Professional Documents
Culture Documents
S. No .
Course No
Subjects
MET-201
3.5
2. 3.
MET-203 MET-205
3 -
1 -
4 4
3.5 2.0
3 4
4.
MET-207
3.5
5.
MAT-201
3.5
6.
MET-209
Kinematics of Machines
3.5
7.
MET-211
Applied Mechanics Strength of Materials-I (Practical) Production Technology-I Thermodynamic s (Practical) Applied Mechanics
2.5
8.
MET-213
1.0
9. 10. 11.
2 2 2
2 2 2
3 3 3
(Practical) Total 17 06 12 35 26
SCHEME OF EXAMINATION
S. No .
Course No
Subjects
MET-202
Mechanics of Fluids Strength of Materials -II Steam & Power Generation Organizational Behaviour Material Science
3.5
2. 3.
MET-204 MET-206
3 3
1 1
4 4
3.5 3.5
3 3
4. 5.
HUT-211 MET-208
2 3
1 1
3 4
2.5 3.5
3 3
6.
MET-210
Production Technology-II
3.5
7.
MET-212
Dynamics of Machines
3.5
8.
MET-214
Numerical Methods & Computer Programming (Practical) Production Technology-II (Practical) Mechanics of Machines
1.0
9.
MET-216
1.0
10.
MET-218
1.0
SCHEME OF EXAMINATION
S. No .
Course No
Subjects
MET-301
3.5
2. 3.
MET-303 MET-305
3 3
1 1
4 4
3.5 3.5
3 3
4.
MET-307
3.5
5.
MET-309
4.5
6.
MET-311
Operations Research
3.5
7.
MET-313
1.0
8.
MET-315
1.0
9.
MET-317
1.0
10.
MET-319
1.0
11
MET-323
Vocational
3.0
SCHEME OF EXAMINATION
S. No .
Course No
Subjects
MET-302
Refrigeration & Air-Conditioning Tribology Mechanical Vibrations Principles of Management Computer Aided Design
3.5
2. 3.
MET-304 MET-306
3 3
1 1
4 4
3.5 3.5
3 3
4.
HUT-311
3.5
5.
MET-308
4.0
6.
MET-310
Machine Design II
5.0
7.
MET-312
Refrigeration & Air Conditioning (Practical) Mechanical Vibrations & Tribology (Practical) Computer Aided Design (Practical)
1.0
8.
MET-314
1.0
9.
MET-316
1.0
Total
18
12
35
26.0
SCHEME OF EXAMINATION
S. No .
Course No
Subjects
MET-401
3.5
2. 3.
MET-403 MET
3 3
1 1
4 4
3.5 3.5
3 3
4.
MET
Open Elective-I*
3.5
5.
MET-405
3.5
6. 7.
MET-407 MET-409
2 6
2 6
1.0 9.0
3 3
8.
MET-411
Seminar**
9.
MET-413 Total
15
10
30
3.0 30.5
* The Electives will be offered from the list of Electives. ** This will continue in the 8th semester and the credits will be awarded only in the 8th semester.
10
SCHEME OF EXAMINATION
S. No .
Course No
Subjects
MET-402
Entrepreneurship
3.5
2.
MET-
Elective II
3.5
3.
Open Elective-II
3.5
4.
MET- 404
Power Plant Engineering Work Study & Ergonomics Entrepreneurship Dev. (Practical) Project-II
3.5
5. 6. 7.
3 -
1 -
2 6
4 2 6
3 3 3
8.
MET-411
Seminar
1.0
9.
MET-412
3.0
10
MET-414
3.0
Total
15
10
30
34.5
11
12
L 3
T 1
P/D -
Cr 3.5
Casting Patterns, Materials, Types of allowances, Sand casting: types & properties of molding sand: Various molding methods: Core and its types. Permanent mould castings. CO2 casting Centrifugal castings. Die castings: Shell molding. Plaster molding. Investment castings. Casting defects & remedies. (6 Hrs)
Primary Metal Working Processes Hot and cold forging. Hot cold rolling. Wire drawing and extension processes. (4 Hrs)
Metal Shearing and Forming Introduction to shearing, notching. lancing. bending drawing. Stretching. Embossing and coining operations. Process and their types Die and punch operations. (6 hrs)
Metal Machining Processes Lathe parts and accessories. Specifications, Turning tools, various operations on lathe (turning, taper turning thread cutting drilling boring knurling). (6 hrs)
13
Classification of Welding processes, Resistance welding and its types, thermit welding. Electric are welding metal arc welding, carbon arc welding. Submerged arc welding. TIG MIG.Welding. Welding defects and remedies. Soldering and brazing. (8 hrs)
Special Welding Processes Electro stag welding. Atomic hydrogen welding. Plasma arc welding. Ultrasonic welding. Laser welding. (6 hrs)
Plastics Processing Plastics. Their types and manufacturing properties. Compression molding and Injection molding. (4 hrs)
Reference Books:
1. 2. 3. 4. 5. 6. 7.
Manufacturing Processes by Bageman Manufacturing Materials and Processes by Lindherg Principles of Manufacturing Materials by Comphell Manufacturing Science by Amitabh Ghosh & Kumar Malik Workshop Technology by Hazara, Chowdhary Vol.I & II Workshop Technology Vol. I& II by Raghuwanshi Manufacturing Processes by S K Sharma ( I K International Publishing House Pvt. Ltd., Delhi)
14
P/D
Cr
3.0
(2 weeks)
Inter-Section Interpenetration of simple solids i.e. prism with prism. Cylinder with cylinder. Cylinder with prism, cone-with cylinder and cone with prism (gnis of solids horizontal or vertical only). (2
1 weeks) 2
Development Development of right and oblique prism. Cylinder. Cone and pyramids. Sectioned solids. Practical Problems.
15
(2
1 weeks) 2
Isometric Projections Isometric scale. Isometric projections of simple solids and their combinations. (2 weeks) Engineering Graphics Standards Projections. Sectioning. Conventional representation. Dimensioning. Basis of tolerancing and surface finish symbols. BIS,ISO, DIN.
(1 week) Fasteners Screw. Threads and threaded fasteners. Rivets and riveted joints. Welds and welded joints. (2 weeks) Machine Drawing Free hand drawing of simple machine parts i.e. cotter joint, knuckle joint and shaft couplings, pipe fittings and pipe joints.
(2 weeks)
Reference Books:
1. 2. 3. 4. 5. 6.
Engineering Drawing by N.D. Bhatt Machine Drawing by N.D. Bhatt Machine Drawing by N. Sidheshwar Engineering Drawing by P.S. Gill Machine Drawing by P.S. Gill Fundamentals of Engineering Drawing by Luzadder & Duff (PHI)
16
17
P/D
Cr
3 3.5
Concepts of Thermodynamics Definition, Classical and statistical thermodynamics, Macroscopic and microscopic approaches, thermodynamic system, state, boundary, surroundings and universe, thermodynamic properties, thermodynamic equilibrium, Quasi-static process, zeroth law of thermodynamics, work and heat transfer. (5 hrs)
The First Law of Thermodynamics First law for a closed system; Application of the First Law to non-flow processes viz constant volume, constant pressure, constant internal energy processes; Reversible adiabatic and reversible polytropic processes; Steady Flow Energy Equation and its application to water, steam and gas turbines, pumps, compressors boilers, condensers, nozzles etc; Transient flow processes; PMM-I, Enthalpy. (7 hrs)
Limitations of the First Law, Heat source & sink, Heat engine, Refrigerator & Heat Pump, The Second Law, Kelvin Planck and Clausius statements; Reversible & Irreversible processes; the Carnot theorem, Absolute temperature scale, Inequality of Clausius, characteristics of Entropy, Entropy change for open & closed systems, Third Law of Thermodynamics, Validity & limitations of the Laws of Thermodynamics. (10 hrs) General Thermodynamic Relations Maxwell Relations, specific heat relations, energy equations; relations between internal energy and entropy, Joule Thomson Coefficient, Clausius Clapeyrons equation, Application of thermodynamic relations. Availability and the Gibbs function, Availability of a closed system, Availability of steady flow system, The Gibbs function and the steady flow system. (8 hrs)
19
Properties of Fluids Properties of liquids and vapours; P-V, P-T, T-S and H-S diagrams for a pure substance (water), Tables of properties, Expansion of steam, Hyperbolic , Isentropic and throttling processes; determination of dryness fraction, Properties of a perfect gas; Equation of state; Property relation for internal energy, enthalpy & heat capacities of an ideal gas, P-V-T surface, Triple point , Real gases, properties of real gases, Vander Waals equations , Reduced equation of state, Generalized compressibility charts, Virial equation. Properties of ideal gas mixtures. (10 hrs)
Reference Books : 1. 2. 3. Engg. Thermodynamics: Roger, GFC & Mayhew, Y.R, ELBS Engg. Thermodynamics: Nag, P.K., TMH Engg. Thermodynamics: Achuthan, M., TMH.
20
P/D
Cr
3.5
Mechanical properties of solids, Concept of stress and strain, Normal and shear stresses, Hookes law, Principle of St. Venant, Stress-Strain diagrams, Principle of superposition, Stress and strain in bars subjected to tension and compression, Elongation due to self weight, Composite sections, Thermal stresses, Poissons ratio, Relation between elastic constants. (6 hrs)
21
Stresses on an inclined plane, 2-D stress and strain systems, Conjugate shear stress at a point on a plane, Principal stresses and principal planes, Surface and volumetric strains, Principle strain and principle axes of strain, Mohrs circle of stresses and strains in 2-D. (4 hrs)
Torque and horse-power, Angle of twist, Shear stresses in hollow and solid shafts within elastic limit, Derivation of torsion equation, Assumptions, Stepped and composite shafts, Closed-coiled helical springs subjected to axial loads and couple.
(4 hrs)
22
Thin cylinders subjected to internal pressure, Circumferential and longitudinal stresses and strains, Maximum shear stress, Increase in diameter and volume of vessel, Thin spherical shells subjected to internal pressure, Thin cylinders with hemispherical ends, Wire winding of thin cylinders. (4 hrs)
Types of loads and supports, various types of beams, Inter relation between S.F. and B.M. diagrams, Shearing force and bending moment diagrams for various types of loading and supports, Maximum bending moment and point of contraflexure.
(4 hrs)
Slope and Deflection Introduction; Macaulays method; Slope and deflection of cantilever beams, simply supported beams, fixed beams, continuous beams and overhanging beams subjected to point loads and/or uniformly distributed loads; Slope and deflection of propped (elastic and rigid) cantilevers and beams subjected to point loads and/or uniformly distributed loads.
23
(6 hrs)
Theory of simple bending Stresses due to simple bending of initially straight beams, theory and assumptions, geometrical characteristics of sections, Application of bending formula to simply supported beams of circular, rectangular and I sections, Flitched beams. (4 hrs)
Combined bending, Direct and Torsional loads Short struts subjected to eccentric loads, middle third rule for rectangular sections, middle quarter rule for circular sections, shafts subjected to combined bending and twisting loads, equivalent twisting moments and equivalent bending moments. (3 hrs)
Columns Columns under axial load, concept of instability and buckling, slenderness ratio, various end conditions, Euler's theory for initially straight columns, assumptions and limitations, empirical formulae. (3 hrs)
Reference Books :
24
1.
2.
3.
4.
5.
25
P/D
Cr
Introduction Introduction of unit assembly drawing, Practice in drawing details and assembly of simple units. (1 week)
Preparation of assembly and details working drawing of simple jigs and fixtures viz. tail stock, tool head of shaper etc. (2 weeks)
Valves Gate valves, globe valves, non return valve, foot valve, blow-off valve, feed check valve, water tap, nonreturn valves. (2 weeks)
Pistons, piston rod, cross head, stuffing box and glands, connecting rods, piston and connecting rod for I.C. engine. (2 weeks)
Gears
26
Gear terminology, profile of involutes gear teeth, method of drawing involutes profile for spur and rack and pinion gears, I.S. convention representation of assembly of spur gears, helical gears, Bevel gears, Worm and worm wheel. (2 weeks)
Pulleys
Flat belt, V-belt, rope pulleys, fast and loose pulley (1 week)
Pipe Joints
Common types of joints, for wrought, C.I. and M.S. water and steam pipes. (1 week) Bearing
Simple solid, bushed, pedestal, footstep bearings, I.S. conventional representation of ball and roller bearings, bracket and hangers of different types and bracket bearings, Plumber block etc. (2 weeks)
Limits, Fits and Tolerances Symbols, I.S. limits, fits and tolerances, Dimensioning with tolerances-indicating various types of fits on detail and assembly drawings of simple jigs and fixtures. (1 week)
27
Reference Books :
1.
2.
3.
4.
A text book of Machine drawing - R.B. Gupta, Satya Prakasham Tech. Pub.
28
P/D
Cr
3.5
Metal Cutting Basic tool geometry, single point tool nomenclature, Chips- various type and their characteristics, mechanism of chip formation, Theoretical and experimental determination of shear angle. Orthogonal and oblique metal cutting. Metal cutting theories, relationship of velocities, forces and power consumption. (8 hrs)
Tool Life and Wear Effect of operating parameters like tool geometry, cutting speed, feed depth of cut, coolant, materials etc. on force, temp, tool life, surface finish etc. Tool life relationship, Taylor's equation of tool life. Tool materials, flank wear, crater wear, mechanism of tool wear. (6 hrs)
29
Economics of metal machining Elements of machining cost, tooling economics, machining economics and optimization. (3 hrs)
Drilling and Milling Processes Drilling operation, geometry of twist drills, Thrust, torque and power calculations in drilling. Up milling down milling, various milling operations. (6 hrs)
Grinding and super finishing processes Grinding process, wheel characteristics, specifications, lapping, honing. (4 hrs)
Metrology Linear and angular measurements, sine bar, auto-collimator, comparators: mechanical, electrical, optical and pneumatic, Surface finish and its measurement, Micro and macro deviations, factors influencing surface finish and evaluation of surface finish. (8 hrs)
30
Machine Tools Vibration and Dynamometry Introduction, effects of vibration on-machine tools, cutting conditions, work piece and tools life, Need for measuring forces, basic requirements of measuring techniques, design requirements of dynamometers, turning dynamometer and drill dynamometer. (5 hrs)
Reference Books :
1.
2.
3.
4. 5.
Manufacturing Analysis- Cook, Addision-Wesley Production Engineering Science- Pandey and Singh
31
32
L 3
T 1
P/D -
Cr 3.5
Finite Differences Finite differences, Difference operators, Newtons forward and backward interpolation formulae, Bessels formulae and Stirlings formulae, Lagranges interpolation formula for unequal interals, Numerical differtiation, Numerical integration: Newton-cotes quadrature formula (Trapezoidal rule, Simpsons 1/3 and 3/8 rule), Gaussian quadrature formula. (9 hrs)
Difference Equations Formation of difference equations, Solution of homogenous and non- homogenous with constant coefficients linear difference equations. (4 hrs)
Numerical Solution of algebraic and transcendental Equations Bisection method, Regula-Falsi method, Newton Raphson method, Secant method. (4 hrs)
33
Solution of Linear Simultaneous Equations Gauss elemination method, Gauss-Jordan method, Crouts triangularisation method, Jacobis iteration method, Gauss-Seidal interation method. (5 hrs)
Numerical solution of ordinary differential equations Picards method, Eulers method, Runga-Kutta method, Milnes predictor-corrector method, AdamsBashforth method. (6 hrs)
34
PART C
Statistical Methods Method of Least Square and curve fitting, Correlation, Coefficient of correlation, Rank correlation, Regression and lines of Regression, Binomial distribution, Poisson distribution and Normal distribution with their properties and application. (8 hrs)
Operational Research Linear programming problems formulation, solving linear programming problems using i) Graphical Methods ii) Simplex Method iii) Dual Simplex Method (5 hrs)
35
P/D
Cr
3.5
Kinematics, introduction to analysis and synthesis of mechanisms, links, Kinematic pairs, Degree of freedom, Kinematic chain, mechanism, Machine, Four-bar chain, Inversions, Single and double slider crank chain, Quick return mechanisms. (6 hrs)
Velocity Analysis
Velocity determination: Relative velocity methods, Instantaneous center method, Kennedys theorem, Space centrode and body centrode. (3 hrs)
Acceleration Analysis
36
Centripetal and tangential accelerations, Acceleration determination by graphical method using velocity polygons, Coriolis component of acceleration, Kleins and other constructions. (3 hrs)
Analytical methods to find velocity and acceleration of four-link mechanism, slider crank mechanism, freundensteins equation, Coordinate angular displacements of input and output links (Path generation, function generation), Least square technique, Rigid body guidance. (4 hrs)
Lower pairs
Pantograph, straight-line motion mechanisms (Paucellier, Hart, Scott Russel, Grasshopper, Watt, Kempes, Tchebicheffs Parallel linkages) Indicator mechanisms (Simplex, Crosby, Thomson, etc) Automobile steering gears (Davis and Ackermann), Hookes joint (universal coupling), Double Hookes joints. (6 hrs)
Friction
Types of friction, Laws of dry friction, Motion along inclined plane, Screw threads, Wedge, Pivots and collars, Plate and cone clutches, Antifriction bearings, friction circle and friction axis, bearings and lubrication, Motion along inclined plane and screws, Pivots and Collars Thrust bearings, Plate and cone clutches, Friction circle and axis, Power loss in bearings, Bearings lubrication. (6 hrs)
37
Cams
Types of cams and followers, various motions of the follower, Construction of cam profiles, Analysis for velocities and accelerations of tangent and circular arc cams with roller and flat-faced followers. (6 hrs)
Open and crossed belt drives, velocity ratio, slip, material for belts, crowning of pulleys, law of belting, types of pulleys, length of belts, ratio of belt tensions, centrifugal tension, power transmitted by belts and ropes, initial tension, creep, chain drive, chain length, classification of chains. (6 hrs)
Reference Books :
1.
