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CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
Contents
Details of 2002 LG Model Name ............................................................................................ 3 Functions ................................................................................................................................ 4 Product References .............................................................................................................. 7 Dimensions ............................................................................................................................. 8 Refrigeration Cycle Diagram ............................................................................................... 10 Wiring Diagram..................................................................................................................... 11 Operation Details ................................................................................................................. 12 Display Function .................................................................................................................. 19 Self-diagnosis Function....................................................................................................... 19 Installation ............................................................................................................................ 20 Operation .............................................................................................................................. 31 Disassembly of the parts (Indoor Unit) .............................................................................. 33 2-way, 3-way Valve................................................................................................................ 36 Cycle Troubleshooting Guide.............................................................................................. 41 Electronic Parts Troubleshooting Guide............................................................................ 42 Electronic Control Device.................................................................................................... 49 Schematic Diagram .............................................................................................................. 52 Exploded View ...................................................................................................................... 57
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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2
Type
8
Meaning
LS: LG Split Type Airconditioner Name of toll of Unit Ex. LS-R S R Chassis Cooling/Heating Capacity Ex. "09" 9,000Btu/h Electric Standard 1 115V/60Hz 2 220V/60Hz 3 208~230V/60Hz 5 200~220V/50Hz 6 220~240V/50Hz 7 110V, 50/60Hz 8 380~415V/50Hz 9 380~415V/60Hz A B C D E F G H J K L M N P Q R S 0 1 2 3 4 5 6 7 8 9 Z Y X W V U T
HFC+AC HFC+DC INV. INV. H/P H/P
Electric Range
1~9
Serial No.
0~9 A~Z
Basic Plasma Filter Auto Swing + Plasma Filter Telephone + LED Display Telephone + LCD Display Auto Swing + Plasma Filter + Telephone + LCD Low Ambient + Ambient/change Plasma Filter + Low Ambient + Ambient/change Internet Auto Swing + Plasma Filter + Oxygen Generator Auto Swing + Soft Start Auto Swing + Star Rating Auto Swing + Star Rating + Plasma Filter Auto Swing + Soft Start + Star Rating Auto Swing + Soft Start + Star Rating 4 + Plasma Auto Swing + Telephone + LCD Auto Swing + Telephone + LCD + Soft Start
UNIT INDOOR BASIC BASIC PLASMA PLASMA GOLD FIN OUTDOOR BASIC GOLD FIN GOLD FIN BASIC GOLD FIN C/O C A D G K R22 HFC H/P R P S -
Cooling/Heating
A~Z
LG/OEM Brand
A~Z
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Functions
Indoor Unit
Operation ON/OFF by Remote controller Sensing the Room Temperature Room temperature sensor. (THERMISTOR) Room temperature control Maintains the room temperature in accordance with the Setting Temp. Starting Current Control Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control Restarting is inhibited for approx. 3 minutes. Indoor Fan Speed Control High, Med, Low, CHAOS, JET COOL Operation indication Lamps (LED) --- Lights up in operation --- Lights up in Sleep Mode --- Lights up in Timer Mode --- Lights up in Defrost Mode (for Heating Model) OUTDOOR--- Lights up in compressor operation (for Cooling Model)
PLASMA
PLASMA The function will be operated while in any operation mode with selecting the function. The function is to be stopped while it is operating with selecting the function. Defrost(Deice) control (Heating) Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) The indoor fan stops until the evaporator pipe temperature will be reached at 28C. Telephone Control Operation Calling from outside, you can start the air conditioner to keep the room comfortable. Even though you went out with the air conditioner on, you can turn it off using the phone outside.
--- The function illustrates its dynamic mode by using a multiple lighting system. ( --- Linghts up in Telephone Control operation.
Soft Dry Operation Mode Intermittent operation of fan at low speed. Sleep Mode Auto Control The fan is switched to low(Cooling), med(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed. Airflow Direction Control The louver can be set at the desired position or swing up and down automatically.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Turn OFF 1. Dial the number which is connected with the air conditioner. 2. After ringing 5 times. 3. You can hear the "Beep Beep" sound (if the air conditioner is on), then press "0" "0" "7" "9" accordingly. 4. With the sound "Beep---" the air conditioner is turned off. 5. Hang up the phone.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Remote Control
Operation ON/OFF
) )
Fan Speed Selection (Low) Room, Temperature Display : (High:39C Temperature Setting
TEMPERATURE LOW HIGH
(Med)
(High)
(CHAOS)
Low:11C)
Heating
PLASMA(Optional)
PLASMA
Timer Selection
ON OFF
ON
Timer Setting
SET
Timer Cancel
CANCEL
Fan Operation Mode : Fan Operates without cooling or heating. Horizontal Airflow Direction Control Button(Optional)
Reset
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Product References
Model Name LS-R126_Series Item Cooling Capacity Heating Capacity Moisture Removal Power Source Air Circulation Indoor Outdoor Noise Level Indoor Outdoor Input Running Current E.E.R. C.O.P Motor Output Dimensions (W x H x D) Cooling Heating Cooling Heating Cooling Heating Indoor Outdoor Indoor Outdoor Indoor Net. Weight Refrigerant Outdoor kg g mm W Btu/hW dB (A)3 m3/min l/h , V, Hz Unit Btu/h 12,000 13,000 1.8 1, 220-240V, 50Hz 8.6 26 38 48 1,200 W A 1,210 5.5 5.5 10.0 3.15 12.9 25.5 900 x 285 x 156 770 x 540 x 245 8 35 910(R410A) O L.C.D Wireless Liquid Service Valve Sleeping Operation Drain Hose Connecting Cable Power Cord Gas inch(mm) 1/4" (6.35) 3/8" (9.52) O O 1.0mm2 1.0mm2
NOTE: Please refer to Label Quality on the product since this specification may be changed for improving performance
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Dimensions
(1) Indoor Unit
D W
Installation plate
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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L2
L1
L3
L4
DIM W H D L1 L2 L3 L4 L5
MODEL unit mm mm mm mm mm mm mm mm
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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OUTDOOR UNIT
GAS SIDE
COMPRESSOR
GAS SIDE VALVE ACCUMU LATOR COMPRESSOR REVERSING VALVE (Heating Model Only) COOLING HEATING
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Wiring Diagram
(1) Indoor Unit
LS-R126ARL
POWER
LS-R126ABL/AEL/AEM
POWER
CN-TH
AC PWB ASM
GN/YL BR BL CN-AC/DC
DC PWB ASM
AC PWB ASM.
