CMDCR

155

( 6-1/8) Perimetral reinforcing rib

270 ( 10-5/8)

in between holes centres

Radial reinforcing rib

R-4
14;15;16
( 5/8)

Intermediate circular reinforcing rib

R-4
(5/32) round edge

Central circular reinforcing rib

Overall dia.

O 770

( 30-5/16)

Ribs reinforcement consists in: - intermediate circular rib medium diameter - central reinforcing rib medium diameter - lower width of radial rib - the same shape as the central and intermediate rib - as lower width

LIP Piece - DN.775 - 30.70


Conical Lid plate design
(multiple frustum of cones)

Backside view
In concordance with vertical section A - A of conical lid plate structure

4 vent / pick holes


at 90 degree

75...80
Outer lower part

Reinforcing block

Rib centre axe dia. 690

( 27-1/8)

OD (overall dia.)

770

( 30-5/16)

Hole clearance detail

32

R32 R 13.5

42

FRAME Piece - DN.775 - 30.7


- high grade iron construction (350; 400 N/mm2) Loading class, - 400; 600; 900 kN

Top plane view

Applicable on manhole entry of dia. D 800mm (32); D 36 (915mm); D1000 mm

Top opening dia. (top inner dia.)

775 (30-1/2)

{DN. 775}

A
8 .71 0.. 71 . dia g ) ce in a n pe n r ea o Cl lear (c

) 1/4 8..2 . 8 (2

14...16

at end Ribs

Top (outer) dia. D 820...825 (32-3/8) Overall dia. D 940 (37) ; D 1060 (41-3/4) ; D 1120 (44-1/8)
(Applicable on manhole entry of dia. D 800 / 32 ; D 36/915mm ; D 1000 mm)

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