2.
3.
4.
38
5.
6.
P/D
Cr
39
2.5
Introduction, Resultant of two forces which are not parallel, resolution of a single force into components, a graphical method of determining the resultant of a system of coplanar forces, principle of triangular of forces, Lamis theorem. (3 hrs) Friction Frictional resistance, angle of friction, angle of repose, laws of friction, cone of friction, equilibrium of a body on a rough inclined plane. (2 hrs) Centre of Gravity and Moment of Inertia Centre of gravity, moment of an area, centroid of a uniform lamina, centroid of laminae of various shapes (triangle, circle, semi-circle, trapezium, built up section), moment of inertia of a laminae of different shapes (rectangular, circular, triangular and composite sections). (6 hrs) Lifting Machines Machine, ideal Machine, Practical Machine, Law of a Machine, Lifting Machine, Reversibility of a machine, Simple pulley, First order, Second Order and Third order system of pulleys, wheel and axle, wheel and differential axle, Weston pulley block, screw thread, screw jack, purchase crab winches. (9 hrs) Virtual Work Principle of virtual work, positive and negative work, application of principle of virtual work to practical problems. (2 hrs)
40
Couple & Motion of Rotation Couples, a couple and its effect on a body, angular momentum or moment of momentum. (2 hrs) Momentum, Work & Energy Impulse, principle of conservation of momentum, work done by a force of varying magnitudes, transformation of energy, conservation of energy, Pile and Pile hammer. (4 hrs)
Reference Books:
1. 2. 3. 4. 5. 6.
Engineering Mechanics (Dynamics), Hibbeler, Pearson Education (Singapore), Pvt. Ltd. Engineering Mechanics (Statics).- Hibbeler Engineering Mechanics: Statics and Dynamics Shames, Prentice-Hall (India). Engineering Mechanics, Bhavikantti, S.S. and Raja Shekharappa New Age Intn.(P) Ltd. Vector Mechanics for Engineers (Statics)- Bear & Johnston. Applied Mechanics: S. Ramamurtham, Dhanpat Rai & Sons.
41
L -
T - 2
P/D 1
Cr
List of Experiments:
1. 2.
To study the universal impact testing m/c and to find the impact strength of the given specimen. To study the pendulum type impact testing m/c and to find the impact strength of given specimen. To study Vicker cum Brinell hardness testing m/c. To study Rockwell hardness testing m/c and to find the Rockwell hardness of given specimen. To study the Erichson cupping m/c and to find the Erichson value of given sheet metal specimen. To study the Brinell hardness testing m/c and to find the Brinell hardness of given specimen.
3. 4. 5.
6.
42
7. 8. 9. 10. 11.
To study the fatigue testing m/c. To study the universal testing machine (UTM) and to perform tensile test on it. To perform compression test on UTM for a given specimen. To perform shear test on UTM for a given specimen. To determine the value of modulus of elasticity of a given specimen using extensometer on UTM. To perform bending test on UTM for a given specimen. To study the torsion testing machine and to find the modulus of rigidity, torsional strength and modulus of rupture in torsion for a given specimen. To study the strut-testing machine and to determine the value of Eulers crippling load for different end conditions. To measure the hardness of a given specimen with the help of SHORE-SLEROSCOPE. To study the spring testing machine and to find the stiffness of given spring.
12. 13.
14.
15. 16.
43
P/D
Cr
List of Experiments:
1.
Study of various angles and their utilities of a single point cutting tool and multi point cutting tools (drills and milling cutter) in ASA system.
2.
Prepare a job on a lathe having various operations viz. drilling, boring, taper turning, thread cutting, knurling, etc.
3.
4.
Prepare a mould and do casting of the pattern (Sl. No.3) prepared above.
5.
Study of linear, angular measuring devices and to measure the linear and angular dimensions using various equipments.
6.
Practice welding by electric arc welding in flat, horizontal and vertical position.
7.
44
8.
9.
Introduction to comparators
10.
45
P/D
Cr
List of Experiments:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Study of 2 stroke petrol and diesel engine models. Study of 4-stroke petrol/diesel engine model. Study of boilers. Study of Babcock- Wilcox boiler. Study of Locomotive boiler. Study of Lancashire boiler. To study the Red wood viscometer and measure the viscosity of fluid. To measure the flash point of the given fuel. To study the Nestler boiler. To study various parts of the vertical steam engine. To study the Ruston Diesel engine and make a trial on it.
46
P/D
Cr
List of Experiments:
47
1.
To compare the periodic time T of a simple pendulum with that indicated by theory and to obtain the value of acceleration due to gravity at Kurukshetra.
2.
To determine the Mechanical Advantage (M.A.) and Velocity Ratio (V.R.) in Worm and Worm Wheel and to plot a graph between Load vs. Efficiency and Load vs. Effort.
3.
To determine the Modulus of Rigidity of the material of a closed coiled helical spring and the stiffness of the spring.
4. 5. 6.
To verify the principle of moments using a Moment Disk Apparatus. To find the M.A., V.R., and the efficiency of a Crane Model. To determine the value of the coefficient of friction for a given pair of surfaces using the Plane Friction Apparatus.
7. 8. 9.
To verify the principle of moments using the Bell Crank Lever. To determine the Modulus of Rigidity of a Horizontal Shaft. To determine the efficiency of the Wheel and Differential Axle and to plot a graph between Load vs. Effort and Load vs. Efficiency.
10.
48
L T
P/D
Cr
3 1 Fluid Statics
3.5
Properties of fluid, Fluid pressure, Pascals law, General equation of Fluid statics, Pressure head of a fluid, Absolute and gauge pressure, Measurement of pressure, Simple manometers, Differential manometers, Mechanical gauges, Forced on submerged surfaces: Horizontal, Vertical, Inclined, Curved, Dams and gates. Buoyancy: Stability of submerged and floating bodies, Determination of metacentric height: analytical and experimental methods, Oscillation of floating body. (6 hrs)
Fluid Kinematics
Lagrangian and Eulerian methods, flow lines, types of flow (Steady, unsteady, compressible, incompressible, ideal, real, uniform, non-uniform, Rotational and Irrotational, Laminar and turbulent, 1-D, 2D and 3-D) Velocity and acceleration, Rate of flow, Continuity equation, Continuity equation in 3D(differential and Polar), Stream function, Velocity potential function, Flow nets, Types of motion: linear translation, linear deformation, angular deformation and rotation. (6 hrs)
Fluid Dynamics
49
Eulers equation, Bernoullis equation, Energy equation, Practical application of Bernoullis equation (Venturimeter, Orifice meter, Pitot tube), Kinetic energy and momentum correction factors (coriolis coefficients), Momentum equation, free liquid jet. (6 hrs)
Viscous flow
Reynolds experiments, flow of viscous fluid in circular pipes, Hagen-Poiseuille equation, Flow through an annulus and two parallel plates, Power absorbed in bearings, Movement of piston in dash-pot, Viscometers; Capillary tube, falling spheres, rotating cylinder, Efflux. (4 hrs)
Turbulent flow
Loss of head in pipes, Shear stress in turbulent flow, Hydraulically smooth and rough boundaries, Velocity distribution in pipes, Velocity distribution in terms of average velocity, Power law, Friction coefficients of smooth and rough pipes. (4 hrs)
Pipe flow
Major energy losses in pipes, Darcy Weisback and Chezys formulae, Minor energy losses, Hydraulic gradient and total energy lines, pipes in series, pipes in parallel, equivalent pipe, Siphon, Power transmission through pipes, Water hammer, flow through nozzles. (4 hrs)
Boundary layer theory Introduction, Boundary layer characteristics, boundary layer parameters (Thickness, displacement, momentum, and energy), Drag on a flat plate, Laminar boundary later, Turbulent boundary layer, Total drag on a flat plate, Boundary layer separation. (5 hrs)
Immersed bodies
50
Lift and drag, Lift and drag coefficients, Streamlined and bluffed bodies, flow past an inclined plane, drag on a cylinder, drag on a sphere, terminal velocity of a body, circulation and lift on a cylinder, lift and drag on an aerofoil.
(5
hrs)
Reference Books:
1.
2. Pubs.
3.
4.
5.
Introduction to Fluid Mechanics and Machinery- Som and Biswas, Tata McGraw Hill
51
P/D
Cr
3.5
Thick Walled Vessels Introduction; Lames theory; Longitudinal, principal and shear stresses in thick cylinders subjected to external and internal pressures; Variation of radial and hoop stresses with thickness; Strains in thick cylinders; Compound cylinders; Stresses and strains in thick cylinders subjected to high pressures; Wire wound thick cylinders; Stresses and strains in thick spherical vessels subjected to internal and external pressures. (6 hrs) Rotating Discs and Rings Introduction; Stresses and strains in rotating rims or rings of uniform thickness; Stresses and strains in rotating thin solid and hollow discs of uniform thickness; Stresses and strains in rotating thin disk of uniform strength; Stresses and strains in rotating solid and hollow cylinders. (4 hrs) Bending Of Curved Bars Introduction; Stresses in bars of initial large radius of curvature; Stresses in bars of initial small radius of curvature; Stresses in crane hooks; Stresses in circular
52
rings; Stresses in simple chain link; Stress distribution in above family of curved bars; Deflection of curved bars; Deflection of crane hooks, rings, and simple chain links. (6 hrs) Unsymmetrical Bending Introduction; Flexural axis; Properties of beam cross-sections; Principal axes and product moment of inertia; Moment ellipse; Slope of neutral axis; Stresses and deflections in a beam due to unsymmetrical bending moment. Shear stress distribution: Shear stresses in beams of various sections like a rectangular section, I - section, circular section, T - section, triangular section, thin circular section (ring), and few general sections i.e. any combination of the above mentioned sections subjected to shear force; Shear center; Deflection of beams due to shear stresses. (9 hrs)
Springs Introduction; Stresses and deflections in open coiled helical springs subjected to axial loads and/or twisting couples; Stresses and deflection in leaf springs, flat spiral springs; Concentric springs. (5 hrs) Columns Introduction; Stresses and deflections in eccentrically loaded straight long columns with different end conditions; Stresses and deflections in long columns with initial curvature for different end conditions; Stresses and deflection in straight long columns with transverse loads for different end conditions.
(5 hrs) Strain Energy Method Introduction; Strain energy and resilience; Strain energy due to different type loads; Strain energy and deflection of beams due to bending and shear; Strain energy of shafts in twisting; Energy methods in determining spring deflections;
53
1.
2.
3.
4.
54
L 3
T 1
P/D -
Cr 3.5
Steam Boilers
Introduction, Classification of boilers, fire tube and water tube boilers, their comparison, description of boilers. Lancashire, Locomotive, Babcock-Wilcox, Fluidized bed and super critical boilers (Principle only). Boiler mountings & accessories, Natural draught, artificial draught: Chimney design, steam jet draught and mechanical draught; calculation of boiler efficiency & equivalent evaporation. (8 hrs)
Carnot cycle, simple & modified Rankine cycles, Effect of operating variables on Rankine cycle; Rankine cycle with superheat, Reheating & regeneration, Reheat factor, Binary vapour cycle. (8 hrs)
Steam Nozzles
Function, shape of nozzle for different Mach. No., Steady flow energy equation Continuity equation, Nozzle efficiency, critical pressure ratio, Physical explanation, Critical pressure, super-saturated flow in nozzles, Design of steam nozzles. (6 hrs)
Steam Turbines
Introduction, classification of steam turbines, Impulse Turbine, Working principle, compounding, velocity diagrams, calculation of power output and efficiency, condition for maximum efficiency of a single stage impulse turbine; Blade section. Impulse Reaction turbine, working principle, degree of reaction Parsons
55
turbine, Velocity diagram, calculation of power output, Efficiency & blade height, condition of maximum efficiency, Internal losses in steam turbines, Governing of steam turbine. (12 hrs)
56
Steam Condensers
Advantages of steam condensation, components of condensing plant, types of condenser, Air leakage, vacuum efficiency, condenser efficiency, calculation of cooling water requirements and air pump capacity, air extraction pumps. (6 hrs)
Reference Books:
1. 2. 3. 4.
Steam & Gas Turbines by R. Yadav, CPH Thermal Engineering by Ballaney, Khanna Publisher Thermal Engineering by Domkundar & Arora, Dhanpat Rai Engineering. Thermodynamics by P.K. Nag, TMH
5.
57
(Common
HUT-211
L 2 UNIT-I INTRODUCTION
T 1
P/D -
Cr 2.5
Concept of Organisational Behaviour, Nature of Organisational Behaviour, Organisational Behaviour and other similar fields of study Psychology, Sociology, Anthropology, Political Science. Approaches to Organisational Behaviour. Challenges and opportunities for Organizational Behaviour
Concept of Behaviour, Process of Behaviour, Foundations of Individual Behaviour. Values, Attitudes and Job Satisfaction: Importance of values, values. Concept of Attitudes, Theories of Attitude Formation. Factors Formation. Attitude Management. Measuring Job Satisfaction, the Satisfaction on Employee Performance.
Personality What is Personality? Personality Theories, Determinants of Personality, Personality Traits affecting Behaviour.
Learning
58
UNIT-IV
Group Dynamics Concept of Group Dynamics, Concept of Group, Formal and Informal Groups, Group Behaviour.
Communication Concept of Communication, The Communication Process, Barriers in Communication, Essentials of Effective Communication
Leadership Meaning of Leadership, Leadership Theories-Charismatic Leadership Theory, Trait Theory, Behavioural Theory.
UNIT-V UNDERSTANDING AND MANAGING ORGANISATIONAL SYSTEM Design of Organisation Structure Concept of Organisation Structure, forms of Organisation Structure, Contingent Factors in Organisational Design.
Organisational Culture What is Organisational Culture? What do Cultures Do? Creating and Sustaining Culture.
Work Stress What is Stress? Course of Stress, Effects of Stress, Managing Stress.
59
Organisational Change Nature of Organisational Change, Factors of Organisational Change, Planned Change, Process of Planned Change, Resistance to Change, Overcoming Change.
Resistance to
UNIT-VI
Concept of Motivation, Motivation and Behaviour, Theories of MotivationMaslows Need Hierarchy Theory, Harzbergs Motivation-Hygiene Theory, McGrejors Theory X and Theory Y.
Reference Books:
1. 2. 3. 4. 5. 6.