CN-ACDC1 OR BR(BK/Plained) BL(WH/Ribbed) TRIAC
DC PWB ASM.
CN-ACDC2 CN-L/R CN-U/D CN-TH CN-CONT CN-12V CN-HVB THERMISTOR STEP MOTOR STEP MOTOR H.V. ASM. BK BK BK BK RD AIR BK CLEAN (PLASMA) BK BK BK BK S/W1 S/W2
CN-AC/DC
CN-U/D
GN/YL
MOTOR
BR YL
OR MOTOR BR YL BK
TRIAC
BK CN-MOTOR
CN-L/R
CN-MOTOR CN-TAB1
STEP MOTOR
SH-CAPA
T-BLOCK
RY-COMP
1(L) 2(N)
RY-COMP
RY-4WAY RY-FAN
SAFETY S/W2
T/BLOCK
TO OUTDOOR UNIT
TO OUTDOOR UNIT
P/No : 3854A20238H
3854A20142A
COMP
C S R
BL
PTC
BL CAPACITOR C F
FAN MOTOR
BR RD BL
RD BL YL
BK(RD)
REVERSING VALVE
BL RD BR
RD BL YL
BR
BL GN/YL BK(RD) 3
YL 4 TERMINAL BLOCK
1(L) 2(N)
BR
BL GN/YL
BK
RD
TO INDOOR UNIT
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Operation Details
1. MAIN UNIT FUNCTION
DISPLAY
1) C/O Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Sleep Timer Indicator ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause. Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Comp. Running Incidator While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off. 2) H/P Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Sleep Timer Indicator ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause. Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Defrost Indicator OFF except when hot start during heating mode operation or while in defrost control.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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While in compressor off, the indoor fan repeats low airflow speed and pause. While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. Setting Temp+0.5C Compressor OFF Temp. Setting Temp-0.5C In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
I Defrost Control
While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. After 40 min heating mode operation, at 4 min interval, whether to carry out defrost control or not and the time of defrost control are determined according to the following conditions. 1) While in heating mode operation, the maximum of the indoor pipe temperature is measured and it is compared with the present indoor pipe temperature to get the difference of the indoor pipe temperatures (=the maximum temperature of indoor pipe ? the present temperature of indoor pipe), according to which, whether to carry out defrost control or not is determined. 2) According to the need of defrost control shown above and the elapsed time of heating mode operation at that moment, the defrost control time is determined. 3) When the determined time of defrost control is below 7 min, heating mode operation continues without carrying out defrost control. According to the procedure stated above, the determination is made again. When the defrost control time is 7 min or longer, defrost control is then carried out. While in defrost control, the minimum temp of the indoor pipe is measured and it is compared with the present temp of the indoor pipe to get the difference of the indoor pipe temperatures (=the present temperature of the indoor pipe ? the minimum temperature of the indoor pipe). When the difference is 5C or higher, defrost control is completed and heating mode operation is carried out. While in defrost control, if the defrost time determined before the start of defrost control is completed, defrost control stops and heating mode operation is carried out regardless of the above condition. When the indoor pipe temp is 42C or above, defrost control is not carried out even if the condition is one of the defrost conditions above. While in defrost control, the compressor is on and the indoor fan, the outdoor fan, and the 4 way valve are off.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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2) Fuzzy Operation for Dehumidification According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5C or more below the setting temp, the compressor is turned off. When 0.5C or more above the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp + 0.5C Compressor OFF Temp Setting Temp+0.5C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26C Intake Air Temp 25C 24C Intake Air Temp<26C Intake Air Temp+1C 22C Intake Air Temp<24C Intake Air Temp+0.5C 18C Intake Air Temp<22C Intake Air Temp Intake Air Temp<18C 18C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp Setting Temp Compressor OFF Temp Setting Temp + 3C At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20CIntake Air Temp Intake Air Temp + 0.5C Intake Air Temp<20C 20C When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature.
I On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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I Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.
OPEN
OPEN
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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I Forced Operation
Operation procedures when the remote control can't be used. The operation will be started if the power button is pressed. If you want to stop operation, re-press the button.
Cooling Model Operating mode Indoor FAN Speed Setting Temperature Cooling High 22C Heat pump Model Room Temp. 24C 21C Room Temp. < 24C Room Temp. < 21C Cooling High 22C Healthy Dehumidification High 23C Heating High 24C
While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to indicate the forced operation.
