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Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center. Copyright 2004 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice. Emerson Network Power Co., Ltd. Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Homepage: www.emersonnetworkpower.com.cn Customer Service Hotline: +86 755 86010537 Complaint Hotline: +86 755 86011733 E-mail: IACsupport@emersonnetwork.com.cn
Contents
Preface ............................................................... 1 Chapter 1 Safety Information ........................... 2 1.1 Danger and Warning Definitions ......... 2 1.2 Notes for Installations ......................... 2 1.3 Notes for Using the Drive .................... 3 1.3.1 About Motor and Load .............. 3 1.3.2 About Variable Speed Drive ..... 3 1.4 Disposing Unwanted Drive ................. 4 Chapter 2 Specifications and Optional Parts ... 5 2.1 Specifications...................................... 5 2.2 Product Series Introduction ................ 7 2.2.1 EV1000 Models ........................ 7 2.2.2 Ordering Information ................. 7 2.2.3 Size .......................................... 7 2.2.4 LED Keypad Display Unit TDP-LED02 Size .................................. 8 2.3 Optional Parts ..................................... 8 2.3.1 Braking Resistor ....................... 8 2.3.2 LED Status Indicator Unit TDP-LED03 .......................................... 9 2.3.3 TDP-LED02 Holders and Wires 9 2.3.4 Communication Parts ............. 10 Chapter 3 Installation and Wiring ................... 12 3.1 Installation ........................................ 12 3.1.1 Installation Methods Compliant With EMC Requirements .................... 12 3.1.2 Noise Suppression ................. 14 3.1.3 Using Surge Suppressor......... 16 3.1.4 Leakage current ...................... 16 3.1.5 Applications of Power Filter .... 16 3.1.6 AC Line Reactor Applications . 17 3.2 Wiring ............................................... 17 3.2.1 Overview................................. 18 3.2.2 Power Terminals ..................... 20 3.2.3 Control Circuit Wiring .............. 21 3.2.4 Onsite Wiring Requirements ... 27 3.2.5 Earthing .................................. 28 Chapter 4 Operation Procedures ................... 29 4.1 Definitions of Terms .......................... 29 4.1.1 The Drives Control Modes......29 4.1.2 Frequency Setting Methods ....29 4.1.3 Drives Operating Status .........29 4.1.4 Operating Mode ......................29 4.2 Operation Guide ................................30 4.2.1 Operation of LED Keypad .......30 4.2.2 Keypad Function Explanation .31 4.2.3 Indicator Description ...............31 4.2.4 Parameter Setting Method ......31 4.2.5 Speed Setting .........................33 4.2.6 How to Lock/Unlock Keypad ...34 Chapter 5 Parameters ....................................35 5.1 Basic Parameters (F0) ......................35 5.2 Reference Frequency (F1) ...................38 5.3 Start/Brake Parameter (F2) ...............39 5.4 Auxiliary Operating Parameters (F3) .42 5.5 PLC Parameters (F4) ........................45 5.6 Close-loop Control (F5) .....................48 5.7 Traverse Parameters (F6) .................52 5.8 Multi-function Terminal (F7) ..............54 5.9 Display Control (F8) ..........................65 5.10 Enhanced Function (F9) ..................67 5.11 Reserved (FA) .................................73 5.12 Communication (FF) .......................73 5.13 Moters Parameters (FH) .................74 5.14 Protection (FL) ................................76 5.15 Operating Time (Fn) ........................79 5.16 Protection of Parameters (FP).........79 Chapter 6 Troubleshooting .............................81 Chapter 7 Maintenance ..................................86 7.1 Routine Maintenance ........................86 7.2 Periodic Maintenance ........................86 7.3 Replacing of Easily-worn Parts .........87 7.4 Storage of the Drive ..........................87 7.5 Warranty ...........................................88 Appendix 1 Appendix 2 Appendix 3 Parameter Set .............................89 Communication Protocol ...........135 Optional Parts............................151
Preface
Preface
Thank you for using EV1000 Series variable speed drive made by Emerson Network Power Co., Ltd. EV1000 Series satisfies high performance requirements by using a unique control method to achieve high torque, high accuracy and wide speed-adjusting range. Its anti-tripping function and capabilities of adapting to severe power network, temperature, humidity and dusty environment exceed those of similar product made by other companies, which improves the products reliability noticeably; EV1000 considers customers needs and combines general-purpose function and industrial-oriented functions. It features PI control, simpe PLC, flexible I/O terminals and pluse frequency setting, You can select whether to save the parameters upon poweroff or stop, bind frequency setting channel with command channel, zero frequency return difference control zero frequency hysteresis, main and auxiliary frequency setting, traverse operation, length control, etc. It is an integral, cost-effective and highly reliable solution for manufacturer in the related fields. EV1000 Series can satisfy the customers requirements on low noise and EMI by using optimized PWM technology and EMC design. This manual provides information on installation, wiring, parameter setting, trouble-shooting, and routine maintenance. In order to ensure the correct installation and operation of the drive, please read this manual carefully before using and keep it in a safe place. Unpacking and Inspection Upon unpacking, please check for: Any damage occurred during transportation; Check whether the rated values on the nameplate of the drive are in accordance with your order. Our product is manufactured and packed at the factory with great care. If there is any error, please contact any of our distributors or us. The user manual is subjected to change without notifying the customers due to the continuous process of product improvements.
Chapter 1
Safety Information
Chapter 1
1.1 Danger and Warning Definitions
!
Danger
Safety Information
than 2 years, increase its input voltage gradually before supplying full rated input voltage to it in order to avoid electric shock and explosion. Perform the maintenance job after confirming that the charging LED is off or the DC Bus voltage is below 36V. Only trained professionals can change the components, it is prohibited to leave wires or metal parts inside the drive to avoid the risk of fire. Parameter settings of the control board that has been changed must be revised, otherwise accidents may occur. The bare portions of the power cables must be bound with insulation tapes. When using optional parts, it is recommended to use those provided by Emerson Network Power, to secure safety.
Operations without following instructions can cause personal injury or death can cause personal injury or damage to product or other equipment.
1.2
Please install the drive on fire-retardant material such as metal. Keep the drive away from combustible materials. Keep the drive away from explosive gas. Only qualified personnel shall wire the drive. Note that the control terminal of EV1000 drive is of ELV Extra Low Voltage circuit, therefore, do not connect the control terminal with other devices directly. For example, before connecting the RS485 terminal with the PCs RS232 terminal, an adapter with isolating protections must be connected in between; Never wire the drive unless the input AC supply is totally disconnected; otherwise, there is danger of electric shock. During power-on, do not touch the cables, control terminals, radiator and the pore plate on the housing of the drive. The drive must be properly earthed to reduce electrical accident. Install the cover before switching on the drive, to reduce the danger of electric shock and explosion. For drives that have been stored for longer
! Attention
Dont carry the drive by its cover. Its cover cannot sustain the weight and may drop. Please install the drive on a strong support, failing which the drive may fall off. Dont install the drive in places where water pipes may leak onto it. Don't allow screws, washers and other metal foreign matters to fall inside the drive, otherwise there is a danger of fire or damage; Don't operate the drive if parts are not complete; there is a danger of a fire or human injury; Don't install the drive under direct sunshine; it may be damaged by heat; Dont short circuit P1/PB and terminal (-), there is a danger of fire or the drive may be
Chapter 1
Safety Information
damaged. Cable lugs must be connected to main terminals firmly. Dons apply supply voltage (AC 110V or higher) to the control terminals except terminals TA, TB and TC.
Lubrication of mechanical devices Over time, the lubricants in mechanical devices, such as gear box, geared motor, etc. when running at low speed, will deteriorate. Frequent maintenance is recommended. Regenerative Energy
1.3
Pay attention to the following issues when using EV1000 Series drive:
When lifting load, regenerative energy is produced, the drive will trip on overvoltage when it cannot absorb the regenerative energy of the load. Therefore, a proper braking unit is required. Mechanical resonance point of load The drive system may encounter mechanical resonance with the load when operating within certain band of output frequency. Skip frequencies have to be set to avoid it. Frequent start and stop The drive should be started and stopped via its control terminals. It is prohibited to start and stop the drive directly through contactors at the input side, which may damage the drive. Insulation of Motors Before using the drive, the insulation of the motors must be checked, especially, if it is used for the first time or if it has been stored for a long time. This is to reduce the risk of the Drive from being damaged by the poor insulation of the motor winding. Wiring diagram is shown in Fig. 1-1. Please use 500V insulation tester to measure the insulation resistance. It should not be less than 5M.
1.3.1
Compared to working at mains frequency, there will be some increase in temperature, noise and vibration in the motor. The EV1000 Series are voltage source inverters. Its output voltage is in PWM wave. Being non-sinusoidal, there will be some harmonics. Low Speed Rotation with Constant Torque When a standard motor is driven at low speed for a long time, there will be insufficient cooling for a self-ventilated motor. Overheating can result in insulation damaged. Special variable frequency motor is recommended for constant torque operation at low speed. Motors over-temperature protecting threshold The drive can protect the motor from over-temperature. If the power rating of the drive is greater than the motor, be sure to adjust the protection parameters to ensure the motor is properly protected. Operate above 50Hz When running the motor above 50Hz, there will be increase in vibration and noise. The rate at which the torque is available from the motor is inversely proportionally to its increase in running speed. Ensure that the motor can still provide sufficient torque to the load.
Chapter 1
Safety Information
Derating due to Altitude Derating must be considered when the drive is installed at high altitude, greater than 1000m. This is because the cooling effect of the Drive is less effective in the thin air. Fig.1-2 that shows the relationship between the altitude and rated current of the Drive.
Iout
100%
Fig. 1-1 Capacitors at output are prohibited Circuit breakers connected to the output of the drive If circuit breaker or contactor needs to be connected between the drive and the motor, be sure to operate these circuit breakers or contactor when the drive has no output to avoid damaging of the drive. Using host communication function When frequently modifying the parameters through host communication function, improper command will cause physical damage to the EEROM inside the drive. Please refer to Appendix 2. Using outside the range of rated voltage The drive is not suitable to be used out of the specified range of operation voltage. If needed, please use suitable voltage regulation device. Protection against lightning strike There are transient surge suppressors inside the Drive which protects it against lighting strike.
90%
1.4
When disposing the Drive, pay attention to the following factors: The capacitors may explode when they are burnt. Poisonous gas may be generated when the plastic parts like front covers are burnt. Disposing method: Please dispose the Drive as industrial waste.
Chapter 2
2.1 Specifications
EV1000-4Txxxxx: 0~380V/440V EV1000-2Sxxxxx: 0~200V/240V 0Hz~650Hz G type: 150% rated current for 1 minute, 180% rated current for 3s/1s (380V/220V series) P type: 120% rated current for 1 minute
Output
Modulation mode Speed range Starting torque Accuracy of speed at steady state Accuracy of frequency Setting frequency resolution Main control functions Torque boost V/F curve
Flux vector PWM modulation 1:50 150% rated torque at 1Hz 1% rated synchronous speed
Digital setting: highest frequency0.01%. Analog setting: highest frequency0.2% Digital setting:0.01Hz. Analog setting: highest frequency0.1% Auto torque boost, Manual torque boost 0.1%~30.0% 4 modes: 1 self-defined V/F curve and 3 kinds of quadratic V/F modes (power exponent: 2.0, 1.7 and 1.2) 3 modes: linear, S curve and automatic acc/dec; 4 acc/dec time: unit (minute/second), 60 hours at most Start frequency: 0.00~60.00Hz, duration: 0.1~60.0s Threshold current: G type: 0.0~150.0%, P type: 0.0~130.0% Jog frequency: 0.10~50.00Hz; Acc/Dec time: 0.1~60.0s. Jog interval adjustable Able to configure close-loop control system easily
Acc/dec curve
DC braking
Item
Auto-energy saving operation Auto voltage regulation (AVR) Auto current limiting Traverse for texile motor Set length control Droop control Customized functions Tone selection Immunity to transient power failure Channel binding Methods of inputting commands Methods of setting up frequency Operating function
Description
V/F curve is optimized automatically according to the load condition to perform energy-saving operation. Constant output voltage even if electric network voltage fluctuates Operating current is limited automatically to avoid frequent tripping of the drive. Traverse control, central Traverse adjustable When reaching set length, the drive will stop When many drives control single load Set the tone of the motor when it is running The drive gives output even if power failure occurs Command channel can bind with frequency setting channel and switched synchronizingly Via keypad panel, terminals and serial ports. Digital setting; Analog voltage/current setup; pulse setting, serial port 0~50kHz pulse signal output. Signals can be reference frequency and output frequency 2 analog outputs of 0/4~20mA and 0~10V(selectable). Able to output signals like reference frequency and output frequency. Able to show 21 parameters, such as: frequency setting, output frequency, output power and current during operation; frequency setting. Total lock or partially lock. Some keys function definable. Phase loss failure, Over/Under current, Over/Under voltage protection, Over heat, and Overload protections Flush mount faceplate for remote keypad, remote keypad cables and Profibus adapter
Control panel
LED keypad
Optional parts
In-door, free from moisture, dust, corrodent or flammable gases, oil mist, vapor, water leakage or salt water. Less than 1000m -10~+40( derating is required from 40 to 50, increase
Environment
Ambient temperature
Item
Enclosure Protection level Cooling IP20 Fan cooling Mounted in a cabinet
Description
Mounting mode
2.2
2.2.1
EV1000
4T0022G
Code P G Code 0004 0007 0015 0022 0037 0055 Type Fan, pump Constant torque Motor power(kW) 0.4 0.75 1.5 2.2 3.7 5.5
EV1000 Models
Table 2-2 Drive series
Rated output current (A) 2.5 4.0 7.5 10.0 2.3 3.7 5.0 Motor power (kW) 0.4 0.75 1.5 2.2 0.75 1.5 2.2
Rated Drive Model Rated input (G: contant torque; Capacity current P:pump,fan load) (kVA) (A) EV1000-2S0004G EV1000-2S0007G EV1000-2S0015G EV1000-2S0022G EV1000-4T0007G EV1000-4T0015G EV1000-4T0022G EV1000-4T0037G 5.9 EV1000-4T0037P EV1000-4T0055G 8.9 EV1000-4T0055P 14.6 10.5 1.0 1.5 3.0 4.0 1.5 3.0 4.0 5.3 8.2 14.0 23.0 3.4 5.0 5.8
Fig. 2-1a
Drive model Motor power Rated input voltage, current, freq. Rated output capacity, current, freq., voltage Bar code
EV1000-4T0022G
Fig. 2-1b
8.8
3.7
2.2.3 Size
Please refer to Fig. 2-2 and Table 2-3.
W
13.0
5.5
2.2.2
Ordering Information
H B
Fig. 2-2
Drive Model
EV1000-2S0004G EV1000-2S0007G EV1000-2S0015G EV1000-4T0007G EV1000-4T0015G EV1000-4T0022G EV1000-2S0022G EV1000-4T0037G EV1000-4T0037P EV1000-4T0055G EV1000-4T0055P
Table 2-3 Dimensions and Weights Moter A B H W D E Diameter of Gross power (kW) (mm) (mm) (mm) (mm) (mm) (mm) mounting hole (mm) weight (kg)
0.4 91 0.75 1.5 0.75 120 1.5 2.2 2.2 3.7 3.7 5.5 5.5 140 230 245 155 160 5 4.0 10 170 180 130 146 4 1.8 137 145 101 130 4 1.2
2.3.1
Braking Resistor
The drive is equipped with braking unit. If there is a need for energy-consuming braking, please select a braking resistor in Table 2-4. Please refer the wiring of braking resistor and the drive to Fig. 2-4. The wire specifications are listed in Table 3-2.
R S T PB U V W PE
P(+)
braking resistor
Fig. 2-4 Wiring the drive with braking resistor Fig. 2-3 LED keypad display unit
2.3
Optional Parts
You may order the optional parts below from our company.
EV1000 Series General Purpose Variable Speed Drive User Manual
Table 2-3
Model
TDP-LED03.
POW
RUN
ERR
EV1000-2S0004G 200/100W EV1000-2S0007G 150/200W EV1000-2S0015G 100/400W EV1000-2S0022G 70/500W EV1000-4T0007G 300/400W EV1000-4T0015G 300/400W EV1000-4T0022G 200/500W EV1000-4T0037G 200/500W EV1000-4T0037P 200/500W EV1000-4T0055G 100/1000W EV1000-4T0055P 100/1000W
Fig. 2-5
TDP-LED03
Color of LED
RED GREEN YELLOW
MEANING
ON: drive standby ON: drive is running ON: drive fault
Note:
TDP-LED03 and TDP-LED02 are of same sizes.
Note:
If you have any special braking requirement, please contact the supplier or us.
2.3.2
TDP-LED03
TDP-LED03 has no configuration or operation function, but it can indicate powerup, run or fault status of the drive by the red, green and yellow LEDs on it. Refer to Fig. 2-5. If you buy many EV1000 drives and plan to use terminal control mode after testing and no need to modify the parameters thereafter, you may order one TDP-LED02 display unit to do the test and for the rest, TDP-LED03 can satisfy your need as well. In this case, the frequency setting and operation control are done through terminals. You can know the status of the drive through
Note:
1. Both ends of TDP-LED02 wire should be secured by M3*8 screw. 2. When using the keypad separated from the drive, it is recommended to use the cable special for EV1000 drive, to avoid reverse connection.
10
Small end
Fig. 2-6
TDF-KB01 Holders Dimensions frequency setting, output voltage and current, analog close-loop feedback, analog close-loop setting and external counting value automatically. 2. Cable for the Flush Mount Faceplate Model: FRC21W1 (3.0M) FRC21W2 (30M) For connecting the flush mount faceplate and the drive. 3. Profibus Adapter Model: TDS-PA01 Able to connect EV1000 drive to PROFIBUS network via the TDS-PA01. In the PROFIBUS network system, the drive operates as a slave. Functions: 1. To send control commands to drive (such as: start, stop and jog); 2. To send speed or frequency reference signal to the drive;
2.3.4
Communication Parts
1. Flush Mount Faceplate for Remote Keypad Model: TDO-RC02 RS485 serial communication mode is used between the drive and the remote control panel. A 4-core cable is used to connect the drive and the panel, and the maximum distance is up to 1000m. Master/slave communication mode is used. The panel is the master and the drive is the slave. One flush mount faceplate can control several drives by connecting the communication cables of 485+ and 485- of each drive to form a RS485 network. Functions: 1. Able to control the start, stop, jog operation, fault reset of slaves and change the frequency settings and direction of rotation. 2. Identify the type of slave machine automatically. Able to monitor the operating frequency,
11
3. To read operating status information and actual values from the drive; 4. To reset the drive when fault occurs in it. 4DrvWindows Supervision Software Version: DrvWindows V1.2 Applicable to the RS485 industrial control network made up of TD1000, EV1000, TD2000, TD2100, or EV2000. It can real-time monitor the status of the drive. It features friendly interface and easy operation. Function: slave polling, frequency setting, run and stop control, function code query and modification.
12
Chapter 3
3.1 Installation
Please mount the drive vertically indoors, with good ventilative conditions. When selecting mounting environment, the followings should be taken into account: Ambient temperature should be within the range of -10~40 . If the temperature is higher than 40 , the Variable Speed Drive should be derated and forced heat dissipation is required; Humidity should be lower than 95%, non-condensing Mount in the location where vibration is less than 5.9m/ s2 (0.6G); Mount in the location free of direct sunlight, dust, metal powder, corrosive gas or combustible gas. If there are any special requirements for installation, please contact us for clarifications. The requirements on mounting space and clearance are shown in Fig. 3-1 and Fig. 3-2. When two Variable Speed Drives are mounted one on top the other, an air flow diverting plate should be fixed in between as shown in Fig. 3-2.
air expulsion by fan 10cm or above
Electric cabinet
drive1
drive
3.1.1
5cm or above 10cm or above 5cm or above
EMC Requirements
In a traction system composed of the drive and a motor, if the drive, controllers and transducer are installed in one cabinet, the disturbance they generate should be depressed at the connection points, therefore, a noise filter and inrush reactor should be installed in the cabinet, so that EMC requirement is met inside it. The drive is usually installed in a metal cabinet. The instruments outside the metal cabinet is
13
shielded and may be disturbed lightly. The cables are the main EMI source, if you connect the cables according to the manual, the EMI can be suppressed effectively. In system design phase, to reduce EMI, insulating the noise source and using noise snubber are best choice. But the cost is considerable. If there
are a few sensitive devices on site, just install power line filter beside them is enough. Note that the drive and contactor are noise source, and the automatic devices, encoder and transducer are sensible to them. Divide the system into several EMC areas, refer to Fig. 3-4.
Hint:
1. After installing EMI filter and AC reactor, the drive can satisfy IEC 61800-3 standard. 2. The input/output EMI filter should be installed close to the drive as possible. 3. Refer to Appendix 3 for the specifications of optional parts.
Mains electric cabinet Area
Input Filter
Area
Drive
Area
Motor
Area
earthing separation board
Motor cables detecting signal cable
Area should be used to install transformers for control power supply, control system and sensor. Area should be used for interface of signal and control cables with good immunity level. Area should be used to install noise generating devices such as input reactor, drive, brake unit and contactor. Area should be used to install output noise filter.
Area should be used to install power source and cables connecting the RFI filter. Area should be used to install the motor and motor cables.
Areas should be isolated in space, so that electro-magnetic decoupling effect can be achieved.
14
The shortest distance between areas should be 20cm. Earthing bars should be used for decoupling among areas, the cables from different area should be placed in different tubes. The filter should be installed at the interfaces between different areas if necessary. Bus cable(such as RS485) and signal cable must be shielded.
10kV Power Transformer
Power source cable of inverter filter circuit breaker >30cm metal cabinet
Metal cabinet
PLC or meters
AC input reactor
control cable
Drive
Motor
Fig. 3-5
3.1.2
Noise Suppression
The noise generated by the drive may disturb the equipment nearby. The degree of disturbance is dependent on the drive system, immunity of the equipment, wire connections, installation clearance and earthing methods.
15
Install noise filter at the input side of the drive, and use an isolation transformer or line filter to prevent the noise from disturbing the external equipment.
If the signal cables of measuring meters, radio equipment and sensors are installed in a cabinet together with the drive, these equipment cables will be easily disturbed.
