100 Yer PM PPM 0121

Yanbu Export Refinery Project
PROJECT PROCEDURE MANUAL (PPM) YERP-SAER-1972, YERP Materials Inspection and Testing Document No.: 100-YER-PM-PPM-0121 Revision No.: 4 Issue Date: 26 February 2010
PREFACE This procedure is a revision or an overlay to a Saudi Aramco Engineering Requirement SAER, for the scope of the Yanbu Export Refinery Project, YERP, unless specifically defined as a New document. A YERP procedure consists of a revision or an overlay and the Saudi Aramco (SA) document with the same name. An overlay establishes any required changes to the SA document and specifically defines the changes. If the SA document is to be used without any changes the overlay will state there are no changes required. If the document is a new YERP document, with no reference to a SA procedure, the overlay will state it. The YERP Procedure Index identifies which YERP documents are new and the ones that relate to SA documents that are unchanged, changed, or deleted. All references to SA procedures, specifications and standards are to be defined as references to YERP procedures, specifications and standards unless specifically stated otherwise in the overlay. All references to SA organizations are to be defined as the YERP Management Team. Interpret the following as specified: Revise A specific revision to a SA or other Code paragraph or sentence as noted in this specification Add continuation of an SA or other Code paragraph with an overlay requirement Substitute replace the SA or other Code paragraph in entirety by the overlay requirement New New paragraph number in the overlay with no corresponding SA or other Code paragraph Delete SA or other Code paragraph is deleted by the overlay REVISION This is a new YERP document that replaces Saudi Aramco Engineering Report, SAER 1972, Saudi Aramco Materials Inspection and Testing, 31 January, 2005. ATTACHMENT None This is a stand alone document that replaces SAER-1972
General Business Confidential Page 2 of 20

TABLE OF CONTENTS 1.0 2.0 3.0 3.1 3.2 4.0 5.0 5.1 5.2 5.3 5.4 5.5 6.0 7.0 7.1 7.2 7.3 SCOPE.................................................................................................................. 4 REFERENCES...................................................................................................... 4 DEFINITIONS AND ABBREVIATIONS ................................................................ 4 Definitions............................................................................................................ 4 Abbreviations ...................................................................................................... 5 CONFLICTS AND DEVIATIONS .......................................................................... 5 INSTRUCTIONS FOR VENDOR ITPS ................................................................. 5 YERP-175 Forms In Purchase Order ................................................................. 5 Vendor Generated Inspection & Test Plan........................................................ 6 Packaged and Skid Mounted Equipment .......................................................... 6 Identification Codes ............................................................................................ 6 Absence of YERP-175 Forms ............................................................................. 6 INSPECTION LEVELS FOR CONTRACTOR SUPPLIED MATERIAL................ 7 RESPONSIBILITIES ............................................................................................. 7 Contractor ............................................................................................................ 7 Vendor .................................................................................................................. 8 Contract Package PMT ....................................................................................... 8
APPENDIX
APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS....................................... 9

1.0
SCOPE This document provides instructions for the use of YERP Inspection and Testing Requirements, YERP-FORM-175, forms. This document also defines the minimum Contractor inspection activities that shall be assigned to materials and equipment.
2.0
REFERENCES YERP Engineering Procedures YERP-SAEP-302 YERP Project Procedures YERP-FORM-175 Inspection and Testing Requirements Instructions for Obtaining a Waiver of Mandatory YERP Engineering Requirements a
3.0 3.1
DEFINITIONS AND ABBREVIATIONS Definitions Company Representative PMT Contract Package Project Manager or designated individual who is duly authorized to act on behalf of YERP for a particular Contract Package. Contract Package A defined and designated portion of the Yanbu Export Refinery Project that is executed and managed as a unit. Contract Package PMT The personnel of the YERP Project Management Team assigned to manage a particular Contract Package. Contractor or Contractors Any Design, Construction or Service Contractor(s); Manufacturer(s); Vendor(s); Government Agencies; and other similar organization(s) having a contractual relationship or a prospective contractual relationship with the Yanbu Export Refinery Project. Inspection Level The quantity of inspection activities to be performed on a type of equipment or material. Inspection and Test Plan A plan for the inspections and tests to be performed on a particular type of equipment or material. Material Class A numeric code used to identify groups of similar equipment or material. Vendor The Company providing materials or equipment for the YERP project according to the provisions of a purchase order.