I Test operation During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room temperature and resets in 181 minutes. During test operation, if remote controller signal is received, the unit operates as remote controller sets. If you want to use this operation, open the front panel upward and Press the power button let it be pressed for about 3 seconds. If you want to stop the operation, re-press the button.
I Auto restart In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate
procedures automatically to the previous operating conditions.
I Air Cleaner Operation When an air cleaner function is selected during Air Conditioner operation
- Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. When an air cleaner function is selected during operation off - The function will be only operated. When inlet grille of air conditioner is opened during plasma operation, High Voltage Generator(H.V.B) is to be stopped. When inlet grille of air conditioner is closed during plasma operation, High Voltage Generator(H.V.B) will be operated again.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Display Function
1. Heating Model
Operation Indicator Cooling, Soft Dry, Fan, Heating Sleep Timer Indicator Sleep Mode
2. Cooling Model
Operation Indicator Cooling, Soft Dry, Fan Sleep Timer Indicator Sleep Mode
OUTDOOR
PLASMA
Self-diagnosis Function
Error Code Error Display LED (Indoor body operation LED)
(once) 3sec 3sec 3sec
Error contents Indoor room temperature thermistor open/short Indoor pipe temperature thermistor open/short.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Installation
1. Installation of indoor, Outdoor unit
1) Selection of the best location
1. Indoor unit Do not have any heat or steam near the unit. Select a place where there are no obstacles in front of the unit. Make sure that condensation drainage can be conveniently routed away. Do not install near a doorway. Ensure that the space around the left and right of the unit is more than "A". The unit should be installed as high on the wall as possible, allowing a minimum of "B" from ceiling. Use a stud finder to locate studs to prevent unnecessary damage to the wall.
More than "B" More than "A"
18k~28k
Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
More than 60cm More than 10cm More than 10cm
LIQUID
1/4"(6.35) 1/4"(6.35) 1/4"(6.35) 1/4"(6.35) 3/8"(9.52) 3/8"(9.52) 3/8"(9.52)
Max. Additional Standard Max. Length Elevation Length Refrigerant A (m) (g/m) (m) B (m)
4 or 7.5 4 or 7.5 4 or 7.5 4 or 7.5 4 or 7.5 7.5 7.5 7 7 15 15 15 15 15 15 15 30 30 30 30 30 20 20 20 20 30 30 50
30k~38k
Outdoor unit
Indoor unit
A B B
A Outdoor unit
CAUTION
Install the indoor unit on the wall where the height from the floors more than 2.3 meters. Grade 7K~28K 30K~38K 2. Outdoor unit If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. Do not place animals and plants in the path of the warm air. Take the air conditioner weight into account and select a place where noise and vibration are minimum. Clearance(cm) A 10 30 B 5 12
Outdoor unit
Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Installation plate
D
70mm
A
Right rear piping
70mm
Telephone Control Cord Wire (Packed in the box) Adaptor (Not packed in the box)
Installation plate
D B C E A
Phone Conductor
CHASSIS (Grade) SM SN
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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(3/16"~5/16")
5-7mm
"A"
Bar
Copper pipe
90
2. Burr removal Completely remove all burrs from the cut cross section of pipe/tube. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Pipe Reamer
5. Check Compare the flared work with figure below. If flare is noted to be defective, cut off the flared section and re-flare it.
Smooth all round
Point down
= Improper flaring =
3. Putting nut on Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
Flare nut
Copper tube
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
Drain hose
CAUTION When install, make sure that the remaining parts must be removed clearly so as not to damage the piping and drain hose, especially power cord and connecting cable.
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. 4. Indoor unit installation Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right.
Connecting cable
Drain hose
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). 4. Connecting the pipings to the indoor unit and drain hose to drain pipe. Align the center of the pipes and sufficiently tighten the flare nut by hand.
Drain hose
2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
Flare nut
Pipes
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Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Vinyl tape (wide) Wrap with vinyl tape Indoor unit pipe
Open-end wrench (fixed) Flare nut Wrench Indoor unit tubing Connection pipe
Outside diameter mm inch 6.35 1/4 9.52 3/8 12.7 1/2 15.88 5/8 19.05 3/4
Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section.
Wrap with vinyl tape Pipe
When extending the drain hose at the indoor unit, install the drain pipe.
Drain pipe Vinyl tape(wide) Drain hose Indoor unit drain hose Adhesive Vinyl tape(narrow)
5. Wrap the insulation material around the connecting portion. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
2. Insert the piping, drain hose, and the connecting cable into the piping hole.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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3. Insert the connecting cable into the indoor unit. Don't connect the cable to the indoor unit. Make a small loop with the cable for easy connection later. 4. Tape the drain hose and the connecting cable. Connecting cable
Outside diameter mm inch 6.35 1/4 9.52 3/8 12.7 1/2 15.88 5/8 19.05 3/4
When extending the drain hose at the indoor unit, install the drain pipe.
Drain hose
5. Indoor unit installation Hang the indoor unit from the hooks at the top of the installation plate. Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall.
7. Wrap the insulation material around the connecting portion. Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap.
Plastic bands Insulation material
6. Connecting the pipings to the indoor unit and the drain hose to drain pipe. Align the center of the pipes and sufficiently tighten the flare nut by hand.
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Indoor unit piping Wrap with vinyl tape
Connection pipe Indoor unit tubing Flare nut Pipes Vinyl tape (wide)
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.