Organisational Behaviour Stephen P. Robbins (Pearson Education) Organisational Behaviour- Fred Luthans (MacGraw Hill, New York) Organisational Behaviour Jit S. Chandan (Vikas Publishing House Pvt. Ltd.) Organisational Behaviour L.M. Prasad (Sultan Chand & Sons, New Delhi) Human Relations & Organisational Behaviour- R.S. Dwivedi ( Oxford, IBH) Personnel Management C.B. Mamoria ( Himalayan Publications, New Delhi)
60
P/D
Cr
3 Plastic Deformation
3.5
Types of defects in crystals- point, line and surface defects, deformation by slip, slip planes, twinning, mechanical and annealing twins, dislocation- edge and screw dislocation, critical resolved shear stress, dislocation loop, energy of dislocation, force on dislocation, stress field around dislocation, dislocation motion, perfect, extended and sessile dislocation, jogs, dislocation density, Frank Read source, dislocation pile-up, interaction between dislocation and vacancies. (6 hrs)
Work Hardening
Work hardening of single crystal and polycrystalline materials, mechanism of work hardening, work softening, Bauschingers effect, grain boundaries, its effect on crystal and on strength, grain size, low angle grain boundaries, polygonization, solid solution hardening, yield point phenomenon, strain aging, dispersion of second phase particles, preferred orientation, recovery and its mechanisms, recrystallization mechanisms and laws, grain growth, hot working and cold working and their effects on mechanical properties. (6 hrs)
Introduction, types fracture, theoretical cohesive strength of metals, Griffith's theory of brittle fracture and its modification, stages in development of ductile fracture, methods of fracture protection, creep test, creep curve, creep curve equations, creep curve at constant temperature, stress- rupture test, effects of metallurgical variables on creep, creep mechanisms.
61
(6 hrs)
Fatigue of Metals
Introduction, factors to cause fatigue failure, stress cycles, S-N curve, fatigue test, theories of fatigueOrowan theory, fatigue limit theory, Wood's theory and dislocation movement theory, effect of stress concentration on fatigue, size effects, corrosion fatigue, fretting, low temperature and high temperature fatigue. (6 hrs) Phase Diagrams
Introduction, plotting of binary diagram, equilibrium cooling of an alloy, solid solutions, eutectic, eutectoid and peritectic systems, Iron-Iron carbide (Iron Carbon)equilibrium diagram- various phases present, various reactions involved, critical points, explanation of Iron Carbon diagram; phase rule. (4 hrs)
Heat Treatment
TTT diagram, pearlite transformation and bainite transformation, continuous cooling and TTT diagramtransformation of austenite, factors affecting critical cooling rate, heat treatment processes- annealing, normalizing, spheroidizing, hardening and tempering, austempering, martempering, precipitation hardening, case hardening- carburising, nitriding, cyaniding, flame hardening, induction hardening. (6 hrs)
62
Classification of ceramic materials, ceramic and non- ceramic materials, mechanical and magnetic properties of ceramics, classification and properties of composite materials, whiskers and whisker composites, various methods of preparations of raw powders, blending, compacting, sintering, finishing operations-sizing, impregnation, infiltration, advantages and disadvantages, typical applications of powder metallurgy. (6 hrs)
Reference Books:
1.
2.
3.
4.
5.
Mechanical Metallurgy-Dieter
L 3
T 1
P/D -
Cr 3.5
Unconventional Machining Processes Need for unconventional processes, Ultrasonic machining, Electric discharge machining, Electrochemical machining, Electrochemical grinding, Laser beam machining, Electron beam machining their mechanism of metal removal, process parameters, advantages, limitations and applications. (8 hrs)
Capstan and Turret Lathe Limitations of a center lathe, Introduction to Capstan and Turret lathe, Universal Bar equipment, tool layout for simple parts. (5 hrs)
Gear Manufacturing Classification of gear production methods, gear generation gear hobbing, gear shaping, gear finishing methods shaving, burnishing, grinding, lapping, honing. (6 hrs) Press Working Tools Introduction, classification of presses, shearing action, cutting forces, clearance and its effect, shear, angular clearance, stripper, Types of dies Progressive, compound and combination, center line of pressure and its mathematical calculation. (7 hrs)
64
Introduction, difference between jig and fixture, principles of location, locating and clamping devices, Jig bushes, Milling fixtures, Turning fixtures, Different Materials for jigs and fixtures, Economics of Jigs and Fixtures. (6 hrs)
65
Metal Forming Metal flow condition, plasticity conditions for plain strain, Friction conditions in metal working, Analysis of forming processes wire drawing , extrusion of circular rods, Theory of forging for plates. (8 hrs)
Reference Books:
1. 2. 3. 4.
Modern Machining Processes by Pandey & Shan, Tata Mc Graw Hill Manufacturing Science by Ghosh & Mallick, Affiliated East West Press. Tool Design by Donaldson, Mc Graw Hill Manufacturing Technology:- P.N. Rao, Tata Mc Graw Hill
66
P/D
Cr
3.5
Static force analysis, Static equilibrium, free body diagram, Analysis of static forces in mechanism. (4 hrs)
DAlemberts principal, Equivalent offset inertia force, Dynamics of reciprocating parts, Piston effort, Crank effort, Equivalent dynamical systems, and Inertia force in reciprocating engines by graphical and analytical method. (4 hrs)
67
Flywheels
Turning moment and crank effort diagrams for single cylinder and multi-cylinder engines, coefficient of fluctuation of energy, coefficient of fluctuation of speed, flywheel and its function. (3 hrs)
Gears
Types of gears, gear terminology, condition for correct gearing, cycloidal and involutes profiles of gear teeth, pressure angle, path of contact, arc of contact, interference, undercutting, minimum number of teeth, number of pairs of teeth in contact, helical, spiral, worm and worm gear, bevel gear. (6 hrs)
Gear Trains
Gear trains: simple, compound, reverted, and epicyclic, Solution of gear trains, sun and planet gear, bevel epicyclic gear, compound epicyclic gear, pre- selective gear box, differential of automobile, torque in gear trains. (4 hrs)
Types of brakes, friction brakes, external shoe brakes, band brakes, band and block brakes, internal expanding shoe brake, dynamometers: absorption, transmission, and torsional. (4 hrs)
68
Governors
Types of governors: Watt, Porter, Proell, spring loaded centrifugal, Inertia, Sensitiveness, Stability, Isochronisms, Hunting, Effort and power of governor, controlling force. (4 hrs)
Gyroscopic Motion
Gyroscope, Gyroscopic couple and its effect on aircraft, naval ships during steering, pitching and rolling, Stability of an automobile(2-wheelers & 4-wheelers). (4 hrs)
Balancing
Static and dynamic balancing of rotating parts, balancing of I.C. engines, balancing of multi-cylinder engine: V-engines and radial engines, balancing of machines. (4 hrs)
Automatic Control
Introduction, open and closed loop control, terms related to automatic control, error detector, actuator, amplification, transducers, lag in responses, damping, block diagrams, system with viscous damped output, transfer function, relationship between open-loop and closed loop transfer function. (3 hrs)
Reference Books:
1.
69
2.
3.
4.
5.
6.
P/D
Cr
70
List of Experiments
The source codes for the following problems are to be developed by the students and results should be verified.
1. 2. 3. 4.
Solution to Non-linear equation in single variable using the method of successive Bisection, Solution to Non-Linear Equation in single variable using the Newton-Raphson method Solution to Non-Linear Equation in single variable using the recant method. Solution to a system of simultaneous algebraic equations using the Gaussian elimination procedure. Solution to a system of simultaneous algebraic equations using the Gauss-Seidel iterative method. Solution to a system of simultaneous algebraic equations using the Gauss-Seidel iterative method employing the technique of successive relaxation. Numerical solution to an ordinary differential equation using the Eulers method Numerical solution to an ordinary differential equation using the Range-Kutta method Numerical solution to an ordinary differential equation using the Predictor-corrector method Numerical solution to an ordinary differential equation using the Eulers method Numerical solution to the Laplace equation using the method of Finite Differences.
5.
6.
7. 8. 9. 10. 11.
71
P/D
Cr
List of Experiments
1. 2. 3. 4.
Practice of slab milling on milling machine. Practice of slotting on milling machine. Introduction to gear hobbing, hobber and practice on it. Introduction to various grinding wheels and demonstration on the grinder. cylindrical and surface
5. 6.
Introduction and demonstration on EDM. To carryout welding using submerged arc welding.
72
7. 8. 9. 10. 11.
To carryout welding using MIG welding set. Introduction to sand, mould testing equipments, moisture testing etc. Study of Advanced Manufacturing System Study of wire cut EDM m/t Prepare a Job on WEDM
73
L -
T -
P/D 2
Cr 1
List of Experiments
1. To dtermine exprimentally the ratio of the cutting time to idle time (i.e. cutting time to idle time (i.e. cutting stroke to idle stroke) of the crank & slotted lever (QRM) and compre the results to theoritical values. Plot the following : (a) (b) (c) v/s X (displacement of slider). v/ s velocity v/s Acceleration and to compare the values of velocities. =450, 900, 1350, 2250, 2700 & 3350, =1 rad/s}
2.
To determine the value of coefficient of friction between the screw and nut of the jack, while : (a) Raising the load (b) Lowering the load
3.
To draw experimentally a curve of the follower displacement v/s cam angle. Differentitate the above curve to get velocity and acceleration plot and compare the values with those obtained analytically.
4.
To determine the coefficient of friction between belt and pulley and plot a graph between log10 T1/ T2 v/s .
5.
To determine the displacement, velocities & accelerations of the driven shaft of Hookes joint for a constant speed of the driver shaft. (a) To determine experimentally, the moment of inertia of a flywheel and axle and compare with theoretical values.
74
(b) To determine the frictional torque between flywheel axle and ball bearing.
6.
To find critical speed experimentally and to compare the whirling speed of a shaft with the theoretical values.
7.
To find experimentally the gyroscopic couple on motorized gyroscope and compare with applied couple.
8.
To perform the experimental of balancing of rotating parts and find the unbalanced couples and force.
9.
Study of centrifugal governor, automoblile transmission unit and epicyclical gear train.
L -
T 2
P/D 1
Cr
List of Experiments:
1. 2. 3. 4. 5. 6.
To determine metacentric height of the ship model. To verify the Bernoullis theorem. To determine coefficient of discharge for an Orificemeter. To determine coefficient of discharge of a venturimeter. To determine the various hydraulic coefficients of an Orifice ( Cd ,Cc ,Cv). To determine coefficient of discharge for an Orifice under variable head.
75
To calibrate a given noth. To determine coefficient of discharge for a mouth piece. To determine the Darcy Weisbach Coefficient of friction for flow through commercial pipes. To determine critical Reynolds numbers for flow through commercial pikpes. To study development of boundary layer over a flat plate. To measure the pressure distribution around a cylindcer placed in the azir stream and to calculate the coefficient of drag therefrom.
13.
76
L 3
T 1
P/D -
Cr 3.5
Introduction
Internal & external combusion engines; classification, cycle of operation in four stroke and two stroke I.C. Engines, Valve timings, Wankel Engine. (3 hrs)
Assumptions made in air standard cycles, Otto cycle, Diesel cycle, Dual cycle; comparison of these cycles; Sterling and Ericsson cycles; Air standard efficiency; specific work output, work ratio & mean effective pressure, Deviation of actual cycle from ideal cycle. (3 hrs)
SI engines: Ignition Limits, stages of combustion, Effect of engine variables on Ignition Lag and flamepropagation, Abnormal combustion, Detonation, Effect of Engine variables on detonation, Pre-ignition, Octane rating of fuels, SI engine combustion chambers. CI engine: stages of combustion, Delay period, variables affecting delay period, Diesel knock, Cetane rating, CI engine combustion chambers. (5 hrs)
77
Mixture requirements for various operating conditions in SI engines: Elementary carburettor, Calculation of A/F ratio, The complete carburettor. Diesel injection systems: requirements, types, petrol, injection. Requirements of ignition systems, types of ignition systems, ignition timing, spark plug. (5 hrs)
Total engine friction, Function of the lubrication systems, properties of lubricating oil, rating of oils, Lubrication systems, engine performance & lubrication. Necessity of engine cooling, Cooling systems, Water cooling, air cooling, Radiators. (5 hrs) Engine Testing & Performance
Performance parameters, BHP, IHP, Mechanical efficiency, B M E P, I M E P, torque, volumetric efficiency B S F C And I S F C , thermal efficiency, Heat balance, Basic engine measurements: fuel and air consumption, brake power, indicated power and friction power, performance curves. (5 hrs) Air Pollution and its Control
Sources and classification of air pollution, Effect on human health, pollutants from IC engines, methods of emission control, Alternative fuels, current scenario on the pollution front. (5 hrs)
Air compressors
Single stage reciprocating air compressors, work input, volumetric efficiency, isothermal efficiency, Advantages of multi stage compression, Two stage compressor with inter cooling, optimum pressure ratio. Rotary air compressors and their applications. (5 hrs)
Gas Turbines Brayton cycle, components of a gas turbine plant, open and closed type, optimum pressure ratio, Improvements upon the basic cycle, multi stage compression with inter cooling, multi stage expansion with reheating, Regeneration, Applications of gas turbines. (4 hrs)
78
Reference Books: 1. 2. 3. 4. Internal Combustion Engines by Obert E.F. Internal Combustion Engines by Mathur & Sharma, Dhanpat Rai. Internal Combustion Engines by Gill, Smith & Zuriys, IBH Internal Combustion Engines by Ganesan, TMH
L 3
T 1
P/D -
Cr 3.5
Impact of jet on stationary and moving flat and curved plates, force on series of vanes, Radial vanes, vortex motion, free and forced vortex, jet propulsion of ships.
(4 hrs)
79
Hydraulic Turbines
Introduction, development of hydraulic turbines, components of hydro-power plant, classification of turbines, Eulers equation and degree of reaction, losses and efficiency of turbines, surge tank and its types. (4 hrs)
Impulse Turbines
Pelton turbine, its components, number and dimension of buckets, speed ratio, jet ratio, energy conversion, condition for maximum efficiency, design considerations, governing etc. (4 hrs) Reaction Turbines Francis turbine: components, working principles, draft tube, types of draft tube, design considerations,, outward vs. inward flow reaction turbines, introduction to Deriaz turbine, evolution of axial flow turbines, Kaplan turbine, operation at off design loads, governing etc. (4 hrs)
Performance of Turbines Unit quantities, specific speed, runway speed, characteristics of turbines, cavitations and its effects, cavitation parameters, Detection and prevention of cavitation. (4 hrs) Centrifugal Pumps Introduction, classification & components of centrifugal pumps, principle of working, various heads, energy conversion, Eulers head and its variation with vane shapes, effect of finite number of vanes, losses and efficiencies, minimum starting speed, limitation of suction lift, Net Positive Suction Head (NPSH), multistage pumps, specific speed and performance. (4 hrs)
80
Reciprocating Pumps Working principles, classification, components, discharge, slip, power input, indicator diagram, effect of accelerating head and pipe friction, maximum speed, air vessels, comparison with centrifugal pumps. (4 hrs)
Dimensional Analysis and Model Testing Units and dimensions, dimensional homogeneity, dimensional analysis method: Rayleigh and Buckingham methods, application and limitation of dimensional analysis, dimensionless numbers, similitude laws, model testing of turbine and pumps. (4 hrs) Other Hydraulic Pumps Propeller pump, Jet pump, Airlift pump, Gear pump, Screw pump, Vane pump, Radial piston pump, Submersible pump, pump problems (4 hrs) Hydraulic Systems Hydraulic accumulators, hydraulic intensifier, hydraulic lift, hydraulic crane, hydraulic coupling, torque convertor, hydraulic ram. Hydraulic valves:- check valve, relief valve, speed control valve, pressure compensating valve, direction control valve, Hydraulic filters and piping. (4 hrs)
Reference Books:
1.
81
2. Pubs.
3.
4.
Introduction to Fluid Mechanics and Machinery- Som and Biswas, TataMcGraw Hill
5.
and
Machinery-
D.