(1)The equipment and the signal cables should be as far away as possible from the drive. The signal cables should be shielded and the shielding layer should be grounded. The signal cables should be placed inside a metal tube and should be located as far away as possible from the input/output cables of the drive. If the signal cables must cross over the power cables, they should be placed at right angle to one another. (2)Install radio noise filter and linear noise filter(ferrite common-mode choke) at the input and output sides of the drive to suppress the emission noise of power lines. (3)Motor cables should be placed in a tube thicker than 2mm or buried in a cement conduit. Power cables should be placed inside a metal tube and be grounded by shielding layer (Motor cable should be a 4-core cable, where one core should be connected to the PE of the drive and another should be connected to the motors enclosure).
If the signal cables are routed in parallel with the power cables or bundle these cables together, the induced electro-magnetic noise and induced ESD noise may disturb the signal cables.
Avoide this kind of routing. Other equipment sensibleto EMI should also be located as far away as possible from the drive. The signal cables should be placed inside a metal tube and should be placed as far away as possible from the input/output cables of the drive. The signal cables and power cables should be shielded cables. EMC interference will be further reduced if they could be placed inside metal tubes. The clearance between the metal tubes should be at least 20cm.
16
3.1.3
The devices such as relay, contactor and electro-magnetic braking kit, which may generate great noises, should be installed with surge suppressors even if installed outside of the drive cabinet.
Varistor 220VAC
The drive and other equipment should use leakage current circuit breaker designed for protecting the product against high-order harmonics/surge leakage current. Leakage current between lines The line leakage current flowing outside through the distributed capacitors of the drive may false trigger the thermal relay, especially for the drive of which power rating is less than 7.5kW. When the cable is longer than 50m, the ratio of leakage current to motor rated current may increase to a level that can cause the external thermal relay to trigger unexpectedly. Suppression methods:
RC-Filter 220VAC
Fig. 3-6
Reduce the carrier wave frequency, but the motor audible noise is higher. Install reactor at the output side of the drive. In order to protect the motor reliably, it is recommended to use a temperature sensor to detect the motors temperature, and use the drives over-load protection device (electronic thermal relay) instead of an external thermal relay.
3.1.5
Power source filter should be used in the equipment that may generate strong EMI or the equipment that is sensitive to EMI. The power source filter should be a low pass filter through which only 50Hz current can flow and high frequency current is rejected. The power line filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in EMC standard. It can also suppress the radiated emission of the equipment. It can prevent the EMI generated by the equipment from entering power cable, and also prevent the EMI generated by power cable from entering equipment.
17
Common mistakes in using power line filter 1. Too long power cable The filter inside the cabinet should be located near to the input power source. The length of the power cables should be as short as possible. 2. The input and output cables of the AC supply filter are too close The distance between input and output cables of the filter should be as far apart as possible, otherwise the high frequency noise may be coupled between the cables and bypass the filter. Thus, the filtering effect becomes ineffective. 3. Bad earthing of filter The filters enclosure must be connected properly to the metal casing of the drive. In order to be earthed well, a special earthing terminal on the filters enclosure should be used. If you use one cable to connect the filter to the case, the earthing is useless due to high frequency interference. When the frequency is high, so too is the impedance of cable, hence there is little bypass effect. The filter should be mounted in the enclosure of equipment. Ensure to clear away the insulation paint between the filter case and the enclosure for good earth contact.
is protected. At the same time, leakage current and unexpected trigger are reduced.
3.2
Wiring
! Danger
Drives AC power is disconnected, all the LEDs on the operation panel are off and after waiting for at least 5 minutes. Then, you can remove the panel.
Wiring job can only be done after confirming the
Charge indicator inside the drive has extinguished and the voltage between main circuit power terminals + and - is below DC36V.
Wire connections can only be done by trained and
authorized personnel.
Check the wiring carefully before connecting
before supplying power to it, otherwise human injuring or equipment damage may happen.
! Attention
Check whether the Variable Speed Drives rated
3.1.6
Input AC Line Reactor A line reactor should be used if the distortion of power network is severe or the input current harmonic level is high even after a DC reactor has been connected to the drive. It can also be used to improve the AC input power factor of the drive. Output AC Line Reactor When the cables from the drive to motor are longer than 80m, multi-strand cables and an AC line reactor should be used to suppress the high frequency harmonics. Thus, the motor insulation
cross-sectional area bigger than 3.5mm2, and the grounding resistance should be less than 10.
The drive should be connected to the AC supply via
a circuit breaker or fuse to provide input over-current protection and also for maintenance purpose.
18
! Attention
The control terminals of the drive is of ELV (Extra Low Voltage) circuit. Do not touch them once energized; If the external device has touchable terminals of
For different models of the drive, the power terminals layout is different, which will be described in details later. Beneath the keypad display unit, there are control terminal strip: CN5, CN6 and jumper CN16, CN17, CN10. CN5 is for relay output; CN6 is for analog, digital I/O and communication interfaces. CN16, CN17 and CN10 are jumpers, through which the output of voltage or current signal is set. The terminals will be described in details later. The figure below is the systematic wiring of the drive.
SELV (Safety Extra Low Voltage) circuit. Remember to connect isolating protections in between. Otherwise, the SELV circuit will be degraded to ELV circuit;
When connecting the drive with PC, do choose
3.2.1
Overview
You should finish the power circuit and control circuit wiring. First, remove the screws on the keypad, open the front door and then you will see the power terminals and control terminals.
19
P(+) PB (-) U V W PE P24 Auxiliary Power P24 COM X5 X4 PE GND AO1 AO2 P24 Y2 COM EV1000 Y1
DC current meter 0/4-20mA current signal output 2 : Output pulse singal Open collector signal Output 1: open collector signal
Power circuit
PG
FWD/STOP REV/STOP Multifuction input 1 Multifuction input 2 Multifuction input 3 Multifuction input 4 Multifuction input 5
Control circuit
Speed command
010V
010V/020mA
VRF . CCI . I . V GND CN10 PE VCI TA TB Programmable relay output TC RS485+ RS485Standard RS485
Hint:
1. In the above Figure., O is the terminal in power circuit, and is the control terminal; 2. Terminal CCI can input voltage or current signal by switching the jumper CN10 on control board; 3. Built-in braking kit is installed and a braking resistor is required to be connected between P(+) and PB; 4. Refer to section 3.2.3 for the using of control terminals. 5. MCCB must be installed at the input side of each drive in the cabinet. 6. Refer the cable section area and MCCB capacity to Table 3-2.
20
Table 3-2 Recommended MCCB Capacity and Copper Cable Section Area MCCB Power Circuitmm2 Control cable Model Circuit (mm2) breaker (A) Input cable Braking line Output cable Earth cable
EV1000-2S0004G EV1000-2S0007G EV1000-2S0015G EV1000-2S0022G EV1000-4T0007G EV1000-4T0015G EV1000-4T0022G EV1000-4T0037G EV1000-4T0037P EV1000-4T0055G EV1000-4T0055P 16 20 32 50 10 16 16 25 25 32 32 1.5 2.5 4 6 1.0 1.5 1.5 2.5 2.5 4 4 1.0 1.0 1.5 1.5 1.0 1.0 1.5 1.5 1.5 2.5 2.5 1.0 1.0 2.5 2.5 1.0 1.5 1.5 2.5 2.5 4 4 2.5 2.5 4 6 2.5 2.5 2.5 2.5 2.5 4 4 1 1 1 1 1 1 1 1 1 1 1
Note:
If the control circuit uses multi-strand cable, the single-core cable section area can be 0.5mm2.
3.2.2
Power Terminals
PB
21
Note:
The tightening torque should be 17kgf.cm. For EV1000-2S0015G, power cable can be connected to any two of R, S, T.
3EV1000-4T0037GEV1000-4T0037P EV1000-4T0055GEV1000-4T0055P EV1000-2S0022G
P(+) PB R S T U V W
Mark
CN10
0/420mA: AO1 current signal 0/210V: AO1 voltage signal AO2 current/voltage input selection 0/420mA: AO2 current signal 0/210V: AO2 voltage signal
010V
010V
Fig. a means that 0~10V analog voltage input is selectedFig. b means that 0/4~20mA analog current input is selected. CN16 or CN17 jumper usage:
Fig. a means that 0~10V analog voltage output is selectedFig. b means that 0/4~20mA analog current output is selected.
CN16 CN17 CN10 CN5 CN6
22
3CN5 Terminals Wiring The layout of CN5 is shown in the figure below:
TA TB TC
TA-TB: normally closed; TA-TC: normally open Contact capacity: 250VAC/2ACOS=1 250VAC/1ACOS=0.4 30VDC /1A TA, TB and TC can be defined as multi-functional digital output signals. Please refer to Section 5.8. If there are inductive loads, such as: electro-magnetic relay and contactor, surge snubber circuit, e.g. RC circuit, varistor, fly-wheel diode (pay attention to the polarity when used in a DC circuit), should be installed. Note that the leakage current should be less than the current in the contactor or relay. The components in the snubber circuit should be installed near to the relay or contactor coil. 4CN6 Wiring CN6 Terminal strip layout:
P24 X1 P24 X2 PLC Y1 X3 COM Y2 X4 X5 FWD REV VRF AO1 VCI AO2 CCI GND GND +RS485-
COM
Hint:
The +RS485- in the above figure means RS485+ and RS485-.
Table 3-8 Category Terminals
Communic ation RS485+ RS485-
Name
RS485 communication port
Specification
Standard RS-485 communication port, please use twisted-pair cable or shielded cable. Input voltage range:0~10V (input resistance:100k) resolution:1/2000 Input voltage range:0~10V (input resistance:100k) Input current range:0~20mA (input resistance:500) resolution:1/2000
VCI
analog voltage input (reference ground: GND) accept analog voltage/current input. Jumper CN10 can select voltage or current input mode, Voltage input mode is the default.(reference ground: GND)
23
Category Terminals
Name
Function
Specification
Analog output 1
Be able to output analog voltage/current (total 12 kinds of signals). Jumper CN16 can select voltage or current input mode, Voltage input mode is the default mode. Refer to F7.26 for Output current range: details. (reference ground: GND) 0/4~20mA Be able to output analog voltage/current (total Output voltage range: 12 kinds of signals). Jumper CN17 can select 0/2~10V voltage or current input mode, Voltage input mode is the default mode. Refer to F7.27 for details.(reference ground: GND) Optical-isolator 2-way input
Analog output 2
X1~X3
multi-functional Can be defined as multi-functional digital inputs, see Section 5.8 digital inputs X1~X3 Reference ground: COM
input resistance: 2k maximum input frequency: 200Hz Input voltage range: 9~30V Optical-isolator 2-way input Single way max. input frequency: 100kHz,
X4~X5
Having the same function as X1~X3, besides, 2-way max. input frequency: multi-functional it can be defined as high-speed pulse inputs. 50kHz digital inputs see Section 5.8. X4~X5 Max. reference pulse Reference ground: COM frequency: 50Hz Input voltage range: 9~30V Input impedance: 620
Digital Input FWD REV Run forward command Reverse run command Common terminal Optical-isolator two-way input programmable terminal, max. input frequency: 200Hz Optical-isolator two-way input programmable terminal, max. input frequency: 200Hz Common terminal for multi-functional inputs
PLC
Output: +24V, Setpoint accuracy: 10% P24 +24V supply Providing +24V power supply Max. output current: 200mA (150mA for model 2S0007G and 2S0004G) Isolated internally with GND
COM
Y1 Digital output Y2
Optical-isolator output: Open collector Programmable terminals, defined as output 1 multi-function digital outputs, see Section 5.8. 24VDC/50mA Optical-isolator output: Open collector Programmable terminals, defined as output 2 multi-function digital outputs, see Section 5.8. 24VDC/50mA
24
Category Terminals
VRF
Name
+10V power supply GND of +10V power supply
Function
Provide +10V power supply reference ground of analog signal and 10V power supply
Specification
Output: +10V, Setpoint accuracy: 10% Max. output current: 100mA TA-TB: normally closed; TA-TC: normally open Contact capacity: 250VAC/2A (COS=1), 250VAC/1A (COS=0.4), 30VDC /1A
Power supply
GND
Others
TA/TB/TC
Relay output
TA, TB and TC can be defined as multi-functional digital output signals. Please refer to Section 5.8.
1Analog Input Terminal Wiring Terminal VCI receives analog voltage input, the wiring diagram is as follows:
EV1000
0/4-20mA 0/2-10V
EV1000 PV Series
AO2 GND
VRF(+10V) VCI
AO1CN16AO2 CN17
0+10V
Fig. 3-11
GND PE
Hint:
1. When using analog input, you should install capacitor-filter or common-mode inductor between VCI and GND, or between CCI and GND. 2. Analog I/O signals are sensible to interference, ensure to use shielded cable and ground it properly. The cable length should be as short as possible.
3Serial Communication Port Connection The drive can be connected to the host with RS485 port directly. Fig. 3-9 shows the connection of the drive with the host with RS232 port. Fig. 3-13 shows the connection of the drive to PROFIBUS system via TDS-PA01 PROFIBUS adapter. Using above wiring method, you can build a single-master single slave system or a single-master multi-slaves system. The drives in the network can be monitored, and be controlled remotely and automatically in real time by using a PC or PLC controller. Thus more complicated operation control can be realized.
Fig. 3-9 VCI Wiring Diagram Terminal CCI receives analog signal. Select current or voltage signal by setting jumper. Refer to the figure below:
PV Series
EV1000
CCI current
I V
CCI voltage I V
CN10
Fig. 3-10 CCI Wiring Diagram 2Analog Output Terminal Wiring If the analog output terminal AO1 and AO2 are connected with analog meter, it can measure many parameters. The jumpers for AO1 and AO2 are CN16 and CN17.
25
RS485/RS232 converter
shielded cable
Pin Enclosure 2 3 5 4 6 9 1 7 8
Function
Function
Fig. 3-12
EV1000
RS485 port
Func
signalFunc signal+ Func
Connect to PROFIBUS
EV2000 TD3000
TDS-PA01
Fig. 3-13
RS485-TDS-PA01-PROFIBUS Wiring Diagram Wiring The multi-function input terminals use full-bridge rectifying circuit, as the below figure shows. PLC is the common terminal for X1X5, FWD and REV. The PLC terminal can sink or source current. Wire connections X1~X5, FWD and REV is flexible and the typical wiring is shown below: Connection method 1 It is default to use the drives internal power source 24V, i.e. PLC connected with P24. If you want to use external power supply, make sure to remove the wire between PLC and P24.
Precautions for communication port connection: The PE terminal of each drive should be earthed at a nearby grounding point; The GND terminal of each drive should be connected together; RS485 communication uses shielded cables, which is earthed at one side. The earth wire of the shielded cable is connected to RS485 communication module (PE). If the above standard wiring methods cannot meet the requirements, you can take the actions below: Use isolated RS485 communication module; If the noise is transmitted through the GND line to the drive or other devices, which results in malfunction of them, you may disconnect the GND lines. 4Multi-function Input Terminal and FWD, REV
26
P24
PLC
+ -
+24V
+3.3V
When using External power supply, remember to disconnect PLC and P24.
External controller
EV1000
DC current
R K
P24 COM
PLC
D2 + 24V - DC 3.3V
9~30V
FWD
EV1000
3.3V
X5
Connection Method 2
PE
Drives internal +24V power supply is used and the external controller uses PNP transistors whose common emitters are connected, as shown in Fig. 3-15.
E x te rn a l C o n tro lle r
EV1000
P24 D2 + COM 24V - DC PLC
EV1000
P24 COM
PLC
FW D
D2 + 24V - DC 3 .3 V
930V
+ -
3.3V
FWD
3.3V
3 .3 V
X5
X5
PE
PE
COM
S h ie ld n e a r th e d riv e s h o u ld b e g ro u n d e d
Fig. 3-15 Internal +24V Wiring Diagram (source) Drives internal +24V power supply is used and the external controller uses PNP transistors whose common emitters are connected, as shown in Fig. 3-16.
External controller
Fig. 3-18
5Multi-function Output Terminal Wiring Terminal Y1 can use the internal 24V power supply, see the figure below:
+24V P24 R Relay
EV1000
+5V
3.3V
Y1
COM EV1000
3.3V
Fig. 3-19 Multi-function Output Terminal Wiring 1 Terminal Y1 can also use external power (9 30V) supply.
X5
PE
27
P24 Y1
DC 930V
+R
COM
Relay
4. The control cables should be as far away (at least 20cm) as possible from the main circuits and high voltage cables (including power supply cables, motor cables, relay cables and cables of contactor). The cables should be vertical to each other to reduce the disturbance to minimum.
EV1000
3.2.4
Fig. 3-20 Multi-function Output Terminal Wiring 2 When Terminal Y2 is used as digital pulse frequency output, it can also use the internal 24V power supply.
EV1000 +24V P24 +5V +24V R Y2
To avoid mutual EMI disturbance, the control cables, power cable and motor cable should be installed as apart as possible, especially when they are routed in parallel for rather long distance. If the signal cable must cross the power cable or motor cable, keep them at right angle to each other.
Motor cable
>30cm
>50cm
Fig. 3-21 Terminal Y2 Wiring 1 When Terminal Y2 is used as digital pulse frequency output, it can also use the external power supply (930V).
EV1000 +5V +24V Y2 R + 9~30V digital frequency meter +24V P24
>20cm
Signal/Control cable
Fig. 3-23
COM
Note:
1. Dont short terminals P24 and COM, otherwise the control board may be damaged. 2. Please use multi-core shielded cable or multi-strand cable (above 1mm) to connect the control terminals. 3. When using a shielded cable, the shielded layers end that is nearer to the drive should be connected to PE.
If the section area of the motor cable is too big, the motor should derate. Refer the drives cable specs in Table 3-2. Since the larger the section area of cables, the greater their capacitance to the ground, therefore, the output current should derate 5% with increasing every category of cable section area. Shielded/armored cable: high-frequency low-impedance shielded cable should be used, such as woven copper mesh, aluminum mesh or metal mesh. The control cable should be shielded, and the clamps at both ends of the metal mesh should be connected to the earth terminal of the drive enclosure.
28
Use conductive plate and dentate pad to clear away the paint between the screws and metal casing, to ensure good conductivity.
PE PE
drive PEG
Other equipment
enclosure
enclosure
Fig. 3-28
Earthing Diagram 3
Fig. 3-24
Correct Shied Layer Earthling Besides, pay attention to the following points:
PE
PE Enclosure
Enclosure
Fig. 3-25
In order to reduce the earthing resistance, flat cable should be used because the high frequency impedance of flat cable is smaller than that of round cable with the same CSA. For 4-core motor cable, the end of one cable should be connected to the PE of the drive, and the other end should be connected to the motors enclosure. If the motor and the drive each has its own earthing pole, then the earthing effect is better. If the earthing poles of different equipment in one system are connected together, then the leakage current will be a noise source that may disturb the whole system. Therefore, the drives earthing pole should be separated with the earthing pole of other equipment such as audio equipment, sensors and PC, etc. In order to reduce the high frequency impedance, the bolts used for fixing the equipment can be used as the high frequency terminal. The paints on the bolt should be cleaned. The earthing cable should be as short as possible, that is, the earthing point should be as close as possible to the drive. Earthing cables should be located as far away as possible from the I/O cables of the equipment that is sensitive to noise, and lead should also be as short as possible.
3.2.5
Earthing
drive PE
other equipmen
Fig. 3-26
Earthing Diagram 1
drive PE
Fig. 3-27
Earthing Diagram 2
drive PE
29
Chapter 4
4.1 Definitions of Terms
Operation Procedures
How to set Frequency The output frequency is decided after calculating the values from one or more of the 7 frequency setting channels, which involves the concept of main and auxiliary reference frequency. Main reference frequency: set by F0.00, multi-speed (MS) or close loop control. The main reference frequency is decided by the priority of running mode. The priority level is Jog>close loop>PLC>MS (multi-speed)>common running, e.g. if the drive is running in MS mode, the primary reference frequency is MS frequency. Auxiliary reference frequency: set by F9.01~F9.04. Preset frequency: the sum of main and auxiliary frequency multiply a factor, which is set in F9.05 and F9.06. Please refer to F9.05, F9.06 and Fig. 5-58 in chapter 5.
In the follow-up sections, you may encounter the terms describing the control, running and status of drive many times. Please read this section carefully. It will help you to understand and use the functions to be discussed correctly.
4.1.1
It defines the methods by which drive receives operating commands like START, STOP, FWD, REV, JOG and others. Keypad control: The drive is controlled by RUN, STOP and JOG keys on the LED keypad; Terminal control: The drive is controlled by terminals FWD, REV and COM (two-wire mode), Xi (3-wire mode);. Host control: The operations such as START and STOP is controlled by host PC. The control modes can be selected by parameter F0.03, multi-function input terminals (function No. 27, 28 and 29 of F7.00).
4.1.3
There are 3 operating status: stop, operating and motor parameter tuning. Stop: After the drive is switched on and initialized, if no operating command is received or the stop command is executed, then the drive enters stop status. Operating: after receiving run command, the drive begins to operate. Motor parameter tuning: If FH.09 is set at 1 or 2, after giving RUN command, the drive will enter motor parameter tuning status, and then it will stay in stop status.
4.1.4
Operating Mode
The drive has 5 kinds of operating modes which can be arranged in the sequence of Jog>Close
30
loop operation>PLC>MS>Simple operation according to the priority. Jog: When the drive is in stop status, it will operate according to Jog frequency after it receives the Jog operation command (See F3.13F3.16). Close-loop operation: If the close-loop operating function is enabled (F5.00=1), the drive will select the close-loop operation mode, meaning that it will perform PI regulation according to the reference and feedback values (See explanations of Parameter F5). Close-loop operating function can be disabled by multi-function terminal (function No. 20), and the drive will then select other operating mode of lower priority level. PLC running: PLC function is enabled if the ones place of
F4.00 setting is a non-zero value. The drive will run according to the preset mode, see F4 function group. It can be disabled by multi-function terminal (function No.21). MS Running: Select multi-frequency 17F3.23F3.29by the combination of multi-function terminal (function No. 1, 2, 3), which is not zero. Simple Running: open-loop operation. The above 5 operating modes determine 5 frequency setting sources. Except Jog, the other four frequency setting can be adjusted or combined with auxiliary frequency. The frequency of PLC, MS and simple running can also be adjusted by traverse.
4.2
Operation Guide
.
Program/Escape
PRG
STOP RESET
Fig. 4-1
When using the keypad separated from the drive, it is recommended to use the cable special for EV1000 drive, to avoid reverse connection.