Pipe Drain hose Vinyl tape(narrow)
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
8. Reroute the pipings and the drain hose across the back of the chassis.
2. Finally, tighten the flare nut with torque wrench until the wrench clicks. When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench.
Outside diameter mm inch 6.35 1/4 9.52 3/8 12.7 1/2 15.88 5/8 19.05 3/4 Torque kg.m 1.8 4.2 5.5 6.6 6.6
9. Set the pipings and the drain hose to the back of the chassis with the tubing holder. Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis.
Outdoor unit
Outdoor unit Gas side piping Liquid side piping (Bigger diameter)
(Smaller diameter)
Tubing holder
10. Indoor unit installation Remove the spacer. Ensure that the hooks are properly seated on the installation plate by moving it left and right.
(Smaller diameter)
Torque wrench
Connecting cable
Torque wrench
Drain hose
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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CAUTION
When installing, refer to the circuit diagram on the Control Box of Indoor Unit. When installing, refer to the wiring diagram on the Control Cover Inside Outdoor Unit. The power cord connected to the "A" unit should be complied with the following specifications (Type "B" approved by HAR or SAA).
CAUTION
The above circuit diagram is subject to change without notice. Be sure to connect wires according to the wiring diagram. Connect the wires firmly, so that not to be pulled out easily. Connect the wires according to color codes by referring the wiring diagram.
(mm2) Grade NORMAL CROSS -SECTIONAL AREA Unit(A) 7k~14k 1.0 Indoor 18k 1.5 Indoor 24k~28k 30k, 32k 2.5 Indoor 2.5 Outdoor 36k, 38k 5.5 Outdoor
The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Type "B" approved by HAR or SAA).
CAUTION
If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below.
Main power source
(mm2) NORMAL CROSS-SECTIONAL AREA 0.75mm2
Air Conditioner
NORMAL Grade CROSS 5k~9k 12k~14k 18k -SECTIONAL 0.75 1.0 1.5 AREA
24k~28k 2.5
(mm2) Grade NORMAL CROSS 30k, 32k 36k, 38k -SECTIONAL AREA 0.75 0.75 Cable Type(B) H07RN-F H07RN-F
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Outdoor Unit
Terminal block
Over 5mm
Cover control
CAUTION
After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3) Specification of power source. 4) Confirm that electrical capacity is sufficient. 5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6) Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. (Refer to page 27)) 7) Always install an earth leakage circuit breaker in a wet or moist area. 8) The following would be caused by voltage drop. Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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2. To check the drainage. Pour a glass of water on the evaporator. Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit.
3. Drain piping The drain hose should point downward for easy drain flow.
Downward slope
3. In cases where the Outdoor unit is installed above the Indoor unit perform the following. Tape the piping and connecting cable from down to up. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. Fix the piping onto the wall by saddle or equivalent.
Seal a small opening around the pipings with gum type sealer. Trap
Trap
Water leakage
Water leakage
Waving
Ditch
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5. Test Running
1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. 1. Prepare remote control 1. Remove the battery cover by pulling it according to the arrow direction. 2. Insert new batteries making sure that the (+) and () of battery are installed correctly. 3. Reattach the cover by pushing it back into position. NOTE: Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. Remove the batteries from the remote control if the system is not going to be used for a long time. 2. Settlement of outdoor unit Anchor the outdoor unit with a bolt and nut(10mm) tightly and horizontally on a concrete or rigid mount. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration bushing.
Bolt
Discharge temperature
NOTE: If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. The air conditioner is now ready for use.
PUMP DOWN
This is performed when the unit is to be relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. CAUTION: Be sure to perform Pump Down procedure with the unit cooling mode. Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas. 3. Close the liquid side service valve(all the way in). 4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit.
Tubing connection
3. Evaluation of the performance Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8C(46F) (Cooling) or (Heating).
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 30 -
Operation
Name and Function-Remote Control
The remote control transmits the signals to the system.
1
Remote Control
START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. OPERATION MODE SELECTION BUTTON Used to select the operation mode. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. JET COOL Used to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.) CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. TIME SETTING BUTTONS Used to adjust the time. TIMER SET/CANCEL BUTTONS Used to set the timer when the desired time is obtained and to cancel the Timer operation. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. PLASMA(OPTION) Used to start or stop the plasma-purification function. RESET BUTTON Used prior to resetting time or after replacing batteries. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction.
2
Signal transmitter
3 4
5
5 4
ON OFF
6 1 3
7 8
SET CANCEL
10 11 12
PLASMA
7 8 9
9 2 15
13 14
10 11
Operation Mode
Cooling Operation Auto Operation
12 13 14
)
Cooling Model(
15
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 31 -
1 2 3 4 5
6
5 6 3 4 2 7 11 8 13 15 10
CANCEL
7 8 9 10 11 12
Flip-up door (opened)
9
ON OFF SET
12 14 16
13 14
Operation Mode
Cooling Operation Auto Operation
15
Healthy Dehumidification Operation Heating Operation
16
)
Cooling Model(
START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. OPERATION MODE SELECTION BUTTON Used to select the operation mode. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. JET COOL Used to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.) CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. (See page 13) TIME SETTING BUTTONS Used to adjust the time. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. PLASMA(OPTIONAL) Used to start or stop the plasma-purification function. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. RESET BUTTON Used prior to resetting time or after replacing batteries. 2nd F Button Used prior to using modes printed in blue at the bottom of buttons.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 32 -
To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
1. Before removing the control box, be sure to take out the wire screwed at the other end.
Earth Conductor
Earth Conductor
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 33 -
2. To remove the Control Box. Remove securing screws. Pull the control box out from the chassis carefully.
Caution label
3. To remove the Discharge Grille. Unhook the discharge grille and pull the discharge grille out from the chassis carefully.