Ramadurgaiah,
New
Age
82
P/D
Cr
3 Introduction
3.5
Definition of heat; Modes of Heat Transfer; Basic Laws of heat transfer; Electrical Analogy of heat conduction; Conduction through composite walls; Overall heat transfer coefficient. (5 hrs) Conduction The General heat Conduction equation in Cartesian, cylindrical and spherical coordinates; steady one dimensional heat conduction without internal heat generation: the plane slab; the cylindrical shell; the spherical shell; Critical thickness of insulation; Variable thermal conductivity, Steady one dimensional heat conduction with uniform internal heat generation: the plane slab; cylindrical and spherical systems. Fins of uniform cross-section: Governing equation; Temperature distribution and heat dissipation rate; Efficiency and effectiveness of fins. (12 hrs)
Convection
Free and forced convection; Newtons law of cooling; convective heat transfer Coefficient; Nusselt number; Dimensional analysis of free and forced convection; Analytical solution to forced convection problems: the concept of boundary layer; hydrodynamic and thermal boundary layer; Momentum and Energy equations for boundary layer. Exact solution for laminar flow over an isothermal plate using similarity transformation. The integral approach; integral momentum and energy equations; solution of forced convection over a flat plate using the integral method. Analysis of free convection; governing equations for velocity and temperature fields. Relation between fluid friction and heat transfer, Reynolds analogy. Dimensionless numbers: Reynolds, Prandtl, Nusselt, Grashoff and Stanton Numbers and their significance, Heat transfer with change of phase; Nusselt theory of laminar film Condensation. (13 hrs)
83
Radiation
Theories of thermal radiation; Absorption, reflection and transmission; Monochromatic and total emissive power; Black body concept; Plancks distribution law; Stefan Boltzman law; Wiens displacement law; Lamberts cosine law; Kirchoffs law; Shape factor; Heat Transfer between black surfaces. (5 hrs)
Heat Exchangers
Introduction; classification of heat exchangers; Logarithmic mean temperature Difference; Area calculation for parallel and counterflow heat exchangers; Effectiveness of heat exchangers; NTU method of heat exchanger design. Applications of heat exchangers. (5 hrs)
Reference Books :
1.
2.
3.
84
85
P/D
Cr
3.5
Definition, functions of Industrial Engineering, Origin & development of factory system, pioneers of scientific management, types production , concept of productivity, factors affecting productivity.
86
(4 hrs)
Factory Organization
Principles of organization, Importance and characteristics of organization, Types of organization-military or line organization, Functional organization, line and staff organization & Committees, Type of organisation. (4 hrs)
Plant Layout
Concept and factors governing plant location, rural v/s urban sits, factors affecting plant location, Plant layout, principle & objectives, types of plant layout application. (4 hrs)
Sales Forecasting
Introduction, objectives and importance of sales forecasting, Types of forecasting, Methods of sales forecasting- Collective opinion method, economic indicator method, regression analysis, Moving average method, time series analysis. Numerical Problems. (4 hrs)
87
Objectives of PPC, Functions of PPC, preplanning and planning, routing, estimating, scheduling master schedule, daily schedule, Gantt chart, Displatching-centralized vs. decentralized, control, follow up and progress reporting. (4 hrs)
Introduction, Product development, Product characteristics, Role of product development, 3Ss standardization, simplification and specialization. Break even analysis, Numerical problems. (4 hrs)
Inventory Control
Introduction, Functions of inventory, Types of inventory, Inventory Control importance and functions, Inventory costs, Factors affecting inventory control, Various inventory control models, A B C analysis Numerical problems. (4 hrs)
Materials Handling
Objectives , functions & principle of material handling, methods, types of material handling equipments, factors affecting equipment selection. (4 hrs)
Introduction, Factors affecting wage rates, Characteristics of good wage plans, various methods of wage payment- applications and advantages, wage incentives. (4 hrs)
88
Introduction, Terminology used in P.E.R.T. & C.P.M., Determination of critical path, optimization through C.P.M. Time estimates, Frequency distribution of completion of an activity. Estimation of Project completion Time with use of P.E.R.T. Technique, Numerical problems. (4 hrs)
Reference Books:
1.
2.
3. Sharma
4.
89
P/D
Cr
4.5
Engineering Materials Properties: chemical, physical, mechanical and dimensional; Ferrous metals, Nonferrous metals, Plastics, Composite materials etc, Selection of Engineering Materials. (1 week)
Concepts of Design and Endurance strength Design methodology, Design criterion based on fracture, deformation and elastic stability, design stresses, factor of safety. Significant stress and significant strength, stresses-concentration, causes and mitigation, Endurance limit, Effect of concentration, Notch sensitivity, Size and surface finish, Goodman diagram, Gerbers parabola and Soderberg line. (2 weeks)
90
Supports and retainment of rotating assemblies; manufacturing considerations in design, design of castings and weldments. (1 week)
Design of joints
Riveted joints for boiler shell according to I.B.R., riveted structural joint, and riveted joint with eccentric loading. Types of welded joints, strength of welds under axial load, Welds under eccentric loading, designation of various types of bolts and nuts, Design of bolted joints, Bolts of uniform strength, Bolted joints with eccentric loads. (3 weeks)
Design of Shaft
Design of shafts subjected to pure torsion, pure bending load, Combined bending & torsion, combined torsion, bending and axial loads. (1 week)
Levers Introduction, hand and foot levers, cranked levers, lever for a lever safety valve, Bell crank lever, miscellaneous levers. (1 week)
Couplings
91
Types of shaft couplings, Design of sleeve or muff coupling, flange coupling and bush type flexible couplings. (2 weeks)
Pipe joints Introduction, Design of circular, oval shaped and square flanged pipe joints. (1 week)
Power screw Function, types of power screws, stresses in screws, design calculations. (1 week )
Reference Books:
1.
2.
3.
92
4.
5. 6.
Machine Design An Integrated Approach - Robert L. Norton, Prentice-Hall Inc. Fundamentals of Machine Component Design R.C. Juvinall, John Wiley & Sons
P/D
Cr
3 3.5
93
Introduction Development of operations Research, characteristics and scope of operations research in management, Models in operations research, Model formulation, Types of mathematical models, limitations of Operations Research. (4 hrs)
Linear programming L.P. models, simplex method, the algebra of simplex method, (Minimization and Minimization problems), The big M method, post optimality analysis, essence of duality theory, application of sensitivity analysis. (4 hrs) Transpiration and Assignment
Introduction to Model, matrix terminology, formulation and solution of Transportation model (least cost method, Vogels Approximation method), least time transportation problem, assignment problems. (6 hrs)
Network Analysis
Introduction to network logic, Numbering of events (Fulkersen Rule), PERT calculations - Forward path, backward path, slack, probability, comparison with PERT critical path, Floats, Project cost, crashing the network updating (PERT and CPM). (6 hrs)
Simulation
94
Introduction, applications of simulation, advantages and limitations of simulation technique, generation of random numbers, Time-flow mechanism, simulation languages. (4 hrs)
95
Decision Analysis
Steps in decision theory approach, Decision making environment, Decision making under certainty and uncertainty, Decision making under conditions of risk, Decision trees, minimum enchained criteria, Advantages and limitations tress solutions, post-optimality, Definition of arguments models, comparison with transport models, Mathematical representation of assignment models, formulation and solution of Arguments models, Variations of the Argument models, Alternate optical solutions. (8 hrs)
Queuing Theory
Introduction, Applications of queuing theory, Waiting time and idle time costs, single channel queuing theory and multi channel queuing theory with Poisson arrivals and exponential services, Numerical on single channel and multi channel queuing theory. (4 hrs)
Game Theory
Theory of games, competitive games, Rules and Terminology in game Theory, Rules for game theorysaddle point, dominance , mixed strategy (2 x 2 games), mixed strategy ( 2x n games or m x 2 games), mixed strategy (3 x 3 games), two person zero sum games, n person zero sum games. (4 hrs)
Reference Books:
1. 2. 3.
Introduction to Operation Research by Hiller and Lieberman, Mc Graw-Hill. Operations Research by P.K. Gupta and D.S. Hira Linear Programming by N.P. Loomba
96
P/D
Cr
- -
List of Experiments
97
1.
To make a trial on single cylinder 4 stroke Diesel Engine to calculate B.H.P., S.F.C. and to draw its characteristics curves. To make a trial on 4- stroke high speed diesel engine and to draw its Heat Balance Sheet. To make a trial on Wileys jeep Engine at constant speed to calculate B.H.P., S.F.C., thermal efficiency and to draw its characteristic Curves. To make Morse Test to calculate IHP of the multi cylinder petrol engine and to determine its mechanical efficiency. To calculate the isothermal efficiency and volumetric efficiency of a 2-stage reciprocating air compressor. To find out the efficiency of an air Blower. To make a trial on the Boiler to calculate equivalent evaporation and efficiency of the Boiler. To study the following models: a) b) Gas Turbine Wankel Engine
2. 3.
4.
5.
6. 7. 8.
9.
To study a) b) Lubrication and cooling systems employed in various I.C. Engines in the Lab. Braking system of automobile in the Lab.
10. 11.
To study a Carburettor. To study (i) (ii) Fuel Injection System of a C.I. Engine Battery ignition system of S.I. Engine
12. 13.
To study Cooling Tower. To study multi-cylinder four strokes vertical Diesel Engine test RIG with Hydraulic Dynamometer.
98
P/D
Cr
List of Experiments:
1. To study and perform test on the Pelton wheel and to plot curves of. p v/s N at full, three-fourth and half gate opening. 2. To study and perform test in the Francis Turbine and to plot curves of P v/s N at full, three fourth gate opening.
99
3.
To study and perform test on the Kaplan Turbine and to plot curves of P v/s N full, three fourth half opening.
4. To study and perform test on Centrifugal Pump and to plot curves H.P. v/s Q.
5. 6.
To study and perform test on a Hydraulic Ram & to find its Rankine & Aubussion .
To study and perform test on a Reciprocating pump & plot the curve of P, v/s H.
7. To study and perform test on a Gear pump & to plot the curves Q.P. Vs pressure rise.
8.
To study and perform test on a Torque Convertor & to plot the curve vs N p .
100
L -
T -
P/D 2
Cr 1
List of Experiments
Determination of thermal conductivity of a metal rod Determination of thermal conductivity of an insulating powder Determination of thermal conductivity of a liquid using Guard-plate method Determination of thermal resistance of a composite wall Temperature distribution of a pin fin in free-convection. Temperature distribution of a pin fin in forced-convection Forced convection heat transfer from a cylindrical surface Determination of Effectiveness of a Heat Exchanger Determination of Stefan-Boltzman constant Performance of Solar still Determination of critical heat flux Performance of solar water heater
101
13.
L -
T -
P/D 2
Cr 1
102
List of Experiments
1. 2. 3.
To study various Rating Factor systems and find standard time for making small sand mould. To study various plant layouts and suggest improvements in existing Machines Shop layout. To study and draw organizational structure of a near by industry. To draw X and R charts for a given sample of products to check their acceptance.
4. 5. 6. 7.
To draw p chart for a given product lot and verify its acceptance. Draw a flow process chart with time estimates for a simple welding process. Draw a two handed process chart for a simple process of a job preparation on a lathe. To study various purchase procedures and draw organizational structure of college purchase dept.
8. 9.
A case study on ABC/ VED analysis. A case study on Quality Improvement Techniques (e.g. Hostel Mess/ Workshop/ Canteen etc.).
10. A market survey and analysis. 11. A preliminary project report preparation for any small-scale unit.
103
LT
P/D
Cr
3.0
Student will submit summer training (about 6 weeks industrial training) report for his/her assessment.
104
105
P/D
Cr
3.5
(A)
REFRIGERATION
Introduction Basics of heat pump & refrigerator, Carnot refrigeration and heat pump, units of refrigeration, COP of refrigerator and heat pump, Carnot COP, Ice refrigeration, evaporative refrigeration, refrigeration by expansion of air, refrigeration by throttling of gas, vapour refrigeration system, steam jet refrigeration, thermo- electric cooling, adiabatic demagnetization. (4 hrs)
Air Refrigeration Basic Principle of operation of air refrigeration system, Bell Coleman air refrigerator, advantages of using air refrigeration in air craft, disadvantage of air refrigeration in comparison to other cold producing methods, simple air refrigeration in air craft, simple evaporative type, air refrigeration in air craft, necessity of cooling the air craft. (4 hrs)
106
Simple Vapour Compression rfrigration System Simple vapour compression refrigeration system, different compression processes (wet, dry and saturated Compression, superheated compression), Limitations of vapour compression refrigeration system if used on reverse Carnot cycle, representation of theoretical and actual cycle on T-S and P H charts, effects of operating conditions on the performance of the system, advantages of vapour compression system over air refrigeration system. (4 hrs)
Advanced Vapour Compression refrigeration system Methods of improving COP, flash chamber, flash inter cooler, optimum inter stage pressure for two stage refrigeration system, single expansion and multi expansion cases, basic introduction of single load and multi load systems, cascade systems. (5 hrs)
Vapour absorption refrigeration system and special topics Basic absorption system, COP and maximum COP of the absorption system. Actual NH3 absorption system, function of various components, Li-Br absorption system, Selection of refrigerant and absorbent pair in vapour absorption system, Electro-Lux refrigerator, comparison of compression and absorption refrigeration system, Nomenclature of refrigerants, desirable properties of refrigerants, cold storage and Ice Plants. (4 hrs)
(B)
AIR CONDITIONING
Introduction Difference in refrigeration and Air Conditioning, Psychrometric properties of moist air (web bulb, dry bulb, dew point temperature, relative and specific humidity temperature of adiabatic saturation), empirical relation to calculate PV of moist air. (3 hrs) Psyschrometry Psychrometry chart, construction and use, mixing of two air streams, sensible heating and cooling, latent heating and cooling, humidification and dehumidification, cooling with dehumidification, cooling with adiabatic humidification, heating and humidification, By- pass factor of coil, sensible heat factor, ADP of cooling coil, Air washer. (4 hrs)
107
Air Conditioning system Classification, factors affecting air conditioning systems, comfort air conditioning system, winter air conditioning system, summer Air Conditioning system, year round air conditioning system, unitary air conditioning system, central air conditioning system, Room sensible heat factor, Grand sensible heat factor, effective room sensible heat factor. (5 hrs)
Cooling Load calculation Inside design conditions, comfort conditions, components of cooling load, internal heat gains from (occupancy, lighting, appliances, product and processes), system heat gain (supply air duct, A.C. fan, return air duct), External heat gain (heat gain through building, solar heat gain through outside walls and roofs), sol-air temperature, solar heat gain through glass windows, heat gain due to ventilation and infiltration. (5 hrs)
Industrial and commercial application Transport air conditioning, evaporative condensers, cooling towers, heat pumps. (2 hrs)
Reference Books:
1.
2.
108
3.
P/D
Cr
3.5
109
Introduction
Introduction to tribological systems and their characteristic features, Analysis and assessment of surface topography, deterministic and stochastic tribo-models for asperity contacts, techniques of surface examination, technological properties of surfaces. (6 hrs)
Friction Quantitative laws of sliding friction, causes of friction, adhesion theory, laws of rolling friction, measurement of friction. (7 hrs) Wear
Introduction, mechanism of wear, types of wear, quantitative laws of wear, measurement of wear, wears resistance materials. (7 hrs)
Introduction, dry friction, boundary lubrication, hydrodynamic, hydrostatic and elasto- hydrodynamic lubrication, functions of lubricants, types and properties of lubricants, lubricant additives. (7 hrs)
110
Geometry and pressure equation of journal bearing, hydrostatic bearings, thrust bearings, porous bearings and hydrodynamic gas bearings. Journal bearings with specialized applications. General requirements and different types of bearing materials. (7 hrs)
111
Elastohydrodynamic lubrication
Reference Books:
1.
2.
3.
4.Friction and wear of Materials by E. Robinowicz, John Wiley 5.Principles of Lubrication by A. Cameron, Longmans
112
113
P/D
Cr
3.5
Kinematics of simple vibrating motions, simple harmonic motions, vectorial representation of harmonic motion. (2 hrs)
Degrees of freedom, equations of motions, general solution of free vibration, Phase plane method,, damped free vibrations, undamped and damped forced vibrations, Vibrating isolation, vibrating instruments. (14 hrs)
114
Undamped free vibration, principal modes, Damped Free Vibrations, Forced Vibration with Harmonic excitation and Vibration Absorber. (8 hrs)
Undamped Free Vibrations, Influence Numbers, Transverse vibration of strings, longitudinal vibration of bars, lateral vibration of beams, torsional vibration of circular shafts. Undamped Forced Vibration, Generalized Coordinates, Coordinate Coupling, Principal Coordinate. (8 hrs)
Influence coefficients, Dunkerleys equation, Matrix iteration, Holzer method, Rayleigh method, Rayleigh Ritz method. (6 hrs)
Reference Books:
115
1.