31
4.2.2
There are 7 keys on the LED keypad display unit, refer the function of each key in Table 4-1. Table 4-1 Key
PRG FUNC/DATA
Name
Program key Function/data key Increase key Decrease key Shift key
To scroll over the displayed parameters, such as voltage, frequency; to select the digit to be modified In the keypad operating mode, press the key to start running In keypad mode, stop the drive or reset in case of alarm or fault; Terminal control mode: reset in case of alarm or fault. Set frequency
RUN STOP/RESET /
4.2.3
Indicator Description
Meaning
ON: current LED display is frequency ON: current LEDdisplay is current ON: current LEDdisplay is voltage Set frequency by the potentiometer ON: the drive is running
Color
Green Green Green Green Green
Mark
Hz A V None RUN
Meaning
Both ON: set speed (r/min) Both flah: actual speed
Both ON: set line speed (m/s) Both flah: actual line speed Both ON: set percentage (%) Both flash: actual percentage
If all the above indicators (A, V, Hz) go out, it means the displayed parameter has no unit.
4.2.4
1Parameter System The EV1000 series drive has 17 function group: F0F9, FA, FF, FH, FL, Fn, FP and FU. Each function group includes many parameter, which is presented as function group number + parameter number, e.g. F5.08.
EV1000 Series General Purpose Variable Speed Drive User Manual
32
2Menu Structure and Parameter When setting parameter through LED keypad display unit, function group is listed in menu level 1, parameter in menu level 2, and settings of parameters in menu level 3. See Appendix 1. 3Examples of Parameter Setting The setting of parameter is presented in decimal (DEC) and hexadecimal (HEX) format. If it is set in hexadecimal format, each digit of the setting is independent to one another, which can be 0F. The re are at most 4 digits, they are: ones place, tens place, hundreds place and thousands place. You may select certain digit by pressing key, and use and key to increase or decrease values. Example 1: To change the frequency from 50Hz to 40HzF0.12: 50.00 1. Press PRG key to enter programming state, the LED displays F0. 2. Press FUNC/DATA key, F0.00 is displayed. Press key until F0.12 is displayed. 3. Press FUNC/DATA key, you will see 50.00. 4. Press key, to move the cursor to the digit 5. 40.00
5. Press key once, to change the digit to 4. 6. Press FUNC/DATA key to save the modification and you will see the next parameter F0.13. 7. Press PRG key to exit the programming state.
PRG
FUNC DATA
50.00
F0
F0.00
enter menu level 2
FUNC DATA
F0.12
40.00
FUNC DATA
50.00
PRG PRG
50.00
F0.13
F0.12
PRG
-F0-F0-
50.00
40.00
Example 2: Settings of HEX format. Take F8.01 (Display parameter during running) for example. Suppose you hope to display: reference setting, actual speed, set speed, actual line speed and set line speed. Since each digit is mutually independent, you may set them separately. First you should decide the binary value, and then convert it into hex format. The conversion of binary value to HEX value is shown in Table 5-11. 1. Set ones place.
EV1000 Series General Purpose Variable Speed Drive User Manual
33
Refer to the figure below. Reference Frequency is decided by the BIT2 of the ones place of F8.01. If BIT2=1, it means the parameter will be displayed. For those parameters you dont want to display, you may set the corresponding bit at Zero. Therefore, it turns out to be 0100, after converting to HEX value, it is 4. So , you should set the ones place at 4. 2. Set Tens place Similarly, set the corresponding bit at 1 for those parameters you want to display, you will get 1111, i.e. F. 3. Set Hundreds and Thousands place Since no parameters related to hundreds and thousands place are required to display, so they are set at zero. From the above, F8.01 is set at 00F4.
Thousand Hundred Ten one BIT0: BIT1: BIT2: BIT3: output freq. (before compensation) output freq.(after comensation) set freq. output current (A)
BIT0actual speed (rpm) BIT1set speed (rpm) BIT2actual line speed (m/s) BIT3set line speed (m/s) BIT0output power BIT1output torque (%) BIT2reserved BIT3reserved BIT0reserved BIT1reserved BIT2reserved BIT3reserved
Under menu level 3, if no digit of a parameter is blinking, it means it is unchangeable. The possible reasons are: The parameter is unchangeable, such as measured parameters, operation log, etc; The parameter can be changed at stop state only; The parameter is protected. When FP.01=1 or 2, the parameter is protected. You should set FP.01=0 to allow the modification.
4.2.5
Speed Setting
If the initial state is actual speed, set speed, actual line speed or set line speed, you may press or key to change the set speed and set line speed real-time. If you want to change the reference setting, press key to shift the LED display to frequency then change it.
34
PRG
FUNC DATA
50.00
F0
FUNC DATA
-F9-
F9.00
0020
0020
F9.07
FUNC DATA
PRG
0120
F9.08
-F9FUNC DATA
50.00
Fig.4-2
PRG
Unlock: at stop or operating state, press FUNC/DATA key, and then press three times. Note that the operation will not change the value of F9.07.
Note:
Even though the hundreds place of F9.07 is not zero (allow to lock the keypad), every time the drive is powered up, the keypad is not locked.
Chapter 5 Parameters
35
Chapter 5
Note:
The contents in the are factory default.
Parameters
Note:
For method 3, 4 and 5, the frequency calculation curve is given in F1.00~F1.11, please refer to 5.2.
F0.01 Digital Frequency Control Range: 0011 00
5.1
0: digital setting 1, set by or key. Initial frequency is the value of F0.02 and it can be adjusted via and keys on the keypad. 1: digital setting 2, set by terminal UP/DN Initial frequency is the value of F0.02 and it can be adjusted via terminal UP/DN. 2: digital setting 3, set through serial port Initial frequency is the value of F0.02 and it can be adjusted via serial port. 3: VCI analog settingVCI-GND The reference frequency is set by analog voltage input via terminal VCI and the input voltage range is DC 0~10VDC. 4: CCI analog settingCCI-GND The reference frequency is set by analog voltage or current input via terminal CCI and the input range is DC 0~10 VDC (if jumper CN10 is placed at V side) or DC0~20mA (if jumper CN10 is placed at I side). 5. Terminal Pulse Setting The reference frequency is set by terminals X4 or X5, see F7.03F7.04. The input pulse range: 1530V, 050.0kHz. 6. Keypad Analog Setting The reference frequency is set by the potentiometer on the keypad. Range: 0~max. output frequency (F0.05).
F0.01 Setting
0: when the drive is powered off or at undervoltage state, update F0.02 by the actual frequency at that time. 1: when the drive is powered off or at undervoltage state, F0.02 remains unchanged. Tens place of F0.01: 0: the reference frequency when the drive stops will be saved. 1: The reference frequency will restore to F0.02 when the drive stops.
F0.02 Frequency digital setting Range: lower limitupper limit
50.00Hz
When the frequency is set in digital mode (F0.00 0, 1, 2), F0.02 is the initial reference frequency.
F0.03 Control mode Range: 0, 1, 2 0
EV1000 has 3 control mode: 0: LED keypad display unit Use RUN and STOP key on the keypad to control
36
Chapter 5 Parameters
output voltage
Vmax
the drive. 1: Terminal control: Input operating commands via terminals Use terminals FWD, REV, to start and stop the drive. 2: Serial port control: Input operating commands via serial port Use serial port to start and stop the drive.
output frequency
fL fb fH fmax
Note:
Note that during operating process, the control modes can be changed by changing the setting of F0.03. Be careful if you want to do so.
F0.04 Running Direction Range: 0, 1
0
Fig. 5-2
The fH and fL are defined by F0.12 and F0.13 as upper limit and lower limit of frequency respectively.
Note:
Please set fmax, fb and Vmax according to motor parameters on its nameplate. Failing to do so may damage the motor.
F0.08 Reserved F0.09 Torque boost Range: 030.00.0
The function applies to keypad control and serial port control, but not terminal control mode. 0: Forward
F0.05 Max. output frequency
1: Reverse
Range: Max {50.00, F0.12 upper limit}~650.00Hz50.00Hz
F0.06 Base frequency Range: 1.00~650.00Hz 50.00Hz F0.07 Max. output voltage Range: 1~480V drives rated
The max. frequency refers to the allowed max. output frequency of the drive. Refer to the fmax in Fig. 5-2; Base frequency normally corresponds with the rated frequency of the motor. It is the Min frequency when the drive outputs the highest voltage, as shown in Fig. 5-2 as fb Max output voltage is the drives output voltage when the drive outputs base frequency, as shown in Fig. 5-2 as Vmax. This corresponds to the rated voltage of the motor.
In order to compensate the torque drop at low frequency, the drive can boost the voltage so as to increase the torque. If F0.09 is set to 0, auto torque boost is enabled and if set at non-zero, manual torque boost is enabled, as shown in Fig. 5-3.
output voltage
Vmax
Vb
output freq.
fz
fb
Vbmanual torque boost VmaxMax output voltage fzcut-off freq. for torque boost fbbasic operating freq.
Chapter 5 Parameters
37
Note:
1. Wrong parameter setting can cause overheating of the motor or triggers the over-current protection of the drive. 2. Refer to F0.21 for definition of fz. 3. When using synchron motor, you should select manual torque boost, and adjust V/F curve according to the motor parameters and application.
F0.10 Acc time 1 F0.11 Dec time 1
output frequency
Note:
It is possible for the actual output frequency to fluctuate within 2.5Hz in the bus-voltage control process.
F0.14 V/F curve setting F0.15 V/F freq. F3 F0.16 V/F voltage V3 F0.17 V/F freq. F2 F0.18 V/F voltage V2 F0.19 V/F freq. F1 F0.20 V/F voltage V1 Range: 030 Range: F0.17F0.060.00Hz Range: F0.18100.00.0 Range: F0.19F0.150.00Hz Range: F0.20F0.160.0 Range: 0F0.170.00Hz Range: 0F0.180.0
fmax
time
t1
t2
Fig. 5-4
This group of parameters defines the V/F setting modes so as to satisfy the requirements of different loads. Three fixed curves and one user-defined curve can be selected according to the setting of F0.14. If F0.14 is set to 1, a 2-order curve is selected, as shown in Fig. 5-5 as curve 1; If F0.14 is set to 2, a 1.7-order curve is selected, as shown in Fig. 5-5 as curve 2; If F0.14 is set to 3, a 1.2-order curve is selected, as shown in Fig. 5-5 as curve 3; The above V/F curves are suitable for the variable-torque loads such as fan & pumps. The user can select the curves according to the actual load so as to achieve the best energy-saving effects.
Acc time is the time taken for the motor to accelerate from 0 Hz to the maximum frequency (as set in F0.05), see t1 in Fig. 5-4. Dec time is the time taken for the motor to decelerate from maximum frequency (F0.05) to 0 Hz, see t2 in Fig. 5-4. EV1000 has four pair of acc/dec time. Here we only introduce acc/dec 1. Please find acc/dec time 2~4 in section 5.4: F3.17F3.22.
Hint:
The unit of acc/dec 1~4 can be selected by F9.09, the options are: minute, second. The default is second.
F0.12 Upper limit of freq. F0.13 Lower limit of frequency Range: upper limet max. output frequency50.00Hz Range: 0upper limet of frequency
0.00Hz
38
Chapter 5 Parameters
Output voltage(V)
Vmax
32
1
Output frequency(Hz)
Range: 0.009.99
1.00
Range: 0.0150.00s
0.50s
Fb
Range: 0.150.0kHz
10.0kHz
Fig. 5-5
Torque-reducing curve
If F0.14 is set to 0, you can define a curve by F0.15F0.20, i.e. a polygonal line defined by 3 pointsV1, F1,V2, F2,V3, F3, to satisfy the needs of special loads, as shown in Fig. 5-6. The default is a straight line, shown in Fig. 5-5 as curve 0.
Voltage %
100% V3 V2
F1.04 Ratio of Min. input of Range: 0.0~100.0 curve 1 to F1.03 0.0 F1.05 Frequency corresponds to min. input if curve 1 F1.06 Ratio of Max. input of curve 1 to F1.03 F1.07 Frequency corresponds to max. input of curve 1 Range: 0.0650.0Hz
0.00Hz
Range: 0.0~100.0
100.0
Range: 0.0650.0Hz
50.00Hz
F1.08 Ratio of Min. input of Range: 0.0~100.0 curve 2 to F1.03 0.0 F1.09 Frequency corresponds to min. input
F1 F2 F3 Fb
V1
Frequency Hz
V1~V3: segment 1~3, voltage pencentage F1~F3: frequency segment 1~3 Fb: base frequency F0.06
F1.10 Ratio of Max. input of curve 2 to F1.03 F1.11 Frequency corresponds to max. input
Fig. 5-6
F0.21 defines the ratio of the cut-off frequency used for manual torque boost to the base frequency (defined by F0.06), as shown in Fig. 5-3 as fz. This cut-off frequency adapts to any V/F curve defined by F0.14.
When selecting VCI and CCI or PULSE input as open loop setting method, the process is shown in Fig. 5-7.
Select a method F0.00
Filter F1.02
Gain
A F1.01 P
Reference freq.
Fig. 5-7 The process of setting reference freq. After the input passes through the filter and gain processor, the relationship of its value and reference frequency is determined by curve 1 or curve 2, which are decided by F1.04F1.07 and
Chapter 5 Parameters
39
F1.08F1.11 respectively. Both of them can work as positive or negative logic, as shown in Fig. 5-8.
Reference freq. Reference freq.
1kHz input for reference frequency 50Hz, 20kHz input for reference frequency 5Hz; To meet the above requirement, you should set: F0.00=5, set terminal pulse mode; F7.03=45, input pulse signal from X4; F1.00=100, select curve 2;
f max f min
f max f min
Amin
(1) Positive
Amax
Amin
(2) Negative
Amax
F1.03=20.0kHz, set max. pulse frequency at 20kHz; F1.08=120100=5.0, to set the ratio of min input of curve 2 (1kHz) to F1.03 (20kHz); F1.09=50.00Hz; reference frequency corresponds to min. input. F1.10=2020100=100.0, to set the ratio of max. input of curve 2 (1kHz) to F1.03 (20kHz) F1.11=5.00Hz, to set the reference frequency corresponding to max. input.
Output freq.
Fig. 5-8
When the analog input A is 100, it is a 10V or 20mA signal and the reference frequency is the maximum; when the pulse input is 100%, it corresponds to F1.03 (max. input pulse frequency). F1.02 defines the filter time. The longer the time, the stronger the immunity to disturbance, the slower the response, and vice versa. F1.00 is to select the reference frequency curve of VCI, CCI and PULSE setting method, see Fig. 5-9.
Thousand Hundred Ten One
F1.09=50
F1.11=5
Pulse input
F1.08=5
F1.10=100
VCI frequency curve selection 0: Curve 1: Curve 2 CCI frequency curve selection 0: Curve 1 1: Curve 2 Pulse curve selection 0: Curve 1 1: Curve 2 Reserved
Fig. 5-10
5.3
F2.00=0: start at start frequency (F2.01) The drive is started at start frequency and in preset time F2.02. F2.00=1: brake first and then start at start frequency DC brake first, (refer to F2.03 and F2.04), and then start in the manner of F2.00=0.
Fig. 5-9
Suppose you want to: set reference frequency by terminal pulse signal; input signal range: 1kHz20kHz;
40
Chapter 5 Parameters
Note:
1. Start mode 1 applies to small-inertia motor when the drive stops, the motor is still rotating. For large-inertia load, do not restart until the motor stops. 2. When driving synchronized motor, it is recommended to use start mode 0.
F2.01 Start frequency F2.02 Start frequency hold time Range: 0.2060.00Hz
0.50Hz
Time Output Braking voltage energy effective value Time DC injection braking time
Range: 0.010.0s0.0s
Start frequency refers the frequency at which the drive starts, as shown in Fig. 5-11 as fS; start frequency hold time refers the time within which the drive runs at start frequency during startup, as shown in Fig. 5-11 as t1:
Freq. (Hz)
Running command
Fig. 5-12
F2.05 Acc/Dec mode
Start Mode 1
Range: 0, 1, 20
F2.05=0: linear Acc/Dec The output frequency increase or decrease according to a fixed slope, see Fig. 5-13. F2.05=1: S curve Acc/Dec The output frequency increase or decrease according to S curve, see Fig. 5-14. F2.05=2: automatic Acc/Dec
fmax
fs
t1
Time
Fig. 5-11
The output current of the drive is limited below the current limiting level according to the load, see FL.07. The Acc/Dec is done smoothly.
Frequency
Note:
The start frequency is not limited by lower limit of the frequency.
F2.03 DC brake current at startup F2.04 DC brake time at startup Range: depending on model 0.0 Range: depending on model 0.0s
f max
Time
t1
Fig. 5-13
t2
Linear Acc/Dec Curve
F2.03 and F2.04 are valid only when you set F2.00=1, that is, braking before starting. See Fig. 5-12. DC brake current at startup is determined by drive model, for G type: 0~150% of drives rated current (max. current among the 3 phases), P type: 0~130% of drives rated current (max. current among the 3 phases).
Chapter 5 Parameters
Frequency 3 3 2 1 2 1
41
reduce output frequency to zero and stop within preset deceleration time. 1. Coast to stop When the drive receives Stop command, it will stop outputting frequency and stop gradually relying on load inertia.
Time
f max
t1
Fig. 5-14
f
t2
Acc/Dec S Curve
2: DecelerationDC braking When the drive receives Stop command, it will reduce output frequency within preset Dec time. When it arrives at the frequency threshold of DC braking, the DC braking begins. Please refer to F2.09F2.12.
F2.09 Frequency threshold of DC brake F2.10 DC brake delay time F2.11 DC brake current Range: 0.00~60.00Hz 0.00Hz Range: 0.00~10.00s 0.00s Range: Depending on model 0.0
Acceleration
Deceleration
Fig. 5-15
Auto Acc/Dec
Note:
In auto Acc/Dec mode, the Acc/Dec time (F0.10, F0.11, F3.17F3.22) becomes invalid.
F2.06 S curve start time F2.07 S curve rising time Range: 105020.0 Range: 108060.0
DC braking delay time is the period from arriving at frequency threshold F2.09to starting braking. During the period, there is no output from the drive. This function can prevent current overshoot of high power motor at startup. The braking current is different depending on drives model, G type: 0~150% of drives rated current (max. current among the 3 phases), P type: 0~130% of drives rated current (max. current among the 3 phases). If the brake time at stop is set at 0.0s, there is no braking process.
F2.06 and F2.07 are valid only when F2.05=1 (S curve mode) and F2.06+F2.0790. S curve start time is illustrated in Fig. 5-14 as , the change rate of output frequency is increasing from 0. S curve rising time is illustrated in Fig. 5-14 as , the change rate remains the same. S curve end time is illustrated in Fig. 5-14 as . The change rate decreases to 0. S curve Acc/Dec is suitable to the start and stop of elevetor, conveyer, etc.
F2.08 Stop mode Range: 0, 1, 20
42
Chapter 5 Parameters
Output Freq.
rotation changes from FWD to REV or REV to FWD, see Fig. 5-16 as t1.
Initial Freq.of braking
Output frequency
Time
RMS value
t1
Operating command
Fig. 5-16
F3.02~F3.04
Fig. 5-15
0: disabled 1: enabled
Range: 0, 10
0: disabled 1: enabled The drive can detect load current and adjust voltage accordingly to save energy.
Note:
Please set this parameter properly according to your needs, otherwise, the control performance will be suffered.
F2.14 Ration of braking Range: 0.0100.0 time to total operating time 2.0
Note:
This function is preferable to the load such as fan and pump.
F3.06 AVR Function Range: 0, 1, 22
The max. continuous dynamic braking time is calculated with 100s as a cycle.
0: disabled 1: always enabled 2: disabled during decelerating AVR: auto voltage adjustment. This function can keep constant output voltage when the input voltage deviates from rated value. Therefore, the function should be enabled all the time especially when the input voltage is higher than the rated value. If AVR is disabled during deceleration, the Dec time is shorter but the current is higher, otherwise, the motor decelerates smoothly with lower current, but the Dec time is longer.
Note:
The resistance and power of the braking resistor should be considered.
5.4
Auxiliary Operating
Parameters (F3)
F3.00 Anti-reverse setting Range: 0, 10
Note:
The function is effective to all command giving method, including keypad, terminal and serial port.
F3.01 FWD/REV transition time Range: 0~3600s0.0s
Chapter 5 Parameters
43
Range: 0.0300.0
100.0
Table 5-1 Relation of Model and Carrier Freq. Default CWF Model
EV1000-2S0007G Others
kHz
8 10
Range: 0.0250.0
200.0
Range: 0.125.0s
2.0s
Table 5-2
Performance Motor noise
CWF
The change in motor torque will affect motor slip and result in speed change. Through slip compensation, the output frequency can be adjusted according to motor load torque, so as to reduce speed change caused by load change. See Fig. 5-17.
Slip
Increasing
Note:
1. To get the best control effect, the ratio of carrier wave frequency to the max. operating frequency of the drive should be lower than 36. 2. The displayed current might have error when the carrier frequency is lower
F3.11 CWF auto adjustment Range: 011
0: Disabled 1: Enabled When CWF auto adjustment is enabled, the drive can adjust CWF automatically according to the temperature inside the drive.
F3.12 Motor tone Range: 0100
Fig. 5-17
Electromotion state: Increase the gain of slip compensation gradually when the actual speed is lower than the reference speed (F3.07) Power generation state: Increase the gain of slip compensation gradually when the actual speed is higher than the reference speed (F3.07). Slip compensation range: limit of slip compensation(F3.08)rated slip (FH.08).
If CWF is set under 6kHz, tuning this parameter can change the tone of operating motor. If it is set at 0, the function is disabled.
F3.13 Jog frequency F3.14 Jog interval F3.15 Jog Acc time F3.16 Jog Dec time Range: 0.1050.00Hz
5.00Hz
Note:
The value of automatically compensated slip is dependent on the motors rated slip, therefore the motors rated slip must be set correctly (FH.08)
F3.10 Carrier wave frequency (CWF) Range: 0.715.0kHz
Depending on model
F3.13F3.16 define parameters related to jog. As Fig.5-18 shows, t1 and t3 are actual jog Acc and Dec time; t2 is jog time; t4 is the interval
44
Chapter 5 Parameters
between jog (F3.14), f1 is jog frequency (F3.13). Actual jog Acc and Dec time are calculated by the formula below:
t1= F3.13F3.15 F0.05
different combinations of control terminals, refer to F7.00~F7.07 for the definitions of terminals used to select Acc/Dec time.
Note:
Acc time 1 and Dec time 1 is defined in F0.10 and F0.11 respectively.
F3.23 MS Freq.1 Range: Lower limit~upper limit 5.00Hz
t3=
Frequency
f1
t1
t2
t3
t4
Jog command
Time
20.00Hz
Jog command
40.00Hz
Fig. 5-18
Interval of Jog operation (F3.14) is the period between two executed jog commands. The jog command sent during the interval is invalid, and the drive continues to operate at zero frequency. If this command exist until the end of the interval, it will be executed.
