Elektronisches berlastrelais Solid-state overload relay Relais de surcharge electronique Rel electronico di sobrecarga Rel elettronico di sovraccarica Rel

de sobrecarga electrnico

3RB22 3RB23

PTB 05 ATEX 3022

II (2) GD

Betriebsanleitung / Operating Instructions / Instructions de service / Instructivo / Istruzioni operative/ Instrues de Servio
Bestell-Nr. / Order No. / N de rf. / Referencia / N. di ordinazione / N. de Referncia: 3ZX1012-0RB22-1AA1 08/2006

GWA 4NEB 969 1645-10 DS 03

Last update: 24 August 2006

3ZX1012-0RB22-1AA1

3RB2906-2BG1 3RB2906-2DG1 3RB2906-2JG1 3RB2956-2TG2 3RB2956-2TH2 3RB2966-2WH2

0,3 ... 3 A 2,4 ... 25 A 10 ... 100 A 20 ... 200 A 20 ... 200 A 63 ... 630 A

3RB2283-4AA1 3RB2383-4AA1 3RB2283-4AC1 3RB2383-4AC1

monobistable monobistable

1x 1x
Option Opcin Opzione Opa

1x
3RB2987-2B 3RB2987-2D 0,1 m 0,5 m
3RB2985-2AA0 3RB2985-2AA1 3RB2985-2AB1 3RB2985-2CA1 3RB2985-2CB1 MODUL ANALOG BASIC 1 MODUL ANALOG BASIC 1 GF MODUL ANALOG BASIC 2 GF MODUL BASIC 1 GF MODUL BASIC 2 GF

I
45 7,2 7,2 2,9 6 a b

138,5x37 118,5x37 91,5 80

87 98,5

5 102 c 36 86 5 d

3RB2.83-4AA1 3RB2.83-4AC1

a b c d

65 36 95 106

99 110

3ZX1012-0RB22-1AA1

II

1. U = 0 V 2. a, b, c, d
b

a
3RB2.83-4AA1 3RB2.83-4AC1

5 ... 6 mm / PZ2
10

0,8 ... 1,2 Nm 7 to 10.3 lb in

1 x (0,5 ... 4,0 mm) 2 x (0,25 ... 1,5 mm) 2 x (0,5 ... 2,5 mm) 1 x (0,5 ... 2,5 mm) 2 x (0,25 ... 1,5 mm) 2 x (0,5 ... 1,5 mm) 2 x (20 to 14) 2 x (0,25 ... 1,5 mm) 2 x (24 to 16)

10

10

AWG

3ZX1012-0RB22-1AA1

III

3 1

5 2
3RB2984-2

1
DIN ISO 2380 -1A 0,5 x 3 3mm

3RP1903

~10

D C

2
~10

A, C, D: Kodiert Coded Cod Cifrado Codificato Codificado

4
3ZX1012-0RB22-1AA1

IV
ANALOG I+/IGND FAULT 05/06 GND FAULT 95/96 OL-Warn 05/06 OL-Trip 95/96

2
3RB2985-2CB1

3
3RB2985-2CA1

4
3RB2985-2AA0

5
3RB2985-2AB1

6
3RB2985-2AA1

95

96 05

06 T2

I(-)

Y2

97

98 07

08 T1

I(+)

Y1

IVa CLASS/I MAX

SIRIUS

READY GND FAULT THERMISTOR OVERLOAD

ANALOG I+/IG DF ULT05/0 N A 6 G DF ULT95/9 N A 6 OL-Warn 05/06 OL-Trip 95/96

10 10 20 30 5 30 5 10 20 10 5 30 20

100

A 20 30

10

A 00
100A / CLASS10

RESET AUTO MAN TEST/ RESET

100

CLASS/IMAX 1 A 20 30 5 10 0

IVb
20 15 30 40 50 10 100 90 80 70 60

10A
A 00

1A

20 10 30 5 5 30 10 20 10 5 30 20 20 30 40 50 60 70

15

10 100 90 80

1A

10A

46%

%xIM X A

%xIMAX

G/JJMMTT *Exx*

3RB2283-4AA1

A124-240VA2

Ie = 46 A

3ZX1012-0RB22-1AA1

3ZX1012-0RB22-1AA1

VI
L N L1 L2 L3
L N L1 L2 L3

3RB22 3RB23
T1 T2 T3

3RB22 3RB23
T1 T2 T3

M 1~

M 1~
M 1~

3RB2906-2.G1 3RB2956-2TG2

3RB29.6-2.H2

VII
Itrip_GF
x Ie

NC1) NO1) 0,5 s < ttrip < 1 s

1,2

Tripping area
0,9

1) 3RB2985-2CA1, -2AA1 NC: 95/96; NO: 97/98

3RB2985-2CB1, -2AB1 NC: 05/06; NO: 07/08

0,6

0,3

0,3

10 x Ie

Imotor

3ZX1012-0RB22-1AA1

VIII
L1 L2 L3 N PE

F3 F4 F5

F6

6A gL/gG

-K1E

1 2

3 4

5 6

ON S1

K1E

3RB2985...
OFF S2 A2 A1 95 06 97 08

F1

L1 L2 L3

F2

3RB22/23...
READY

3RB29.6...
3RB2987-2..