4. To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA).
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 34 -
Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.
5. To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis carefully.
Motor cover
6. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Remove the left end of the cross-flow fan from the self-aligning bearing.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 35 -
Hexagonal wrench (4mm) Flare nut Open position Closed position To piping connection To outdoor unit
Valve cap Open position Flare nut Closed position Pin To piping connection
To outdoor unit
Service port Closed (with cap) Open (push-pin or with vacumm pump) Closed (with cap) Open (connected manifold gauge) Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder)
1.
Operation Pumping down (Transfering) Evacuation (Servicing) Gas charging (Servicing) Pressure check (Servicing) Gas releasing (Servicing)
2.
Open
Open
3.
Open
Open
4.
5. 6.
Open Open
Open Open
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 36 -
1. Pumping down
Indoor unit
Open
Outdoor unit
Gas side
Closed
3-Way valve
Lo
CLOSE CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. Connect the charge hose with the push pin to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the 2-way valve to the closed position. (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. (8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 37 -
2. Evacuation
(All amount of refrigerant leaked)
Indoor unit
Open
Gas side
3-Way valve
Open
Vacuum pump
Lo
OPEN CLOSE
Procedure
(1) Connect the vacuum pump to the charge sets center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dir ty or depleted, replenish as needed.
CAUTION
Use vacuum pump equipped with check value applied to be prevented from flowing backward.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 38 -
3. Gas Charging
(After Evacuation)
Liquid side 2-Way valve
Indoor unit
Open
Outdoor unit
Gas side
Open
Check valve 3-Way valve
Charging cylinder Lo
OPEN CLOSE
R-410A
Procedure
(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and revers the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
CAUTION
This unit is charged with R-410A. Pay attention not to charge R-22.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 39 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 40 -
Temp. Difference
Operating Current
Temp. difference
: over 8C
Normal
Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal valve) High Higher Normal
Cause of Trouble Defective compressor Defective 4-way reverse valve Excessive amount of refrigerant Insufficient amount of refrigerant (Leakage) Clogging
Description Current is low. High pressure does not quickly rise at the beginning of operation. Current is low. Current is low.
Lower
Higher
Notice : 1. The suction pressure is usually 4.5~6.0 kg/cm2G(Cooling) at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 41 -
Check the voltage of power(About AC 220V, 60Hz) (About AC 220/240V, 50Hz) Main power's voltage Voltage applied to the unit Connecting method of Indoor/Outdoor connecting cable Check PWB Assembly - Fuse - Pattern damage - Varistor(ZNR01J)
Check each load(Indoor/Outdoor Fan Motor, Compressor, Stepping Motor) and contacting condition of related connector
Check the connection housing for contacting Connector related to CN-TAB1, RY-COMP NO.3 Connector related to CN-MOTOR Connector contacting of Outdoor Fan/Compressor Display PWB Assembly Check
Main PCB Board Operation Check Items SMPS Transformer (Indoor unit) - Input Voltage - Output Voltage(ZD02D) IC04D(7805) Output (Indoor/Outdoor unit) IC01A(KIA7036, Reset IC) X01(8MHz) Content Remedy
Replace Trans
Replace IC04D
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 42 -
While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed by force.)
Check the connecting circuit between the remote controller MICOM (No. ) - R17(2) - IR LED - TR - R16(2.2K).
: DC +5V
Check point Check the connecting circuit between CN-DISP1 R01L(5.1k) - C01L(680pF) - MICOM PIN 43 Check Receiver Assembly
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 43 -
Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1C at least.
Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger(EVA).
When the sensor circuit for indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor Fan is stopped. Check the related circuit of RY-FAN. Check the indoor temperature sensor is disconnected or not(About 10k / at 25C).
Check Relay(RY - COMP) for driving compressor. When the power(About AC220V/240V) is applied to the connecting wire terminal support transferred to compressor, PWB Assembly is normal. Check the circuit related to the relay.
Check point Between Micom(No. 62) and GND Between IC01M(No. 14) and GND COMP ON DC5V Below DC 1V (app) COMP OFF DC0V About DC12V
Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Outdoor Fan Motor. Check the "open" or "short" of conmecting wires between indoor and outdoor.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 44 -
Check the related circuit of indoor Fan Motor. The pin NO 63 of Micom, and the part for driving TRIAC(the input and output signal of IC01M, PIN NO 7, 10) Check the pattern Check the TRIAC - TRIAC Open: Indoor Fan Motor never operate - TRIAC short: Indoor Fan Motor always operates in case of ON or OFF.
Check the TRIAC high speed operation by remote control. (The Indoor Fan Motor is connected) The voltage of PIN NO 1(orange) and 3(yellow) of CN-MOTOR.
TRIAC Check
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 45 -
Check the connecting condition of CN-U/D Connector Check the soldering condition(on PWB) of CN-U/D Connector
Check the operating circuit of the Vertical Louver Confirm that there is DC +12V between pin (RED) of CN-U/D and GND. Confirm that there is a soldering short at following terminals. - Between 60 , 61 , 62 and 63 of MICOM - Between , , and of IC01M - Between , , and of IC01M
If there are no problems after above checks Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 46 -
Operate Heating Mode( ) by setting the desired temperature of the remote control is higher than one of the indoor temperature by 2C at least.