2.
3.
4.
5.
116
L 3
T P/D 1-
Cr 3.5
UNIT-I
Business Environment Business : Concept, nature and objectives. Social Responsibility of Business. Environment: Meaning of environment, Constituents of business environment; Economic, social, political, legal and technological environment.
UNIT-II General Management Management: Definition, Nature and significance , Henry Fayols Principle of Management; Human Relations Approach, Functions of Management (i) Planning, (ii) Organising (iii) Staffing (iv) Directing and (v) Controlling.
UNIT-III Financial Management Introduction of Financial Management, Objectives of Financial Decisions, Status and duties of Financial Executives. Financial Planning Tools of financial planning. Management of working capital, Factors affecting requirements of working capital. Capital structure decisions. Features of appropriate capital structure. Sources of finance.
UNIT-IV
Personnel Management
Personnel Management Meaning, Nature and Importance; Functions of Personnel Management (a) Managerial Functions and (b) Operative functions. Job Analysis: Meaning and Importance; Process of Job Analysis; Job Description and Job specification. Human Resource Development-Meaning and concept.
117
Production Management : Definition and Objectives Plant location: Ideal plant location. Factors affecting plant location. Plant Layout : Ideal plant layout, factors affecting plant layout. Work Measurement : Meaning, Objectives and Essentials of Measurement. work
Production Control : Meaning and importance of production control and steps involved in production control.
UNIT-VI
Marketing Management
Nature, scope and importance of marketing management. Modern Marketing concepts. Role of marketing in economic development. Marketing Mix. Marketing Information System. Meaning, nature and scope of International Marketing.
Reference Books:
1. 2. 3. 4. 5. 6. 7. 8.
Business Environment Francis Charurilam (Himalaya Publishing House). Management Harold, Koontz and Cyrilo Donell (Mc Graw Hill) Principles of Personnel Management Edwin B. Flippo (Mc Graw Hill ) Personnel Management and Industrial Relations D.C. Sharma and R.C. Sharma)( SJ Publications, Meerut) Basic Marketing Cundiff and Still ( PHI, India ) Marketing Management S.A. Sherlekar (Himalaya Publishing House Bombay) Principles and Practice of Management L.M. Prasad Financial Management I.M. Pandey ( Vikas Publishing House, New Delhi)
118
9. 10. 11.
International Marketing Vorn terpestre and Ravi Sasathy. Production Management E.S. Buffa & W. H. Tausart, Richand D. Irwin, Homewood, Illionis. Personnel Management C.B. Mamoria, (Himalaya Publishing House)
119
P/D
Cr
4.0
Introduction
Introduction to CAD/CAM, Historical developments, Industrial look at CAD/CAM, Introduction to CIM, Basics of geometric and solid modeling, explicit, implicit, intrinsic Polar envelope and parametric equations coordinate systems. Torsion, Frenet-Serret formulae. (6 hrs)
Transformations Introduction, transformation of points and line, 2-D rotation, reflection, scaling and combined transformation, homogeneous coordinates, 3-D scaling, shearing, rotation, reflection and translation, combined transformations orthographic, Axonometric, Oblique and perspective projections.
120
(8 hrs)
Curves
Algebraic and geometric forms, Analytical & Synthetic Curves, tangents and normal, blending functions, reparametrization, straight lines, conics, cubic splines, bezier curves and B-spline curves; Rational curves, Non-uniform Rational curves, NURBS; Curve manipulation. (8 hrs)
Surfaces
Algebraic and geometric forms, Analytical and Synthetic Surfaces, tangents and twist vectors, normal, blending functions, re-parametrization, sixteen point form, four curve form, plane surface, ruled surface, surface of revolution, tabulated cylinder, bi-cubic surface, bezier surface, B-spline surfaces, Coons surface, Blending surface, Offset surface, Triangular patches, Sculptured surfaces, Rational parametric surfaces; surface manipulation. (12 hrs) Solids Solid models and representation scheme, Fundamentals of Solid Modeling, boundary representation, constructive solid geometry, sweep representation, cell decomposition, spatial occupancy enumeration, Half spaces, Octree Encoding, Pure Primitive Instancing. (6 hrs)
Reference Books:
121
3. Mathematical Elements for Computer Graphics by Rogers & Adams, McGraw Hill.
122
P/D
Cr
5.0
1.
Design of spur, helical, bevel and worm gears, gear box design including housing. (6 hrs)
2. 3. 4. 5. 6. 7. 8. 9.
Design of flat and V - belt, chain drive, Wire ropes and Sheaves. Design of single and multiple plate and cone clutches. Design of brakes. External and internal shoe type and disk type. Design of Coil and leaf springs. Design of hydro-dynamically lubricated bearings. Selection of rolling contact bearings. Design of cam and follower mechanism. Design of cylinder, piston, crankshaft and connecting rod for I.C. Engine.
123
10. 11.
(2 hrs) (2 hrs)
Note: Prepare the drawing sheets for above problems based on your calculated dimensions.
Reference Books:
6. Fundamentals of Machine Component Design by R.C. Juvinall, John Wiley & Sons
124
P/D
Cr
List of Experiments
125
1.
2.
3.
4.
5.
Perform the experiment & calculate various performance parameters on a blower apparatus.
6.
7.
8.
9.
To find performance of a refrigeration test rig system by using different expansion devices
10
11.
12.
126
P/D
Cr
List of Experiments
1.
To study undamped free vibrations of equivalent spring mass system & determine the natural frequency of vibrations.
2.
To study the free vibrations of the system for different damper settings. Draw the decay curve and determine the log decrement and damping factor. Find also the natural frequency.
127
3.
To study the torsional vibrations of a single rotor shaft system and to determine the natural frequency.
4.
To determine the two frequencies of the torsional spring type double pendulum and compare them with theoretical values.
5.
6.
7.
To study the forced vibrations of the system with damping. Plot magnification factor vs. frequency and phase angle Vs. frequency curves. Also determine the damping factor.
8.
To study the pressure distribution of a journal bearing using a journal bearing apparatus.
9.
To determine the rate of wear of a metallic plate from the plot of displacement vs. time curve by using friction and wear monitor apparatus.
10.
To determine abrasion index of a material with the help of a dry abrasion test rig.
11.
To evaluate the load wear index and the weld point of a lubricant with the help of a four-ball extreme pressure tester.
128
P/D
Cr
LIST OF EXPERIMENTS 1. To perform 2D scaling, reflection, rotation and translation transformations of a geometric entity. 2. To perform 3D scaling, reflection, rotation and translation transformations of a geometric entity and show its application for a unit cube. 3. To generate the top, front and side views of a truncated cube. 4. To generate isometric projection and apply it to view a given object. 5. To generate dimetric projection and apply it to view a given object in different orientations. 6. To perform single point perspective projection and use it to view a truncated cube. 7. To perform joining a set of points in space by Hermite curve segments and demonstrate the manipulation of curve shape by varying the geometric conditions. 8. To generate a Bezier curve for a given set of control points and demonstrate the manipulation of curve shape by varying the geometric conditions. 9. To generate a B-Spline curve for a given set of control points and demonstrate the manipulation of curve shape.
129
10. To generate and view a ruled surface between two given rails. 11. To generate and view a Bezier surface for a given mesh of control points.
130
LT
P/D
Cr
3.5
Brief history of automobiles, Main components of an automobile, Brief description of each component. (4 hrs)
Power requirements in an automobile Brief description of constructional details and working of a four stroke I.C. Engine (S.I. Engines and C.I. Engines) including overhead cam shaft, Multi-cylinder engines, Introduction to recent developments in I.C. Engines- Direct injection systems, Multi-point fuel injection systems, Microprocessor based fuel supply systems, Multi valve engines, Mechanical balancing, Firing Order, Power balancing, Power overlap, Power flow charts. (6 hrs) Transmission System of Automobile Introduction, Brief description of different components of Transmission System.
a) Clutch: Introduction to Clutch and its different types, Principle of Friction Clutch, Clutch Lining and friction materials used in Friction Clutches, Torque transmitted, Brief description of Cone Clutch, Single Plate and Multiplate Clutches, Dry and wet clutches, Automatic clutch action, Centrifugal clutches, Electromagnetic clutches, Fluid Flywheel. b) Gear Box: Air resistance, gradient resistance and rolling resistance coming across a moving automobile, Tractive effort, Variation of tractive effort with speed, Performance curves (object and need of a gear box), Sliding mesh gear box, Control mechanism, Sliding type selector mechanism, Ball type selector mechanism, Steering column gear shift control, Constant mesh gear box,
131
Synchromesh device, Automatic transmission in general, AP automatic gear box, Torque converter, Torque converter with direct drive, Lubrication of Gear Box.
c) Propeller Shaft: Functions and requirements of a propeller shaft, Universal joints, Constructional forms of universal joints, Flexible-ring joints, Rubberbushed flexible joints. Constant-velocity joints. d) Differential: Principle of operation, Constructional details of a typical differential unit, Traction control differentials, Multi-plate clutch type traction control device, Traction control by viscous coupling. e) The back axle: Live back axles, The final drive, Single reduction live axles, Torque reaction, Driving thrust, Torque and thrust member arrangements, Springs serving as torque and thrust members, Hotchkiss Drive with torque reaction member, Single combined torque-thrust reaction member, with springs taking only vertical and lateral loads, Transverse radius rods, Three radius rods, Axle construction, Effects of wheel bearing layout on axle loading, Some actual bearing arrangements, Axle casing construction, The double reduction axles (both steps at the center of the axle and one step at center of axle, the other at road wheels).
(6 hrs)
Running System a) Wheels and rims, Tyre-its function and constructional details. b) Brakes: Functions and methods of operation, Brake efficiency, Elementary theory of shoe brake, Brake shoe adjustments, A modern rear-wheel brake, Disc brakes, Brake linkages, Leverage and adjustment of the brake linkage, Servo- and power-operated brakes, Vacuum brake operation, Hydraulic Brakes-constructional details and working, Bendix Hydrovac, Direct-acting vacuum servos, Power-operated brakes, A dual power air brake system, Compressed air systems, Actuating cylinders for air brakes. (6 hrs)
Suspension System Suspension principles, Road irregularities and human susceptibility, Suspension system, Damping, Double tube damper, Single tube damper, Lever arm type damper, Springs-Leaf springs, Coil and torsion springs, variable rate springs, Composite leaf springs, Rubber springs, Air springs, Adjustable and self-adjusting
132
suspensions, Interconnected suspension system, Interconnected air and liquid suspensions, Independent suspension system, Different independent suspension layouts, McPherson strut type, Rear suspension-live axle, Torque reaction and axle guidance, Watts linkage, Rear suspension-dead axles, Rear suspensionindependent, McPherson strut rear suspension. (6 hrs)
Steering Mechanism Steering geometry, Castor, Camber, Kingpin inclination, Combined angle, Toe-in, Steering system-basic aims, Ackerman linkage, Steering linkages for independent suspension, Center point steering, Costarring or trailing action, Cornering power, Self-righting torque, Steering characteristics-over steer and under steer, Axle beam, Stub-axle construction, Steering column, Reversible and irreversible steering, Rack-and-pinion steering mechanism, Effect of toe-in on steering, Power steering, Vickers System. (6 hrs)
Recent trends in Automobile Engineering Multi-fuel automobiles, Automobiles running on alternate sources of energy, Emission control through catalytic converter, Double catalytic converter, Aspects of pollution control in Automobiles. (6 hrs)
Reference Books :
2.
3.
133
P/D
Cr
3
Introduction
3.5
Definition, application of measurement instrumentation, functional elements of a generalized measuring system, measuring standards, types of measurement, types of input to measuring instruments and instrument system, classification of measuring instruments, merits and demerits of mechanical measuring systems, comparison of mechanical measuring system with electrical measuring systems, calibration. (6 hrs)
Introduction, types of error, types of uncertainties, propagation of uncertainties in compound quantity, Static performance parameters: accuracy, precision, resolution, static sensitivity, linearity, hysteresis, dead band, backlash, and drift., sources of error, selection of a measuring instruments, mechanical and electrical loading, fundamentals of dynamic characteristics, generalized mathematical model of measuring systems, types of input, dynamic performance parameters: dynamic error, speed of response, etc, dynamic response of a first order mechanical systems with different inputs e.g. step, ramp, sinusoidal and impulse input.
134
(12 hrs)
Introduction, types of measuring data, statistical attributes, various method of presentation, estimation of presentation and uncertainties, confidence level, precision and statistical treatments of single and multi sample type experimental data, Chauvenets criteria of rejecting a dubious data, curve fitting, best linear calibration and its precision, significant figures and rounding off. Overall uncertainty estimation of measuring systems, common sense approach, and engineering applications. (8 hrs)
135
Transducers
Introduction, primary function, classification, electrostatic transducers: principle theory, types, advantages, and limitations, Fixed contact mechano-resistive transducers: classification, and uses, Metallic resistance strain gauge: types, construction theory of operation, Adhesive: property, selection criteria, mounting of strain gauges, Mathematical analysis of ballast and DC Wheatstone bridge circuits, characteristic and comparison of ballast and DC Wheatstone bridge circuits, temperature effects and their compensation. (8 hrs)
Measurement of load, force, and thrust using resistant strain gauges, Elastic load cells, proving rings, fluid pressure measurement in pipe and containers, using strain gauges, Measuring of torque in transmission shaft under axial and bending loads in varying ambient conditions. (6 hrs)
Reference Books:
1.
2.
3.
136
P/D
Cr
3.5
137
Introduction Quality Basic Concepts: Issues in Quality, factors affecting quality, creating quality by design, product development cycle, economics of quality, Various definitions, ISO definition of quality and its meanings, and various phases till TQM and its meaning to industries, customers and employees, contribution of quality gurus etc. towards quality concepts. Total Quality management: its scope application and implementation. Quality circle: its objectives, structure and techniques, Variability concept in manufacturing cycle, fishbone diagrams, charts in time philosophy. (8 hrs)
Quality Control Basic statistical concepts, various types of distributions, General theory X and R chart. Decision preparatory to the control charts. Trial control limits. Selection of sub-groups. Charts with variable subgroups. Reject and Revoke, limits for average on X charts, modified control limits, specification limits, practical limitations. Control charts for fraction defectives, calculation and plotting of control limits, sensitivity of p chart, applications, and Control charts for Defects, difference between defect and defective, calculation and plotting of control limits, application. Pi charts and u charts, plotting of charts. Tests for various control charts. Tests for various control charts, process capability- inherent and potential capability. (12 hrs)
Acceptance Sampling Purpose, Acceptance by Attributes, single sampling plans. O.C. curve selection of sampling plans, Acceptance number, Type A and Type B errors, O.C. curves, Double sampling plan and its analysis, Multiple and sequential sampling , A.O.Q.L., Acceptance sampling plans under risk. Design of various sampling plans, Dodge- Roming type system for acceptance sampling by attributes (use of various tables). Determination of process average, Acceptance sampling by variables. (10 hrs)
138
Reliability Control of reliability, factors affecting reliability, pattern of failure, mean time to failure, Fundamental of statistical concepts, consideration of reliability in series and parallel system, effect of redundancy and reliability, method of reliability evaluation, reliability optimization, Availability and Maintainability, means to improve reliability, reliability control during manufacture. (10 hrs) Reference Books: 1. 2. 3. Statistical Quality Control by Grant and Leaven, Mc Graw-Hill Quality Control and Reliability by Mahajan, Dhanpat Rai Quality Control by Hansen, Prentice-Hall
139
LT
P/D
Cr
List of Experiments
1.Study of a strain gage based cantilever beam and measurement of strain on the beam
140
10.
11.
12.