Note:
1. In Jog operation process, the drive starts according to starting mode 0 and stops according to stopping mode 0. The unit of Acc/Dec time is second. 2. Jog operation can be controlled by terminals and serial port.
F3.17 Acc time 2 F3.18 Dec time 2 F3.19 Acc time 3 F3.20 Dec time 3 F3.21 Acc time 4 F3.22 Dec time 4 Range: 0.13600s(min) 6.0s Range: 0.13600s(min) 6.0s Range: 0.13600s(min) 6.0s Range: 0.13600s(min) 6.0s Range: 0.13600s(min) 6.0s Range: 0.13600s(min) 6.0s
These frequencies will be used in simple PLC operation and multi-speed operation, refer to the introductions of F7.00~F7.07 and group F4 parameters.
F3.30 Skip freq. F3.31 Skip freq. 1 range F3.32 Skip freq. 2 Range: 0.00650.00Hz
0.00Hz
Range: 0.0030.00Hz
0.00Hz
Range: 0.00650.00Hz
0.00Hz
Range: 0.0030.00Hz
0.00Hz
Range: 0.00650.00Hz
0.00Hz
Three kinds of Acc/Dec time can be defined, and the drives Acc/Dec time 1~4 can be selected by
Range: 0.0030.00Hz
0.00Hz
Chapter 5 Parameters
45
F3.30~F3.35 are used to skip the mechanical resonant frequency of load. The drives preset frequency can skip some frequency as shown in Fig. 5-19. Three skip frequency at most can be set.
Adjusted preset frequency
Thous. Hund. Ten One PLC running mode selection 0: disabled 1: stop after single cycle 2: retain value after 1 cycle 3: continuous PLCrunning after interrupt 0: start from first stage 1:start from the stage frequency where the drive stop 2:start from the frequency when it stops Save PLC status after poweroff 0: not save 1: save the stage and frequency at poweroff time unit 0: second 1: minute
Skip frequency 3
Fig. 5-19
5.5
Simple PLC is a multi-speed generator, through which, the drive can change frequency and direction according to the running time. This function is realized through PLC (programmable controller) before, now the drive can do it by itself. See Fig. 5-20.
Ones place of F4.00, PLC running mode selection 0: Disabled The PLC function is disabled. 1: stop after a single cycle As Fig.5-22 shows, the drive stops after a single cycle automatically. It will start given another Run command.
f6 f2
a1 f 1
a2
a6 d3 a3 f 3 a4
f5
d7
f7
a5 d5
f4
d7
T1
T2
T3
T4
T5
T6
T7
Fig. 5-20
In Fig. 5-20, a1a7, d1d7 are the Acc and Dec time of the respective stage; f1f7 and T1T7 will be defined in later parameters. The PLC stage and PLC cycle are indicated by the 500mS signals from output terminals Y1 and
Fig. 5-22
2: Maintain value of the last stage after 1 cycle As Fig. 5-23 shows, the drive holds the frequency and direction of the last stage after single cycle.
46
Chapter 5 Parameters
f6 f1
a2
a6 d3 a3 f 3 a4 a5 d5
f4
T5 T6
d7
Stopping signal
f7
f5
Output freq.Hz
f1
a1
a1
...
d2
f2
a3
f 3 ...
Time
a2
Stage 1
T1
T2
T3
T4
T7
Remnant time of stage 2 a 2: Acc time of stage 2 d 2: Dec time of stage 2 f 2 : Freq. of stage 2
RUN command
Fig. 5-23
a 1: Acc time of stage 1 a 3: Acc time of stage 3 f 1: Freq. of stage 1 f 3: Freq. of stage 3
3: Continuous cycle. The drive continue running cycle after cycle until Stop command is received.
f6 f2 f1 f5 f1 f7 f2 f5 f6 f7
Fig. 5-25
2: Start from the frequency where it stops When the drive stops caused by Stop command or fault, it can record both the time it has undergone in the current stage and the very frequency when the drive stops. It will pick up the recorded frequency and run for the remaining time of the stage. See Fig. 5-26.
Stopping signal
d1
f1
PLC operation
d1d2
f3
f3
f4 f4 T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1
f1
First cycle
Second cycle
a1
d2 a2
Operating time of stage 2
...
d2
f2
a3 f 3 ...
Time
Stage 1
Fig. 5-24
Tens place of F4.00: Restart mode after PLC interruption 0: start from the first stage The drive restarts from the first stage of PLC after interrupts, such as Stop command, fault or poweroff. 1: continue from the stage frequency where the drive stops When the drive stops caused by Stop command or fault, it can record the time that it has undergone in the current stage. After receiving Run command, it will run at the preset frequency of the stage for the remaining time of the stage, as Fig. 5-25 shows.
a 1: Acc time of stage 1 a 3: Acc time of stage 3 f 1 : Freq. of stage 1 f 3 : Freq. of stage 3
Fig. 5-26
Note:
The difference between PLC start mode 1 and mode 2 is that in mode 2, the drive can record the operating frequency when the drive stops and continue to operate at the recorded frequency after restart.
Hundreds place of F4.00: Save PLC state after poweroff 0: not save The PLC state will not be saved when poweroff, and the drive will start from the first stage after powerup. 1: save The PLC state, including the stage, frequency, run
Chapter 5 Parameters
47
time will be saved when poweroff, and the drive will start according to the setting of tens place of F4.00 after powerup. Thousands place: Selection of time unit 0: Second 1: Minute This unit is only valid for defining the PLC operating time. The unit of Acc/Dec time in PLC operation is determined by F9.09.
Ten One Frequency setting 0: Preset frequency i 1: Determined by F0.00 2: Preset close-loop reference i 3: Determined by F5.01 Running direction selection 0: Forward 1: Reverse 2: Determined by running command Acc/Dec time selection 0: Acc/Dec 1 1: Acc/Dec 2 2: Acc/Dec 3 3: Acc/Dec 4 Reserved
Note:
1. A stage is ineffective if its run time is set to 0. 2. You can use terminals to pause and disable PLC operation, and clear the memorized parameters. See F7 parameters.
F4.01 Stage 1 setting Range: 000323000
F4.02 Stage 1 run time Range: 06500s (min)20.0s F4.03 Stage 2 setting Range: 000323000
0: select MS frequency i, e.g. i=3, means the frequency for stage 3 is MS frequency 3, see F3.23F3.29. 1: the frequency is determined by F0.00 2: MS close loop setting I, e.g. i=2, the frequency of stage 2 is MS close loop setting 2. See F5.20 F5.26. 3: Determined by F5.01. PLC can realize close-loop operation in a certain stage. Close-loop reference selectors can be preset close-loop reference I or determined by parameter F5.01; and the feedback is determined by F5.02. When the setting method is determined by F5.01, the terminals can be selected via close-loop input. See F7.00~F7.07 and F5.20~F5.26 for details
F4.04 Stage 2 run time Range: 06500s (min)20.0s F4.05 Stage 3 setting Range: 000323000
Range: 000323000
F4.08 Stage 4 run time Range: 06500s (min)20.0s F4.09 Stage 5 setting Range: 000323000
F4.10 Stage 5 run time Range: 06500s (min)20.0s F4.11 Stage 6 setting Range: 000323000
F4.12 Stage 6 run time Range: 06500s(min)20.0s F4.13 Stage 7 setting Range: 000323000
Note:
When the PLC operating direction is determined by operating commands, the motors operating direction can be changed by external command. For example, Running forward can be ordered by terminal FWD-COM. The direction is decided by running command and if it cannot be determined, the drive will runs in the direction of last operating stage.
F4.01, F4.03, F4.05, F4.07, F4.09, F4.11 and F4.13 are to set frequency, direction, Acc/Dec time of PLC stages. See Fig. 5-27:
48
Chapter 5 Parameters
5.6
controlled by terminal FWD. The above system can also use a TG (speed measuring generator) as speed close speed-loop control PG speed close-loop control: A speed close-loop control system can be formed by external control terminals X4 and X5, and pulse generator (PG). As shown in Fig. 5-29, close speed-loop input can come from a potentiometer in the form of voltage signal via terminal VCI, while the feedback value of the close loop is input by PG in pulse mode via terminal X4 and X5. The start and stop of the drive can be controlled by terminal FWD. In Fig. 5-29, A and B are PGs dual phase quadrature output; P24 is connected to the power source of PG; Speed reference is the voltage signal of 0~10V. The voltage signal corresponds to synchronous speed n0 which, in turn, corresponds to 0~Max frequency (F0.05). P is the number of poles of motor (FH.00). n0=120fmax/P Refer to function No. 4748 of F7.00~F7.04 for the functions of input terminals X4, X5.
Usually, the close loop control can be divided into two types: analog close loop and pulse close loop according to feedback. Fig. 5-28 and Fig. 5-29 are analog and pulse close loop control wiring diagram.
EV1000 R S T U V W PE P24 . CCI . VRF . VCI . GND . 1-3K M P Output Pressure transducer
QF 380V
Fig. 5-28
QF 380V
PG
PG ground
1-3K
Fig. 5-29
Analog feedback control system: An analog feedback control system can be formed by a pressure transducer as the feedback sensor of the internal PI. As shown in, pressure reference (voltage signal) is input via terminal VCI, while the feedback pressure value is input to terminal CCI in the form of 0~20mA current signal. The reference signal and feedback signal are detected by the analog channel. The start and stop of the drive can be
Note:
1. The reference can also be input via keypad or serial port; 2. Dual-phase input can improve the speed measurement accuracy, while single phase input wiring is simple; 3. Dual-phase pulse can only be input in quadrature mode; 4. If PG is supplied from terminal P24, then the max load current of optical PG must be less than 100mA.
The mechanism of the build-in PI is shown in the figure below.
Chapter 5 Parameters
49
Reference
+ -
KP (F5.12)
Regulation (F5.16)
+ +
Output
Ki (F5.13)
Feedback
PI Working Mechanism increased, this control characteristic is called negative response. See Fig. 5-32. F5.16 defines the two characteristics.
Speed Positive
KP proportional gain; Ki: integral gain. In Fig. 5-30, refer to F5.01~F5.15 for the definitions of close-loop reference, feedback, error limit and proportional and Integral parameters. There are two features of internal PI: The relationship between reference and feedback can be defined by F5.08~F5.11. For example: In Fig. 5-2828, if the reference is 0~10V analog signal, the expected controlled value is 0~1MP, and the pressure signal is 4~20mA, then the relationship between reference and feedback is shown in Fig. 5-31.
Feedback 20mA
Negative
Fig. 5-32
After the system type is determined, the following procedures can be used to determine the close loop parameters: Determine the close-loop reference and feedback channel(F5.01 and F5.02);
4mA 0 10V
Reference
Define the relationship between close-loop reference and feedback value (F5.08~F5.11); Determine the speed reference of speed close-loop control and the number of revolutions of PG (F5.06~F5.07); Determine the close-loop regulation characteristic, that is, if the motor speed decreases while the input reference increases, then the close-loop control characteristic should be set to negative (F5.16=1); Set integral regulation and close-loop frequency (F5.17F5.19); Adjust close-loop filter time, sampling
Fig. 5-31
The reference value is based on 10V (i.e. 10V means 100% input); and the feedback value is based on 20mA (20mA corresponds to 100% output). Close-loop characteristic is selected through F5.16 to satisfy different applications. In order to meet the control requirements, the motors speed should be increased with reference speed. This kind of control characteristic is called positive response. If the motor speed is required to be decreased when the reference value is
50
Chapter 5 Parameters
0: disabled 1: enabled
F5.01 Reference input method Range: 0~41
0: digital setting Take the value of F5.05set analog close loop feedback, F5.0205; Take the value of F5.06, (set pulse close loop feedback, F5.026). 1: VCI (010V) 2: CCI Pay attention to the setting of jumper CN10. 3: Keypad 4: PULSE
Both the input signal and feedback signal have some noise signals. These signals can be filtered by setting the time constant of filter (settings of F5.03 and F5.04). The bigger the time constant, the better the immunity capability, but the response becomes slow. The smaller the time constant, the faster the response, but the immunity capability becomes weak.
F5.05 Digital reference input Range: 0.0010.00V0.00
When analog feedback is selected (F5.02=05), this function allows parameter setting from keypad or serial port.
F5.06 Speed close-loop Range: 039000rpm 0 rpm setting
Note:
The motor speed is controlled by pulse feedback. Given analog input 10V (20mA) or max. input frequency F1.03, the output pulse will be max. frequency F0.05, which corresponds to the motor synchronous speed n0n0120fmax/P.
F5.02 Feedback method Range: 061
When PG pulse feedback is selected (F5.02=6), speed can be set through keypad or serial port.
F5.07 Pulse number per revolution of encoder Range: 199991024
Please set this parameter according to the characteristics of the pulse encoder.
F5.08 Min. input F5.09 Feedback of min. input F5.10 Max. input F5.11 Feedback of max. input Range: 0.0F5.100.0 Range: 0.0100.020.0 Range: F5.08100.0100.0 Range: 0.0100.0100.0
0: VCI analog voltage 010V 1: CCI analog input 2: VCI + CCI 3: VCI-CCI 4: Min {VCI,CCI} 5: Max {VCI, CCI} When current input is selected, the signal will be converted to voltage signal, whose value is determined by the formula: Vout=mA/2; F5.02=6, pulse It can be single-phase or 2-phase PG close loop feedback. Please refer to multi-function input
F5.08F5.11 define the relation of analog close loop input and feedback. The values of the above parameters are percentage of input or feedback value to reference value (10V or 20mA or F1.03).
Chapter 5 Parameters
Feedback
51
Feedback value
F5.11
Ref
Error limit
time
Feedback F5.09
F5.11
time
F5.08
F5.10 Input
Fig. 5-33
Fig. 5-34
0: Positive logic Set F5.16 to 0 if the motor speed is required to increase with the reference. 1: Negative logic Set F5.16 to 1 if the motor speed is required to decrease with the increase of the reference.
F5.17 Integral regulation Range: 0, 10
The bigger the proportional gain Kp, the faster the response, but oscillation may occur easily if Kp is too big. If only proportional gain KP is used in regulation, the error cannot be eliminated completely. Therefore, it is preferred to use the integral gain Ki to form a PI control system. The bigger the Ki, the faster the response, but oscillation may occur if Ki is too big. F5.04 refers to the sampling cycle of feedback value. The PI regulator calculate once in each sampling cycle. The bigger the sampling cycle the slower the response.
F5.15 Error limit Range: 0.0202.0
0: Stop integral regulation when the frequency reaches the upper or lower limits 1: Continue the integral regulation when the frequency reaches the upper or lower limits It is recommended to set the parameter at 0 for the system that requires fast response.
F5.18 Preset frequency Range:0.00~650.00Hz 0.00Hz
F5.15 is the max. error between system output and the close-loop reference, as shown in Fig. 5-34. PI regulator stops operation when the feedback error is within this range. Setting this parameter correctly is helpful to improve the system output accuracy and stability.
The above parameters are helpful for the close loop control to enter stable state quickly. After close-loop running is started, the drive will accelerate to the preset frequency F5.18 within the accelerate time, and hold the frequency for a period of time (F5.19), and then run according to close-loop characteristic.
52
Chapter 5 Parameters
Range: 0.010.00V0.00V
Range: 0.010.00V0.00V
Range: 0.010.00V0.00V
hold time
Range: 0.010.00V0.00V
Fig. 5-35
Note:
If you dont need preset frequency, just set F5.18 and F5.19 at 0.
F5.20 MS close-loop setting 1 F5.21 MS close-loop setting 2 F5.22 MS close-loop setting 3 Range: 0.010.00V0.00V
Besides the 3 close-loop setting methods defined in F5.01, the MS close-loop voltage setting F5.20~F5.26 can also be used. MS close-loop setting 17 can be selected through external terminals, please refer to F7.00~F7.04 (function No. 30~32). It can also used with simple PLC close-loop, see F4 parameters. The MS close-loop setting has priority over the methods defined in F5.01.
Range: 0.010.00V0.00V
Range: 0.010.00V0.00V
5.7
Traverse function applies to textile and chemical fiber industry, or others that requires lateral movement or rolling. The typical application is shown in Fig. 5-36. The drive works as follows: The drive accelerates to preset traverse frequency F6.02 and stay at it for a period of time (F6.03). Next, It will arrive at central frequency within Acc time, and then it will operate according to traverse amplitude (F6.04), skip frequency (F6.05), traverse cycle (F6.06) and rise time (F6.07) one cycle after another until the Stop command is received. It will then decelerate to stop within Dec time.
Chapter 5 Parameters
Freq. (Hz) Upper limit of freq. F H Central Freq. Fset Lower limit of freq. F L Preset freq. Traverse amplitude Aw=Fset*F6.04
53
+ Aw - Aw a1
Step freq.=AW*F6.05
a1
Waiting time
F6.03
Rising
time=F6.06*F6.07
Fig. 5-36
Traverse Operation
The central frequency is the frequency of simple operation, MS running or PLC. The traverse is invalid for jog or close-loop running. When both PLC and traverse are enabled, the traverse is invalid when transferring to another PLC stage. The output frequency begins to traverse after arriving at the PLC preset frequency within Acc/Dec time. When receiving Stop command, the drive will stop according to PLC Dec time.
Range: 010
Thou Hun Ten One Start mode 0: auto 1: terminal config. (manually) Amplitude 0: variedbased on central freq.) 1: fixed (based on max. freq.) Restart mode 0: start to the state before power-off 1: restart, no other requirement Save traverse state upon power failure 0: save 1: not save
0: disabled 1: enabled
F6.01 Traverse mode Range: 000011110000
This parameter is to set the operating mode of traverse. Refer to the figure below.
Fig. 5-37
Ones place of F6.01: transfer mode 0: auto The drive will stay at traverse preset frequency (F6.02) for a period of time (F6.03), and then begin traverse automatically. 1: terminal configuration (manually) When multi-function terminal is enabled and the
54
Chapter 5 Parameters
corresponding parameter is set at 33, the drive will enter traverse mode. If the terminal is disabled, the drive will exit traverse mode and stay at preset frequency F6.02. Tens place of F6.01: amplitude control 0: varied amplitude The traverse amplitude changes with central frequency. The change rate is defined in F6.04. 1: fixed amplitude The traverse amplitude is determined by max. frequency and F6.04. Hundreds place of F6.01: start/stop mode 0: start to the state before stop 1: just restart, no other requirement Thousands place of F6.01: save traverse state upon power failure This function is valid only when the hundred place of F6.04 is set at 0. 0: save 1: not save
F0.05F6.04
Note:
The traverse frequency is limited by upper and lower limit of frequency. Improper setting of the frequency limit will result in faults.
F6.05 Step freq. Range: 0.050.0(of amplitude)
0.0
It defines the period of traverse operation including rising time and falling time.
Note:
Under traverse mode, auto Acc/Dec is not allowed, otherwise, the traverse cycle will become abnormal.
F6.07 Rise time of triangular wave Range: 0100.050.0
It defines the rising time of traverse operation that equals to F6.06F6.07 (s) and falling time, F6.06(1-F6.07) (s).Please refer to Fig. 5-36.
Note:
You can set any of F7.00~7.04 at 34 to reset the traverse state.
F6.02 Preset traverse Range: 0.00Hz650.0Hz frequency 0.00Hz F6.03 Preset traverse Range: 0.03600.0s0.0s frequency hold time
Note:
You may choose S curve Acc/Dec mode during traverse operation, which can help the running more smoothly.
5.8
F6.02 defines the frequency before entering traverse state. When the traverse start mode (F6.01) is set at auto, F6.03 specifies the time period that the drive run at preset traverse frequency. F6.03 is invalid if F6.01 set at manually start. Please refer to Fig. 5-36.
F6.04 Traverse amplitude Range: 0.050.00.0
F7.00 Function of multi-function terminal X1 F7.01 Function of multi-function terminal X2 F7.02 Function of multi-function terminal X3 F7.03 Function of multi-function terminal X4 F7.04 Function of multi-function terminal X5 F7.05~ F7.07
Range: 0430
Range: 0430
Range: 0470
Range: 0480
Reserved
Chapter 5 Parameters
55
The multi-function terminals can realize various functions. You may assign functions to them by setting parameters F7.00F7.04. Please refer to Table 5-3. Take X1~X3 for example in the following description. Table 5-3
Setting 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 No function MS frequency 1 MS frequency 2 MS frequency 3 Acc/Dec time 1 Acc/Dec time 2 External fault normally-open input External fault normally-close input RESET signal Forward jog Reverse jog Coast-to-stop(FRS) Frequency increase (UP) Frequency decrease (DN) PLC operation pause Acc/Dec prohibit 3-wire operation control External interrupt signal normally-open input External interrupt signal normally-close input DC injection braking command (DB) Disable close-loop Disable PLC Frequency setting method 1 Frequency setting method 2 Frequency setting method 3 Reference freq. is input via terminal CCI Reserved
Setting 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Functions Terminal control mode is forcibly enabled Control mode 1 Control mode 2 MS close-loop mode 1 MS close-loop mode 2 MS close-loop mode 3 Start traverse operation Reset the traverse operating status External stop command Reserved Drive operation prohibiting Reserved Clear length Clear auxiliary reference frequency Reset PLC Stop status Clear counters record Signal of triggering counter Input the signal of length Pulse input Single-phase speed measuring Speed measuring input SM1(only for X4) Speed measuring input SM2(only for X5)
The functions are explained as follows: 13: MS terminals If any three of F7.00~F7.04 are set at 1, 2, 3 respectively, Up to 8 segments of speed can be defined through the combination of the ON and OFF state of the 3 terminals. Table 5-4
X3 OFF OFF OFF OFF X2 OFF OFF ON ON
MS Speed
X1 OFF ON OFF ON Freq. Common freq. MS freq. 1 MS freq. 2 MS freq. 3
56 X3 ON ON ON ON
Chapter 5 Parameters X2 OFF OFF ON ON X1 OFF ON OFF ON Freq. MS freq. 4 MS freq. 5 MS freq. 6 MS freq. 7
Table 5-5
Terminal 2 OFF OFF ON ON
The MS frequency will be used in MS running and simple PLC operation. Lets see an example: Set the parameters corresponding to X1, X2 and X3: F7.00=1, F7.01=2, F7.02=3, then X1, X2 and X3 are used to perform MS running. See Fig. 5-38.