In heating Mode, the indoor fan operates in case the pipe temperature is higher than 28C.
Check the connector of intake and pipe sensor(thermistors) Check the related circuit of RY-4WAY Check the indoor room temperature is disconnected or not (about 10K/at 25C). Check the indoor pipe temperature is disconnected or not (about 5K/at 25C).
Check the DC voltage on the PWB ASSEMBLY The details of check are as followings Comp Relay.
Check point Between Micom (NO.59) and GND Comp ON DC 5V Comp OFF DC 0V
About DC 12V
4 way Relay
Check point Between Micom (NO.51) and GND 4 way ON DC 5V 4 way OFF DC 0V
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 47 -
Check the electrical wiring diagram of outdoor side. Check the abnormal condition for the component of Compressor/Outdoor Fan Motor, 4 way. Check the "open" or "short" of connecting wires between indoor and outdoor.
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 48 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 49 -
(2) MAIN P.W.B ASSEMBLY (DC PART) TOP VIEW BOTTOM VIEW
TOP VIEW
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 50 -
BOTTOM VIEW
6871A30009
TOP VIEW
BOTTOM VIEW
6871A20227
TOP VIEW
BOTTOM VIEW
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 51 -
Schematic Diagram
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 52 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 53 -
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 54 -
Option
DC PART
BL PK YL OR RD 2 3 4 4
C01H
1uF DC250V ZD04H~ZD05H 3.9V, 1/2W 6.2K/1W
TELE (OPTION)
CN-L/R
ZD04H D01H~D04H
1N4004
5 5
ZD05H R01H
5V
1 1
2 3
5V
Q02M
5V
C04H
KTC2016
7 6
R01T 1K C02T 102
1.5KE56A
R07H
100K
OP1 PC01H
TLP621BL
1uF 16V
MICOM
10K
1
PIC16C54CR
COMP
R04H
4.7K
RA2
1 4
RA1
18
TX
C01T 104
2
ZNR01 C03H
HR93F,5V G6A-234P,5V
R08H
2K
2 3
BL 5 1
R18H
2.7 1/2W
FAN
4WAY
5 1
2
RY-HOOK
RA3
RA0
17
RX
OP2
10K
1
+
22uF 50V
OSC1
16
R01B Q03M
2222A
R06H
27
T0CLK
PK 4 3 2
5V
4 16 15 14 13 12 11 10 9 IC02M KID65004AF 1 2
C02H
0.1uF/50V
4
Q03T C104S Q04T A104S D01T 1N4148
C03T 102
R03H
7.5K
R05H
27
RST
OSC2 MCLR 5V
5 6
15
1M
5V VSS VDD
14
OSC01B
CST-4.00MGW
YL 3 3 2 3 4 5 6 7 8 2 OR
CN-TEL
C09H
D01M
1N4004
BD
RB0 DE
7
RB7 RB1
13 Q0
C01X R01M
4.7K
DSO
RB2
RB6
12 Q1
0.01uF 50V
HVB OUT
RD 1 1 9 8
R12H C05H
0.01uF 100V 1K
DE
1uF 63V
RB5
11 Q2 9
Q01M
C3198Y
RB3
RB4
10 Q3
12V
R15H
10K
R16H
5V
6
R14H
750
R13H
270
100K
ZD02H
IC-DTMF HT9170B
5V
2
IC01M KID65004AF
R02E,20
5V
OP-AMP
LM358
5
8 7
(ST9170) VN 18 VDD
R17H
C02X
C08H
0.15uF 63V
ZD03H C11H
0.1uF 50V
T1
TRANS
51K
3 1
GS
RI
17
0.1uF 50V
CN-TELE
1K
R09H
C06H
0.1uF/50V
VP
ZD02H~ZD03H 5.1V, 1/2W
4 7
EST VREF X1 DV
16
R01X
100K
15
DISPLAY
5V
R01E 1K BZ01E PKM13EPY-4002
3
+ 100uF/25V
C01D
5V
8
DSO X2 D3
14
1
R01L 5.1K
20K R02F
2
5V
Q01T
Q3
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 1
B Z
OSC02B
CST-3.58M
A104S TX
5
D2 NC D1
13 12
Q2 Q1
1 1
48
R02L,1K
1 2
+
1 2 3 4
INT0 Vss1
Q01C KTC3198-Y 2SC5343 R07D 12K
5V
3 4 5 6
INT
R06D 56K
1
Q02T
C104S
S/W(FORCE)
NC 5V 5V
9
2 3
INT1
2
C02L 220uF SD 10V
C01L 680pF/50V
receiver
D0 VSS OE
