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Revision Date 11th July 2005 7th October 2005 3rd Jan 2006
Revision Comments Release of P7000 Maintenance Plan Update repair price list Added P7000ZTP Printers. Updated: General Description, Key Maintenance Data and Documentation. Updated Level 1 and 3 Spares Lists: Notable parts added include 32 Mb SDRAM DIMM and NVRAM. Notable parts updated were: Anti-Static Brush Kit (Pedestal), Platen Hardware Kit and P/S I/O Cable Assy. Added P7X00HD and P7000HDZT printers. Updated part number and pricing. Updated pricing. Updated: Recommended Tools. Updated Level 1, 2 and 3 Spares Lists. Updated SureStak Stacker Spares and Printer Field Upgrade Kits. Added RoHS equivalent spares where applicable. Notable parts added are the P7X05-12 Shuttle Assy, RoHS Shuttle Assys, Flat Shuttle Assys, Thin Hammerspring Assys, HB Cover Assy for P7HD, Fabric Anti-Static Brush, Pedestal Hinges and PPC Subassy V6. Updated: Recommended Tools part number. Updated Printer field upgrade kits and manual part number. Update shuttle and repair pricing.
16th May 2006 12th Feb 2007 27th Mar 2007 11th Jan 2008
Additional information may be obtained by contacting CS Lim, Printronix Technical Support at (65) 6548-4114
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Index
I. II. III. IV. V. VI. VII. VIII. IX. X. P7XXX General Description ........................................................................................ 3 Key Maintenance Data: ............................................................................................... 4 Documentation: .......................................................................................................... 5 Training: .............................................................................................................................. 5 CUSTOMER SUPPORT CENTERS: ........................................................................... 6 Repair Services: ......................................................................................................... 6 Warranty (applicable to Asia-Pacific) : .......................................................................... 6 Spare Level Definitions: .............................................................................................. 7 P7XXX Series Recommended Tools ........................................................................... 7 P7XXX Series Recommended Field Spares (US $) ...................................................... 8 A. B. C. D. E. Level 1 Spares...................................................................................................... 8 Level 2 Spares.................................................................................................... 10 Level 3 Spares.................................................................................................... 11 P7XXX SureStak Stacker Spares ...................................................................... 13 P7XXX Printer Field Upgrade Kits ..................................................................... 14
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I.
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Printer Model P7005 P7005ZT P7205 P7010 P7010ZT P7210 P7015 P7015ZT P7215 P7220 P7000HDZT P7000HD P7200HD
Description Pedestal/Tabletop Model Pedestal Cabinet Model Pedestal/Tabletop Model Pedestal Cabinet Model Pedestal/Tabletop Model Pedestal Cabinet Model Cabinet Model Pedestal Model Pedestal Model Cabinet Model
Max Print Speed 500 lpm 500 lpm 500 lpm 1000 lpm 1000 lpm 1000 lpm 1500 lpm 1500 lpm 1500 lpm 2000 lpm 133 ipm 133 ipm 133 ipm
II.
Mean Time To Install: 30 Minutes Mean Time To Repair: 30 Minutes Preventative Maintenance (PM) : No specific maintenance required other than routine cleaning of the unit during service calls.
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III.
Documentation: Description Part Number 177705-001 178661-001 179486-001 179484-001 178660-001 178660-001 253112-001 253113-001 254130-001 164300-001 164302-001 253642-001 176996-001 164304-001 164305-001 164306-001 173956-001 172288-001 164308-001 Maintenance Manual, P7000 Quick Setup Guide, P7000/P7000HD Quick Setup Guide, P7000, Korean Quick Setup Guide, P7000, Japanese Quick Setup Guide, P7000, Simplified Chinese Users Manual, P7000 External Network Interface Card Users Manual Integrated Network Interface Card Users Manual PrintNet Enterprise Suite Users Manual Programmers Reference, Coax/Twinax Programmers Reference, LP+ Programmers Reference, IGP/PGL Programmers Reference, IGP/PGL (Chinese Language) Programmers Reference, IGP/VGL Programmers Reference, ANSI Programmers Reference, IPDS Programmers Reference, PCL (LJ) Programmers Reference, LG Character Set Reference Manual
N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site N/C, View on WEB site
IV.
Training: Service and maintenance training on the P7000 series line matrix printers is a two (2) day class. Classes are offered on a regularly scheduled basis at our training centers or by special arrangement at the customer facility. To schedule, contact Customer Service Training Department: Irvine, CA Wijchen, Holland Singapore (714) 368-2332 (31) 24 6489 489 (65) 6548-4114 Fax: (65) 6546-1454 Email: sxnts@printronix.com
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VI.