H1 H2 H3 H4

GND FAULT THERMISTOR OVERLOAD

RESET AUTO MAN

CLASS 5, 10, 20, 30 Ground Fault

K2

K1

T1 T2 T3 T1 T2 Y1 Y2 I(-) I(+) 96/05 A1 U V W M 3~

REMOTERESET

98/07

3ZX1012-0RB22-1AA1

K1E

4-20 mA

A2

IX 120 100 50 min min 20 10 5 tA 2 1 50 20 s s 10

3ZX1012-0RB22-1AA1 3 Phasen/3 phase

X 120 100 50 20 10 5 tA CLASS 30 20 2 1 50 20 10 10 CLASS 5 5 2 1 2 5 8 x Ie 1 0,7 1 10 CLASS 5 x Ie 2 5 8 x Ie CLASS 30 20

2 Phasen/2 phase

5 2 1 0,7

Device description

DANGER

Read and understand these instructions before installing, operating, or maintaining the equipment.

DANGER

Hazardous voltage. Will cause death or serious injury. Disconnect power before working on equipment.
Reliable functioning of the equipment is only ensured with certified components.

Device description
The electronic overload relay, consisting of the 3RB22/23 evaluation module and a 3RB29.. current measurement module, protects electric equipment (e.g. 3-phase motors) using two different protective mechanisms. Feeder ground fault detection is also available as an option.

Overload protection Thermistor protection

The relay compares the momentary motor current flowing through the current measurement module with the set value, processes these values in a microcontroller and releases if necessary. PTCs (thermistors) in the motor winding measure the motor temperature. If the temperature specified by the thermistor is exceeded, the relay will trip. The thermistors are monitored for short-circuits and line breaks (wire breaks).

3ZX1012-0RB22-1AA1

13

English

Limited shock protection Degree of protection acc. to IEC 60529: IP20 Safe from touch acc. to DIN VDE 0106, Part 100 Commissioning and maintenance by skilled personnel only.

Installation Ground fault The relay can optionally be configured for internal ground fault detection by the 3RB2985-2..1 function expansion module for use with motors with a 3-wire connection (without neutral connection). For the dimension drawing, see graphic section Fig. I Mounting position: any Mounting: 7 Snap-on mounting to 35 mm standard mounting rail acc. to EN 50 022 (Fig. II), or to 3RB2906.. current measurement module or 7 Screw mounting with push-in lugs as accessory (3RP1903, Fig. III).

Installation

English
3 Connection
3.1 14

The motor current is measured with the 3RB29.. current measurement module. The connection of the motor lines is described in the operating manual 3ZX1012-0RB00-1AA1. The electronic overload relay is connected with the current measurement module using a ribbon cable (3RB2987-.) ( Fig. VII). Conductor cross-sections and torques in table in Fig. II. Connection diagram Device circuit diagram (example: Contactor with latching) see graphic section (Fig. VII). For main current connection for single-phase operation, see Fig. VI. No function expansion modules with ground fault detection can be used here.

3ZX1012-0RB22-1AA1

Operation

4
4.1

Operation
Setting current and tripping category The setting value of the motor current Ie is adjusted using two rotary buttons. One rotary button is used to set the maximum current IMAX and the trip class (CLASS, Fig. IVa), the other one sets the motor current between 10 and 100% of the selected maximum current I MAX (Fig. IVb). For tripping characteristics, see Fig. IX. In case of > 40% asymmetry (acc. to NEMA) and phase failure, a tripping operation is executed acc. to Fig. X. The characteristic curves are valid for cold starting. For starting with pre-loading, tripping times t A are reduced. Note Motor, lines and contactor must be designed for the respective trip class (CLASS). 7 Prior to initial commissioning, check the CLASS setting! 7 Using the rotary button for the trip classes (CLASS), select the appropriate tripping characteristic (see Fig. IV, IX and X).

Note Using the sealable covering 3RB2984-2, you can protect the rotary buttons and the function expansion module against inadvertent operation. To do this, attach the cover (see graphic section Fig. III).