11 10
Q0 DE
LED1
5V
Operation
4 5 6
Vss0 Vdd0 R02A,20K X2
R01G 220
44 43
R01B 1M
NEC UPD780023AGC-C
C01T
0.001uF 50V
47 46 45
R01T
1K
R02A
4.7K
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
R01A D01T
1N4148 RX
RST
5V
LED2 5 6 7
7
X1
Sleep
R02G 220
1K
1 3 3.6V
IC01A Q04T
A104S
2 3 4 5 6
C02T Q03T
C104S 0.001uF 50V
C01A +
10uF
50V
R03A
100
KIA7036P 2
LED3
42 41 40 39
5V 5V
1 3
Timer
R03G 220
LED4 7
Defrost
R04G 220
Vcc 8
RESET AVdd
2
GND
3.6V
IC01A KIA7036P S7136
C01A 104
receiver
IC01G KID65004AF
C03C 103
5V
C04C 103
38 37
9
5V
OSC01B CSTS0800MG03-T2 CRTL8.00MSOT
7 8 9 10 11
Vout
AVref
RECEIVER
5V
36 35 34
C01A 0.01 50V
12 13 14 15 16
A V d d 1 A V s s
33
17 18 1920 21 22 23 24 25 26 27 28 29 30 31 32
CN-TH 5V
4 3 2 1 R04H 6.2K 1% R02H 12.1K 1% 4 3 2 1
PIPE-TH ROOM-TH
5V
1 G
Vcc WP SCL SDA
8 7 6 5 R22H R23H
Option
3 A1
2 A2
5V
R05H 10K
- 55 CN-HVB
4 A0
EEPROM CAT24WC01J
3 3 2
R14H
HVB
2 1 1
R13H R25H R26H R21H R12H R11H R11H~R14H 20K 2012
5V
R21H~R26H 12.1K, 1%
R24H
3
5V
3 2
OJ1H OJ2H
OR6H OR5H OR4H OR3H OR2H OR1H F2 F1 Hi Med Low O/L
OJ3H OJ4H
1 1
CN-CONT
HVB OUT
3
2 1
3 2 1
12V
5V INT 4WAY FAN 12V COMP
2 1
CN-12V
+ C02C 220uF 10V/SD L2 10nH
INDOOR FAN
CN-ACDC2
AC PART
CN-ACDC
1
INT
8
CN-MOTOR
12V 12V
INDOOR FAN
5V 12V
RY-4WAY
RY-COMP
12V
12V
RY-FAN
1 2 3
2 1
2 1
SH-CAPACITOR
IC01J TLP762JF
ZNR02J TVR10561
12V
L1 ZBF503D
C03D 681
D05D 1N4007
D01A IN4007
D01B IN4007
R02J 100,1/2W
TERMINAL BOARD
OUTDOOR FAN MOTOR
5V
5V
SD01D STO2D-200 +
12V
12V
D01D IN4007
NF01J 15mH/1A FUSE 250V/T2A
5 RY-COMP 2 6 3 6 RY-COMP 4
5 4
4 3
4-WAY
+ C09D 220 10V SD C08D 103 25V 1 2 R02D 20K 1/6W ZD02D BZX55C11 DC LOW VOLTAGE GND
INT
4 IC02D TLP421(V4 BL) 3 D 5 EN 4 BP 1 S 2 DC HIGH VOLTAGE GND DC HIGH VOLTAGE GND IC01D TNY266P C05D 472M C02D 104 50V C01D 4.7uF 450V/SD 4 1 2 3 IC03D TLP421(V4 BL) DC LOW VOLTAGE GND D08D LL4148
9 ZNR01J TVR10561 11 13
3 4
2 12 15 RY-4WAY G5N-1A(G5NB-1A)
3 4
2 4 3 1 1 RY-COMP G4A-1A-E-LG 1
2(N) 1(L)
COMPRESSOR
L 1 1 N
RY-FAN G5N-1A(G5NB-1A)
Option
DC PART
BL PK YL OR RD 2 3 3 4
C01H
1uF DC250V ZD04H~ZD05H 3.9V, 1/2W 6.2K/1W
TELE (OPTION)
CN-L/R
ZD04H D01H~D04H
1N4004
4 5 1
ZD05H R01H
5V 5V
5V
Q02M
KTC2016
C04H R07H
100K
7 6
R01T 1K C02T 102
1.5KE56A
OP1
10K
1uF 16V
MICOM
PIC16C54CR
1
PC01H
TLP621BL
COMP
R04H
4.7K
RA2
1 4
RA1
18
TX
C01T 104
2
ZNR01 C03H
HR93F,5V G6A-234P,5V
R08H
2K
2 3
BL 5 1
R18H
2.7 1/2W 7.5K
FAN
4WAY
5 1
2
RY-HOOK
RA3
RA0
17
RX
OP2
10K
1
+
R03H
22uF 50V
OSC1
16
R01B Q03M
2222A
R06H
27
T0CLK
PK 4 3 2
5V
4 16 15 14 13 12 11 10 9 IC02M KID65004AF 1 2
C02H
0.1uF/50V
4
Q03T C104S Q04T A104S D01T 1N4148
C03T 102
R05H
27
RST
OSC2 MCLR 5V
5 6
15
1M
5V VSS VDD
14
OSC01B
CST-4.00MGW
YL 3 2 3 4 5 6 7 8
CN-TEL
C09H
D01M
1N4004
BD
RB0 DE
7
RB7 RB1
13 Q0
C01X R01M
4.7K
OR
DSO
RB2
RB6
12 Q1
0.01uF 50V
HVB OUT
1 9 8
R12H C05H
0.01uF 100V 1K
DE
1uF 63V
RB5
11 Q2 9
Q01M
C3198Y
RB3
RB4
10 Q3
RD
12V
R15H
10K
6
R16H R14H
750
R13H
270
100K
ZD02H
2
IC-DTMF HT9170B
5V
DISPLAY
BD
IC01M KID65004AF
5
OP-AMP
LM358
(ST9170) VN 18 VDD
R17H
C02X
C08H
0.15uF 63V
ZD03H C11H
0.1uF 50V
T1
TRANS
51K
3 1