Repair Services: Printronix provides three repair centers worldwide for warranty and non-warranty printers and subassembly repair. Repair Center Locations Irvine, CA Wijchen, Holland Singapore Return Authorization Order (714) 368-2515 (31) 24 6489 489 (65) 6548-4163 8:00 am to 5:30 pm Singapore Time Fax: (65) 6546-8914 Email: sxnrepair@printronix.com
VII.
Warranty (applicable to Asia-Pacific) : This printer is warranted against defects in material and workmanship under normal use for a period of one year from the date of shipment to buyer. The Printer and/or any constituent part thereof (Printronix manufactured only) determined by Authorized Service Provider to be defective during the warranty period will be repaired provided the printer (a) has proof of date shipped, (b) has been properly installed and maintained, and (c) has not been damaged, subjected to misuse or abnormal operation or altered or improperly configured, installed or repaired by unauthorized personnel or others in a manner which Authorized Service Provider reasonable determines to have adversely affected performance or reliability. Liability under this warranty is limited to the repair or replacement of the defective part. Repair or replacement of the part thereof shall neither extend nor decrease the warranty period. NOTE: Damage due to misuse, abuse or that caused by common carrier during transit is excluded under this warranty.
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The level 1 Spares provide 90% serviceability and combined with the level 2 Spares, the serviceability is 95%. Combine that with the level 3 Spares to provide complete product field support.
The recommended tools, consumables and spares list, including applicable repair pricing are attached in the following pages for reference information and planning. Spares may be ordered by contacting the Printronix Order Entry Department: Irvine, CA Wijchen, Holland Singapore IX. (714) 368-2684 (31) 24-64-89489 (65) 6548-4182
P7XXX Series Recommended Tools We recommend a standard field service tools and the following tools: Adapter, hex to square, Utica HW-18 Alcohol, Anhydrous Allen Wrenches - 1/16, 3/32, 5/32, 5/64, 7/64 Clean, Dry Lint-free Cloth ESD Wrist Strap Feeler Gauges - .010, 011, 012, 013, 040 Force Gauge, (Chatillon NY, Gauge-r, 0-20 lb., CAT 719-20) Force Gauge, Fish Scale type, 0-16 oz. Hammer Tip Alignment Tool Field Kit, P7X05-12/P7X02H - (Flat Shuttle Only) - 253648-901 Hammer Tip Alignment Tool Field Kit, P7X10/P7X03H - (Flat Shuttle Only) - 253649-901 Hammer Tip Alignment Tool Field Kit, P7X15/P7X06H - (Flat Shuttle Only) - 253650-901 Hammer Tip Alignment Tool Field Kit, P7X20/HD/P7X08H - (Flat Shuttle Only) - 253651-901 Hex Bits for Torque Screwdriver - 3/16, 3/32, 5/32, 5/64 Lubricant, Bearing - PTX p/n 101805-001 Nut Drivers - , 5/16 Nut Driver or Open End Wrench, 7/32 Open End Wrench, 5/16 Pliers, Grip Ring, External Screwdriver, Flat Tip Screwdriver, Phillips - #1, #2 Screwdriver, Torque, Utica TS-35 Tie Wraps, 4 inch and 8 inch Torx T-10, T-15 Bits Power Supply Tester Field Kit - PTX p/n 178083-001 $220.56 Complete recommended tool listing for field level maintenance can be found in the P7000 Maintenance Manual 177705-001.