Output freq.
speed5 speed4 speed3 speed2 Common operating speed1 freq. speed7 speed6
By combination of the ON/OFF state of Terminal 1 and 2, you can get 4 groups of Acc/Dec time. 67: External fault signal (normally-open/close input) If the setting is 6~7, fault signal of external equipment can be input via the terminal, which is convenient for the drive to monitor the fault of external equipment. Once the drive receives the fault signal, it will display E015. The fault signal has two input modes, i.e. normally-open and normally-close.
Speed command K1 K2 K3
Time
KM
Fig. 5-38
MS Running
Fig. 5-39 illustrated the wiring of terminal control of MS running. K4 and K5 control the running direction. The combination of K1, K2 and K3 can enable common running or MS running with 1~7 speeds.
EV1000
EV1000 X4 X5 COM
QF
R S T
U V W PE
Fig. 5-40
M
Normally-open/close input
In Fig. 5-40, X4 is normally open input and X5 normally close input. KM is external fault relay. 8: Reset
k1 k2 k3
. X1 . X2 . X3 . COM
. REW . COM .
FWD
k4 k5
If any of F7.00~F7.04 is set at 8, the drive can be reset via the terminal when the drive has a fault. The function of this terminal is the same with the RESET key on the keypad. 910: External jog commandJOGF/JOGR If any of F7.00~F7.04 is set at 9~10, the terminal can enable the jog operation. JOGF is terminal for forward jog operation command and JOGR is
Fig. 5-39
Wiring of MS Running
Chapter 5 Parameters
57
terminal for reverse jog operation command. Jog frequency, jog interval and jog Acc/Dec time are defined in F3.13~F3.16. 11: Coast to stop This function is the same with F2.08, however, it is realized by terminal and convenient for remote control. 1213: Frequency increase (UP)/decrease (DN) If the setting is 12~13, the terminal can be used to increase or decrease frequency instead of and keys on the panel for remote control. This terminal is valid when F0.00=1 or F9.01=2. Increasing or decreasing rate is determined by F7.09. 14: Pause command for simple PLC If the setting is 14, the terminal is used to pause the PLC operation and the drive operates at zero frequency when the terminal is enabled, but the running time is not counted. If the terminal is disabled, the drive will start at start frequency and continue the PLC operation. Refer to F4.00~F4.14 for the use of this terminal. 15: Acc/Dec prohibit The motor is immune to any external command except Stop command and maintain the present speed.
Note:
Different from function 67, the external interrupt signal will not cause alarm, and the drive will resume previous running once the signal removed.
19: DC Braking (DB) If the setting is 19, the terminal can be used to perform DC injection braking to the motor that is running for emergency stop and accurate location. Initial braking frequency, braking delay time and braking current are defined by F2.09~F2.11. Braking time is decided by the bigger value between F2.12 and the period that the terminal is effective. 20: Disable close-loop If the setting is 20, the terminal can be used to realize the flexible switching between close-loop operation and low level operating mode.
Note:
The switching between operation modes is possible when the drive is in close-loop mode (F5.00=1).
When the drive is switched to low level operating mode, its start/stop, operating direction, ACC/Dec time are shifted to the corresponding operating modes accordingly. 21: Disable PLC If the setting is 21, the terminal is used to realize the flexible switching between PLC operation and low level operating mode.
Note:
This function is disabled during normal decelerating to stop.
16: 3-wire operation control. Refer to F7.08 . 1718: External interrupt signal normally-open input When the drive receives an interrupt signal during running, it will stop outputs and run at zero frequency. Once the signal removed, the drive will resume previous running at start frequency. As Fig. 5-40 shows, there are X4, normally open contacts and X5, normally closed contact.
Note:
The switching between operation modes is possible only when the drive is in PLC operation (the ones place of F4.00 is not 0).
When the drive is switched to low level operating mode, its start/stop, operating direction, ACC/Dec time are shifted to the corresponding operating modes accordingly. 22~24: Reference frequency setting method Through the combination of the ON/OFF state of X1, X2 and X3, you can select different frequency setting method, which will come into effect regardless of F0.00.
58
Chapter 5 Parameters
Table 5-6 X3
OFF OFF OFF OFF ON ON ON ON
25: Frequency reference is input via terminal CCI If the setting is 25, the frequency reference will be input via terminal CCI forcibly. The frequency input will be changed to the previous one if this terminal function is disabled. 26: Not used 27: Terminal control mode is enabled When this terminal function is enabled, the operating command is input through this terminal forcibly. The drive will be controlled in the previous mode if FWD/REV terminal function is disabled. 2829: Control mode selection X1~X2 Table 5-7 X2
OFF OFF ON ON
The various MS close-loop setting is realized by the combination of ON/OFF state of terminal X1 X3. 33: Start traverse operation If the traverse operation is set to be manual start, then traverse function is enabled if this function is selected. Refer to F6. 34: Traverse reset If traverse operation is enabled, closing the terminal can clear the information about traverse status no matter the drive is in auto or manual start mode. Traverse operation continues after this terminal is disconnected. See F6. 35: external Stop command This Stop command is valid to all control modes. When this function is enabled, the drive will stop as specified F2.08. 36: Reserved 37: Prohibit drive from operating If this function is enabled, the drive that is operating will coast to stop and the drive ready to run will be prohibited to start. This function is mainly used as safety protection. 38: Reserved 39: Clear the length information The setting of F9.15 (length) will be cleared to
X1
OFF ON OFF ON
The selection of control mode is realized by the combination of ON/OFF state of any two of X1~X5. In the above table, you should set F7.00=28, F7.01=29. 3032: MS close-loop terminal (3 terminals of
Chapter 5 Parameters
59
zero. 40: Clear the setting of auxiliary reference frequency This function is valid for auxiliary reference frequency (F9.01=1, 2 and 3) to clear it to zero, so that the reference frequency is determined solely by main reference. 41: Reset PLC state When the drive stops in PLC mode, the memorized PLC operating information (operating stage, operating time, operating frequency, etc.) will be cleared. 42: clear the counter to zero This function is to clear the counter to zero and is used in conjunction with function 43. 43: Input signal to trigger the counter When the setting is 43, this terminal is used to input counting pulse signal to the internal counter of the drive. The max. pulse frequency is 200Hz. The present counting value can be saved at power off. See F7.33 and F7.34 for details. 44: input the signal of length This function is only effective to multi-function input terminals X4 and X5. The terminal is used in fixed-length control. Length is calculated by input pulses. See F9.14~F9.19 for details. 45: pulse frequency input This function is effective only to multi-function input terminals X4 and X5. The terminal is used to input pulse signal that is used as frequency reference. Refer tp F1 parameters for the relationship between input pulse frequency and the reference frequency. 46: Single-phase speed measuring input This function is effective only to multi-function input terminals X4 and X5. See section 3.2.3 for input characteristics. The speed control accuracy is 0.1%. Single-phase speed feedback control can be realized by using this terminal and PG. 47: Speed measuring input SM1
48: Speed measuring input SM2 This function is effective only to multi-function input terminals X4 and X5. See section 3.2.3 for input characteristics. The speed control accuracy is 0.1%. 2-phase speed feedback control can be realized by using this terminal and PG.
Note:
When the drive is in motor auto-tuning status, No. 44~47 functions of X4 are disabled automatically.
F7.08 FWD/REV operating modes setup Range: 030
This parameter defines four operating modes controlled by external terminals. 0: 2-wire operating mode 1
EV1000
K 2 K1 0 1 0 1 0 0 1 1
. P24
K1 K2 . FWD
. PLC
. REV . COM
Fig. 5-41
K 2 K1 0 1 0 1 0 0 1 1
. P24
K1
K2
COM
Fig. 5-42
Fig. 5-43
60
Chapter 5 Parameters
Where: SB1:Stop button SB2: Run forward button SB3: Run reverse button Terminal Xi is the multi-function input terminal of X1~X5. For this case, the corresponding parameter should be set at 16 (3-wire operation). 3: 3-wire operation mode 2
. P24 . PLC . FWD . Xi . REV . COM
Refer to section 3.3.2 for the output characteristics of Y1, Y2 and the relays output terminal. Table 5-9 shows the functions of the above 3 terminals. Note that one function can be selected repeatedly. F7.11=20~32, Y2 is the output pulse frequency, range: 0~max. pulse frequency (F7.32). The relation between the output pulse frequency and the parameters it presents are shown in 20~32 in the table below. The extended function 2 of host is to control Y2 by serial port directly. The max setting of F7.32 is 65535. See Appendix 2. Table 5-9
Setting 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
EV1000
Drive running signal (RUN) Frequency arrival signal (FAR) Frequency detection threshold (FDT1) Frequency detection threshold (FDT2) Overload signal (OL) Low voltage lock-up signal (LU) External Stop command (EXT) Higher limit of frequency (FHL) Lower limit of frequency (FLL) Zero-speed running Completion of simple PLC operation PLC cycle completion indication Preset counting value arrival Specified counting value arrival Preset length arrival Drive ready (RDY) Drive fails Extended function 1 of host Upper and lower limits of traverse frequency Preset operation time out
Terminal Xi is the multi-function input terminal of X1~X5. For this case, the corresponding parameter should be set at 16 (3-wire operation).
Note:
In terminal control mode, for 2-wire operating mode 1 and 2, although the terminal is effective, the drive will not run if there is external stop command. If you want to start the drive, you should activate FWD/REV terminal again, e.g. set any of F7.00~F7.04 at 11 or 35, PLC stop after single cycle, stop after preset length arrival, Stop key pressed (see F9.07). When the drive stops due to a fault, it will start immediately if the terminal FWD/REV is enabled and the fault is cleared
F7.09 UP/DN rate Range: 0.0199.99Hz/s
1.00Hz/s
To define the increase/decrease rate when using UP/DN terminal to change reference frequency.
F7.10 Open collector output terminal Y1 F7.11 Open collector output terminal Y2 F7.12 Relay output function Range: 0190
16 17 18
Range: 0321
19
Range: 01916
Chapter 5 Parameters
61
Setting
20
Function
Freq. before slip compensation Freq. after slip compensation Preset freq. Output current
Range
0Max. output freq.
current is bigger than the value defined by FL.05 and the overload time is longer than the time defined by FL.06. This function is usually used for overload pre-alarm. See Fig.5-73. 5: Low voltage lock-up signal (LU) The signal will be given when the DC bus voltage is lower than the low voltage limit, and the LED displays P.oFF. 6: External stopping command (EXT) The terminal outputs the indicating signal if the drive outputs tripping signal caused by external fault (E015). 7: Higher limit of frequency (FHL) The signal is given if the preset frequency is higher than upper limit of frequency and the operating frequency reaches the upper limit of frequency. 8: Lower limit of frequency (FLL) The signal is given if the preset frequency is higher than lower limit of frequency and the operating frequency reaches the lower limit of frequency. 9: Zero-speed running The signal is given if the drives output frequency is 0 and the drive is in operating status. 10: Completion of simple PLC operation stages The signal is given (pulse, 500ms) if the present stage of PLC operation is finished. 11: PLC cycle completion indication The signal (pulse, 500ms) is given if one cycle of PLC operation is finished. 12: preset counting value arrival 13: reference length arrival Refer to F7.33~F7.34. 14: preset length arrival The signal is given if the setting of F9.15 (actual length) is bigger than F9.14 (preset length). The length counting terminal is the one whose parameter (F7.03 or F7.04) is set at 44.
21 22 23
0Max. output freq. 0Max. output freq. 02 times of drives rated current
24
Output current
25
Output torque
26
Output voltage
27 28 29 30
31
065535
32
010V
The explanation of output signal is shown in Table 5-9. 0: Drive running signal (RUN) This signal will be given if the drive is running. 1: Frequency arrival signal (FAR) See F7.13. 2: Frequency detection threshold (FDT1) See F7.14~F7.15. 3: Frequency detection threshold (FDT2) See F7.16~F7.17. 4: Overload signal (OL) The signal will be given if the drives output
62
Chapter 5 Parameters
15: drive ready (RDY) The RDY signal is output when the drive has no fault, its DC bus voltage is normal, the Start Prohibit function is disabled. It is ready to start. 16:Drive fails The signal is given if the drive has faults. 17: Extended function 1 of host The output signal of terminal Y1, Y2 or TC is directly controlled by a serial port. Refer to the communication protocol of EV1000. 18:Upper and lower limits of traverse frequency. The signal will be given if the range of traverse frequency calculated based on central frequency is higher than upper limit of frequency (F0.12) or lower than the lower limit of frequency (F0.13), as shown in Fig.5-45.
Upper limit of freq Before limiting amplitude After limiting amplitude Central freq.
Preset freq.
Time Y Time
Fig. 5-46
F7.14 FDT1 level
Range: 0.00650.00Hz
1.00Hz
Range: 0.00650.00Hz
25.00Hz
Range: 0.00650.00Hz
1.00Hz
Traverse operation
Fig. 5-45
19: preset operating time out The signal is given if the drives total operating time (Fn.01) reaches preset operating time (Fn.00).
F7.14~F7.15 is a complement to the No.2 function in Table 5-9. F7.16~F7.17 is a complement to the No.3 function in Table 5-9. Their functions are same. Take F7.14~F7.15 for example: when the drives output frequency reaches FDT1 level, it outputs an indicating signal until its output frequency drops below FDT1 level (FDT1 level-FDT1 lag). As shown in Fig. 5-47.
Output frequency FDT1 level FDT1 lag
Note:
When F7.04 is set at 4446, the pulse output function of Y2 is disabled automatically.
F7.13 Freq. arrival detection Range: 0.00650.00Hz range (FAR) 2.50Hz
Y
Time
Time
Fig. 5-47
F7.18F7.25
Frequency Detection
Reserved
As shown in Fig. 5-46, if the drives output frequency is within the detecting range of preset frequency, a pulse signal will be output. It is complementary to No.1 function in Table 9-1.
Chapter 5 Parameters
63
Range: 0123
10V (20mA). Please refer to Appendix 2. Suppose you want: AO1 outputs 4~20mA, which means the bus voltage is 0800V. You should do the following configuration: F7.26=7, output signal presenting bus voltage; F7.29=01, AO1 output: 4~20mA; F7.30=100, output gain 100; Select 0/4-20mA of CN16 jumper.
F7.29 Analog output range Range: 001100
AO1 and AO2 are analog output terminals. Refer to section 3.3.2 for the output characteristics of AO1 and AO2, their analog output ranges are defined by F7.29. Refer to Table 5-10 for the function of F7.26 and F7.27. Table 5-10
Setting 0
Function Output freq. before compensation Output freq. after compensation Preset freq. Output current
One's place AO1 output range 0: 0~10V or 0~20mA 1: 2~10V or 4~20mA AO2 output range 0: 0~10V or 0~20mA 1: 2~10V or 4~20mA Reserved Reserved
1 2 3
0max. output freq. 0max. output freq. 02 times of drives rated current 02 times of drives rated current 02 times of motors rated torque 01.2 times of drives rated voltage 0800V 010V 010V/020mA 02 times of rated power 065535
Output current
Output torque
Fig. 5-48
6 7 8 9 10
Output voltage Bus voltage VCI CCI Output power Extended function 2 of host Setting of potentiometer
The parameter is to select the output type, i.e. voltage or current, of AO1 and AO2. CN16 jumper is for AO1, I represents current, V represents voltage. CN17 jumper is for AO2, I represents current, V represents voltage.
F7.30 AO1 output gain Range: 0.0200.0100.0 F7.31 AO2 output gain Range: 0.0200.0100.0
11
You can change the measurement range or calibrate error of AO1 and AO2 outputs by adjusting the output gain.
12
0~10V
Note:
The parameter will come into effect immediately while you change it.
F7.32 Max output pulse freq. of Y2 Range: 050.0kHz
10.0KHz
Using extended function 2 of host, AO1 and AO2 output can be controlled by serial port directly. If F7.26 or F7.27 is set at 11, the output of AO1 or AO2 65535 corresponds to max. analog output
64
Chapter 5 Parameters
It defines the max. pulse frequency from terminal Y2. Refer to F7.12.
F7.33 Preset counting value Range: F7.3499990 F7.34 Specified counting value Range: 0F7.330
One's place BIT0 : positive/negative logic of BIT1: positive/negative logic of BIT2: positive/negative logic of BIT3 : positive/negative logic of X1 X2 X3 X4
F7.33 and F7.34 are complementary to Function No.12 and No.13 in Table 5-9. When the number of pulses defined by F7.33 are input from Xi, Yi or relay will output an indicating signal. Suppose F7.33=8, as Fig. 5-49 shows, when 8 consecutive pulses are input from Xi, Y1 will output an indicating signal. When the number of pulses defined by F7.34 are input from Xi, Yi or relay will output an indicating signal which will last until the number of pulses defined by F7.33 are input. Suppose F7.34=5, 7.33=8, as Fig. 5-49 shows, when 5 consecutive pulses are input from Xi, Y2 will output an indicating signal and it holds the signal until the 8th pulse passes. Note that if F7.34 is bigger than F7.33, then F7.34 is invalid.
Xi input Y1 Y2
1 2 3 4 5 6 7 8 9
BIT0 : positive/negative logic of X5 BIT1 : reserved BIT2 : reserved BIT3:: reserved BIT0 : positive/negative logic of BIT1: positive/negative logic of BIT2: positive/negative logic of BIT3: positive/negative logic of BIT0: reserved BIT1: reserved BIT2: reserved BIT3: reserved FWD REV Y1 Y2
Fig. 5-50
The parameter defines the positive or negative logic of terminals, where positive logic refers that the terminal Xi is enabled when it connects with the common terminal and disabled if disconnected; negative logic is the opposite of positive logic. If the bit is set at 0, it means positive logic, and 1 for negative logic. Suppose you require X1~X5 to be positive logic, FWD and REV negative logic, Y1 positive logic and Y2 negative logic, you should set the ones place at 0, tens place at 0, hundreds place at (1011)2 , i.e B(Hex). Therefore, F7.35 should be set at 0B00. The conversion from binary code to Hex value is shown in Table 5-13. Table 5-11 Convertion from Binary to Hex Binary Hex (LED display) BIT3 BIT2 BIT1 BIT0
0 0 0 0 0 0 0 0 0 0 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1 2 3 4 5
Chapter 5 Parameters
65
Binary
BIT3 0 0 1 1 1 1 1 1 1 1 BIT2 1 1 0 0 0 0 1 1 1 1 BIT1 1 1 0 0 1 1 0 0 1 1 BIT0 0 1 0 1 0 1 0 1 0 1
Thousand Hundred Ten One BIT0: BIT1: BIT2: BIT3: output freq. before compensation) output freq. (after comensation) set freq. output current (A)
BIT0actual speed (rpm) BIT1set speed (rpm) BIT2actual line speed (m/s) BIT3set line speed (m/s) BIT0output power BIT1output torque (%) BIT2reserved BIT3reserved BIT0reserved BIT1reserved BIT2reserved BIT3reserved
Fig. 5-51
Note:
1. Factory setting of all the terminals is positive logic. 2. When Y2 is set to output pulse, i.e. F7.11 is set at 20~32, the logic definition is invalid.
F8.01 and F8.02 define the parameters that can be displayed by LED when the drive is operating. If Bit is set at 0, the parameter will not be displayed; If Bit is set at 1, the parameter will be displayed. As to the conversion of binary format to Hex format, please refer to Table 5-11. You may press key to scroll through the parameters.
F8.02 LED displayed parameter selection 2 Range: 0003FFH
000H
5.9
This parameter records the accumulated length value. If No.39 function in Table 5-3 (clear length) is enabled, the length will be added to this parameter, but if F9.15 (actual length) is changed to 0 manually, the previous record before the modification will not be added. If you change this parameter, you just modify the history record, no other effect.
F8.01 LED displayed parameter selection 1 Range: 0003FFH
3FFH
Thousand Hundred Ten One BIT0: output voltage (V) BIT1: bus voltage (V) BIT2: VCI (V) BIT3: CCI (V) BIT0analog close-loop feedback BIT1analog close-loop setting BIT2 external counting value BIT3terminal status BIT0actual length BIT1preset length BIT2accumulated length BIT3reserved BIT0reserved BIT1reserved BIT2reserved BIT3reserved
Fig. 5-52
66
Chapter 5 Parameters
The displayed terminal information includes status of terminal X1~X5, bi-direction open-collector output terminals Y1 and Y2, and relay output terminal TC. The status of terminals are indicated by the On or Off of LED. If the LED turns on, that means the terminal is enabled, and the terminal is disabled if the LED turns off, as shown in Fig.5-53:
Thousand Hundred Ten One BIT0: reference freq. BIT1: external counting value BIT2: actual speed (rpm) BIT3: prest speed (rpm) BIT0: actual line speed BIT1 : preset line speed BIT2 : VCI (V) BIT3: CCI (V) BIT0 : analog close loop feedback BIT1 : analog close-loop setting BIT2: actual length BIT3: preset length BIT0 : terminal state BIT1: bus voltage BIT2: accumulated length BIT3: reserved
Fig. 5-53
Fig. 5-54
In Fig.5-53, X1, X2, X4, X5, Y1 and TC are enabled, X3 and Y2 disabled. There are four LEDs are always illuminate for the convenience of observation.
F8.01 and F8.02 define the parameters that can be displayed by LED when the drive is operating. If Bit is set at 0, the parameter will not be displayed; If Bit is set at 1, the parameter will be displayed. As to the conversion of binary format to Hex format, please refer to Table 5-11. You may press key to scroll through the parameters.
Note:
1. When the rotating speed and line speed are displayed, these values can be modified by pressing and in real time (no need to shift to frequency display status). 2. When F8.01 and F8.02 are all set to 0, the frequency before compensation will be displayed. 3. You may press key to scroll through the parameters that has been set to display in F8.01 and F8.02 when the drive is operating.
F8.03 Displayed Parameter at Stop state Range: 00003FFFH
1FFH
Note:
1. When the rotating speed and line speed are displayed, these values can be changed by pressing and in real time (no need to change to frequency displaying status). 2. When the setting of F8.03 is 0, the preset frequency will be displayed.
F8.04 Rotating speed display factor Range: 0.1999.9
100.0
It is used to calibrate the error of rotating speed display. It has no effect on the actual speed.
F8.05 Line speed factor Range: 0.1999.91.0
It is used to calibrate the error of line speed display. It has no effect on the actual speed.
F8.06 Close-loop parameter display factor Range: 0.1999.9
Chapter 5 Parameters
100.0
67
For example: In order to realize remote and local control, it requires that: Control modes selection: The control modes can be selected by terminal remotely or by F0.03 locally; If keypad (panel) control mode is used, press RUN to run the drive and press STOP to stop the drive. The preset frequency can be adjusted by pressing and . If terminal control mode is used, close FWD to run forward and close REV to run reverse. The preset frequency is adjusted via VCI. Terminal control mode is enabled after the drive is switched on.