YERP-FORM-175 (forms) A set of Inspection and Test Plans that are provided to the Contractor to establish the minimum requirements for inspection and testing of equipment and materials purchased for the project by the Contractor. Yanbu Export Refinery Project (YERP) The Yanbu Export Refinery Project (YERP) as used in this procedure, shall also mean the Yanbu Export Refinery Company and its affiliated companies. It is also named as the COMPANY. YERP Project Management Team The group responsible for the management of the entire project and dedicated to the overall success, development and execution of the work and alignment across the numerous project interfaces. 3.2 Abbreviations ITP PMT YERP-175 4.0 Inspection and Test Plan Project Management Team YERP-FORM-175
CONFLICTS AND DEVIATIONS Any conflicts between this Procedure and other applicable YERP Engineering Procedures (YERP SAEP), YERP Engineering Standards (YERP-SAES), YERP Materials System Specifications (YERP-SAMSS), YERP Standard Drawings (YERPSASD), or industry standards, codes, and forms shall be resolved in writing by the PMT. Direct all requests to deviate from this Procedure in writing to the PMT, who shall follow internal company procedure YERP-SAEP-302, Instructions for Obtaining a Waiver of a Mandatory YERP Engineering Requirements, and forward such requests to the appropriate channel for review and approval No deviations will be necessary for the YERP-175 forms. Any clarifications / additions / deletions or waivers to the YERP-175 requirements will be reflected on the supplier generated ITP and acceptance will be through the normal project review and approval process
5.0 5.1
INSTRUCTIONS FOR VENDOR ITPS YERP-175 Forms In Purchase Order YERP-175 forms establish minimum inspection and testing requirements for procured, inspectable, material and equipment. YERP-175 forms are attached to purchase requisitions, requests for quotation and purchase orders.

YERP-175 forms are contractual requirements that the vendor shall comply with, in terms of notifying Contractors Inspector to witness specific inspection and test points, and/or providing quality certificates for review and evaluation. The YERP-175 forms, together with the purchase order and its technical attachments form an integral package that can be used to procure material or equipment. Vendor shall comply with all purchase order requirements. 5.2 Vendor Generated Inspection & Test Plan The YERP-175 forms will be used as a guideline to aid in the development of the vendor generated Inspection and Test Plan (ITP). The vendor generated ITP will become the document of record after project review and approval to support the inspection activities and quality requirements. The vendor generated ITP shall include all the requirements as detailed on the applicable YERP-175 forms. The vendor will include the inspections and testing identified on the YERP-175 forms and add to these any additional testing and inspections that are needed by the vendor and other tests and inspections identified in the purchase order. The vendor generated ITP shall include a column to allow the Contract Package PMT to indicate the YERP inspection activities. 5.3 Packaged and Skid Mounted Equipment The YERP-175 form concept provides sufficient flexibility to accommodate all types of equipment. However, one form is not normally designed to cover more than one kind of equipment. For packaged and skid mounted equipment, separate forms are required for each type of inspectable equipment in the package. In addition to the ITPs for individual components, an overall ITP to cover the inspection and testing of the assembled packaged or skid mounted equipment is to be created. Examples of overall ITPs are forms 175-341210 and 175-342810. 5.4 Identification Codes The 6-digit codes for YERP-175 forms identify different forms for inspectable material and equipment. The first two digits of the code refer to the class of material in the YERP Material System (i.e. 01 for pipes, 02 for fittings, 04 for valves, etc.). The remaining four digits are control numbers.
4
5.5
Absence of YERP-175 Forms If the Contractor finds that no appropriate YERP-175 Form is available, the Contractor will create a document defining the minimum inspection and testing requirements. This document is to be in the Contractors format with a Document Number appropriate to the Contract Package. The vendor generated ITP will incorporate the requirements of this document in the same way as if it had been a YERP-175 Form.