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A. Level 1 Spares
P7000HDZT P7X00HD P7005ZT P7010ZT P7015ZT
Part Description
Part Number
List Price
P7X05
P7X10
P7X15
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1
IC, Non-Volatile Memory, 32Kx8, (NVRAM) Ribbon Mask/Cover Assembly, P7X05 Ribbon Mask/Cover Assembly, P7X10 Ribbon Mask/Cover Assembly, P7X15 Ribbon Mask/Cover Assembly, P7220 Ribbon Mask/Cover Assembly, P7X00HD Motor Assy, Paper Feed, LG, 05/10/15 Motor Assy, Paper Feed, w/ pulley Motor Assy, Paper Feed, w/ pulley , 20 Motor Assy, Paper Feed, ZTP (w/ Pulley) Motor Assy, Platen, V3 Motor Assy, Ribbon w/ Hub (Blue) Paper Out Assy, ZTP, Spare PCI-CT PCBA, V3 (Replaced by 179913-901) PCI-CT PCBA, V3 PCI-Network Subassy, w/ MAC Address, P7 (Replaced by 250678-901) PCI-Network Subassy, w/ MAC Address, P7 (RoHS) PCI-Wireless Subassy, P7 (RoHS) Power Supply, P7X05/P7X10, PFC Power Supply, P7X15, PFC Power Supply, P7220, PFC PPC P7, V5, Complete (Replaced by 250298-901) PPC P7, V5 (RoHS)
204550-901 178311-901 178310-901 178309-901 178308-901 251665-901 178535-901 178046-001 177482-001 177917-901 179638-901 179073-901 179093-901 177929-901 179913-901 179407-901 250678-901 250675-901 179074-901 179075-901 179076-901 179077-901 250298-901
P7220
Level
$ 63.97 $ 33.64 $ 33.64 $ 33.64 $ 33.64 $ 31.88 $ 102.06 $ 111.56 $ 151.95 $ 58.74 $ 75.35 $ 123.86 $ 115.68 N.A. $ 793.99 N.A. $ 382.41 $ 331.88 $ 523.34 $ 769.57 $ 1037.99 N.A. N.A. $160.00 $191.00 $132.30 $132.30 $184.00 $253.00 $252.00 $308.00 $360.00 $360.00
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PPC P7, V6 SDRAM, DIMM, 32 MB (RoHS) Sensor Assy, Ribbon Minder/Barcode Shuttle Assembly, P7X05 (Replaced by 250762-901) Shuttle Assembly,P7X05,RoHS (Replaced by 252746-901) Shuttle Assembly, Flat, P7X05 Shuttle Assembly, P7X05, 12 Mil (RoHS) (Replaced by 252747-901) Shuttle Assembly, Flat, P7X05, 12 Mil Shuttle Assembly, P7X10 (Replaced by 250761-901) Shuttle Assembly,P7X10,RoHS (Replaced by 252749-901) Shuttle Assembly, Flat P7X10 Shuttle Assembly, P7X15 (Replaced by 250760-901) Shuttle Assembly,P7X15,RoHS (Replaced by 252751-901) Shuttle Assembly, Flat, P7X15 Shuttle Assembly, P7220,RoHS (Replaced by 252753-901) Shuttle Assembly, Flat, P7220 Shuttle Assembly, P7X00HD (RoHS) (Replaced by 252755-901) Shuttle Assembly, Flat, P7X00HD SIMM, Flash, 8 Mb, PPC SIMM, Flash, 16 Mb, PPC Switch Assy, Paper Detector Switch Assy, Paper Out, Black Back, Slotted Switch Assy, Platen, 05/10/15/20 Tractor Set, Ironer Roller, P7220 (Blue) Tractor Set, Non-Roller, 05/10/15 (Blue)
$ 1,395.00 $ 105.00 $ 51.16 N.A. N.A. $ 2,400.00 N.A. TBD N.A. N.A. $ 25,100.00 N.A. N.A. $ 7,500.00 N.A. $ 9,500.00 N.A. TBD $ 120.33 $ 110.25 $ 63.46 $ 83.00 $ 31.63 $ 254.96 $ 245.64
$ 770.00 $ 770.00 $ 770.00 $ 770.00 TBD $ 770.00 $ 770.00 $ 770.00 $ 850.00 $ 850.00 $ 850.00 $ 1,211.00 $ 1,211.00 $ 1,211.00 TBD
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Part Description
List Price
2 2 2 2 2 2 2 2 2 2 2 2 2
Belt, Timing, .080P, 100 Teeth (Paper Feed) Belt, Timing, 312 W, 87 Teeth (Platen Drive) Fan Assy, Card Cage/Exhaust Fan Assy, Hammerbank, 05/10/15 Fan Assy, Hammerbank, 20 Magnetic Pickup Assy Ribbon Guide, LH/RH Field Kit, P7000 Control Panel Assy, Pedestal, V3 (Replaced by 2504830-902) Control Panel Assy, Cabinet, V3 (Replaced by 250483-901) Control Panel Assy, Pedestal, V3 (RoHS) Control Panel Assy, Cabinet, V3 (RoHS) Overlay, Control Panel, English, P7000 Platen Stop Assembly
108664-903 141516-901 150261-901 152416-901 173427-901 150281-901 178995-001 177530-902 177530-901 250483-902 250483-901 177436-001 178705-901
$ 40.25 $ 24.84 $ 71.66 $ 62.84 $ 98.90 $ 50.32 $ 62.94 N.A. N.A. $162.60 $175.08 $ 9.06 $ 52.48 $126.00 $132.30 TBD TBD