141
MET- 409
PROJECT I
P/D
Cr
4.5
The student is expected to take up a project under the guidance of teacher from the college. The project must be based on the mechanical engineering problems, which will extend full academic session in two parts. The student may be asked to work individually or in-group with not more than four students. Viva-voce must be based on the preliminary report submitted by student(s) related to project.
142
143
LT
P/D
Cr
The students are required to deliver a seminar on some emerging areas of Mechanical Engineering, given as follows:
CAD/CAM/CAE/FEA Robotics Machine Vision Automation Tribology CFD Energy Conservation Alternate Energy Sources Hybrid Fuels Advances in IC Engines Vehicle Dynamics Aerodynamics Advanced Manufacturing Techniques Advanced Engineering Materials Supply Chain Management Business Process Re-engineering Six-Sigma Technique
144
Lean Manufacturing Technique Just-in-Time Technique Agile Manufacturing Value Engineering Reliability Engineering Any other topic related to Design/Thermal/Industrial/Production Engineering
The student will deliver a power point presentation for about 30 minutes in the seminar on any of the above topics. This will be followed by question answering session for about 10 minutes. The questions on the seminar topic will be asked by the teacher concerned and class students. The students will also prepare a detailed report in MS word and after spiral binding will submit it to the teacher concerned. The report is to be submitted at least one week prior to the presentation. The grades/awards will be given according to the students presentation, report submitted, and answering of questions asked after the presentation.
LT
P/D
Cr
3.0
145
The students are required to undergo an Industrial training of about 6 weeks duration in Public Sector undertakings, (HMT, BHEL, IOC etc.) and private sectors of repute like MUL, Hero-Honda Ltd. etc.
The training report will be submitted by the students alongwith the certificate indicating the duration of training and the nature of Project-done.
146
LIST OF ELECTIVES AND OPEN ELECTIVES B. TECH. (7th SEMESTER) MECHANICAL ENGINEERING
Elective I
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
MET-419 MET-421 MET-423 MET-425 MET-427 MET-429 MET-431 MET-433 MET-435 MET-437 MET-439
Advanced Manufacturing Technology Finite Element Method Computer graphics and Product design Gas Dynamics Optimization Technique Renewable Energy Resources Industrial Engineering & Organization Cryogenic Engineering Industrial Noise and Control Maintenance Engineering Machine Tool Design
Open Elective I
1. 2. 3. 4. 5. 6. 7.
Optimization Technique Renewable Energy Resources Industrial Noise and Control Maintenance Engineering Machine Tool Design Computational Fluid Dynamics Mechatronics
147
8.
MET-431
148
Syllabii of Elective-I & Open Elective-I (Combined) B.TECH. (7 th SEMESTER) MECHANICAL ENGINEERING
MET- 419 ADVANCED MANUFACTURING TECHNOLOGY
P/D
Cr
3.5
Hot machining, Machining of Plastics, Unit heads, Plastics Tooling, Electro forming, Surface Cleaning and Surface Treatments, Surface Coatings, Paint Coating and Slushing, Adhesive Bonds, Adhesive Bond Joints, Adhesives, Surface Coating for Tooling, Graphite Mould Casting, and Vacuum Mould Process. (4 hrs)
149
Introduction, Classification of ceramics, Properties of Ceramics, Processing of ceramics, Product Application, Enamels, Glass, Glass forming Constituents, Types of Glasses, forms of Glasses and their manufacture. (4 hrs)
Introduction, Types of Composites materials, Agglomerated Materials, Reinforced materials, Laminates, Surface Coated Materials, Production of Composite Structures, Fabrication of particulate composite Structures, Fabrication of reinforced Composite, Fabrication of Laminates, Machining, Cutting and Joining of Composites. (6 hrs)
Processing of Plastics
Introduction, Polymers, Polymerization, Addition of Polymers, Plastics, Types of plastics, Properties of Plastics, Processing of Thermoplastic Plastics, Injection Moulding, Extrusion Process, Sheet forming processes, Processing of Thermosetting Plastics, Compression Moulding, Transfer Moulding, Casting of Plastics, Machining of plastics, other processing methods of plastics. (4 hrs)
150
Thread Manufacturing
Introduction, casting, thread chasing, Thread Rolling, Die Threading and Tapping, Thread Milling, Thread Measurement and Inspection. (4 hrs)
Theoretical basis of metal forming, classification of metal forming processes, cold forming, hot working, Warm working, Effect of variables on metal forming processes, Methods of analysis of manufacturing processes, Open Die forging, Rolling Power Rolling, Drawing, Extrusion. (6 hrs)
Die Casting
Introduction, Product Application, Limitation of Die Casting, Die Casting Machines, Molten metal Injection systems, Hot chamber machines, Cold chamber machines, Die casting Design, Design of Die casting Dies, Types of Die casting Dies, Die design, Die material, Die Manufacture, Die Lubrication and Coating, Preheating of Dies, Vacuum Die Casting, Recent trends in Die Casting Process. (6 hrs)
Cost Estimation
Definition, Cost accounting or costing, Elements of costing, cost structures, Estimation of cost elements, Methods of estimating, Data requirements of cost estimating, Steps in making cost estimate, Chief factors in cost estimating, Numerical examples, calculation of machining times, Estimation of total unit time. (6 hrs)
Reference Books:
151
1.
2.
3.
4.
152
P/D
Cr
3.5
Basic Concept, Historical background, Engineering applications, general description, Comparison with other methods. (4 hrs)
Integral Formulations And Variational Methods Need for weighted-integral forms, relevant mathematical concepts and formulae, weak formulation of boundary value problems, variational methods, Rayleigh-Ritz method, and weighted residual approach. (6 hrs) Finite Element Techniques Model boundary value problem, finite element discretization, element shapes, sizes and node locations, interpolation functions, derivation of element equations, connectivity, boundary conditions, FEM solution, post-processing, compatibility and completeness requirements, convergence criteria, higher order and isoparametric elements, natural coordinates, Langrange and Hermite polynomials. (12 hrs) Applications To Solid Mechanics Problems
153
External and internal equilibrium equations, one-dimensional stress-strain relations, plane stress and strain problems, axis-symmetric and three dimensional stress-strain problems, strain displacement relations, boundary conditions, compatibility equations, computer programs. (8 hrs)
Applications To Heat Transfer Problems Variational approach, Galerkin approach, one-dimensional and two-dimensional steady-state problems for conduction, convection and radiation, transient problems. (5 hrs)
Applications To Fluid Mechanics Problems Inviscid incompressible flow, potential function and stream function formulation, incompressible viscous flow, stream function, velocity-pressure and stream function-vorticity formulation, Solution of incompressible and compressible fluid film lubrication problems. (5 hrs)
Reference Books:
1. 2. 3.
The Finite Element Method by Zienkiewicz, Tata McGraw Hill The Finite Element Method for Engineers by Huebner, John Wiley An Introduction to the Finite Element Method by J.N.Reddy, McGraw Hill
154
P/D
Cr
3.5
Introduction
Basic elements and use of computer, analog and digital principle of simulation, applications, programming software and machine language. (10 hrs)
Data System Machine processible data, number system, alpha -numerical system, and organization of data. (6 hrs) Computers Processing equipment, computers and future developments, application through case studies.
155
(4 hrs) Graphics and Product Design The computer and graphics, computer languages, graphic data processing system, Sketch pad concept, CAD systems, digital drafting systems: APT, ADAPT languages, topological representation of the product, features drawing, digitizing of the product, optimization of shapes, graphical design procedures with computer aid. (20 hrs)
Reference Books:
3. Numerical Control and Computer Aided Manufacturing by Kundra, Rao & Tiwari, Tata McGraw Hill
156
P/D
Cr
3.5
Review of Elementary Principles Introduction; Thermodynamic concepts for control mass analysis; Comments on Entropy; Pressure energy equation; Stagnation concept; Stagnation pressure; Energy equation; Momentum equation. (4 hrs)
Introduction To Compressible Flow Introduction; Objectives; Speed of propagation of a pressure front; Mach Number; Sonic velocity; Pressure field due to moving source of disturbance; Mach cone; Mach angle; Equation for a perfect gas in terms of Mach number; H-S & T-S diagrams. (6 hrs)
157
Introduction; Isentropic flow; General fluid- without losses; Perfect gas with losses; The reference concept; Isentropic tables; Nozzle operation; Nozzle performance; Diffuser performance; Friction effects on nozzle flow. (6 hrs)
Introduction; Shock analysis; General fluid; Working equations for perfect gas; Normal shock tables; Shocks in nozzles; Thermodynamic directions of normal shock; Rankine-Hugoniat relation; Strength of shock. (6 hrs)
Introduction; Normal shocks; Tangential velocity superimposition; Oblique shocks; Oblique shock analysis; Oblique shock tables and charts; Boundary conditions of flow direction; Boundary conditions of pressure equilibrium. (6 hrs)
Introduction; Analysis for general fluid; Working equations for a perfect gas; Reference state & Fanno tables; Applications; Correlation with shocks; Friction choking; Rayleigh flow; Analysis for a general fluid; Working equations for a perfect gas; Reference state and Rayleigh tables; Applications; Correlation with shocks. (6 hrs)
158
Introduction; Importance of high-temperature flows; Nature of high temperature flows; Pressure measurements; Temperature measurements; Velocity and direction measurements; Density measurements. (6 hrs)
Reference Books:
1. 2. 3. 4.
Gas Dynamics by E. Rathakrishnan Fundamentals of Gas Dynamics by S. M. Yahya. Gas Dynamics by Becker Fundamentals of Gas Dynamics by R. D. Zucker
159
P/D
Cr
3.5
Introduction
Need of optimization and historical development, classification and formulation of optimization problem, classical optimization methods, calculus-based methods, Enumerative schemes, Random search algorithms, Evolutionary algorithms, Evolutionary programming, Classifier system. (10 Design hrs)
160
Optimum design of mechanical Elements, Purpose and application of optimum design, Effects of manufacturing errors, Characteristics of mechanical systems, selection of optimum configurations, critical regions, materials and dimensions. (12 hrs)
Techniques
Formulation of primary and subsidiary design equations, limit equations, normal redundant and incompatible specifications, general technique. (6 hrs)
Case Studies
Digital computers in optimum design, exact and interactive techniques, optimum design of elements and systems, shafts, gears, bearings, springs, high speed machinery, cams etc., case studies. (12 hrs)
Reference Books:
1.
2.
3.
161
162
P/D
Cr
3.5
Introduction Introduction and Essential of Fluid Mechanics and Heat Transfer, Fundamentals and scientific principles of renewable energy resources, technical and social implications, Bermoulli, equation, conservation of momentum, viscosity, turbulence, friction in pipe flow, heat circuit analysis and terminology, conductive, convective and radiative heat transfers, properties of transparent materials, heat transfer by mass transport, multimode heat transfer and circuit analysis, problems. (6 hrs) Solar Radiation and Applications of Solar Heat Extraterrestrial solar radiation, components of radiation, geometry of earth and sun, geometry of collector and the solar beam, effects of earths atmosphere, measurements of solar radiation, calculation of heat balance for a solar collector, type of water heaters, selective surfaces, crop heaters, space heating, space cooling, water desalination, solar ponds, solar concentrators, electric power system, problems. (6 hrs) Photovoltaic Generation Introduction, the silicon p-n junction, photon absorption solar radiation input, photovoltaic circuit properties and loads, limits to cell efficiency, solar cell construction types and adaptations of photovoltaic, other types of photoelectric and thermo electric generation, problems. (4 hrs) Hydro and Wind Powers Principles of hydro power, assessing the resource for small installations, an impulse turbine, reaction turbines, hydro electric systems, wind turbine types, linear momentum and basic theory, dynamic matching, characteristics of the wind, power extraction by a turbine, electricity generation, mechanical power,
163
problems. (6 hrs)
Photosynthesis Process and Bio-Fuels Introduction, photosynthesis, thermodynamic considerations, molecular level photosynthesis, synthetic photosynthesis, bio fuel classification, bio-mass production for energy farming, direct combustion for heat, pyrolysis (destructive distillation), alcoholic fermentation, anaerobic digestion for bio-gas, agrochemical fuel extractions, problems. (6 hrs) Wave Energy and Tidal Power Introduction, wave motion, wave energy and power, wave patterns, devices, the causes of tides, enhancement of tides flow power, tidal range, power, world tidal power sites, problems. (6 hrs) OTEC and Geothermal Energy Principles of Ocean Thermal Energy Conversion (OTEC), heat exchangers, pumping requirements, other practical considerations, introduction to geothermal energy, geophysics, dry rock and hot aquifer analysis, harnessing geothermal resources, problems. (6 hrs)
Reference Books:
1.
Renewable Energy Rsources by john W. Twidell and Anthony D. Weir, published by E.& F. N. Spon Ltd,Lndon.
164
165
P/D
Cr
3.5
Introduction
Introduction to industrial engineering, techniques and application of industrial engineering Pioneers of Scientific Management. (4 hrs)
Sales Forecasting
Introduction, objectives and importance Methods: Collective opinion method, Economic indicator method, and regression analysis, moving average method, time series analysis, Numerical Problems. (4 hrs)
Objectives, functions, preplanning and planning, routing, estimating, scheduling: master schedule, daily
166
schedule, Gantt chart, dispatching" centralized vs. decentralized control, follow up and progress reporting. (4 hrs)
Inventory control
Introduction, functions, inventory control importance and functions, inventory costs, factors affecting inventory control, ABC analysis, simple inventory control model, Numerical Problems. (6 hrs)
Inspection, definition, objectives and functions of inspection. Quality control definition and objectives, Difference between Inspection and quality control. Statistical quality control, quality control charts Numerical problems. (8 hrs)
167
Factory Organization
Principles of organization, Primary and operating fundamentals of organization, type of organization, military or line organization, functional organization, line, staff and committee, type of organisation. (4 hrs)
Definitions, objectives, purpose and scope, method study procedure, Time study, Objectives of work measurement. Basic procedure for time study. (3 hrs)
Introduction, product developments, product characteristics,' role of product development, 3-S (Standardization, simplification and specialization) Break even analysis. Numerical Problems. (4 hrs)
Depreciation
Introduction, Purpose of calculating Depreciation, Types. Methods of calculating depreciation. Numerical Problems. (3 hrs)
Reference Books:
168
2.Industrial Engineering and Management by Ravi Shankar, Galgotia Pubs. 3.Introduction to Work study by LL.O. 4.Industrial Engg. & Operation Mgt. by S.K. Sharma & Savita Sharma
169
P/D
Cr
3.5
Introduction
Definition of cryogenics, physical properties of various cryogenic fluids and industrial application. (6 hrs)
Cryogenic Insulations
Types of insulations, vacuum insulation: gas filled powders and fibrous materials, solid forms, comparison of various insulating materials. (10 hrs)
170
Mechanical properties, specific heat, thermal expansion, electrical resistance, thermal conductivity, emissivity, reflectivity and absorptivity, thermo-electric e.m.f. (8 hrs)
Types of insulated storage containers, transport techniques, various design considerations, safety aspects of cryogenic systems, flammability hazards, high-pressure gas hazards etc., design and fabrication of transfer line, transfer through non-insulated lines, liquid line indicators, valves for cryogenic liquids, pumping of cryogenic liquids, other allied equipment. (16 hrs)
Reference Books:
1.
2.
ASHRAE Guide
3.
171
172
P/D
Cr
3.5
Introduction
Scope of acoustics, acoustic waves, governing equation, energy density of acoustic plane waves, acoustic intensity, acoustic impedance, transmission of sound from one fluid to the other. (8 hrs)
Sound Measurement
173
Classification of sound or noise decibel scale, Sound pressure level and intensity level, addition of sound levels, addition of sound levels, calculation of SPL and SWL in a room, frequency bands, octave bands, overall noise, noise measurement systems. (8 hrs)
Human ear, important frequency ranges, sound level meter, loudness, method to calculate loudness, various noise indices, PNLT &EPNL, Noise and number index, traffic noise index, corrected noise level, sound level monitors, effect of noise on people, hearing loss. (10 hrs)
Typical noise levels in machining, home appliances and construction equipments, noise created by fluid flow through pipes, air-conditioning diffusers, air compressor, hydraulic pumps, fan noise, noise reduction in centrifugal pumps, jet noise, combustion noise, power plant noise, noise from rotating electrical machines, transformer noise, noise in bearings, gear noise, punch press noise, roller chain drive noise, train noise, noise control methods: silencers or mufflers and active noise control. (14 hrs)
174
Reference Books:
1.