6.0 6.1
INSPECTION LEVELS FOR CONTRACTOR SUPPLIED MATERIAL Material Inspection Levels shall be assigned on Contractors supplied materials and equipment to specify the minimum amount of inspection coverage deemed necessary by YERP to ensure that a product or service conforms to specifications at a specific suppliers and/or sub-suppliers factory or fabrication site. The following system of coding Contractor inspections shall be used to define the inspection requirements. Level 0: Level 1: Level 2: Documentation requirements only; no vendor inspection required. Only final inspection is required prior to shipping. Includes, as a minimum, pre-inspection meetings, one or more unspecified in progress surveillance visit/s, all witness and hold points, final inspection, and release for shipment. Same as Level 2, except that in progress surveillance inspections shall be on a regular basis (daily, weekly, or bi-weekly). Resident inspector continually monitoring the work.
Level 3: Level 4: 6.2 6.3
Minimum Inspection Levels for Contractor supplied equipment and materials are indicated in Appendix 1. For materials not covered by this document, the Inspection Levels shall be assigned by the Contractor and agreed to by the Contract Package PMT. RESPONSIBILITIES Contractor The Contractor is responsible to: Include the text portion of YERP-FORM-175, 100-YER-PM-PPM-0756 in each purchase order. Include the applicable YERP-175 forms in each purchase order. Create a Contractor document giving minimum inspection requirements when no appropriate YERP-175 form is available. Review vendor ITPs and identify Contractor witness and hold points. Submit vendor ITPs to the Contract Package PMT for the appropriate YERP witness and hold points and for the required review and approval. Ensure that YERP inspection activities are incorporated into the vendor ITPs.
7.0 7.1
and
test

7.2
Vendor The vendor is responsible to: Generate the necessary draft ITPs. Submit the ITPs to the Contractor for review or approval. Incorporate the YERP and Contractor comments into the ITPs
7.3
Contract Package PMT The Contract Package PMT is responsible to: No review will be required for items of Inspection Level 0. Review and comment vendor ITPs for items with Inspection Levels of 1, 2, and 3. Review, comment, and approve vendor ITPs for items of Inspection Level 4.

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS
MATERIAL CLASS
01
FORM 175 CODE

010300
DESCRIPTION
PIPE: Plain End Electric Resistance or Electric Induction Welded Steel Pipe. 4 and Above in Nominal Diameter. PIPE: High Frequency Welded Line Pipe, Class C, NPS 4 and larger. PIPE: Carbon Steel; Seamless or Longitudinal Seam Submerged-Arc Welded; Purchased Small Quantities. PIPE: Beveled End, Seamless or Submerges Arc Welded, Straight or Spiral Seam, Carbon Steel Pipe 6. PIPE: Beveled End, Seamless, Carbon Steel Pipe < 6. PIPE & FITTINGS: Fiberglass; TRP (Glass-FiberReinforced Thermosetting Resin) & RPMP (Glass-Fiber-Reinforced Plastic-Mortar). CONCRETE MORTAR LINING FOR PIPE: For Internal Surfaces of Line Pipe and Fittings. CONCRETE WEIGHT COATING FOR PIPE: For Line Pipe Used Underwater. (a) PIPE: Fabrication of Spools; Carbon, Alloy, High Strength Special, Low and High Temperature Steels. PIPE BENDS: Shop Formed; Cold Bends, Furnace Hot Bends and Induction Bends.
INSPECTION LEVELS
2
REMARKS
010400 010600
3 1
010700
010701 012000
2 2
012500 012800 013100
2 4 3
(b)
014300
TUBES: For Condensers, Tubular HeatExchangers, and Similar Heat Transfer Apparatus, Seamless cold-drawn low-carbon steel; 1/8 to 3 outside diameter. TUBES: For Condensers and Heat Exchangers, Externally Helical, Integrally Finned Aluminumalloy Seamless with finned or un-finned ends, with continuous fins, or with un-finned sections; up to 2 in. outside diameter.-
014301