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Part Description
Part Number 153502-001 179655-901 152284-901 179971-901 252442-901 154470-001 152422-901 152439-901 154695-001 152440-901 173215-901 152424-901 152421-901 164805-901 152425-901 176601-901 154067-001 152420-901 179162-001 141278-901 141278-902 153778-001 142013-901 153537-901 178717-001 250088-001 177502-901 107961-905 174457-901 174965-901 174966-901
List Price
P7X05
P7X10
P7X15
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
AC Assy Field Kit Adapter Assy, DB-25/F to DB9/M Anti-Static Brush Kit (Cabinet) Anti-Static Brush Kit (Pedestal) Anti-Static Brush, Fabric, No Wire, P7000 Cable Assy, 2-Pin Jumper, 5/10/15/20 Cable Assy, Card Cage Fan Cable Assy, Centronics I/O Cable Assy, CN/DP Adapter, External Cable Assy, Control Panel Cable Assy, Dual Hmrbnk Pwr Long, 20 Cable Assy, Exhaust Fan Cable Assy, Hammerbank Logic, 5/10/15/20 Cable Assy, Hammerbank Power, 5/10/15 Cable Assy, MPU Cable Assy, P/S, I/O, 20 Cable Assy, Ribbon Motor, Extension Cable Assy, Shuttle Motor Drive Caster Kit, Field, Pedestal Caster w/ Brake, Cabinet Caster w/o Brake, Cabinet Chain Assy Field Kit Circuit Breaker Extension Spring Field Kit, Hardware, ZTP Field Kit, Leaf, Paper Guide, ZTP Front Door Assembly, Stealth Black Gas Spring Assy Ground Clip, Hardened and Dimpled Hammerspring Assembly, P7X05 Hammerspring Assembly,
P7220
Level
$ 53.75 $ 90.60 $ 39.63 $ 36.42 $ 16.44 $5.00 $ 24.09 $ 33.08 $100.00 $ 39.69 $ 44.10 $ 21.51 $ 23.56 $ 39.69 $ 18.96 $ 39.23 $ 24.09 $ 30.70 $ 70.69 $ 26.90 $ 26.28 $ 21.30 $ 52.70 $ 17.27 $ 57.12 $ 315.13 $ 199.14 $ 58.47 $ 30.89 $132.30 $ 154.35
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P7X10 Hammerspring Assembly, P7X15 Hammerspring Assembly, P7220 Hammerspring Assembly, P7XHD Hammerspring Assembly, Thin, P7X05 Hammerspring Assembly, Thin, P7X05, 12 Mil Hammerspring Assembly, Thin, P7X10 Hammerspring Assembly, Thin, P7X15 Hammerspring Assembly, Thin, P7220 Hammerspring Assembly, Thin , P7X00HD Ironer Assy, Reverse Paper Feed Ironer, Assy, Auxiliary, P7X15, P7220 Lid Assembly, Pedestal, Field Kit Paper Ironer, Auxiliary, Spare Paper Path, V3 Pedestal Base Assy Field Kit Platen Hardware Kit 5/10/15/20 Platen, 5/10/15/20 Platen/Paper Feed Covers Field Kit Plate, LH, Hings, Friction, Pedestal Plate, RH, Hings, Friction, Pedestal Pulley, Platen Driven Rear Door Assembly, Stealth Black Re-Ship Kit, Floor with Power Stacker Re-Ship Kit, Floor without Power Stacker Re-Ship Kit, Pedestal Re-Ship Kit, Pedestal with ZT option Spares Kit, Hinges, Left/Righ,
174967-901 174514-901 251426-901 252700-901 252745-901 252715-901 252723-901 252735-901 TBD 150957-901 176630-901 179163-001 176630-901 175188-901 179164-001 177558-001 112657-901 153488-001 178646-001 178647-001 150703-902 177541-901 164222-001 153019-001 179165-001 250243-001 253272-001
$ 187.43 $ 242.55 $ 220.00 $95.40 TBD $ 105.84 $ 118.80 $ 119.28 $ 145.32 $ 42.29 $ 132.30 $ 227.05 $ 132.30 $ 142.22 $ 607.64 $ 92.35 $ 151.04 $ 27.78 $ 5.34 $ 5.34 $ 33.00 $ 271.09 $ 220.50 $ 209.00 $490.38 $420.84 $ 87.30
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Pedestal. Shroud Assy, P7000 (incl. Paper Scale) Splined Shaft Assy, (Blue Handle) Support Shaft, Tractor Top Cover Assembly, Cabinet, Stealth Black Top Cover Assembly, Pedestal, Stealth Black Top Cover, Base Assy, Stealth Black, ZTP Wire Form, Paper Path V2 Field Kit
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Part Description
Part Number
List Price
P7X05
P7X10
P7X15
P7220
P7220
Field Kit, Slotted, Black Back Form Field Kit, 10/100 Base T, P7 Field Kit, 10/100 Base T, External Field Kit, CT Interface, PSA3 Field Kit, Full Conversion, Power Stacker
P7220
Level
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