Vibration & noise for engineers by Pujara & Pujara, Dhanpat Rai & sons
2.
175
P/D
Cr
3.5
Introduction
Importance of maintenance engineering, definitions and concepts used in maintenance, objectives and benefits of maintenance. (5 hrs)
Maintenance Systems
Various types of industrial maintenance systems, preventive corrective and breakdown maintenance systems, their merits, demerits and applications etc. (7 hrs)
176
Maintenance Planning
Planned maintenance procedure, maintenance schedule and maintenance programme, benefits of planned maintenance. (8 hrs)
Basic concepts and definitions, availability models, economics of reliability, availability and maintainability, distribution of down time and its basic elements. (10 hrs) Repair Discard Decisions Introduction, factors affecting repair discard decisions, cost-analysis and optimum module size. (6 hrs)
Material and store control, consideration of spare provisioning on operational availability. (4 hrs)
177
Reference Books :
1.Principles of Planned Maintenance by R.H Cliffton, McGraw Hill. 2.Maintenance Planning and Control by Anthony Kelly, P.H.E 3.Handbook of Maintenance Management by Heintzelman, P.H.E. 4.Reliability, Availability and Maintainability by Faster Phillips & Rayers, M/A Press.
178
3.5
Introduction
General requirements of machine tool engineering; elements of tool selection; techno-economic prerequisites; layout of machine tool units. (6 hrs)
Objectives of machine design, economic factors of design, durability, operational reliability, machine cost, building up machines derivatives on the basis of utilization, reduction of product range, preferred numbers and their use in designing, general design rules. (8 hrs)
Speed selection; clutch systems, machine tool gear boxes, mechanical, hydraulic, electrical and stepless drives, servo control; regulation of speed and feed. (6 hrs)
179
Kinematics of machine tools; shaping surfaces classification of motions, kinematics constraints, kinematics structure of machine tools, analysis of the kinematic scheme of machine tools having mechanical kinematic constraints and non-mechanical kinematic constraints, effect of various factors on the kinematic structure of machine tool, Static deformation of machine tool structure. (10 hrs)
Machine tool cutting process closed-loop system, dynamic characteristics of the equivalent elastic system (EES), dynamic characteristics of the cutting process; vibration of machine tools and dynamic rigidity; sources of vibration, stability against chatter; its general features, theory of chatter and stability analysis, damping and dampers, chatter in grinding. (10 hrs)
Reference Books:
1. 2. 3. 4. 5. 6.
Machine Tools Structures by Koengsberges and Tlusty, Pergamon Press. Automatic Machine Tjools by Town , Ilifee Books Ltd, London. Machine Tools by Nichesnov, Mis Pull, Moscow. Machine Tool Design by N. Acherkan, Mis Pull, Moscow. Fundamentals of Machine Design by Orlov Mis Pull, Moscow.
Numerical Control of Machine Tools by S.J. Martin, English Language Book Society and English University Press Ltd, London.
180
181
P/D
Cr
3.5
Introduction Methods of prediction: comparison of experimental investigation Vs theoretical calculation; Mathematical description of physical phenomena; significance of governing differential equations; the general form of governing differential equation. (6 hrs)
Rudiments of CFD Classification of problems: Physical classification: Equilibrium problems and Marching problems; Mathematical classification: Elliptic, parabolic and hyperbolic partial differential equations; Nature of co-ordinates; one-way and two-way coordinates; Proper choice of co-ordinates. (6 hrs) Methods of Discretisation The concept of discretisation; Finite differences; Taylor series formulation; Finite difference discretisation of ordinary and partial derivatives; Truncation error,
182
round-off error, discretisation error; Consistency and stability of numerical schemes; Variation formulation; Method of weighted Residuals, control volume formulation. (8 hrs) Heat Conduction Steady one- dimensional Conduction, The inter-face conductivity, Non linearity, Source-Term Linearisation, Types of Boundary Conditions. Unsteady onedimensional Conduction: Explicit, Crank-Nicolson and Fully Implicit schemes Discretisation of two and three-dimensional problems, Stability analysis.
(8 hrs)
Convection and Diffusion Steady one dimensional convection and diffusion, The up wind scheme, Generalized Formulation, Discretisation equation for two and three dimensional problems, The outflow Boundary condition, false Diffusion. (8 hrs)
Calculation of the Flow Field Basic difficulty, Vorticity Based methods, Representation of the continuity equation, the staggered grid: the momentum equations, the pressure velocity corrections, and simple algorithm. (4 hrs)
Reference Books:
183
2.
184
P/D
Cr
3.5
Evolution, Scope, Measurement Systems, Control Systems, open and close loop systems, sequential controllers, microprocessor based controllers, mechatronics approach. (5 hrs)
Number System, Boolean algebra, Logic Functions, Karnaugh Maps, Timing Diagrams, Flip-Flops, Applications. (5 hrs)
185
Introduction, performance terminology-Displacement, Position and Proximity, Velocity and motion, force, Fluid Pressure-Temperature Sensors-Light Sensors-Selection of Sensors-Signal Processing. (6 hrs)
Pneumatic and Hydraulic actuation systems: actuation systems, Pneumatic and hydraulic systems, directional control valves, pressure control valves, cylinders, process control valves, rotary actuators. (5 hrs)
Mechanical systems, types of motion, kinematics chains, cams, gear trains, ratchet and pawl, belt and chain drives, bearings, mechanical aspects of motor selection. (5 hrs)
Microprocessor Introduction, Architecture, Pin Configuration, Instruction set, Programming of Microprocessors using 8085 instructions-Interfacing input and output devices-Interfacing D/A converters and A/D converters, Applications, Temperature control, Stepper motor control, Traffic light controller. (6 hrs)
Introduction, Basic structure, Input/Output Processing, Programming, Mnemonics, Timers, Internal relays and counters, Data handling, Analog Input/Output, Selection of a PLC. (4 hrs)
Robotics
186
Introduction, types of robots, Robotic control, Robot drive systems Robot end effectors, selection parameters of a robot, applications. (4 hrs)
Reference Books :
2. Histand Michael B. and Alciatore David G., Introduction to Mechatronics and Measurement Systems, McGraw Hill International Editions, 2003.
3. HMT Ltd., Mechatronics, Tata McGraw Hill Publishing Co. Ltd., 1998.
4. Nitaigour Premchand Mahalik, Mechatronics Principles, Concepts and Applications, Tata McGraw-Hill publishing company Ltd, 2003.
187
L 1
T -
P/D 3.5
Cr
Engineering Economics
Definition and concept, Importance of economics for engineers, present value and future value, Wealth, Goods, Wants, Value and price, capital, money, utility of consumer and producer goods. (4 hrs)
Costing
Introduction, Elements of cost, Prime cost, Overhead, Factory cost, Total cost, Selling price, Nature of cost, Types of cost. (3 hrs)
Depreciation
188
Introduction, Nature of selection problem, Nature of replacement problem, Replacement of items which deteriorate, Replacement of machines whose operating cost in crease with time and the value of money also changes with time, methods used in selection of investment and replacement alternatives. (6 hrs)
Entrepreneurship
Entrepreneurship, Characteristics of an entrepreneur, some myths and realities about entrepreneurship. (3 hrs)
Introduction, Role and scope of small scale industries, concept of small scale and ancillary industrial undertakings, How to start a small scale industry, Steps in launching own venture, procedure for registration of small scale industries, various developmental agencies-their functions and role in industrial and entrepreneurship development, Infrastructure facilities available for entrepreneurship development in India. (6 hrs)
189
Introduction, Requirement of a good product design, Various controlling agencies involved -their role and formalities for getting clearance before starting individual venture. (6 hrs)
Financial management
Financial concept for small-scale industries, financial requirements Financial support programmer of banks, government financial agencies, Hire-purchase facilities alternate sources of finance. (3 hrs)
Marketing
The modern concept of marketing, Definitions, functions and principle of marketing, Marketing research, Advertising, (4 hrs)
Tools for evaluation of techno economic feasibility project report, SWOT analysis. (2 hrs)
Reference Books:
1.
190
2.
3. 4. 5. 6. 7.
Automobile Engineering
Engineering Economics- Tarachand Industrial Engineering and Management- Ravi Shankar Industrial Engineering and Organization Management by S.K.Sharma and Sawita Sharma Industrial Engineering and Management- O.P. Khanna
L 1
T -
P/D 3.5
Cr
Sources of Energy
Conventional and non-conventional sources of energy; Importance of electrical energy; Geothermal power plants; Tidal power plants; Windmills; Solar power plants; Direct energy conversion systems; Energy from waste, Energy sources in India; Recent developments in power plants. (4 hrs)
191
Hydrology: rainfall, runoff, hydrographs, flow duration curves; Site selection for hydro power plants; Classification of hydro power plants; Storage type hydro power plant and its operation; Estimation of power availability; Selection of water turbines; Combination of hydro power plants with steam plants; advantages and disadvantages of hydro power plants. (6 hrs)
Analysis of steam power cycles for power plant application; High pressure boilers- La-Mont boiler, Benson boiler, Loeffler boiler; Velox boiler; Super pressure steam power plants; Economizers; Air-preheaters; Super heaters and reheaters; Feed water heaters. General layout of thermal power plant; Site selection for thermal power plant; Coal as fuel, classification of coals, analysis of coal; Coal handling; Dead and live storage; Combustion of coal: coal burning methods, overfeed stokers, underfeed stokers, pulverized fuels and burners. Ash handling and disposal; Dust collectors. Heat balance sheet for thermal power plants. (6 hrs)
Introduction; Field of use; Outline of diesel electric power plant; Different systems of diesel power plant; Supercharging of diesel engines; Performance of diesel power plant; Advantages and disadvantages of diesel plants over thermal power plants. (4 hrs)
192
Elements of plant; Thermal refinements; Performance of plants; Gas turbine characteristics; Comparison with other plants; Combined steam and gas turbine power plants. (4 hrs)
Basic theory and terminology; Nuclear fission and fusion processes; Fission chain reaction; Moderation; Fertile materials; Nuclear fuels; General components of nuclear reactor; Different types of reactors; Breeder reactors; Nuclear power plants in India; Disposal of nuclear waste. (6 hrs)
Introduction; Load curves; Different terms and definitions; Effects of variable loads on power plant design and operation. (4 hrs)
Cost of electrical energy; Selection of type of generation; selection of generating equipment; performance and operating characteristics of power plants; Load division among generators; Tariffs methods for electrical energy. (6 hrs)
Reference Books:
193
1.
2.
3. 4.
194
L 1
T -
P/D 3.5
Cr
Productivity
Concept and definition, Difference between production and productivity, Reasons for low productivity, factors influencing productivity, productivity measures, measurement models, methods/ techniques to improve productivity, work-study and productivity, Work content. (5 hrs)
Introduction to work-study
Importance, Human considerations in work-study Relationship of work-study man with management, supervisor & workers, qualities of a work-study man. (3 hrs)
Method-study
195
Definition, objectives, step-by-step procedure, questioning techniques, charts and diagrams for recording data. outline process charts, flow process charts, multiple activity charts, two handed process chart, string diagram, travel chart, cycle graph, Chrono-cycle graph, Therbligs, Micro motion study and film analysis, SIMO chart, Principles of motion economy. Development and installation of new methods. (10 hrs)
WorkMeasurement
Definition, various techniques of work-measurement work-sampling, stop-watch time study & its procedure, Job selection, Equipment and forms used for time study, rating, methods of rating, allowances and their types, work sampling, normal time, standard time, numerical problems, predetermined motion time analysis and its types, Work factor, method time measurement. (10 hrs)
196
Ergonomics Introduction, history of development, objectives, man-machine system and its components. Design of man machine systems, Introduction to structure of the body- features of the human body, stress and strain, metabolism, measure of physiological functions- workload and energy consumption, biomechanics, types of movements of body members, strength and endurance, speed of movements. Applied anthropometry types, use, principles in application, design of work surfaces and seat design. Visual displays for static information, visual displays of dynamic information, auditory, tactual and olfactory displays and controls. Effect of vibration, noise, temperature and illumination on performance. (12 hrs)
Reference Books:
1. 2.
Barnes Ralph M., Motion & Time study: Design and Measurement of Work, Wiley Text Books,2001. Marvin E, Mundel & David L, Motion & Time Study: Improving Productivity, Pearson Education, 2000. Benjamin E Niebel and Freivalds Andris, Methods Standards & Work Design, Mc Graw Hill, 1997. International Labour organization, Work-study, Oxford and IBH publishing company Pvt. Ltd., N.Delhi, 2001. Sanders Mark S and McCormick Ernert J, Human Factors in Engineering and Design, McGraw-Hill Inc., 1993. Sharma S K and Sharma Savita, Work study and Ergonomics, S K Kataria & Sons., Delhi, 2004.
3. 4.
5.
6.
197
MET- 408
L -
T 2
P/D 1
Cr
List of Experiments:
1. 2. 3. 4.
Exercise on assessing the industrial potentiality of any particular area. Exercise on Market survey for product identification and demand estimation of the product. Exercise on preparation of techno economic feasibility project report. Presentation and group discussion on techno economic feasibility project report.
198
L T 6 9
P/D
Cr
199
200
L -
T -
P/D 3.0
Cr
201
LIST OF ELECTIVES AND OPEN ELECTIVES B. TECH. (8th SEMESTER) MECHANICAL ENGINEERING
Elective II
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
MET-420 MET-422 MET-424 MET-426 MET-428 MET-430 MET-432 MET-434 MET-436 MET-438
Non Conventional Manufacturing Industrial Robotics Reliability Engineering Energy Management Shifted to 7th semester with Code MET-431 Piping Engineering Total Quality Management Fluidics Non-Conventional Energy System Management Information System
Open Elective II
1. 2. 3. 4.
Non Conventional Manufacturing Energy Management Non-Conventional Energy Systems Value Engineering
202
5. 6. 7.