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)
MATERIAL CLASS
01
FORM 175 CODE

017800
DESCRIPTION
PIPE: Seamless 1 and Larger, and Straight Seam Submerged Arc Welded 16 and Larger, for Low Temperature Service. PIPE: Seamless or Welded; Carbon or Alloy Steel: A312; A335; A376; A430 or A524. PIPE: Electric Fusion Welded Austenitic Chromium Nickel Alloy Steel Pipe for High Temperature Service. PIPE: High Temperature, ASTM A-369; A-426; A-451; or A-660. PIPING: Auxiliary; for Mechanical Equipment Associated with Compressors, Pumps, Fans, Turbines and Gears. Also as part of packaged or skid mounted equipment.
INSPECTION LEVELS
2
REMARKS
018200 018400
2 2
019500 019800
2 3
02
022500 022501
FLANGES: Special Plates, Spacers & Blinds. FLANGES: Weld Neck, Forged Steel; for Temperature Ranges From -50C to +425C; Classes A105; A350 LF2, LF6CL1 & 2; A266 CL2 & 4; A707 L3CL1, 3 & 4, L5 CL3 & 4 and Approved Equivalents; Includes Welding Ends for Swivel Ring and Lapped Joint Flanges. PIPE COMPONENTS: Low Temperature Service, Wrought Carbon Steel and Alloy Steel; Seamless & Welded Construction; Includes elbows, tees, welding outlets, reducers, caps, bosses, couplings, unions, bushings, swaged nipples, pipe nipples, stub ends, blind flanges spectacle plates spacers 7 slip blinds. Sized JOINTS/SPOOLS: Insulating for Cathodic Protection. FITTINGS: Pipe, Butt Welding: Grade WPB Wrought Carbon Steel & High Strength Fitting; Seamless or Welded; Suitable for wet, sour service. Excludes cast fittings, corrosion resistant alloy fittings and pipe bends.
1 1
023400
023800 026100
2 1

MATERIAL CLASS
02
FORM 175 CODE

026500 026800
DESCRIPTION
FITTINGS: Stainless Steel, Wrought Austenitic to ASTM A-403. TRAP, SCRAPER: Permanent Scraper Traps for Line Sizes 4 for Pressure Ratings of Class 150 to 1500. Applies to Water or Hydrocarbon Services.
INSPECTION LEVELS
1 3
REMARKS
04
043600
VALVES: Metallic and Non-Metallic; Includes gate, globe, angle, check, needle, ball, plug, piston, butterfly, choke, diaphragm, etc.; Excludes: Control, safety-relief, relief, surge relief, solenoid, pilot (& other valves classified under SAMSS Class 34), wellhead valves under SAMSS Class 45 and API 6A 10,000 PSI valves, chokes, and Low Severity Valves. VALVE: Low Severity, utility service in cast iron, brass material, and butterfly valves. Excluding high performance butterfly valves. VALVES & CHOKES API SPEC 6A 10,000 PSI 1 13/16; For use in Sour Wet Services Downstream of the Wellhead and Tree Assembly.
043601
045600
06
060100
GASKETS: Metal, Spiral-Wound or Jacketed.
08
080100 080101
HOSES: Marine Oil; Offshore Tanker Loading. HOSES: Oil Suction and Discharge Services; For Dock Tanker Loading.
3 3
09
091300 091400
COATING: Shop Applied, Internal or External COATING: Shop Applied for Drilling Tubulars.
2 3