Remote
Terminal control mode Multi-function input Terminal Xi Local Panel control mode
It is used to calibrate the error between preset or feedback parameters and the actual ones. It has no effect on close-loop PI regulation. the actual speed.
5.10
This function defines the combination of 3 operating command and 7 frequency setting method, so that they can be switched at the same time.
Thou.Hun. Ten One
)
VCI input
2: Digital setting 2 ( terminal UP/DN) 3: Digital setting 3 (serial port ) 4: VCI analog input 5: CCI analog input 6: Pulse terminal input 7: Potentiometer
Freq. reference in terminal control mode 0~7 : same with above Freq. reference in serial port control mode 0~7 : same with above
PANEL/REMOTE ENTER/DATA
Power on
Fig. 5-56
To meet the above requirements, Set F0.03=1, to select terminal control mode and remote control is enabled after the drive is switched on; Set F7.00=28, and F7.01=29 to select multi-function input terminal X1 and X2 to input operating commands; Set F7.08=1 to select 2-wire control mode 2. The drive run forward when FWD is enabled, and run reverse when REV is enabled; Set F9.00=041, then terminal control mode is bundled to VCI analog input, and the panel control mode is bundled to digital setting 1.
Reserved
Fig. 5-55
The reference frequency setting method is defined by F0.00, see section 5.1 for details. Different control modes can bundle to one reference frequency setting method. You may follow the methods below to change control command and frequency setting method simultaneously. Method 1:Change F0.03; Method 2: use terminal X1~X5 function No. 28 and 29.
68
Chapter 5 Parameters
QF
f1 f3 factor F9.05, F9.06 f4
R S T EV1000
U V W PE M
main freq.
common operation freq. (F0.00=0~5) MS freq.F3.23~F3.29 simple PLC freq.F4.00~F4.14 close-loop freq. (F5.00~F5.26)
f2 auxiliary freq.
preset freq.
1~3k
.
Fig. 5-57
PE
K1 K2 K3 K4
Fig. 5-58
Pre-processing
UPDN
Serial port
Digital
Setting F9.04
Note:
If factory setting is 000, no bundling of operating command and frequency setting method.
F9.01 Auxiliary freq. setting method F9.02 Auxiliary reference factor F9.03 Digital auxiliary ref. F9.04 Digital auxiliary ref. control Range: 0130
VCI CCI
Pre-processing
Setting of
F9.01
Analog
Setting of F1.00
PULSE
Fig. 5-59
Range: 0.009.991.00
Range: 0.00650.0Hz
0.00Hz
Range: 000111000
The preset frequency is the final result of the combination of main frequency and auxiliary frequency. F9.01~F9.04 are for auxiliary frequency. Fig.5-57 shows the course of frequency combination.
Digital setting 1, Set by F9.03. Whether adjust by and the frequency before power failure will be Digital setting 2, saved depending the adjust by UP/DN setting of F9.04. Digital setting 3, set by serial port VCI analog setting CCI analog setting Terminal PULSE - VCI analog setting - CCI analog setting -Terminal PULSE VCI-5 CCI-5 PULSE-0.5F1.03 Potentiometer Depend on actual input. Refer to F1.00.
3 4 5 6 7 8 9 10 11 12 13
Chapter 5 Parameters
69
serial port to change auxiliary frequency. If VCI-5 or CCI-5 is selected, take 5V input as the point corresponding to zero frequency, 0~5V input corresponds to negative output, 5~10V input corresponds to positive output. See Fig.5-60.
Fig. 5-62
0: save the auxiliary freq. at power off The auxiliary frequency will be saved in F9.03, and the sign of the freq. saved in F9.04. 1: not save the auxiliary freq. at power off Tens place of F9.04 0: maintain the auxiliary freq. if the drive stops 1: preset frequency is cleared if the drive stops Hundreds place of F9.04: sign of auxiliary freq. 0: (+) positive sign. Preset freq. is the sum of main freq. and auxiliary freq.
If PULSE-0.5F1.03 is taken as auxiliary frequency setting method, one half of F1.03 (max. pulse freq.) as the point corresponding to zero frequency, 0~0.5 times of F1.03 input corresponds to negative output, 0.5~1 times of F1.03 input corresponds to positive output. See Fig.5-61.
Auxiliary frequency
0.5 fmax
Pmid
F1.03 Pulse
1: (+) negative sign Preset freq. is the result of main freq. minus auxiliary freq.
-0.5 fmax
Pmid1/2 *Max input pulse frequency (F1.03) fmaxfrequency corresponds to Max analog value (F1.07 or F1.11)
Fig. 5-61
Note:
When the inputting mode of auxiliary reference frequency is the same with that of main reference frequency, the auxiliary reference frequency setting is invalid.
F9.05 Preset freq.adjust mode Range: 020 F9.06 Factor for calculating Range: 0.0200.0 preset freq. 100.0
F9.02: Analog auxiliary reference factor It is valid when F9.01=4~12. The auxiliary reference undergoes F9.02 gain calculation first, and then output according to F1.00. F9.03: initial value of digital auxiliary reference It is valid when F9.01=13. It is the initial setting of any of the 3 method. F9.04: digital auxiliary reference control
F9.05 defines how to calculate the preset frequency. Refer to Fig. 5-57.
70
Chapter 5 Parameters
0: disabled No additional summing operation to the sum of main freq. and auxiliary freq. See Fig. 5-58. 1: regulate based on max. output freq. (F005) Preset freq. f4=f3+F0.05F9.06-100 2: regulate based on current output freq. (F005) Preset freq.f4=f3+f3 (F9.06-100)=f3F9.06
F9.07 STOP/RESET keys function and keypad lock Range: 000402 000
and the drive will stop in specified manner. But in terminal or serial port control mode, pressing this key will trigger E015 alarm and the drive will coast to stop. STOP/RESET can be used to reset a fault in all control mode. Tens place: reserved Hundreds place: lock up keypad selection You can select to lock all or part of the keys. 0: not lock the keypad. 1: lock all keys on the keypad. 2: lock all keys on the keypad except STOP/RESET key. 3: lock all keys on the keypad except key.
This function defines the function of STOP/RESET key and keypad lock selection.
Thou. Hun. Ten One
STOP/RESET 0: Active in keypad control mode 1: Active in all control modes 2: Active in keypad control mode, drive displays E015 if used in other control modes
4: lock all keys on the keypad except RUN and STOP key. Keypad locking method: press FUNC/DATA key and PRG key at the same time for 3 seconds. Unlocking method: press FUNC/DATA key and hold it, press key three times (within 3 seconds).
Reserved
Keypad lock-up 0: No lock up 1: Lock up 2: Lock all the keys except STOP 3: Lock up all the keys except 4: Lock up except RUN and STOP Reserved
0: second 1: minute It is valid for all acceleration or deceleration except jog and traversing operation. The Acc/Dec time can be as long as 60 hours.
Fig. 5-63
Ones place: STOP/RESET keys function It is to set the usage and function of STOP/RESET key when you want to stop the drive. 0: effective when keypad control is selected. 1: effective for keypad, terminal and serial port control. Press this key and the drive will stop in specified manner. 2: effective for keypad, terminal and serial port control. In keypad control mode, press this key
Note:
It is recommended to select Second as time unit.
F9.10 Droop control Range: 0.0010.00Hz
0.00Hz
The function applies to the occasion that many drives control a single load for equalizing power distribution. As Fig. 5-64 shows, 5 drives are driving a conveyer of 5 motors.
Chapter 5 Parameters
71
Load
Startup process: When the Run command is given out, only after CCI current arrives at Ib and the corresponding frequency reaches fb, does the drive start and accelerate to the preset frequency. Stop: During operation, if CCI current reduces to Ib, the drive will not stop until it reaches Ia and the corresponding frequency becomes fa, where fa is the threshold of zero frequency defined by F9.12. The difference between fb and fa is zero frequency hysteresis, defined by F9.13. This function can realize dormancy to save energy. In addition, the frequent start and stop at threshold frequency can be avoided.
CCI current input Imax
Fig. 5-64
Droop Control
When some drives load is too heavy, it will reduce output power to shirk part of the load according to F9.10. You may adjust the value gradually. Refer to Fig.5-65 for the relation of load and output frequency.
Torque
Droop control No droop control
Rated torque
Synchronuous speed
Speed
Fig. 5-65
When the electric network voltage is much lower (under 15% of rated voltage) or the drive works with a heavy load for long time, it will boost its bus voltage usage rate to increase output voltage. 0: disabled 1: enabled
fa fc fb
presetl frequency
fa: Zero frequency threshold fb: fa+ zero freq. hysteresis fc: Freq. corresponding to Ic(CCI input)
Fig. 5-66
F9.14 Preset length
Note:
If F9.11 is enabled, the output harmonic components will increase slightly.
F9.12 Zero freq. threashold F9.13 Zero freq. hysteresis Range: 0.00650.00Hz 0.00Hz
Range: 0.00065.535km
0.000km
F9.16 Length factor Range: 0.00130.0001.000 Range: 0.00650.00Hz 0.00Hz F9.17 Length calibrate Range: 0.0011.0001.000 F9.18 Shaft circumference Range: 0.01100.00cm
The above two parameters are to set zero frequency hysteresis control.
72
Chapter 5 Parameters
10.00cm
Range: 199991
The above parameters are used for length control, i.e. the drive will stop when arriving certain length. The counting pulse is input from X4 or X5 which is defined as function No. 44, refer to F7.03~F7.04. The length is calculated based on F9.19 and F9.18. Calculated lengthnumber of counting pulse number of pulse per revolution shaft circumference After correcting the calculated length by F9.16 and F9.17, the actual length is obtained. Actual lengthcalculated lengthF9.16F9.17 When the actual lengthF9.15preset length (F9.14), the drive will stop automatically. You must clear the actual length record or modify the setting of it to a value smaller than F9.14, or the drive cannot be started.
motor, in turn, drives the spindle through the conveyer. The shaft that contact with the spindle can measure the line speed of it which will be transmit to the drive by the sensor in the form of pulse. The drive will calculate the length based on the number of pulses it received. When the actual length preset length, the drive will give Stop command automatically to stop the spinning. The operator can remove the spindle and close the Clear Length terminal (set any of F7.00~7.04 at 39). The drive is then ready for the next spindle process.
F9.20 Low voltage compensation (trip-free) F9.21 Freq. decrease rate during voltage compensation Range: 010
F9.20 is to select whether to enable low voltage compensation in case of voltage drop or undervoltage by reducing output frequency to get energy feedbacked from the load, so that the drive will not trip. F9.20=0, disabled F9.20=1, enabled If the setting of F9.21 is set too big, the feedback energy of motor will be more than expected and may cause over-voltage protection; if the setting of F9.21 is set to small, the feedback energy of motor is not enough, hence trip might occur. It is recommended to set F9.21 according to load and its inertia.
F9.22 Conditions of restart Range: 0, 1 0 after power failure F9.23 Restart delay after power failure Range: 0.0~10.0s 0.5s
Note:
The actual length can be cleared by multi-function input terminal, i.e. to set the corresponding parameter of Xi at 39. The actual length and pulse number can be calculated only after this terminal is disconnected. Actual length (F9.15) will be saved after power off automatically. Function of stop at fixed length is disabled if F9.14 is set to 0, but the calculated length is still effective.
Motor Drive
F9.22 and F9.23 are to set how the drive restarts after power failure given different control mode. F9.22=0, not auto restart.
Fig. 5-67
F9.22=1, the drive will auto restart if the Start condition can be satisfied after a period of time
Chapter 5 Parameters
73
specified by F9.23. In fact, whether to auto restart depends on F9.22, drives state at power failure and control mode. Refer to Table 5-13. Table 5-13 Conditions of Restart after Power-on
Control mode at power-on State Terminal 1 Terminal 1 before Keypad Serial and 2, and 2, F9.22 port power 3-wire 2-wire off None None None None Yes Stop 0 Run Stop 1 Run 1 1 1 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0
Thou.Hun. Ten One Baud rate : 0: 300bps 1: 600bps 2: 1200bps 3: 2400bps 4: 4800bps 5: 9600bps 6: 19200bps 7: 38400bps Data format 0: 1-8-1 format, no parity 1: 1-8-1 format, even parity 2: 1-8-1format, odd parity Virtual input terminal 0: Disabled 1: Enabled Wiring mode: 0: Cable (RS485) 1: MODEM (RS232-RS485 adapter required)
Note:
1. Table 5-13 shows the drives action under different conditions. 0 means the drive is ready to start, and 1 means auto start. 2. When the control mode is keypad or serial port or 3-wire terminal 1 and 2, there is no RUN command at power on. 3. If there is a Stop command, the drive will not start. 4. When restart is allowed, the drive will start according to F2.00.
Fig.5-68
Communication Configuration
This parameter sets the communication mode. Virtual terminal is set by host command to simulate the actual terminal. Each bit of the command represents the state of corresponding terminal. Please refer to Appendix 2. When the virtual terminal, which function the same as the actual one, is effective, the actual terminal is disabled. The setting of the thousands place does not affect the communication. When MODEM mode is selected, every time the drive is powered on, the MODEM will be initialized through the RS485 port, so that it can response automatically after receiving 3 ring signals for remote control. Remember that a RS485-RS232 adapter is needed.
FF.01 Local address Range: 01271
5.11
Reserved (FA)
Reserved
FA.00FA.11
5.12
Communication (FF)
Range: 00001127H 0005
During serial communication, the parameter can identify local drives address.
Note:
127 is the broadcasting address. When it is set so, the slave can receive and execute the command by host, but will not answer back.
74
Chapter 5 Parameters
Range: 01000.0s0.0s
When the communication signal is lost for a period longer than the setting of this parameter, the drive deems that communication fault occurs.
I U
1 1
R
I
m
I X
0
1 - S S
R
2
When it is set at 0, the drive will not detect the communication status.
FF.03 Response delay Range: 01000ms5ms
Fig. 5-69
Response delay refers to the time from the drive receiving and executing the command of the host to returning reply frame to the host.
5.13
In Fig. 5-6868, R1, X1l, R2, X2l, Xm and I0 represent stators resistance, stators leakage inductance, rotors resistance, rotors leakage inductance, mutual inductance and current without load respectively. The setting of FH.05 is the sum of stators leakage inductance and rotors inductance. The settings of FH.04 ~FH.07 are all percentage. Formula used for calculating stators resistance or rotors resistance:
Range: 0.1999.9A
Depending on model
%R =
V / 3I
) 100%
FH.00~FH.02 are to set motors parameters. Be sure to input the values according to motors nameplate.
R: Stators resistance or rotors resistance that is converted to the stators side; V: rated voltage; I: motors rated current Formula for calculating (leakage inductance or mutual inductance):
Note:
The motors power should match that of the drive. Generally the motors power is allowed to be lower than that of the drive by 20% or bigger by 10%, otherwise the control performance cannot be ensured.
FH.03 Current without Range: 0.1999.9ADepending load I0 on model FH.04 Stator resistance R1 FH.05 Leakage inductance Xl FH.06 Rotor resistanceR2 FH.07 Mutual inductanceXm Range: 0.050.00Depending on model Range: 0.050.00Depending on model Range: 0.050.00Depending on model Range: 0.02000.0
Depending on model
%X =
V / 3I
) 100%
X: the sum of leakage inductance of stator and rotor, or mutual inductance. The rotors inductance has been converted to the stators side; V: rated voltage; I: motors rated current If motors parameters are available, please set FH.04 ~FH.07 to the values calculated according to the above formula. If the drive performs auto-tuning of motors parameters, then the settings of FH.03~FH.07
Chapter 5 Parameters
75
after the auto-tuning process will be updated. After motor power(setting of FH.01) is changed, the drive will set FH.02~FH.07 to corresponding parameters.
FH.08 Rated slip frequency Range: 0.0020.00Hz
0.00Hz
written into FH.04, FH.05, FH.06, FH.07 and FH.03 automatically. After auto-tuning, FH.09 will be set to 0 automatically. Auto-tuning procedures: 1) Set the F0.06 basic operating frequency and F0.07 Max output voltage correctly according to the motors feature; 2) Set the FH.00, FH.01 and FH.02 correctly; 3) If FH.09 is set to 2, Acc time (F0.10) and Dec time (F0.11) should be set correctly and remove the load from the motor and check the safety; 4) Set FH.09 to 1 or 2, press FUNC/DATA, and then press RUN to start auto-tuning; 5) When the operating LED turns off, that means the auto-tuning is over.
Motors rated slip frequency can be calculated by the motors rated speed (on the nameplate): Rated slip frequency = motors rated frequency (i.e. basic operating frequency F0.06)(motors synchronous speed-motors rated speed) motors synchronous speed. Where: motors synchronous speed = motors rated frequency 120number of motors poles(FH.00) After setting the slip frequency, the slip compensation will be enabled by F3.07~F3.09.
FH.09 Auto tuning Range: 020
Note:
When setting FH.09 to 2, you may increase Acc/Dec time if over-current or over-voltage fault occurs in the auto-tuning process; When setting FH.09 to 2, the motors load must be removed before starting rotating auto-tuning; The motor must be in standstill status before starting the auto-tuning, otherwise the auto-tuning cannot be executed normally; If it is inconvenient to start auto-tuning (e.g. the motor cannot break away from the load), or you dont require much on motors control performance, you can use stationary auto-tuning or even disable the function. You may input the values on the motors nameplate correctly (FH.00~FH.02). If the auto-tuning function is unavailable and there is motors parameters on the nameplate, you should input the values correctly (FH.00~FH.02), and then input the calculated values (FH.03~FH.07). Please set the parameters correctly. If auto-tuning is not successful, the drive alarms and displays fault E024.
FH.10 Motor stabilization fator Range: 0255
Depending on model
FH09 can be used to measure and write-in the motors parameters automatically. 0: Auto-tuning is disabled 1: Stationary auto-tuning (Start auto-tuning to a standstill motor) Before starting auto-tuning, values on the motors nameplate must be input correctly (FH.00 FH.02). When starting auto-tuning to a standstill motor, the stators resistance (%R1), rotors resistance (%R2) and the leakage inductance (%X1) will be measured and the measured values will be written into FH.04, FH.05 and FH.06 automatically. FH.09=2: rotating auto-tuning When starting a rotating auto-tuning, at first, the motor is in standstill status, and the stators resistance (%R1), rotors resistance (%R2) and the leakage inductance (%X1) will be measured, and then the motor begins to rotate, mutual inductance (XM), I0 will be measured and
FH.10 is used to suppress the oscillation caused by the drive and the motor. If the drives output current changes constantly at fixed load, the oscillation can be reduced by adjusting FH.10.
76
Chapter 5 Parameters
motor rated current Motor overload = 100% protection coefficient inverter's rated output current
FH.11FH.21 Reserved
5.14
Protection (FL)
Range: 0121
Note:
If the motors rated current does not match that of the drive, adjust FL.00~FL.01 to perform overload protection.
FL.02 Stall overvoltage FL.03 Stall overvoltage point Range: 0, 11 Range:Depending on model
0: disabled The overload protection is disabled. Be careful to use this function because the drive will not protect the motor in case of overload; 1:Common motor (with low speed compensation) Since cooling conditions of common motor deteriorates at low speed, the motors thermal protection threshold should also be adjusted. The Low Speed here refers to the operating frequency lower than 30Hz. 2: Variable frequency motor (without low speed compensation) The cooling effect of variable frequency motor is not affected by the motors speed, so low speed compensation is not necessary.
FL.01 Motor overload protection factor Range: 20.0110.0
100.0
FL.02=0, function disabled FL.02=1, enabled The setting of FL.03 is given in the table below: Model
380V 220V
Range
120.0%~150.0% 110.0%~130.0%
Default
140.0% 120.0%
When the drive is decelerating, the motors decreasing rate may be lower than that of the drives output frequency due to the inertia of load. At this time, the motor will feed the energy back to the drive, resulting in voltage rise on the drive's DC bus, which will cause overvoltage trip. Function of FL.02: during the deceleration, the drive detects the bus voltage and compares it with the stall over voltage point defined by FL.03. If the bus voltage exceeds FL.03, the drive will stop reducing its output frequency. When the detected bus voltage is lower than the point, the deceleration will continue. Please refer to in Fig. 5-71.
In order to apply effective overload protection to different kinds of motors, the Max output current of the drive should be adjusted as shown in Fig. 5-70.
Time 80% 100%
160%
200%
Current
Fig. 5-70
Chapter 5 Parameters
77
One Overload detection mode 0: Detect all the time 1: Detect in case of constant speed
Time
Overload action mode 0: No alarm, continue operation 1: Alarm and stop operation Reference current 0: motor's rated current (E014) 1: drive's rated current (E013)
Output freq.
Time
Reserved
Fig. 5-71
Stall Overvoltage
Fig. 5-72
Note:
1. The drive will alarm and display E015 if it has been in stall over-voltage status for more than 1 minute. 2. If the stall point is set too low, you should prolong the Acc and Dec time properly. 3. If the stall point is set too high, it is useless for overvoltage protection.
FL.04 Overload detection config FL.05 Overload detection threshold FL.06 Overload alarm delay Range: 000111000
Ones place of FL.04: overload detection mode 0: the detection is done as long as the drive is operating. 1: the detection is done only when the drive works at constant speed. Tens place of FL.04: action mode 0: The overload is ignored, no alarm. 1: During Overload Alarm Effective Period, the drive will alarm and stop operation. The Overload Alarm Effective Period means the drives operating current has exceeds FL.05 and whose duration has exceed overload alarm delay (FL.06). Hundreds place of FL.04: reference current 0: the overload detection threshold (FL.05) is set based on motors rated current. Fault code E014. 1: the overload detection threshold (FL.05) is set based on drives rated current. Fault code E013. FL.05 defines the threshold for overload alarm. It is a percentage of either drives or motors rated current. Refer to setting of the hundreds place of FL.04. The setting of FL.05 also relates to the type of the drive. Please refer the table below: Type
G P
EV1000 has overload protection over motor and drive. See Table 2-1 for drive overload protection, and FL.00 and FL.01 for motor overload protection. FL.04~FL.06 can monitor the overload condition before overload protection acts. FL.04 defines the overload detection mode, action mode and reference current.
