Professional Documents
Culture Documents
1839 : Becquerel observed photovoltaic action in an electrolytic cell 1876: Adams and Day discovered PV effect in solid Selenium 1925: Czochralski grew single crystal silicon 1940-1950: Golden era of semiconductor research including invention of pn junction and transistor 1954: First silicon solar cell demonstrated with 4.5% efficiency
Phases of Commercialization
1956 Searching for Applications During the first years after the discovery of the silicon solar cell, its prohibitive cost kept it out of the electrical power market. Desperate to find commercial outlets for solar cells, novelty items such as toys and radios run by solar cells were manufactured and sold as this advertisement illustrates. Late 1950s - Saved by the Space Race Dr. Hans Ziegler advocated for powering satellites with silicon solar cells. Solar cells used in Vanguard satellite
Phases of Commercialization
Early 1970s - The First Mass Earth Market Solar cells power navigation warning lights and horns on most off-shore gas and oil rigs throughout the world
1980s - Electrifying the Unelectrified A common sight in French Polynesia: solar modules on thatched roofs
1980s - Solarizing the Electrified Solar electric modules cover the rooftops of this apartment complex in Bremen, Germany
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Topics to Discuss
Semiconductor physics Solar cells Different materials for solar cells Thin film silicon solar cell Building-integrated photovoltaic Future direction
Physics of Semiconductor
Intrinsic semiconductor
n-type semiconductor
p-type semiconductor
PN junction
Photons are absorbed to create free carriers; these are transported to the contacts
You can connect several solar cells in series and encapsulate to complete the module
Requirement for high efficiency solar cell Optimum bandgap to match the solar spectrum High quality material so that the electron-hole pairs can be transported to the contacts without recombination
Si GaAs CdTe
United Solar is the third largest thin film silicon solar cell manufacturer
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Glass
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Flexible
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a-Si
CdTe
CIGS
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Glass Flexible
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Major Players
C-Si or pc-Si
Sharp SolarPower Kyocera BP Solar Q-Cells Mitsubishi SolarWorld Panasonic (Sanyo) Schott Solar Isofoton Motech Suntech Evergreen Solar JA Solar
Thin Film Si
United Solar Kaneka Fuji Electric Sharp Mitsubisihi Schott Solar Trony EPV PowerFilm AMAT licensees Orelikon licensees
CIGS
Nanosolar Avancis Solar Frontier Wurth Solar Global Solar Honda Soltec
CdTe
First Solar Antec Solar Abound Solar PrimeStar Solar Calyxo
There are currently more than 300 companies developing or producing solar cells. With prices continuing to decrease, and more companies entering the market, many small companies and start-ups are likely to fail
Ref: Carlson, APS Meeting, 2010
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Growth of polysilicon chunks/grains Deposition of anti-reflection coating and sintering Interconnect and encapsulate
Diffusion of impurities
Ship
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BURIED CONTACT
BACK CONTACT
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: Solar cells made by GE, Matsushita, Monosolar : Kodak enters the field with 10% efficiency : University of South Florida demonstrates 15% cell : 7% products available from First Solar : First Solar emerges as the worlds largest PV manufacturer
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Sputtering*
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Monolithic Module
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Of all the thin film technologies, CIGS has received a great deal of efficiency because of high efficiency obtained in the laboratory. Manufacturing has been a challenge. Degradation due to moisture is another issue 1973 : First thin film CIS solar cell demonstrated 1980s: Boeing leads efforts in CIS cells; ARCO Solar joins the race 1990s: NREL demonstrates high efficiency solar cells 2000 2010: Many companies enter the field Manufacturing process Co-evaporation Sputtering Sputtering followed by selenization Electroplating Ink-growth
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CIGS
Mo Metal/glass
Sputtering*
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Amorphous Silicon
1969: First report of amorphous silicon (a-Si) thin film deposited by glow-discharge decomposition of silane: Chittick, STL, U.K. 1974: Report by Walter Spear of University of Dundee that a-Si has low defect states in the band gap 1975: Report by Walter Spear that a-Si can be doped n-type or p-type 1976: First solar cell made at RCA laboratory by David Carlson (2% efficiency) 1977: Report of light-induced degradation of a-Si by Dave Staebler and Chris Wronski of RCA 1979: First a-Si alloy solar cell for calculators introduced in the market 1981: ECD/Uni-Solar enters the field 2010 : 1300 MW global manufacturing
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2 MW Machine
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Greenville 120 MW
Amorphous Silicon
Advantages Low material cost Short energy pay back time Superior high temperature performance Environmentally safe Rugged and flexible products
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Amorphous Silicon
GROWTH OF AMORPHOUS SILICON USING HYDROGEN DILUTION
SUBSTRATE GAS (SiH4) HEATER
The best material is grown with hydrogen dilution of the active gas. As the hydrogen dilution increases, there is a transition from amorphous to nanocrystalline structure. The highest quality materials for both the nanocrystalline and amorphous phases are obtained near the edge of this transition. Materials grown on both sides of the edge are receiving a great deal of attention for solar cell applications.
RF POWER
TO
VACUU M
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c-Si:H regime
a-Si:H regime
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Amorphous Materials Unlike crystals, amorphous or disordered materials do not have any long-range order. There is no periodicity in the arrangement of the atoms.
Crystals Amorphous
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Weak bonds, dangling bonds, band tails - these defects impede carrier transport Facilitates efficient light absorption - allows use of thin film
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Blue Green
Nano -crystalline
Red Reflector
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Manufacturing
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UNI-SOLAR Laminates
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Competitive Advantages
Low-impact solar roof solution Lightweight, durable, flexible Ideal for Building Integrated (BIPV) Easy to install Removable New lightweight BAPV application
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Cross-section of a solar cell Anti-reflective coating Blue light-absorbing cell Green light-absorbing cell Red light-absorbing cell Back reflector Stainless steel substrate
Back reflector
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Nano Technology
Anti-reflective coating Blue light-absorbing cell Green light-absorbing cell Red light-absorbing cell Back reflector Stainless steel substrate Nano Technology replaces green and red lightabsorbing layers
Compatible with a-Si alloy deposition Ideal for middle and bottom cells of multi-junction structure Improved light absorption and no light-induced degradation of nano layers has resulted in conversion efficiency of 12% in in the lab
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Global Shipment of PV
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Cost of solar electricity is decreasing every year. We are on our path to grid parity.
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Source: Solar America Initiative
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In the end, more than they wanted freedom, they wanted a comfortable life-and they lost both comfort and freedom. When the Athenians wanted not to give to society but for society to give to them, when the freedom they wished for most was freedom from responsibility, then Athens ceased to be free Edith Hamilton
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