MATERIAL CLASS
09
FORM 175 CODE

091900
DESCRIPTION
COATING: Shop Applied, For Tanks, Piping, Pipelines (and Associated Appurtenances & Fittings), Structures, Process Equipment, Internal & External; Onshore, Offshore and/or Sub sea. COATING: Shop Applied; (Electrostatic Spray); Fusion Bonded Epoxy on Deformed and Plain Steel Reinforcing Bars. COATING: Shop Applied; Application of Composite Fluropolymer/Ceramic Coatings to Fasteners. COATING: Shop Applied; Extruded 3-Layer Polypropylene & 3-Layer P.E. Polyethylene External Coating for Line Pipe.
INSPECTION LEVELS
3
REMARKS
092000
092100
092200
10
100100
FASTNERS: Alloy or Stainless Steel Nuts & Bolting Materials; Bars, Bolts, Screws, Studs, Stud Blots, & Wire, for use in High Or Low Temperature Services.
12
120100
STEEL STRUCTURES: (Excludes Offshore Structures and Pre-Engineering Metal Buildings). BUILDING: Metal; One story, Preengineered. DOORS AND FRAMES: Steel; Fire rated or Blast Resistant TOWER: Communication. STRUCTURAL PLATES ROLLED SHAPES, TUBULARS: Carbon Steel or Carbon Manganese Steel, For Fixed Offshore Platforms FIBER REINFORCED PLASTICS (FRP): Grating and FRP Components BUILDING: Pre-Fabricated.
3 (One Shift) 4 (Two Shifts) 3 1 2 1
120200 120400 120500 121400
121600 121900
0 3
13
130300 130900 131000
GEAR UNITS: Special Purpose. COUPLING: Shaft, Special Purpose. GEAR UNITS: General Purpose, Limited to 3,000 HP
3 2 2


MATERIAL CLASS
14
FORM 175 CODE

140200
DESCRIPTION
TRANSFORMER: Distribution; PadMounted, Compartmental-Type, SelfCooled, Three-Phase TRANSFORMERS: Power; 3 Phase, Dry Type, 501 KVA and Larger. TRANSFORMER: distribution; Overhead Type, Self-Cooled, Single-Phase and Three-Phase. TRANSFORMER: Power; Oil Filled, 60 HZ. WOOD: Utility Pole. WOOD: Cross Arm or Cross Braces.
INSPECTION LEVELS
2
REMARKS
140300 140400
2 1
140500 142100 142101
2 1 1
15
150100
SUBMARINE POWER CABLE 5 KV AND ABOVE: Designed to AEIC and ICEA Specifications. CABLE: Power, Insulated, 5KV through 35KV. HIGH VOLTAGE POWER CABLE: High Pressure Pipe Type, and Low and Medium Pressure Self-Contained Liquid Filled. HIGH VOLTAGE POWER CABLE: Solid Dielectric Insulated Cables
150200 150300
1 2
150400
16
160100
POWER CIRCUIT BREAKER SWITCHGEAR and DRAWOUT POWER CIRCUIT BREAKERS: Metal-Enclosed, Low Voltage INDOOR CONTROL GEAR: High Voltage, Built to Either IEC or NA, 50 or 60 HZ, 3
160300
Phase up to 4160 volts.

160400 160500 160600 CONTROL SWITCHBOARDS. SWITCHGEAR: Metal-Clad, Air Insulated, Indoor, 1 to 38 KV. METAL ENCLOSED BUS: Indoor and Outdoor; Self-Cooled, Non-segregatedphase, Rated up to and including 34.5 KV. SF6 GAS INSULATED CIRCUIT BREAKERS: Outdoor 34.5KV through 230KV 2 2 1
160700


MATERIAL CLASS
16
FORM 175 CODE

162000
DESCRIPTION
INDOOR CONTROLGEAR: Low Voltage, Built to Either IEC or NA, 50 or 60 HZ, 3
INSPECTION LEVELS
2
REMARKS
Phase up to 480 volts, or Single Phase up to 277 volts.