R02E,20
5V
GS VP
ZD02H~ZD03H 5.1V, 1/2W
4 7
RI EST VREF X1 DV
17 16
0.1uF 50V
CN-TELE
R09H C06H
1K
CN-DISP1
0.1uF/50V
R01X
100K
15 8
R17H
1
1
5V
1
2
6 R01L 5.1K
7
100uF/25V
R01E 1K
BZ01E PKM13EPY-4002
3
+
C01D
DSO X2 D3
14
LED4 OUTDOOR
R16H
2
5V
Q01T
Q3
2
5 R02L,1K
Q02T
C104S
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 1
B Z
OSC02B
CST-3.58M
TX
5 6
D2 NC NC 5V 5V
9
13 12
Q2 D1 D0 VSS OE Q1
11 10
LED3 TIMER
R15H
48
A104S
R14H
receiver
Q0 DE
4
3
4
5
2
INT1 INT0 Vss1
Q01C KTC3198-Y 2SC5343 R07D 12K
4 C01L 680pF/50V
R13H
NEC UPD780023AGC-C
5V INT
R06D 56K
C01T
0.001uF 50V
47 46 45 44 43
R01T
1K
R02A
4.7K
A B C
6
1
R01A D01T
1N4148 RX
RST
5V
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
1K 1 3 3.6V
LED2 SLEEP
R12H
IC01A Q04T
A104S
6
7
6
9
C04C
IC01G KID65004AF
2 3 4 5 6
X1 Vss0 Vdd0 R02A,20K X2
C02T Q03T
C104S 0.001uF 50V
C01A +
10uF
50V
R03A
100
KIA7036P 2
LED1 OPERATION
R11H
5V
CN-DISP2
5V
8 R01B 1M
42 41 40 39
5V 5V
1 3
8 7
8 8
103
7 8 9 10 11 38 37
C03C 103
RESET AVdd
2
receiver
Q13G KRA107S
Force
3.6V
20K R02F
AVref
6 5 4 3
Q11G KRA107S Q12G KRA107S
6 6
36 35 34
5V
C01A 0.01 50V
5V
12 13 14 15 16
A V d d 1 A V s s
33
Vcc
3 2
17 18 1920 21 22 23 24 25 26 27 28 29 30 31 32
CN-TH
ROOM-TH
GND
Vout
C01A 104
5V
5V
4 3 2 1 3 2 1 4 R04H 6.2K 1% R02H 12.1K 1%
+
RECEIVER
1
C02L 220uF SD 10V
SW(FORCE)
Force
5V
PIPE-TH
1 G
Vcc WP SCL SDA
8 7 6 5 R22H R23H
Option
3 A1
2 A2
- 56 5V
R05H 10K
CN-HVB
4 A0
EEPROM CAT24WC01J
3 2
R14H
HVB
1
R13H R25H R26H R21H R12H R11H R11H~R14H 20K 2012
5V
R21H~R26H 12.1K, 1%
R24H
3
5V
3 2
OJ1H OJ2H
OR6H OR5H OR4H OR3H OR2H OR1H Hi Med Low O/L F2 F1
OJ3H OJ4H
HVB OUT
CN-CONT
3 2 1
12V
5V INT 4WAY FAN 12V COMP
2
L2 10nH
1
+ C02C 220uF 10V/SD
CN-12V
INDOOR FAN
CN-ACDC2
AC PART
CN-ACDC
1
INT
8
CN-MOTOR
12V 12V
INDOOR FAN
5V 12V
RY-4WAY
RY-COMP
12V
12V
RY-FAN
1 2 3
2 1
2 1
SH-CAPACITOR
IC01J TLP762JF
ZNR02J TVR10561
12V
L1 ZBF503D
C03D 681
D05D 1N4007
D01A IN4007
D01B IN4007
R02J 100,1/2W
TERMINAL BOARD
OUTDOOR FAN MOTOR
5V
5V
SD01D STO2D-200 +
12V
12V
D01D IN4007
NF01J 15mH/1A FUSE 250V/T2A
5 RY-COMP 2 6 3 6 RY-COMP 4
5 4
4 3
4-WAY
+ C09D 220 10V SD C08D 103 25V 1 2 R02D 20K 1/6W ZD02D BZX55C11 DC LOW VOLTAGE GND
INT
4 IC02D TLP421(V4 BL) 3 D 5 EN 4 BP 1 S 2 DC HIGH VOLTAGE GND DC HIGH VOLTAGE GND IC01D TNY266P C05D 472M C02D 104 50V C01D 4.7uF 450V/SD 4 1 2 3 IC03D TLP421(V4 BL) DC LOW VOLTAGE GND D08D LL4148
9 ZNR01J TVR10561 11 13
3 4
2 12 4 3 1 1 15 RY-4WAY G5N-1A(G5NB-1A)
3 4
2 1
2(N) 1(L)
COMPRESSOR
RY-COMP G4A-1A-E-LG
L 1 1 N
RY-FAN G5N-1A(G5NB-1A)
135314
135311
354210
352115 352116
35211B
346810 135516
352150
268711D W6640
263230
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 57 -
135316
135314
135311
354210
147581 268711A
352115 352116
35211B
352150 146811
W0CZZA
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 58 -
2. Outdoor unit
437211
435301 349480
437212 554031
435511 349600
546810 552102A
552202
430410 552203A
Copyright 2007 LG Electronics. Inc. All right reserved. Only for training and service purposes
- 59 -
P/NO : 3828A20135A
FEBRUARY, 2008