3ZX1012-0RB22-1AA1

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English

Operation 4.2 Thermistor protection The unit is delivered with deactivated thermistor protection. If the unit detects a connected thermistor upon being switched on, the thermistor is automatically activated. If the thermistor is removed, the thermistor function must be deactivated by the user, otherwise a fault signal will be output. The user test serves to check the thermistor evaluation (activated/deactivated) status. Deactivation: If the TEST/RESET button is pressed while the control voltage (A1/A2) is switched on, the THERMISTOR LED will light up. Releasing the button within 3 s will deactivate the thermistor function. This will be shown by the THERMISTOR LED flashing in 10 s intervals. Notice: To ensure reliable functioning of the short-circuit detection in the thermistor circuit, the line resistance when the thermistor is shortcircuited must not exceed 10 !

English
16

3ZX1012-0RB22-1AA1

Operation 4.3 Device status Auxiliary switch 95/96, 05/06 closed 97/98, 07/08 open 05/06 (95/962)) opens 07/08 (97/982)) closes

Status Indication Unit ready for operation, no READY: tripping cont. green light Ground-fault tripping (optional1)) GND FAULT: cont. red light Thermistor deactivated THERMISTOR: red flashes at 10 s interval Thermistor-tripping THERMISTOR: cont. red light OVERLOAD: Overload warning1),3) (from 1,13 x Ie) red flickering Overload tripping OVERLOAD: cont. red light User test Refer to 4.5 Unit not ready for operation a) Control voltage failure READY LED: off

95/96 opens 97/98 closes 05/06 opens 07/08 closes 95/96 opens 97/98 closes Refer to 4.5 3RB22.. (monostable): 95/96, 05/06 open 97/98, 07/08 closed 3RB22.. (bistable): Switching statuses are stored 3RB22 = 3RB23: 95/96, 05/06 open 97/98, 07/08 closed

b) Device fault

1)depending on function expansion module 2)With the 3RB2985-2CA1 and -2AA1function expansion modules 3)The OVERLOAD LED flickers when the operating current limit is reached and indicates the upcoming tripping event.

3ZX1012-0RB22-1AA1

17

English

Operation 4.4 Error codes In the event of errors, the system outputs error codes in the form of a flashing sequence of three red LEDs. Example: Error 6 1 2 3 4 5 6 1 2 3 4 5 6
1s 1s

Code Description/remedy 1) 1 Thermistor fault during start-up: Thermistor is activated, but not (no longer) noticeable, wire break possible Deactivate thermistor, or connect or check thermistor. 2 Thermistor fault: Short-circuit Thermistor is short-circuited. Remove short-circuit! 3 Thermistor fault: Wire break Connection broken. Remove interruption! 4 5 Faulty communication with current measurement module during startup Is the current measurement module connected? 6 Faulty assignment of Ie <--> current measurement module: Set current Ie not within the permissible current range of the current measurement module or rotary button (Fig. IVb) outside 10 ... 100 %. Please correct! 7 Invalid current measurement module detected: Connect 3RB29.. current measurement module! 8 Undervoltage detected: The permissible operating voltage has been undershot. 9 10 internal fault An internal fault has been detected. Return device to manufacturer.
1)Reset only possible by switching off the control supply voltage!

English
18

3ZX1012-0RB22-1AA1

Operation 4.5 Test During testing, all protective functions remain activated. A tripping operation/warning results in abortion of the test! The test is started by pressing the TEST/RESET button for t > 1 s. Testing phase 1 2 DuraDescription tion 3 s LED test 3s Comment Check whether all LEDs are flashing

18 s

Configuration test1) Activated functions are indicated by flickering of the respective LEDs. The READY LED stands for the autoreset function. Internal tests System executing internal tests. During testing, the user can compare the maximum motor current of the 3 phases with the analog output current. System opens the outputs 95/96 and 05/06 Relay test2)

1 Execute the configuration test to check the activated functions after a function expansion module has been plugged in. 2 The flickering of the three red LEDs initiates the relay switch-off. Up to this moment, it is possible to abort the user test without switching off the relays.

3ZX1012-0RB22-1AA1

19

English

Operation

TEST/ RESET

I(+)//(-) 95/96 97/98 05/06 07/08 READY1) GND FAULT THERMISTOR OVERLOAD Testphase 0 LED lights up active/closed

English

3 18 21 24 LED off

4 t [s]

3 6 9 12 15 LED flashes LED flickers inactive/open

1)During testing, the READY LED indicates the autoreset function

20

3ZX1012-0RB22-1AA1

Operation 4.6 Reset then reset the overload relay after the following intervals by briefly pressing the remote reset automatic reset test/reset button (briefly press button (switch2)) at Y1-Y2) Immediately After 3 min When the temperature is 5 K below the operating temperature Immediately Not applicable

If the 3RB22/23 has tripped due to

Test Overload1) Thermistor1) Ground fault

1)If thermistor and overload trips have responsed simultaneously, the longer reset phase will apply. 2)In switch position AUTO, the overload relay will automatically reset.