162600 SWITCHGEAR: Load Interrupting, Manually Operated, Pad Mounted, Circuit Breakers & Fuses, 1 KV Through 15 KV. OUTDOOR SWITCHRACK: Low Voltage 2
162700
17
170200
MOTORS, ELECTRIC: Severe duty totally enclosed squirrel cage induction motors 250 HP or Below, 480 V or below. MOTORS: Form-Wound. Squirrel-cage Induction 250 HP and Larger, or Brushless Synchronous 500 HP and Larger. GENERATORS: Brushless, Synchronous, Continuous Duty, 3 Phases, 60 Hertz, 600 to 6500 KVA, Built to ANSI/NEMA MGI-22. DIESEL ENGINE GENERATOR SETS: Stationary or Potable, Rated From 35 KW up to and Including 2000 KW. RECTIFIERS: Constant Voltage, Tap Controlled, or Semiconductor Phase Controlled. GALVANIC ANODES: Aluminum, Magnesium, or Zinc, for Cathodic Protection. IMPRESSED CURRENT ANODES: Silicon Iron, Platinized, or mixed metal Oxide, for Cathodic Protection. CABLE: For Cathodic Protection. 600 Volts MAX BATTERY CHARGER: POWER SUPPLY, PHOTOVOLTAIC (PV): For Cathodic Protection. UNINTERUPTABLE POWER SUPPLY (UPS) SYSTEMS: Continuous-Duty, Solid State, 1 and 3 Phase, 60 or 50 Hertz, 110 KVA or Larger Rated Capacity.
170300
170301
170400
170700
171300
171400
171500 172500 173100 173400
0 2 1 2


MATERIAL CLASS
17
FORM 175 CODE

173700
DESCRIPTION
AUXILIARY ELECTRICAL SYSTEMS: As provided on custom-engineered, factoryassembled and pre-wired equipment skids. STATIONARY BATTERIES:
INSPECTION LEVELS
3
REMARKS
173800
22
220200 220300
FLOAT: For Submarine Oil Hose, 12 to 24 Diameter. CHAIN, ANCHOR CHAIN, SHACKLES or SWIVELS:
2 0
23
230100
DISTRIBUTED CONTROL SYSTEM (DCS): Equipment and Associated Software; Excludes Advanced Control Systems, Field Instrumentation, Auxiliary Systems, Remote Terminal Units, and Management Information Systems. SUPERVISORY CONTROL and DATA ACQUISITION (SCADA) System.
FAT to be witnessed by Instrument Engineer
230200
27
270300
DIRECT EXPANSION AIR CONDITIOING SYSTEMS: For Offshore Facilities, 10-Ton Cooling Capacity and Over.
30
300100
DIESEL ENGINES: Reciprocating, Compression-Ignition.
31
310300 310400 310500 310600 310900
PUMPS: Positive Displacement Rotary. PUMPS: Positive Displacement Reciprocating. PUMPS: Centrifugal, Horizontal, End Suction Single Stage, or Vertical In-line. PUMP: API, Centrifugal.. PUMPS: Submersible, Bowl Type, Including Electric Motors.
1 1 2 3 3 Inspection at both pump and motor shops


MATERIAL CLASS
31
FORM 175 CODE

311500
DESCRIPTION
PUMPS: Positive Displacement, Controlled Volume, Diaphragm & Packed Plunger Types. (Excluded: Diaphragm Pumps using Mechanical Actuation) COMPRESSOR: Centrifugal AIR COMPRESSOR: Centrifugal, Constant Speed, Packaged, Integrally Geared, Including Accessories COMPRESSOR: Integrally Geared, Centrifugal. COMPRESSOR: Reciprocating, In Plant and Instrument air Service. This Does Not Apply to Compressors for Services Requiring Less Than 140 SCFM. COMPRESSOR: Rotary, for General Refinery Services. HOISTS OR OVERHEAD CRANES: Lifting Capacity Over 500 Kg. CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS: For Industrial/Process Applications.. CENTRIFUGAL FLUOROCARBON REFRIGERATION UNITS: For Utility Service and HVAC.
INSPECTION LEVELS
1
REMARKS
311900 311901
4 3
312000
312200
312400 313100 313800
3 1 3
313800
32
320200
TURBINES-STEAM OR GAS: Steam, General Purpose Or Special Purpose; or Heavy Duty and Aero Derivative Gas Turbines. POSITIVE MATERIAL IDENTIFICATION (PMI): For ASME B31.3, B31.4, and B31.8 Piping Components, Including Welds, and other Piping or Equipment where Specified in the SAMSS or Purchase Order. BOILER: Power, Water Tube. BURNERS PRESSURE VESSEL HEAT EXCHANGERS: Shell and Tubes.
See also 325517
320300
321300 321500 321900 323100
3 2 3 3