Pneumatics & Hydraulics Control Air Pollution and its Control Process Equipment Design
203
Syllabii of ElectiveII & Open Elective-II (Combined) B.TECH. (8 th SEMESTER) MECHANICAL ENGINEERING
MET- 420 NON-CONVENTIONAL MANUFACTURING
P/D
Cr
3.5
Introduction
Unconventional machining processes, Rapid prototyping processes, their classification, considerations in process selection. (3 hrs)
Ultrasonic Machining Elements of process, design of cutting tool, metal removal mechanism, effect of parameters, economic considerations, limitations and applications, surface finish. (3 hrs)
204
Electrochemical Machining
Elements of process, process chemistry, metal removal mechanism, tool design, accuracy, surface finish and work material characteristics, economics advantages, limitations and applications, Electrochemical grinding, deburring and honing, Chemical machining. (6 hrs)
Principle and mechanism of metal removal, generators, electrode feed control, electrode material, tool electrode design, EDM wire cutting, surface finish, accuracy and applications. (6 hrs)
Jet Machining
Principal and metal removal mechanism of abrasive and water jet machining, process variables, design of nozzle, advantages, limitations and applications. (4 hrs)
Plasma arc machining, Electron beam machining, laser beam machining, their principles and metal removal mechanism, process parameters, advantages and limitations, applications. (4 hrs)
205
Fundamentals, process chain, physics of processes, principles and process mechanism of SLA, SGC, LOM, FDM and SLS processes, their advantages and limitations, applications of RP processes, RP data formats, STL file format, STL file problems, STL file repair, other translators and formats. (7 hrs)
Introduction, fundamentals, classification, indirect RT processes, Principles of Silicone Rubber Molding, Epoxy Tooling, Spray Metal Tooling, Pattern for Investment Casting, Vacuum Casting, and Vacuum forming processes, direct RT processes, Shape Deposition manufacturing, their advantages, limitations and applications. (7 hrs)
Reference Books:
1.Modern machining processes by P.C. Pandey and H.S. Shan, TMH. 2.Machining Science by Ghosh and Mallik, Affiliated East West 3.Nontraditional Manufacturing processes by G.F. Benedict, Marcel Dekker. 4.Advanced Methods of Machining by J.A. McGeongh, Chapman and Hall. 5.Electrochemical Machining of Metals by Rumyantsev and Davydov, Mir Publis. 6.Rapid prototyping: Principles and applications in Manufacturing
206
P/D
Cr
3.5
Robotic Manipulation
207
Dot and Cross products, Coordinate frames, Homogeneous coordinates, Link Coordinates, The arm equation, Five-axis articulated robot (Rhino XR-3), Four-axis SCARA robot (Adept One), Six-axis articulated robot (Intelledex 660). (4 hrs) Inverse Kinematics (Solving the Arm Equation)
The Inverse kinematics problem, General properties of solutions, Tool Configuration, Inverse kinematics of Five-axis articulated robot (Rhino XR-3), Inverse Kinematics of Four-axis SCARA robot (Adept One), inverse kinematics of Six-axis articulated robot (Intelledex 660), and Inverse kinematics of a three-axis planar articulated robot, a robotic work cell. (6 hrs)
Workspace analysis, Work envelope of a five-axis articulated robot (Rhino XR-3), Work envelope of a fouraxis SCARA robot (Adept One), Workspace fixtures, The pick and place operations, Continuous path motion, Interpolated motion, Straight line motion. (4 hrs)
The tool configuration and Jacobean matrix, Joint space singularities, Generalized inverses, Resolved motion rate controls, rate control of redundant robots, rate control using {1}-inverses, The manipulator Jacobean, Induced joint torque and forces. (5 hrs)
Manipulator Dynamics Lagranges equation, Kinetic and potential energy, Generalized force, Lagrange-Euler dynamic model, Dynamic model of a two-axis planar articulated robot, Dynamic model of a three-axis SCARA robot, Direct and inverse dynamics, Recursive Newton-Euler formulation, Dynamic model of a one-axis robot (inverted pendulum). (6 hrs)
208
Robot Control The control problem, State equations, Constant solutions, Linear feedback systems, Single axis PID control, PD gravity control, Computed torque control, Variable structure control. (5 hrs)
Robot Vision
Image representation, Template matching, Polyhedral objects, Shape analysis, Segmentation, Iterative processing, Perspective transformations, Structured Illumination, Camera Calibration. (4 hrs)
Task Planning
Task level programming, Uncertainty, Configuration space, Gross motion planning, Grasp Planning, Fine motion planning, Simulation of planar motion. (3 hrs)
Reference Books:
1. 2.
Industrial Robotics by M.P. Groover, McGraw Hill Industrial Robotics and Automation by S.R.Deb Tata McGraw Hill
209
P/D
Cr
3.5
210
Measurement of Variables
Engineering research and experimentation in design of products, Measurement of physical parameters,, selection of instruments, static and dynamic characteristics of response, measurements and statistical errors, planning of experiments, Data analysis and reporting. (12 hrs)
Statistical Analysis
Basics of statistics, hypothesis testing, analysis of variance, regression analysis, design of experiments: complete block designs. (4 hrs)
Design
(6 hrs)
Reliability
Concepts of reliability, statistical models of reliability failure mode and effect analysis, criticality analysis, fault tree analysis, design review and validation, design for reliability.
(18 hrs)
211
Reference Books:
1.
2.
212
3.
213
P/D
Cr
3.5
Planning for Energy Management Inertiation phase, audit and analysis phase, implementation phase, general methodology for building and site energy audit, site survey, methodology, site survey-electrical system, steam and water systems, building survey methodology, basic energy audit instrumentation, measurement for building surveys. (6 hrs) Management of Heating and Cooling General principles, the requirements for human comfort, description of typical systems-dual duct HVAC system. Multi zone HVAC systems, variable and volume systems, terminal repeat system, evaporative systems, package system, basic principle governing HVAC system, package system, basic principle governing HVAC system operation, energy management opportunities in HVAC systems, modeling of heating and cooling loads in buildings, problems. (6 hrs) Electrical Load and Lighting Management 214
General principles, illumination and human comfort, basic principles of lighting system, typical-illumination syst3em and equipment, fundamentals of single phase and 3 phase A.C. circuits, energy management opportunities for lighting systems, motors and electrical heat, electrical and analysis and their parameters, peak, demand control, problems. (6 hrs) Management of Process Energy General principles, process heat, combustion, energy saving in condensate return, steam generation and distribution, automotive fuel control, hot water and water pumping, direct and indirect fired furnaces over, process electricity, other process energy forms-compressed air and manufacturing processes, problems. (6 hrs) The Economics of Efficient Energy Use General consideration, life cycle costing, break-even analysis, cost of money, benefit/cost analysis, pay back period analysis, prospective rate of to return, problems. (4 hrs)
Energy Considerations in Buildings Environmental conformation, passive design, conservation building envelope design consideration, integration of building system, energy storage problems. (6 hrs) Use of Computer for Energy Management Energy management principle involving computers, basics of computer use, analysis-engineering and economic calculations, simulation, forecast, CAD/CAM controls microprocessor and minicomputers, building cycling and control, peak demand limiting and control: industrial power management, problems. (6 hrs)
Reference Books :
215
1.
P/D
Cr
3.5
216
Introduction
Basics of fluid mechanics: viscosity, pressure, head, and hydraulic gradient, types of fluid flow, Reynolds number, Eulers equation of motion, continuity equation, Bernoullis equation, Gas laws and compressibility factor. (4 hrs)
Determination of pipe size and pressure losses, thrusts in pipe line, water hammer in pipeline, design of gas pipeline, measurement of flow in pipes, Transportation of solid materials through pipelines. (4 hrs)
Selection of materials, physical properties of pipe materials, recommended pipe materials (2 hrs)
Standards and specifications, steel pipes, steel pipe fittings, cast iron pipes, cast iron fittings, joining of cast iron pipes, tubes of other materials, design of flanges and flanged joints. (4 hrs)
Pipe Supports
Load on structural supports, supporting structures of pipeline, pipe supports design considerations, platforms and ladders, foundation, supporting span of overhead pipe line, stiffening ribs, pipe clamping and supporting devices, flexible hanger supports. (6 hrs)
217
Valves, function of valves, valve materials and method of construction, pressure drop in valves, valve size, Types of valves, valve fittings. (4 hrs)
Piping Fabrication Codes and standards, piping construction, welding joints in pipe line, welding processes used in pipe fabrication, preparation of pipe edged. (4 hrs)
Piping systems, pipe expansion, methods of compensation, thermal force calculation, Permissible equivalent stresses by additional external loads, expansion devices, calculation of anchor force using a bellow, bellow material and life, use of hinged compensators. (6 hrs)
Kellogg method, Method of analysis, multi-line pipeline with two fixed ends. (4 hrs) Corrosion - Erosion in Pipelines
Corrosion control in critical task, corrosion process, types of corrosion, fluid and cavitations erosion. (2 hrs)
218
Reference Books :
1.
2.
219
P/D
Cr
3.5
Concept of Quality
220
Products and services, quality of products and services, definition of quality, dimensions of quality and their measure.
(4 hrs)
Customer-Supplier Chain
Concept of external and internal customer, concepts of process and models of process, customer and supplier requirements, customer orientation. (6 hrs)
221
Various approaches to control and management of quality,: inspection oriented, statistical process control oriented, assurance oriented and TQM oriented approaches. (8 hrs)
Cost of Quality
Productivity and quality relationship, concept of cost of quality, cost of conformance, prevention, appraisal and failure cost, internal and external failures, quality cost estimation in engineering and service industries.
(8 hrs)
222
Company wide organization for quality management, prevention, control and improvement, continuous improvement process.
(8 hrs)
223
Commitment, motivation, and involvement for quality,top management, management and worker participation, zero defects, quality circle, small group activity. (6 hrs)
Reference Books:
1.
2.
3.
224
225
P/D
Cr
3.5
Introduction
Working principles and static characteristics of different type of fluid amplifier viz. bi-stable, proportional, oscillator, vortex, turbulent etc. (12 hrs)
Fluid Circuits Circuit of the amplifier for different logical operations, application of fluid circuit in practice. (8 hrs)
Controls
Fundamentals of control, working of control circuit, types of control, construction of controls, hydraulic and pneumatic controls.
226
(12 hrs)
Applications
Use of controls in machine tool, pneumatic controls in power plants, various applications of controls. (8 hrs)
227
Reference Books :
1.
2. 3. 4.
Hydraulic Servo Systems by M. Guillon. Hydraulic Power and Equipment by Holzbook, Ind. Press Inc., New York. Fluidics by Subhir Kar
P/D
Cr
228
3.5
Introduction Energy demand and supply, energy crisis, renewable energy resources, and solar energy applications. (4 hrs)
Heat Transfer Concepts Solar radiation, extra-terrestrial solar radiation, solar radiation on earths surface, solar radiation measurements, radiation characteristics of surfaces and bodies, selective surfaces, wind convection. (12 hrs)
Energy Storage Energy storage in solar process system, different types of storages, characteristics and capacity of storage medium. (6 hrs)
Solar Water Heating Systems Solar water heaters, collectors and storage tanks, loads and system size, general characteristics and performance. (6 hrs)
Solar Design Direct, indirect and isolated heating concepts, load calculation methods, performance evaluation methods, Solar thermal power generation, paraboloidal concentrating systems, cylindrical concentrating systems, central receiving system. (9 hrs)
229
Reference Books:
1. 2. 3. 4.
Solar Engineering Process by Duffie and Beckmen John Wiley Applied Solar Energy by Maniel and Maniel, Addison-Wiley Advanced Solar Energy Technology by H. P. Garg, Reidal Publishing Solar Energy by S. P. Sukhatme, Tata McGraw Hill
P/D
Cr
3.5
230
The meaning and role of MIS What is MIS? Decision support systems, systems approach, the systems view of business, MIS, MIS organization within the company management organizational theory and the systems approach. Development of organizational theory, management and organizational behaviour, management information and the system approach. (8 hrs)
Systems for decision making Evolution of an information systems, basic information systems, decision making and MIS, MIS as a technique for making programmed decision assisting information systems,strategic and project planning for MIS : General business planning, appropriate MIS planning-general, MIS planning details. (6 hrs)
Conceptual system design Define the problems, set system objectives, establish system constraints, determine information needs, determine information sources, develop alternative conceptual; designs and select one document the system concept, prepare the conceptual; design report. (6 hrs) Detailed System Design Inform and involve the organization, aim of detailed design, project management of MIS detailed design, identify dominant and trade off criteria, define the subsystems, Sketch the detailed operating subsystems and information flow. Determine the degree of automation of each operation, inform and involve the organization again, inputs, and processing, early system testing, software, hardware and tools, propose an organization to operate the system, document the detailed design, revisit the manager user. (10 hrs)
231
Implementation evaluation and maintenance of the MIS Plan the Implementation, acquire floor space and plan space layouts, organize for implementation, develop, procedures for implementation, train the operating personnel, computer related acquisitions, develop forms for data collection and information dissemination, develop the files, test the system, cutover, document the system, evaluate the MIS control and maintain the system, Pitfalls in MIS development: Fundamental weakness, soft spots in planning, design problems, implementation: The TARPIT. (10 hrs)
Reference Books :
1.
232
P/D
Cr
3.5
Introduction Value engineering concepts, advantages, applications, problem recognition, and role in productivity improvement, criteria for comparison, element of choice. (8 hrs)
Analysis of function Anatomy of the function, use esteem and exchange values, basic vs. secondary vs. unnecessary functions. (8 hrs)
Value Engineering Techniques: Selecting products and operation for VE action, timing VE programmes, determining and evaluating function(s) assigning rupee equivalents, developing alternate means to required functions, decision making
233
for optimum alternative, use of decision matrix, queuing theory and Monte Carlo method, make or buy, measuring profits, reporting results, follow-up, use of advanced technique like FAST (Function Analysis System Technique and quantitative evaluation of ideas. (16 hrs)
Organization Level of VE in the organization, size and skill of VE staff, small plant VE activity. (8 hrs)
Reference Books:
1.
2.
3.
234
P/D
Cr
3.5
Introduction Hydraulic systems, pneumatic systems, uses of fluid power, fluid power at work, standard symbols for hydraulic & pneumatic components ANS Graphical symbols composite symbols. (3 hrs) Pressure Boosters Pressure applied in one direction, pressure applied in both directions, pressure applied and intensified in directions, advantages of pressure booters installation, causes of failure of boosters, maintenance. (3 hrs)
235
Positive displacement or pressure type reciprocating compressors, velocity or dynamic type compressors, location and installation, air intake, after cooler, air receivers, safety valves, compressor regulators or controls, planning a compressed air plant, compressor selection. (4 hrs) Hydraulic Fluids Petroleum base fluids, synthetic base fluids, quantity requirement, maintenance, selection of hydraulic fluid, specific weight, viscosity, Say-bolt universal viscometer, viscosity problems, viscosity index, lubricating value, pour point, oxidation and contamination. (4 hrs) Piping Rigid pipe, semi-rigid, flexible piping, general features of piping installation, planning a compressed air distribution system, Installation of rigid, semi-rigid and flexible piping manifolds, causes of piping failures. (4 hrs)
236
Air Filters Pressure Regulators & Lubricants General features, air filters, pressure regulators, lubricators, combination units, protection of filters and lubricator bowls, mufflers. (2 hrs) Directional Control Valves Two-way valves, manual control, manual operation, mechanical operation, electrical operation, pilot control, installation, causes of failure, repair & maintenance, three-way valves, actuation, maintenance of three-way valves, four way valves, installation & maintenance. (4 hrs) Flow And Pressure Controls Types of flow controls part-names, installation, causes of failure, repair and maintenance. Hydraulic pressure relief valve, installation, failure, maintenance, pressure reducing valves, sequence valves, unloading valves, other types of pressure controls. (4 hrs) Pneumatic Motors and Tools General types, characteristics of air motors, General features of pneumatic tools, drills, hammers, hoists, rock drills and paving breakers. (3 hrs) Hydraulic Motors and Transmissions Gear type motors, Vane type motors, piston type motors, split speed. (2 hrs) Circuits and Their Failures Schematic diagrams of various types of pneumatic and hydraulic circuits, common causes of failure, dirt, heat, misapplication, improper fluids, faulty installation, maintenance, improperly designed circuits. (4 hrs) Servo Systems Control systems, differential sensing or error-detecting devices, types of servo systems, characteristics of servo-systems.
237
(3 hrs)
Reference Books :
1. 2.
Pneumatics and Hydraulics by Stewart, Taraporevala Sons & Co. Pvt. Ltd, Industrial Hydraulics by Pippinger & Hicks, McGraw Hill, New York.
3.Hydraulic and Pneumatic Power for Production by H.L. Stewart, Industrial Press Inc, New York. 4.Hydraulic Servo Systems by M. Guillon.
238
P/D
Cr
3.5
239
Introduction
Meteorological observations and instruments, Beanfort scale of wind force, composition of air, types of pollutants and their characteristics, source of pollutants, automobile exhausts, smog pollution,, rudiments of air pollution meteorology, thermal inversion, lapse rates, stack emissions, plume types. (12 hrs)
Objective of monitoring, sampling stations for ambient air, their number and locations, sampling criteria, sampling equipments and methodology for set and suspended particles SO 2, NOX, sulphation and oxidants, isokinetic sampling for point source, stack sampling, principles of operation of NDIR instruments for CO and HC. (12 hrs)
Atmospheric stability analysis, dispersion models, topographic effects, stacks emissions. (8 hrs)
Point source control for particulate matters, Inertial separators like cyclone and its type, settling chambers, fabric filter and sine stage ESP, control techniques for gaseous pollutants. (8 hrs)
240
Reference Books:
1.
241
P/D
Cr
3.5
Pressure Vessels
Types of vessels and factors influencing the design of vessel, classification of vessels such as tank, flat, bottomed and vertical cylinder tank, vertical cylindrical and horizontal vessels with formed ends as well as spherical or modified spherical vessels. (12 hrs)
Design Considerations
Criteria in vessel design, elastic bending, and plastic instability, cyclic load stress reversals, brittle rupture and creep rupture corrosion. (8 hrs)
242
Designs of simple vessels of different configurations, general proportions and layout, vents, tapping and flanges. (10 hrs)
Reference Books:
1.
2.
243
244