Setting Range
20.0%~180.0% 20.0%~130.0%
Default
130.0% 120.0%
78
Chapter 5 Parameters
FL.091: auto current limiting is effective during acceleration or deceleration but ineffective at constant speed, no silencing function; FL.092: effective all the time, no silencing function;
Effective period Time
alarm delay
Time
FL.093: auto current limiting is effective during acceleration or deceleration but ineffective at constant speed, with silencing function; FL.094: effective all the time, with silencing function. Because the output frequency might change during current limiting, the function should be used for applications that require constant speed and stable frequency output.
FL.10 Auto reset times Range: 0100
Fig. 5-73
Note:
1. Overload detection threshold should be lower than the overload protection threshold; 2. During the overload alarm delay period, if the drives current becomes lower than overload detection threshold, no alarm will be triggered.
FL.07 Auto current limiting Range: Depending on model threshold FL.08 Freq.decrease rate Range: 0.0099.99Hz/s rate during current limiting 10.00Hz/s FL.09 Action mode of auto Range: 042 current limiting
Auto current limiting function is used to limit the load current under the preset current in real time to avoid trip due to over-current. This function is especially useful for the applications of larger load inertia or sharp change of load. FL.07 defines the threshold for current limiting. Its setting is a percentage of drives rated current Ie. Type
G P
Auto Reset function can reset a fault according to the preset FL.10 and FL.11. If FL.10 is set to 0, auto reset is disabled. Protective action will be taken if a fault occurs.
Note:
Overcurrent protection and external fault (E015) cannot be reset automatically. During the reset interval, the drives stops operation and restarts on the fly when the reset is finished. Be careful when using auto-reset function, otherwise human injure or material loss may occur.
FL.12 Protective action mode 1 FL.13 Protective action mode 2 Range: 000101000
Setting Range
20.0%~180.0% 20.0%~130.0%
Default
150.0% 110.0%
Range: 000012110000
FL.08 defines the decreasing rate of output frequency when the drive is in auto current limiting status. If FL.08 is set too small, overload fault may occur. If FL.08 is set too big, the drive may be in energy generation status for long time that may result in overvoltage protection. The action mode of auto current limiting function is decided by FL.09. FL.090: disabled;
The fault alarm and protective action can be prohibited by setting FL.12 and FL.13, so that the drive can continue working. FL.12 defines the protective action in case of communication and E2PROM error.
Chapter 5 Parameters
Thou. Hun. Ten
79
One
Action for communication fault 0: Alarm and coast to stop 1: No alarm, continue operation 2: No alarm, stop (only in serial port control mode) 3: No alarm, stop ( all control modes)
FL.18 Output current at the last fault FL.19 Freq. at the last fault
Reserved
Action for EEPROM fault 0: Alarm and coast to stop 1: No alarm, continue operation Reserved
EV1000 has 24 kinds of alarms. It can memorize the types of 3 latest faults (FL.14~FL.16), and the voltage, current and frequency (FL.17~FL.19) of the most recent fault. See chapter 6 for the detailed introductions to the alarm.
Fig. 5-74
5.15
FL.13 defines the action mode for undervoltage, auto reset interval fault lockup and output phase loss.
Thou. Hun. Ten One Indication for under volt fault 0: No indication 1: Indicate the fault Indication for auto reset fault 0: No indication 1: Indicate the fault Fault lock -up 0: Disable 1: Enable (no fault indication) 2: Enable (indicate the fault) Phase-loss protection 0: Input&output phase failure protect 1: No input phase failure protect 2: No output phase failure protect 3 : No phase loss protect
Fn.00 Preset operating time Range: 065.535kh0 Fn.01 Total operating time Fn.02 Reserved Fn.03 Reserved Range: 065.535kh0
If the accumulated operating time has amount to Fn.00, the drive will give out an indicating signal. Please refer to F7.10F7.12. Fn.01 is the total accumulated operating time from delivery till now.
5.16 (FP)
Protection of Parameters
Fig. 5-74
Please be careful when using FL.12 and FL.13, otherwise human injure or material loss may occur.
FL.14 Fault type of the first time FL.15 Fault type of the second time FL.16 Fault type of the third time (latest) FL.17 Bus voltage at the last fault Range: 0240
! Attention
Range: 000099990000
Users password can prevent unauthorized persons from checking and modifying the parameters. Set FP.00 to 0000 if the users password is not necessary. If you want to set the users password, input a 4-digit number, press FUNC/DATA to confirm. If not pressing any key within 5 minutes, the password will become effective. Changing the password:
Range: 0240
Range: 0240
Range: 0999V0V
80
Chapter 5 Parameters
Press PRG, input the old password, and then select FP.00 (at this time FP.000000), input new password and press FUNC/DATA to confirm. The password will become effective if not pressing any key within 5 minutes.
Range: 020
0: disabled 1: clear fault record Clear the contents of FL.14FL.19. 2: restore to factory defaults If FP.02 is set at 2, the parameters listed before FL.14 except FH.00 and FH.08 will be restored to factory defaults. After the initialization, the parameter will change to 0 automatically.
FP.03~FP.04 Reserved
Note:
Please learn the password by heart.
FP.01 Write-in protection Range: 021
FP.01 is to set the mode of write-in protection of parameters. 0: All parameters are allowed to be changed; 1: No parameters can be changed except the F0.02 and FP.01; 2: No parameters can be changed except FP.01.
Note:
The factory setting of FP.01 is 1. If you need modify parameters, FP.01 must be set to 0; and then set it to 1 or 2 after modification to protect these parameters. When this parameter is set to 0 and then all the parameters are restored to factory settings, it will still be 0.
Chapter 6 Troubleshooting
81
Chapter 6
Troubleshooting
All the possible faults of EV1000 have been given in Table 6-1. Fault code range is E001~E024. You can user can check the faults according to the following table and record detailed fault phenomena before seeking service. Please contact the sales distributor when you need technical supports. Table 6-1 Fault Information and Diagnosis Fault code Fault descriptions Possible reasons
Too short Acc time
Actions
Prolong the Acc time Check and adjust V/F curve, adjust torque boost or set the motor parameters correctly to ensure the normal auto torque boost works well.
Over-current in Acc process The rotating motor re-starts after the drive Start when the motor stops stops instantly. Low AC supply voltage Drive power is too small Too short Dec time
Check the drives input AC supply Select a higher power drive Prolong the Dec time Connect suitable braking device Select the drive with larger capacity Reduce the change of the load Prolong Acc/Dec time Check the load Check the AC supply voltage Select the drive with larger capacity Check the AC supply voltage Prolong the Acc time
E002
Over-current in Negative-torque load or the load inertia is Dec process too high Too low drives power Sudden change of load Too short Acc/Dec time Over-current in constant speed Abnormal load operation Low AC supply voltage Too low drives power Abnormal AC supply voltage
E003
E004
The drive is re-started with a rotating motor Start when the motor stops Too short Dec time (with reference to generated energy) Negative-torque load or the load inertia is too high Prolong the Dec time
E005
82
Chapter 6 Troubleshooting
Fault code
Fault descriptions
Over voltage in
Possible reasons
Abnormal AC supply voltage
Actions
Check the AC supply voltage Prolong the Acc/Dec time Install input reactor Use suitable dynamic braking device
E006
constant-speed Too short Acc/Dec time operating process Abnormal change of input voltage Too high load inertia Over voltage of
E007
Reserved phase Output phase failure among Phase U, V and W Reserved Ambient over-temperature
Reserved Check the drives output wiring Check the cable and the motor Reserved Lower the ambient temperature Clear the ventilation channel Replace the fan Seek service Reserved Prolong Acc time Reduce DC braking current, prolong braking time Adjust V/F curve or torque boost value
E011
E012
Reserved
E013
Drive overload
The drive is re-started with a rotating motor Start when the motor stops Low AC supply voltage Too heavy load Improper V/F curve Low AC supply voltage E014 Common moter operating at low speed, Motor Overload large load for long time Incorrect setting of motor overload protection factor Moter blocked or load sudden change Check the AC supply voltage Select the drive with larger power Set V/F curve and torque boost value correctly Check the AC supply voltage Select special motor for such operating condition Correct the setting Check the load
Chapter 6 Troubleshooting
83
Fault code
Fault descriptions
Possible reasons
Press STOP key when operating at non-keypad mode
Actions
Check the present operating mode
E015
Press STOP when the drive is in stall Set the operating parameters correctly Emergency stop status or external equipment fails The drive will report E015 fault if it is in stall Set the operating parameters correctly status for 1 minute Terminal used for stopping the drive in an emergency is closed Disconnect the terminal if the external fault is cleared Press STOP/RESET to reset Seek service Set the baud rate correctly Press STOP/RESET to reset Seek service Check whether the host PC is working or not; Check the wiring Modify FF.02, FF.0, FL.12 Reserved Check and re-wire Seek service Seek service Press STOP/RESET to reset or install power filter at the input side of the drive. Reserved Reserved Reserved Re-input moter parameter according to the nameplate Check motor cables and limit it within 100m.
E016
E017
E018
Reserved
E019
Current detection circuit Auxiliary power supply is damaged is faulty Current detection circuit fault
Severe disturbance from outside Reserved Reserved Reserved Input motor parameters wrong
E024
84
Chapter 6 Troubleshooting
Phenomena
Operation Related Faults and Counteractions Possible reasons of fault Actions to take
In stop or operating state, keep pressing FUNC/DATA key, when pressing key Keypad locked three times. Power off the drive and then power on again. Panels cables are not well connected. Panels keys are damaged Not power on. Check the wiring Replay operation panel or seek service Power on Immediately remove the keypad and connect it again correctly. If the problem persists, please connect our technical support person. Settings of parameters can be changed in stop status Set FP.01 to 0 The parameters cannot be changed by user. Input correct users password Users password is required Seek service Coast to stop terminal effective Check coast to stop terminal
No response of keys
LED no display
No LED segment illuminates Keypad cable reverse connected Cannot be changed during operating Settings of part of Parameter modification property is Set FP.01 to 1 or 2 Parameters modification property is *
parameters cannot be Parameter setting cannot changed. be changed No parameter but 0.0.0.0. is displayed when pressing MENU/ESC.
Operation prohibition terminal Check operation prohibition terminal effective External stop terminal effective Press RUN key, the drive Preset length arrives Drive does not does not run and RUN run indicator is off. In 3-wire control mode, the control terminal not closed. Alarm due to fault Check external stop terminal
Check length setting or delete actual length value Close the control terminals Clear the fault
Improper setting of host virtual Cancel the virtual terminal function or terminals reconfigure it, or modidy F7.35 Incorrect input terminal logic Check F7.35 setting
Chapter 6 Troubleshooting
85
Phenomena
Conditions
Actions to take
Find out the reason and reset. Check PLC configuration Clear the actual length value or set F9.14 at 0
The drive stops automatically without STOP command. The RUN indicator goes out.
Interruption of the communication between the drive and host or flush mount faceplate Power failure Command input method changed Positive/negative logic of control terminal changed Auto reset of fault
Check the power supply Check the command input method and corresponding parameter Check F7.35.
Check reason of fault and the auto reset function Check PLC pause function (terminal) Check the configuration of external interrupt and faulty external devices Check F9.12 and F9.13 Check the reference frequency Check skip frequency
Simple PLC pause Interrupt signal feedback from external devices Stop at zero-frequency The drive stops automatically without STOP command. The RUN indicator is still on, zero-frequency running Reference frequency is 0 Skip frequency Positive logic, close loop feedback>reference frequency Negative logic, close loop feedback<reference frequency
Frequency adjustment is set at Check F9.05 and F9.06 0 Restart low voltage compensation function enabled, and low supply voltage
86
Chapter 7 Maintenance
Chapter 7
Maintenance
Many factors such as ambient temperature, humidity, dust, vibration, internal component aging, wear and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to conduct routine maintenance to the drives.
Note:
As safety precautions, before carrying out check and maintenance of the drive, please ensure that : The drive has been switched off; The charging LED lamp in the drive is off, which can be seen after removing the cover.
7.1
Routine Maintenance
The drive must be operated in the environment specified in the Section 2.1. Besides, some unexpected accidents may occur during operation. The user should perform the routine maintenance to ensure a good operation environment according to the table below. A good way to prolong the lifetime of the drive is to record the routine operation data, find out and clear faults in the early stage. Object Item
Temperature humidity Environment Dust, water and leakage Vibration Gas Heat Sound Drive Output current Output voltage Heat Motor Sound Listen No strange sound Clamp meter Voltage meter Touch Within rated range Within rated range No overheat
Criterion
-10+40. Derate if at 40~50 No sign of leakage Less than 5.9m/s2 (0.6g) No strange smell Normal air flow No strange sound
7.2
Periodic Maintenance
You should check the drive every 3 months or 6 months according to the actual environment.
Note:
1. Only trained personnel can dismantle the drives for repairing or device replacement; 2. Don't leave metal parts like screws or pads in the drive, otherwise the equipment may be damaged.
Chapter 7 Maintenance
87
General Inspection:
1. Whether screws of control terminals are loose. If so, tighten them with a screwdriver; 2. Whether the main circuit terminals are properly connected; whether the mains cables are over heated; 3. Whether the power cables and control cables are damaged, check especially for any wear on the cable insulation 4. Whether the insulating tapes around the cable lugs are stripped; 5. Clean the dust on PCBs and air ducts with a vacuum cleaner; 6. For drives that have been stored for a long time, it must be powered on every 2 years. When supplying AC power to the drive, use a voltage regulator to raise the input voltage to rated input voltage gradually. The drive should be powered for 5 hours without driving a motor load. 7. Before performing insulation tests, all main circuit input/output terminals should be short-circuited with conductors. Then proceed insulation test to the ground. Insulation test of single main circuit terminal to ground is prohibited, The drive can be damaged by such a test. Please use a 500V Mega-Ohm-Meter. 8. If performing insulation test to the motor, be sure to disconnect the cables between the drive and it. Otherwise, the drive might be damaged.
Life
3040 thousand hours 4050 thousand hours About 100,000 times
You can decide the time when the components should be replaced according to their service time. 1. Cooling fan Possible cause of damages: wear of the bearing, aging of the fan vanes. Criteria: After the drive is switched off, check if abnormal conditions such as crack exists on fan vanes and other parts. When the drive is switched on, check if drive running is normal, and check if there is any abnormal vibration. 2. Electrolytic capacitors Possible cause of damages: high ambient temperature, aging of electrolyte and large pulse current induced by rapid changing loads. Criteria: Check if frequent over-current or over-voltage failures occur during drive start-up with load. Check if there is any leakage of liquids (electrolytes). Check if the safety valve protrudes. Measure static capacitance and insulation resistance. 3Relay TA/TB/TC
Hint:
Dielectric test of the drive has already been done in the factory. It is not necessary for the user to do dielectric test again in order to avoid potential damage of its internal components.
7.3 Parts
Replacing of Easily-worn
7.4
The following points must be followed for the temporary and long-term storage of drive: 1. Store in locations free of high temperature, humidity, dust, metal powder, and with good ventilation.
The easily-worn parts of the drive are cooling fan and electrolytic capacitor, whose life has close relation with the environment and maintenance.
88
Chapter 7 Maintenance
2. Long-term storage will cause the deterioration of electrolytic capacitors. Therefore, the drive must be switched on for a test within 2 years, for at least 5 hours. The input voltage must be applied gradually with a voltage regulator to the rated value.
3. Even within 18 months, maintenance would be charged under the following conditions:
Damages incurred to the drive due to
7.5
Warranty
ENP will offer warranty service in the case of the following situations: 1. The warranty clause is confined only to the drive; 2. ENP will take the responsibility of 18 months defects liability period for any faults or damages under the normal operation conditions as of manufacture date. After 18 months, maintenance will be charged;
improper use of drive functions; 4. Service fee will be charged according to the actual costs. If there are any maintenance contracts, the contract prevails.
89
Appendix 1
EV1000 Series drives parameters are organized in groups. Each group has several parameters that are identified by Group No.+ Parameter SN.. Parameter F X.YZ denotes that the parameter belongs to group X and its SN is YZ. For example, F5.08 belongs to group 5 and its SN is 8. For the convenience of setting the parameters, the group number corresponds to the menu level, 1, parameter number corresponds to menu level 2 and parameters of parameter correspond to the menu level 3. The setting of parameter is presented in decimal (DEC) and hexadecimal (HEX) format. If it is set in hexadecimal format, each digit of the setting is independent to one another.
Explanation of the columns in Parameter Table:
Parameter Set
parameter, so as to avoid wrong modification by the user.) The drive provides passwords to protect the parameters against unauthorized modifications. After the users password is set (that is, the settings of FP.00 are not zero), the drive will require you to input the password before the user press the MENU/ESC to edit the parameter settings, otherwise you cannot set the parameters. For the parameters set by factory, you can only set the parameters after inputting factory password (you should not change the settings of the parameters set by factory because the drive may operate abnormally or may be damaged if the parameters are not set correctly). After setting the password, please dont press the keys within 5 minutes so as to enable the password. If the password is input correctly and the keys have not been pressed for longer than 5 minutes, the drive will be locked by the password again. The users password can be changed any time if the password protection is not locked up. The password that is input last time is valid. The users password can be disabled by setting FP.00 to 0. If FP.00 is not set to 0, then the parameters will be protected by the password. The above rules should be observed when changing the password and parameter settings via the serial port.
! Attention
The LCD display in third row refers to the parameters name displayed by LED; The setting range in fourth row is the valid ranges of parameter settings; The minimum unit is the min. value of the parameter; The factory setting in sixth row is the primary factory settings; The modification in seventh row is the properties of modification (that is, whether it is allowed to be modified and conditions for modification): O denotes the parameters can be revised when the drive is in operating or stop status; denotes the parameters can not be revised when the drive is operating; * denotes the parameters are actually detected and can not be revised; - denotes the parameters that are set by factory and the user cannot modify it; (The drive has already set the auto-checking function to the modification property of each
It is defaulted that no parameters except F0.02 are allowed changing. If you need change them, please first set FP.01(parameter write-in protection) from 1 to 0.
90
Table 1
Parameter Set
Min unit
Default
Modification
F0.00
00
0.01Hz
50.00Hz
Max. output freq. Max {50.00, F0.12}650.0Hz Base frequency Max. output voltage 1.00650.0Hz 1480V
1V
rating
91
Name
Reserved Torque boost Acc time 1 Dec time 1 Upper limit of freq. 0: (auto) 0.13600
Range
Min unit
-
Default
0.0
Modification
0.130.0
0.1
0.1
6.0s
F0.13F0.05
0.01Hz
50.00Hz
F0.13
0.00F0.12
0.01Hz
0.00Hz
0: user-defined V/F curve, based on F0.15F0.20 1: curve1, a 2-order curve F0.14 V/F curve 2: curve 2, a 1.7-order curve 3: curve 3, a 1.2-order curve F0.15 F0.16 F0.17 F0.18 F0.19 F0.20 F0.21 V/F freq. F3 V/F voltage V3 V/F freq. F2 V/F voltage V2 V/Ffreq. F1 V/F voltage V1 Manual torque boost cutoff point F0.17F0.06 F0.18100.0 F0.19F0.15 F0.20F0.16 0.00F0.17 0F0.18 0.050.0 (based on F0.06) 0.01Hz 0.1 0.01Hz 0.1 0.01Hz 0.1 0.00Hz 0.0 0.00Hz 0.0 0.00Hz 0.0
0.1
10.0
92
Unit
Default Modification
0.01
1.00
0.01s 0.1k
0.50s 10.0k
F1.04
0.1
0.0
F1.05
corresponds to min. 0.00F0.05 input of curve 1 Ratio of Max. input of F1.04100.0 curve 1 to F1.03 Frequency
0.00Hz
F1.06
0.1
100.0
F1.07
50.00Hz
93
Range
Unit
Default Modification
F1.08
0.0F1.10
0.1
0.0
0.00F0.05
0.00Hz
F1.10
F1.08100.0
0.1
100.0
Note: All the analog value in the table is shown in volt, it can be converted to current by the formula: V=mA/2. Group 2: Start/Brake Parameters Para. Name Range
0: start at start frequency (F2.01) 1: brake first and then start at start frequency F2.00 Start mode Note: start course can refer to the start after first power-on, power recovery, fault reset and coast to stop. F2.01 F2.02 Start freq. Start freq. hold time 0.2060.00Hz 0.010.0s 0.01Hz 0.50Hz 0.1s 0.0s
Unit
Default Modification
94
Range
Unit
Default Modification
F2.04
0.1s
0.0s
0: linear F2.05 Acc/Dec mode 1: S curve 2: auto F2.06 S curve start time 10.050.0 (Acc/Dec time) 0.1 F2.06+F2.0790 F2.07 S curve rising time 10.080.0 (Acc/Dec time) 0.1 F2.06+F2.0790 F2.08 Stop mode 0: decelerate to stop 1: coast to stop 2: decelerate to stop+ DC brake F2.09 Frequency threshold of 0.0060.00Hz DC braking F2.10 DC brake delay 0.0010.00s 1 0
20.0
60.0
0.01Hz 0.00Hz
0.01s
0.00s
95
Unit
Default Modification
0.1
0.0
0.1s
0.0s
F2.14
0.1
2.0
Unit
1
Default
0
Modification
0.1s -
0.0s 0 0 0
* * *
96
Unit
0.1 0.1s
Default
200.0 2.0s
Modification
F3.10
0.1kHz
10.0kHz (EV1000
2S0007G:8kHz)
F3.12 Motor tone F3.13 Jog frequency F3.14 Jog interval F3.15 Jog Acc time
1 0.01Hz 0.1s
0 5.00Hz 0.0s
0.160.0s F3.16 Jog Dec time F3.17 Acc time 2 F3.18 Dec time 2 F3.19 Acc time 3 F3.20 Dec time 3 F3.21 Acc time 4 F3.22 Dec time 4 F3.23 MS freq. 1 F3.24 MS freq. 2 F3.25 MS freq. 3 F3.26 MS freq. 4 F0.13~ F0.12
0.1
6.0s
0.1
6.0s
5.00Hz 10.00Hz
0.01Hz
20.00Hz 30.00Hz
97
Modification
45.00Hz
98
99
Range
000
100
Range
000
101
Range
000
102
Range
000
103
Range
000
104
Range
000
105
Range
000
106
Range
Unit
Default Modification
107
Range
Unit
Default Modification
1024
0.0%(F5.10) (pecentage of the min. input to 10V/20mA or F1.03 (max. pulse freq.)) 0.0100.0%, (pecentage of the min. input to 10V/20mA) (F5.08)100.0(pecentage of the max. input to 10V/20mA or F1.03 (max. pulse freq.)) 0.0100 (pecentage of the max. input to 10V/20mA) 0.0009.999 0.0009.999 0.0150.00s 0.020.0 (based on close-loop reference)
0.1
0.0
0.1
20.0
0.1
100.0
0.1
100.0
F5.12 Proportional gain Kp F5.13 Integral gain Ki F5.14 Sampling cycle T F5.15 Error limit
0: Positive logic
F5.16 Close-loop regulation characteristic 1: Negative logic 1 Note: it is the relationship between reference and speed. 0: Stop integral regulation when the frequency reaches the upper or lower limits F5.17 Integral regulation 1: Continue the integral regulation when the frequency reaches the upper or lower limits F5.18 Preset frequency 0.00650.0Hz 0.01Hz 0.00Hz
108
Range
Unit
Default Modification
F5.19
0.1s
0.0s
F5.20 MS close-loop setting 1 F5.21 MS close-loop setting 2 F5.22 MS close-loop setting 3 F5.23 MS close-loop setting 4 F5.24 MS close-loop setting 5 F5.25 MS close-loop setting 6 F5.26 MS close-loop setting 7
109
Name
Traverse function selection 0: disabled
Range
Unit
Default
Modification
1 1: enabled Ones place of F6.01: transfer mode 0: auto (according to F6.03) 1: terminal configuration (manually)
0000
0.1s
0.0s
Note: The central frequency of traverse operation is default as present reference frequency. The traverse setting becomes invalid for close-loop and jog.