MATERIAL CLASS
32
FORM 175 CODE

323300 323400 323500 323600 323700
DESCRIPTION
HEAT EXCHANGERS: Plate and Frame. HEAT EXCHANGERS: Electrical, Immersion-Type FLOATING HEADS, or TUBE BUNDLES: Separately Ordered. HEAT EXCHANGERS: Unclad Air-Cooled HEATER OR FURNACE: Direct Fired
INSPECTION LEVELS
2 3 2 2 3
REMARKS
324300
COOLING TOWERS: Induced Draft Used for Domestic and Industrial Applications.
324900
TANKS: Atmospheric, Steel, within the Scope of API-650. Except for Tanks According to Appendices F and J of the Same Standard.
324901
TANKS: Low Pressure, Steel, within the Scope of API-620. Except for Tanks According to Appendix Q of the Same Standard.
325000 325100 325200 325300
COLUMN TRAYS AND PACKING TANKS: Steel; Aboveground or Underground to API-12F, API-650 TANK: Fiberglass; Underground; UL-1316 or ASTM D-4021, Single or Double Wall; TANK: Aboveground, Fiberglass to AWWA D120, ASTM D3299, API-12P
2 3 2 1


MATERIAL CLASS FORM 175 CODE
325500 32
DESCRIPTION
INLET AIR FILTRATION SYSTEMS : (a) Combustion Gas Turbines (b) Centrifugal Air Compressors Systems are Limited to the Automatic Pulse-Jet Self-Cleaning Type. COMBUSTION GAS TURBINE PACKAGE: Industrial and Aero - Derivative LUBRICATION SHAFT SEALING AND CONTROL OIL SYSTEMS: For Special Purpose Applications. This Form is not Applicable to Combustion Gas Turbine Lubrication Systems. FLARE SYSTEMS: Including Flare Stacks, Flare Tips, Dry Gas Seals, and Knockout & Liquid-Seal Drums. MIXERS: Side Entry REFRACTORIES: Hydraulic-Setting, Castable Systems; to be used on Pressure Vessels, Boilers, Process Heaters; HEXs, Piping, and Flare Tips. REFRACTORIES: Ceramic Fiber System (RCF) for Boilers and Process Heaters.
INSPECTION LEVELS
3
REMARKS
325517 326100
4 3
See also 320200
326700
327300 328110
2 4
328120
34
340100
VALVES: Control, Steel, General Service, Pneumatic Operated, Up To and Including Class 600 Ratings. INSTRUMENTATION FOR PACKAGED UNITS: ACTUATORS, VALVE: (a) Pneumatic Actuator ON-OFF Service. (b) Electric Motor Operated Valve Actuators. ACTUATOR VALVE HYDRAULIC: With Integral or Remote Power Unit for Rising AUTOMATIC TANK GAUGING EQUIPMENT:
340200 341000
2 1
341001 341600
1 0