Reset function with trip-free mechanism

The protective functions are not impaired if the test/reset button is kept pressed. Note The cause of the fault must be remedied before resetting.

WARNING Automatic restart. May result in death, serious injury or damage to property. The automatic reset mode must not be used in applications where the unexpected restart of the motor may lead to personal injury or damage to property.

3ZX1012-0RB22-1AA1

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English

Technical Data

Technical Data
IEC 60947-4-1 / IEC 60947-5-1 / IEC 60947-8 UL 508, CSA C 22.2 Fast transient bursts acc. to IEC 61000-4-4 Electrostatic discharge acc. to IEC 61000-4-2 Irradiated high-frequency fields acc. to IEC 61000-4-3 Impulse voltage (surge) acc. to IEC 61000-4-5 Interfer. emission acc. to EN 55011 limit value class: lim. class A 235 g Operating range: AC 50/60 Hz 24 V to 240 V; 0.85 to 1.1 x Us DC 24 V to 240 V; 0.85 to 1.1 x Us 25 up to +60 C 40 to +80 C 2 x (1 NO + 1 NC) safe isolation at Ui <= 300 V 2 kV 6/8 kV 10 V/m 1/2 kV

Regulations EMC

English

Weight Rated control supply voltage US Permissible ambient temperature Storage temperature Contactequipment Galvanic isolation of the auxiliary switches (floating) Switching capacity

AC-15: DC-13: UL/CSA:

6 A / 24 V; 6 A / 125 V; 3 A / 250 V 2 A / 24 V; 0,55 A / 60 V; 0,3 A / 125 V; 0.2 A / 250 V B300, R300

22

3ZX1012-0RB22-1AA1

Technical Data Short-circuit protection Main circuit (current measurement module): refer to catalog Control circuit: Fuse links utilization category Thermistor protection gL/gG 6 A

Thermistor sensor in the motor is connected to terminals T1/T2 Summated cold resistance Rcold 1.5 k Measuring circuit load Sensor circuit voltage Open circuit voltage Operating value overload Release value Short-circuit detection 5 mW (at Rcold = 1.5 k) 2V (at Rcold = 1.5 k) < 30 V 3.4 to 3.8 k 1.5 to 1.65 k 10 to 20

Ground-fault protection

The following data refers to sinusoidal fault currents of 50/60 Hz: With a motor current between the 0.3- and 2-fold set currentIe, the unit trips at an ground-fault current that is 30 % of the set current. With a motor current between the 2- and 8-fold set currentIe, the unit trips at an ground-fault current that is 15 % of the motor current. The on-delay is 0.5 to 1 s. Also refer to diagram VII in the graphic section (IGF = ground-fault current, Itrip_GF = operating current in the event of a ground fault).

3ZX1012-0RB22-1AA1

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English

Technical Data Optional Analog output Electronic overload relay with analog output (function expansion module 3RB2985-2AA0, -2AB1 and -2AA1, refer to Fig. IV). 4 to 20 mA 1% x Ie = 0.128 mA

24 mA 20 mA

English

16.8 mA
16 mA 12 mA 8 mA 4 mA 0 mA 0%xIe

I/Ie [%] = (Iout 4 mA) / 0,128 mA Imotor [A] = (Iout 4 mA) x Ie / 12,8 mA Iout [mA] = Imotor x 12,8 mA / Ie + 4 mA
20%xIe 40%xIe
60%xIe 80%xIe

100%xIe

Example: Iout = 10.40 mA; I e = 6.0 A I = 50% of Ie Imotor = 3 A Technical data Max. output current 20 mA Terminals I(+) and I(-) max. burden 100 Accuracy +/ 10 % Short-circuit-proof and resistant to no-load operation!

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3ZX1012-0RB22-1AA1

Bereich Automatisierungs- und Antriebstechnik Geschftsgebiet Niederspannungs-Schalttechnik 92220 Amberg Automation & Drives Low-Voltage Controls and Distribution 92220 Amberg Technical Assistance: Telephone: +49 (0) 911-895-5900 (8 - 17 CET) Fax: +49 (0) 911-895-5907 E-mail: technical-assistance@siemens.com Internet: www.siemens.de/lowvoltage/technical-assistance Technical Support: Telephone: +49 (0) 180 50 50 222

www.siemens.com/lowvoltage/manuals
Siemens AG 2005 nderungen vorbehalten. Changes without prior notice. Zum spteren Gebrauch aufbewahren. Store for use at a later date. Bestell-Nr./Order No.: 3ZX1012-0RB22-1AA1 Printed in the Federal Republic of Germany