110
Range
Unit
Default Modification
111
Unit
Default Modification
112
Range
Unit
Default Modification
F7.08
113
Unit
Default Modification
F7.11
114
Unit
Default Modification
115
Name
Freq. arrival detection range (FAR)
Range
Unit
0.01Hz
Default Modification
2.50Hz
0.00650.0Hz
0: Output freq. before compensation (0~max. output freq.) 1: Output freq. after compensation (0~maxoutput freq.) F7.26 AO1 output function 2: Preset freq. (0~max. output freq.) 3: Output current (02 times of drives rated current) 4: Output current (02 times of motors rated current) 1 0
116
F7.27
F7.28
Reserved
F7.29
Analog output range Tens place of F7.29: AO2 bias 0: 010V or 020mA 1: 210V or 420mA
00
117
Name
AO1 output gain AO2 output gain Y2 max. pulse freq. Preset counting value Specified counting value 0.0200.0 0.0200.0 0.150.0 kHz F7.349999 0F7.33
Range
Unit
0.1 0.1 0.1 1 1
Default Modification
100.0 100.0 10.0k 0 0
Positive logic: Xi connects with common terminal is valid, otherwise invalid. Negative logic: Xi connects with common terminal is invalid, otherwise valid. Ones place of F7.35: Positive or negative logic of terminal BIT0BIT3: X1X4 Ones place of F7.35: BIT0: X5 BIT1BIT3: Reserved Hundreds place of F7.35: BIT0BIT1: FWDREV BIT2BIT3: Y1Y2 1 000
F7.35
118
Range
0.1km
119
120
121
Range
(non-PG)
0.1 100.0
0.1
1.0
122
Unit
Default Modification
123
Range
Unit
Default Modification
124
Unit
Default Modification
F9.04
000
F9.06
0.0200.0
0.1
100.0
125
Unit
Default Modification
F9.07
function and keypad lock Tens place: Reserved Hundreds place: keypad lockup 0: disabled 1: all keys locked 2: all keys locked except STOP/RESET 3: all keys locked except 4: all keys locked except RUN, STOP/RESET
0: second
0 1: minute F9.10 Droop control F9.11 High usage of bus voltage F9.12 Zero freq. threashold F9.13 Zero freq. hysteresis F9.14 Preset length 0.0010.00Hz 0: disabled 1: enabled 1 0.01Hz
0.00Hz
( km)
126
Unit
0.001 ( km)
Default Modification
0.000
( cm) 1
19999 0: disabled
Freq. decrease rate F9.21 during voltage compensation Conditions of restart after 0: disabled F9.22 power failure 1 1: enabled 0
0.00~99.99Hz/s
0.01Hz/s 10.00Hz/s
F9.23
0.0~10.0s
0.1s
0.5s
Note:
Actual length (km) =counting valueF9.18F9.19F9.16 F9.17 1001000
Name
Reserved -
Range
-
Unit
0
Default
*
Modification
127
Unit Default
Modification
0005
FF.02
0.01000s
0.1
0.0s
01000ms
5ms
128
Name
Motors poles Rated power Rated current Current without load I0 214
Range
Unit
2 0.1kW 0.1A
Default
4 Depending on model Depending on model
Modification
0.1A
Depending on model
FH.04
Stator resistance R1
0.0050.00
0.01
Depending on model
FH.05
Leakage inductance Xl
0.0050.00
0.01
Depending on model
FH.06
Rotor resistanceR2
0.0050.00
0.01
Depending on model
FH.07
Mutual inductanceXm
0.02000
0.1
Depending on model
FH.08
0.0020.00Hz
0.01Hz
0.00Hz
0: disabled FH.09 Auto tuning 1: auto tuning (motor stop) 2: auto tuning (motor rotating) FH.10 Motor stabilization fator FH.11FH.21 Reserved 0255 1 0
Depending on model
129
Range
Unit
Default
Modification
140.0
120.0
130
Range
G type: 20.0180.0 P type: 20.0130.0
Unit
Default
130.0
Modification
0.1 120.0
FL.06
0.060.0s
0.1s
5.0s
150.0
110.0
0.0099.99Hz/s
0.01Hz/s
10.00Hz/s
Action FL.09
of auto current 2: effective all the time, no silencing function; 3: effective during acceleration or deceleration limiting but ineffective at constant speed, with silencing function; 4: effective all the time, with silencing function. 010, 0: disabled
FL.10
Auto reset times Note: for external device fault, no auto reset function Auto reset interval
FL.11
2.020.0s
0.1s
5.0s
131
Unit
Default
Modification
001
132
Range
Unit
Default
Modification
133
Range
Unit
Default
Modification
FL.19
0.01Hz
0.00Hz
Range
Unit
0.001k hour
Default
Modification
Fn.00 Preset operating time Fn.01 Total operating time Fn.02 Reserved Fn.03 Reserved
065.535K hours
0.001k hour
Range
Unit
Default
Modification
134
Unit
Default
Modification
Name
Factory password ****
Range
Unit
Default
Factory setting
Modification
135
Appendix 2
1. Networking Mode
Host is PC RS232
RS232-RS485
Communication Protocol
or
Host is PLC
Host is PC RS232
RS232-RS485
adapter
RS485
adapter
RS485
TD1000
TD2000
TD2100
EV1000
EV1000
RS485: asynchronous, semi-duplex Default: 8-N-1, 9600bps. See Group FF for parameter settings. 1) The drive is a slave device. Communication is in point to point mode. The slave will not response to the command sent by the master drive in broadcast address. 2) Users can set the drives current address, baud rate and data format by using slave keypads or using the serial communication mode. 3) The slave can report the current fault information when it responses to the polling done by the master drive.
136
3. Protocol Format
c o m m a n d fr a m e o ff m a s te r c o m m a n d fr a m e o m a s te r
s e n d in g 1 sequence
10
11
12
13
14
15
16
17
18
A
d e fin itio n
head
Add
C om m and
in d e x
d a ta s e ttin g
v e rific a tio n
ta il
s e n d in g b y te
c o m m a n d fr a m e o ff m a s te r c o m m a n d fr a m e o m a s te r
s e n d in g 1 sequence
10
11
12
13
14
15
16
17
18
Add
R esponse
In d e x
d a ta s e ttin g
v e rific a tio n
ta il
Fig. 2 Protocol Format In the above figure, where: Configuration data section and operation data section may not exist in the concrete protocol frame. They are labeled with NULL in the protocol list. In the protocol, the effective characters are: ~, 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F and hex ODH. and the lower-case ASCII letters such as a, b, d, e, f are invalid. The frame for effective command has 14 or 18 bytes. Sometimes, the response frame has 10 bytes. For example, with an invalid command or data overflow, the response frame has 10 bytes. EV 1000 Series only supports commands of Group 3 and 4 temporarily so as to support the basic operating functions of the host software you developed before. If you develop new host communication software, please use Group 6 and 7 commands instead of Group 3~4..
4. Explanations of Format
1) Head of Frame ~ (That is hex number of 7E.) Single byte. 2) Address of Slave Definition of Data: the slaves address. Two bytes, ASCII format. Configuration range: 00~7F. 7F is communication broadcast address. The factory-setting of the drive is 01. 3) Response of Slave to Master Drives Command Definition of Data: The response of slave to the command sent by the Master Drive. Two Bytes. ASCII Format. Classification of Parameters: Command Code =00: Master drive asks Slave to feed back the current status (ready or not ready) and control status.
137
Note: Report whether the response code is related to the current configuration status of the slave. Refer to the notes of command code = 5. When reporting the response code, data in command section, index section and operation data section will be reported according to the requirements of the protocol.
4Index Section
11 12 13 14 20
YES NO YES NO
Data: Auxiliary index bytes and command index bytes are included. For master drive, auxiliary index and command index are used to cooperate with the master computers to accomplish operating functions. For slave computers, auxiliary index is used to report malfunction status code. The command code will not be changed but reported directly. Data type: Hex, four bytes. ASCII format. Command code uses the lower two bytes, data range: 00~FF. Auxiliary code uses the higher two bytes, data range: 00~FF. The malfunction status of the slave will take up auxiliary index byte, to see table 2. Table 3 Fault Index Description Fault Type Fault Index Description
Command Code 0107 Response Code 00 means: Communication and control of slave computer is normal. The changes of parameters are valid. The password is correct. Response Code 20 means: The frame verified to be incorrect. The data of Command Section and Index Section overflow. Incorrect Frame length/there are characters which are not ASCII besides frame head and frame tail. Note: Report whether the response code is related to the current configuration status of the slave. Refer to the notes of command code = 5. When reporting the response code, data in command section, index section and operation data section will not be reported. Frame length: 10 bytes Response Code30 means: The control command to the slave is inactive. The changes of parameters are invalid. The data in configuration/operation data section overflow. The password is incorrect.
03
04
138
Fault Index
Description
Fault Index
Description
6) Frame Tail
Control power 07 supply overvoltage Phase loss at input side Heatsink overheat Drive overload External device 15 fault or emergency stop Serial 17 communication fault Current 19 detection circuit fault 21 23 Reserved Reserved 22 24 20 18 Reserved 16 08 Reserved
09
10
Reserved
11
12
Reserved
13
14
Motor overload
E2PROM damaged
System interference
5Checksum
Meaning of Data: Frame check. Four bytes. ASCII. Calculation method: To sum up the ASCII values of all the bytes from slave address to operation data.
139
In the following table, frame head 7E, frame tail OD, address and checksum are omitted. The format is ASCII character.
! Note For those parameters that are constantly modified, such as reference frequency, Acc/Dec time, MS frequency, close loop setting, auxiliary frequency set by serial port, please use command 08 to avoid damaging E2PROM. If command 07 is used, when the write-in times exceed the life to the E2PROM (about 100 thousand times), it will be unavailable and then E016 alarm will occur.
Table 4
Host Command Secondary index Command Index
Name
Inquire slave status Present actual frequency Read Slave Status Output current Parameter (on unit) Reference frequency Output voltage
00
00
00
01
00
00
None
~010100000182\r
0.01 Hz
01 01 01 01
00 00 00 00
01 02 03 04
0.01 Hz 1V 0.1A 1
140
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 None None None ~010100050187\r ~010100060188\r ~010100070189\r 1rpm 0.01 m/Min 0.01 m/Min Data accuracy Description
Read Slave
01 01 01
00 00 00
05 06 07
Parameter Set line speed Close loop feedback of analog control Close loop setting of analog control External counter value Output torque 01 01 00 00 0A 0B None None ~0101000A0193\r ~0101000B0194\r 1 0.1% Bit0~4: X1~X5, Bit5~7 reserved I/O status 01 00 0C None ~0101000C0195\r 1 Bit8~14: Y1, Y2, TC, fan, braking signal, FWD, REV close loop 01 00 09 None ~01010009018B\r 0.01V close loop 01 00 08 None ~01010008018A\r 0.01V
141
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 None ~0101000D0196\r 1 Data accuracy Description
01
00
0D
01
00
14
None
~010100140187\r
0.01 Hz
02
00
00
~010200000183\r
None
Slave actual frequency Operating control Slave power-on with reference frequency given Slave power-on, forward Slave power-on, reverse
02
00
01
~0102000103E80264\r
0.01 Hz
02
00
02
0Hz~upper limit
~0102000203E80265\r
0.01 Hz
02
00
03
None
~010200030186\r
None
02
00
04
None
~010200040187\r
None
142
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 Data accuracy Description
Slave power-on, forward, with reference frequency given Slave power-on, reverse, with reference frequency given Operating control Slave jog Slave jog, forward Slave jog, reverse Slave stop jogging Slave fault reset 02 02 02 02 02 00 00 00 00 00 08 09 0A 0B 0C Slave stops 02 00 07 02 00 06 02 00 05
0Hz~upper limit
~0102000503E80268\r
0.01 Hz
0Hz~upper limit
~0102000603E80269\r
0.01 Hz
Reference frequency=10.00Hz
143
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 None None ~0102000D0197\r ~0102000E0198\r None None 0~65535 Data accuracy Description
02 02
00 00
0D 0E
02
00
13
0~FFFF
~0102001333330253\r
correspond to 0~100%
0~65535 correspond to 0~100% 0~65535 Set digital output Y2 02 00 15 0~FFFF ~0102001533330255\r correspond to 0~100% Persentage of frequency (reserved) 02 00 16 0~7D0 ~0102001603E8026A\r 0.1% Persentage of frequency: 100% Set Y2 output: 20%*F7.32 Hz Set AO2 output: 20%
144
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 bit0~4: virtual terminal X1~X5, BIT8~12, FWD, REV, Y1, Y2, TC Data accuracy Description
Set analog contorl terminal status Frequency digital setting F0.02 Rotation direction Read parameter (temporary) setting F0.04 Acc time 1: F0.10 Dec time 1: F0.11 Digital setting F5.05 Digital frequency setting F0.02 Rotation direction F0.04 Acc time 1 F0.10
02
00
17
0~FFFF
~01020017FFFF02A3\r
03
00
01
None
~010300010185\r
0.01 Hz
03
00
03
None
~010300030187\r
03 03 03
00 00 00
09 0A 66
04
00
01
~0104000103E80266\r
0.01 Hz
04
00
03
01
~0104000300010249\r
04
00
09
0~8CA0
~0104000900640258\r
0.1s
145
Name
Host Command
Secondary index
Command Index
Host controlC lanuguage, Data Range character string format, slave address 01 0~8CA0 0~03E8 ~0104000A00640260\r ~0104006603E80271\r 0.1s 0.01V Data accuracy Description
Read parameter
04 04
00 00
0A 66
05
00
00
0~7
~010500000007024D\r
05
00
01
0~FFFF
~010500010187\r
06
See table 6
None
See table 6
146
Table 5 Bit
bit0 bit1 bit26 bit7 bit8 bit9 bit10 bit11 bit12 bit13 bit14 bit15
Description
Stop/run status Undervoltage flag Reserved Count value arrives Preset count value arrive flag Traverse mode FWD/REV status PI close loop Simple operating mode Jog PLC mode MS mode
0
Stop Normal
1
Run undervoltage
The read parameter command applies to all parameters of EV1000 series except user password.
147
Table 6 Reading Slaves Parameter Values Function Meaning Host command Number of bytes Slave response Number of bytes
Head
Read all slave parameter values except user password and factory password.
Address Command Command index Operating data Checksum Tail
7EH
ADDR
06
None
BCC
0DH
7EH
ADDR
00
Parameter setting
BCC
0DH
Command index(function group number + SN) in HEX format, e.g. the command index for reading F1.11 is 010B, that of F9.16 is 0910; that of FF.01 is "0F01, that of FP.02 is "1302
0 1 2 3 4 5 6 7
F8 F9 FA FF FH FL Fn FP
8 9 10 15 16 17 18 19
0~FFFF(0~65535)
~0106010B019A\r
148
Set parameter (Hex: function group No. + SN) Using this command can set all the parameters of EV1000, except those whose property is * and FP.02~FP.04. See Appendix 1. When setting a bit of the parameter, make sure the validity of it, e.g. when setting F9.00, the operating data of the frame is ASCII code, it can be 0000 or 0777 or 0543, but not 0128 or 1000. If it is set incorrectly, you may not get the expected response. If a parameter is protected by password, you should input it first. Table 7 Slave Parameter Setting Function Meaning Command Bytes Slave response Bytes
Head 7EH 1 Address ADDR 2
7EH
ADDR
00
See remark
Parameter
BCC
0DH
Command index(function group number + SN) in HEX format, e.g. the command index for setting F1.11 is 010B, that of F9.16 is 0910; that of FF.01 is "0F01, that of FP.02 is "1302
Remark
F2 F3 F4 F5 F6 F7
0~FFFF(0~65535)
149
Note: the usage of command group 7 and 8 is the same. For those parameters that are changed frequently, you may use command group 8 if not required to save to E2PROM considering its service life.
6. Example of Program
Routine (Turbo C 2.0): send RUN, STOP, SET FREQUENCY command (set F0.00=2, F0.03=2 first) #include <dos.h> #include <bios.h> #include <conio.h> #include <stdio.h> #define COM1 #define COM2 #define SET_COMPARA #define DEFAULT_BAUD /*8-N-1,9600bps*/ #define PORT_ADDR #define delaytime 0 1 0 0xE3 0x3F8 100 /* serial port 1 address 3F8H*/ /*100ms delay*/ /*drive run command*/ /*drive stop command*/ /*send command*/ /* calculate checksum*/ /*serial port 1*/ /* serial port 2*/ /*set port parameter*/
char run_inverter[20]="~010200000183\r"; char stop_inverter[20]="~01020007018A\r"; void send_comd(char *sendstr,char *display_type); void checksum(char *sendstr,char result_sum[]); main() { char sum_of_cmd[5],buf[25]; char set_frequency[25]="010200010BB8"; bioscom(SET_COMPARA,DEFAULT_BAUD,COM1); send_comd(run_inverter,"HEX"); printf("\nPress anykey to set frequency to 30.00Hz ..."); while(!kbhit()); getchar(); checksum(set_frequency,sum_of_cmd); sprintf(buf,"~%s%s\r",set_frequency,sum_of_cmd);
/*4-byte checksum and character string*/ /*set 30.00Hz */ /*set COM1,8-N-1,9600bps*/ /*send Run command, display HEX format*/
/*wait for keypad input */ /*clear the character*/ /*calculate command checksum*/
150
strcpy(set_frequency,buf); send_comd(set_frequency,"HEX"); printf("\nPress anykey to stop ..."); while(!kbhit()); send_comd(stop_inverter,"ASCII"); } void send_comd(char *sendstr,char *display_type) { unsigned int i; char buf[5]; printf("\nSend(%s):",display_type); for(i=0;i<strlen(sendstr);i++){ outportb(PORT_ADDR,sendstr[i]); delay(delaytime); if(display_type[0]=='H') {printf("%02x ",sendstr[i]);} else{printf("%c",sendstr[i]);} } } void checksum(char *sendstr,char result_sum[]) { unsigned int i,sum=0; static char sum_string[5]; for(i=0;i<strlen(sendstr);i++)sum+=(unsigned int)sendstr[i]; sprintf(sum_string,"%04x",sum); for(i=0;i<4;i++) result_sum[i]=toupper(sum_string[i]); result_sum[i]=0x0; }
/*delaytime for finish sending command*/ /*determine display format*/ /*HEX format*/ /*ASCII format*/
/*covert to capital letter/ /*tail of character string*/ /*return checksum ASCII character string*/
151
Appendix 3
Note: You should buy optional parts, such as reactor, EMI filter. The following models have been proved compatible with the drive. If you need them, please contact us.
1. Input/output reactor
Optional Parts
Table 9 Drive
EV1000-2S0004G EV1000-2S0007G
AC input reactor: TDL-4AI01-0015, where 0015 is power level, the denotation is the same with that of the drive. AC output reactor: TDL-4AO01-0015, where 0015 is power level, the denotation is the same with that of the drive. Table 8 Drive
EV1000-2S0004G EV1000-2S0007G EV1000-2S0015G EV1000-2S0022G EV1000-4T0007G EV1000-4T0015G EV1000-4T0022G EV1000-4T0037G/P EV1000-4T0055G/P
EV1000-4T0055G/P
152
2. EMI Filter
EMI Filter Dimentions and Weight Size [mm] Gross weight [kg]
Filter model
C D E F G H I J K M N P
Maintenance Record
Customer Company: Address: Zip Code: Tel: Machine SN: Power: Contract No: Service provider: Contact person: Maintenance person: Date of service: Customers opinion about the service:
Excellent Satisfactory Acceptable Unsatisfactory
Tel: Tel:
DD
MM
YYYY
Others: Signature of technical support engineer: Note: The form becomes invalid if the customer cannot be revisited. DD MM YYYY
Notice
1. The warranty range is confined to the drive only. 2. Warranty period is 18 months, within which period Emerson Network Power conducts free maintenance and repairing to the drive that has any fault or damage under the normal operation conditions. 3. The start time of warranty period is the delivery date of the product, of which the product SN is the sole basis of judgment. Drives without a product SN shall be regarded as out of warranty. 4. Even within 18 months, maintenance will also be charged in the following situations: Damages incurred to the drive due to mis-operations, which are not in compliance with the User Manual; Damages incurred to the drive due to fire, flood, abnormal voltage, etc; Damages incurred to the drive due to the improper use of drive functions. 5.The service fee will be charged according to the actual costs. If there is any contract, the contract prevails. 6.Please keep this paper and show this paper to the maintenance unit when the product needs to be repaired. 7. If you have any question, please contact the distributor or our company directly.
E NP S e r vi c e s C h i n a Em erson Netw ork P ow er Co., L td.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Customer Service Hotline: +86 755 86010537 Complaint Hotline: +86 755 86011733
To Customers:
Thank you for choosing our products. We are expecting your comments about the quality of the products, so that we can improve our work and serve you better. We really appreciate if you would fill in the form after the product has operated for 1 month, and then mail or fax it to the Customer Service Center of Emerson Network Power. We will send you an exquisite souvenir upon the receipt of the completed Product Quality Feedback Paper. You will receive a special gift if you can give us any advices on improving the product and service quality. C u s to m e r S e r v i c e De p t Em erson Netw ork Pow er Co., L td.
Tela
Zip code Date of use
Performance
Package
Material
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Tel: +86 755 86010537