MATERIAL CLASS
34
FORM 175 CODE

341900 342000 342800
DESCRIPTION
VALVE: Safety Relief Flanged Conventional and Balanced Type. VALVE: Safety Relief, Pilot Operated Types. MECHANICAL METER PROVERS: BiDirectional Displacement-Type; for use in Royalty and Custody Transfer Applications (Covers Complete Packaged and Skid-Mounted Unit, Including Pipe-Prover Valves, Locally Installed Instruments and Auxiliary Equipment for Meter). METER: Flow, Turbine. METERS: Positive Displacement, Liquid and Gas. INSTRUMENT CONTROL PANELS: 1. INDOOR: For Panels, Cabinets, Consoles, and Marshalling Cabinets in electrically Unclassified Air-Conditioned Buildings. 2. OUTDOOR: For Panels and Cabinets for Locations in Electrically Classified or Unclassified Outdoor Areas. CHROMATOGRAPHS: Process Gas. ANNUCIATORS: FIRE DETECTION AND ALARM SYSTEMS: Includes but not Limited to: Fire Alarm Control Panels, Associated Detectors, Manual Alarm Box Stations, Visual & Audible Devices (Sirens, Bells, Horns, etc.). UV Detection Systems, External Terminal Strips, Power Supplies. PROGRAMMABLE LOGIC CONTROLLER: ESD LOGIC SYSTEM: RELAY EMERGENCY SHUTDOWN SYSTEMS:
INSPECTION LEVELS
2 2 3
REMARKS
342900 343000 343100
1 1 2
343200 343300 343500
1 1 1
344000 344200 344300
2 2 2


MATERIAL CLASS
34
FORM 175 CODE

344400
DESCRIPTION
PROGRAMMABLE CONTROLLERS BASED ESD SYSTEMS: MONITORS: Combustible Gas or Hydrogen Sulfide, Stationary MONITORING SYSTEMS: Vibration, Axial Position, and Bearing Temperature. DENSITY METERS:
INSPECTION LEVELS
2
REMARKS
344900
345100
345100
345300
345400
ANALYZER: Oxygen Covers Flue Gas, Trace, Dissolved On-Line or Portable Analyzers. FLAME MONITORING SYSTEMS: For Igniters and Burners Used in Fired Equipment. ANALYZER: Moisture Covers Both InLine (or in-situ) and Extractive. AUTOMATIC SAMPLERS: For Petroleum and Petroleum Products. INSTRUMENTATION AND THERMOCOUPLE EXTENSION CABLE: For Signaling and Control Purposes (Excluding Data Highway Cable). FIBER OPTIC CABLE:
345600
347400 347500
0 2
347600
LATER
MULTIPLE
MULTIPLE
PACKAGED EQUIPMENT AND SKID MOUNTED EQUIPMENT:
Make an overall ITP that invokes individual ITPs

100 Yer PM PPM 0121

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Yanbu Export Refinery Project

General Business Confidential Page 2 of 20

Yanbu Export Refinery Project

General Business Confidential Page 3 of 20

Yanbu Export Refinery Project

Yanbu Export Refinery Project

General Business Confidential Page 5 of 20

Yanbu Export Refinery Project

General Business Confidential Page 6 of 20

Yanbu Export Refinery Project

Level 3: Level 4: 6.2 6.3

Yanbu Export Refinery Project

General Business Confidential Page 8 of 20

Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS

FORM 175 CODE

012500 012800 013100

General Business Confidential Page 9 of 20

Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

General Business Confidential Page 10 of 20

Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

GASKETS: Metal, Spiral-Wound or Jacketed.

General Business Confidential Page 11 of 20

Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

3 (One Shift) 4 (Two Shifts) 3 1 2 1

120200 120400 120500 121400

130300 130900 131000

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APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

140500 142100 142101

Phase up to 4160 volts.

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Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

Phase up to 480 volts, or Single Phase up to 277 volts.

171500 172500 173100 173400

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Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

FAT to be witnessed by Instrument Engineer

DIESEL ENGINES: Reciprocating, Compression-Ignition.

310300 310400 310500 310600 310900

1 1 2 3 3 Inspection at both pump and motor shops

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Yanbu Export Refinery Project

APPENDIX 1: MINIMUM CONTRACTOR INSPECTION LEVELS (Continued)

FORM 175 CODE

312400 313100 313800

See also 325517

321300 321500 321900 323100

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